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Circuit Relief Valve Test and Adjustment

The document provides instructions for testing and adjusting circuit relief valves on excavators. It lists specifications for relief valve pressures and describes checking pressures using a laptop connected to the machine, adjusting relief valves until pressures meet specifications, and rechecking pressures.

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Lupin Gonzalez
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89 views3 pages

Circuit Relief Valve Test and Adjustment

The document provides instructions for testing and adjusting circuit relief valves on excavators. It lists specifications for relief valve pressures and describes checking pressures using a laptop connected to the machine, adjusting relief valves until pressures meet specifications, and rechecking pressures.

Uploaded by

Lupin Gonzalez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TM1930 - 200CLC, 230CLC, and 270CLC Excavator


Circuit Relief Valve Test and Adjustment

Circuit Relief Valve Test and Adjustment

-: Specifications

SPECIFICATIONS
Circuit Relief Valve
Hydraulic Oil Temperature 45—55°C
110—130°F
Engine RPM Dial Position 1400 rpm approximate
Work Mode Switch Position Dig Mode
Power Mode Switch Position HP (High Power) Mode
Auto Idle/Acceleration Switch Position Off
Bucket Curl Pressure 37 200—38 200 kPa
372—382 bar
5400—5540 psi
Bucket Dump Pressure 39 200—40 200 kPa
392—402 bar
5685—5830 psi
Arm In Pressure 37 200—38 200 kPa
372—382 bar
5400—5540 psi
Arm Out Pressure 39 200—40 200 kPa
392—402 bar
5685—5830 psi
Boom Up Pressure 37 200—38 200 kPa
372—382 bar
5400—5540 psi
Boom Down Pressure 37 200—38 200 kPa
372—382 bar
5400—5540 psi
Circuit Relief Valve Pressure Change 5 200 kPa approximate per 1/4 turn
52 bar approximate per 1/4 turn
770 psi approximate per 1/4 turn

The purpose of circuit relief valves is to relieve high pressure spikes caused by external forces when functions are in neutral.
The valves are checked and adjusted to specification to protect components from damage.

1. NOTE:

Test can also be done using monitor controller and display diagnostic system. See Monitor
Display Diagnostic System Operation . (Group 9015-20.) Only one reading at a time can be
displayed with monitor display.

Connect laptop computer to diagnostic port. See Service ADVISOR System Computer Connection . (T133991.)

2. For Service ADVISOR application select the following template:

¡ Hydraulic Test Template. Perform Hydraulic Test .

file:///C:/ProgramData/Service%20ADVISOR/Temp/TM1930_09001faa8020bc76.html 27/05/2024
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For Excavator Diagnostics program select the following items from the Monitor Data Items menu:

¡ 1-Hydraulic Pump 1 Delivery Pressure


¡ 3-Hydraulic Pump 2 Delivery Pressure
¡ 7-Actual Engine Speed
¡ 16-Hydraulic Oil Temperature

3. Turn second adjusting plug of system relief and power boost valve in 1/2 turn to increase pressure setting. See
System Relief and Power Boost Valve Test and Adjustment for adjustment procedure. (Group 9025-25.)

4. Heat hydraulic oil to specification. See Hydraulic System Warm-Up Procedure . (Group 9025-25.)

Item Measurement Specification

Circuit Relief Valve

Hydraulic Oil Temperature 45—55°C


110—130°F

5. Run machine at specification.

Item Measurement Specification

Circuit Relief Valve

Engine RPM Dial Position 1400 rpm approximate

Work Mode Switch Position Dig Mode

Power Mode Switch Position HP (High Power) Mode

Auto Idle/Acceleration Switch Position Off

6.
T144200-UN: 5 Spool Side Circuit Relief Valves

T144201-UN: 4 Spool Side Circuit Relief Valves

LEGEND:

6 - System Relief and Power Boost Valve


7 - Arm-Out Circuit Relief Valve
8 - Arm In Circuit Relief Valve
9 - Boom-Up Circuit Relief Valve
10 - Bucket Dump Circuit Relief Valve
11 - Boom Down Circuit Relief Valve
12 - Bucket Curl Circuit Relief Valve

Hold power boost switch and actuate function over relief for circuit relief valve (7—12) being checked. Record
pressure reading.

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Item Measurement Specification

Circuit Relief Valve

Bucket Curl Pressure 37 200—38 200 kPa


372—382 bar
5400—5540 psi

Bucket Dump Pressure 39 200—40 200 kPa


392—402 bar
5685—5830 psi

Arm In Pressure 37 200—38 200 kPa


372—382 bar
5400—5540 psi

Arm Out Pressure 39 200—40 200 kPa


392—402 bar
5685—5830 psi

Boom Up Pressure 37 200—38 200 kPa


372—382 bar
55400—5540 psi

Boom Down Pressure 37 200—38 200 kPa


372—382 bar
5400—5540 psi

7. Adjust the circuit relief valve as needed. Turn adjusting screw IN to increase pressure setting: turn adjusting screw
OUT to decrease pressure setting. Hold screw and tighten nut to specification.

Item Measurement Specification

Circuit Relief Valve Pressure Change 5 200 kPa approximate per 1/4 turn
52 bar approximate per 1/4 turn
770 psi approximate per 1/4 turn

8. Check pressures again. See System Relief and Power Boost Valve Test and Adjustment . (Group 9025-25.)

TX08227,0000130-19-20060707

file:///C:/ProgramData/Service%20ADVISOR/Temp/TM1930_09001faa8020bc76.html 27/05/2024

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