UDC 10KVA-20 One
UDC 10KVA-20 One
6/10kVA
4256-6887 A
Operation Manual
Preface
Publish statement
Thank you for purchasing this series UPS.
This series UPS is an intelligent, Single phase in Single phase out,
high frequency online UPS designed by our R&D team who is with
years of designing experiences on UPS. With excellent electrical
performance, perfect intelligent monitoring and network functions,
smart appearance, complying with EMC and safety standards, The
UPS meets the world’s advanced level.
Read this manual carefully before installation
This manual provides technical support to the operator of the
equipment.
Contents
1. Safety ..................................................................................... 1
1.1 Safety............................................................................. 1
1.2 Symbol Description ........................................................ 2
3. Installation ............................................................................. 9
3.1 Unpacking and inspection .............................................. 9
3.2 Installation note .............................................................. 9
3.3 UPS input and output connection ................................ 10
3.4 Connection of the UPS communication Cables ............ 11
3.5 Parallel card(Optional) ............................................. 11
3.6 External battery conection(for extend model only ) ...... 13
I
4.3 Parameter setting......................................................... 19
4.3.1 Mode setting ..................................................... 19
4.3.2 Output voltage class setting .............................. 20
4.3.3 Output frequency class setting.......................... 20
4.3.4 Battery capacity setting ..................................... 21
4.3.5 Battery numbers setting .................................... 22
4.3.6 Bypass Volt-HI setting ....................................... 22
4.3.7 Bypass Volt-Lo setting ...................................... 23
4.3.8 Buzzer Mute Setting ......................................... 24
4.3.9 Battery Test Setting ........................................... 24
4.3.10 Parallel ID setting.............................................. 26
4.3.11 Parallel quantity setting ..................................... 26
4.3.12 Parallel redundancy quantity setting ................. 27
4.4 Modes and Alarm Information ...................................... 28
5. Maintenance ...................................................................... 29
5.1 Battery maintenance ....................................................... 29
6. Troubleshooting and performance of the product ........... 30
6.1 Troubleshooting ........................................................... 31
6.2 EMC standard/Safety standard .................................... 31
6.3 Product Performance ................................................... 32
Appendix 1 USB Communication port definition................... 35
Appendix 2 RS232 Communication port definition ............... 36
II
1. Safety
This chapter mainly introduces the safety signs and security
considerations of 6K/10K series high frequency online ups. Before any
operation of equipment, you should read the content of this chapter
carefully.
1.1 Safety
There exists dangerous voltage and high temperature inside the UPS.
During the installation, operation and maintenance, please abide the local
safety instructions and relative laws, otherwise it will result in personnel
injury or equipment damage. Safety instructions in this manual act as a
supplementary for the local safety instructions. Our company will not
assume the liability that caused by disobeying safety instructions.
Our company will not assume the liability that caused by disobey of safety
instructions. Please note the following:
1. Don’t use the UPS when the actual load exceeds the rated load.
2. There are high-capacity batteries in the standard type UPS. You must
not open the enclosure or it will lead to electric shock. If it needs
internal maintenance or battery replacement, please send it to the
designated site.
3. Internal short-circuit of the UPS will cause electric shock or fire. So
don’t place the containers equipped with liquid on the top of the UPS
so as not to cause danger of electric shock and so on.
4. Don’t put the UPS in a place with high temperature or humidity as well
as the corrosive gas, much dust.
5. Keep good air circulation between in-vent on front panel and out-vent
on back panel.
6. Avoid direct sunlight or near heat-dispensed objects.
7. In case that the smoke appears on the UPS, please cut off the power
as soon as possible and contact the dealer service site.
1
1.2 Symbol Description
The safety symbols cited in this manual are shown in table 1-1, which are
used to inform readers of safety issues that should be obeyed when
installation, operation and maintenance.
Attention
Electric shock
There are three levers of safety grade: Dangerous, Warning and Attention.
The remark is on the right side of the safety symbol, the detailed
comments are shown as following:
Dangerous:
Indicate risk of serious injury or death or seriously damage of the
equipment.
Warning:
Indicate risk of serious injury or damage of the equipment.
Attention:
2
Description of Commonly Used Symbols
3
2. Product Introduction
2.1 The appearance of the product
2.1.1 6K/10K-H
1 2 3 4
6
5
Fig.1 6/10kVA(H) Front Panel view Fig.2 6/10kVA(H) Rear Panel view (without Maintenance)
1) USB
2) EPO
3) Parallel port 1
4) Parallel port 2
5) Intelligent slot
6) RS232
7) Input switch
8) Terminals (covered)
4
1 2 3 4
6
5
7
9
10
8
1) USB
2) EPO
3) Parallel port 1
4) Parallel port 2
5) Intelligent slot
6) RS232
7) Input switch
8) Terminals (covered)
9) output switch
10) Maintenance bypass switch (covered)
5
2.1.2 6K/10K-S
1 2 3 4
6
5
1) USB
2) EPO
3) Parallel port 1
4) Parallel port 2
5) Intelligent slot
6) RS232
7) Input switch
8) Terminals (covered)
6
1 2 3 4
6
5
7
9
10
8
1) USB
2) EPO
3) Parallel port 1
4) Parallel port 2
5) Intelligent slot
6) RS232
7) Input switch
8) Terminals (covered)
9) Output switch
10) Maintenance bypass switch (covered)
7
2.2 The principle of the product
8
3. Installation
3.1 Unpacking and inspection
1. Unpacking the UPS and check that whether it’s damaged during
the transportation. If damaged or some parts missing, don’t start
the machine and inform the carrier and franchiser.
2. Check the annex.
3. Check if the UPS is just what you wanted to purchase. You can
affirm through inspecting the model number on rear panel of the
UPS.
9
Fig.3-1 Correct power configuration
INPUT L U OUTPUT L
L
P LOAD
INPUT N OUTPUT N
S
N/ E
Minimum 10AWG copper wires are required for the 6kVA, and 8AWG
for 10kVA,including input/output cables, battery cables.
1) Switch off all breakers before connecting cables
2) Remove the cover of the terminals, see Fig 2-3,following it to
connect the cables
10
Fig.3-3 I/O terminals connection
CAUTION!
Terminators are required so as to ensure the connections
are firm.
Don’t reverse the input L and N.
Don’t connect the UPS input to a wall outlet or the outlet
will get burnt.
11
3.5 Parallel Card (Optional)
Parallel installation steps as below:
1) Loosen the screws in the parallel card slot and remove the cover,
please keep the cover for future use.
2) Insert the parallel card into the slot and tighten the screws.
3) Connect the UPS with parallel cables.
4) Connect all the outputs of the parallel UPS to one patch board
before connect to the loads. See the picture as follows.
5) Start one UPS in turn and set parameters through LCD: working
mode: parallel mode; parallel ID: setting ID in sequence; total
numbers in parallel: according to the actual numbers; parallel
redundancy sets: setting when redundancy requirement (See the
Manual Chapter 4.3.1; 4.3.10; 4.3.11; 4.3.12 for more methods of
parameter setting).
6) Start UPS at the same time or in turn, they will provide power
supply to loads in parallel operation after finishing setting the ups.
Additional, it can also be communicated and setted with PC
through USB. See the steps as below.
1. Start up the UPS one by one,connect USB to the computer, start
up software and manual are included in the CD-ROM.
12
2. Open the set up interface to set up relevant parameters as below:
① Work mode, parallel operation;
② Parallel ID: Set up the ID one by one;
③ Parallel amount: set the amount in parallel.
3. After finishing setting up,the UPS can be started up at the same
time or one by one. The UPS will work in parallel to supply power
to the loads.
NOTICE: When the UPS in parallel, the input can be the same or
different, but the output should be paralleled to one patch board.
NOTICE:
1. Don’t mix batteries with different capacity, manufacturers
and don’t mix brand new and old batteries, either.
2. The standard setting of the battery is 16 pcs and battery
capacity is 65AH(charge current is 6A).When connecting
with 18 pcs or 20 pcs battery, please start up the UPS under
AC mode, connect to the computer to set up battery number
and capacity, the UPS will follow battery capacity to
distribute charge current automatically (Max charge current
is 10A)
2) The breaker on battery cabinet should be off.
3) Remove the cover of terminals, use multi-meter to make sure
there is no DC voltage at the battery terminals of UPS.
4) Connect battery with positive pole, negative pole and common
pole to battery connector (BAT+,BATN,BAT-), don’t reverse
battery connection.
13
Fig.3-4 External battery connection
Warning:
★ Before installing battery, make sure that the UPS and breaker are all
turned off. Remove all your metallic adornment such as finger ring,
watch, and so on before connecting battery.
★ No anti-connection or short circuit between the battery anode and
cathode forever. Red cable connect with battery anode “+” and black
cable connect with cathode “-”.
★ Please use the screwdriver with insulating handle. Do not lay the tools
or metallic goods on the battery.
Notice:
★ When using the external battery, It is best to use external battery
cable which matches with the equipment.
★ When connecting load to UPS, first turn off load and then connect the
power cable and finally turn on load one-by-one.
★ Inductance loads such as motor, fluorescent lamp, photocopier are
strictly prohibited connecting to UPS to avoid damage.
★ Plug UPS on the special socket with over-current protection, the
power socket that used should be connected with ground wire.
★ UPS is likely to have output voltage no matter whether the power input
cable is plugged in mains input socket. If you wish UPS have no
output, first break off the switch and then cancel the mains.
★ When connect laser printer, select the capacity of UPS according to
the UPS start power because the startup power is higher.
14
4. Panel display, operation and running
The operation is simple, operators only need to read the manual and
follow the operation instructions listed in this manual, no need any special
training.
15
Remarks: When the UPS is turned off from the inverter mode, it will
discharge DC Bus to 80V, then shut down completely; therefore,
sometimes, it takes more several seconds to complete.
1 2 3 4
6 7 8
Interface
ITEM Content Displayed
Description
01 Input Voltage & Frequency
02 Output Voltage & Frequency
03 Bat.﹢ Voltage & Current
04 Bat. - Voltage & Current
PFC/Internal temperature and
05 Temperature
ambient temperature
06 Load Load
07 Bus voltage Bus voltage ±
08 Software version DSP version of inverter software
09 Model Model
1. When the UPS is connecting with the Utility or Battery at cold start
mode, it shows as drawing below:
18
4.3 Parameters setting
The setting function is controlled by 4buttons (ENTER/ON, ESC/OFF,
UP,DOWN): ENTER /ON---goes into the setting page and value
adjustment; UP & DOWN ---for choosing different pages.
After the UPS turn ON, press buttons UP & DOWN for 3 seconds and
then goes into the setting interface page. After finishing setting the
parameter, press “ESC/OFF” button until exiting out of the current
interface.
4.3.1 Mode setting
19
4.3.2 Output voltage class setting
Frequency setting
(Note: Inside the broken-line is the flashing part.)
20
When under the output voltage setting press DOWN or when under
battery capacity setting press UP, it goes to the frequency setting. The
frequency line flashes as in above picture.
Use button ENTER/ON to choose the different frequency. There
are 2 different frequency---50/60Hz.
Press ESC/OFF button to exit the frequency setting (save the
frequency setting) and goes to output voltage setting or battery
capacity setting.
Note: When powered by inverter, it is necessary to turn off the inverter
before setting voltage and frequency level.
21
4.3.5 Battery quantity setting
22
When under the battery quantity setting press DOWN or when under
bypass voltage lower setting press UP, it goes to the bypass upper limit
setting. The bypass upper limit line flashes as in above picture.
Use button ENTER/ON to set the different bypass voltage upper
limit. The bypass voltage upper limit range is
5%,10%,15%,25%(25% only for 220V output).
Press ESC/OFF button to exit the bypass voltage upper limit
setting (save the bypass voltage upper limit setting) and goes to
battery quantity setting or bypass voltage lower limit setting.
23
4.3.8 Buzzer Mute Setting
24
function. When turn to “ON”, batteries can do the self-test automatically
per 30 days. Three kinds of Battery Self-test Time can be chose as below.
When choosing On1, UPS can transfer to Battery Mode automatically per
30 days. And the Battery Self-test Time is 10 seconds.
When choosing On2, UPS can transfer to Battery Mode automatically per
30 days. And the Battery Self-test Time is 10 minutes.
When choosing On3, UPS can transfer to Battery Mode automatically per
30 days. And the Battery Self-test Time is EOD.
25
4.3.10 Parallel ID setting
Parallel ID setting
(Note: Inside the broken-line is the flashing part.)
When under the bypass voltage lower limit setting press DOWN or when
under parallel quantity setting press UP, it goes to the parallel ID setting.
The parallel ID flashes as in above picture.
Use button ENTER/ON to set the different parallel ID. The
parallel ID range is 1~4.
Press ESC/OFF button to exit the parallel ID setting (save the
parallel ID setting) and goes to bypass lower limit setting or
parallel quantity setting.
NOTICE! Parallel cable cannot be connected when setting the parallel
parameters.
4.3.11 Parallel quantity setting
26
When under the parallel ID setting press DOWN or when under parallel
redundancy quantity setting press UP, it goes to the parallel quantity
setting. The parallel quantity flashes as in above picture.
Use button ENTER/ON to set the parallel quantity. The parallel
quantity range is 2~4.
Press ESC/OFF button to exit the parallel quantity setting (save
the parallel quantity setting) and goes to parallel ID setting or
parallel redundancy quantity setting.
27
4.4 Alarm Information
Item UPS Alarm Warning Buzz LED
1 Rectifier Fault Beep continuously Fault LED lit
Inverter fault(Including
2 Beep continuously Fault LED lit
Inverter bridge is shorted)
3 Inverter Thyristor short Beep continuously Fault LED lit
4 Inverter Thyristor broken Beep continuously Fault LED lit
5 Bypass Thyristor short Beep continuously Fault LED lit
6 Bypass Thyristor broken Beep continuously Fault LED lit
7 Fuse broken Beep continuously Fault LED lit
8 Parallel relay fault Beep continuously Fault LED lit
9 Fan fault Beep continuously Fault LED lit
10 Reserve Beep continuously Fault LED lit
11 Auxiliary power fault Beep continuously Fault LED lit
12 Initialization fault Beep continuously Fault LED lit
13 P-Battery Charger fault Beep continuously Fault LED lit
14 N-Battery Charger fault Beep continuously Fault LED lit
15 DC Bus over voltage Beep continuously Fault LED lit
16 DC Bus below voltage Beep continuously Fault LED lit
17 DC bus unbalance Beep continuously Fault LED lit
18 Soft start failed Beep continuously Fault LED lit
19 Rectifier Over Temperature Twice per second Fault LED lit
20 Inverter Over temperature Twice per second Fault LED lit
21 Reserve Twice per second Fault LED lit
22 Battery reverse Twice per second Fault LED lit
23 Cable connection error Twice per second Fault LED lit
24 CAN comm. Fault Twice per second Fault LED lit
25 Parallel load sharing fault Twice per second Fault LED lit
26 Battery over voltage Once per second Fault LED blinking
27 Mains Site Wiring Fault Once per second Fault LED blinking
28 Bypass Site Wiring Fault Once per second Fault LED blinking
29 Output Short-circuit Once per second Fault LED blinking
30 Rectifier over current Once per second Fault LED blinking
31 Bypass over current Once per second BPS LED blinking
28
Item UPS Alarm Warning Buzz LED
32 Overload Once per second INV or BPS blinking
33 No battery Once per second BATTERY blinking
34 Battery under voltage Once per second BATTERY blinking
35 Battery low pre-warning Once per second BATTERY blinking
Internal Communication
36 Once per second Bypass LED lit
Error
37 DC component over limit. Once per 2 seconds INV blinking
38 Parallel Overload Once per 2 seconds INV blinking
39 Mains volt. Abnormal Once per 2 seconds BATTERY LED lit
40 Mains freq. abnormal Once per 2 seconds BATTERY LED lit
41 Bypass Not Available BPS blinking
42 Bypass unable to trace BPS blinking
43 Inverter on invalid
44 Reserve
45 EPO Beep continuously Fault LED lit
NOTICE:
The following process must be performed if UPS is connected with
generator:
First turn on generator, after it runs stably connect output power
of generator to UPS input terminal, then turn on UPS. After UPS
turned on, please connect load one-by-one.
It is recommended that the generator capacity is as twice as UPS
rated capacity.
5. Maintenance
UPS use in the appropriate environment (see 3.2 installation
considerations) can be free maintenance or less maintenance.
5.1 Battery maintenance
1. It is recommended that the batteries are manually charged or
discharged
29
Once every three or four months if the UPS has not been used for a
long time or the power is long-term uninterrupted. The battery will be
fully discharge to low-voltage protection shutdown. Then it needs to
be fully charged at once.
2. In high temperature area, batteries should be manually charged and
discharged once every two months. The process is the same as that
said above.
3. Under normal circumstances of using, the battery working life is three
to five years. If you find that the battery do not act well such as
obviously shortening of backup time, too much imbalance on battery
voltage and so on, the battery should be replaced as soon as possible,
which must be performed by qualified personnel.
4. When replace battery, it is recommended to change battery all together
instead of changing separately.
NOTICE:
★ Before replacing batteries, first please turn off the UPS and break off
the mains. Remove your metallic adornment such as finger ring,
watch and so on.
★ When replace batteries, please use the screwdriver with insulating
handle. Do not lay the tools or metallic goods on the battery.
★ Never reverse or short circuit between the battery anode and cathode.
30
6.1 Troubleshooting
When the fault occurs, firstly, perform troubleshooting by referring to the
troubleshooting table. If the fault still exists, please contact the franchiser.
Fault Cause Solution
Battery LED Battery low voltage or Check UPS battery, connect battery
flashes battery disconnected well, if battery damaged, replace it
Mains normal,
UPS input breaker
but UPS has no Press the breaker for reset
open circuit
input
Keep UPS connecting with mains
Battery not fully
power for more than 8 hours,
charged
recharge battery
Short back up Check the usage of loads, remove
UPS overload
time some redundant devices
When replace battery, contact
Battery aged franchiser to get battery and
relative assembly
Press and hold the ON key for
Press the ON key for
more than one second to start the
a short time
UPS
No AC power,
UPS has no battery
UPS can’t Connect UPS battery well, if battery
connected or battery
startup after voltage low, please turn off UPS
voltage low and too
pressing the and remove some loads, then start
many loads
ON key UPS
connected
Fault occurs inside
Contact supplier for servicing
UPS
32
Frequency ±0.1% (stand alone)
regulation ±0.25% (parallel operation)
Utility mode:tracking mains frequency
Frequency
Battery mode:50Hz/60Hz
Frequency track 1Hz/s (stand alone)
speed 0.5Hz/s (parallel operation)
load capacity 105 %~ 110 %,lasts 10 minutes
(Mains, drop a 110%~130%,lasts 1 minutes
level in battery
mode) >130%,switch to bypass immediately
>95%, can not inverter-fed
AC OUTPUT
33
Conduction :IEC 62040-2
EMI Radiation :IEC 62040-2
Harmonics :IEC 62040-2
EMS IEC 62040-2
Isolation resistance > 2MΩ(500Vdc)
Isolation intension 2820Vdc, <3.5mA,1min
Meeting IEC60664-1 1.2/50uS+8/20uS
Surge
6kV/3kA.
Protection IP20
Parallel circumfluence 1+1≤8%,N+1≤3%
Parallel equal current 1+1≤8%,N+1≤10%
◆ Work Environment
Mechanical Characteristics
humidity
UPS TYPE Long backup unit Standard unit
Height
humidityu mm 330 720
Width
humidity mm 191 191
Depth mm 405 460
Net weight kg 6K/10K:11/12 6K/10K:60/61
34
Appendix 1 USB communication port definition
Definition of Male port:
1 2
4 3
35
Appendix 2 RS232 communication port definition
Definition of Male port:
36