REMA TIP TOP

Belt Cleaning Systems/Spillage Control - UK Products

 BELt CLEANINg SyStEMS
REMACLEAN - Scraper Rubber
BELT CLEANING SYSTEMS BELT CLEANING SYSTEMS
REMACLEAN A3000 REMACLEAN - Scraper Rubber

REMACLEAN A3000 REMACLEAN CAB gREEN

PRIMARY PU AND TC BELT CLEANER The REMACLEAN A3000 system acts on the belt whilst in
contact with the discharge drum, just after the point Three-ply combi scraping rubber (CAB) with wear-resistant outer layer and elastic
where the conveyed product leaves the belt. It removes the inner layer. The combi scraper rubber may protrude from its support up
Primary belt scraper system with segmented polyurethane or fines which otherwise stick to the belt and fall under the to 1.5 times its thickness.
Tungsten carbide blades and spring lever tension unit for conveyor. A very high proportion of adhered material is imme-
cleaning of conveyor belt top covers at the head pulley diately returned to the main material flow. The standard blade Properties • Designed for service temperatures
is constructed of polyurethane segments mounted onto a • Excellent wear-resistance from -40 °C to +70 °C REMACLEAN CAB gREEN
Advantages support beam. • Very belt-friendly
• Superior cleaning performance • Low friction on conveyor belt Area of application
• The polyurethane blades optimally adjusts A spring torsion arm design provides a ‘fail-safe’ suspension • Different thicknesses available • Universally applicable as scraper for
to the belt surface and guarantees effective system for the primary blade. This design protects the belt from 15 - 50 mm granular, slightly sticky and moist
cleaning from damage – a common and dangerous problem with many • Widths up to 2 000 mm available material
• Long service life is achieved by using scrapers used in this position on conveyors.
highly wear resistant polyurethane material
• Suitable for use with mechanical fasteners Should any object or belt surface defect impact on the blades REMACLEAN CAB gREEN
• Easy installation and adjustment, the spring the spring torsion arms deflects the blade away from the belt
lever tension unit requires minimum surface – this enables tungsten carbide tipped primary blades Minimum order from 30 mm thickness: 1 roll, 2 000 mm wide. Roll can be cut into strips upon request.
maintenance to be used safely on conveyors carrying abrasive materials.
• Uniform and optimal contact pressure is
easily set Specifications
Polymer basis NR/BR DIN ISO 1629

Specific weight 1.21 g/cm³ DIN EN ISO 1183-1

Hardness 69/51/69 Shore A DIN ISO 7619-1

Colour Black/green/Black

BELT
Ref. No.CLEANING SYSTEMS
Designation Dimensions Weight
REMACLEAN
549 8411 HM U6
REMACLEAN CABSecondary
GREEN Scraper
15 x 100 x 10 000 mm 1.81 kg/m

549 8428 REMACLEAN CAB GREEN 15 x 120 x 10 000 mm 2.17 kg/m

REMACLEAN HM U6
REMACLEAN A3000 PRIMARY PU AND TC BELT CLEANER TYPICAL POSITIONS TO AVOID MATERIAL FLOW 549 8435 scraper
Secondary REMACLEAN CAB GREEN 15 x 150 x 10 000 mm 2.73 kg/m

549 8442 REMACLEAN CAB GREEN 15 x 2 000 x 10 000 mm 36.29 kg/m

REMACLEAN HM-U6 Secondary Scraper – A1000 - Compact
549 8459 HM-U6
Remaclean REMACLEAN CAB
Compact GREEN Scraper20
Secondary x 100
with x 10or000 mm
Fixed 2.38 kg/m
Torsion Mounts For Belt Widths: 300mm – 900mm
549 8473 REMACLEAN CAB GREEN 20 x 150 x 10 000 mm 3.57 kg/m

549 8497
REMACLEAN REMACLEAN
HM-U6 CAB GREEN
Secondary 20 x 2 000 x 10 000 mm
Scraper - A2000-A 47.56 kg/m
Remaclean HM-U6 A2000 Secondary Scraper with Fixed or
549 8514 REMACLEAN CAB GREEN 25 x 120 x 10 000 mm 3.51 kg/m
Torsion mounts For Belt widths: 300mm – 1200mm
549 8521 REMACLEAN CAB GREEN 25 x 150 x 10 000 mm 4.39 kg/m
REMACLEAN HM-U6 Secondary Scraper - A2000-B
549 8538 REMACLEAN CAB GREEN 25 x 200 x 10 000 mm 5.84 kg/m
Remaclean HM-U6 A2000 Secondary Scraper with Fixed or
549 8552
Torsion REMACLEAN
mounts For BeltCAB GREEN
widths: 25 x 2 000 x 10 000 mm
1350mm – 1500mm 58.43 kg/m

549 8624 REMACLEAN CAB GREEN 30 x 2 000 x 10 000 mm 68.88 kg/m

REMACLEAN HM-U6 Secondary Scraper - A2000-C
549 8648 HM-U6
Remaclean REMACLEAN
A2000CAB GREEN Scraper with
Secondary 40 xFixed
2 000orx 10 000 mm 91.84 kg/m
r

Torsion mounts For Belt widths: 1650mm – 2000mm

REMACLEAN A3000 PRIMARY PU AND TC BELT CLEANER REMACLEAN A3000 PRIMARY PU AND TC BELT CLEANER REMACLEAN HM U6
122

2· 3 BELT CLEANING SYSTEMS/SPILLAGE

CONTROL - UK PRODUCTS
BELt CLEANiNg SyStEMS
REMACLEAN - U-Series - for use on belt
BELT CLEANING SYSTEMS SPILLAGE CONTROL EQUIPMENT
REMACLEAN HM U6 Secondary Scraper, REMACLEAN TMB REMASKIRT Sureseal skirting system

RAMACLEAN HM-U6
REMACLEAN HM-U6 REMASKIRT SURESEAL SKIRTING SYSTEM
Belt cleaning system for return side application with elastically mounted carbide segments and a REMASKIRT Sureseal REMASKIRT - SureSeal Skirting Rubber Properties
torsion tension unit with spindle adjustment. The individual elastically supported carbide seg- • Easy fitment in combination with the mounting rails
ments achieve optimum cleaning efficiency while avoiding damage to the conveyor belt sur- REMASKIRT Sureseal sealing profile with matching mounting • Designed for temperatures from -40 °C to +80 °C
face. The segments dynamically adjust to the belt surface and hence ensure effective and rails for your conveyor belt. Excellent sealing properties • Sealing lips with labyrinth effect
belt-friendly cleaning. Plastic skirts prevent that material builds up on the elements. particularly in connection with REMASLIDE impact bars. The
special sealing lips with their labyrinth effect keep transported Area of application
material on the conveyor belt and reduce contamination and • Skirting rubber seal for conveyor belts transporting fine-grained
Properties • Spindle sets with torsional loss of material. The sealing lips are held down on the conveyor and dusty material
• Belt-friendly cleaning achieved thrust bearing included • For belt widths up to 2 000 mm belt by their own weight, thus preventing damage. • Proven especially useful for conveying coal
by the sagging function of • Consistent and ideal contact • Designed for service tempera-
the blade segments pressure, which is easily tures from -40 °C to +70 °C and
• The tungsten carbide segments adjustable by using the torsion belt speeds up to 2.5 m/s
are individually supported tension unit with spindle
and can adapt dynamically in adjustment Area of application
the running direction of the belt • Particularly robust poly- • Universally applicable to many
• Modular system composed of urethane sliding deflectors types of materials such as sand,
system suspension tube, for highest demands gravel, hard coal, lignite, ores,
carbide-blades, polyurethane • Not suitable for reverse sinter, cement, clay, conditioned
deflector operation refuse and gypsum
Skirting
rEMASkirt - Skirting rubber
REMACLEAN HM-U6
REMACLEAN TMB REMASKIRT Sureseal skirting system REMASKIRT 50

Ref. No. Designation Belt width

REMACLEAN TMB is a conveyor belt cleaning system with
578 8960
plastic bristles REMACLEAN HM-U6
and internally located drive for fine cleaning 400 mm
of the conveyor belt carrier-side.
578 8961 REMACLEAN HM-U6 500 mm rEMASkirt 50
578 8962
Properties REMACLEAN HM-U6 650 mm High-quality skirting rubber made of natural rubber with high tensile strength.
• Cleaning brush with direct electric motor drive Excellent sealing properties particularly in connection with REMASLIDE impact bars.
578 8963 REMACLEAN HM-U6 800 mm
•H ighly flexible and extremely gentle on the belt due to
578 8964
plastic bristlesREMACLEAN HM-U6 1000 mm
•D rum motor: 400 V, 50 Hz (other versions available on Properties • Designed for temperatures
578 8965 REMACLEAN HM-U6 1200 mm
request) • Low friction from -40 °C to +80 °C
578 8966
• Motor capacity REMACLEAN HM-U6
BB 400 - 800: 1.1 kW 1400 mm • Easy fitment
• Motor capacity BB 900 - 2 000: 1.5 kW • Available in thicknesses from Area of application
578 8967 REMACLEAN HM-U6 1600 mm
• Self-cleaning 8 to 30 mm and belt • Skirting rubber and scraper
578 8968
• Very compactREMACLEAN
constructionHM-U6
through the drum motor 1800 mm widths from 100 to 1 800 mm for wet, sticky material
• All electric motors fall into protection class IP66 • Special qualities available on request
578 8969 REMACLEAN HM-U6 2000 mm
•A lso available in version suitable for use in ex-zones (Device rEMASkirt 50 orange
r

Group II Category 3D T135 °C) also available for food proces- REMASKIRT 50
sing and in an oil resistant version Orange
• Available with stainless steel motor
Spare and wear parts - REMACLEAN HM-U6 rEMASkirt 50 orange
•S uitable for reverse operation; the motor must be switched 7
over to correspond with the direction of operation
•D esigned for service temperaturesfrom -40 °C to +70 °C Specifications
Ref. No. Designation
and belt speeds up to 6.5 m/s
578 8590 Hard metal scraper HMT-U6, with polyurethane skirt Polymer basis nr Din iSO 1629
578 8590
Area of application
r

Specific weight 1.11 g/cm³ Din En iSO 1183-1

•U
 niversally suitable for removing fine and pulverised as
well as slightly adhering materials; to be combined with a Hardness 51 Shore A Din iSO 7619-1
pre-scraper for moist materials.
158 Colour Orange*

4· 5 BELT CLEANING SYSTEMS/SPILLAGE

CONTROL - UK PRODUCTS
Ref. No. Designation Dimensions Ref. No. Designation Dimensions
SPILLAGE CONTROL EQUIPMENT SPILLAGE CONTROL EQUIPMENT
REMADUST CCS (Conveyor Cover System) REMA TIP TOP - A strong partner

Comprehensive industry service REMA TIP TOP service depots:

REMADUST CCS (Conveyor Cover System)
• Rubber Belting Eastern Division Doncaster
REMADUST CCS • Drum Lagging Midland Division Stoke-On-Trent
• Conveyor Maintenance East Anglia Division Thetford
The REMA TIP TOP cover system offers afast and effective • Chute Lining North West Division Standish
solution for the enclosing of conveyor belt installations. Its • Wear Protection Western Division Bristol
simple construction permits it to be fitted just as • Fabrication South Wales Division Bridgend
easily to existing systems installations as to new ones. The • Installation South East Division Dartford
frame is simply clipped or screwed to the conveyor belt structure North East Division Hartlepool
and the plastic cover which sits on top completely Scotland Division Hamilton
covers the conveyor belt. This effectively prevents loss of Ireland Division Dublin
material due to wind and the material being transported is
protected from the effects of weather.

REMADUST CCS (Conveyor Cover System)

Properties Mounting frame:
• Zinc-plated metal bows for frame
• UV-stable and resistant to environmental influences
• Standard material, suitable for use down to -20 °C
• Easy access to conveyor belt from both sides – cover can be fixed in opened position
• Fast attachment and opening through bolt/latch quick release fastener (can be carried out without problems by one person)

• Cover and frame can be quickly removed for inspection and servicing work
• System can be retrofitted to existing conveyor belt installations
• Emission protection requirements can be quickly and costeffectively fulfilled
• Standard dimension per element: 1200 mm
• No tin plate noises, no degradation due to rust

Area of application
• Prevents problems due to dust in conveyor systems and other bulk materials transport systems
• Protects conveyor belt system and bulk materials being transported against weather influences

The REMA TIP TOP cover system offers a fast and effective solution for the enclosure of conveyor belts of any size.
Due to its simple construction, the system can easily be fitted to both existing and new conveyors.
The frame arches are simply bolted or welded to the conveyor frame and the plastic tarp placed over these, entirely covering the
belt. This way, material losses due to wind are effectively avoided and the belt is protected against the effects of weather.

6· 7 BELT CLEANING SYSTEMS/SPILLAGE

CONTROL - UK PRODUCTS
Your local contact
Printed in United Kingdom

REMA TIP TOP INDUSTRY UK LIMITED

Plumtree Industrial Estate
Harworth · Doncaster · DN11 3EW

Phone: +44 01302 711233

Fax: +44 01302 711988
[email protected]
www.rema-tiptop.co.uk