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TCE3TCE5 Series Digital PID Temperature Controller

The document provides information about a TCE3/TCE5 series digital PID temperature controller, including safety instructions, component names, specifications, functions, fault messages, and wiring guidelines.
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0% found this document useful (0 votes)
579 views16 pages

TCE3TCE5 Series Digital PID Temperature Controller

The document provides information about a TCE3/TCE5 series digital PID temperature controller, including safety instructions, component names, specifications, functions, fault messages, and wiring guidelines.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

TCE3/TCE5 Series digital PID temperature controller

china-relay.com/instrument-and-meter/tce3-tce5xl-sxspidwdkzq.html

Pay attention to safety

※ "Pay attention to Safety" is for the safe and correct use of the product to prevent the
occurrence of dangerous accidents. Please observe the following contents.
※ Attention Safety can be divided into two parts: "warning" and "attention". The meaning
is as follows:
⚠ warning, such as in violation of this may result in serious injury or death.
⚠ attention, such as in violation of this may result in minor injury or product damage.

⚠warning
1.Double safety protection devices shall be installed before the use of the
machines (such as nuclear power control, medical equipment, ships, vehicles,
railways, aviation, combustion equipment, safety devices, and disaster
prevention/theft devices) that have a significant impact on human life and property.
Otherwise it may cause fire, personal injury or property damage.
2.The panel must be installed when using.
Otherwise there is a risk of electric shock.
3.Do not carry out maintenance work when the power is on.
Otherwise there is a risk of electric shock.
4.Please confirm the terminal number before connection.
It could cause a fire.
5.The product shall not be modified except the maintenance personnel of the
company.
Otherwise it could lead to an electric shock or fire.

⚠note
1.Do not use this product outdoors.
Otherwise, the service life of the product will be shortened or electric shock accident will
occur.
2.When connecting the input end of power supply with the output end of relay,
please use AWG 20 (0.50mm2) cable, and keep the torque of the screw to
0.74N.m~0.90N.m.
Bad contact may cause fire.
3.Please use the product within the rated specification.
Otherwise, the life of the product will be shortened and there will be fire hazards.
4.Use loads less than the allowable capacity of relay contacts.

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Otherwise it will cause poor insulation, contact bonding, poor contact, relay damage,
fire and so on.
5.Do not use water or organic solvent when cleaning, and wipe with dry towel.
It could cause an electric shock or fire.
6.Avoid using the product in flammable, explosive, humid, direct sunlight, thermal
radiation, vibration and other places.
It could cause a fire or an explosion.
7.Do not allow dust or cable residue to enter the product.
Otherwise it may cause fire or damage the product.
8.After confirming the polarity of the terminals, connect the thermocouple wiring
correctly.
Otherwise it could cause a fire or explosion.
9.For the purpose of enhanced insulation, please use a power supply that ensures
above enhanced insulation.

Model code

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Name of each part

Exterior dimension drawing

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Functional specifications

1.Self-setting[ ]
PID self-tuning is the function of temperature controller to calculate PID control
parameters by measuring the thermal characteristics and thermal response time of the
control object, and through this function can realize automatic parameter setting to
complete high-speed and stable control.
※ When self-tuning, the heating system should be in working condition, and the
measured value PV should be lower than the set value SV.
※When the control mode parameter is in the state of " ", the self-tuning switch[
]will be displayed.
※ Set the self-setting switch[ ]to the state of " ", and the AT indicator light starts to
flash, indicating that the self-setting state has been entered.
※ During the execution of self-tuning, all parameter groups and SV setting values will be
locked. If you want to interrupt the self-tuning manually, Set the self-tuning switch[ ]to
the state of " ".
※During self-tuning, if the fault code " "or" "occurs, it will be interrupted
automatically.
※After the completion of self-setting, the AT indicator will stop flashing, and the
parameters obtained from setting will be saved automatically,And returns
the control state to continue running with a new isoparameter .
※Interrupt self-tuning, parameters will not be modified.

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2.Control mode
Control mode parameters under the state of" ", the current PID control mode, if
in the state of " ", it is a bit control state.

3.Suppress overshoot [ ]
For PID control, overshoot suppression adjustment, the larger the set value, the faster the
heating, easy to overshoot;The smaller the setting value, the slower the heating and not
easy to overshoot.Factory default is 60. It is recommended to get the set value by PID
self-tuning.

4.Bit control return difference[ ]


Used to set the interval between ON and OFF of the control output in a bit control.
※When the control mode parameter is in the state of " ", the bit return
difference value[ ]will be displayed.
※If the return error range is too small, the control output may be unstable due to external
interference and other reasons.

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5.Error correction[ ]
This function is used to correct temperature errors caused by external sensors, etc., but
the controller itself is basically error free.
If the actual temperature is 80 ° C but the controller shows 78 ° C, then set the error
correction [ ] to" ", and the controller's display temperature will become 80℃.
※Setting range -99~99℃.
※After error correction, if current temperature (PV) is out of range " "or" " will be
displayed.

6.Digital Filtering [ ]
Frequent changes of input signals lead to unstable display of current temperature (PV),
which will affect the instability of the operation volume and thus lead to instability of the
output. Therefore, this function is to filter the input signals to achieve stable control.
※1-30 is the first filtering, and 31-59 is the enhanced filtering.
※ Factory default setting is 50, suitable for most occasions, no special requirements
without modification.

7.Alert type [ ]

The Alarm types Positive Negative Deviation


set alarm value alarm value (- alarm/absolute
value (AL1) AL1) alarm

0 No alarm function NO Output

1 Limit deviation Deviation alarm

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2 The lower limit deviation Deviation alarm

3 Interval alarm Has been to Deviation alarm


OFF

4 Out-of-range alarm Has been to Deviation alarm


OFF

5 Absolute limit Absolute alarm

6 Absolute lower limit Absolute alarm

10 No alarm function NO Output

11 Attached standby upper Deviation alarm


limit deviation

12 Attached standby lower Deviation alarm


limit deviation

13 Alarm in the standby Has been to Deviation alarm


range OFF

14 Alarm outside standby Has been to Deviation alarm


range attached OFF

15 Attached upper limit of Absolute alarm


standby absolute value

16 The lower absolute value Absolute alarm


of standby is attached

Deviation alarm

Use when you want to interact with the set temperature.


The alarm action point will change with the change of setting temperature.

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Absolute value alarm

No need to interact with the setting temperature.

Standby function

The attached standby function means that the alarm will not be ON even if the condition
of "ON" is reached from the current value beyond the alarm range until it enters the next
alarm range.

8.Alarm return difference [ ]


Used for the difference needed to return to a non-alarming state from an alarming state.
If the alarm action point is 120 ° C, the alarm return difference value is set at 20 ° C.
When the temperature reaches above 120 ° C, it will be in the alarm state; when the
temperature falls below 100 ° C, it will return to the non-alarm state.
※ The setting range is 0~100℃.
※ Factory default is 1℃

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Fault message indication

Message Instructions Elimination method

HHH Input disconnected or out of range Please check the input signal for error

LLL Input disconnected or out of range Please check the input signal for error

Matters needing attention

1.In order to eliminate inductive interference, please wire the product separately with
high-voltage lines, power lines, etc.
2.Use the M3 terminal in the following shape.

3. Please use the power switch or circuit breaker when turning off the power to the
product.

4. Please install the switch and circuit breaker nearby for the operator to operate.

5. If the product is used as temperature indication or adjustment, it should not be used as


other instruments.

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6. When using the thermal resistance (RTD) sensor, 3 wires should be connected. If you
want to extend the wire, you must use the same type and length of wire connection.If the
impedance of the line is different, it may cause temperature deviation.

7. When the power line and the input signal line have to be installed closer, please add a
filter at the power end and shield the signal line.

8. Keep away from high frequency equipment (high frequency welder, high frequency
sewing machine, high capacity SCR controller)

9. When the measurement input is switched on, HHH or LLL will be displayed if any error
occurs. At this time, check whether the input is wrong after power off.

10.This product is used in the following environments.


①Indoor ②Pollution level 2
③Altitude 2000m below ④Installation classification LL

※ If you violate the above precautions, it may cause product failure. Please be sure to
comply.

Product parameters

Power supply voltage ①220VAC 50/60Hz ②100-240VAC/DC

Range of allowable voltage 90-110% of the supply voltage


variation

Consumed power Below 8VA

The input Thermocouple KEJ

specifications
Thermal Pt100 Cu50
resistance

Display precision ±0.5%

The input specifications The relay 250VAC 5A is on and off

Below SSR 12VDC±2V 20mA

Analog voltage output (0-5V, 1-5V)

Analog current output (0-20mA, 4-20mA)

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SCR Silicon controlled output (zero crossing
output, phase shifting output)

Alarm output The relay 250VAC 5A is one NO

The control mode Bit control, PID control

Sampling period 100ms

Relay life Mechanical more than 2.5 million times electrical


more than 100,000 times

Withstand voltage 2000VAC 50/60Hz 1 min (between terminals and


housing)

Resistance to vibration 5~55Hz(cycle 1 minute) amplitude 0.75mm X,Y,Z


all directions for 2 hours

Insulation impedance More than 10 om Ω MEGA (500 VDC)

anti-interference Simulated square wave generator interference


(pulse width 1 m) ±2KV R phase S phase

Power failure memory About 10 years (non-volatile semiconductor


memory)

The Operating When stored at -5~40℃ :-10~50℃


surrounding ambient
environment temperature

Ambient 35 ~85% storage :35 ~85%


humidity in use

Parameter Settings

1.All parameters

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Parameter group lock setting range

0 Unlocked

1 Lock parameter set 2

2 Lock parameter set 1,2

3 Lock parameter set 1,2 and SV

※In any parameter group, press the limit for 3 seconds, save the set value and return to
operation mode.(SV setting, just press the key to return to operation mode once)
※ After entering the parameter setting mode, if no key is pressed within 30 seconds, the

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operation mode will be returned automatically. The changed parameters cannot be saved
and the parameter values before the change are still maintained.
※Press to enter the next set of parameters.
※The parameter of the dotted line marker will be shown or hidden as control method
is in the state of" "or" ".
※Parameters are correlated with each other. Please make sure to set them in the order
of "Parameter group 2" → "Parameter Group 1" → "SV Setting".
※There are parameter group lock and parameter initialization functions in the auxiliary
parameter group, please use with caution.

2.Parameter Group 2 [PA2]

3Parameter Group 1 [PA1]

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4.Set the SV

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5.Parameter group lock
While holding down for 3 seconds, enter password 002 to enter parameter group
lock [ ].
※Parameter groups can be viewed when locked, but the lock setting range of parameter
groups cannot be modified

Parameter group lock setting range

0 Unlocked

1 Lock parameter set 2

2 Lock parameter set 1,2

3 Lock parameter set 1,2 and SV

6.Parameter initialization
All parameters initialize factory Settings.At the same time, press and hold for 3
seconds, enter password 911, and enter the initialization Settings[ ]
When selected as " " the previous state will be returned; when selected as " " all
parameters will be restored to factory Settings.

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