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ABOUT COMPANY

ALMAZ-NEFTESERVICE
is a manufacturer of complete installations of electric centrifugal pumps more
for oil production, as well as oil submersible cables. The
company provides rental and maintenance
services for submersible and surface equipment for
oil production.
25
years

Total
technological
company experience
THE PLANT INCLUDES:
• Metalworking shop •
Mechanical assembly shop with a production area for rubber
products • Submersible equipment
production and repair shop • Cable cutting and repair shop with a
metallurgical section • Cable manufacturing shop
more

LOCALIZATION OF PRODUCTION OF COMPONENTS

1400
Human

FOR ESP AND NPK INSIDE THE Number of staff

ENTERPRISE IS AT 90% LEVEL
Available test benches provide multi-stage quality control of
manufactured equipment and cables. The average operating time of
the ESPs produced exceeds
740 days.

more
THE PRODUCTION CAPACITY OF
THE
ENTERPRISE ALLOWS YOU TO PRODUCE: 110
thousand m²
• over 500 ESP sets per month • over 600
kilometers of cable and wire products Production facilities of
the
enterprise

AND ALSO PROVIDE SERVICES FOR:

• service maintenance of over 10,000 wells • rental of equipment
for more than 5,000 wells

almaz-neft.ru +7(34668) 41 150

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ELECTRICALLY
DRIVEN CENTRIFUGAL PUMPS

Purpose

Submersible electrically driven centrifugal pumps and their individual

components are designed to operate as part of an
installation for pumping formation fluid from oil wells.

Certain versions of submersible electrically driven centrifugal pumps can be supplied as booster
pumps or pumps for pumping fluid into the space below the packer to raise or maintain
the pressure of the formation fluid of reservoir pressure maintenance systems.

Deliveries are possible as part of double-sided installations for operation

with sidewalls with an internal diameter of 89 mm.

ESP parameters

Pumps can be supplied:

• by dimensions: 2A, 3, 4A, 5, 5A, 6, 6.B; 8

• by purpose: conventional, retaining and for RPM systems (reversals)
• productivity from 15 m³/day to 2500 m³/day
• by pressure: up to 3800 m
• along the length of sections: 2; 3; 3.5; 4; 4.5; 5 m; 5.5; 6 m
• by design: supported or unsupported (support in the tread)
• according to the design of the stage - single-support, single-support with an
extended hub or double-support, open type (ECNO)
• by type of assembly: assembly with floating steps, batch or compression
• according to the temperature of the reservoir fluid: regular 110°C, heat-
resistant 135°C, or especially heat-resistant temperature versions 170°C
• in terms of wear resistance (material of steps): they can be equipped with steps (working bodies)
made of cast iron, type I niresist, type IV niresist, powder pseudo-alloys, high-alloy powder alloy,
stainless steel and other alternative materials at the customer’s request

• according to corrosion resistance: regular or corrosion-resistant (K) version

• according to the type of splined shaft - straight-sided or involute connection
• by connection: with six-, eight- and ten-point execution (the pitch of the threads can vary
from the customer’s request)
• by type of connection: body-flange or flange-flange

The pumps produced are as unified as possible, so they can be easily

serviced at any EPU service base.

almaz-neft.ru +7(34668) 41 150

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PROTECTORS (HYDRAULIC PROTECTIONS)

The plant produces protectors (hydroprotectors) for completing submersible

electric motors

The protector (hydroprotection) is designed to protect the internal cavity of the

electric motor from formation fluid, to compensate for changes in oil volume, to transmit
torque from the electric motor shaft to the input module shaft. Certain designs
of protectors can also transmit torque to the ESP shaft (double-sided
installation).

Protectors can be either conventional (PA) or modular (MPA).

They may differ in the number of diaphragms, labyrinths, bearings, and
mechanical seals. Be of general purpose and increased reliability (up to 4
diaphragms and three mechanical seals).
For operation in horizontal wells.

Protectors can be supplied:

• By dimensions - 69, 81, 86, 90, 92, 103, 114

• According to temperature resistance - basic, heat-resistant (T) or
especially heat-resistant (TT) temperature versions
• According to corrosion resistance - regular or corrosion-resistant (K) version.
Corrosion-resistant version can be made entirely of stainless steel or with a Monel-
type coating
• By design - conventional or for double-sided installations
(installed at the bottom of the engine)
• In the direction of working rotation of the shaft - right (clockwise) or left
(counterclockwise)
• According to the type of splined shaft - straight-sided or involute connection
• According to the transmitted power of the shaft - T9...T14 yield strength groups
• Shaft material: stainless steel or K-Monel alloy
• For connection to the motor drive - with six-, eight- and ten-point studs (the pitch
of the threads can vary depending on the customer’s request)
• By connection to the input (pump) module - with six-, eight- and ten-point
studs (the pitch of the threads can vary depending on the customer’s request)

• According to the design of valves - valve and valveless (B) type

• According to the design of the diaphragm - with diaphragms, - without diaphragm
• According to the execution of labyrinths - with labyrinths, - without labyrinths
• At customer's request, an input module can be built into the protector
head

All manufactured protectors have mounting dimensions unified with domestic

manufacturers. Manufactured protectors have high maintainability, including
at any service bases servicing EPU.

If an application is received, it is possible to manufacture it with adaptation for

imported installations.

almaz-neft.ru +7(34668) 41 150

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SUBMERSIBLE
ELECTRIC MOTORS

The plant produces several types of submersible electric motors: asynchronous submersible
three-phase oil-filled motors of the series

- PED Ya and (N)PED-Ya (high-voltage), parametric submersible three-phase oil-filled motors of the
series - RPPED Ya, valve motors, oil-filled with permanent magnets in the rotor of the VED-
Ya series. The engines can be supplied as a drive as part of oil production installations for pumping
liquid (a mixture of industrial iodine-bromine water) into the space below the packer to raise
(maintain) the pressure of the formation fluid (pressure maintenance systems) as part of
double-sided installations.

Engines can be supplied:

- By dimensions - 81,100,103,117,130
- By rated power (depending on the design type: PED-Ya, (N)PED-Ya, RPPED-Ya, VED-Ya:

• 81 sizes up to 90 kW
• 100 size up to 56 kW
• 103 size up to 210 kW • 117
size up to 360 kW
• 130 size up to 500 kW

- According to temperature resistance - basic, heat-resistant (T) or especially

heat-resistant () TT temperature versions
- According to corrosion resistance - basic or corrosion-resistant (K) version. Corrosion-resistant
version can be made entirely of stainless steel or with a Monel-type coating

- In the direction of working rotation of the shaft - right (clockwise) or left (counterclockwise)

- According to the type of splined shaft design - straight-sided or involute connection

- For connection to the tread - with six-, eight- and ten-point studs (the pitch of the threads
can vary depending on the customer’s request)

The following design and technological solutions are used in engines produced by ALMAZ-
Nefteservice:
- Radial bearings with a rotation locking device in the stator
- The stator sheets are made with a closed groove and guide elements that prevent rotation relative
to each other
- There is a keyway position mark on the stator housing - indicator
no rotation of the stator sheets in the housing
- A fluoroplastic tube is used for groove insulation
- Impregnation is carried out using a vacuum method with a compound
Elplast - 220 or varnish VS-346A
- Rotor packages are tested under load before installation in the motor
- Output ends are heat-resistant

All engines have mounting dimensions unified with domestic manufacturers. The
manufactured engines have high maintainability, including at any service bases serving the EPU.

If an application is received, it is possible to manufacture it with

adaptation for imported installations.
almaz-neft.ru +7(34668) 41 150
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PUMPING MODULES

The pump module is designed for use together with pumps in wells with high gas content and
can be installed in front of the pump inlet. Depending on the type, it performs the
function of an input module with simultaneous separation of the gas-liquid mixture into two
fractions or separation and (or) dispersion of the gas-liquid mixture. Depending on the customer’s
request, the pump module can be upgraded and used to mount the electric motor
casing.

Pumping modules can be supplied:

• By size - 2A, 3, 4A, 5, 5A, 6

• According to the intended purpose - with a gas separating stage
with a vortex gas separating stage; with dispersing stage;
with gas separating and dispersing stages;
double pump module with gas separating and dispersing stages
• In terms of productivity, depending on the size: 2A size up to 100 m³/day;
3 size up to 160m³/day; 4A, 5 up to 250 m³/day; 5A up to 800 m³/day; 6 to 1250 m³/day
• By design - supported or unsupported (support in the tread)
• According to the temperature of the formation fluid: basic 110°C, heat-resistant
135°C, or especially heat-resistant temperature versions 170°C
• In terms of wear resistance - basic (EHF up to 200 mgl/
l), wear-resistant (EHF EHF up to 500 mgl/l), especially wear-resistant (up to 1000 mgl/l)
• According to corrosion resistance - basic or corrosion-resistant (K) version. Corrosion-
resistant design can be made entirely of stainless steel or with a Monel-type coating

• In the direction of working rotation of the shaft - right (clockwise) or left

(counterclockwise)
• According to the type of splined shaft - straight-sided or involute connection
• According to the transmitted power of the shaft - T9...T14 yield strength groups
• Shaft material: stainless steel or K-Monel alloy
• By connection - with six-, eight- and ten-point versions
(thread pitch may vary depending on customer request)
• By type of connection - body-flange or flange-flange

All manufactured pump modules have connection dimensions unified with domestic manufacturers.

Manufactured pump modules have high maintainability, including at any service bases
serving EPU. If an application is received, it is possible to manufacture it with
adaptation for imported installations.

almaz-neft.ru +7(34668) 41 150

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THERMOMANOMETRIC SYSTEMS

TMS are designed to measure and transmit to the control station controller the current operating
parameters of an electrically driven centrifugal pump installation (hereinafter referred to as “ECP”) in
oil production wells or reservoir pressure maintenance systems, namely data
(depending on the equipment):
• ambient temperature (formation fluid), engine oil, engine windings

• reservoir fluid pressure in the ESP suspension area

• level of vibration acceleration in radial and axial directions
• system insulation resistance:
transformer - cable - motor stator winding
• other options (depending on the customer’s request)
The thermomanometric system consists of a submersible block (TMSP) and a surface
block (BN).

Thermomanometric systems can be supplied to the customer in the following

designs:
- According to the dimensions of the submersible
block - 81,100,103 (installation to engines of size 117 and 130 through the connection
unit), as well as size 117 - TMSP for double-sided installations (a
distinctive feature of double-sided TMS is that it is equipped with a shaft for transmitting rotation
from the engine to the lower protector).
- According to the maximum measured formation fluid pressure: up to 250, up
to 320, up to 400 or up to 600 atm.
- In terms of accuracy of formation fluid pressure measurement: basic
(TMS-1) and high-precision (TMS-2).

The difference between high-precision TMS and conventional TMS is the use of
more accurate pressure sensors, the presence of aids to minimize parameter drift
over time, and the ability to perform more adjustments and tests. -According to measured
temperatures:

• measurement of engine oil temperature and reservoir fluid temperature, with a minimum
permissible error of 1.5%, with a resolution (accuracy) of 0.1 ° C
• measurement of engine oil temperature, reservoir fluid temperature and engine winding
temperature (in the structure of the symbol “T”)

Temperature measurements are carried out with a minimum permissible error of 1.5%, with a
resolution (accuracy) of 0.1 °C
- By operating temperature: TMSP no more than 125°C, 150°C or 170°C
- According to corrosion resistance - TMSP basic or corrosion-resistant
(in the structure of the symbol “K”) execution
- By design - basic, for double-sided installations, for double-sided installations with the ability
to connect geological research equipment
- At the customer’s request, it is possible to manufacture TMS with support for the new
universal exchange protocol “TRANSFER”. TMSP has connecting dimensions unified
with domestic manufacturers.

The produced TMS have high maintainability, including at any service bases servicing EPU.

almaz-neft.ru +7(34668) 41 150

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Armor made of galvanized steel or

stainless steel tape

Non-woven tape pillow

KIFBP-230(250)
canvas or glass tape
TU 27.32.13-011-47520994-2022

Double layer extruded

fluoropolymer insulation

Polyimide film

Copper single-wire conductor

Design features: Minimum

weight and dimensions
compared to leaded cable

Heat resistance: 230 C° (250 C°)

Available sections:
7,8,10,13,16,21,25; 35 mm²

Maintains flexibility at temperature: -60 C°

Rated voltage: up to 5000V AC
voltage frequency: from 30 to 200Hz

Armor made of galvanized steel or

stainless steel tape
KPpBP-120(130)
Non-woven tape pillow
canvas or glass tape
TU 27.32.13-012-47520994-2022

Double-layer insulation
made from a propylene-ethylene block
copolymer composition

Copper single-wire conductor

Heat resistance 120 C° (130 C°)

Available sections:
7,8,10,13,16,21; 25; 35 mm²

Temperature resistance: -60 C°. Rated voltage:

3300V and 4000V AC voltage frequency:
30 to 200Hz almaz-neft.ru +7(34668) 41 150
Machine Translated by Google

Armor made of galvanized steel or

stainless steel tape

Non-woven tape pillow

KIPpBP-125(140)
canvas or glass tape

TU 27.32.13-011-47520994-2022

Polypropylene
block copolymer O2MK

Polyimide-fluoroplastic film with 50%

overlap

Copper single-wire conductor

Heat resistance: 125 C° (130 C°)

Available sections:
10,13,16, 21, 25 and 35 mm²

Temperature resistance: -60 C° Rated voltage:

3300 and 4000V AC voltage frequency:
from 30 to 200Hz

SPKU
Armor made of galvanized steel or
stainless steel tape
The cable is designed for supplying chemical
reagents
Non-woven tape pillow
canvas or glass tape

Stainless steel tube

Insulated core

Heat resistance 120 C° (130 C°)

Available sections:
10,13,16, 25 mm²

Rated voltage: 3000V AC voltage

frequency: 50 to 75Hz

almaz-neft.ru +7(34668) 41 150

Machine Translated by Google

TU 27.32.11-016-47520994-2022

Heat-resistant winding wire with film

polyimide-fluoroplastic insulation PPI-U

Polyimide-
fluoroplastic film

The wire is intended for winding stators of submersible

oil-filled electric motors

Copper wire
MM brand

Heat resistance 230 C°

Nominal diameters: 1.05 to 3.12 mm²

Resistance to temperature influences: -60 C°
Breakdown voltage of wire insulation is not less than 12 kV

TU 27.32.13-015-47520994-2022 Heat-resistant wire

PVTFI-230
intended for production
output of submersible windings
Fluoropolymer electric motors

Polyimide-
fluoroplastic film

Tinned copper conductors

Heat resistance 230 C°

Available sections: 1; 1.5; 4, 6,10,16 mm²

Temperature resistance: -45 C° Rated voltage: up
to 4500V AC voltage frequency: from
3 to 70Hz almaz-neft.ru +7(34668) 41 150
Machine Translated by Google

TU 22.21.21-021-47520994-2022

Armored capillary tube

Armor made of galvanized steel or
stainless steel tape ATKPpB-120

The tube is designed to supply reagents to the receiving

submersible pumps

Non-woven tape pillow

canvas or glass tape

Composition of block copolymer of

propylene with ethylene

Heat resistance 120 (130) C°

Temperature resistance: -40 C°
5 mm

Cable well heating system

SN-Pp 2x10 SN-
Polypropylene Pp 2x16
block copolymer

Available sections: 10 and 16 mm²

TU 27.32.13-022-47520994-2022

Copper wire

Heat resistance 120 C°

Temperature resistance: -40 C°
almaz-neft.ru +7(34668) 41 150
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TU 27.32.13-014-47520994-2022

Cable sleeve version 04

Demountable cable sleeve

Used as part of a cable line

for three-phase electric current
for submersible electric motors
domestic production VED-YA-MZV5
(3 dimensions)

Cable sleeve version 01

Demountable cable sleeve

It is used as part of a cable line for submersible

electric motors of domestic production:
PED-Ya-103 (5th dimension) PED-
Ya-117 (5A dimension) PED-
Ya-130 (6th dimension)

almaz-neft.ru +7(34668) 41 150

Machine Translated by Google

TU 27.32.13-014-47520994-2022

Cable sleeve version 05

Demountable cable sleeve, with
radial-end seal
Used as part of a cable line for three-phase electric
current
for submersible electric motors of
domestic production VED-YA-81M2V5
(2A size)

Cable sleeve version 03

Cable sleeve, collapsible, small-sized
Used as part of a cable line
for supplying three-phase electric current
for submersible electric motors
domestic production
PED-Ya-100
(4A size)

almaz-neft.ru +7(34668) 41 150

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+7(34668) 41 150
almaz-neft.ru