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UDC 10KVA-20 One

This document provides an operation manual for a 6/10kVA uninterruptible power system (UPS). The manual covers safety instructions, product introduction including appearance and principles, installation instructions, panel display and operation, maintenance, troubleshooting, and specifications.

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0% found this document useful (0 votes)
98 views41 pages

UDC 10KVA-20 One

This document provides an operation manual for a 6/10kVA uninterruptible power system (UPS). The manual covers safety instructions, product introduction including appearance and principles, installation instructions, panel display and operation, maintenance, troubleshooting, and specifications.

Uploaded by

scurtu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 41

Uninterruptible Power Systems

6/10kVA

4256-6887 A

Operation Manual
Preface

Publish statement
Thank you for purchasing this series UPS.
This series UPS is an intelligent, Single phase in Single phase out,
high frequency online UPS designed by our R&D team who is with
years of designing experiences on UPS. With excellent electrical
performance, perfect intelligent monitoring and network functions,
smart appearance, complying with EMC and safety standards, The
UPS meets the world’s advanced level.
Read this manual carefully before installation
This manual provides technical support to the operator of the
equipment.
Contents
1. Safety ..................................................................................... 1
1.1 Safety............................................................................. 1
1.2 Symbol Description ........................................................ 2

2. Product Introduction ............................................................ 4


2.1 The appearance of the product ...................................... 4
2.2 The principle of the product ........................................... 8
2.3 Product Category ........................................................... 8

3. Installation ............................................................................. 9
3.1 Unpacking and inspection .............................................. 9
3.2 Installation note .............................................................. 9
3.3 UPS input and output connection ................................ 10
3.4 Connection of the UPS communication Cables ............ 11
3.5 Parallel card(Optional) ............................................. 11
3.6 External battery conection(for extend model only ) ...... 13

4. Panel display, operation and running ............................... 15


4.1 Start up and turn off UPS ............................................. 15
4.1.1 Start up operation ............................................. 15
4.1.2 Turn off operation.............................................. 15
4.2 Faceplate display ......................................................... 16
4.2.1 Faceplate display illumination ........................... 16
4.2.2 LCD display ...................................................... 17

I
4.3 Parameter setting......................................................... 19
4.3.1 Mode setting ..................................................... 19
4.3.2 Output voltage class setting .............................. 20
4.3.3 Output frequency class setting.......................... 20
4.3.4 Battery capacity setting ..................................... 21
4.3.5 Battery numbers setting .................................... 22
4.3.6 Bypass Volt-HI setting ....................................... 22
4.3.7 Bypass Volt-Lo setting ...................................... 23
4.3.8 Buzzer Mute Setting ......................................... 24
4.3.9 Battery Test Setting ........................................... 24
4.3.10 Parallel ID setting.............................................. 26
4.3.11 Parallel quantity setting ..................................... 26
4.3.12 Parallel redundancy quantity setting ................. 27
4.4 Modes and Alarm Information ...................................... 28
5. Maintenance ...................................................................... 29
5.1 Battery maintenance ....................................................... 29
6. Troubleshooting and performance of the product ........... 30
6.1 Troubleshooting ........................................................... 31
6.2 EMC standard/Safety standard .................................... 31
6.3 Product Performance ................................................... 32
Appendix 1 USB Communication port definition................... 35
Appendix 2 RS232 Communication port definition ............... 36

II
1. Safety
This chapter mainly introduces the safety signs and security
considerations of 6K/10K series high frequency online ups. Before any
operation of equipment, you should read the content of this chapter
carefully.

1.1 Safety
There exists dangerous voltage and high temperature inside the UPS.
During the installation, operation and maintenance, please abide the local
safety instructions and relative laws, otherwise it will result in personnel
injury or equipment damage. Safety instructions in this manual act as a
supplementary for the local safety instructions. Our company will not
assume the liability that caused by disobeying safety instructions.
Our company will not assume the liability that caused by disobey of safety
instructions. Please note the following:
1. Don’t use the UPS when the actual load exceeds the rated load.
2. There are high-capacity batteries in the standard type UPS. You must
not open the enclosure or it will lead to electric shock. If it needs
internal maintenance or battery replacement, please send it to the
designated site.
3. Internal short-circuit of the UPS will cause electric shock or fire. So
don’t place the containers equipped with liquid on the top of the UPS
so as not to cause danger of electric shock and so on.
4. Don’t put the UPS in a place with high temperature or humidity as well
as the corrosive gas, much dust.
5. Keep good air circulation between in-vent on front panel and out-vent
on back panel.
6. Avoid direct sunlight or near heat-dispensed objects.
7. In case that the smoke appears on the UPS, please cut off the power
as soon as possible and contact the dealer service site.

1
1.2 Symbol Description

The safety symbols cited in this manual are shown in table 1-1, which are
used to inform readers of safety issues that should be obeyed when
installation, operation and maintenance.

Fig.1-1 Symbol meanings

Safety Symbol Indication

Attention

Static discharge sensitive

Electric shock

There are three levers of safety grade: Dangerous, Warning and Attention.
The remark is on the right side of the safety symbol, the detailed
comments are shown as following:

Dangerous:
Indicate risk of serious injury or death or seriously damage of the
equipment.

Warning:
Indicate risk of serious injury or damage of the equipment.

Attention:

Indicate risk of injury or damage of the equipment.

2
Description of Commonly Used Symbols

Some or all of the following symbols may be used in this manual. It is


advisable to familiarize yourself with them and understand their meaning:

3
2. Product Introduction
2.1 The appearance of the product
2.1.1 6K/10K-H
1 2 3 4

6
5

Fig.1 6/10kVA(H) Front Panel view Fig.2 6/10kVA(H) Rear Panel view (without Maintenance)

1) USB
2) EPO
3) Parallel port 1
4) Parallel port 2
5) Intelligent slot
6) RS232
7) Input switch
8) Terminals (covered)

4
1 2 3 4

6
5

7
9
10
8

Fig.3 6/10kVA(H) Rear Panel view(with Maintenance)

1) USB
2) EPO
3) Parallel port 1
4) Parallel port 2
5) Intelligent slot
6) RS232
7) Input switch
8) Terminals (covered)
9) output switch
10) Maintenance bypass switch (covered)

5
2.1.2 6K/10K-S

1 2 3 4

6
5

Fig.4 6/10kVA(S)Front Panel view Fig.5 6/10kVA(S)Rear Panel view(without Maintenance)

1) USB
2) EPO
3) Parallel port 1
4) Parallel port 2
5) Intelligent slot
6) RS232
7) Input switch
8) Terminals (covered)

6
1 2 3 4

6
5

7
9
10
8

Fig.6 6/10kVA(S)Rear Panel view(with Maintenance)

1) USB
2) EPO
3) Parallel port 1
4) Parallel port 2
5) Intelligent slot
6) RS232
7) Input switch
8) Terminals (covered)
9) Output switch
10) Maintenance bypass switch (covered)

7
2.2 The principle of the product

Fig. 2-1 UPS Principle Diagram


1. Input filter: Complete filtering the input AC utility power to provide the
clean power for UPS.
2. AC/DC converter: Convert the filtered AC mains to DC and boost the
DC for DC/AC inverter.
3. DC/DC booster: When the UPS works in battery mode, the circuit
boosts the DC for DC/AC inverter.
4. DC/AC inverter: Convert the boosted DC to stable AC output.
5. Bypass: When overload or failure of inverting happen in the UPS, it
transfers to bypass mode to supply power to loads.
6. Charger: Standard unit provides 1A; long backup unit provides 10A
Max.
7. Battery: Sealed Lead Acid Battery.
8. Output filter: Complete filtering the output of the UPS to provide the
clean power for loads.

2.3 Product Category


UPS Type Remark
6kVA Internal 16~20PCS(12V/PCS) batteries
Standard unit
10kVA Internal 16~20PCS(12V/PCS) batteries
Long 6kVA External 16~20PCS(12V/PCS) batteries
backup unit 10kVA External 16~20PCS(12V/PCS) batteries

8
3. Installation
3.1 Unpacking and inspection
1. Unpacking the UPS and check that whether it’s damaged during
the transportation. If damaged or some parts missing, don’t start
the machine and inform the carrier and franchiser.
2. Check the annex.
3. Check if the UPS is just what you wanted to purchase. You can
affirm through inspecting the model number on rear panel of the
UPS.

3.2 Installation note


Put the UPS at flat place next to the equipment.
Keep UPS at least 20cm from wall or equipment or other object. Don’t
block the ventilation holes of the UPS front panel and bottom part, so
as to keep the ventilation in good conditions, avoid temperature of
components inside getting high.
Keep the UPS away from high temperature, water, flammable gas,
corrosive gas, dust, direct sunlight; explosive things don’t lay the UPS
outdoor
Install a double-pole joined actuator with more than 63A/80A
(6kVA/10kVA) at the input L-N, in order to cut off the power when in
emergency situation.
PDU is required to connect to the UPS output so as to weaken the
affection between loads.
In order to fix the UPS, please lock its wheels by shifting the sheet on
each wheel.
RCD load like computer, linear load and small inductive load can be
connected to the UPS. Please contact dealer if other types of loads
are required to connect.
For the sake of user and equipments, please be sure to take correct
power configuration.

9
Fig.3-1 Correct power configuration

INPUT L U OUTPUT L
L

P LOAD
INPUT N OUTPUT N

S
N/ E

Fig.3-2 Wrong power configuration

3.3 UPS input and output connection

Minimum 10AWG copper wires are required for the 6kVA, and 8AWG
for 10kVA,including input/output cables, battery cables.
1) Switch off all breakers before connecting cables
2) Remove the cover of the terminals, see Fig 2-3,following it to
connect the cables

10
Fig.3-3 I/O terminals connection

CAUTION!
Terminators are required so as to ensure the connections
are firm.
Don’t reverse the input L and N.
Don’t connect the UPS input to a wall outlet or the outlet
will get burnt.

Don’t reverse the input L and N


3) Connect the UPS output L, N, GND to L, N, GND of load via a
PDU. Tighten the screws and shelter
Don’t connect the terminals
the UPS input to a wall
outlet or the outlet will get burnt.
3.4 Connection of the UPS communication cables
1)RS-232 or USB cable provided in accessories can be used to
connect the UPS with PC
2)Follow steps below to install SNMP (if purchased ):
A. Remove the cover of SNMP slot at UPS rear panel and
keep it for further use.
B. Insert the SNMP card and tighten the screws
C. Connect the UPS with internet by network cable.
D. Refer to the SNMP manual provided to do SNMP setting.

11
3.5 Parallel Card (Optional)
Parallel installation steps as below:
1) Loosen the screws in the parallel card slot and remove the cover,
please keep the cover for future use.
2) Insert the parallel card into the slot and tighten the screws.
3) Connect the UPS with parallel cables.

4) Connect all the outputs of the parallel UPS to one patch board
before connect to the loads. See the picture as follows.
5) Start one UPS in turn and set parameters through LCD: working
mode: parallel mode; parallel ID: setting ID in sequence; total
numbers in parallel: according to the actual numbers; parallel
redundancy sets: setting when redundancy requirement (See the
Manual Chapter 4.3.1; 4.3.10; 4.3.11; 4.3.12 for more methods of
parameter setting).
6) Start UPS at the same time or in turn, they will provide power
supply to loads in parallel operation after finishing setting the ups.
Additional, it can also be communicated and setted with PC
through USB. See the steps as below.
1. Start up the UPS one by one,connect USB to the computer, start
up software and manual are included in the CD-ROM.

12
2. Open the set up interface to set up relevant parameters as below:
① Work mode, parallel operation;
② Parallel ID: Set up the ID one by one;
③ Parallel amount: set the amount in parallel.
3. After finishing setting up,the UPS can be started up at the same
time or one by one. The UPS will work in parallel to supply power
to the loads.

NOTICE: When the UPS in parallel, the input can be the same or
different, but the output should be paralleled to one patch board.

3.6 External battery connection (for extend model only)


1) Make sure battery quantity complies with the specs (16/18/20
pieces of 12V battery in parallel). Measure the voltage of battery
bank after finishing connection and the battery voltage should be
around 192/216/240Vdc.

NOTICE:
1. Don’t mix batteries with different capacity, manufacturers
and don’t mix brand new and old batteries, either.
2. The standard setting of the battery is 16 pcs and battery
capacity is 65AH(charge current is 6A).When connecting
with 18 pcs or 20 pcs battery, please start up the UPS under
AC mode, connect to the computer to set up battery number
and capacity, the UPS will follow battery capacity to
distribute charge current automatically (Max charge current
is 10A)
2) The breaker on battery cabinet should be off.
3) Remove the cover of terminals, use multi-meter to make sure
there is no DC voltage at the battery terminals of UPS.
4) Connect battery with positive pole, negative pole and common
pole to battery connector (BAT+,BATN,BAT-), don’t reverse
battery connection.
13
Fig.3-4 External battery connection
Warning:
★ Before installing battery, make sure that the UPS and breaker are all
turned off. Remove all your metallic adornment such as finger ring,
watch, and so on before connecting battery.
★ No anti-connection or short circuit between the battery anode and
cathode forever. Red cable connect with battery anode “+” and black
cable connect with cathode “-”.
★ Please use the screwdriver with insulating handle. Do not lay the tools
or metallic goods on the battery.

Notice:
★ When using the external battery, It is best to use external battery
cable which matches with the equipment.
★ When connecting load to UPS, first turn off load and then connect the
power cable and finally turn on load one-by-one.
★ Inductance loads such as motor, fluorescent lamp, photocopier are
strictly prohibited connecting to UPS to avoid damage.
★ Plug UPS on the special socket with over-current protection, the
power socket that used should be connected with ground wire.
★ UPS is likely to have output voltage no matter whether the power input
cable is plugged in mains input socket. If you wish UPS have no
output, first break off the switch and then cancel the mains.
★ When connect laser printer, select the capacity of UPS according to
the UPS start power because the startup power is higher.
14
4. Panel display, operation and running

The operation is simple, operators only need to read the manual and
follow the operation instructions listed in this manual, no need any special
training.

4.1 Start up and turn off UPS


4.1.1 Start up operation
1、Turn on the UPS in Line mode
Once AC Power Cord is plugged in, the UPS will start automatically and
the LCD display of the UPS will be lit on. You may view the data and set
parameters on the LCD display as well as the LED display showing the
status of the UPS.
2、Turn on the UPS in Battery Mode
Press “ENTER/ON” on the front panel to start the UPS and in the
meantime, the LCD display will light up. You may view the data and set
parameters on the LCD display and the LED display of the UPS will show
the latest status of the UPS.

4.1.2 Turn off operation


1、Turn off the UPS in line mode(without batteries)
a) Press and hold the ESC/OFF key for 2 seconds to turn off the
inverter and the UPS is in Bypass mode now; on the contrary,
you may press the hold the ENTER/ON key for 2 seconds in
order to Change over back to inverter mode.
b) To shut down (turn off) the UPS completely, you need to turn off
the input switch.
2、Turn off the UPS with connecting batteries
a) Press and hold the ESC/OFF key for 2 seconds to turn off the
UPS.
b) After UPS is turned off, all LED and LCD will be extinguished
and there is no output.

15
Remarks: When the UPS is turned off from the inverter mode, it will
discharge DC Bus to 80V, then shut down completely; therefore,
sometimes, it takes more several seconds to complete.

4.2 Faceplate display


4.2.1 Faceplate display illumination

1 2 3 4

6 7 8

Fig.4-1 Overview of the operating panel of the UPS


(1) INVERTER LED
(2) BATTERY LED
(3) BYPASS LED
(4) ALARM LED
(5) LCD display
(6) UP button
(7) DOWN button
(8) ESC/OFF button
(9) ENTER/ON button
16
4.2.2 LCD display
NOTICE! The display provides more functions than those described in
this manual. There are 10 interfaces available in the LCD display:

Interface
ITEM Content Displayed
Description
01 Input Voltage & Frequency
02 Output Voltage & Frequency
03 Bat.﹢ Voltage & Current
04 Bat. - Voltage & Current
PFC/Internal temperature and
05 Temperature
ambient temperature
06 Load Load
07 Bus voltage Bus voltage ±
08 Software version DSP version of inverter software
09 Model Model

1. When the UPS is connecting with the Utility or Battery at cold start
mode, it shows as drawing below:

(1) Operational Status and mode

1) Operational Status and mode When the UPS at single mode, it


shows “NOA” or “ECO”or“CF”, but If the UPS at parallel mode, it shows
“PAL” instead.
2) Press “DOWN” button, the UPS goes to next page as shown below.
17
(2)Input voltage (3)Output voltage

(4)Bat + voltage (Positive) (5)Bat – voltage (Negative)

(6)Load (7) PFC/ Ambient temperature up,


only shows the high temperature
Internal temperature(down)

( 8 ) Bus voltage (9)Software version

18
4.3 Parameters setting
The setting function is controlled by 4buttons (ENTER/ON, ESC/OFF,
UP,DOWN): ENTER /ON---goes into the setting page and value
adjustment; UP & DOWN ---for choosing different pages.
After the UPS turn ON, press buttons UP & DOWN for 3 seconds and
then goes into the setting interface page. After finishing setting the
parameter, press “ESC/OFF” button until exiting out of the current
interface.
4.3.1 Mode setting

Mode setting (Note: Inside the broken-line is the flashing part.)


After ENTERing the setting menu, it’s mode setting defaulted, and the
mode setting line flashing as in above picture.
 Use button ENTER /ON to choose different mode. There are 4
different modes for setting: ECO, PAL, NOR,CF.
 Press UP & DOWN to exit the mode setting (save the mode
setting), and goes to output voltage setting or parallel redundancy
quantity setting.

19
4.3.2 Output voltage class setting

Output voltage setting


(Note: Inside the broken-line is the flashing part.)
When under the mode setting press DOWN or when under frequency
setting press UP, it goes to the output voltage setting. The output voltage
line flashes as in above picture.
 Use button ENTER/ON to choose the different output voltage.
There are 4 different voltages---208,220, 230, 240.
 Press ESC/OFF button to exit the output voltage setting (save the
output voltage setting) and goes to mode setting or frequency
setting.
NOTE: When powered by inverter, it is necessary to turn off the inverter
before setting voltage and frequency level.
4.3.3 Output frequency setting

Frequency setting
(Note: Inside the broken-line is the flashing part.)

20
When under the output voltage setting press DOWN or when under
battery capacity setting press UP, it goes to the frequency setting. The
frequency line flashes as in above picture.
 Use button ENTER/ON to choose the different frequency. There
are 2 different frequency---50/60Hz.
 Press ESC/OFF button to exit the frequency setting (save the
frequency setting) and goes to output voltage setting or battery
capacity setting.
Note: When powered by inverter, it is necessary to turn off the inverter
before setting voltage and frequency level.

4.3.4 Battery capacity setting

Battery capacity setting


(Note: Inside the broken-line is the flashing part.)
When under the frequency setting press DOWN or when under battery
quantity setting press UP, it goes to the battery capacity setting. The
battery capacity line flashes as in above picture.

 Use button ENTER/ON to choose the different battery capacity.


Battery capacity range is 1-200Ah. (Note: long-press of UP or
DOWM can adjustment battery capacity quickly)
 Press ESC/OFF button to exit the battery capacity setting (save
the capacity setting) and goes to frequency setting or battery
quantity setting.

21
4.3.5 Battery quantity setting

Battery quantity setting


(Note: Inside the broken-line is the flashing part.)
When under the battery capacity setting press DOWN or when under
bypass voltage upper limit setting press UP, it goes to the battery quantity
setting. The battery quantity line flashes as in above picture.
 Use button ENTER/ON to choose the different battery quantity.
Battery quantity range is 16、18, 20.
 Press ESC/OFF button to exit the battery quantity setting (save
the battery quantity setting) and goes to battery capacity setting or
bypass voltage upper limit setting.

4.3.6 Bypass Volt-Hi setting

Bypass voltage upper limit setting


(Note: Inside the broken-line is the flashing part.)

22
When under the battery quantity setting press DOWN or when under
bypass voltage lower setting press UP, it goes to the bypass upper limit
setting. The bypass upper limit line flashes as in above picture.
 Use button ENTER/ON to set the different bypass voltage upper
limit. The bypass voltage upper limit range is
5%,10%,15%,25%(25% only for 220V output).
 Press ESC/OFF button to exit the bypass voltage upper limit
setting (save the bypass voltage upper limit setting) and goes to
battery quantity setting or bypass voltage lower limit setting.

4.3.7 Bypass Volt-Lo setting

Bypass voltage lower limit setting


(Note: Inside the broken-line is the flashing part.)
When under the bypass voltage upper limit setting press DOWN or when
under parallel ID setting press UP, it goes to the bypass lower limit setting.
The bypass lower limit line flashes as in above picture.
 Use button ENTER/ON ( to set the different bypass voltage lower
limit. The bypass voltage lower limit range is 20%,30%,45%.
 Press ESC/OFF button to exit the bypass voltage lower limit
setting (save the bypass voltage lower limit setting) and goes to
bypass upper limit setting or parallel ID setting.

23
4.3.8 Buzzer Mute Setting

Buzzers mute setting (Note:flashing part in dashed box)


Press DOWN under bypass voltage lower limit setting or press UP under
the parallel ID setting can ENTER the buzzer setting. Now the setting
status is flashing as the Figure shows (note: on=mute; off= no mute).
When press, it shows the mute cycle setting, the selection includes ON
and OFF. ( Press the up button or down button can exit the mute setting
(save the mute setting status) and switch to bypass voltage lower limit
setting or parallel ID setting (note: when in stand-alone mode, press down
button to exit and save the settings, then the settings is completed for
stand-alone unit).
4.3.9 Battery Test Setting

Battery self-test setting


This page is the introduction to the Battery self-test setting. The default
Settings is “OFF” when the UPS has no need of the battery self-test

24
function. When turn to “ON”, batteries can do the self-test automatically
per 30 days. Three kinds of Battery Self-test Time can be chose as below.

When choosing On1, UPS can transfer to Battery Mode automatically per
30 days. And the Battery Self-test Time is 10 seconds.

When choosing On2, UPS can transfer to Battery Mode automatically per
30 days. And the Battery Self-test Time is 10 minutes.

When choosing On3, UPS can transfer to Battery Mode automatically per
30 days. And the Battery Self-test Time is EOD.
25
4.3.10 Parallel ID setting

Parallel ID setting
(Note: Inside the broken-line is the flashing part.)
When under the bypass voltage lower limit setting press DOWN or when
under parallel quantity setting press UP, it goes to the parallel ID setting.
The parallel ID flashes as in above picture.
 Use button ENTER/ON to set the different parallel ID. The
parallel ID range is 1~4.
 Press ESC/OFF button to exit the parallel ID setting (save the
parallel ID setting) and goes to bypass lower limit setting or
parallel quantity setting.
NOTICE! Parallel cable cannot be connected when setting the parallel
parameters.
4.3.11 Parallel quantity setting

Parallel quantity setting


(Note: Inside the broken-line is the flashing part.)

26
When under the parallel ID setting press DOWN or when under parallel
redundancy quantity setting press UP, it goes to the parallel quantity
setting. The parallel quantity flashes as in above picture.
 Use button ENTER/ON to set the parallel quantity. The parallel
quantity range is 2~4.
 Press ESC/OFF button to exit the parallel quantity setting (save
the parallel quantity setting) and goes to parallel ID setting or
parallel redundancy quantity setting.

4.3.12 Parallel redundancy quantity setting

Parallel redundancy quantity setting


(Note: Inside the broken-line is the flashing part.)
When under the parallel quantity setting press DOWN, it goes to the
parallel redundancy quantity setting. The parallel redundancy quantity
flashes as in above picture.
 Use button ENTER/ON to set the parallel redundancy quantity.
The parallel redundancy quantity range is 0~1
 Press UP& DOWN to go to parallel quantity setting, or ESC/OFF
button to exit the mode setting. Then UPS LCD panel setting is
accomplished.

27
4.4 Alarm Information
Item UPS Alarm Warning Buzz LED
1 Rectifier Fault Beep continuously Fault LED lit
Inverter fault(Including
2 Beep continuously Fault LED lit
Inverter bridge is shorted)
3 Inverter Thyristor short Beep continuously Fault LED lit
4 Inverter Thyristor broken Beep continuously Fault LED lit
5 Bypass Thyristor short Beep continuously Fault LED lit
6 Bypass Thyristor broken Beep continuously Fault LED lit
7 Fuse broken Beep continuously Fault LED lit
8 Parallel relay fault Beep continuously Fault LED lit
9 Fan fault Beep continuously Fault LED lit
10 Reserve Beep continuously Fault LED lit
11 Auxiliary power fault Beep continuously Fault LED lit
12 Initialization fault Beep continuously Fault LED lit
13 P-Battery Charger fault Beep continuously Fault LED lit
14 N-Battery Charger fault Beep continuously Fault LED lit
15 DC Bus over voltage Beep continuously Fault LED lit
16 DC Bus below voltage Beep continuously Fault LED lit
17 DC bus unbalance Beep continuously Fault LED lit
18 Soft start failed Beep continuously Fault LED lit
19 Rectifier Over Temperature Twice per second Fault LED lit
20 Inverter Over temperature Twice per second Fault LED lit
21 Reserve Twice per second Fault LED lit
22 Battery reverse Twice per second Fault LED lit
23 Cable connection error Twice per second Fault LED lit
24 CAN comm. Fault Twice per second Fault LED lit
25 Parallel load sharing fault Twice per second Fault LED lit
26 Battery over voltage Once per second Fault LED blinking
27 Mains Site Wiring Fault Once per second Fault LED blinking
28 Bypass Site Wiring Fault Once per second Fault LED blinking
29 Output Short-circuit Once per second Fault LED blinking
30 Rectifier over current Once per second Fault LED blinking
31 Bypass over current Once per second BPS LED blinking

28
Item UPS Alarm Warning Buzz LED
32 Overload Once per second INV or BPS blinking
33 No battery Once per second BATTERY blinking
34 Battery under voltage Once per second BATTERY blinking
35 Battery low pre-warning Once per second BATTERY blinking
Internal Communication
36 Once per second Bypass LED lit
Error
37 DC component over limit. Once per 2 seconds INV blinking
38 Parallel Overload Once per 2 seconds INV blinking
39 Mains volt. Abnormal Once per 2 seconds BATTERY LED lit
40 Mains freq. abnormal Once per 2 seconds BATTERY LED lit
41 Bypass Not Available BPS blinking
42 Bypass unable to trace BPS blinking
43 Inverter on invalid
44 Reserve
45 EPO Beep continuously Fault LED lit

NOTICE:
The following process must be performed if UPS is connected with
generator:
 First turn on generator, after it runs stably connect output power
of generator to UPS input terminal, then turn on UPS. After UPS
turned on, please connect load one-by-one.
 It is recommended that the generator capacity is as twice as UPS
rated capacity.

5. Maintenance
UPS use in the appropriate environment (see 3.2 installation
considerations) can be free maintenance or less maintenance.
5.1 Battery maintenance
1. It is recommended that the batteries are manually charged or
discharged

29
Once every three or four months if the UPS has not been used for a
long time or the power is long-term uninterrupted. The battery will be
fully discharge to low-voltage protection shutdown. Then it needs to
be fully charged at once.
2. In high temperature area, batteries should be manually charged and
discharged once every two months. The process is the same as that
said above.
3. Under normal circumstances of using, the battery working life is three
to five years. If you find that the battery do not act well such as
obviously shortening of backup time, too much imbalance on battery
voltage and so on, the battery should be replaced as soon as possible,
which must be performed by qualified personnel.
4. When replace battery, it is recommended to change battery all together
instead of changing separately.

NOTICE:
★ Before replacing batteries, first please turn off the UPS and break off
the mains. Remove your metallic adornment such as finger ring,
watch and so on.
★ When replace batteries, please use the screwdriver with insulating
handle. Do not lay the tools or metallic goods on the battery.
★ Never reverse or short circuit between the battery anode and cathode.

6. Troubleshooting and performance of the product


1. In case the UPS can not work normally, it might be wrong in
installation, wiring or operation. Please check these aspects first. If
you need help, contact our service department, the following
messages should be provided for analysis:
 UPS MODEL and SERIAL NO.
 Date of fault happened
 Detailed description of the problem (include indicator statements on
panel)

30
6.1 Troubleshooting
When the fault occurs, firstly, perform troubleshooting by referring to the
troubleshooting table. If the fault still exists, please contact the franchiser.
Fault Cause Solution
Battery LED Battery low voltage or Check UPS battery, connect battery
flashes battery disconnected well, if battery damaged, replace it
Mains normal,
UPS input breaker
but UPS has no Press the breaker for reset
open circuit
input
Keep UPS connecting with mains
Battery not fully
power for more than 8 hours,
charged
recharge battery
Short back up Check the usage of loads, remove
UPS overload
time some redundant devices
When replace battery, contact
Battery aged franchiser to get battery and
relative assembly
Press and hold the ON key for
Press the ON key for
more than one second to start the
a short time
UPS
No AC power,
UPS has no battery
UPS can’t Connect UPS battery well, if battery
connected or battery
startup after voltage low, please turn off UPS
voltage low and too
pressing the and remove some loads, then start
many loads
ON key UPS
connected
Fault occurs inside
Contact supplier for servicing
UPS

6.2 EMC standard/Safety standard


◆ Our products are manufactured according to the following EMC
international grade standard and has passed the CE authentication:

EMC standard number Safety standard number


IEC62040-2 IEC62040-1
IEC61000-4-2 GB4943-2005
IEC61000-4-3
IEC61000-4-4
IEC61000-4-5
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6.3 Product Performance

Type 6 kVA 10 kVA


Capacity 6 kW 10 kW
Input Single phase & Ground
Power factor ≥ 0.99(input THDV ≤1%)
Rated voltage 220Vac / 230Vac / 240Vac
Rated frequency 50Hz/60Hz Automatically selected
Voltage range 120~276Vac
Frequency range 45~65Hz
AC INPUT

220Vac max:default +25% (+10% ,+15%,


20% , 25%)
Bypass voltage 230Vac max:default +20% (+10% ,+15%,
range 20% )
240Vac max:default +15% (+10% ,+15%)
min:default-45%(-20%, -30% , -45%, )
Bypass frequency
±1%、±2%、±4%、±5%、±10%
range
≤3% (100% liner load,input THDV ≤1%)
THDI
≤5% (100% non liner load,input THDV ≤1%)
Battery number 16/18/20 Pcs. Can be set
Battery type VRLA
BATTERY

Charge model Boost charge or float charge auto switch


Charge time Boost charge up to 20Hr(Max)
Charge current
10A(H) 1A(S)
(MAX.)
Output type Single phase & Ground
AC OUTPUT

Voltage regulation ±1.0%


Voltage less than 2% at 100% liner load
distortion(THD) less than 5% at 100% non-liner load
Rated voltage 220V/230V/ 240Vac can be setted

32
Frequency ±0.1% (stand alone)
regulation ±0.25% (parallel operation)
Utility mode:tracking mains frequency
Frequency
Battery mode:50Hz/60Hz
Frequency track 1Hz/s (stand alone)
speed 0.5Hz/s (parallel operation)
load capacity 105 %~ 110 %,lasts 10 minutes
(Mains, drop a 110%~130%,lasts 1 minutes
level in battery
mode) >130%,switch to bypass immediately
>95%, can not inverter-fed
AC OUTPUT

Load for a long time when rated output


Overload for current under 125%
bypass Bypass load capacity is controlled by bypass
circuit breaker, tripping when circuit breaker
operating current.
Crest factor 3:1
Efficiency at AC ≥92%
± 5.0% (100% balance load)
Dynamic respond
≤5% in a cycle
When current instantaneous value is 2 ~ 3
times of rated current peaks (1.414 * rated
Inverter output
power/(3 * 220)), the inverter will be
current limit
conducted in each pulse current limit
protection.
DC component ≤200mV
Between Normal
0ms
Switch

and battery mode


time

Between inverter 0ms


and bypass <15ms (50Hz), <13.33ms (60Hz)
Noise <55dB (1m)
Display LED+LCD
Safety Meeting IEC62040-1, GB4943
Max input voltage 320Vac,1 hour(static)

33
Conduction :IEC 62040-2
EMI Radiation :IEC 62040-2
Harmonics :IEC 62040-2
EMS IEC 62040-2
Isolation resistance > 2MΩ(500Vdc)
Isolation intension 2820Vdc, <3.5mA,1min
Meeting IEC60664-1 1.2/50uS+8/20uS
Surge
6kV/3kA.
Protection IP20
Parallel circumfluence 1+1≤8%,N+1≤3%
Parallel equal current 1+1≤8%,N+1≤10%

◆ Work Environment

Model 6kVA-10kVA series


Temperature 0°C~40°C
Relative 0~95% non-condensing
humidity
Altitude <1500m. when >1500m, lower the rated power for
use
◆ Mechanical Specification

Mechanical Characteristics
humidity
UPS TYPE Long backup unit Standard unit
Height
humidityu mm 330 720
Width
humidity mm 191 191
Depth mm 405 460
Net weight kg 6K/10K:11/12 6K/10K:60/61

Note: 16 pcs. 7-9Ah Battery can be installed inside of standart UPS.


External battery Cabinet or Rack must be used for higher quantity
and capacity of batteries.

34
Appendix 1 USB communication port definition
Definition of Male port:

1 2

4 3

Pin 1 VCC , Pin 2 D-


pin 3 D+ , Pin 4 GND

Application: use UPSilon2000 Power Management software

Available functions of the USB

■ Monitor UPS power status

■ Monitor UPS alarm info

■ Monitor UPS running parameters

■ Timing off/on setting

35
Appendix 2 RS232 communication port definition
Definition of Male port:

Connection between PC RS232 port and UPS RS232 port:

PC RS232 port UPS RS232 port


Pin 2 Pin 2 UPS send,PC receive
Pin 3 Pin 3 PC send,UPS receive
Pin 5 Pin 5 ground

Available function of RS232:


◆ Monitor UPS power status.
◆ Monitor UPS alarm info.
◆ Monitor UPS running parameters.
◆ Timing off/on setting.

RS-232 communication data format:


Baud rate ---------- 2400bps
Byte length ---------- 8bit
End bit ---------- 1bit
Parity check --------none

36

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