CC120 guarantee

INSTALLATION MANUAL
guarantee
1 2 m o n t h s

Congratulations on the purchase of this new product. Special

care with the design, workmanship and choice of materials has
been taken to ensure reliable performance.
Each product is stringently tested twice before leaving our
factory. Therefore, our products are guaranteed for a period of
12 (twelve) months from date of purchase. This guarantee is
valid for defects arising from failure during operation under
specified conditions. Our company does not accept liability for
ELECTRONIC COUNTERS any consequential damages or losses arising from product
malfunction.

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front panel contents

introduction 2
key features 3
INPUT 1 6 DIGIT DISPLAY
INDICATION installation 4
(Low speed input)
INPUT 1
wiring and input connection 4

INPUT 1
set-up procedure 7
INPUT 2
RESET
RESET KEY
detailed function description 8
INPUT 2
INDICATION CC120 TOTALISING COUNTER

(High speed input) RESET

error messages 12
INPUT 2

operational diagrams 12

specifications

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 introduction key features
r Large 6-digit LED display with leading zero suppression
the CC120
The COUNTALINE CC120 is a versatile 6 digit totalising counter incorporating the latest r High speed count input (5 kHz) with positive or negative active edge (order
microprocessor technology and is designed to be panel mounted. option)
The CC120 has multiple inputs that are available for direct connection to a variety of sensor types e.g. r
DC (NPN/PNP), NAMUR or potential-free switches. Both high and low speed inputs are available for Independent low speed count input (30Hz) suitable for limit switches
simultaneous connection of various sensor combinations, depending on the specific application. r
Both the high and low speed inputs can count simultaneously
Good r
cans Error message for input overspeed indication (both high and low inputs)
r
LED indication for both count inputs
Gate r
Error message for indication of a power supply interruption less than 0,3 seconds
Reject r
Count Gate cans Reset via pushbutton on front panel or via external switch or NPN sensor
Input Input r
(RI5-4020F-NO-MTC)
INPUT 1
Gate input for ignoring high speed input pulses
Can Line Sensor
r
INPUT 2
RESET

(RI4-9020F-NO-PBC)
DC (NPN or PNP) or NAMUR sensor compatible high speed and gate inputs
CC100 TOTALISING COUNTER

r (order option)
Figure 1 : Simplified Functional Diagram
r Internal sensor power supply for direct connection of all sensors
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installation wiring and input connection

Panel cut-out Mounting High Speed Counting INPUT 2
Brown

9 10
Black
Cut or punch out Refer to Figure 3. Insert NPN
Blue
a panel as 67mm the CC120 into the cut-out. CC120 DP or CC120 DN

8
GATE
shown in Figure Slide the retaining clip (1)

1 2 3 4 5 6 7
Brown RESET
44mm

2. Ideal panel over the case from the rear INPUT 2 - High Speed Input NPN
Black INPUT 1

thickness is until the clip presses firmly 2 (NPN/PNP Sensor) Blue INPUT 2
1 GATE
against the panel. Secure RESET
Brown
12V @ 50mA
Figure 2 : the clip using the screws Figure 3 : NPN
Black
8V2 @ 10mA
Panel Cut-out Dimensions Mounting Method Blue
OV

wiring and input connection

SWITCH
OPTION

INPUT 2
SWITCH
Low Speed Counting - Blue

9 10
OPTION
INPUT 1
Brown NAMUR
+ Brown
CC120 NP or CC120 NN
9 10

Black
NPN

8
CC120 DP/DN or CC120 NP/NN Blue GATE

1 2 3 4 5 6 7
RESET
INPUT 2 - High Speed Input - Blue
8

INPUT 1 - Low speed counting (Namur Sensor) NAMUR

INPUT 1
1 2 3 4 5 6 7

RESET + Brown
INPUT 2
INPUT 1
GATE
INPUT 2 RESET
Brown
12V @ 50mA
GATE Black
RESET NPN 8V2 @ 10mA
Brown
12V @ 50mA Blue
Black OV
NPN 8V2 @ 10mA
SWITCH
Blue OPTION
OV

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 wiring and input connection set-up procedure
High and Low Speed Counting SWITCH
OPTION r Step 1: Apply power to the CC120
INPUT 1
Brown
On power-up, the previous count value saved during

9 10
NPN
Black
power-down will be displayed with all leading zeros
CC120 DP or CC120 DN Blue
suppressed. Counting continues from this value
INPUT 1

8
unless the unit is reset.
INPUT 2
INPUT 2 RESET
Brown

1 2 3 4 5 6 7
RESET
INPUT 1 - Low speed Input Black INPUT 1
CC120 TOTALISING COUNTER

(NPN Sensor or Switch Input) NPN

Blue INPUT 2 Apply Power
INPUT 2 - High Speed Input GATE
(NPN/PNP Sensor) RESET
Brown
12V @ 50mA r Step 2: Resetting the CC120
Black
NPN 8V2 @ 10mA
Blue
OV
The displayed count value can be reset to
SWITCH
OPTION
INPUT 1
Brown
RESET

9 10
Black INPUT 1 INPUT 1

CC120 NP or CC120 NN NPN

Blue INPUT 2
RESET
INPUT 2
RESET

8
CC120 TOTALISING COUNTER CC120 TOTALISING COUNTER

INPUT 1 - Low Speed Input INPUT 2

1 2 3 4 5 6 7
RESET
- Blue
(NPN Sensor or Switch Input) INPUT 1

INPUT 2 - High Speed Input

NAMUR + Brown
INPUT 2 Press reset key PV is reset to
(Namur Sensor) GATE
GATE and release it zero.
- Blue 12V @ 50mA within 2
NAMUR 8V2 @ 10mA
+ Brown
OV

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detailed function description detailed function description

Count Inputs r High Speed Input (Input 2)
r Low Speed Input (Input 1) The high speed input is suitable for frequencies up to 5kHz. Should the input
frequency exceed 5kHz an error message `0-SPd2' will be intermittently
The low speed input is suitable for frequencies up to 30Hz. This input has been displayed while the unit continues counting. This warns the user of possible
designed to ignore contact bounce from mechanical switches and is suitable for
potential free contact type sensors. Should the input frequency exceed 30Hz, an
error message `0-SPd1' will be intermittently displayed while the unit continues
Clear error
message and INPUT 1
RESET INPUT 1

Clear error reset to zero

INPUT 2
RESET
INPUT 2
RESET

message and INPUT 1

RESET INPUT 1
CC120 TOTALISING COUNTER CC120 TOTALISING COUNTER

reset to zero INPUT 2 INPUT 2

Press reset key and Count value resets to zero and

RESET RESET

OR
CC120 TOTALISING COUNTER CC120 TOTALISING COUNTER

OR Press reset key and Count value resets to zero

Clear error
message and
Clear error retain count
INPUT 1

RESET
INPUT 1

message and value

INPUT 2 INPUT 2
RESET RESET

retain count
CC120 TOTALISING COUNTER CC120 TOTALISING COUNTER

RESET
INPUT 1 INPUT 1

value INPUT 2
RESET
INPUT 2
RESET

CC120 TOTALISING COUNTER CC120 TOTALISING COUNTER

Press reset key Count value remains while
Press reset key Count value remains while

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 detailed function description detailed function description
Control Inputs Power Failure

In the event of any power failure that lasts for longer than 0,3 seconds, the displayed
r Reset Input count value will be saved to the non-volatile (back-up) memory. For power-failures
The reset function is used either to reset the PV to zero or to clear any error shorter than 0,3 seconds an error message `P-FAIL' will be intermittently displayed
messages (as described in `Count Input'). The counter can be reset by either while the unit continues counting. This warns the user of possible miscounts. At this
depressing the reset key on the front panel or by activating the reset input (i.e.

Clear error
r Gate message and INPUT 1
RESET INPUT 1

The gate input prevents the high speed count input (Input 2) from incrementing reset to zero INPUT 2

CC120
RESET

TOTALISING COUNTER
INPUT 2
RESET

the count value as long as the gate is active.

CC120 TOTALISING COUNTER

OR Press reset key and Count value resets to zero and

Clear error
message and
retain count INPUT 1

RESET
INPUT 1

value
INPUT 2 INPUT 2
RESET RESET

CC120 TOTALISING COUNTER CC120 TOTALISING COUNTER

Press reset key Count value remains while

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error messages specifications

MESSAGE CONDITION REMEDY r General Specifications r Input Specifications
COUNT FREQUENCY
EXCEEDED ON LOW RESET FOR < 3 SECONDS Power Supply Tolerance ±15% Input Maximum Minimum
SPEED INPUT Frequency Pulse Width
Power Consumption <6VA
COUNT FREQUENCY Low Speed (Input 1) 30Hz 0,0167sec
EXCEEDED ON HIGH RESET FOR < 3 SECONDS Operating Temperature 0-55°C
SPEED INPUT High Speed (Input 2) 5kHz 100µsec
Protection Class (Front Panel) IP54
POWER INTERRUPTION Gate 1kHz 500µsec
LESS THAN RESET FOR < 3 SECONDS Protection Class (Rear) IP30
0,3 SECONDS Reset 1kHz 500µsec

r Sensor Interface
operational diagrams
Internal sensor power supply
Count Input
Input 2 NAMUR sensor option: 8.2V DC / 10mA
Count Input NPN or PNP sensor (i.e. DC option): 12V DC / 50mA
Input 1 Maximum NPN sensor saturation voltage: 2V DC (high speed count and gate inputs)
Gate 2.5V DC (low speed count input)
Maximum PNP sensor saturation voltage: 2V DC (high speed count and gate inputs)
Reset t < 2s

7
6
5
4
2
1
Count 0 0

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