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    38 13 11 Ri

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    Ümit Kazan

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    © All Rights Reserved
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    38 13 11 Ri

    Uploaded by

    Ümit Kazan
    35 views6 pages

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    38-13-11-ri

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    © © All Rights Reserved

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    Copyright:

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    35 views6 pages

    38 13 11 Ri

    Uploaded by

    Ümit Kazan

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    of 6

    MAINTENANCE MANUAL

    DRAIN MAST — REMOVAL / INSTALLATION


    1. Aft Drain Mast — Removal / Installation
    A. General
    The aft drain mast is located on the bottom of the fuselage at FS 715.
    B. Preparation
    SPECIAL TOOLS AND TEST EQUIPMENT
    Circuit breaker safety clip ...................................................................... GSE2400984 or equivalent
    Protective caps and plugs .................................................................................................. Standard
    Scraper, nonmetallic ........................................................................................................... Standard
    CONSUMABLES
    Cloth, lint free ...................................................................................................................... Standard
    Lubricant .......................................................................................................................... GAC115P1
    O-ring ..................................................................................................... E1257-70/2-015 (see Note)
    O-ring ..................................................................................................... E1257-70/2-017 (see Note)
    Sealant ........................................................................................................ MIL-S-81733 (see Note)
    Sealant .......................................................................................................................... AMS-S-8802
    Sealant ....................................................................................................... GAG810GG2 (see Note)
    NOTE: Refer to Aircraft Illustrated Parts Catalog, 38-32-00, Fig. 4, Drain System Valves, Heaters
    and Sensors for all part numbers.
    Although MIL-S-81733 is the preferred sealant due to its corrosion inhibitive properties, it
    should not be used to seal external areas that are to be painted, as chromates in sealant
    can stain exterior paint schemes. As a suitable alternative, AMS-S-8802 should be used
    on exterior applications.
    As an acceptable alternative, MIL-S-81733 sealant may be used if GAG810GG2 is not
    available.
    (1) Reference(s)
    • Safe Ground Maintenance Procedure, 20-00-00, Maintenance Practices
    • Open / Close - Checks, 20-00-00, Maintenance Practices
    • Sealing Standard Practices, 20-42-00, Maintenance Practices
    • Supplemental Heating - Removal / Installation, 25-27-00, Removal / Installation or
    Code 252070
    • Water System Operation, 38-10-00, Maintenance Practices
    • Water System Heaters - Operational Test, 38-15-00, Adjustment / Test or Code 380050
    • Floorboard Clip Nut - Check, 53-00-00, Inspection / Check or Code 530027
    • Aircraft Illustrated Parts Catalog, 38-32-00, Fig. 4, Drain System Valves, Heaters and
    Sensors
    (2) Aircraft Preparation
    (a) Prepare aircraft for safe ground maintenance. See Safe Ground Maintenance
    Procedure, 20-00-00, Maintenance Practices.
    (b) Pull, tag and install safety clip on the following Circuit Breaker (CB):

    CB NAME CB PANEL CB LOCATION


    WTR VLVS DC AUX WATER SYSTEM

    38-13-11
    Page 401
    September 30/18
    MAINTENANCE MANUAL

    (c) Remove interior furnishings and carpeting, as required, to gain access to floorboard
    being removed.
    (d) Remove floor heater mats, if installed. See Supplemental Heating - Removal /
    Installation, 25-27-00, Removal / Installation or Code 252070.
    (e) Remove floorboard 14E, as required. See Figure 401.
    C. Removal
    CAUTION: WITHOUT RELEASE AGENT, CARE MUST BE TAKEN DURING LOOSENING /
    REMOVING THE FAY SEAL AS THE MOUNTING FLANGE IS COMPOSITE AND
    DAMAGE TO DRAIN MAST MAY OCCUR.
    NOTE: The following numbers in parentheses ( ) are used in conjunction with Figure 402.
    (1) Using nonmetallic scraper, remove sealant from around base of drain mast (1).
    (2) Remove sealant and vinyl covers (2) from screws (3).
    (3) Disconnect electrical connector from drain mast (1).
    (4) Remove couplings (4, 5) securing drain lines to drain mast (1).
    (5) Remove screws (3) from drain mast (1).
    (6) Carefully lower drain mast (1) from fuselage (6).
    (7) Remove O-rings (7, 8) from drain mast fittings. Discard O-rings (7, 8).
    CAUTION: FAILURE TO INSTALL PROPER PROTECTIVE CAPS AND PLUGS ON
    ELECTRICAL CONNECTORS, LINES, TUBES, PORTS AND FITTINGS MAY
    RESULT IN DAMAGE TO EQUIPMENT.
    (8) Install protective caps and plugs on all electrical connectors, fittings and water lines.
    D. Installation
    CAUTION: DURING INSTALLATION, UNEVEN OR EXCESSIVE TORQUE CAN CAUSE A
    STRESS CRACK.
    NOTE: The following numbers in parentheses ( ) are used in conjunction with Figure 402.
    (1) Remove all protective caps and plugs from all electrical connectors, fittings and water lines.
    (2) If drain mast (1) removed in Step 1.C.(6) is to be installed, remove old sealant from base of
    drain mast with nonmetallic scraper.
    (3) Clean base of drain mast (1) with a lint free cloth.
    (4) Lubricate and install O-rings (7, 8) on drain mast fittings.
    (5) Apply fay seal around base of drain mast (1) with GAG810GG2 sealant. See Sealing
    Standard Practices, 20-42-00, Maintenance Practices.
    NOTE: As an acceptable alternative, MIL-S-81733 sealant may be used if GAG810GG2 is
    not available.
    Allow adequate time for sealant to set prior to application.
    (6) Position drain mast (1) on mounting surface on fuselage (6). Ensure drain lines and drain
    mast fittings are mated.
    (7) Install drain mast (1) to fuselage (6) by wet installing screws (3) coated with MIL-S-81733
    sealant. See Sealing Standard Practices, 20-42-00, Maintenance Practices.

    38-13-11
    Page 402
    September 30/18
    MAINTENANCE MANUAL

    (8) Apply a bead of GAG810GG2 sealant around drain mast coupler and aircraft skin where
    coupler passes through aircraft structure. Ensure all voids and cavities are filled. See Sealing
    Standard Practices, 20-42-00, Maintenance Practices.
    NOTE: As an acceptable alternative, MIL-S-81733 sealant may be used if GAG810GG2 is
    not available.
    Allow adequate time for sealant to set prior to application.
    (9) Install vinyl covers (2) on screw heads and fill in with MIL-S-81733 sealant. See Sealing
    Standard Practices, 20-42-00, Maintenance Practices.
    (10) Apply fillet seal around base of drain mast (1) with GAG810GG2 sealant. See Sealing
    Standard Practices, 20-42-00, Maintenance Practices.
    NOTE: As an acceptable alternative, MIL-S-81733 sealant may be used if GAG810GG2 is
    not available.
    Allow adequate time for sealant to set prior to application.
    (11) Secure drain lines to drain mast (1) with couplings (4, 5).
    (12) Connect electrical connector to drain mast (1).
    E. Follow On
    (1) Inspect for presence of foreign objects.
    (2) Remove safety clip, tag and depress circuit breaker pulled in Step 1.B.(2)(b).
    (3) Operate water system and inspect aft drain mast installation for leaks. See Water System
    Operation, 38-10-00, Maintenance Practices.
    (4) Perform Water System Heaters - Operational Test, 38-15-00, Adjustment / Test or Code
    380050.
    (5) Perform Floorboard Clip Nut - Check, 53-00-00, Inspection / Check or Code 530027.
    (6) Perform Open / Close - Checks, 20-00-00, Maintenance Practices.
    (7) Inspect for presence of foreign objects.
    (8) Install floorboard removed in Step 1.B.(2)(e).
    (9) Install floor heater mats removed in Step 1.B.(2)(d).
    (10) Install carpeting and interior furnishings removed in Step 1.B.(2)(c).
    (11) Record all maintenance actions in accordance with current governing authority.

    38-13-11
    Page 403
    September 30/18
    MAINTENANCE MANUAL

    FS FS FS
    632 684 758

    ZONE 142 ZONE 144

    14D 14K
    12E 13E

    12D 13D 14F


    14C-1
    14E 14J
    12C 13C

    14A 14C
    12B 13B

    14H
    14B
    12A 13A

    ZONE 141 ZONE 143

    FS FS FS
    632 684 758

    37272F01

    Aft Midcabin Floorboards


    Figure 401

    38-13-11
    Page 404
    September 30/18
    MAINTENANCE MANUAL

    SEE DETAIL A

    7 8

    DETAIL A

    TIL-46932BB

    Aft Drain Mast


    Figure 402

    38-13-11
    Page 405
    September 30/18
    MAINTENANCE MANUAL

    THIS PAGE IS INTENTIONALLY LEFT BLANK

    38-13-11
    Page 406
    September 30/18

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