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Redundancy Parameterization and Inverse Kinematics of 7-DOF Revolute Manipulators

This document discusses parameterization and inverse kinematics for 7 degree-of-freedom revolute manipulators. It introduces a new generalized shoulder-elbow-wrist angle parameterization that avoids singularities. Expressions for the Jacobian and singularity analysis are provided. Inverse kinematics solutions using the parameterization are given for common 7-DOF robot arms.

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0% found this document useful (0 votes)
41 views19 pages

Redundancy Parameterization and Inverse Kinematics of 7-DOF Revolute Manipulators

This document discusses parameterization and inverse kinematics for 7 degree-of-freedom revolute manipulators. It introduces a new generalized shoulder-elbow-wrist angle parameterization that avoids singularities. Expressions for the Jacobian and singularity analysis are provided. Inverse kinematics solutions using the parameterization are given for common 7-DOF robot arms.

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Pedro Pinheiro
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Redundancy parameterization and

inverse kinematics of 7-DOF revolute


manipulators
Alexander J. Elias and John T. Wen

Abstract
Seven degree-of-freedom (DOF) robot arms have one redundant DOF which does not change the translational or
arXiv:2307.13122v1 [cs.RO] 24 Jul 2023

rotational motion of the end effector. The redundant DOF offers greater manipulability of the arm configuration to
avoid obstacles and steer away from singularities, but it must be parameterized to fully specify the joint angles for a
given end effector pose. For 7-DOF revolute (7R) manipulators, we introduce a new concept of generalized shoulder-
elbow-wrist (SEW) angle, a generalization of the conventional SEW angle but with an arbitrary choice of the reference
direction function. The SEW angle is easy for human operators to visualize as a rotation of the elbow about the line
from the shoulder to the wrist and has been used in the teleoperation of space robot arms. Since the conventional
SEW angle formulation is prone to singularities, we introduce a special choice of the reference direction function
called the stereographic SEW angle which has a singularity in only one direction in the workspace. We prove that
such a singularity is unavoidable for any parameterization. We also include expressions for the SEW angle Jacobian
along with singularity analysis. Finally, we provide inverse kinematics solutions for most known 7R manipulators using
the general SEW angle and the subproblem decomposition method. These solutions are often closed-form but may
sometimes involve a 1D or 2D search. Inverse kinematics solutions, examples, and evaluations are available in a
publicly accessible repository.

Keywords
Kinematics, Redundant Robots, Industrial Robots, Space Robotics and Automation, Telerobotics and Teleoperation,
Humanoid Robot Systems

1 Introduction Ota 2023), avoid joint motion limits (Flacco, De Luca and
Khatib 2012), and avoid joint torque limits (Hollerbach and
Most industrial robot arms have six revolute joints to Suh 1987).
control the six degrees of freedom (DOF) of the robot To fully specify the pose of a 7R robot up to a
end effector pose, but a human arm has seven DOF: three finite number of solutions, the end effector pose must be
for the shoulder, one for the elbow, and three for the augmented by a secondary task. During pure self-motion,
wrist. Similarly, there are 7-DOF revolute (7R) robot arms the only difference between parameterizations would be the
such as the Robotics Research Corporation (RRC) arm rate of movement; differences between parameterizations
(Robotics Research Corporation 2005), Baxter (Rethink are made clearer during motion of the end effector.
Robotics 2015), Sawyer (Rethink Robotics 2022), Yumi Redundancy in human and many 7R robot arms may
(ABB 2022), and the Space Station Robot Manipulator be conveniently parameterized by the shoulder-elbow-
System (SSRMS) (Crane III, Duffy and Carnahan 1991). wrist (SEW) angle, sometimes called the elbow angle,
The extra redundant degree of freedom means that there is which characterizes the rotation of the plane containing
a continuum of arm configurations for a given hand or robot the shoulder, elbow, and wrist about the shoulder-wrist
end effector pose. Holding the end effector pose constant
while moving through the continuum of arm configurations,
called self-motion, commonly looks like the elbow rotating Department of Electrical, Computer, and Systems Engineering,
Rensselaer Polytechnic Institute, Troy, NY
around the line passing from the shoulder to the wrist
(Figure 1). Benefits of 7R arms over 6R arms include using Corresponding author:
redundancy to avoid singularities and obstacles (Hollerbach Alexander J. Elias, Rensselaer Polytechnic Institute, Troy, NY.
1985), optimize motion time (Chen, Zhang, Huang, Wu and Email: [email protected]
2

We also provide inverse kinematics (IK) solutions using


the general SEW angle and the subproblem decomposition
method (Elias and Wen 2022) for most 7R robots used in
practice or mentioned in the literature. The solutions are
often closed-form, but for some robots IK is solved using a
1D or 2D search.
The remainder of the paper is organized as follows.
In Section 2 we discuss previous related works, and we
describe forward kinematics for 7R arms using coordinate-
free notation and the product of exponentials approach. We
introduce the general SEW angle in Section 3 including
forward and differential kinematics, we discuss singularity
conditions, and we relate it to the conventional SEW
angle. In Section 4 we prove the existence of algorithmic
singularities for any redundancy parameterization. We
define the stereographic SEW angle in Section 5, discuss its
relationship to stereographic projection and its singularity
Figure 1. Self-motion for a Motoman SIA50D (R-R-3RE -2R) behavior, and we provide an example comparing using the
robot arm. For a given end effector pose, the spherical elbow conventional and stereographic SEW angle formulations.
may be on a curve which is the intersection of a torus formed We provide IK solutions in Section 6, and we conclude in
by joints 1 and 2 a sphere centered at joints 6 and 7. Section 7.
Inverse kinematics solutions, examples, and evaluations
are available in a publicly accessible repository* .
line with respect to a reference plane. This reference
plane is conventionally chosen as the plane containing the
shoulder-wrist line and a reference vector. This redundancy 2 Background
parameterization is easy to visualize. Furthermore, for
certain 7R arms, the inverse kinematics has an analytical 2.1 Robot Notation
solution, i.e., for a given robot end effector pose and SEW
angle, the finite set of the seven robot joint angles may To notate different families of robot kinematic parameters,
be solved directly instead of iteratively. The augmented we follow and slightly extend the notation introduced by
Jacobian, the 7 × 7 matrix that maps the joint velocity Pieper (1969). A single revolute joint is notated by R, and
vector to the end effector spatial velocity and the SEW when multiple joints intersect, they may be notated as 2R
angular velocity, is easily characterized. or 3R for two or three intersecting joints, respectively. The
order of joints is given in order from the base to the end
An issue with the conventional SEW angle becomes
effector. For example, a robot with a spherical shoulder, a
apparent when the shoulder-wrist line is collinear with
revolute elbow, and a spherical wrist may be notated as 3R-
the reference vector because the reference plane becomes
R-3R. We also introduce the notation of 2R|| and 3R|| to
undefined. This is referred to as an algorithmic singularity,
indicate two or three consecutive parallel revolute joints.
a singularity due to the choice of redundancy parameteriza-
Note that since a given joint may intersect or be parallel
tion.
with both the joint before it and the joint after it, a single
In this paper, we introduce a new generalized concept robot may fall into multiple robot kinematic families.
of SEW angle which includes the conventional SEW angle
We use superscript S, E, or W to indicate when the
as a special case. We show that an algorithmic singularity
shoulder, elbow, or wrist is placed at a joint or joint
is unavoidable for any redundancy parameterization, but
intersection. For example, 2RE would indicate a 2R joint
a special choice of the generalized SEW angle based
with the elbow placed at the joint intersection. Unless
on the stereographic projection changes the bidirectional
otherwise indicated, a robot has its shoulder on the first joint
singularity to a unidirectional singularity. The singularity
or joint intersection and has its wrist on its last joint or joint
direction may be located towards the base of the arm so
intersection.
it will not be encountered in the robot workspace. The
advantages of SEW angle redundancy parameterization are
still retained for the generalized SEW angle, including
analytical inverse kinematics for many 7R arms, intuitive
teleoperation, and an analytical Jacobian. ∗ https://github.com/rpiRobotics/stereo-sew
Elias and Wen 3

2.2 Related Literature Many papers provide inverse kinematics solutions using
the conventional SEW angle. Gong, Li and Zhang (2019);
The analysis and parameterization of the redundant degree
Tian, Xu and Zhan (2021); Faria, Ferreira, Erlhagen,
of freedom in 7R manipulators has been primarily
Monteiro and Bicho (2018) used the conventional SEW
driven by space robotics applications and more recently
angle to provide closed-form IK for 3R-R-3R arms. An,
motivated by industrial robots in manufacturing and
Clement and Reed (2014) found a closed-form IK solution
humanoid robots. Early papers focused on analyzing the
for 2R-2R-3R arms. Many papers used an iterative IK
geometry, topology, and differential kinematics of 7-DOF
method with an approximate closed-form solution as a
manipulators. Baillieul (1985) introduced the concept of
starting point: Wang, Zhao, Wang, Zhang, Li and Liu
the augmented Jacobian (termed the extended Jacobian)
(2021) for an R-2R-R-3R arm, and Ma, Xie, Jiang and Liu
and discussed the algorithmic singularity. Hollerbach
(2021) for a 2R-3R||-2R arm. (Zhao, Yang, Zhao, Yang and
(1985) discussed options for 7-DOF manipulator designs,
Zhao 2023) also found an iterative solution for an 2R-3R||-
including how adding an extra degree of freedom removes
2R. The paper states closed-form IK is not possible when
internal singularities. The paper discusses the self-motion
using SEW angle. However, (Jin, Liu, Wang and Liu 2020)
manifold and was one of the earliest papers to recommend
solved IK for a 2R-3R||-2R manipulator in closed form by
using the conventional SEW angle (with the reference
defining the SEW plane to be perpendicular to joint axes 3,
vector pointing up). Burdick and Seraji (1989) gave an
4, and 5.
overview of the topology of the self-motion manifold.
There are also applications of the conventional SEW
Kreutz-Delgado, Long and Seraji (1990, 1992) provided
angle not just to typical 7-DOF robots, but also to human
a detailed analysis of the conventional SEW angle with
arms and wearable robots (Kim, Miller, Al-Refai, Brand
application to 3R-R-3R arms and the RRC arm, which
and Rosen 2011; Kim, Miller, Byl, Abrams and Rosen
has no intersecting joint axes. They also provided the
2012; Li, Roldan, Milutinović and Rosen 2013; Wang
expression for the SEW Jacobian and singularity analysis.
2013; Liu, Chen and Steil 2017; Su, Enayati, Vantadori,
There have been several other proposed redundancy Spinoglio, Ferrigno and De Momi 2018; Wang, Peng,
parameterizations besides the conventional SEW angle. Hou, Li, Luo, Chen and Wang 2019; Li, Han, He, Li,
Yan, Mu and Xu (2014) attempted to address the singularity Liu and Xiong 2022). The conventional SEW angle can
issue of the conventional SEW angle by proposing a method also be used to help with redundancy resolution. Lamperti,
which picks two different reference vectors and switches Zanchettin and Rocco (2015) used conventional SEW angle
between the corresponding SEW angles when one of them to propose a human-like redundancy resolution method.
encounters a singularity. The resulting parameterization Xiong, Zhou and Yao (2020) used the conventional SEW
is non-smooth, and singularities would still be present. angle to parameterize the redundant degree of freedom
Shimizu, Yoon and Kitagaki (2007) used the SEW angle for null-space impedance control. Algorithmic singularities
where the reference plane is formed by the elbow when remain an issue in these methods and would need to be
joint three is zero. They explained the reference plane is avoided. They are not explicitly addressed in these papers.
undefined in a shoulder or elbow singularity, so there is no
benefit in terms of singularity existence as compared to the
2.3 Robot Kinematics
conventional SEW angle.
One can also parameterize the redundant DOF by We use the coordinate-free notation shown in Table 1.
choosing one joint angle and reducing the problem to the Vector p⃗ represented in frame Ea is the R3 vector pa = Ea∗ p⃗,
IK of a non-redundant 6R manipulator, but this introduces where  
⃗ex ·
singularities resulting from the equivalent 6R robot. Xu,
Ea∗ = ⃗ey · (1)
She and Xu (2014) found the inverse kinematics for a
⃗ez ·
2R-3R||-2R arm by parameterizing the redundant degree
of freedom with any joint angle. Jiang, Huo, Liu and is the adjoint of Ea . Frame Eb represented in frame Ea is the
Liu (2013) found the R-R-3R-2R arm IK solution by SO(3) matrix Rab = Ea∗ Eb . Rotation R(⃗h, θ) in frame Ea is
×
parameterizing joint 1. An, Clement and Reed (2014) found the SO(3) matrix R(ha , θ) = eha θ , where (·)× is the 3 × 3
the IK solution for a 2R-2R-3R arm by parameterizing skew-symmetric matrix representation of the cross product:
joint 1. Tondu (2006) found IK for a 3R-R-3R arm by  
parameterizing joint 1, and Pfurner (2016) found the IK for 0 −hz hy
a 3R-R-3R arm by parameterizing joint 2 or 3. Nammoto h× :=  hz 0 −hx  . (2)
and Kosuge (2012) found the IK solutions for an R-R-3R- −hy hx 0
2R arm parameterized by joint 1. Sinha and Chakraborty
2
(2019) found a 1D search-based IK for R-2R-2R-2R arms For a unit vector h, −h× = −h× h× = I − hhT is the
parameterized by joint 1. projector onto the orthogonal complement of h.
4

Table 1. Nomenclature.
Coordinate-Free Notation
O Point in Euclidean space.
p
⃗ Vector in Euclidean space.
E Orthonormal frame, = [⃗ex ⃗ey ⃗ez ].
R(⃗h, θ) Rotation operator about ⃗h over angle θ.
Robot Kinematics
OS Shoulder.
OE Elbow.
OW Wrist.
OC Projection of elbow on shoulder-wrist line.
J End effector Jacobian.
JE Elbow Jacobian.
JW Wrist Jacobian.
General SEW Angle Figure 2. General 7R robot arm with example shoulder,
elbow, and wrist points OS , OE , and OW fixed in E0 , E3 , and
kSEW = p×
SW pSE . E7 , respectively. In general, these points may be placed
nSEW = kSEW / ∥kSEW ∥. SEW plane normal. anywhere in the kinematic chain.
ψ SEW angle.
ex =fx (pSW ) Reference direction function.
(ex , ey , eSW ) SEW angle coordinate frame.
Define three points OS , OE , and OW to represent the
Jfx Reference direction Jacobian w.r.t. pSW .
Jψ SEW angle Jacobian.
robot shoulder, elbow, and wrist, respectively. The location
JA Augmented Jacobian. for these points are arbitrary, but different choices will
lead to different inverse kinematics methods and different
Conventional SEW Angle
singularity structures. For easier inverse kinematics, OS
er Arbitrary unit reference vector. should be constant in the base frame and OW should be
ky = p×
SW er , meaning ey = ky / ∥ky ∥. constant in the 7 frame (which also means it is constant
Stereographic SEW Angle in the tool frame). OE must be placed somewhere in
et Unit translation vector. the kinematic chain such that it rotates around the line
krt = (eSW − et )× er . passing through OS and OW as the robot moves through its
kx ×
= krt pSW , meaning ex = kx / ∥kx ∥. redundant degree of freedom while keeping the end effector
pose constant. For many robots, a good choice is to make
OE constant in frame E3 or E4 . In this paper, we will
Consider a 7R robot as shown in Figure 2 with joint use E3 for illustration. Representing these points in their
angles q = [q1 q2 · · · q7 ]T . We will use the product respective constant frames, we have constant vectors p0S ,
of exponentials approach to describe the arm kinematics. p3E , and p7W . For a given pose, we can find pSE , pSW ,
Denote the base frame and base frame origin as (E0 , O0 ) and pSW , which are p⃗SE , p⃗SW , and p⃗SW represented in E0 .
and the end effector task frame and task frame origin as The shoulder-wrist vector is
(ET , OT ). Choose the link frame origins Oi along each unit
joint axis ⃗hi . Let p⃗ij be the vector from Oi to Oj . Define the pSW = p0T − R07 p7T + R07 p7W − p0S , (4)
ith frame Ei = R(⃗hi , qi )Ei−1 . Then the forward kinematics
and the shoulder-elbow vector is
of the task frame represented in the base frame is
R0T = R01 R12 R23 R34 R45 R56 R67 R7T (3a) pSE = p01 + R01 p12 + R02 p23 + R03 p3E − p0S . (5)

p0T = p01 + R01 p12 + R02 p23 + R03 p34 It is often helpful for the inverse kinematics solution to set
(3b)
+ R04 p45 + R05 p56 + R06 p67 + R07 p7T the shoulder, elbow, or wrist offset vector to 0 so that OS ,
OE , or OW is coincident with the link frame origin.
where Rij = Ri,i+1 · · · Rj−1,j , hi and pi−1,i are constant On some robots, such as those with three consecutive
R3 vectors representing ⃗hi and p⃗i−1,i in Ei−1 , Ri−1,i = parallel axes, it may be helpful to define the shoulder-
×
ehi qi is R(⃗hi , qi ) represented in Ei−1 , R7T is a constant elbow vector pSE to be a unit vector eSE which is equal
SO(3) matrix for the fixed wrist-tool transform, and p7T is to one of the joint axes represented in the base frame. For
the constant tool offset in the 7 frame. The constant vectors example, we may pick pSE = eSE = R02 h3 . Since three
hi , pi−1,i , p7T and constant transform R7T are obtained by parallel joint axes are the limit of three intersecting axes
putting the arm in the zero configuration q = 0. where the point of intersection moves infinitely far away,
Elias and Wen 5

(a) 3R elbow. (b) 3R|| elbow.

Figure 3. A 3R|| joint is the limit of a 3R joint as the


intersection point moves to infinity. If this joint is the elbow,
then although in the limit pSE has infinite length, the
normalized vector eSE is defined and is equal to the three
parallel joint axes.

this can be interpreted as choosing pSE to be the normalized


vector pointing at this intersection (Figure 3). For some
robots this leads to closed-form inverse kinematics using
the subproblem decomposition approach.

3 General SEW Angle


3.1 Kinematics Description
Consider a 7-DOF arm with shoulder, elbow, and wrist Figure 4. The SEW angle ψ is the angle of the elbow
defined. The SEW (shoulder-elbow-wrist) angle ψ, also measured from ex = fx (pSW ) about eSW , which is also the
commonly referred to as the arm angle or swivel angle, angle of the SEW plane normal vector nSEW measured from
is the angle of the shoulder-elbow vector pSE about the ey about eSW . In the general SEW angle, the reference
shoulder-wrist vector pSW with respect to some reference direction function fx (pSW ) is arbitrary but with the constraints
that the output is unit length and orthogonal to pSW .
vector. Consider an arbitrary mapping, called the reference
direction function, from the shoulder-wrist vector pSW
to a unit vector ex that is orthogonal to pSW . Denote
We can also rewrite this more compactly by removing the
this mapping by ex = fx (pSW ). From this we can form
component of pSE along eSW . Let OC be the point on pSW
an orthonormal basis (ex , ey , eSW ), where eSW is the
such that pCE is orthogonal to eSW , i.e.,
normalized pSW and ey = e× SW ex . This frame may be used
to measure the SEW angle. 2
pCE = −e×
SW pSE . (7)
There are two equivalent definitions of the SEW angle,
as shown in Figure 4. The elbow definition is that ψ is Then,
the angle between shoulder-elbow vector pSE and reference
eCE = R(eSW , ψ)ex , (8)
vector ex measured along the shoulder-wrist rotational axis
eSW . The plane definition is that ψ is the angle between where eCE = pCE / ∥pCE ∥.
nSEW , which is the normal vector of the SEW plane Using the plane definition, the SEW angle is
containing the shoulder, elbow and, wrist, and ey , which
is the normal vector of the reference plane containing nSEW = R(eSW , ψ)ey , (9)
the shoulder, wrist, and reference vector ex . While the
elbow definition is helpful for forward kinematics, the plane where the normal of the plane containing the shoulder,
definition is more useful for inverse kinematics when using elbow, and wrist is
the subproblem decomposition approach.
Using the elbow definition, the SEW angle is kSEW
nSEW = , (10a)
∥kSEW ∥
ψ = arg min ∥R(eSW , θ)ex − pSE ∥ . (6) kSEW = p×
SW pSE . (10b)
θ
6

Subproblem 1 (Elias and Wen 2022) may be used to solve Since we have
the forward kinematics for the SEW angle, which is ψ̇ = Jψ q̇ (15)

ψ = atan2 eTy pSE , eTx pSE



(11a) we can write the SEW Jacobian as
T T

= atan2 ey pCE , ex pCE (11b) Jψ = Jψ,E JE + Jψ,W JW , (16)
T T

= atan2 −ex nSEW , ey nSEW (11c) where
T T

= atan2 −ex kSEW , ey kSEW . (11d)
(e×
SW eCE )
T
Jψ,E = , (17)
To perform inverse kinematics, we can use a given ∥pCE ∥
(R0T , p0T ) to find pSW from (4). Next, use the reference eTSW pSE
direction function fx (pSW ) to find ex or ey . Then, for a Jψ,W = −eTy Jfx − (e× eCE )T . (18)
∥pSW ∥ ∥pCE ∥ SW
given ψ, we can calculate eCE or nSEW using (8) or (9),
respectively, which may then be used to determine the joint We can form the 7 × 7 augmented Jacobian JA by stacking
angle vector q. For the subproblem decomposition approach J and Jψ :  
in Section 6, we always calculate nSEW .   ω
J
Some robots are not easily parameterized using the SEW JA = ,  v  = JA q̇. (19)

angle. For example, the FANUC R-1000iA/120F-7B is an ψ̇
R-3R||-3R robot (FANUC 2022). The redundant degree
The augmented task space, which has the end effector
of freedom in this family of robots is the movement of
orientation as well as the SEW angle, has 7 degrees of
joints 2, 3, and 4, along with the corresponding movement
freedom.
in the spherical wrist, which results in the shortening or
lengthening of the distance between joints 2 and 4 (Shi,
3.2 Singularity Conditions
Guo, Chen, Chen and Yang 2021). However, with OS
placed at joint 1 and OW placed at the spherical wrist, there When controlling a robot using end effector pose
is no movement of joints 2, 3, or 4 around eSW during self- augmented with SEW angle, singularities occur when the
−1
motion; they stay in the same half plane and the SEW angle matrix JA does not exist. When a robot is close to a
would fail to parameterize the redundant degree of freedom. singularity, there may be large internal joint motion which is
Robots such as this are better parameterized by specifying undesirable and possibly dangerous. There are a number of
a joint angle. (A good choice for this robot is q3 .) conditions which result in a singularity, as shown in Table 2.
To find the Jacobian of the SEW angle with respect to Multiple singularity types can occur simultaneously.
the joint angles, Jψ , we will write it in terms of the partial The self-motion manifold for 7-DOF spatial manipula-
Jacobians mapping joint angular velocities to the linear tors is a curve in joint space for which all points map to the
velocity of OE and OW : same end effector pose (Burdick and Seraji 1989). A single
end effector pose may have multiple self-motion manifolds,
ṗSE = ṗ0E = JE q̇, ṗSW = ṗ0W = JW q̇ (12) where each manifold belongs to a different inverse kine-
matics branch. This manifold exists independently of any
If OS is not constant in the base frame, then JS is nonzero parameterization of the redundant degree of freedom, and
and we must subtract JS q̇. the goal of parameterizations such as SEW angle is to
Taking the total derivative of (11b), we obtain assign a value to each point on the self-motion manifold.
When J is full rank, the self-motion manifold is one-
1
ψ̇ = (e× eCE )T ṗCE − eTy ėx . (13) dimensional and the null space of J is the tangent to the
∥pCE ∥ SW self-motion manifold.
Geometrically, these two terms are the angular velocities of A kinematic singularity occurs when J loses rank,
pCE and ex around the axis of rotation eSW . Define Jfx meaning some spatial velocity of the end effector cannot
such that ėx = Jfx ṗSW , which depends on the choice for be achieved. This is a condition that depends on the
the function fx (pSW ). Then by using (7), we can expand kinematics and joint angles of the robot and does not
(13) as depend on the parameterization of the redundant degree of
freedom. There are two types of kinematic singularities:
1 Internal singularities and boundary singularities. At internal
ψ̇ = (e× eCE )T ṗ0E singularities, e.g., when two joint axes are collinear, the
∥pCE ∥ SW
null space of J is tangent to the self-motion manifold.
eTSW pSE
 
− eTy Jfx + (e× eCE ) T
ṗ0W (14) A new degree of freedom for self-motion is introduced,
∥pSW ∥ ∥pCE ∥ SW but parameterizations such as the SEW angle may not be
Elias and Wen 7

Table 2. Singularity conditions. Cases 2 and 3 are both algorithmic singularities.


Condition Singularity Name Description
1. J loses rank Kinematic End effector cannot move in one direction
A. Null space of J tangent to self-motion manifold Internal Extra continuous self-motion possible
B. Null space of J not tangent to self-motion manifold Boundary Self-motion is instantaneous
2. JA singular (Full rank J and Jψ ) Augmentation Self-motion doesn’t change SEW angle
3. Jψ undefined SEW Angle SEW angle undefined
A. OS , OE , OW collinear Collinear Depends on choice of OS , OE , OW
B. Jfx undefined Coordinate Depends on choice of fx (pSW )

able to parameterize this degree of freedom. At boundary is only one choice for elbow position per IK branch due
singularities, e.g., when two links are collinear, the null to boundary singularities. This reduces the total number
space of J is not tangent to the self-motion manifold, of singularities in the workspace. In the case of a 2R-2R-
and self-motion is only instantaneous. In some cases, the 3R robot, placing the shoulder, elbow, and wrist at the
entire null space of J causes only instantaneous rather joint intersections means that SEW angle is undefined when
than continuous self-motion, and the self-motion manifold the robot has no self-motion of the elbow to parameterize
degenerates into a point: The self-motion manifold is zero- anyway.
dimensional and any parameterization for the redundant The condition of Jψ losing rank, meaning Jψ = 0, may
degree of freedom is unnecessary because for each inverse occur for a general parameterization of the redundant
kinematics branch there is only one choice for ψ. degree of freedom, but for most reasonable choices of
For all conditions other than the kinematic singularity, placement of OS , OE , and OW , this condition will not
we call them algorithmic singularities as they occur not occur for the SEW angle. Choi, Oh, Oh, Park and Chung
because of the robot itself but because of the algorithms we (2004) called this case the secondary task singularity.
use to parameterize the redundancy. Many authors (Kreutz-
Delgado, Long and Seraji 1990; Chiaverini 1997; Marani, 3.3 Conventional SEW Angle
Kim, Yuh and Chung 2003) have defined algorithmic
−1 The conventional SEW angle, shown in Figure 5(a), is a
singularities to occur when JA does not exist and
widely used parameterization. Kreutz-Delgado, Long and
J and Jψ are separately full rank. However, as in
Seraji (1990) were the first to provide detailed analysis of
Wang and Kazerounian (1995); Faria, Ferreira, Erlhagen,
the conventional SEW angle, but the idea was described
Monteiro and Bicho (2018), we generalize the definition of
earlier by Hollerbach (1985).
algorithmic singularity to include cases where Jψ may not
Let er be an arbitrary unit reference vector. For the
be full rank (i.e., may be a zero vector) or may not exist.
conventional SEW angle, we define the reference direction
One type of algorithmic singularity is when JA loses function fx as
rank, which is possible even when J and Jψ are full rank.
We call this the augmentation singularity, as it occurs only ex = fx (pSW ) = e×
y eSW , (20a)
when end effector and SEW angle rates are considered
ky
simultaneously. Algebraically, this singularity occurs when ey = , (20b)
Jψ is linearly dependant with the rows of J. Geometrically, ∥ky ∥
this means self-motion does not cause a change in SEW ky = p ×
SW er . (20c)
angle.
2
−1
The second type of algorithmic singularity is when JA Equivalently, ex = fx (pSW ) is the normalized −e× SW er , so
does not exist because Jψ does not exist, which we call ex is the unit vector orthogonal to eSW closest to er .
the SEW angle singularity. There are two cases for the The conventional SEW angle is intuitive to understand.
SEW angle singularity. The first case, called the collinear ψ = 0 corresponds to eCE pointing as much towards er
singularity, happens when OS , OE , and OW are collinear, as possible. This is similar to navigating on a globe using
which causes pSW = 0 or pCE = 0. The second case, cardinal directions where er provides the north direction
called the coordinate singularity, is when Jψ does not exist and the SEW angle is measured from north.
because Jfx does not exist. In fact, in section 4, we show The conventional SEW angle becomes undefined and
that for any choice of fx (pSW ) there will always be choices a coordinate singularity occurs when ky = p× SW er = 0,
of pSW that causes singularities in Jfx . which occurs when pSW is collinear with er . In this case.
Given that the collinear singularity is unavoidable for all possible choices of eCE are equally close to er . This
some robots, it can be beneficial to place OS , OE , and OW is akin to being on the north or south pole of a globe
such that the SEW angle is undefined exactly when there where there is no north direction and cardinal directions are
8

Using the elbow definition of the SEW angle, the


conventional SEW angle can be succinctly expressed as

ψ = arg min ∥R(eSW , θ)er − pSE ∥ , (21)


θ

(notice we may use er in place of ex ), which may be directly


solved using Subproblem 1 as
 
×2
(a) Conventional SEW angle. (b) Stereographic SEW angle. ψ = atan2 (e×SW re )T
p SE , −(e e
SW r ) T
pSE (22a)

Figure 5. Geometric interpretations for ex = fx (pSW ). (a) In = atan2(eTSW e× T


r pCE , er pCE ). (22b)
the conventional SEW angle, ex is the normalized version of
the component of er orthogonal to eSW , and ey is normal to Alternatively, using the plane definition we have
the plane containing eSW and er . (b) In the stereographic
SEW angle, krt is normal to the plane containing eSW − et ψ = arg min ∥R(eSW , θ)ky − kSEW ∥ (23a)
θ
and er , ey is the normalized version of the component of krt
2
orthogonal to eSW , and ex is normal to krt and eSW . = atan2((e× T × T
SW ky ) kSEW , −(eSW ky ) kSEW ) (23b)
= atan2(eTSW ky× kSEW , kyT kSEW ). (23c)

To calculate the Jacobian, we can express −eTy ėx as

eTx eT eTSW er T
k̇y = x e× r ṗSW = e ṗSW . (24)
∥ky ∥ ∥ky ∥ ∥ky ∥ y

Therefore, the Jacobian with respect to the wrist is

eTSW er T eTSW pSE


Jψ,W = ey − (e× eCE )T . (25)
∥ky ∥ ∥pSW ∥ ∥pCE ∥ SW

The Jacobian becomes undefined when ky = p× SW er = 0,


again exhibiting the algorithmic singularity condition when
er and pSW become collinear.

4 Existence of Singularity
Hollerbach (1985) showed any revolute manipulator will
have internal singularities associated with end effector
orientation because it is always possible to find a pose with
all joints lying in the same plane. Gottlieb (1986) used
topology to arrive at the same conclusion: Every smooth
map T n → SO(3) must have singularities. Furthermore, he
(a) Conventional SEW angle. (b) Stereographic SEW angle. showed it is impossible to construct a smooth left-inverse
of a mapping T 4 → SO(3), so there is no singularity-free
Figure 6. Grid representing (ex , ey ) for any choice of eSW
(top), and cylinder representing locations for OW where the function to map from orientation to joint angles in a 4R
robot is at or near a coordinate singularity. (a) The joint. (However, it is possible to always find joint angles to
conventional SEW angle has two singularities of order one, follow a given trajectory while avoiding singularities, but
and the coordinate axes are lines of latitude and longitude. this does not follow a function and so will not be cyclical.)
This results in a bidirectional singularity region in task space. In this section, we will show for a 7-DOF revolute
(b) The stereographic SEW angle has a single singularity of arm with a sufficiently large workspace, e.g., a 3R-R-3R
order 2, which results in a unidirectional singularity region.
robot with orthogonal consecutive joints, and a task space
augmented by any parameterization of the redundant degree
of freedom, e.g., the SEW angle, there will always be an
undefined. If the shoulder is constant in the base frame, then algorithmic singularity.
this singularity occurs when the wrist is on the line spanned The so-called Hairy Ball Theorem (McGrath 2016) states
by er passing through the wrist, as shown in Figure 6(a). that a continuous vector field on a sphere must have at
Elias and Wen 9

this vector field, the order of the singularity is how many


times the elbow rotates about the shoulder-wrist line as the
wrist travels around the singularity once. In all the examples
of ϕ shown above, there are two antipodal singularities of
order one.
The goal of Section 5 is to find a redundancy
parameterization that has a single singularity on this sphere
of order two. This is in some sense the best-case singularity
structure, as this results in a singularity along a half-line
in the robot workspace. For most robots, this line can be
chosen so that it goes into the structure holding the robot
in place, meaning the singularity is out of the reachable
workspace.
Figure 7. For each possible position of the wrist on a sphere
around the shoulder while fixing the value of the arbitrary
redundancy parameterization ϕ, define a unit vector tangent to 5 Stereographic SEW angle
the sphere and pointing towards the elbow. By Hairy Ball
Theorem, this vector field cannot be continuous. 5.1 Definition
The conventional definition of the SEW angle in Section 3.3
encounters a singularity when the shoulder-wrist vector
least one point where it vanishes. We will use this theorem pSW becomes collinear with the reference vector er .
to show that a singularity must exist for any redundancy As discussed in Section 4, an algorithmic singularity is
parameterization, ϕ : T 7 → R. Given any end effector pose unavoidable, but we can reduce its impact by slightly
(p0T , R0T ) and ϕ, there exists a finite number of inverse changing the SEW angle definition so that the bidirectional
kinematics solutions q. Consider the sphere generated by line condition becomes a unidirectional half-line condition,
a constant shoulder-wrist distance ∥pSW ∥ such that the as shown in Figure 6b.
elbow OE does not lie on the shoulder-wrist line, i.e., For the stereographic SEW angle (Figure 5b), we define
pSE and pSW are not collinear. For any point on the the reference direction function fx as
sphere and a constant orientation and ϕ, find the inverse
kinematics solution q that is on the same branch of the finite kx
ex = fx (pSW ) = , (26a)
number of solutions. Define the vector field eCE (pSE ) as ∥kx ∥
the unit vector perpendicular to pSE and pointing towards ×
2
kx = krt pSW , (26b)
the elbow, which is the normalized version of −e× SW pSE , as ×
krt = (eSW − et ) er . (26c)
shown in Figure 7. By the Hairy Ball Theorem, eCE cannot
be continuous everywhere on the sphere. This implies 2
This also means ey is the normalized version of −e× SW krt .
there is discontinuity in the joint angle while the wrist
et is an arbitrary vector chosen to place the singularity
travels along the sphere, corresponding to the algorithmic
structure. We will show we need the conditions ∥er ∥ = 1,
singularity.
∥et ∥ = 1, and eTr et = 1 to achieve the half-line singularity
It is also straightforward to demonstrate that for the condition. If we instead set et = 0 then (26) becomes the
general SEW angle specifically, any choice of fx (pSW ) conventional SEW angle definition.
must have a singularity. If we restrict the input to have some Using the plane definition, the stereographic SEW angle
constant nonzero ∥pSW ∥, then fx defines a unit-magnitude can be written as
vector field on a sphere. By the Hairy Ball Theorem, this
vector field must be discontinuous. For the conventional ψ = arg min ∥R(eSW , θ)krt − kSEW ∥ , (27)
SEW angle, the singularity occurs when eSW = ±er . If we θ

choose ϕ to be the arm angle where ex corresponds to eCE which may be solved using
when q3 = 0 and the robot has a spherical wrist, then the
×
singularity occurs when eSW = ±h1 . ψ = atan2(eTSW krt T
kSEW , kSEW krt ). (28)
Another common parameterization choice is ϕ(q) = q1 .
In this case if the robot has a spherical wrist then the Using the elbow definition, we may equivalently write
singularity occurs when eSW = ±R01 h2 . T
ψ = atan2(krt ×
pCE , −eTSW krt pCE ). (29)
The Poincaré–Hopf theorem (Poincaré 1885; Hopf 1927)
implies that not only must there be a singularity on the For any (er , et ) with nonzero er we can always pick a
sphere, but the total order of singularities must be two. For new (ẽr , ẽt ) such that eTr et = 1 and ∥er ∥ = 1 where the
10

direction of krt is identical according to Notice that 2


er 2 e×
ẽr = , ẽt = −ẽ×r et . (30) ėSW = − SW ṗSW . (37)
∥er ∥ ∥pSW ∥
We can show that once we require ∥er ∥ = 1 and eTr et = The second term can be written as
0 (without loss of generality), the half-line singularity 2
!
(e×
y pSW )
T
∥pSW ∥ T e×
condition occurs if and only if ∥et ∥ = 1. The algorithmic k̇rt = e e× SW
JW q̇
singularity corresponds to kx = 0, which occurs when krt ∥kx ∥ ∥kx ∥ x r
∥pSW ∥
(38)
is a zero vector or collinear with eSW . We consider two eT er
cases below: = SW eTy JW q̇.
∥kx ∥
1. ∥et ∥ ≤ 1: For two choices of eSW , krt = 0:
q This means the Jacobian with respect to the wrist is
2
eSW = et ± 1 − ∥et ∥ er (31)
eTSW er T eTSW e× t er T
Jψ,W = e + ex
This corresponds to the points on the unit sphere ∥kx ∥ y ∥kx ∥
which intersect with the line spanned by er and (39)
eTSW pSE
translated by et . − (e× eCE )T
∥pSW ∥ ∥pCE ∥ SW
2. ∥et ∥ ≥ 1: For two choices of eSW , krt is collinear
with eSW : As expected based on the previous singularity analysis,
et e× other than the pSW = 0 and pCE = 0 conditions from the
t er
q
2
eSW = 2 ± ∥e t ∥ − 1 2. (32) general SEW angle, Jψ is only undefined when kx = 0.
∥et ∥ ∥et ∥
In deriving the Jacobian, we made no assumptions on the
This corresponds to the points on the unit sphere norms or orthogonality of er or et . Setting et = 0 lets us
which is tangent to a plane passing through the line recover the Jacobian for the conventional SEW angle.
spanned by er and translated by et .
There are two unique singularities if ∥et ∥ < 1 and 2 unique 5.2 Relationship to Stereographic Projection
singularities if ∥et ∥ > 1. By choosing ∥et ∥ = 1, both (31) The stereographic SEW angle gets its name from
and (32) simplify to the half-line condition eSW = et . stereographic projection, which is a type of one-to-
Geometrically, this is because the line spanned by er and one mapping between points on a sphere and a
translated by et only passes through one point on the unit plane (Needham 1997). Stereographic projection has the
sphere (at et ), and the only plane tangent to the unit sphere following geometric definition: Pick a point on the sphere
and passing through the line spanned by er and translated as the pole of the projection and place the plane tangent to
by et is tangent at et . If we instead set et = 0, then we the sphere at the antipodal point. Corresponding points on
recover the conventional SEW angle. the sphere and plane are collinear with the pole.
A good choice of et is to point in the opposite direction We can show the reference direction ex for the
of the robot workspace (e.g., into the ground) so that the stereographic SEW angle is generated by performing a
singularity will not affect the robot operation. stereographic projection of a constant vector field onto a
For the Jacobian, we must calculate unit sphere (Figure 8). For any choice of et and er , we
1 T can generate a constant vector field in the er direction on
−eTy ėx = − e k̇x . (33) the projection plane and place the projection pole at et .
∥kx ∥ y
Then, for any choice of eSW , we can form a projection
×
Recall that kx = krt pSW , which means the derivative is line passing through et and eSW and intersecting with the
×
k̇x = krt ṗSW − p× projection plane. The projection of er onto the sphere is
SW k̇rt , (34)
then the vector which is tangent to the circle formed by the
and so intersection of the unit sphere and the plane which contains
(e×
y krt )
T
(e×
y pSW )
T the tips of et and eSW and is parallel to er . This plane is
−eTy ėx = − ṗSW + k̇rt . (35) normal to krt , and so the projection of er from the plane to
∥kx ∥ ∥kx ∥
the sphere is ex .
We can rewrite the first term as
(e×
y krt )
T
eT krt T W 5.3 Preservation of Angles
− ṗSW = − SW e J q̇
∥kx ∥ ∥kx ∥ x Although it appears that we have three DOF in picking the
(36)
eT e× er parameters for the stereographic SEW angle (two DOF for
= SW t eTx J W q̇. et and one remaining DOF for er ), we can show that the one
∥kx ∥
Elias and Wen 11

Figure 8. The stereographic projection of er onto eSW is ex ,


where the pole of the projection is at et .

DOF for er does not change the behavior of the SEW angle;
it only changes the angle by a constant. Changing the angle
of er around et is equivalent to changing the SEW angle ψ Figure 9. ex,i is tangent to the circle generated from the plane
by the same angle. through et , et + er,i and eSW . The angles of intersections of
Since stereographic projection is a conformal mapping, any two circles on a sphere are equal. Therefore, α = β .
changes of angles in the projection plane get preserved after
projecting onto the unit sphere. This means changing the Although a singularity of order two would result in
angle of er on the projection plane corresponds to an equal larger elbow motion than a singularity of order one for a
change of angle to ex and ey . fixed SEW angle as eSW passes close to et , large motion
We can also prove this preservation of angles property disappears if eSW passes directly through et in a smooth
directly (Figure 9). First, set er = er,1 , which results in path. As a path gets closer to the singularity, ex gets closer
ex,1 . This vector is tangent to the circle which is tangent to making a full revolution of 2π radians. At the limit, the
to er,1 and is passing through eSW and et . Now, pick a new elbow rotates by exactly 2π, which is equivalent to not
er = er,2 which is er,1 rotated by an angle α about −et . rotating at all. We can compare this to the conventional
This generates ex,2 which is tangent to the circle passing SEW angle, where passing through the singularity in a
through eSW and et but tangent to er,2 . The angle from ex,1 smooth path causes ex to rotate by π radians.
to ex,2 about eSW is an angle β. The angles of intersection
of any two circles on a sphere are equal, so α = β. 5.5 Example
The preservation of angles property can aid in analyzing
Two joint trajectories were generated for a KUKA LBR
the behavior of SEW angle when only q1 changes in the
iiwa 14 R820 robot (KUKA 2022) with constants R07 = I
typical case of et = −h1 , which occurs when the first joint
and ψ = π/4: One using the conventional SEW angle with
of the robot is pointing up and the singularity direction is
er = [0 0 1]T , and the other using the stereographic SEW
chosen to point down. In this case, the when q1 changes but
angle with et = [0 0 −1]T and er = [0 1 0]T . The task-
all other joint angles are held constant, ψ changes at the
space trajectory for p0T took a straight-line path through
same rate. This means the first element of Jψ is always 1.
4 points, with x = ±0.40 m, y = 0.01 m, and z = 0.36 ±
We can compare this to the conventional SEW angle 0.40 m. There was a small offset in the y direction as
where er = h1 . In this case, the SEW angle does not change otherwise there would not be any large joint motion for the
when only q1 changes. (The conventional SEW angle has stereographic SEW angle. For each trajectory, the initial
rotational invariance about er .) This means the first element pose was picked such that q2 > 0, q4 > 0, and q6 > 0.
of Jψ is always 0. Results are shown in Figure 10.
For the conventional SEW angle, the singularities occur
near eSW = ±[0 0 1]T . In following the trajectory with the
5.4 Singularity Behavior
conventional SEW angle, there were large joint motions in
The singularity for the stereographic SEW angle is of order two places, each corresponding to the positive and negative
two. This means that if eSW travels in a small circle around direction.
et , ex rotates twice for each rotation of eSW . This is unlike For the stereographic SEW angle, the singularity only
the conventional SEW angle, where each singularity is of occurs near eSW = [0 0 −1]T . We see that the large joint
order one. motion only occurred at one time in the trajectory. The
12

Task-Space Trajectory 6 Inverse Kinematics


1
6.1 Problem Formulation
Position (m)

0.5 The inverse kinematics problem for a 7R robot arm is to find


all possible joint angles q corresponding to an end effector
0 pose and SEW angle (R0T , p0T , ψ) given the robot kine-
matic parameters {pi−1,i }7i=1 , p7T , {hi }7i=0 , R7T and
-0.5 stereographic SEW parameters (er , et , piS , pjE , pkW ).
Conventional SEW Angle These inverse kinematics solutions are agnostic to the SEW
3 formulation, and so the conventional SEW angle definition
may be used instead.
2 The inverse kinematics procedures can apply not just
to 7-DOF manipulators, but also to 6-DOF manipulators
Joint Angle (rad)

which have been provided an extra degree of freedom, say,


1
by being placed on an omnidirectional mobile base with the
location of the origin of the base specified. For example, if
0 we use a UR5 robot (Universal Robots 2022), tilt the robot
so the first joint is not vertical, and pick the origin of the
-1 mobile base to be directly under the intersection of joints 1
and 2, then the system becomes a 3R-R-2R-R or 3R-2R||-
-2 2R robot.
To find the inverse kinematics of a 7-DOF robot where
the redundant degree of freedom is parameterized by some
-3
joint angle qi , find the 6-DOF robot generated by fixing qi
Stereographic SEW Angle and refer to the inverse kinematics procedures provided in
8 Elias and Wen (2022).
Without loss of generality, assume p01 = 0. (Otherwise,
6 subtract p01 from p0T and p0S .) Rewrite the kinematics
equations in terms of R07 and p07 , which can be
4
Joint Angle (rad)

immediately calculated:
2 T
R07 = R0T R7T = R01 R12 R23 R34 R45 R56 R67 , (40a)

0 p07 = p0T − R07 p7T


= R01 p12 + R02 p23 + R03 p34 (40b)
-2 + R04 p45 + R05 p56 + R06 p67 .
-4 The inverse kinematics procedures can now be written in
terms of (R07 , p07 , ψ). If the shoulder is constant in the 0
-6 frame and the wrist is constant in the 7 frame, then we can
use (9) to find nSEW since ψ is given pSW is known:
0 1 2 3 4 5
Time (sec) pSW = p07 + R07 p7W − p0S . (41)
Figure 10. Joint-space trajectories using constant A key step in the inverse kinematics procedure is to find the
conventional or stereographic SEW angles. Whereas the
elbow location, i.e., pSE . This sometimes involves finding
conventional SEW angle results in large joint motion when the
wrist passes near a line, the stereographic SEW angle results
the shoulder angle θS or the wrist angle θW , defined as
in large joint motion when passing near a half-line.
pSE = R(nSEW , θS )eSW ∥pSE ∥ , (42)

pEW = R(nSEW , θW )eSW ∥pEW ∥ . (43)


joint motion was also larger than in the conventional SEW Note that for a given shoulder position, wrist position, and
case, as the singularity is of order two instead of one. The SEW angle, the elbow must be somewhere in a half plane:
singularity occurs when the wrist is below the base, which Given nSEW and eCE , we require nTSEW pSE = 0 and
in many cases would be out of the feasible workspace. eTCE pSE > 0. To place the elbow in the correct half plane,
Elias and Wen 13

Table 3. Kinematic families of robots with IK solutions demonstrated in this paper. The Motoman SIA50D appears as two
examples since one robot may be part of multiple kinematic families.
IK Type Kinematic Family Robot Example
Closed-Form 1. 2R-2R-3R FREND (Debus and Dougherty 2009)
KUKA LBR iiwa 14 R820 (KUKA 2022)
2. 3R-R-3R Motoman SIA5D (Yaskawa 2022b)
3. R-R-3RE -2R Motoman SIA50D (Yaskawa 2022a)
4. 2R-3R-2R
5. 2R-3R||-2R SSRMS (Crane III, Duffy and Carnahan 1991)
SPDM (Mukherji, Ray, Stieber and Lymer 2001)
ERA (Boumans and Heemskerk 1998)
6. R-R-3R||E -2R
1D Search 7. R-2R-2RE -2R Sawyer (Rethink Robotics 2022)
Baxter (Rethink Robotics 2015)
OSAM-2 (Motiv Space Systems 2022)
OB7 (Productive Robots 2023)
8. 3R-RE -2R-R Franka Production 3 (Franka Emika 2022)
xArm7 (Ufactory 2022)
9. R-2RS -R-3R Motoman SIA50D (Yaskawa 2022a)
2D Search 10. General 7-DOF ABB Yumi (ABB 2022)
RRC (Robotics Research Corporation 2005)

θS ∈ [0, π] and θW ∈ [−π, 0]. A singularity occurs when Then, solve for q7 using Subproblem 1:
θS = 0 or θW = 0, as this corresponds to the shoulder,
R67 p = R65 R54 R47 p, (46)
elbow, and wrist being collinear.
A number of inverse kinematics solutions are provided where p is any vector not collinear with h7 .
below, and the different kinematic families, along with In the following IK solutions, always pick the origins of
examples of specific robots for some types, are shown in intersecting axes for that kinematic family to be coincident.
Table 3 and Figure 11. There exist many other kinematic For example, in a 3R-R-3R robot, pick O1 = O2 = O3 =
families, but we include enough examples to demonstrate OS , which means p12 = p23 = p0S = 0. When an elbow
the technique of applying the subproblem decomposition is made of parallel joints (say, that include joint 3), pick
method to solve the inverse kinematics problem. The reader pSE = eSE = R02 h3 .
is referred to the discussions in Elias and Wen (2022)
for information regarding handling multiple branches, 6.2 IK Solutions
extraneous solutions, least-squares solutions, 1D and 2D
6.2.1 2R-2R-3R Arm
searches, and internal and boundary singularities.
Closed-form solutions may exist when a robot has 3R or The position equation becomes
3R|| joints, as a 3R joint may result in decoupling between p07 = pSW = R02 (p23 + R24 p45 ), (47)
position and orientation, and a 3R|| joint is the limit of a 3R
joint as the point of intersection moves infinitely far away. and given θS we have
(It only makes sense to place OE infinitely far away, as R02 p23 = R(nSEW , θS )eSW ∥p23 ∥ . (48)
placing OS or OW infinitely far away results in eSW being
a constant vector in the base or end effector frame.) In other Use Subproblem 3 to find θS ∈ [0, π]:
cases, the solution requires a 1D or 2D search over qi , θS ,
∥R(nSEW , θS )eSW ∥p23 ∥ − p07 ∥ = ∥p45 ∥ . (49)
or θW .
A common step in the IK solutions below is to solve the Find (q1 , q2 ) using Subproblem 2:
orientation of a 3R joint. To solve such a spherical joint
R12 p23 = R10 R(nSEW , θS )eSW ∥p23 ∥ . (50)
(shown here at the robot wrist)
Similarly, find (q3 , q4 ) using Subproblem 2:
R45 R56 R67 = R47 , (44)
R32 (R21 R10 p07 − p24 ) = R34 p45 . (51)
first solve for (q5 , q6 ) using Subproblem 2 Finally, find (q5 , q6 , q7 ) by solving the spherical wrist:
R56 h7 = R54 R47 h7 . (45) R45 R56 R67 = (R01 R12 R23 R34 )T R07 . (52)
14

Find (q1 , q2 , q3 ) by solving the spherical shoulder:

R01 R12 R23 = R(eSW , θa )R(nSEW , θb )R(eSW , θc ). (58)

Similarly, find (q5 , q6 , q7 ) by solving (52).

6.2.3 R-R-3RE -2R Arm


Write θW as
1. 2R-2R-3R. 2. 3R-R-3R. 3. R-R-3RE -2R. R05 p56 = R(nSEW , θW )eSW ∥p56 ∥ . (59)

Using Subproblem 5, we can find up to four solutions of


(q1 , q2 , θW ), where θW ∈ [−π, 0]:

p07 − R(nSEW , θW )eSW ∥p56 ∥


= R01 (p12 + R12 p23 ). (60)

Next, find up to two solutions of (q6 , q7 ) using


Subproblem 2:
4. 2R-3R-2R. 5. 2R-3R||-2R. 6. R-R-3R||E -2R.
T
R67 R07 R(nSEW , θW )eSW ∥p56 ∥ = R65 p56 . (61)

To solve for (q3 , q4 , q5 ), solve the spherical elbow:

R23 R34 R45 = (R01 R12 )T R07 (R56 R67 )T . (62)

6.2.4 2R-3R-2R Arm


Find θS ∈ [0, π] using Subproblem 3:

7. R-2R-2RE -2R. 8. 3R-RE -2R-R. 9. R-2RS -R-3R. ∥R(nSEW , θS )eSW ∥p23 ∥ − p07 ∥ = ∥p56 ∥ . (63)
Figure 11. Examples of robots in kinematic families with Find (q1 , q2 ) with Subproblem 2 to solve (50). Similarly,
closed-form and 1D search solutions. find (q6 , q7 ):
T
R67 R07 (p07 − R02 p23 ) = R65 p56 . (64)
6.2.2 3R-R-3R Arm
The position equation becomes Find (q3 , q4 , q5 ) by solving (62).

p07 = pSW = R03 (p34 + R34 p45 ). (53) 6.2.5 2R-3R||-2R Arm
Solve for up to two solutions of q4 using Subproblem 3: This robot is the limit of a 2R-3R-2R arm where the
intersection point of the elbow joint moves to infinity. We
∥R34 p45 + p34 ∥ = ∥p07 ∥ . (54) can write
Represent R03 as three consecutive orthogonal rotations: R01 R12 h3 = R(nSEW , θS )eSW . (65)
R03 = R(eSW , θa )R(nSEW , θb )R(eSW , θc ). (55)
Combining with the position equation gives
There are up to two solutions for (θa , θb , θc ), but they
represent the same R03 , so only keep one solution. Solve hT3 (p23 + p34 + p45 + p56 ) = hT3 R02
T
p07 . (66)
for (θb , θc ) using Subproblem 2:
Solve for θS ∈ [0, π] using Subproblem 4:
T
R(nSEW , θb ) p07 = R(eSW , θc )(p34 + R34 p45 ). (56)
eTSW R(nSEW , θS )T p07 = hT3 (p23 + p34 + p45 + p56 ).
Then, use Subproblem 4 to find θa , keeping only the (67)
solutions that place the elbow in the correct half plane: Find (q1 , q2 ) using Subproblem 2:

nTSEW R(eSW , θa )R(nSEW , θb )R(eSW , θc )p3E = 0. (57) R12 h3 = R10 R(nSEW , θS )eSW . (68)
Elias and Wen 15

Find (q3 + q4 + q5 , q6 , q7 ) by solving a spherical joint: Sawyer 1D Search Error Function


1
T
R25 R56 R67 = R02 R07 . (69)

Use Subproblem 3 to find q4 :


0.5
T
∥p34 + R34 p45 ∥ = R02 p07 − p23 − R25 p56 . (70)

Use Subproblem 1 to find q3 :


0
T
R23 (p34 + R34 p45 ) = R02 p07 − p23 − R25 p56 . (71)

Find q5 with subtraction, wrapping to [−π, π] if desired. -0.5

6.2.6 R-R-3R||E -2R Arm


This is a more general version of a 2R-3R||-2R robot. Use -1
Subproblem 6 to find (θS , q2 ), where θS ∈ [0, π]: -1.1 -1 -0.9 -0.8 -0.7 -0.6

eTSW R(nSEW , θS )T p07 − hT3 R21 p12


Figure 12. Error function for a Sawyer (R-2R-2RE -2R) arm.
= hT3 (p23 + p34 + p45 + p56 ), (72a) This function has eight branches, although only four are seen
for this pose. A 1D search may be used to find the zeros,
hT1 R(nSEW , θS ) eSW − hT1 R12 h3 = 0. (72b) which correspond to IK solutions.
Use Subproblem 1 to find q1 solving (65). Find (q3 +
q4 + q5 , q6 , q7 ) by solving a spherical joint (69). Use
Subproblem 3 to find q4 :

∥p34 + R34 p45 ∥


T
= R02 p07 − R21 p12 − p23 − R25 p56 . (73)

Use Subproblem 1 to find q3 :

R23 (p34 + R34 p45 ) (a) θW = −1.0371. (b) θW = −1.0166. (c) θW = −0.9797.
T
= R02 p07 − R21 p12 − p23 − R25 p56 . (74)

Find q5 with subtraction, wrapping to [−π, π] if desired.

6.2.7 R-2R-2RE -2R Arm (1D Search)


Given θW , we can write

R05 p56 = R(nSEW , θW )eSW ∥p56 ∥ . (75)


(d) θW = −0.9304. (e) θW = −0.7450. (f) θW = −0.6936.
Then, find q1 using Subproblem 3:
Figure 13. Six IK solutions for a Sawyer (R-2R-2RE -2R) arm
∥R01 p12 − p07 + R05 p56 ∥ = ∥p34 ∥ . (76) corresponding to the zeros of the error shown in Figure 12.

Find (q2 , q3 ) using Subproblem 2:


By projecting onto h6 and h7 , we get the error
R23 p34 = R21 (R10 p07 − R10 R05 p56 − p12 ). (77)
e(θW ) = hT6 R05
T
R07 h7 − hT6 h7 . (80)
Find (q4 , q5 ) using Subproblem 2:

R45 p56 = R43 (R32 R21 (R10 p07 − p12 ) − p34 ). (78) Search over θW ∈ [−π, 0] to find all solutions of e(θW ) =
0. For each solution θW , calculate q6 and q7 using
The error is a metric of solvability of Subproblem 1:
T T
R56 R67 = R05 R07 . (79) R56 h7 = R05 R07 h7 , (81)
16

T
R76 h6 = R07 R05 h6 . (82) 6.3 Least-Squares Inverse Kinematics
A Sawyer arm example is shown in Figures 12 and 13. Any IK solution which only uses Subproblems 1–4 is robust
to boundary singularities if the least-squares solutions for
6.2.8 3R-RE -2R-R Arm (1D Search) these subproblems is used, as discussed in Elias and Wen
Given θS ∈ [0, π], we have (2022). For some special cases, the IK solution is also the
solution to the global least-squares IK problem, which is
R03 p34 = R(nSEW , θS )eSW ∥p34 ∥ . (83) posed as
Then use Subproblem 3 to find q7 from
T min p0T (q) − pdes
0T
R07 (p07 − R03 p34 ) − R76 p67 = ∥p45 ∥ . (84) q
(95)
des
Solve (q5 , q6 ) using Subproblem 2: s.t. R0T (q) = R0T , ψ(q) = ψ des
T
R54 p45 = R56 (R67 R07 (p07 − R03 p34 ) − p67 ). (85) where (R0T des des
, p0T , ψ des ) is the desired end effector
We have the identity pose and SEW angle. For some robots, the ψ(q) =
T ψ des constraint cannot be achieved when at a boundary
R43 p34 = R47 R07 R03 p34 , (86)
singularity because the self-motion manifold degenerates
which may be expressed as an error function in terms of θS : to a point, and so this constraint must be dropped when
e(θS ) = hT4 (p34 − R47 R07
T
R03 p34 ). (87) p0T (q) ̸= pdes
0T .
3R-R-3R, 2R-3R-2R, and 2R-2R-3R arms can all achieve
Search over θS ∈ [0, π] to find the zeros of this error. For least-squares inverse kinematics if the task frame is at
each solution θS , find q4 with Subproblem 1, then find the wrist center (p7T = 0), all 2R joints have a spherical
(q1 , q2 , q3 ) by solving the spherical shoulder: workspace (hTi hi+1 = hTi+1 pi+1,i+2 = 0) and all 3R joints
R01 R12 R23 = R07 (R34 R45 R56 R67 )T . (88) can achieve any orientation (hTi hi+1 = hTi+1 hi+2 = 0).
For a 3R-R-3R arm, since rotation of the whole arm
6.2.9 R-2RS -R-3R Arm (1D Search) is always possible between the spherical shoulder and
wrist, the self-motion manifold does not degenerate to a
Given q1 ∈ [−π, π], solve for q4 using Subproblem 3:
point at boundary singularities. Therefore, OE should be
∥p34 + R34 p45 ∥ = ∥R10 p07 − p12 ∥ . (89) placed such that it is not collinear with OS and OW at
Solve for (q2 , q3 ) using Subproblem 2: the workspace boundary. (Using pSE = eSE = R03 h4 may
also be a good option.)
R21 (R10 p07 − p12 ) = R23 (p34 + R34 p45 ). (90) For 2R-3R-2R and 2R-2R-3R arms, the robot’s self-
Find the shoulder-elbow vector pSE = R03 p34 , from which motion manifold degenerates into a point at boundary
we can calculate the error for ψ in terms of q1 . A plot of singularities, so although the SEW angle will be undefined
this error is a good graphical tool to determine what range at the boundary singularity, the SEW angle is not needed.
of SEW angle is feasible for a given end effector pose. For This also means the SEW angle constraint in (95) must be
each solution q1 , find (q5 , q6 , q7 ) by solving (52). dropped.

6.2.10 General 7-DOF Arm (2D Search) 7 Conclusion


Pick O1 = OS , O4 = OE , and O7 = OW . Given (q1 , q2 ), We have introduced the general SEW angle which allows
find q3 using Subproblem 4, keeping only solutions which us to analyze the behavior of the conventional SEW
place the elbow in the correct half plane: angle but with arbitrary reference direction function.
nTSEW R02 R23 p34 = −nTSEW (R01 p12 + R02 p23 ). (91) A special choice of the reference direction function,
the stereographic SEW angle, reduces the effect of the
Then, find (q5 , q6 , q7 ) with Subproblem 5 to solve
coordinate singularity as compared to the conventional
T
−p67 + R67 R07 (p07 − p14 ) = R65 (p56 + R54 p45 ), (92) SEW angle. The stereographic SEW angle allows the use of
and find the error more of the workspace without encountering singularities.
T T
Even at a singularity, the arm can have continuous joint
e(q1 , q2 ) = R03 R07 R47 h4 − h4 . (93) movement as long as a smooth path is taken directly
Search over (q1 , q2 ) to find zeros of this error. Then, find q4 through the singularity. We have shown that since an
using Subproblem 1: algorithmic singularity is unavoidable for any choice of
T T parameterization of the redundant degree of freedom, the
R34 p = R03 R07 R47 p, (94)
stereographic SEW angle is ideal in that it only encounters a
where p is any vector not collinear with h4 . singularity when the wrist is at a half-line from the shoulder.
Elias and Wen 17

We have also used the subproblem decomposition Crane III CD, Duffy J and Carnahan T (1991) A kinematic
method to provide IK solutions for most known 7R robots. analysis of the space station remote manipulator system
These solutions are often closed-form and may sometimes (SSRMS). Journal of Robotic Systems 8(5): 637–658.
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solutions and finds least-squares solutions for some robots of the front-end robotics enabling near-term demonstration
as well. We provide IK solutions for both common robots (FREND) robotic arm. In: AIAA Infotech@Aerospace
as well as robots which do not seem to be manufactured yet, Conference and AIAA Unmanned...Unlimited Conference. p.
such as a R-R-3R||-2R arm. 1870.
There exist other 7R robots which may have similar Elias AJ and Wen JT (2022) Canonical subproblems for robot
solutions to the ones provided above. It may be worthwhile inverse kinematics. arXiv preprint arXiv:2211.05737 .
to find a closed-form or polynomial root-finding IK solution FANUC (2022) FANUC R-1000iA/120F-7B robot.
to the robots which are solved in this paper using a 1D or https://www.fanucamerica.com/
2D search. products/robots/series/r-1000ia/
r-1000ia-120f-7b-7-axis-robot. (accessed
Declaration of conflicting interests Dec. 21, 2022).
The authors declare that there is no conflict of interest. Faria C, Ferreira F, Erlhagen W, Monteiro S and Bicho E (2018)
Position-based kinematics for 7-DoF serial manipulators
with global configuration control, joint limit and singularity
Funding
avoidance. Mechanism and Machine Theory 121: 317–334.
The author(s) received no financial support for the research, Flacco F, De Luca A and Khatib O (2012) Motion control of
authorship, and/or publication of this article. redundant robots under joint constraints: Saturation in the null
space. In: 2012 IEEE International Conference on Robotics
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