4500-WATT Inverter Generator: MODEL 56450ix
4500-WATT Inverter Generator: MODEL 56450ix
4500-WATT Inverter Generator: MODEL 56450ix
4500-WATT
INVERTER GENERATOR
Instruction Manual
IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
For replacement parts and the most up-to-date instruction manuals, visit WENPRODUCTS.COM
CONTENTS
WELCOME 3
Specifications.................................................................................................... 3
Introduction...................................................................................................... 4
SAFETY 5
Safety Information............................................................................................ 5
Generator Safety Warnings............................................................................... 6
BEFORE OPERATING 9
Unpacking & Packing List................................................................................. 9
Know Your Inverter Generator......................................................................... 10
Generator Preparation..................................................................................... 12
Magnetic Oil Dipstick (Model No. 55201) Weatherproof Generator Cover (Model No. 56310iC)
WEN Parallel Connection Kit High-Altitude Kit (Part No. 56450i-HA36 & 56450i-HA68)
2
SPECIFICATIONS
GENERATOR
Surge Wattage 4500 Watts
Rated Wattage 3500 Watts
AC: 120V
Rated Voltage
DC: 12V (Cigarette Lighter), 5V (USB)
Rated Amperage 29.16A
Phase Single
Frequency 60 Hz
Decibel Rating 58 dB
Length: 23.2 in. (590 mm)
Product Dimensions Width: 18 in. (456 mm)
Height: 20.1 in. (511 mm)
Product Net Weight 99.2 lbs (45 kg)
ENGINE
4-Stroke, OHV, Single Cylinder with Forced Air Cooling
Engine Type
System
Engine Displacement 212cc
Engine Speed 3600 RPM
Fuel Tank Capacity 2.2 US Gallons (8.50 L), 87 Octane Minimum
Oil Capacity 18.6 fl. oz. (0.55 L)
Half-Load Run Time 8.5 Hours
Lubrication System Splash Lubrication
Spark Plug Type NGK BPR6ES / Torch F6RTC
Spark Plug Gap 0.7 - 0.8 mm (0.028 - 0.031 in.)
Spark Plug Torque 1/2 - 3/4 turn after gasket contacts base or 15 ft-lbs
3
INTRODUCTION
Thanks for purchasing the WEN 4500-Watt Inverter Generator. Refer to the illustration below for the location of the
serial number on the side of the engine and on the main specifications label. Record the generator information in the
spaces provided below. If assistance for information or service is required, please contact customer service by call-
ing 1-800-232-1195, M-F 8-5 CST; you will be asked to provide the following generator information when calling.
Serial Number
Serial Number
SERVICE RECORD
Record the service dates of your generator in the chart below. Please perform maintenance checks and operations
according to the “Maintenance” section of the manual.
Change Oil
TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR: We recommend running your generator at least once a
month for 20 to 30 minutes. Start the generator according to the instructions and plug a small load in to make
sure the outlet is producing electricity.
4
SAFETY INFORMATION
WARNING! Before operating the generator, make sure to read all safety warnings and all instructions. Failure
to follow the warnings and instructions may result in electric shock, fire or serious injury.
SAFETY INTRODUCTION
Safety is a combination of common sense, staying alert, and knowing how your tool works. This manual contains
important information regarding the generator’s potential safety concerns, as well as preparation, operation, and
maintenance instructions. Before operating this generator, be sure to read and observe all warnings and instructions
both on the generator labels and in this instruction manual. Failure to follow all instructions listed below may result
in personal injury.
NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur.
WEN reserves the right to change this product and specifications at any time without prior notice.
At WEN, we are continuously improving our products. If you find that your tool does not exactly match this manual,
please visit wenproducts.com for the most up-to-date manual or contact customer service at 1-800-232-1195, M-F
8-5 CST.
Keep this manual available to all users during the entire life of the tool and review it frequently to maximize
safety for both yourself and others.
DANGER: indicates a hazard, which, if not avoided, will result in death or serious injury.
WARNING: indicates a hazard, which, if not avoided, could result in death or serious injury.
CAUTION: indicates a hazard, which, if not avoided, might result in minor or moderate injury.
CAUTION! when used without the alert symbol, indicates a situation that could result in damage to the machine.
QUESTIONS? PROBLEMS?
In order to answer questions and solve problems in the most efficient and speedy manner, contact customer
service at 1-800-232-1195, M-F 8-5 CST or email [email protected].
5
GENERATOR SAFETY WARNINGS
NEVER use a generator inside homes, garages, crawl spaces, or other partially enclosed areas. Deadly levels
of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply
enough fresh air. ONLY use a generator outside and far away from windows, doors, and vents. These openings
can pull in generator exhaust.
Even if you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-
backup CO alarm in the home. If you start to feel sick, dizzy, or weak after the generator has been running, move
to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.
WARNING! RISK OF EXPLOSION. HIGHLY FLAMMABLE: This generator may emit highly flammable and
explosive gasoline vapors, which can cause severe burns or even death, if ignited. A nearby open flame can lead
to explosion even if not directly in contact with gasoline.
• Do not operate near open flame, heat, or any other ignition source. Do not smoke near the generator.
• Always operate on a firm, level surface.
• Always turn generator off before refueling. Allow generator to cool for at least 2 minutes before removing
fuel cap. Loosen cap slowly to relieve pressure in tank.
• Do not overfill fuel tank. Gasoline may expand during operation. Do not fill to the top of the tank. Allow for
expansion. Always check for spilled fuel before operating.
• If fuel spills, move the generator at least 30 feet away from the spill and wipe clean any spilled fuel before
starting the engine.
• Empty fuel tank before storing or transporting the generator.
WARNING! If this generator is used as a supply for a building’s wiring system, the generator must be in-
stalled by a qualified electrician and connected to a transfer switch as a separately derived system in accordance
with all applicable laws and electrical codes and the National Electrical Code, NFPA 70. The generator shall be
connected to a transfer switch that switches all conductors excluding the equipment grounding conductor. The
frame of the generator shall be connected to an approved grounding electrode.
CALIFORNIA PROPOSITION 65 WARNING: This product contains chemicals and produces exhaust known
to the State of California to cause cancer, birth defects and other reproductive harm.
6
GENERATOR SAFETY WARNINGS
WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules.
Failure to follow the safety instructions may result in serious personal injury.
3. Do not operate near open flame, heat, or flammable 4. Use a ground fault circuit interrupter (GFCI) in highly
materials. This generator may emit highly flammable conductive areas such as metal decking or steel work.
and explosive gasoline vapors, which can cause severe Extension cords with in-line GFCIs are recommended for
burns or even death if ignited. A nearby open flame can these operations to maximize safety.
lead to an explosion even if it isn’t directly in contact with
gasoline. 5. If connecting the generator to a building’s electri-
cal system for standby power, you MUST consult a
4. Do not expose the generator to rainy or wet con- qualified electrician and install a transfer switch. Such
ditions; doing so significantly increases the risk of connections must comply with local electrical laws and
electrical shock. Never handle the generator, electronic codes. Failure to comply can create a back-feed, which
devices, or any cord while standing in water, while bare- may result in serious injury or death to utility workers.
foot, or when hands or feet are wet.
6. Never modify the generator in any way. Modifying
5. Always operate the generator on a dry, firm, level or using the machine for any other purpose for which it
surface. is not designed may result in serious injuries, machine
damage and voiding of the warranty.
6. The generator should have at least 5 feet of clear-
ance from buildings or other equipment during opera- GENERATOR OPERATION
tion. 1. Only use the generator for its intended purposes.
Modifying or using the generator for operations for
7. Do not allow children or non-qualified persons to which it was not designed may cause hazards and per-
operate the generator. sonal injury.
7
GENERATOR SAFETY WARNINGS
WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules.
Failure to follow the safety instructions may result in serious personal injury.
TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR: We recommend running your generator at least once a
month for 20 to 30 minutes. Start the generator according to the instructions and plug a small load in to make
sure the outlet is producing electricity. If you do not run it often, it will greatly shorten the generator’s lifespan
and void the warranty.
4. Allow generator to run for several minutes before 9. Always turn generator off before refueling. Allow
connecting electrical devices. Do not start or stop en- generator to cool for at least 2 minutes before removing
gine with electrical devices plugged in to the receptacles. fuel cap. Loosen cap slowly to relieve pressure in tank.
Failure to do so could damage the generator and/or con-
nected electrical devices. 10. Turn the engine switch to “OFF” position when the
engine is not running.
5. Do not turn on electrical devices until after they are
connected to the generator. 11. Empty fuel tank before storing or transporting the
generator. Do not store generator or gasoline near fur-
6. Generators vibrate in normal use. During and after naces, water heaters, or any other appliances that pro-
the use of the generator, inspect both the generator as duce heat or have automatic ignitions. Store the genera-
well as extension and power supply cords for damage tor and fuel away from sparks, open flames, pilot lights,
resulting from vibration. heat and other sources of ignition.
7. Do not touch hot parts. This generator produces heat 12. Always wash hands after handling generator.
when running. Temperatures near exhaust can exceed
150ºF (65ºC). Allow generator to cool down after use be-
CAUTION: Misuse of this generator can damage it or
fore touching engine or areas of the generator that be-
shorten its lifespan.
come hot during use.
8
UNPACKING & PACKING LIST
UNPACKING
With the help of a friend or trustworthy foe, such as one of your in-laws, carefully remove the generator from the
packaging and place it on a sturdy, flat surface. Make sure to take out all contents and accessories. Do not discard
the packaging until everything is removed. Check the packing list below to make sure you have all of the parts and
accessories. If any part is missing or broken, please contact customer service at 1-800-232-1195 (M-F 8-5 CST),
or email [email protected].
PACKING LIST
Components
Generator
9
KNOW YOUR INVERTER GENERATOR
TOOL PURPOSE
Inverter Generators provide you with clean and quiet power, when and where you need it most. Refer to the fol-
lowing diagrams to become familiarized with all the parts and controls of your Generator. The components will be
referred to later in the manual for assembly and operation instructions.
GENERATOR
Fuel Cap
Carrying Handle
Transportation Handle
Ventilation Slots
Output Indicator
Overload Indicator (Red) (Green) Low Oil Indicator (Yellow)
Digital Display
(Voltage, Frequency, Run Time, Maintenance Alert at 50 hours)
10
KNOW YOUR INVERTER GENERATOR
CONTROL PANEL
1 2 3 4 5
14 13 12 11 10 9 8
11
GENERATOR PREPARATION
REMOVING THE MOUNTING PLATES
Your generator is shipped with four mounting plates that secure the engine to the generator housing in order to
prevent machine damage during shipping. Make sure to remove the four mounting plates before operating your
generator.
2. Remove the four nuts (Fig. 1 - 3) and mounting plates (Fig. 1 - 2) from the generator's baseplate (Fig. 1 - 1).
3. Follow the instructions in the following pages to prepare your generator for starting.
Fig. 1
1 2 2
2 2
3 3
3 3
12
GENERATOR PREPARATION
The following section describes the necessary steps to prepare the generator for use. If you are unsure about how
to perform any of the steps, please call (800) 232-1195 M-F 8-5 CST for customer service. Failure to perform these
steps properly can damage the generator or shorten its life.
30W
• 30W Engine Oil
Temperatures above 40°F
10W-30
• 10W-30 Engine Oil
Temperatures between 0°F - 40°F
Synthetic 5W-30
• Synthetic 5W-30 Engine Oil
-20 0 20 32 40 60 80 100
All temperature ranges
°F
°C -30 -20 -10 0 10 20 30 40
4. Reinstall the oil dipstick and firmly tighten it. Wipe clean
any spilled oil.
5. Reinstall the oil access cover. Turn the oil access cover Lower Level
knob to the locked position to secure the cover in place. Fill Line
13
GENERATOR PREPARATION
STEP 1 - ADD / CHECK OIL (CONTINUED)
For subsequent operation, the oil level should be checked before each use, or after every 8 hours of operation. The
generator is equipped with a low-oil sensor and will not start without a sufficient amount of oil.
1. Place the generator on a level surface. Make sure the engine is off before adding or checking oil.
2. Open the oil access cover. Remove and wipe the dipstick with a clean rag.
3. Insert the dipstick into the oil fill without screwing it in. Remove the dipstick to check the oil mark (Fig. 4).
If the oil mark covers less than one half of the dipstick, slowly add oil until the oil mark reaches to the top of the
dipstick (or when you can see the oil coming halfway up the oil fill threads).
4. Wipe clean any oil leaks and firmly tighten the dipstick. Reinstall the oil access cover.
The oil level of the engine should be checked before each Upper Limit
start to ensure that the engine crankcase contains suf-
ficient lubricant.
14
GENERATOR PREPARATION
STEP 2 - ADD / CHECK FUEL
WARNING! RISK OF EXPLOSION. HIGHLY FLAMMABLE: This generator may emit highly flammable and
explosive gasoline vapors, which can cause severe burns or even death, if ignited. A nearby open flame can lead
to explosion even if not directly in contact with gasoline.
• Do not operate near open flame, heat, or any other ignition source. Do not smoke near the generator.
• Always operate on a firm, level surface.
• Always turn generator off before refueling. Allow generator to cool for at least 2 minutes before removing
fuel cap. Loosen cap slowly to relieve pressure in tank.
• Do not overfill fuel tank. Gasoline may expand during operation. Do not fill to the top of the tank. Allow for
expansion. Always check for spilled fuel before operating.
• If fuel spills, move the generator at least 30 feet away from the spill and wipe clean any spilled fuel before
starting the engine.
• Empty fuel tank before storing or transporting the generator.
Use ONLY fresh (within 30 days from purchase), lead-free gasoline with a minimum of 87 octane rating. The genera-
tor performs best with ethanol-free gasoline. DO NOT use gasoline with over 10% ethanol. The capacity of the fuel
tank is 2.2 US gallons (8.50 L). Do not mix oil with gasoline.
To add gasoline:
IMPORTANT:
1. Make sure the generator is shut OFF and on a level sur- • Avoid getting dirt or water into the fuel tank.
face. Unscrew the fuel cap (Fig. 6) and set it aside. The fuel
• Keep gasoline away from sparks, open flames,
cap may be tight and hard to unscrew.
pilot lights, heat, and other sources of ignition.
2. Slowly add unleaded gasoline to the fuel tank. Be careful • Gasoline can age in the tank and make starting
not to overfill. difficult. Never store the generator for more
than 2 months with fuel in the tank.
NOTE: Do not fill the fuel tank to the very top. If you do so, • Never use an oil/gasoline mixture.
gasoline will expand and spill during use, even with the fuel • Never use old gasoline.
cap in place.
3. Reinstall fuel cap and wipe clean any spilled gasoline with Fig. 6
a dry cloth. Fuel Cap
15
GENERATOR PREPARATION
STEP 5 - GROUND THE GENERATOR Fig. 7
To reduce the risk of electric shock and to maximize safety, the genera-
tor should be properly grounded.
WARNING! Failure to properly ground the generator increases your risk of electric shock.
You can order the kit at wenproducts.com by searching part 56450i-HA. There are two kits - one for altitudes be-
tween 3000 and 6000 feet (56450i-HA36), and the other for altitudes from 6000 to 8000 feet (56450i-HA68). This
kit should be installed by a qualified mechanic. Refer to the instructions included with your altitude kit for more
information about installation
WARNING! To prevent serious injury from fire, follow the kit installation procedures in a well-ventilated
area away from ignition sources. If the engine is hot from use, shut the engine off and wait for it to cool before
proceeding. Do not smoke near the generator. Warranty will be void if adjustments are not made for high altitude
use.
CAUTION: Engines with the high-altitude kit installed operated at lower altitudes could cause severe engine dam-
age and affect emissions compliance. Be sure to uninstall the high altitude kit when operating at altitudes below
3000 feet.
16
STARTING YOUR GENERATOR
Before starting the generator, make sure you have read and performed the steps in the “Generator Preparation”
section of this manual. If you are unsure about how to perform any of the steps in this manual please call 1-(800)
232-1195 M-F 8-5 CST for customer service.
NEVER use a generator inside homes, garages, crawl spaces, or other partially enclosed areas. Deadly levels
of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply
enough fresh air. ONLY use a generator outside and far away from windows, doors, and vents. These openings
can pull in generator exhaust.
Even if you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-
backup CO alarm in the home. If you start to feel sick, dizzy, or weak after the generator has been running, move
to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.
WARNING! The exhaust from this product contains chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
WARNING! Do not operate generator near open flame or flammable materials This generator may emit
highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A
nearby open flame can lead to explosion even if it isn’t directly in contact with gasoline. Do not smoke near the
generator.
WARNING! This generator produces powerful voltage, which can result in electrocution.
WARNING! Do not use in rainy or wet conditions. Do not touch bare wires or receptacles (outlets). Do not
allow children or non-qualified persons to operate.
WARNING! Generator should only be connected to electrical devices, either directly or with an extension
cord. NEVER connect to a building electrical system without a qualified electrician and connected to a transfer
switch as a separately derived system. Such connections must comply with local electrical laws and codes.
Failure to comply can create a back-feed, which may result in serious injury or death to utility workers.
To maximize safety, ALWAYS ground the generator before using it. See section “Ground the Generator”.
Use a ground fault circuit interrupter (GFCI) in highly conductive areas such as metal decking or steel work. GFCIs
are available in-line with some extension cords.
CAUTION! Disconnect all electrical loads from the generator before attempting to start.
17
STARTING YOUR GENERATOR
BEFORE STARTING THE GENERATOR
1. Verify that generator is outside on a dry, level surface with at least two feet of clearance on all sides.
2. To maximize safety, check that the generator is properly grounded (see “Ground the Generator”).
3. Check there is sufficient level of oil in the crankcase. Add oil if necessary (see “Add / check Oil”).
4. Make sure there is sufficient level of gasoline in the fuel tank. Add fuel if necessary (see “Add / check Fuel”).
5. Make sure all electrical devices are unplugged from the generator during ignition. Otherwise it will be difficult for
the engine to start.
Fig. 10
18
USING YOUR GENERATOR
CALCULATING THE WATTAGE OF YOUR DEVICE(S)
Connect electrical devices running on AC current according to their wattage requirements. Calculate the total run-
ning wattage and starting wattage of the device(s) you wish to connect, and MAKE SURE that they are within the
capacity of your generator and the capacity of each individual outlet.
3500W 4500W
NOTE: Also check the rated amperage for The generator can produce a maximum watt-
each outlet and make sure not to overload age of 4500W for a short period of time
the individual outlets. (seconds) to cover the extra starting power
required by your electronic devices.
Find the wattage information of each device you plan to connect. The information should be
listed on the device or in its instruction manual, or you may refer to page 20, Table 2.
The wattage can be calculated using this equation: Watts = Volts x Amperes
To calculate the total running watts of your To calculate the total starting watts of your
devices: devices:
+ Add up the running wattages of all the + Add up the total running wattage of all the
device(s) you plan to connect. device(s) you plan to connect.
Electronic
Device = The total running (rated) wattage. + Add the single highest ADDITIONAL start-
Wattage ing wattage out of the device(s) you plan to
Calculation This wattage should NOT exceed the run- connect.
ning wattage of 3500W.
= The total starting (surge) wattage.
It is recommended to maintain a load at or
below 3150W (90% of the rated output) to This wattage should NOT exceed the starting
ensure steady voltage output and to prolong wattage of 4500W.
the generator’s lifespan.
If any of either of the total calculated running watts or starting watts is higher than the capac-
ity of your generator, adjust the load until both wattage requirements are met. Otherwise you
will overload the generator, and cause damage to the engine and your electrical device(s).
19
USING YOUR GENERATOR
CALCULATING THE WATTAGE OF YOUR DEVICE(S) - CONTINUED
The chart below serves as a reference for the estimated wattage requirements of common electrical devices. How-
ever, do not solely rely on this chart - all electronics and appliances are built differently. Always check the wattage
listed on the electrical device before consulting this chart.
NOTE: Become familiar with the functions and capacity of each component on the control panel before con-
necting electrical devices. See page 23 for more information about the components of the control panel. Do not
overload generator or individual panel receptacles. Do not connect 50Hz or 3-phase loads to the generator.
20
USING YOUR GENERATOR
CONNECTING ELECTRICAL DEVICES
When the rated wattage requirement of each electrical device has been determined, add these numbers to find the
total rated wattage needed. If this number exceeds the rated wattage (3500W) of the generator, DO NOT connect all
these devices. Select a combination of electrical devices with a total rated wattage lower than or equal to the rated
wattage of the generator.
CAUTION! Become familiar with the markings on the control panel before connecting electrical devices. Do
not connect 50Hz loads to the generator.
1. Before connecting electrical devices, allow the generator to run for a few minutes to stabilize the speed and volt-
age output.
2. Make sure that all devices are turned off. Start plugging in each electric device, from the highest wattage to the
lowest. Check the power indicator light (green) to ensure the generator is producing power.
3. Do not overload the generator or individual panel receptacles. If an overload occurs, the overload indication light
(red) will activate. If it is flashing, turn off and unplug one load. If it is solid (not flashing), the generator will cut
off power to protect itself. Unplug all electrical devices and then press the reset button to reset the entire circuit,
or press the circuit breaker to reset the DC circuit. Check the total wattage of the devices and reduce the load if it
exceeds the capacity of the generator. Then, plug the loads back in one by one.
NOTE: If the reset button or circuit breaker does not reset, wait several minutes and try again. If problem still per-
sists, please call 1-(800) 232-1195 M-F 8-5 CST.
21
USING YOUR GENERATOR
SOME NOTES ABOUT POWER CORDS
Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords,
allow for a slightly higher rated wattage requirement by the electrical device.
WARNING! Generator should only be connected to electrical devices, either directly or with an extension
cord. NEVER CONNECT TO A BUILDING ELECTRICAL SYSTEM without a qualified electrician and connected to
a transfer switch as a separately derived system. Such connections must comply with local electrical laws and
codes. Failure to comply can create a back-feed, which may result in serious injury or death to utility workers.
NOTE: For power outages, permanently installed, stationary generators are better suited for providing backup
power to your home. Even a properly connected portable generator can become overloaded. This may result in
overheating or stressing the machine’s components, possibly leading to generator failure.
22
USING YOUR GENERATOR
ECO-MODE SWITCH Fig. 11
This generator is equipped with an Eco-Mode Idle Control Switch
(Fig. 11). Engaging this switch allows the system to regulate the
engine speed and automatically adjust its fuel consumption to
match the required load. When the electrical load changes, the
generator engine will automatically speed up and slow down as
needed. This reduces fuel consumption and noise levels, while
extending runtime and engine’s lifespan.
Keep this switch engaged ONLY when the power load requirement is less than 2625W (75% of the rated watts). Do
not engage the Eco-Mode Switch when the total load is more than 2625W. The generator engine must run at full
speed to supply power for anything over 2625W.
IN CASE OF OVERLOAD
If your generator becomes overloaded from too much drawn
wattage, the overload indicator (red) on the control panel will Fig. 13
light up. Follow the instructions below when an overload occurs:
23
USING YOUR GENERATOR
24
USING YOUR GENERATOR
MULTI-METER
The multi-meter on your generator switches between voltage (e.g. 120.1), frequency (e.g. 60.0H), and runtime (e.g.
12.3) every 5 seconds. When you first use the generator, the meter will count runtime, but will not store runtime
until the generator is run for longer than 2 hours at a time. Once the generator has been run for more than 2 hours
at a time, the meter will track runtime normally. For an example, as well as more explanation, please refer to Table
4 below.
Every 50 hours, the meter will display “]--[“, which is to remind you to perform 50-hour maintenance. Consult the
maintenance chart for recommended procedures. The display code will appear every 15 seconds for 6 minutes.
After 6 minutes, or after the generator is shut down and restarted, the code will clear and display voltage, frequency,
and runtime, as before.
25
STOPPING YOUR GENERATOR
CAUTION! Unplugging running devices can cause damage to the generator. Never stop the engine with elec-
trical devices connected and running.
4. The engine will continue to run until the majority of the fuel in
the carburetor is consumed. It will then shut off automatically.
This feature helps to prevent the carburetor from being clogged
by stale fuel, extending your generator’s lifespan.
1. Turn off all electrical devices prior to unplugging them from the generator. Unplugging running devices can cause
damage to the generator.
2. Press the “MANUAL SHUTOFF” switch and hold it down in the “OFF” position for about 6 seconds until the engine
shuts off.
WARNING! Allow the generator to cool down before touching areas that become hot during use.
CAUTION: Allowing gasoline to sit in the fuel tank for long periods of time can make it difficult to start the gen-
erator in the future. Never store the generator for extended periods of time (over 2 months) with fuel in the fuel
tank. Refer to “Storing the Generator.”
26
MAINTENANCE
Proper routine maintenance of the generator will help prolong the life of the machine. Please perform maintenance
checks and operations according to the schedule in Table 4.
CAUTION! Never perform maintenance operations while the generator is running. Before maintaining or
servicing the generator, turn OFF the generator, disconnect all devices and allow the generator to cool down.
If there are any questions about the maintenance procedures listed in this manual, please call 1-(800) 232-1195 M-F
8-5 CST or email [email protected].
CAUTION! Never clean the generator when it is running! Never clean with a bucket of water or a hose. Water
can get inside the working parts of the generator and cause corrosion or a short circuit.
NOTE: Failure to properly maintain the generator will void the warranty.
27
MAINTENANCE
CLEANING THE GENERATOR
Keep the generator clean to prevent improper operation or machine damage from dirt and debris. Inspect all ventila-
tion openings on the generator. These openings must be kept clean and unobstructed.
If the generator becomes dirty, use a damp cloth to wipe exterior surfaces. Use a soft bristle brush to loosen dirt and
oil and use a vacuum to pick up loose dirt. Use low pressure air (not to exceed 25 PSI) to blow away dirt.
WARNING! Never clean the generator when it is running! Never clean with a bucket of water or a hose. Water
can get inside the working parts of the generator and cause corrosion or a short circuit.
3. Insert the dipstick into the oil fill opening without screwing in. Remove the
dipstick to check the oil mark (Fig. 17). Add oil if the oil mark covers less than
one half of the dipstick.
4. Using a funnel or appropriate dispenser, slowly add more oil. Repeat the Upper Limit
step above until the oil mark reaches the top of the dipstick (you can see oil
coming up the threads of the oil fill). Do not over fill.
Lower Limit
5. Reinstall dipstick and wipe clean any spilled oil with a rag. Reinstall the oil
access cover.
TIP: Your WEN generator is compatible with the WEN 55201 Magnetic Oil Dipstick (not included), available for
purchase at wenproducts.com. The dipstick’s industrial-strength magnetic tip will collect metal shavings from
your generator’s oil pan to help preserve the engine and extend your generator’s lifespan.
28
MAINTENANCE
DRAINING THE CARBURETOR
We recommend draining the carburetor after every use and before storing the generator. (If the generator is shut
off using the AUTO OFF/FUEL OFF, it is only necessary to drain it before periods of long storage.) Draining the car-
buretor can prevent the fuel from clogging up the carburetor; a clogged carburetor can prevent the generator from
starting.
1. With the help of another person, place the
1 Fig. 18
generator on an elevated platform such as a
table or desk.
7. Once the fuel has drained, tighten the drain screw with the
screwdriver.
NOTE: Make sure to drain your carburetor before storing the Carburetor
Drain Tube
generator for long periods of time. Drain Screw
29
MAINTENANCE
AIR FILTER MAINTENANCE
Check every 50 hours of operation (refer to Table 4 - Recommended Maintenance Schedule).
Routine maintenance of the air filter helps maintain proper airflow to the carburetor. Occasionally check that the air
cleaner is free of excessive dirt.
To inspect and clean the air filter:
Fig. 20
1. Using a Phillips-head screwdriver, unscrew the top two
screws (Fig. 18 - 1) and remove the service panel on the op-
posite side of the recoil starter. Air Cleaner Cover
2. Take the cover off of the air cleaner (Fig. 20). Remove the
sponge-like air filter element from the casing. Wipe excessive
oil and any dirt from inside of the air filter casing.
3. Check and clean the foam air filter element. Good elements
can be washed in soapy water. Dry the element in clean cloth
(do not twist it). Add a few drops of engine oil to the air filter
element and spread it evenly.
If the air filter element has been damaged, replace it with a new one. Replacement air filters can be ordered from
wenproducts.com by searching part no. 56380i-1001B.1.
4. Reinstall the air cleaner element, air cleaner cover and service panel.
WARNING! Running the engine with a dirty, damaged or missing air filter element can result in danger to the
operator and cause the engine to wear out prematurely.
30
MAINTENANCE
SPARK PLUG MAINTENANCE
Refer to Recommended Maintenance Schedule in Table 4 for maintaining the spark plug.
The spark plug is important for proper engine operation. Check the spark plug regularly to maintain proper engine
operation. A good spark plug should be intact, free of deposits, and properly gapped.
To inspect or replace the spark plug:
Fig. 22
1. Using a Phillips-head screwdriver, unscrew the top two Spark Plug Boot
screws (Fig. 20 - 1) and remove the service panel on the op-
posite side of the recoil starter.
2. Gently pull on the spark plug boot (Fig. 22) to remove it. Be Cylinder Assembly
careful not to tear any insulation or wire.
TIP: There is limited space for the wrench to turn. Use both
rows of holes in the spark plug wrench to gain leverage to Fig. 23
loosen the plug.
5. If re-using the spark plug, use a wire brush to clean any dirt
from around the spark plug base, then re-gap the spark plug. Fig. 24
6. Measure the plug gap with a spark plug gap gauge. The gap 0.7 mm - 0.8 mm
should be 0.7 - 0.8 mm (0.028 - 0.031 in) (Fig. 24). Carefully
adjust the gap if necessary.
7. Screw the spark plug back into the spark plug hole using
the spark plug wrench. Do not over-tighten spark plug. Rec-
ommended tightening of spark plug is ½ to ¾ of a turn (15
ft-lb torque/20.33 Nm) after spark plug gasket contacts spark
plug hole.
8. Reinstall the spark plug boot, spark plug rubber cover, and
service panel.
31
MAINTENANCE
DRAINING / CHANGING OIL
Change the oil according to the Recommended Maintenance Schedule in Table 4.
Change the oil MORE OFTEN if operating under heavy load or high ambient temperatures. It is also necessary to
drain the oil from the crankcase if it has become contaminated with water or dirt. Changing the oil when the engine
is warm allows for more-complete drainage.
To change engine oil:
Fig. 25
1. With the help of another person, place the generator on an
elevated platform such as table or workbench.
2. Turn the oil access cover knob to the unlocked position, and
remove the cover from the side panel.
5. Close the oil drainage valve after the oil has drained.
NOTE: Never dispose of used engine oil in the trash or down a drain. Please call a local recycling center or auto
garage to arrange proper oil disposal.
6. Unscrew the oil dipstick. Using a funnel or appropriate dispenser, add 18.6 oz. of clean engine oil into the oil fill
until you can see oil coming up the threads of the oil fill. Do not over fill.
7. Reinstall the oil dipstick and tighten it securely. Wipe clean any oil spillage and reinstall the oil access cover.
32
MAINTENANCE
DRAINING THE FUEL TANK
Drain and clean the fuel tank each year, or before storing the generator for longer than two months.
To drain the fuel tank and carburetor:
Fig. 26
1. Using a Phillips-head screwdriver, remove the service panel
on the opposite side of the recoil starter by unscrewing the
top two screws (Fig. 20 - 1).
4. Remove the fuel cap. Turn the 3-in-1 dial switch to the
“RUN” position (Fig. 27). This will open up the fuel valve.
Fig. 27
5. Open up the carburetor drain screw (Fig. 26) with a flat-
head screwdriver. Fuel will start draining from the carburetor
and fuel tank through the drain tube.
7. Start and run the generator until the fuel runs out.
8. Store the emptied gasoline in a suitable place. DO NOT CAUTION: Store the emptied gasoline in a suit-
store flammable materials near the gasoline. able place. Never store fuel for more than 2
months.
33
TRANSPORTATION & STORAGE
TRANSPORTING THE GENERATOR
To prevent fuel spillage when transporting, be sure to perform the following:
1. Tighten the fuel cap.
2. Flip the engine switch to the OFF position.
3. Drain the fuel tank if possible. Refer to section, “Draining the Fuel Tank.”
4. Keep the generator upright. Never place the generator on its side or upside down - doing so could damage the
internal components of the generator and make it difficult to start.
WARNING! Avoid direct sunlight inside a vehicle. If the generator is left in an enclosed vehicle for many
hours, the high temperature could cause the fuel to vaporize and result in a possible explosion.
Follow the procedures below for properly storing your generator. We highly recommend running your generator
once a month for 20 to 30 minutes. Plug in a small load in to ensure there is proper power output.
For Short Periods (30 to 60 Days): For Extended Periods (Over 60 Days):
• Drain the carburetor. Refer to page 27, “Draining the • Disconnect the negative lead from the
Carburetor.” battery.
• Disconnect the negative lead from the battery. • Drain the fuel tank and carburetor (see
• Add fuel stabilizer: Follow the suggested portions and “Draining the Fuel Tank”). Never store
instructions of your preferred stabilizer. Run the engine for generator with fuel in the tank for more
15 to 20 minutes, allowing the fuel stabilizer to mix with the than two months.
gasoline and circulate through the carburetor, and then top • Change the engine oil (see “CHANGING
off with fuel. Filling the fuel tank full reduces the amount of OIL”).
air in the tank and helps fight deterioration of fuel.
WARNING! Store the generator upright in a cool and dry location, away from sources of heat, open flames,
sparks or pilot lights.
PRODUCT DISPOSAL
Do not dispose of a used generator or parts with your household waste. This product contains electrical or elec-
tronic components that should be recycled. Please take this product to your local recycling facility for responsible
disposal to minimize its environmental impact.
Do not dispose of used oil or fuel in the trash or down a drain. Please contact your local recycling center or auto
garage to arrange proper oil/fuel disposal.
Please recycle the packaging and electronic components where facilities exist. Please contact your
local auto garage or recycling facility to properly dispose of oil/fuel.
34
TROUBLESHOOTING GUIDE
WARNING! Stop using the generator immediately if any of the following problems occur or risk serious
personal injury. If you have any questions, please contact customer service at 1-800-232-1195 (M-F 8-5 CST),
or email [email protected].
35
WIRE DIAGRAM
36
EXPLODED VIEW & PARTS LIST
37
EXPLODED VIEW & PARTS LIST
38
EXPLODED VIEW & PARTS LIST
39
EXPLODED VIEW & PARTS LIST
40
EXPLODED VIEW & PARTS LIST
41
EXPLODED VIEW & PARTS LIST
42
EXPLODED VIEW & PARTS LIST
Fig. 13 - Frame
No. Part No. Description Qty. No. Part No. Description Qty.
Engine Frame As- 13-7 56380i-1317B Air Filter Hose 1
13-1 56380i-1301 1
sembly Secondary Carbon
Socket Button 13-18 56380i-1318 1
Tank Hose
13-2 56450i-1302 Head Screw, 4
M8x30 13-19 56380i-1319 Clamp 2
13-3 56380i-0313 Bolt, M6x12 10 13-20 56380i-1320 Clamp 1
13-4 56380i-1324 Handle 1 13-21 56380i-1320 Clamp 1
13-5 56380i-1323 Front Handle 1 13-22 56380i-1326 Screw, M4x8 1
13-6 56400iX-1331 Bolt, M6x10 1 13-23 56380i-1327 Grounding Wire 1
13-7 56400iX-1332 Flat Washer, 5mm 1
CO Sensor Engine
13-8 56310i-1420 Bolt, M6x25 3 13-24 GN625iX-1528 1
Control Module
13-9 56310i-1419 Bushing 3 13-25 56400iX-1330 Mounting Bracket 1
13-10 56310i-1421 Rubber Jacket 3 13-26 GN625iX-1430 CO Sensor Module 1
13-11 56450i-1311 Inverter 1 Pan Head Secu-
13-27 56400iX-1329 rity Torx Screw, 2
13-12 56310i-1201 Bolt, M6x16 1 M4x25
13-13 56380i-1313 Rubber Sleeve 1 13-28 56380i-0313 Bolt, M6x12 2
Carbon Tank
13-14 56380i-1314 1
Mounting Bracket
13-15 56380i-1315 Carbon Tank 1
Primary Carbon
13-16 56380i-1316 1
Tank Hose
43
EXPLODED VIEW & PARTS LIST
44
EXPLODED VIEW & PARTS LIST
Fig. 15 - Handle
No. Part No. Description Qty. No. Part No. Description Qty.
15-1 56380i-1501 Handle Tube 1 15-9 56380i-1509 Bolt, M6x10 4
15-2 56380i-1502 Left Rotation Arm 1 15-10 56310i-0209 Bolt, M6x16 4
15-3 56380i-1503 Right Rotation Arm 1 15-11 56310i-1807 Nylon Nut, M6 2
Left Handle 15-12 56380i-1512 Flat Washer, 6mm 2
15-4 56380i-1504 1
Connector 15-13 56380i-1513 Connector Fastener 2
Right Handle 15-14 56380i-1514 Flat Washer, 13mm 6
15-5 56380i-1505 1
Connector 15-15 56380i-1515 Lock Washer 2
Left Handle 15-16 56380i-1516 Washer, 12mm 4
15-6 56380i-1506 1
Connector Seat 15-17 56380i-1517 Flat Washer 2
Right Handle
15-7 56380i-1507 1
Connector Seat
15-8 56200-0517 Bolt, M6x12 2
45
EXPLODED VIEW & PARTS LIST
46
EXPLODED VIEW & PARTS LIST
Fig. 17 - Baseplate
No. Part No. Description Qty.
17-1 56380i-1701 Baseplate 1
Engine Frame Damper
17-2 56380i-1702 4
Seat
17-3 56310i-1201 Bolt, M6x16 4
17-4 56200-0408 Nut, M6 4
17-5 56380i-1705 Reinforcement Plate 1
17-6 56380i-0313 Bolt, M6x12 2
17-7 56310i-1407 Cover Plug 1
17-8 56380i-1619 Nut, M5 4
17-9 56380i-1709 Cushion 1
17-10 56380i-1710 Left Support 1
17-11 56380i-1711 Right Support 1
Left Engine Frame
17-12 56310i-1409 2
Damper
Right Engine Frame
17-13 56310i-1411 2
Damper
17-14 56310i-1412 Bolt, M8x40 4
17-15 56310i-1404 Nut, M8 10
Crankcase Airflow
17-16 56380i-1716 1
Manifold
17-17 56380i-1717 Air Filter Support 1
17-18 56200-0508 Bolt, M6x12 2
NOTE: Replacement parts can be purchased from wenproducts.com, or by calling our customer service at 1-(800)
232-1195, M-F 8-5 CST. Parts and accessories that wear down over the course of normal use are not covered by
the warranty. Not all parts may be available for purchase.
47
WARRANTY STATEMENT
WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this
commitment and our dedication to quality.
LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE
GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that this WEN consumer prod-
uct will be free from defects in material or workmanship during personal use for a period of three (3) years from date
of purchase or 500 hours of use; whichever comes first. Ninety days for all WEN products if the tool is used for profes-
sional or commercial use. Purchaser has 30 days from the date of purchase to report missing or damaged parts. Parts
and labor are covered for one (1) year under this limited warranty; parts only are covered for three (3) years under this
limited warranty.
SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Limited Warranty and, to the extent per-
mitted by law, any warranty or condition implied by law, shall be the replacement of parts, without charge, which are
defective in material or workmanship and which have not been subjected to misuse, alteration, careless handling, mis-
repair, abuse, neglect, normal wear and tear, improper maintenance, improper storage, incorrect lubricants / fuels, or
other conditions adversely affecting the Product or the component of the Product, whether by accident or intentionally,
by persons other than Seller. To make a claim under this Limited Warranty, you must make sure to keep a copy of your
proof of purchase that clearly defines the Date of Purchase (month and year) and the Place of Purchase. Place of Pur-
chase must be a direct vendor of Great Lakes Technologies, LLC. Purchasing through third party vendors, including but
not limited to garage sales, pawn shops, resale shops, or any other secondhand merchant, voids the warranty included
with this product. Contact [email protected] or 1-800-232-1195 with the following information to make
arrangements: your shipping address, phone number, serial number, required part numbers, and proof of purchase.
Damaged or defective parts and products may need to be sent to WEN before the replacements can be shipped out.
Upon the confirmation of a WEN representative, your product may qualify for repairs and service work. When returning
a product for warranty service, the shipping charges must be prepaid by the purchaser. The product must be shipped
in its original container (or an equivalent), properly packed to withstand the hazards of shipment. The product must be
fully insured with a copy of the proof of purchase enclosed. There must also be a description of the problem in order
to help our repairs department diagnose and fix the issue. Repairs will be made and the product will be returned and
shipped back to the purchaser at no charge for addresses within the contiguous United States.
HIS LIMITED WARRANTY DOES NOT APPLY TO ITEMS THAT WEAR OUT FROM REGULAR USAGE OVER TIME,
INCLUDING FILTERS, SPARK PLUGS, VOLTAGE REGULATORS, BRUSHES, GASKETS, O-RINGS, WHEEL KITS, BAT-
TERIES, RECOIL STARTERS, HIGH PRESSURE HOSES, SPRAY GUNS, ETC. ANY IMPLIED WARRANTIES SHALL BE
LIMITED IN DURATION TO THREE (3) YEARS FROM DATE OF PURCHASE. SOME STATES IN THE U.S. AND SOME
CANADIAN PROVINCES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE
ABOVE LIMITATION MAY NOT APPLY TO YOU.
IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING BUT
NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM THE SALE OR USE OF THIS PRODUCT. SOME
STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF IN-
CIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH
VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE IN CANADA AND FROM COUNTRY TO COUNTRY.
THIS LIMITED WARRANTY APPLIES ONLY TO ITEMS SOLD WITHIN THE UNITED STATES OF AMERICA, CANADA
AND THE COMMONWEALTH OF PUERTO RICO. FOR WARRANTY COVERAGE WITHIN OTHER COUNTRIES, CONTACT
THE WEN CUSTOMER SUPPORT LINE. FOR WARRANTY PARTS OR PRODUCTS REPAIRED UNDER WARRANTY
SHIPPING TO ADDRESSES OUTSIDE OF THE CONTIGUOUS UNITED STATES, ADDITIONAL SHIPPING CHARGES MAY
APPLY.
V. 2022.05.09
48