MX Series

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Manufacturer of UL Listed Products

Manufacturer of True Sine Wave Power Inverters and Related Products

MX SERIES POWER INVERTERS

EXELTECH manufactures the world's first truly


redundant, modular inverter system; the most
reliable inverter system available. No single
malfunction will cause the inverter system to fail.
Modules are "hot" insertable. Power levels are
expandable, and modules can be added or
replaced without interruption in power to your
critical loads. .
MX SERIES FAMILY
The MX system can be configured for power
levels from 1 to 20KW with 120 Vac output. Up
to 40KW at 240 Vac bi-phase or 60KW at 208
Vac 3 phase with many input and output voltages
also available. .
N+1 REDUNDANT
A control card and any number of additional
1000 Watt power modules combine to make a
EXPANDABLE standard inverter. This type of system can be
expanded as power requirements increase, and
upgraded to be N+1 redundant as desired. .
REMOTE SWITCHING
The MX system is extremely compact and
lightweight. Power modules weigh only 7 lbs.
TRUE SINE WAVE Each. .

Output voltage is precisely regulated, so that no


“HOT” INSERTABLE measurable voltage change occurs on the output
as input voltage fluctuates. Similarly, less than
0.5 volt change in output voltage will occur when
1000 WATT MODULES the output load varies from 0 to 100% of rated
power. With distortion of 2% maximum, this
inverter offers the cleanest sine wave power
OPTIONAL SNMP available. .

Models are available which cover all standard


battery systems. Custom models can be designed
to meet your specific input voltage requirements.

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MX SERIES MODULE DESCRIPTION

The Exeltech MX Series of inverters is a modular system which can be assembled in many combinations
to afford the user infinite flexibility. Options such as AC distribution, AC disconnect, metering, DC
disconnect, DC distribution, transfer switch and maintenance bypass switch are also available; (see
accessories).

The building blocks of the system are as follows:


1.) Power Module - A 1000 Watt slave power inverter. It requires drive signals from a Master Module or
Control Card as described below. This module is the backbone of the inverter system.
2.) Master Module - A 1000 Watt power inverter which contains all the electronics necessary to operate;
requires an enclosure to provide connections to the battery and AC output. It can also operate up to 19
slave Power Modules. If this module is used, the system cannot be fully redundant.
All MX systems require either a master module or at least one control card.
3.) Control Card - Generates all the signals necessary to operate up to 20 Power Modules. The card itself
will not generate any AC output power nor does any power flow through it. This card can be
paralleled with another Control Card to generate a redundant set of control signals to form the basis of
a completely redundant inverter system.
All MX systems require either a master module or at least one control card.
4.) Alarm Card - Can be used in conjunction with a redundant or non redundant inverter to provide various
alarm output signals via LED's and alarm contact closures. Must be included in redundant systems to
detect failure of control card.
5.) Transfer Switch - Provides the same functions as the alarm card, plus provides a relay to transfer AC
power to the load, from either the inverter or the utility input. Use only with systems up to 4KW N+1.

The above modules can be placed in the following enclosures; Installations can either be free standing
or in standard relay racks.
1.) 19" cage assembly - Compatible with a 19" relay rack. The smallest cage which can contain a
redundant system. Available in the following configurations:
19A - Basic configuration for a redundant system. Holds up to 4 Power Modules, 2 Control Cards and
either a Transfer Switch, System Monitor Card or an Alarm Card.
19B - Used as an expansion rack or may be used as an expandable, non redundant inverter, up to 5 KW.
This configuration will not accept X-fer Switch, alarm card or control cards.
2.) 23" cage assembly - Compatible with a 23" relay rack.
23A - Basic configuration for a redundant system. Holds up to 5 Power Modules, 2 Control Cards and
either a Static Transfer Switch, Transfer Switch, System Monitor II or an Alarm Card.
23B - Used as an expansion rack or may be used as an expandable, non redundant inverter, up to 6 KW.
This configuration will not accept X-fer Switch, alarm card or control cards.
3.) 7" cage assembly - for 1 or 2KW systems when redundancy is not required.
7C - Consists of 1 Transfer Switch and 1 Master Module.
This configuration will not accept an alarm card or control cards.
7B - Expandable up to 2KW. 1 Master Module and 1 Power Module.
This configuration will not accept X-fer switch, alarm card or control cards.
4). 9" cage assembly- for 1-3KW systems when redundancy is not required.
9C - Consists of Transfer Switch, 1 Master Module and 1 Power Module.
This configuration will not accept an alarm card or control cards.
9B - Expandable up to 3KW. 1 Master Module and 2 Power Modules.
This configuration will not accept X-fer Switch, alarm card or
control cards.

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MX SERIES SYSTEM DESCRIPTION
The Exeltech MX Series of inverters is available in three basic architectures; redundant, upgradable and
expandable. Different options and sizes are available to fit varying applications. As a benefit of the MX
series modular design, power levels are expandable in any system, as power requirements increase.

1.) N+1 Redundant-Expandable Inverter System: For applications where reliability and maintainability
are paramount, the N+1 redundant system offers the most cost effective method of achieving redundancy
and the ability to maintain the system while loads remain on line. All cards (except 12 Vdc) are "hot"
insertable to allow maintenance without interrupting power to critical loads. Designing the power level with
N+1 number of power modules, allows for redundancy without necessitating the purchase of a duplicate
system. (An A/B Buss option is available, which adds to system reliability).

A redundant system consists of:

MX ALARM CARD MX MX
CONTROLCONTROLMX 1000 Power Module MX 1000 Power Module MX 1000 Power Module MX 1000 Power Module MX 1000 Power Module
CARD CARD Overload Overload Overload Overload Overload

DC Load Load Load Load Load


On
AC POWER On On On On On
INV
On

Load

INV
Fail
BRKR
Open
High
Temp
Low
Volt
On
INV
Off
CB1

1 ea. Alarm Card or 2 ea. Control Cards At least 3 Power Modules 1 ea. Cage assembly
System Monitor Card part # LL (100 Vac) part # P (100 Vac) part # 1A (19" cage)
part # H (100 Vac) CC (120 Vac) P (120 Vac) 2A (23" cage)
A (120 Vac) EE (230 Vac) R (230 Vac)
B (120 Vac)
C (120 Vac)
F (230 Vac) expansion rack
part # 1B (19" cage)
Options: 1 ea. X-fer switch 2B (23" cage)
part # G (100 Vac) ...integrates with rack A for accommodating additional
S (120Vac) power modules, up to total rating of 20KW. Additional
X (120 Vac) control cards and a larger X-fer switch may be required.
Z (230 Vac) Please call the factory for assistance.
X-fer switch includes alarms
and replaces the alarm card.

2.) Upgradable Inverter System: The Upgradable system offers the flexibility to add a X-fer switch or
alarm card and Full Redundancy for future requirements. A minimum system with as little as one control
card and one power module can be upgraded in the future to include additional power modules, X-fer switch
or alarm card and an additional control card for full redundancy (see figure II).

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MX SERIES SYSTEM DESCRIPTION
Figure II.
MX
CONTROLMX 1000 Power Module
CARD Overload 1 ea. Cage assembly
part # 1A (19" cage)
Load

On

2A (23" cage)
Options:
1 ea. X-fer Switch
part # G (100 Vac)
S (120 Vac)
X (120 Vac)
Z (230 Vac)
1 ea. Alarm Card
1 ea. Control Card 1 ea. Power Module part # H (100 Vac)
part # L*(100 Vac) part # P (100 Vac) A (120 Vac)
C*(120 Vac) P (120 Vac) B (120 Vac)
E*(230 Vac) R (230 Vac) C (120 Vac)
F (230 Vac)
3.)Expandable inverter system:This configuration can be used as an independent inverter system (figure
III), or to expand power levels of existing MX systems (see stacked systems). By using one master module,
a system may be expanded to include a X-fer switch and additional power modules(see figure IV). 1KW
inverters with a X-fer switch use the 7"or 9" (part # 7C, 9C) cage. 1KW, 2KW and 3KW inverters without
a X-fer switch use the 7" or 9" (part number 7B, 9B) cage assembly.
Figure III.
1 ea. Cage assembly MX 1000 Power Module
Overload
MX 1000 Power Module
Overload
MX 1000 Power Module
Overload
MX 1000 Power Module
Overload
MX 1000 Power Module
Overload
MX 1000 Power Module
Overload

Load Load Load Load Load Load

part # 1B (19" cage) On On On On On On

2B (23" cage)
7B (7" cage)
1 ea. Cage assembly 9B (9" cage)
part # 1A (19" cage) expansion rack
2A (23" cage) (see stacked
7C (7" cage) systems)
9C (9" cage)
Options: Up to 5
1 ea. X-fer Switch 1 ea. Master Module1 1 ea. Master Module Power Modules
1

part # G (100 Vac) part # Q* (100 Vac) part # Q* (100 Vac) part # P (100 Vac)
S (120 Vac) M* (120 Vac) M* (120 Vac) P (120 Vac)
X (120 Vac) N* (230 Vac) O* (230 Vac) R (230 Vac)
Z (230 Vac) Figure IV.
MX TRANSFER SWITCH
MX 1000 Power Module
ON
Overload
INVERTER
OFF Load
DC
VOLTAGE
MAIN AC On
BREAKER MODULE
ON FAIL

TEMP

LOAD

UTIL

UTIL
SOURCE

INV
OURCE

OFF ERTER

IMARY
VERSE

UTIL

I SELECT

INV

1 Alarm card is not an option on this configuration

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MX SERIES SYSTEM PART NUMBER
Use the Design Chart to formulate the 15 digit model number.

EXELTECH MX SERIES __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
MODEL NUMBER

Step 1: Enter the two character code


for cage assembly size and
configuration.
Step 2: When a transfer switch or alarm card is used,
enter the single character code for that card. 2nd
and 3rd characters designate option level of
transfer switch or alarm card. Enter 00 for
standard module, if no alarm card or transfer
switch use “B” configuration backplane, enter (***).
Step 3: Alpha character assigned by EXELTECH to repre-
sent changes or revision levels in racks, alarm cards,
or transfer switch. Enter(-). EXELTECH will assign
revision level. See revision level chart on
www.exeltech.com for the most current revision list.
Step 4: Enter the two character code for Control Card(s) or
Master Module. There is not an application where
both are used. Enter (M*) or (C*) if only one is used.
Step 5: To designate power level, enter the number of power modules
required. Redundant systems require continuous load rating
plus one additional power module(* if none used).
Step 6: To designate output voltage of the power module required, enter the
single character code(* if none used).
Step 7: Single alpha character assigned by EXELTECH represents changes or
revision levels in Control Cards, Master Modules, or Power Modules.
Enter (-). EXELTECH will assign revision level. See revision level chart
on www.exeltech.com for the most current revision list.
Step 8: To designate input voltage, enter the single character from the VDC voltage
chart below.
Vdc INPUT VOLTAGE CHART

DC Volts 12 24 32 48 66 108
Designation 1 2 B 4 E I

Step 9: Output frequency is designated by using the first number of the frequency
(5for 50Hz, 6 for 60Hz, 4 for 400Hz).
Step 10: For options, enter two digit code. If no option, enter (00).
EXAMPLE: A redundant system with an alarm card, to fit a 23"
wide cage, for powering a 4000 watt continuous load, at 120Vac,
60Hz with 48Vdc input would require the following model number...
2AA00ACC5P-4600

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MX SERIES MODULE PART NUMBER

EXELTECH MX SERIES MX __ - __ - __ - __ - __ - __ __
MODULE NUMBER

Step 1: Model number always starts


with MX.
Step 2: To designate a cage assembly, enter the
two character code from the design chart.
When ordering a power module
or master module, enter a “K”. If ordering
any other module, enter an asterisk(*).
Step 3: To designate the type of module, enter the single
character code from the design chart. To
designate cage assembly, enter an asterisk(*).
Step 4: To designate input voltage, enter the single
character code from the Vdc INPUT VOLTAGE
CHART below. If ordering an alarm card, transfer
switch or cage assembly, enter an asterisk(*).
Vdc INPUT VOLTAGE CHART

DC Volts 12 24 32 48 66 108
Designation 1 2 B 4 E I

Step 5: Output frequency is designated by using the first number of


the frequency(5 for 50Hz, 6 for 60Hz, 4 for 400Hz). If ordering
a transfer switch, alarm card, power module or cage assembly,
enter an asterisk(*).
Step 6: This space designates current revision level, and is for
EXELTECH use only. If no revision is in use for this
module, no number or character will be used.
Step 7: To designate option, enter the code from the option chart below. If no option is required
please leave blank. MODULE EXAMPLES: A 12Vdc, 120Vac, 60Hz master
module would require the following module number...
OPTION CHART
MXK-M-1-6-1
Option Code
Conformal coating 07
Low idle current 08 A 48vdc, 120Vac, 60Hz power module with conformal
coating option would require the following module number...
MXK-P-4-*-1-07

CAGE ASSEMBLY EXAMPLE: A 19" redundant cage,


120Vac would require the following module number:
MX1A-*-*-*-2

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MX SERIES SYSTEMS DESIGN CHART

MX SYSTEMS DESIGN CHART


Use X-fer or Alarm Card Use CC or MM
CAGE X-FER ALARM CONTROL MASTER POWER
ASSY SWITCH CARD CARD MODULE MODULE
SYSTEMS SIZE AVAIL
100Vac G H L* or LL Q* P
REQUIRED AND C- Current
F- Future
120Vac X or S A, B or C C* or CC M* P
CONFIG.
230Vac Z F E* or EE O* R
Redundant 1, 4 1, 4 5 3
Upgradable 1A 0 or 1 0 or 1 0, 1, 2 0 up to 4 C
19" Cage
Redundant 1, 4 1, 4 5 3
Upgradable 2A 0 or 1 0 or 1 0, 1, 2 0 up to 5 C
23" Cage
Expandable
19" Cage 1A 0 or 1 0 0 1 up to 3 C
Expandable
23" Cage 2A 0 or 1 0 0 1 up to 4 C
Expandable
7B 0 0 0 1 0 or 1 C
7" Cage
Expandable
9" Cage 9B 0 0 0 1 up to 2 C
Expandable
1B 0 0 0 1 up to 4 C
19" Cage
Expandable
23" Cage 2B 0 0 0 1 up to 5 C
Expandable
7" Cage 7C 0 or 1 0 0 1 0 C
Expandable
9C 0 or 1 0 0 1 0 or 1 F
9" Cage
Split Phase
19" Cage 1E 0 0 0 2 0 or 2 F
Split Phase
23" Cage 2E 0 0 0 2 0,2,4 F
Split Phase
7" Cage 7E 0 0 0 2 0 C
3 Phase 2

19" Cage 1F 0 0 or 1 0 3 0 F
3 Phase 2
2F 0 0 or 1 0 3 0 or 3 C
23" Cage
3 Phase
9" Cage 9F 0 0 0 3 0 C

1
1 per phase
2 Alarm with a subset of functions (multi-phase option A13)
3 System is not fully redundant with less than 3 power modules
4 Minimum 1 Alarm Card or 1 X-fer Switch required for redundant system
5 Minimum 2 Control Cards for redundant system.

NOTE: Any modification to any Stack System must be performed in the factory.

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MX SERIES POWER INVERTER SPECIFICATIONS

PROTECTION
OUTPUT POWER CIRCUITRY
SURGE Over Voltage: Shutoff at maximum input
CONTINUOUS POWER NO LOAD OUTPUT OUTPUT WEIGHT voltage, per input conditions.
POWER (3 seconds) POWER VOLTAGE CURRENT LBS. Under Voltage: Shutoff at minimum input
voltage, per input
1000W 2200W 20W 230+/-6% 4.3 7.5 conditions.
Thermal: Shuts off due to over
1000W 2200W 20W 117+/-6% 8.6 7.5 temperature condition.
Warning buzz 5 C before shutoff.
1000W 2200W 20W 100+/-6% 10.0 7.5 Output Short: Unit shuts off: Circuit
breaker protected and
electronically limited.

INPUT
TYPICAL PEAK
MODEL MINIMUM SYSTEM MAXIMUM EFFICIENCY EFFICIENCY
VOLTAGE (TYPICAL) (TYPICAL) (TYPICAL) @ FULL @ 1/3
POWER POWER ENVIRONMENTAL
12V 10.4/10.6* 13.8V 17V 85% 87% Temperature: -25 to 40 C full power,
derate 20% per 10 C.
24V 19/21V* 27.6V 34V 87% 89% Above 40 C.
Humidity: 5 to 95% non-condensing
32V 26.5/28V* 36.8V 45V 87% 89% Altitude: -200 to 10k feet full
power, derated above 10k
48V 41.5/42.5V* 55.2V 62V 87% 89% Audible Noise: Less than 45dbA
Cooling: 1KW-Thermostatically
66V 57.5/58.5V* 75.9V 94V 88% 90% controlled forced air
Finish: Polyurethane base paint
108V 94/95V* 124V 149V 88% 90% Warranty: Full year parts and labor.

*indicates typical cut-off voltage/warning buzzer voltage

GENERAL
MECHANICAL
CONDITIONS MINIMUM TYPICAL MAXIMUM Four case sizes are available; all are:
7" high X 15" deep.
19 inch Wide: (includes hardware for
WAVEFORM - SINUSOIDAL - rack or shelf mounting)
23 inch Wide: (includes hardware for
LINE REGULATION - .1% .5% rack or shelf mounting)
9.97 inch Wide: (for 1 to 3KW applications:
LOAD REGULATION - .3% .5% surface mounting only)
7 inch Wide: (for 1 or 2KW applications;
DISTORTION - 1.5% 2% surface mounting only)
Available in other sizes including metric. Call
FREQUENCY* -.1% NOMINAL +.1% factory for sizes.

*50, 60, 400Hz nominal

See www.exeltech.com for more data regarding MX Series inverters.

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MX SYSTEMS MONITOR 2 CARD

The System Monitor 2 card is the newest of the monitoring card family and has more
features than the original system monitor card. It will monitor all the alarms, AC and DC
voltage and current, and AC frequency. Multi-phase systems can also be monitored with all
the information available from the front panel LCD or via an Ethernet connection. The card
can handle all of the system monitoring and alarm reporting that is required for a MX system.

SYSTEM MONITOR II

Features
.
The System Monitor 2 card is available in three
power levels, 5KW, 10KW, and 20KW. It is Turn the

available for single, split, and 3 phase systems. ON/OFF


Inverter
Modules
on or off.

It will report AC voltage, current, and frequency,


along with DC voltage, and current. All the
SELECT MENU
standard alarms are also monitored and reported
via the front panel LCD or the Ethernet
connection. It can switch to the secondary
control card (when present) if the primary card
fails. .

Remote Monitoring

The System Monitor 2 status can be monitored


over Ethernet in two ways. The first way to
monitor the system is with SNMP. An “mib” file is
provided and can be loaded into any SNMP STATUS
Indicator
LED of
monitoring software. Another program is System
Status.

provided to monitor the system and needs to be ETHERNET


Network
loaded onto a PC connected to the System Data output to monitor
10/100 BASE T
Activity
the system status over
Monitor 2’s network. This program displays the an Ethernet based
network.

status of the system and also logs the data to be Disconnect will
remove the AC AC OUTPUT
Network
Link

viewed at another time. A DHCP server is Voltage output


from the system.

required for the system to acquire an IP address.

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MX SOLID STATE TRANSFER SWITCH

Features
STATIC TRANSFER SWITCH
Solid State
Zero Switching time
Modular Design
Single phase in 5, 10, 20KW
Split phase in 10, 20, 40KW
3 Phase 15, 30, 60KW ON/OFF
Turn the Inverter
Modules on or off.
SNMP Monitoring
AC Amps
AC Volts SELECT MENU
DC Amps
DC Volts
Alarm Conditions
Load on alternate
Inverter alarms (if equipped)
Fast AC Failure Detection (< 2 ms)
Primary selection via front panel switch
Optional generator start

Operation .
The Exeltech Solid State Transfer Switch
sets a new standard in power density and STATUS
Indicator LED of
alarm capabilities. Its modular design is System Status.
available in 3 power levels, 5, 10 and 20KW, ETHERNET
which can be linked together to provide single, Network Activity
split, and 3 phase systems. The Switches can Data output to monitor
the system status over
10/100 BASE T

communicate on a SNMP protocol via TCP/IP an Ethernet based


network.
that provides data on AC volts and amps of Disconnect will remove AC OUTPUT
Network Link

both the primary and secondary sources. If the AC Voltage output


from the system.
UTILITY
PRIMARY

linked to an MX inverter system it will perform


all the normal functions of the required alarm INVERTER
PRIMARY
card plus communicate DC volts and amps,
all inverter alarms including inverter fail, module
fail, and over temperature. If the inverter is so
equipped, the switch will report both DC Bus
Voltage Transfer Set Point ( 120Vac )
A and Bus B Voltage. Additionally, the switch
Low voltage settings: 100Vac
can report combined Major and Minor alarms
High voltage settings: 130Vac
via SNMP and form C contacts. The minor
alarm is triggered with any alarm, the major alarm is only triggered with complete loss of AC Voltage to the load or when a
complete loss is imminent. .

All good to good transfers are synchronous and performed at zero crossing. The switch will operate on the user selectable
primary source until the primary source fails or operates out of limits. It will switch to the secondary source in less than 4 ms
worst case. If the primary returns to normal limits, the switch will wait 15 sec for stabilization, monitor the primary and
secondary source, upon assuring they are in phase, it will switch at the next available zero crossing. .

The status of all available alarms, status, and measurements are available via a 2 X 8 LCD display. It is highly
recommended that an Exeltech maintenance bypass switch be used in conjunction with this or any other solid state transfer
switch. This switch can be used with Exeltech inverters or between any 2 AC Sources whether they be inverters, generators
or utility sources. .

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