Third Generation Vacuum

Homogenizing Cooking Kettle

With Mixer

-Operation Instruction

Company：Jiangxi Jingye Machinery Technology Co., Ltd

Tel：+86 791 8855 8875

Ph：+86 -13767078936

Fax：+86 791 8855 8876

Email：[email protected]

Web：http://www.cnjymachine.com/
 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

Thanks in advance 1

Thanks for purchasing Third Generation Vacuum

Homogenizing Cooking Kettle With Mixer from Jingye Company.

Before using, please read this manual carefully to know

the correct installation and use of cooking kettle, and make full

use of its superior performance.

Thank you for cooperation!

INDEX

I: COMPANY PROFILE...........................................................2

II: APPLICATION................................................................. 3

III: EQUIPMENT DATA........................................................ 4

IV: PARAMETERS................................................................... 5

V: INSTALLATION................................................................. 6

VI: SCREEN INTRODUCTION............................................... 15

VII: PREPARATION BEFORE USE.......................................21

VIII:OPERATION FLOW....................................................... 22

IX: APPENDIX A TECHNICAL SUPPORT INFORMATION.... 24

Our mission: creating value for customers

 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

I: COMPANY PROFILE 2

Our company, JIANGXI JINGYE MACHINERY TECHNOLOGY CO., LTD.

is a high-tech private enterprise that is concerned with technical research

and development, engineering design, equipment manufacture and

installation. And the reference to the design concept of green,

environmental protection and energy saving, we had taken the lead in

becoming a high-quality supplier of food, beverage, biological, chemical,

pharmaceutical equipment and new energy, optical fibre communication

equipment.

Our company congregates lots of domestic professional talents who are

good at machinery, engineering, technology, automatic control field. And

we continuously improve our core competitiveness through independent

research and development technology innovation.

Our company has always been pursuing the values of creating value for

customers, creating benefits for the company, creating business for

employees, making contributions to society. And adhering to the spirit of

putting people first, studying from customers, striving for the survival by

high-quality of service, promoting the development of science and

technology innovation. Our company has gained the favour and

recognition of many well-known Chinese enterprises and recognition by

professional design and manufacturing experience, the leading sense of

innovation, the business philosophy of good faith, excellent technical

Our mission: creating value for customers

 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

team and perfect after-sales service. 3

As a high-quality supplier of food, beverage, biological, chemical,

pharmaceutical equipment and new energy, optical fibre communication

equipment, our company will be committed to offering the most suitable

equipment of your requirement to you, with our advanced technology and

experience.

II：Application
This product is widely used in food processing plants, large hotels,

restaurants, hotels, guesthouses, restaurants, industrial and mining

enterprises, government agencies, colleges and universities canteens. It

can cook meat products, soy products, egg products, and other food

semi-finished products. At the same time, it also can cook confectionery,

cakes, drinks, fruit juices, jams, candied fruits, dairy products and cans,

etc. As melting, disinfection, heating, blanching, Cooking, preparation,

cooking and concentration purposes. With good appearance, reasonable

design, compact structure, easy installation, simple operation, flexible use,

safe and reliable, easy maintenance and so on, deeply loved and favored

by customers is a good equipment for food processing to improve quality,

shorten time and improve working conditions. The majority of users agree

that this product can improve product quality, shorten the working hours,

improve the working conditions of good food equipment.

Our mission: creating value for customers

 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

III: EQUIPMENT DATA 4

1. Standard:

The cooking kettle is a atmospheric pressure container, and the

production process is made according to the standard requirements of the

Jingye company.

2. Voltage：3P/400V/50HZ

Electric capacity of single cooking kettle：11.5KW；About 24.7A

Electric capacity of the matching other：

Vacuum pump：4KW；About 8.6A；

Rotor pump：3KW；About 6.5A；

CIP cleaning capacity：1.5KW；About 3.2A；

Chiller capacity：Refrigeration capacity 23.2KW，Water pump 1.5KW,

Compressor 6.9KW；About 18A；

Steam generator capacity：108KW；About 155.8A；

Our mission: creating value for customers

 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

IV: PARAMETERS 5

Third Generation Vacuum Homogenizing

Name
Cooking Kettle With Mixer
Model JYH-ZLF-750Z
Effective dimension(mm) Ø1000×1000
Volume（L） 750
Container type No
Inner layer(thickness) 5mm
Interlayer(thickness) 3mm
Insulation layer(thickness) 1.5mm
Material name Water, food / Interlayer heat transfer oil
Material properties Normal
Corrosion allowance 0
Weld joint coefficient (vertical / horizontal) 0.85/0.85
Geared motor（RV） 4KW ； 5-36 RPM
Emulsifier 7.5KW ；0-2900 RPM
Rotor pump 3KW（import and export 57）
CIP cleaning pump 1.5KW（import and export 45）
Vacuum pump 4KW
Voltage 400V/50HZ

Our mission: creating value for customers

 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

V: INSTALLATION 6

5.1：Main body front view

1
2
3

6 7 8 9 10 11

1：Stirring motor 2：Manhole

3：Steam-inlet port 4：Interlayer water-inlet port
5：Vacuum pump 6：Emulsifier
7：Interlayer water-outlet port / Exhaust port / Safety valve / Pressure gauge port
8：Stirring funnel 9：Stirring funnel motor
10：Funnel 11：Rotor pump

Our mission: creating value for customers

 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

5.2：Schematic diagram of Chiller 7

12 16 15 14 13
12：Chiller water-outlet（Connected to the interlayer inlet of the cooking kettle）
13：Chiller water-inlet（Connected to the interlayer outlet of the cooking kettle）
14：Chiller tap water-inlet port（Connected to user’s on-site tap water）
15：Chiller water tank drain outlet
16：Chiller water tank overflow port（There is too much water in the water tank, the overflow
is discharged, and it is connected to the user's site.）

Our mission: creating value for customers

 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

5.3：CIP cleaning diagram 8

17 18 19

17：CIP steam-inlet port（Connect to steam generator）

18：CIP water-inlet port（Connected to user’s on-site tap water）
20 21
19：CIP drain outlet（Connect to the user's on-site sewer） 20：CIP return filter
21：CIP outlet port（Connected to CIP inlet
Our mission: of cooking
creating kettle）
value for customers
 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

5.4：Steam generator diagram 9

22 23

22/23：Steam generator air-outlet 1/2（Connected to CIP steam-inlet/Connect to the steam-inlet of the cooking kettle）

25
24

26
27

24/25:Steam generator safety valve（Users need to drain the exhaust port of the safety valve to the place
where no one has passed, and pay attention to high temperature）
26/27 ： Steam generator drain valve （ The user connects to the sewer on site, pay attention to the high
Our mission: creating value for customers
temperature）
 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

5.5：Some detailed diagrams 10

Funnel discharge flow display；

Vacuum pump and water tank：Make sure the water volume in the water tank is not less
than 1/2 and not more than 3/4：The operation of the cooling of the emulsifier and the
operation of the vacuum pump must ensure that there is water use;
Our mission: creating value for customers
 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

5.6：Control box panel diagram 11

28 29
30
31 32 33 34 35
36 37 38 39 40 41 42 43 44 45 46
47 48 49 50 51 52 53 54 55 56
57 58 59 60 61 62 63 64 65 66

28：Touch screen
29：Funnel stirring speed control panel: Turn the speed regulator to change the speed of
the funnel stirring；
30：Funnel stirring/stop stirring button: Run independently, turn on/off at any time.
Green: start, Red: stop；
31：Start CIP button：The touch screen CIP interface shows that startup is allowed, After
pressing this button, the CIP interface function buttons can be operated;

Our mission: creating value for customers

 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

32：Stop CIP button：Press the Stop CIP button once, and the touch screen CIP interface 12

will display that CIP is allowed to be started and the CIP function can be operated; press
it again to stop CIP work;
33：Hot water tank drain button：Press it to open the drain valve of the CIP hot water
tank. Press it again to reset the switch;
34：Alkaline water tank drain button：Press it to open the drain valve of the CIP alkaline
water tank. Press it again to reset the switch;
35：Acid water tank drain button：Press it to open the drain valve of the CIP acid water
tank. Press it again to reset the switch;
36：Emergency button：The main power supply emergency stop. Press to disconnect the
main control power of the electrical box. Turn it clockwise to pop up and power on.
37：Knob switch of second gear cooling：Rotate to the left：Can operate the A tank cooling
function；Rotate right：Can operate the B tank cooling function；
38：Start cooling button：Press to run interlayer cooling，this cooling is performed first
with tap water cooling, and then performed with chiller cooling;
39：Stop cooling button：Press to stop cooling;
40：Knob switch of second gear vacuum：Rotate to the left：Can operate the A tank
vacuum function；Rotate right：Can operate the B tank vacuum function；
41：Start vacuum button：Press to run the vacuum pump (in automatic mode);
42：Stop vacuum button：Press to stop vacuum (in automatic mode);
43：Turn on the chiller power supply：Press it to open the chiller power supply;
44：Stop chiller button：Press it to stop the chiller power supply;
45/46：Spare button
47：A tank function emergency stop button：Press to disconnect the control power of the
A tank. Turn it clockwise to pop up and power on.
48：A tank start button：Press to automatically run the A tank process（Used in
automatic mode, available after setting each parameter data）

Our mission: creating value for customers

 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

49：A tank start stirring button：First press the stop stirring button once, and the touch 13

screen will display allow stirring. Then press this button for 1-2 seconds and the stirring
will start.（You can start and stop stirring in any mode and at any time, please pay
attention to the operation）；
50：A tank start the emulsifier：First press the stop emulsifier button once，and the
touch screen will display allow emulsification. Then press this button for 1-2 seconds and
the emulsifier will running.（You can start and stop the emulsifier in any mode and at
any time, please pay attention to the operation）；
51：A tank start CIP cleaning：Start CIP cleaning, open the CIP cleaning valve of A tank,
and record the cleaning time;
57：A tank manual / Stop / Automatic transfer switch：Rotate to the left for manual
mode, stop in the middle, and rotate to the right for automatic mode;
58：A tank finish button：After the automatic mode ends, the alarm will sound. Press
finish to terminate the alarm and confirm the end of the process;
59：A tank stop stirring button：Press allow stirring once, and the start stirring button can
be operated. Press again to stop stirring;
60：A tank stop emulsifier button：Press allow emulsifier once, and the start emulsifier
button can be operated. Press again to stop the emulsifier;
61：A tank stop CIP cleaning button：Press to stop CIP cleaning;
52：B tank function emergency stop button：Press to disconnect the control power of the
B tank. Turn it clockwise to pop up and power on.
53：B tank start button：Press to automatically run the B tank process（Used in
automatic mode, available after setting each parameter data）
54：B tank start stirring button：First press the stop stirring button once, and the touch
screen will display allow stirring. Then press this button for 1-2 seconds and the stirring
will start.（You can start and stop stirring in any mode and at any time, please pay
attention to the operation）；
55：B tank start the emulsifier：First press the stop emulsifier button once，and the
touch screen will display allow emulsification. Then press this button for 1-2 seconds and
the emulsifier will running.（You can start and stop the emulsifier in any mode and at

Our mission: creating value for customers

 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

any time, please pay attention to the operation）； 14

56：B tank start CIP cleaning：Start CIP cleaning, open the CIP cleaning valve of B tank,
and record the cleaning time;
62：B tank manual / Stop / Automatic transfer switch：Rotate to the left for manual
mode, stop in the middle, and rotate to the right for automatic mode;
63：B tank finish button：After the automatic mode ends, the alarm will sound. Press
finish to terminate the alarm and confirm the end of the process;
64：B tank stop stirring button：Press allow stirring once, and the start stirring button can
be operated. Press again to stop stirring;
65：B tank stop emulsifier button：Press allow emulsifier once, and the start emulsifier
button can be operated. Press again to stop the emulsifier;
66：B tank stop CIP cleaning button：Press to stop CIP cleaning;

1：This product uses AC 400V power supply. If the voltage

range is large (exceeding 440V or lower than 360V), it may

cause electrical failure or even damage.

2：Electrical boxes and equipment should be reliably

grounded before connecting to the main power supply;

3：After the product is powered on for the first time, the

stirrer/emulsifier/rotor pump and vacuum pump steering

should be adjusted first. Please adjust according to the

steering direction on the machine;

Our mission: creating value for customers

 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

VI:Screen introduction 15

6-1 ： Power on to open the main power supply in the control box, and then turn on the
emergency stop of the main power supply of the control box to enter the startup screen:
6-2 ： Click Chinese on the screen to enter the Chinese interface, click English to enter the
English interface:

6-3：Enter the process screen：

Note: The topmost part is the fixed information: the process screen, parameter setting, and CIP
interface respectively correspond to the buttons of different interfaces;
Our mission: creating value for customers
 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

6.3.1：This screen through the color conversion can intuitively view the current operating 16

status of the work; When the icon on the screen turns black or green, the corresponding i
con valve or process is in working status;
In manual mode, the valve can be operated by clicking on the icon on the screen.Clicking
the corresponding icon again will stop running. Clicking the icon in automatic mode will
have no effect;
6.3.2 Start：In automatic mode, press Start. Automate the process
6.3.3 Stop：In manual mode, pressing it will stop all work. Clicking it again will return
to the state before stopping;
In automatic mode, pressing it will stop all work and return to the initial state, and the
user needs to restart work;
6.3.4 Pause：In manual and automatic modes, pressing it will pause all work, and click ag
ain to restore to the state before pause;
6.3.5 Temperature T1：Used to display the current measured actual temperature value of
the inner layer;
6.3.6 Pressure P1：Used to display the current measured actual pressure value of the inner
layer;
6.3.7 Pressure P2：Used to display the current measured actual pressure value of the
interlayer;
6.3.8 Current status：Display its manual or automatic status;
6.3.9 Total time：After starting in automatic mode, record the total time of the entire
running process;
6.3.10 Cooking time：In automatic mode: record the time after the actual temperature of
the inner layer reaches the cooking temperature;
6.3.11 Vacuum time：In automatic mode: record the vacuuming time;
6.3.12 Cooling time：In automatic mode: record the cooling operation time;
6.3.13 Cleaning time：In automatic mode: record the cleaning operation time;
6.3.14 Stir： %：The value can be set according to the needs to change the
stirring speed, 99% = maximum speed;

Our mission: creating value for customers

 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

6.3.15 Emulsification： %：The value can be set according to the needs to change 17

the emulsification speed, 99% = maximum speed;

6.3.16 Funnel feed：Press to open the funnel discharge valve;
6.3.16 Stop feed：Press to stop the funnel discharge valve;
6.3.17 A tank feed：Press to switch the feed tank to B tank / press again to switch back
to A tank;
6.3.18 A funnel：Press to switch to B funnel /press again to switch back to A funnel;

6-4：Click the parameter setting in the upper right corner of the screen to enter the
parameter screen:

6.4.1 Temperature deviation correction：Used to correct the display error of internal

temperature;
6.4.2 First stage temperature set：When the internal temperature reaches first stage
temperature, the small steam valve will be opened to slowly heat up;
6.4.3 Cooking temperature setting：Set the temperature required for cooking;（When the
actual temperature in the pot reaches the cooking temperature, it will automatically turn
off the heating and start recording the cooking time.）

Our mission: creating value for customers

 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

6.4.4 Cold air discharge temperature：During the heating process, the cold air in the pot 18

is discharged. When the actual internal temperature is greater than this set value, the cold
air discharge will be turned off;
6.4.5 Cooling temperature setting：In automatic mode: set the temperature during tap water
cooling
6.4.6 Ice water temperature setting：Automatic mode: After tap water is cooled, set the
temperature for ice water to continue cooling;
6.4.7 Pressure deviation correction P1：Used to correct the display error of the internal
pressure of the cooking kettle;
6.4.8 Cooking constant pressure P1：Set the pressure value during cooking;
6.4.9 Cooking exhaust pressure P1：Set the exhaust pressure value during cooking; If the
actual pressure is greater than this set value, the exhaust valve will be opened;
6.4.10 Deviation correction P2：Used to correct the display error of the interlayer pressure
of the cooking kettle;
6.4.11 Constant pressure P2：Set the pressure value of the interlayer during the cooking
process;
6.4.12 Exhaust pressure P2：Set the interlayer exhaust pressure value during the cooking
process; If the actual pressure is greater than this set value, the exhaust valve will be
opened;
6.4.13 Cooking time input：Set the required cooking time. When the internal temperature
reaches the set cooking temperature, this time will be automatically recorded;
6.4.14 Interlayer drainage time：Set the time to drain the water level of the interlayer
before cooking and heating operation; Note：There is the drain valve under the bottom of
the equipment. When running heating and cooking, the valve needs to be opened to allow
the condensed water in the interlayer to flow out through the trap valve.When running the
cooling function, the drain valve at the bottom of the interlayer needs to be closed to
prevent the cooling water in the interlayer from flowing out through the trap valve;
6.4.15 Cleaning time：Set the CIP cleaning time;
6.4.16 Cooling time：Set the interlayer cooling time;
6.4.17 A funnel correction：Set the value of funnel flow;

Our mission: creating value for customers

 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

6.4.18 A funnel-ration：Set the instantaneous value of the funnel flow output. If it exceeds 19

the value, the funnel valve will be closed;

6.4.19 A-ration time：Set the time for the funnel to discharge, and close the funnel valve
when the time is arrive;
6.4.20 B funnel correction：Set the value of funnel flow;
6.4.21 B funnel-ration：Set the value of the funnel flow output. If it exceeds the value, the
funnel valve will be closed;
6.4.22 B-ration time：Set the time for the funnel to discharge, and close the funnel valve
when the time is arrive;
6.4.23 Feed pressure limit：Set the funnel to feed the material into the pot. If the
pressure in the pot exceeds this value, the funnel cannot feed the material.

6-4：Click on the CIP interface in the upper right corner of the screen to enter the
following screen:

PV：Display the current actual measurement;

SV：Set the temperature to be heated;
Coor：Temperature deviation correction, adjust the final display value;

Our mission: creating value for customers

 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

CIP operation：First open the Start CIP button; 20

Click on the hot water tank inlet water on the screen，operating inlet-water，It will
automatically close when the water volume reaches the sensing point. It can also be
closed by clicking the button again;
After water inlet：Click Heating to heat the hot water tank, and then press the button
again to turn off the hot water tank heating;
Hot water tank hot-water outlet：Press to open the water outlet valve, press again to close
the water outlet valve; Note that if you operate internal circulation/external cleaning/
external backflow/drain, you must first turn on this button before subsequent work can
be carried out;
Internal-Circulate：During the heating process,you can press the hot water tank water outlet,
and then press the internal circulate to perform circulating heating. Press again to close
the internal circulate.
CIP external：Close the internal circulate and open the CIP external, then the CIP
operation deliver cleaning water to the cooking kettle. Note that you should choose CIP
to clean the cooking kettle before opening the external. Then turn on the CIP cleaning
button and let the CIP valve of the cooking kettle open before you can operate here;Press
again to turn off external cleaning;
CIP backflow：After opening the external cleaning, press the backflow to open the
discharge valve of the cooking kettle and return it to the CIP tank through the rotor
pump;
CIP drain：After opening the external cleaning, press the drain, and the cooking kettle
will open the drain valve.Operate CIP cleaning and drainage;
Other alkaline water tanks and acid water tanks operate in the same way;
Note：Before operation, be sure to select the A/B cooking kettle. Then open the CIP
cleaning valve of the cooking kettle, and then operate the CIP work accordingly;

Our mission: creating value for customers

 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

VII:Preparation before use 21

7.1、When the equipment arrives at the installation site of your company, attention should
be paid to protect the outer surface of the equipment and the electric control box when
unloading, so as to prevent adverse effects caused by collision.
7.2、Find a good horizontal position, set up the equipment, perpendicular to the ground,
and install it stably without swinging.
7.3、Connect the three-phase four-wire power supply to the main power switch in the
main control box of the equipment.
7.4、Install each pipe fitting connection according to the schematic diagram.
7.5、Check whether the power terminals of the equipment are loose, and whether the pot
valve screws are loose. If they are loose, please tighten them with a wrench before use.
7.6、Reset all switches before the control box is powered on，and grounded reliably.
7.7、The stirring device/rotor pump/CIP pump/vacuum pump can be operated independently
and cannot be reversed;
7.8、For the welding of the stainless steel of this pot and the welding of other stainless
steel joints, stainless steel welding rods 102, 107, 132, 137 should be used, and other
models should not be used.

1、It is strictly prohibited to use the machine beyond the design

！ NOTE pressure range during the production process. Improper operation

may cause personal injury.
2、During the production and heating process, the bottom drain
valve needs to be opened so that the trap valve can drain water
normally.
3、When cold water is passed into the interlayer for cooling, the
cooling outlet must be open before use, and the bottom drain valve
must be closed.

Our mission: creating value for customers

 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

VIII:OPERATION FLOW 22

1）：Place the control box in a good position and secure the control box. Pull the air pipes,
wires, etc. at all equipment connections into the control box. Connect the air pipes and
wires according to the numbers in the control box;
2）：Power on：Reset all switches，make sure all pipeline valves are closed，make sure all
pipe interfaces are properly connected and smooth；
3）：Touch screen settings to set all parameter data,turn on the power, enter the main menu,
switch A pot/B pot to manual state,Click on all valve icons on the touch screen to check
that all valves are opening and closing normally before proceeding to the next step;
4）： Connect all water inlets, steam inlets, drain, and exhaust pipes to the corresponding
locations on the user site. After connecting, you can operate the water inlet. Pour water into
the pot through the water inlet valve. Open the discharge valve, Check whether the pipes
are installed and connected properly and there is no leakage. And open the interlayer water
inlet valve and other corresponding valves to check that the interfaces of each pipe port are
normal and there is no leakage. （ Note that some of the connected pipes require on-site
support, so users should fix and support the pipes firmly before use.）；
5）： Start stirring/vacuum pump/rotor pump/emulsifier respectively, and then close.
（Determine the stirring direction and adjust the direction according to the direction of the
scraper）；
6）： All checks are normal. Switch the operation of A pot and B pot and turn it to the
automatic gear. The first test can be done by adding water to skill the operation of the
equipment. And you can be converted into materials for use after normal operation. Press
button to start the equipment, Open the drain valve at the bottom of the interlayer, The
equipment automatically operates heating, constant temperature and constant pressure, etc.
After all cooking and heating is completed, The heating timer ends, The touch screen
prompts alarm and prompts finish. After the user press the finish button, the alarm ends
and the automatically running heating system is terminated.（During the heating process,
the user can turn on and off stirring and the operation of the emulsifier at any time
according to process requirements），After heating ends, operate interlayer cooling. Close
the drain valve at the bottom of the interlayer, Select the pot, Turn on the chiller power,
Our mission: creating value for customers
 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

Start the cooling, and the interlayer tap water cooling will be carried out. After the cooling 23

temperature is reached, it will automatically switch to chiller for cooling. When the cooling
is completed, it will automatically stop and the cooling is over. Open the interlayer drain
valve to drain the interlayer cold water;
7）：For CIP operation, please refer to the CIP process explanation;
8）：Steam generator operation. The steam generator is powered on, and the filtered pure
water is connected to the water inlet of the steam generator. After filling the water tank
with water, turn on the emergency stop switch of the main power supply of the steam
generator. Press the start button and the steam generator will automatically fill in water.
When the water volume reaches the height of the internal sensor, it automatically stops.
Then use the heating button 1 to start the heater of the electric heating 1; Also use heating
button 2 and heating 3 to start the heaters of electric heating 2 and heating 3;
9）Chiller operation ： Turn on the air switch in the chiller before starting work. The
internal work can be automatically run through the power switch of the chiller in the main
electrical box;

Before using the equipment, clean the equipment and pipelines first, and
！ Remind confirm the rotation of the mixer, rotor pump, CIP pump, vacuum pump and
emulsifier before use.

Our mission: creating value for customers

 Cooperate To Customize Specialized Machine TEL:0086-791-88558875
Jiangxi Jiangmai Trade Co., Ltd. / Add: No. 2888, Ziyang Avenue, Nanchang, Jiangxi, China (Trade Company)
Jiangxi Jingye Machinery Technology CO., Ltd. / Add: Lushan Industrial Park, Jiujiang City, Jiangxi Province, China (Manufacturer)
Tel: + 86 - 791 - 8855 8875 Fax: + 86 -791- 8855 887 Web: www.cnjymachine.com Email:[email protected]

IX: APPENDIX A TECHNICAL SUPPORT INFORMATION 24

Company
Jiangxi Jingye Machinery Technology Co., Ltd.
Name
Phone 0086-13767078936
Fax +86 7918855 8876
Web www.cnjymachine.com
Address Lushan Industrial Park, Jiujiang City, Jiangxi Province, China
Email [email protected]

Note: This manual is the instruction manual for the equipment. The internal text

and materials are all owned by Jiangxi Jingye Machinery Technology Co., Ltd.

They must not be reprinted. If there is any update, the company will leave a final

explanation without further notice.

Our mission: creating value for customers