Manual JET2 Neo Release 1 04 en
Manual JET2 Neo Release 1 04 en
Release 1.04en
Group 1 Table of contents Page 1
5. Transport/Start up ........................................................................................ 29
5.1 Transport, storage, shipping ...................................................................... 29
5.2 Mounting ................................................................................................ 29
5.3 Installation .............................................................................................. 31
5.3.1 Mains supply ................................................................................... 31
5.3.2 Grounding (Potential equalization) ....................................................... 31
5.3.3 Explosion protection.......................................................................... 33
5.3.4 Print head........................................................................................ 33
5.4 Starting .................................................................................................. 35
5.4.1 Remove transportation safety devices.................................................. 35
5.4.2 Fill reservoir tank .............................................................................. 37
5.4.3 Carry out fill up routine ..................................................................... 39
5.5 Interfaces ............................................................................................... 42
5.5.1 Interface X1 (Encoder) ...................................................................... 43
5.5.1.1 Description and configuration ....................................................... 43
5.5.1.2 Mechanical installation ................................................................ 44
5.5.2 Interface X5 (PrintGo) ....................................................................... 44
5.5.3 Interface X3 (Outputs) ...................................................................... 46
5.5.4 Interface X4 (Inputs) ......................................................................... 47
5.5.5 USB-Connection ............................................................................... 48
6. Operation .................................................................................................... 49
6.1 Construction/Structure of the device ........................................................... 49
6.2 Functional principle .................................................................................. 50
6.2.1 Method of working ........................................................................... 50
6.2.2 Drop creation ................................................................................... 50
6.2.3 Drop charging .................................................................................. 51
6.2.4 Drop deflection ................................................................................ 51
6.2.5 Creation of a character ...................................................................... 51
6.2.6 Summary of the individual procedures ................................................. 52
6.2.7 Example of use ................................................................................ 53
6.3 Safety instructions ................................................................................... 53
6.4 Essential operating- and information elements .............................................. 54
6.4.1 Number blocks ................................................................................. 59
6.4.2 Keyboard fields ................................................................................ 60
6.5 Basic operating processes ......................................................................... 61
6.5.1 General ........................................................................................... 61
8.6.1.3.5 Default settings of styles (Changing of the barcode style sett.) ... 205
8.6.1.4 Integration of printing elements into barcodes ............................... 206
8.6.1.5 Replacements in barcodes .......................................................... 206
8.6.2 Date/time and expiry time ................................................................ 207
8.6.2.1 Insert date- and time specifications ............................................. 207
8.6.2.2 Carry out replacements ............................................................. 211
8.6.3 Counter ........................................................................................ 211
8.6.3.1 Functional area Counter parameter 1 ........................................... 212
8.6.3.1.1 Number of digits (Counter digits) ........................................... 212
8.6.3.1.2 Step width ......................................................................... 213
8.6.3.1.3 Repetitions ......................................................................... 213
8.6.3.1.4 Leading zeros (left-hand zeros) .............................................. 213
8.6.3.1.5 Counting direction ............................................................... 213
8.6.3.1.6 Counter increment (methods) ................................................ 214
8.6.3.2 Functional area Counter parameter 2 ........................................... 215
8.6.3.2.1 Start value ......................................................................... 215
8.6.3.2.2 Initialization value ................................................................ 216
8.6.3.2.3 End value ........................................................................... 216
8.3.3.2.4 End value control................................................................. 217
8.6.3.2.5 Counter reset (methods) ....................................................... 217
8.6.3.3 Carry out Replacements............................................................. 217
8.6.4 Shift code ..................................................................................... 218
8.6.4.1 Construction of the functional area Shift code .................................. 218
8.6.4.2 Compile shift times and integrate shift codes ................................... 219
8.6.4.3 Remove shift times ...................................................................... 221
8.6.5 Text ............................................................................................. 222
8.6.6 Extern text .................................................................................... 222
8.7 Replacements ........................................................................................ 235
8.7.1 Carry out replacements ................................................................... 236
8.8 Job (editor) management ........................................................................ 238
8.8.1 Save job/Save job as ....................................................................... 238
8.8.2 Close job editor .............................................................................. 240
9. Malfunctioning/Trouble shooting ................................................................... 241
9.1 General ................................................................................................ 241
9.2 Display of device messages ..................................................................... 241
9.3 Error messages ...................................................................................... 242
The group directory serves as a guide through the device manual at hand to be able to
find specific subject areas quickly.
1 Overview ................................................................................... 1
Table of contents ....................................................................... 1
Group directory .......................................................................... 9
Publisher ................................................................................. 10
Introduction ............................................................................. 12
2 Safety ..................................................................................... 14
3 Accident prevention................................................................... 22
4 Technical data .......................................................................... 25
5 Transport/start up ..................................................................... 29
6 Operation ................................................................................. 49
Construction/Structure............................................................... 49
Functional principle ................................................................... 50
7 Data entry ................................................................................ 73
8 Job editor .............................................................................. 163
9 Disturbances/Trouble shooting .................................................. 241
10 Equipping/Maintenance ............................................................ 244
11 Taking out of operation/Dismantling ........................................... 257
12 Appendix ............................................................................... 258
Circuit diagrams of the interfaces .............................................. 258
Connection examples of the interfaces ....................................... 259
Drawings ............................................................................... 263
List of illustrations................................................................... 273
1.3 Publisher
For questions regarding the operation and running of the LEIBINGER JET2 neo as well as
in service case please contact the listed dealer address.
Dealer address
We reserve all rights, in particular the right to translate, distribute and reproduce. No
part of this manual must be reproduced or distributed and stored through the use of
electronic data processing systems or made accessible to third parties in any form
(redrawn, photocopied, microfilmed or through any other process) without the written
consent of the publisher.
We reserve the right to make alterations to the scope of delivery at any time in the form
of technology, hardware, software as well as the corresponding materials (and manual
extracts) as a result of innovative further development of our devices.
Texts, illustrations and technical drawings have been compiled with the greatest of
care. Nevertheless errors cannot be excluded. Consequently no guarantee can be
assumed for the correctness of the content of this manual and no claims can be
asserted against Paul Leibinger GmbH & Co. KG.
We shall be grateful for information regarding possible printing errors as well as for
suggestions for the further optimisation of the device manual.
Authoritative for the scope of delivery is not the manual but rather the written order
confirmation.
1.4 Introduction
We are pleased that you have decided in favour of a LEIBINGER JET2 neo device and
welcome you as one of our customers.
You now own a LEIBINGER JET2 neo device that has been developed and constructed
on the basis of many years of experience and using the latest Leibinger technology. This
results in a high degree of quality and the renowned Leibinger reliability.
This manual shows you the fundamental advantages of the Leibinger Jet system
manufactured by us, such as for example the fully automatic working, low maintenance
etc..
Our devices are subjected to a quality control in our plant prior to delivery. If despite
this the device or parts of it should be damaged or their function disturbed please advise
us of this as fast as possible.
It is only through the use of inks and solvents from Paul Leibinger GmbH & Co. KG that
optimum operating characteristics can be achieved. Should other inks and solvents be
used all guarantee claims will expire.
Product liability!
The instruction Release R1.04en of 13.10.2015 is valid for LEIBINGER JET2 neo
machine with the given below serial number.
Seriennummer einkleben
Stick in serial number
1.6 Guarantee
The guarantee conditions for the LEIBINGER JET2 neo can be seen from the order
confirmation. The warranty presupposes that the device or the installation is operated
correctly in accordance with the available guarantee manual and any possible additional
manuals and descriptions prepared by us.
At this point we wish to make explicit reference to the fact that it is only when using
solvent and ink from Paul Leibinger GmbH & Co. KG that the optimum operating
characteristics can be achieved. In the event of use of other inks and solvents all
guarantee entitlements shall cease to apply.
2. Safety
2.1 Dangers
The high performance printer LEIBINGER JET2 neo has been built in accordance with
state-of-the-art standards and recognized safety requirements and has been equipped
with protective devices.
Operational and safety checks of the installation were carried out before it left the
factory. In case of improper handling or misuse, however, there are dangers for
the health of the operating staff
the high performance printer JET2 neo and other real assets of the plant operator
the efficient operation of the high performance printer
All persons entrusted with the putting into service, the operation, the maintenance and
the overhauling of the high performance printer must
have the necessary qualification and
strictly comply with this operating manual.
This operating manual use the following SYMBOLS with DANGER WARNINGS:
The high performance printer JET2 neo serves exclusively the contact-free marking,
inscribing and coding of surfaces using the continuous ink jet process.
The high performance printer can be used on the most varying materials (e.g. metal,
synthetic material, glass, paper, wood, pressed materials, rubber etc.) with both,
smooth as well as uneven, rough and stepped surfaces.
The intended use of this device also includes the observance of all
instructions in this manual.
Figure 1
Safety sticker
Only trained personnel must operate the device. The personnel must have appropriate
training to enable them to be able to operate the JET2 neo high performance printer
professionally.
Within the working area of the LEIBINGER JET2 neo device the operator is responsible
with regard to third parties.
Prior to the opening of the device the device must be switched off and
the mains plug removed.
Materials are processed in this device that cause irritations and which are under
pressure. In order to avoid injury and damage the personnel must wear the following
personal protective equipment during certain work procedures:
suitable work clothing
suitable eye protection
suitable hand protection
More detailed information can be found in the corresponding chapters of this manual as
well as possibly in information and data leaflets of consumables.
The device is equipped with the following safety concept to provide explosion
protection:
Mains connection!
The device has no mains switch and must only be connected to a easy
accessible plug socket in the direct vicinity of the place of setting up!
The device must be installed in a well ventilated room only and must be
kept away from any source of heat, flame or sparks, e.g. radiant
heater, etc.
Inks are coloured liquids on a solvent basis. The safety instructions on the containers of
the consumables as well as the instructions in the group Accident prevention must be
especially adhered to in order to exclude dangers for persons and the surroundings.
Further instructions can be found in the Safety Data Sheets.
In the following you will find examples for the marking of inks and solvents.
Figure 2
2.11 Conformity
…complies with the provisions of the above mentioned directives –including the
changes which valid at that time of the declaration. The following harmonized standards
have been applied:
EN ISO 12100-1 Safety of machinery; basic concepts, general principles for design;
part 1: basic terminology, methodology
EN ISO 12100-2 Safety of machinery; basic concepts, general principles for design;
part 2: technical principles
EN 60950-1 Information technology equipment – Safety;
part 1: General requirements
EN 61000-6-2 Electromagnetic compatibility (EMC) – part 6-2:
Generic standards – Immunity for industrial environments
EN 61000-6-3 Electromagnetic compatibility (EMC) – part 6-3:
Generic standards – Emission standard for residential, commercial
and light-industrial environments
For that product the relevant technical documentation was compiled according to Annex
VII part A of the machinery directive, on a resent request this document can be
transmitted to national authorities per CD.
Name and address of the person who is authorised to arrange the technical
documentation:
Peter Szallies, authorised documentation agent, Paul Leibinger GmbH & Co. KG,
D-78532 Tuttlingen (Germany)
Annotation:
The device is intended only for use outside of explosive areas.
This declaration is only valid for the components which are included in the delivery
range of the manufacturer. The installation and works which have been carried out by
the customer either the distributor as well as its components and modules are not the
responsibility of the manufacturer. The adherence of the valid standards and
regulations of the technology are generally the responsibility of the customer either of
the distributor.
3. Accident prevention
The following presentation shows the measures in the event of an accident with ink and
solvent with the danger marking,
slightly ignitable
irritates the eyes and the respiratory organs.
GENERAL These products must only used at points that are free from
open flames and other ignition sources. Do not use pressure for
emptying – the container is not a pressure vessel. Good
household practice and regular, safe removal of the waste
materials restrict the danger of self-ignition and other risks of
fire to a minimum. The product can charge statically. When
pouring from one container to another use a mass lead. The
workers must wear anti-static shoes and clothing and the floors
must be conductive.
Avoid contact with the skin and eyes. Do not inhale vapours
and spray mist.
INHALING Take patient into the fresh air and keep warm and calm. In the
event of irregular breathing or of breath being missed
resuscitate artificially. Do not give anything orally, place
unconscious patients on their side and call a doctor.
4. Technical data
Figure 3
430 mm
430 mm
400 mm 295 mm
43 mm
212 mm
Dimensions
Protection class: IP 54
Interfaces: USB
Up to 3200 characters/sec.
4.8 Font combinations All fonts can be presented in one writing in the requested
matrix.
In order to avoid damage during transport the following instructions must be observed.
The LEIBINGER JET2 neo must only be transported in a standing position. It is packed in
a cardboard box with special polystyrene inserts for safe dispatch during delivery.
Transport of the device must only be made in this packing in order to avoid damage.
Note!
Storage temperatures below +5°C and above +50°C as well as storage at outside are
not admissible and can lead to damage!
5.2 Mounting
The device must be installed in a well ventilated room only and must be
kept away from any source of heat, flame or sparks, e.g. radiant
heater, etc.
Check device for damage! When determining a suitable place of setting up, the
necessary additional space requirement for the movement room of the operating and
service personnel must be taken into consideration. Solvents are processed in the
device, adequate room ventilation must be ensured!
Figure 4
Ground plate
1 – Movable underframe
2 – Adapter plate JET2 neo (2x)
3 – Printer JET2neo
The device has four fastening possibilities for secure setting up and should be screw
connected at the place of setting up.
Figure 5
Fastening possibilities
Fastening
points
5.3 Installation
For adaption to the production line several works have to be carried out and operating
parameters have to be set before start of operation.
Mains supply!
The device does not have a mains switch and should be only
connected to an easy accessible socket close to the installation
location!
The LEIBINGER JET2 neo should be connected to AC voltage 100-240 V AC, 50-60
Hz with an appropriate plug. The socket should be provided with a clear designation
(e.g.: JET2 neo).
After connecting to the mains power supply the initialization of the device will be
carried out automatically. After this process the JET2 neo is ready for operation.
This threaded socket must be connected to ground if there is no ground pin in the
mains socket/plug.
The threaded case is sealed inwards and thus IP 65 conform. With a screw and a
ring terminal (cable lug) the grounding can be fixed easily.
Please note, that the grounding point (6) is hidden behind the round
grounding-symbol-label (7) on the lower left hand side of the cabinet
of the printer.
Figure 6
6
5
Grounding schematic 7
3 2
1
(earth)
Grounding instructions
A separate grounding line (min. cable cross-section 2.00 mm2) to the printer
cabinet must be installed before the print head is mounted in the installation and
before the printer is plugged to the power supply.
The connection must be carried with a solid bonding that corresponds with
existing guidelines.
Annotation: A suitable grounding cable is available optionally (accessories).
The installation (machine) and the printer must have the same potential/ground.
The printer must be always be switched off and the mains plug
must be always unplugged if you plug and/or unplug any
connectors!
The device has to be integrated in the lightning protection concept of the operator!
Risk of injury!
Ink escapes from the head aperture. Spraying of ink into the eyes
can cause blindness. Eye protection is necessary!
The print head should be mounted to the printed product that the notch in the head
cover is placed vertical to the moving direction of the product. It can be installed
horizontal, vertical, from the top or from the bottom.
For installation from the bottom it has to be prevented that dirt can enter in the
print head. For this a head ventilation is required which can be purchased optionally.
The print head mounting should be carried out that a fast separation of the print
head from the device for cleaning purposes is possible.
Figure 7
2
6
5
= Conveying direction
The distance of the print head to the product depends on the required character
height. As smaller the required character height, as smaller the distance of the print
head to the product (smaller distances produce better type quality)
For a safe transport some hydraulic components are supplied with transportation
protection (cable ties) and the reservoir tanks are evacuated. The following steps have
to be carried out before the initial operation
Remove the transportation protection (cable ties) (Step 1)
Fill the reservoir tank (Step 2)
Carry out the function <Fill up routine> (Step 3).
The pumps of the hydraulic system are secured with cable ties. These have to be
absolutely removed.
Proceeding:
Dismantle the back cover of the hydraulic cabinet (1) by loosing the fixing
screws (2).
Attention!
The cable tie at the main filter (3) should not be removed!
Figure 8
3
Attention!
Do not remove the cable tie!
1 – Back cover (Hydraulic cabinet) 3 – Main filter (Do not remove the cable tie)
2 – Fixing screws (8x)
To avoid damages of the device during the transportation the reservoir tanks should
be evacuated and have to be filled before the initial operation.
Before filling the device with the consumables, measures for the electrostatic
discharge have to be made!
The operator can carry out a discharge either by the direct touching of the JET2 neo
cabinet or by standing with the appropriate ESD-shoes on an grounded surface!
Danger of serious damage through burns, skin irriation and poisoning! Read the
safety leaflets and the regulations on personal safety equipment!
The two reservoir tanks are always unpressurized and can be opened in every
device condition – also during the production.
The reservoir tanks and the sealing cap are color-coded and labelled to avoid any
mistakes in filling. Additionally the sealing caps are marked with the ink-no. or
solvent-no. which are admissible for the device.
For correct handling the LEIBINGER re-filling system allows an odor- and splash free
refilling of the consumables. Inks and solvent made by Paul Leibinger GmbH & Co.
KG are identified by TAGs. The TAG is located below the label of each re-fill bottle.
The LEIBINGER JET2 neo is equipped with a TAG reader to read the TAG codes.
Proceeding:
Attention!
Before the filling process a static discharge has to be carried out
necessarily! For this you have to touch the cabinet of the printer
directly or you have to stand with ESD-shoes on an grounded
surface before the filling or during the process!
The sealing of the refill bottle should be not opened!
After filling the consumables (ink and solvent) you have to carry out the fill up
routine.
Proceeding:
Figure 9
5 3
Turn on the printer. For this touch the dark touch-display (1) at any position for
approx. 2 sec.
The device turns on and the message<Initialization> (2) is displayed. Wait until
the initialization is finished. After this process the message <Emergency
Shutdown> (3) is displayed.
Press the button <OK ()> (4).
Go to the “Special functions” area by clicking on the appropriate register card
(5).
Now press the button <Fill up Routine> (6). The message <Fill up Routine>
(7) is faded-in.
Press the button <Next> (8) to start the filling routine.
Note: This process takes approx. 10 minutes.
After finishing the process an according message (9) is displayed. Press the
button <OK> (10) to finish the routine.
Press the <Close> button (11) to exit the <Special functions> area.
The message <Hydraulic control> (12) is faded-in.
Note: For leaving the service menu the hydraulic control will be turned on again
automatically.
Press the button <OK () > (13) to close the service menu.
If required the device starts automatically with the bleeding of the system.
During the process the message <Bleeding> (14) is displayed. The bleeding
takes between 1–5 min. The process can be canceled by pressing the button
<Cancel> (15).
The basic menu (16) is now displayed and the printer is ready to operate.
Figure 10
9
10 14 12 11
15 13
16
5.5 Interfaces
The following interfaces are available on the rear side of the electronics cabinet.
Figure 11
1
7
6
Interfaces
Due to the input for which you can set the software individually, the encoders can
be connected according to different norms without an additional converter.
Note: For variable product speed you have to use a shaft encoder to synchronize
the printing speed or to control the constant font width.
(1) All 24V inputs which are designated with (1) are protected by a self-reset fuse with 700 mA.
You will find a circuit diagram of the interface in the appendix of this
manual!
For the mechanical installation of the shaft encoder you have to pay
attention in any case that the encoder is protected against axial and
radial strain during the mounting and the continuous operation. For
this a rubber gaiter or a plastic coupling is used.
If the conditions allow it, the shaft encoder can be also adapted to a production line
with a friction wheel.
Regarding the software you can select additionally if the positive edge or the
negative edge should be used for the release of the print out.
Note: To inform the JET2 neo when a print text should be printed, you require a so-
called Print-Go signal.
You will find a circuit diagram of the interface in the appendix of this
manual!
(1) All 24V outputs designated with (1) are protected by a self-reset fuse with 700 mA.
4 outputs which can be freely selected are available for special functions. The
outputs 1-3 are predefined as a standard and should be not changed.
Parameter Value
Driver type 24V high side driver
ON = +24V
OFF = high resistance
Output current max. 700mA/output
max 700 mA totally(1)
Max. switching frequency 2 kHz (2)
Max. delay time 100µs
Turn on resistance max. 0,28 Ohm
Features Short-circuit-proof
Overcurrent- and excess temperature –proof
The function allocations of the outputs are carried out with the
software of the JET2 neo in the menu Main menu Settings I/O-
settings Outputs.
You will find a circuit diagram of the interface in the appendix of this
manual!
(1) All 24V ouputs which are designated with (1) are protected by a self-reset fuse with 700mA,
that means the sum of all output currents which are supplied of this 24V should not exceed
700mA.
(2) Depending on the set function.
13 inputs for special functions are available whereof the connections of 3 inputs
can be freely selected.
1) All 24V ouputs which are designated with (1) are protected by a self-reset fuse with 700 mA.
(2) For a change of the Jobselect inputs it has to be carried out within the duration of bounce,
that means only after termination of this period of time the new Jobselect No. is validated.
In the following table you will find the minimum pulse widths which are required to
release the assigned function at the X4 plug.
You will find a circuit diagram of the interface in the appendix of this
manual!
5.5.5 USB-Connection
By the USB-connection you can connect all common USB-devices as e.g. mouse,
keyboard or USB-stick very simply. All data can be exchanged comfortable and
simply by the USB-connection. Software updates, exchange of variable printing data
or memory expansions can be carried out simply with the USB-stick.
(1) All 24V inputs marked by (1) are fused by a common self-resetting 700mA fuse.
(2) When changing the Jobselect inputs, the change must have been made within the bounce
time, i.e. the new Jobselect no. is not detected as valid until the end of this time.
6. Operation
Figure 12
5 4 1
3
3
6
Equipment configuration (General view)
In the closed electronic cabinet you will find the essential electronic components as
power supply, the TFT-Touch Display as well as the controller board.
The central arranged TFT-Touch Display describes the interactive interface for the
operator. This central entry medium with its 5.7” color display with backlight allows
clear, self-explaining operator guidance without additional keys and switches.
In the hydraulic cabinet you find all components which are required for the
transportation and preparation of ink as well as the two reservoir tanks for ink and
solvent. The unpressurized tanks can be refilled without interrupt procedure, odorless
and splash-free during the operation.
The print head contains all mechanical, electronic and hydraulic components which are
required for the creation of print out. It is connected with the hydraulic cabinet by a
flexible umbilical.
The JET2 neo works in accordance with the continuous ink jet process. In this a
constant ink jet is emitted from a jet nozzle which is broken down into a series of
equal size drops under the influence of mechanical oscillations.
The drops that are not required for a programmed inscription are not charged and
flow uninfluenced through the electrical deflection field into a gutter. In the gutter
the drops are sucked up by a suction pump and fed back into the ink tank.
Depending on the application alphanumeric data and graphics can be entered with
the TFT touch display.
Data for font and texts are stored in the device (even in the event
of power failure). If required it can be called up, altered or deleted
quickly and easily.
Further more, all jobs, fonts and graphics can be saved as a back-
up e.g. on a USB-stick.
During the drop creation the ink is pressed through a jet nozzle under pressure and
at the same time modulated in such a way by highly frequent sinus oscillations that
are imposed on the drop that it attaches itself to the nodal points of the oscillations
and breaks down into individual drops at a specific distance lA (please see the
following figure “Creation of a character”) from the jet. The oscillations are created
with an oscillatory system that is excited by a Piezo oscillator.
In order to be able to charge the drops it is necessary for the ink to have electrical
conductivity. This is possible through the use of specific salts that dissociate in the
solvent used. The drop brake-off point of the modulated jet is automatically set in
such a manner that this happens inside the charging electrode.
The drops can now be charged up by creation of voltage between jet and charging
electrode, because they are given a negative charge through the charge shift
resulting in the charge electrode gap. A specific charge voltage is clearly allocated
for each drop charge.
After the drops have left the charging electrode they fly through an electrical field.
Here, those droplets that were previously charged in the charging electrode are
deflected. The drops that have not been charged fly straight ahead into the gutter.
Here they are sucked up and fed back to the circular flow of ink. The charged drops
are only deflected in one direction, the other direction is performed by the product
to be inscribed.
Figure 13
X+1
Gutter
Deflector plate
Oscillator
Creation of a character
Figure 14
= Direction of conveyance
Example of use
Risk of injury!
Ink escapes from the head aperture. Spraying of ink into the eyes
can cause blindness. Eye protection is necessary!
This chapter describes the essential operating- and information elements of the
LEIBINGER JET2 neo basic menu.
Figure 15
3
5
7
6
Title bar (1): The title bar is displayed at the top of the main menu and contains the
name of the active print job, the current date and the current time as well as the
appropriate information if the password prompt is activated.
Display area (2): In this area the printing data of the loaded job which should be
currently printed or loaded is displayed in the WYSIWYG-mode.
Scroll bar of the display area (3): You can view the whole display area if necessary
by using the scroll bar.
Menu bar (4): The appropriate menus or specific functions of the JET2 neo can be
opened with the buttons in the menu bar. The following buttons are available:
Figure 16
4.1 4.5
4.1 Edit current Job Editor with the current loaded job opens.
4.2 Load job to print Job selection menu opens.
4.3 Main menu Main menu opens
4.4 Macro 1 Freely definable button 1
4.5 Macro 2 Freely definable button 2
Example:
available not available
The two <Macro…> buttons can be freely defined to call frequently used menus or
functions directly for example.
Status field <Printing speed> (5): In this field the current reached printing speed as
well as the max. possible printing speed under consideration of the made settings are
displayed. The display is carried out in the measurement m/min or inch/min, de-
pending on the selected adjustments in the basic settings.
Status field <General> (6): In this field the current operating condition of the nozzle
as well as the status of the head cover and the ink supply are displayed.
Status field <Product counter> (7): The current value of the production counter is
displayed in the field. By pressing on the field you can change or reset the value of
the counter.
If a print stop is defined after a pre-defined amount of prints, the value is also shown
in the status field. For better visualization that a pre-defined print stop has been
defined, the field is displayed with a red frame.
Figure 17
Status field <Nozzle> (8): This field enables the opening or closing of the nozzle
and shows additional the current operating condition of the nozzle by an active
visualization graphic.
Figure 18
3 3
1 2
Status field <Nozzle>
With the buttons <Opening nozzle> (1) and <Closing nozzle> (2) you can open or
close the nozzle. The executable button is backgrounded blue-grey.
Device status (traffic light) (9): The status traffic light visualizes the current
condition of the JET2 neo.
Figure 19
1
1 – red LED
2
2 –yellow LED
3 – green LED
3
all LEDs off No errors or warnings are e.g.: Nozzle is closed, head cover
pending, but the JET2 neo is is open, etc.
not ready to change to the
print mode.
red LED on An error is pending which e.g.: Phasing error, PrintGo-error,
requires an immediate inter- HV-error, etc.
vention of the operator to get
the print readiness or to
continue an active print
process.
yellow LED on An intervention of the operator e.g..: Refill, Leakage, etc.
is required in the foreseeable
future because an warning is If the message is acknowledged
pending. without changing the condition
(e.g. no refill has been carried
If the JET2 neo is in the print out) the message will appear
mode, the print process will be again after one minute.
continued.
green LED on The printer signalizes the The button <Print stop> is
readiness to print or that it can illuminated.
be switched to the active print
mode.
Button <Off> (10): With this button you can switch off the device.
You will find further information also in the Chapter Switch off
device!
Button <Printstart> (11): With this button the print job will be released for
processing. If a print job is activated, the button is displayed backlighted. It will be
printed as soon as a PrintGo is released.
To carry out a print process, you have to enter a text or you have to select an existing
job. You will find further information regarding this topic in the group Job editor.
Button <Printstop> (12): The released print job is stopped with this button. If a
print stop is activated, the button is displayed backlighted.
Figure 20
1
6 7
4 8
The required values (figures) are entered with the number blocks.
In the title bar (1) of a number block the name of the parameter currently to be
entered and its unit if necessary is displayed.
The entered value is shown in the Display (2).
The button < Backspace > (7) deletes the character in front of (to the left of)
the current cursor position.
The button <Del> (6) enables the deletion of the characters behind (to the right
of) the current cursor position.
With the button <> (4) you can shift the current cursor position by one digit
to the right..
With the button <> (5) yi ou can shift the current cursor position by one digit
to the left.
With the button <Return > (8) you can take over the input and the number
block closes.
Figure 21
1
2
2
1
Special characters
selected
short longer short longer
touch press touch press
Aufbau der Tastaturfelder
The characters are entered with the keyboard fields. The structure of the keyboard
fields corresponds to the common computer keyboards. The character keys have
double assignments. The character displayed respectively when pressing a character
key (selection is made by short touch or longer press) is entered.
Note: Depending on the installed language package (e.g. Cyrillic) the structure can
vary from the shown display.
With the button <Return > (1) the input is taken over and the number block
will be closed.
With the button <Special characters> (2) you can change between the
standard characters and the special characters (advanced font).
The button <Shift/Caps Lock> (3) corresponds to the functions of the
computer keyoards. A brief touch activates the Shift mode and a longer press
the Caps Lock mode.
This paragraph describes the basic operating processes of the LEIBINGER JET2 neo.
6.5.1 General
The complete control of the JET2 neo can be carried out with a connected PC-
mouse or directly with the TFT-Touch-Display.
For the operation with the Touch-Display the control of the device happens by a
slight touch on the buttons (touch-fields) with the finger or with the touch pin
(included in the delivery). Here the targeted precision is decisive and not the
pressure.
After connection to the mains power or after a power interruption, the initialization
of the device will be carried out automatically. For this procedure the boot-manager
is started. The progress of the initialization is shown by a bar. After finishing the
process the device is switched to the standby-mode (monitor is dark) and the JET2
neo is now ready to switch on by pressing the touch screen.
Figure 22
Initialization process
Proceeding:
Touch the dark Touch-Display (1) at any point. Period of touching approx. 2
sec..
The devices turns on and the message <Initialization> (2) is displayed.
After the initialization the device starts with the bleeding of the system
automatically.
During the process the message <Bleeding> (3) is displayed. The bleeding
takes between 1 – 5 min. The process can be canceled by pressing the button
<Cancel> (4).
Figure 23
At the end of the bleeding process or after cancelling the process, the basic
menu (5) opens.
Note: For starting the device the job which has been used at last will be loaded
automatically.
Procedure:
Touch the dark Touch-Display (1) at any point. Period of touching approx. 2
sec..
The devices turns on and the message <Initialization> (2) is displayed.
After the initialization the device starts with the bleeding of the system
automatically.
During the process the message <Bleeding> (3) is displayed. The bleeding
takes between 1 – 5 min. The process can be canceled by pressing the button
<Cancel> (4).
At the end of the bleeding process or after cancelling the process, the basic
menu (5) opens.
Note: The start of the device happens in the logged-out status (no operator will
be logged on) but the job which has been used at last will be loaded
automatically.
Press the button <Main menu> (6) in the menu bar. Call up the functional area
„Extra“ (7) by pressing on the corresponding register card.
Press the button <Login> (8).
The window <Password query> (9) is called up.
Click into the input field <Password> (10) of the window. A keyboard field
(11) opens for entry.
Enter your defined password.
Press the button <Return > (12) of the keyboard field to finish the input.
Figure 24
2 3
1
4
7 6 5
9 8
10
9
11
13
12
14
Switch-on procedure
with password protection
The input is now displayed with placeholders (wildcards) in the input field
<Password> (13).
Now press the button <OK ()> (14) to carry out the login process. The dialog
field is closed and the new user is logged in.
Figure 25
2
3
Proceeding:
You will find further information also in the chapter Change product
counter (page 66) as well as in the chapter Product counter (page
102)!
Figure 26
3 2
1
4
or
8
7
Change product counter (change value)
Proceeding:
Figure 27
2
1 5
3 4
Switch-off procedure
Proceeding:
Turning off the device is only possible after a print stop has been
carried out! If necessary a corresponding message (6) is faded in.
After turning off you have to wait approx. 5 sec. to turn on the
device again.
Register cards:
Complex menus are divided into so-called registers to get a better clearness. A register
arranges the several menu points to logical functional areas. The selection of a
functional area happens by clicking on the corresponding register card. If more register
cards are available than can be displayed at the same time on the display, appropriate
arrow keys are displayed for scrolling.
Figure 28
Register cards:
1
2 3
Display of functions:
Example:
not available
available dialled/activated
Examples:
activated
deactivated
Pop-up window:
If several functions can be selected in one menu point or different parameters can be
set, the selection happens by a so-called pop-up window.
If a pop-up window is bigger than the available display area, a vertical scroll bar is also
displayed.
Figure 29
Control elements:
Serve for saving settings or exiting menus. The following commands are assigned to the
elements depending on the menu or function:
Cancel
Close
No
Overtake
Carry out
OK/Yes
This will reset the printer’s electronic in case of malfunctions. The nozzle seal has
to be closed during a hardware reset.
The hardware reset is performed by unplugging the mains plug and pluggin it in
again.
Abbildung 30
The integrated interval function activates the LEIBINGER JET2 neo automatically in
the on-state according to the times which have been set under the register card
<Interval> (“Main menu Settings Basic settings Interval“).
The circulation of the ink prevents a drying up of ink and accumulation of ink
components. The viscosity of the ink is constant.
You will find further information regarding setting of interval times in the chapter
Interval operation (page 116)!
7. Data entry/Programming
7.1 General
Data which should be printed by the LEIBINGER JET2 neo can be entered, called,
changed and saved with several input devices, e.g. TFT-Touch display, mouse etc.
Further more the LEIBINGER JET2 neo can also carry out several functions (e.g. job
selection) by the control with digital signals (e.g. out of a SPS) and can be therefore
also controlled locally.
In the following the operation and programming with the TFT-Touch display are
described.
With the button <Main menu> in the main menu bar the „Main menu“ is called up. The
following functional areas are available:
Job Settings
Extra Service
Figure 31
2 5
3 4
1
Main menu
Figure 32
2
1 3
4 6
5
7
With the option <Create new job> you can create a new job. For creation the job
editor opens where you can create the printing data and save it as a job. A variety
of Windows® similar tools make the operation easier.
Proceeding:
Figure 33
You will find further information regarding the operation of the job
editor in the group Job editor.
With the option <Edit current job> you can edit the current job.
With the option <Open job to edit> you can open an existing job for editing. For
selection of a job the window „Job selection“ is faded in.
Proceeding:
Press the button < Open job to edit> (1). The window <Job selection> (2) is
faded in.
Select the requested job in the selection field <Job list> (3). With the pop-up
window <Search in> (4) you can select the various memory locations.
The name of the selected job is now shown on the display <Filename> (5).
Additionally a preview of the printing job is faded in on the display <Job
preview> (7).
Press the button <OK ()> (9) to take over the selected job or press the button
<Cancel> (8) to cancel the process.
The menu <Jobeditor> (10) opens to change the printing data. The name of the
opened job is displayed in the title bar of the editor.
Carry out the requested changes and save it. You will find further information
regarding the memory process in the group Job editor in the chapter Save
job/Save job as (page 238).
You will find further information regarding the operation of the job
editor in the group Jobeditor.
Figure 34
1
3
4 4
10
9 8
11
Open job to edit
Job lists provide the possibility of combining several print jobs in one print list. Each
print job on the list has its own address. The addressing happens through the
respective digital inputs on interface X4.
10 9
11
3
4
5
6 7 8
A job is added with the <Import job> (1) button. A <Open file> dialog box (2)
pops up. The print job is inserted at the current <Cursor position> (3). With the
<Delete Job> (4) button the currently marked job can be removed from the <List
display> (5). The job list shows the <Input address> (6) and the name of the
<job> (7). The <Input No> (6) corresponds with the print job address. The
addressing is done in binary form through the digital inputs of connector X4. For
details about interface X4 please see chapter 5.5.4 Interface X4 (Inputs) and the
Appendix. With each <PrintGo> signal the currently addressed print job will be
printed. Up to 1023 print jobs can be listed in an <Extern Jobselect> list (8). Job
lists can be saved through the <Save> (10) or the <Save as> (11) button either
on the printer’s hard disk or on an USB stick.
The <Settings> button (9) erreicht opens a dialog box for general settings. These
settings apply to all print jobs on the job list.
All settings in this dialog box will overwrite respective settings of the single print
jobs on the job list.
So for instance the settings on the <PrintGo page 2> tab are valid for all print jobs
on the job list. Respective settings made for single print jobs will be ignored. The
design of the dialog box corresponds with the dialog box described in chapter 8.5
Parameter settings. Functions not available will not be displayed.
1 2 5
3
4
14
10
6 11 13
7 15
12
6
8
9 1
6
6
6
1 – <Printstyle Position> tab 9 – <Print stop> settings
2 – <Printstyle> tab 10 – <Encoder> tab
3 – <Orientation> settings 11 – <Externer Drehgeber> settings
4 – <mirrored> settings 12 – <internal speed> settings
5 – <PrintGo page 1> tab 13 – <Date change offset> tab
6 – <PrintGo page 2> tab 14 – <Shift menu to left> arrow
7 – <PrintGo source> tab 15 – <Date change offset> setting
8 – <PrintGo Gate> tab
The the print height can either be set on the <Printstyle Position> (1) tab or the
<Printstyle> (2) tab. The input fields on both tabs equals each other. Additionally
on the <Printstyle> (2) tab the <Orientation> (3) of the printout and and whether
the printout shall be <Mirrored> (4).
The <PrintGo page 1> tab (5) is empty.
The <PrintGo page 2> tab (6) provides settings for the <PrintGo source> (7), the
<PrintGo Gate> (8) and the <PrintStop> function (9).
On the <Encoder> tab (10) it is defined whether the printing position shall be
determined by an external encoder (11) or an internal speed setting (12).
The <Date change> (13) tab is reached by a left shift of the menu bar using the
blue arrow (14). This tab offers the option to define a <Date change offset> (15).
All settings apply to all print jobs on the job list.
Basic rules for the job list type <Extern job selection>:
Each print job is managed separately.
Each print job needs a <PrintGo> signal to be printed.
If a single print job of the <External Job> job list has to be edited, this has to
be carried out with the job editor. The print job on the list has then to be
exchanged against the revised print job. It is not possible to edit a job on the job
list directly.
<PrintGo distance>, <PrintGo repetition> and the option for <endless>
printing have to be set within the single print jobs.
An empty address will be ignored. The last addressed print job will remain in the
print storage.
The WYSIWYG preview of the main window always shows the print job that will
be printed with the next <PrintGo> signal (14).
The print jobs are selected by binary addressing them at interface X4. With each
PrintGo signal the currently selected print job will be printed.
An already saved job or job list can be loaded directly for printing with the <Load
job to print> button. The job or the job list is selected in a <Open file> dialog box.
1 2
3
1
2
3
or
Basics
Loading a print file for editing a print job will always be opended in the print job
editor and a job list in the job list editor.
Please see chapter 7.4 Load job to print (Direct selection) on page
161 for further details about this procedure.
With this function, all existing job counters in the current loaded job can be reset.
Proceeding:
Figure 35
3
Product counter (Reset job counter)
For leaving a job, the counter status of integrated job counters are normally not
saved, that means for calling this job again, the counter states are 0 respectively set
to the predefined start values.
If the print should be continued with already existing counter states for calling the
job again, you have to activate the function <Save counters>.
Figure 36
Function deactivated
Function activated
1
Figure 37
1 3
4 5
In the graphic editor you can create and change complex logos, pattern or writings
easily. For the usage of a mouse you will get a comparable ease of use for the PC-
surroundings. Typical functions as Copy&Paste, Zoom in/out as well as tools for the
drawing of circles, lines and rectangles make the creation and changes of graphics
easier.
The graphic editor menu (2) can be opened with the button <Graphic-Editor>
(1).
With the input field <Graphic> (7) you can create a graphic.
In the display <Coordinates> (8) the current or the last cursor position is
displayed.
In the display <Activities to carry out> (9) the input (activity) which is
expected next from the operator is displayed.
The button <OK ()> (10) closes the menu. If the inputs have been not saved
yet, a safety query is faded in.
With the button <Close> (11) the graphic editor will be closed without a further
safety query and without storage.
Figure 38
3 8
7
4
5
9
6
10 11
With the buttons in the menu bar you can select the organization tools of the editor.
Figure 39
Figure 40
With the icons (direct buttons) you can select the tools to create graphic elements
and you can select (mark) the graphic segments.
Irrespectively of the set raster size, points are always created with a raster
size 1x1 and lines- and circle elements are created with a raster width 1.
With the icons (direct buttons) you can select the several edit tools.
Figure 41
2
5
3
4
Graphic editor (Edit tools)
Figure 42
1 2
Graphic editor (Display tools)
With the button <Open> With the option <Open> you can open an existing
graphic for processing. For selection of a graphic the window „Load graphic“ opens.
Figure 43
1
4 4 3
Proceeding:
With the button <Save> an open graphic is saved under the current name or a
new created graphic is saved under a new name.
Figure 44
1 5
4 3
8
Graphic editor (Save graphic)
Proceeding:
Press the button <Save> (1) in the menu bar of the editor. The graphic will be
saved under the existing filename.
Proceeding:
Press the button <Save> (1) in the menu bar of the editor.
The window <Save Graphic> (2) is faded in.
The names of the already existing graphics are displayed in the selection field
<Graphic list> (3). With the pop-up window <Search in> (4) you can select
the different memory locations.
Click in the display <Filename> (5). A keyboard field (6) opens for input.
Proceeding:
Figure 45
1
2 5
3
Proceeding:
Figure 46
Areas
(elements) 3
to delete
1
4
6 8
10
With the button <Settings> you can set the editor size (width and height of the
drawing area).
Figure 47
Editor size
1
2
6 7
Proceeding:
7.2.2.2 Explorer
The explorer administrates the data of the LEIBINGER JET2 neo. As the explorer of
the PCs, the explorer in the JET2 neo allows the deletion of data as well as the free
saving and loading of data on different media (e.g. USB-stick) or of the internal
memory. Selection window and filter functions allow a clear and easy to operate
data management.
Press the button <Explorer> (1) to open the menu <Explorer> (2).
Figure 48
1 2
Start explorer
Figure 49
active
selection window
5 6
Buttons <Tools> (1): With the buttons you can select the several tools of the
explorer.
Selection window <Internal memory> (2): In the selection window the data or
the filtered data of the internal memory of the JET2 neo are displayed.
Selection window <USB-Stick> (3): In the selection window the data or the
filtered data of the external data carrier are displayed.
With the button <Clone internal memory> (5) all data of the JET2 neo are
duplicated to an external data carrier.
The button <Close> (6) closes the explorer.
Figure 50
1 5
2 3 4
Explorer (Tools)
4. Select none Cancels the selection of all data of the active selection
window.
Figure 51
3 4
Proceeding:
Click on the display area of the selection window <Internal memory> (1) to
activate it. The border of the window is now displayed turquoise.
Select (mark) the job with the designation „Test 3“ (2) by clicking on the
designation. The selected job is displayed with a light green background for vivid
identification.
Press the button of the tool <Delete> (3).
The message <Delete file> (4) is faded in.
Press the button <Yes> (7) to delete the selected job or press the button
<No> (6) respectively the button <Cancel> (5) to abort the process.
7.2.2.3 Login/Logout
With the button <Login> the user can log in when starting the device or a new
user can log in during operation to perform functions for which the originally logged
in operator is not authorized for example. Further more the logged in user can logout
also during the operation with the button <Logout> and can therefore prevent a
change of the settings by unauthorized staff.
Figure 52
2 1
5
Proceeding:
The input is now displayed with placeholders (wildcards) in the input field
<Password> (6).
Finally press the button <OK ()> (7) to carry out the login process. The
window closes and the user is logged in.
Proceeding:
The input is now displayed with placeholders (wildcards) in the input field
<Password> (6).
Finally press the button <OK ()> (7) to carry out the logout process. The
window closes and the user is logged out.
Figure 53
2 1
5
With the button <Product counter settings> (1) the menu „Product counter “ (2)
opens.
Figure 54
4 5
3
Call up product counter menu
Proceeding:
Press on the status field <Product counter> in the basic menu (1) or press the
button <Product counter settings> (2).
The menu „Product counter“ (3) is faded in. As standard the register card
<Counter> (4) is activated and the current value of the counter appears in the
display „Product counter“ (5).
1. Reset counter
Press the button <Reset> (6) to reset the counter or cancel the process with
the button <Cancel> (7).
Note: The resetting happens without a further safety query.
The „00000“ is now displayed in the status field <Production Counter> of
the basic menu.
Change the value of the counter with the +/- buttons (8). The value of the
counter is increased or reduced in increments of one by pressing the
appropriate key and the change shown directly on the display (5).
or
Click in the counter display field (5). The number block <Product counter>(9)
opens for input.
Confirm the value change by pressing the button <Set> (10) or cancel the
process with the button <Cancel> (7).
The set value is now displayed in the status field <Production counter> of
the basic menu.
Figure 55
or
1
2
4 3
Reset-process
5
6
7
7
9
or
5
10
With the option <Stop after x products> the amount of prints will be defined after
the LEIBINGER JET2 neo should release an automatic print stop.
If a print stop has been pre-defined the value is displayed in the status field
<Production counter> of the basic menu.
Proceeding:
Press on the status field <Product counter> in the basic menu (1) or press the
button <Product counter settings> (2).
The menu <Product counter> (3) is faded in. As standard the register card
<Counter> (4) is activated.
Now click on the register card <Stop> (5) and the current value of the print
stop counter is shown in the display „Stop after x products“ (6).
Change the value of the print stop counter with the +/- buttons (8). The value
of the counter is increased or reduced in increments of one by pressing the
appropriate key and the change displayed directly on the display (9).
or
Click in the display „Stop after x products “ (6). The number block <Product
counter>(7) opens for input.
Figure 56
or
2
1
3
5
4
200
7
6
or
8
10
11
7
Product counter (pre-defined print stop)
Confirm the input by pressing the button <Set> (9) or cancel the process with
the button <Cancel> (10).
The set print stop value is now displayed in the status field <Product counter>
(11) of the basic menu. For better visualization that a pre-defined print stop has
been defined, the field is displayed with a red frame.
With the macro generator, pre-defined functions can be assigned to the two freely
assignable buttons in the menu bar of the basic menu.
Proceeding:
(Example: The button <Macro 1> should be assigned the function “Start
Explorer”.)
This function is used in order to delete the content of the ExternText memory.
Approach:
Figure 57
Figure 58
3 1
4
5
6
Basic menu 7
Macro generator
With this function the printing process of a job can be started directly after loading
without further intervention by the user.
Proceeding:
Activate the automatic print start by clicking on the control box (2). Whether
the function is activated is displayed by a in the control box.
Figure 59
Direct printstart
Figure 60
1 3
4 2
6 5
With the button <Basic settings> (1) the menu „Basic settings“ (2) opens.
Figure 61
3 4 5
1
2 6
7
Menu basic settings
The JET2 neo allows the selection of the operation language and of the used
measuring unit. The parameters which are set currently are displayed in the pop-up
windows.
1. Menu language:
The available menu languages are listed in the pop-up window. The available
languages depend on the ordered version of the printer.
Note: The function is also helpful to simplify the communication (e.g. in case of
service) with the dealer or the LEIBINGER service-hotline because English
language can be generally selected irrespectively of the installed language
package.
If the control box <Displaying arabic/farsi…> (3) is activated the text elements
are display from right to left.
Figure 62
1
2
2
Set language
Proceeding:
Press on the register card <Language/Unit> (1) to select the functional area.
Press on the arrow button of the pop-up window <Language> (2). The pop-
up window opens for selection.
Now select the requested language.
2. Measuring unit:
The two different measuring units „mm“ and „inch“ are available.
Figure 63
Proceeding:
Press on the register card <Language/Unit> (1) to select the functional area.
Press on the arrow button of the pop-up window <Measuring unit> (2). The
pop-up window opens for selection.
Now select the requested measuring unit.
Under the register card <Date/Time> you can set the current time, the time zone
and the current date as well as the automatic change to summer-/wintertime.
1. Set date:
Proceeding:
Press on the register card <Date/Time> (1) to select the functional area.
Press on the display window <Date> (2). A calender (3) opens.
Select the desired date by scrolling. The calendar is cloased by clicking on the
calendar again or on the display window <Date> and the selected date is
saved.
Figure 64
3
2
Scroll
1
Set date
Procedure:
Press on the register card <Date/Time> (1) to select the functional area.
Press on the display window <Time> (2). A setting block (3) opens.
Select the required time by scrolling the hour and minute block. The setting
block is closed by clicking on the block again or on the display window
<Time> (2) and the time is saved.
To define the time zone press on the pop-up window <Time zone> (4). The
pop-up window opens for selection.
Now select the requested time zone.
Figure 65
4
2
1
Scroll
3 5
5
Proceeding:
Press on the register card <Date/Time> (1) to select the functional area.
Now activate the automatic clock change by clicking on the control box (2).
An activated automatic change is displayed by in the control box.
Figure 66
The mode <Interval operation> enables the input of start- and end times when the
LEIBINGER JET2 neo urns on or off automatically (e.g. 10.20 pm, the device turns
on / 10.40 pm, the device turns off). to circulate the ink.
This function prevents that the ink dries up or sediments as well as the jamming of
the nozzle if the printer is turned off for a longer time.
As standard the interval operation is carried out without viscosity control. In case of
need the viscosity control can be also activated for the interval operation.
Proceeding:
Press on the register card <Interval> (1) to select the functional area.
Press on the display window <Interval on> (2). A setting block (4) opens.
Select the desired time by scrolling the hour and minute block. The setting block
is closed by clicking on the block again or on thes display window <Interval
on> and the time is saved.
Now carry out the settings in the display window <Interval off> (3)
accordingly.
Now activate if necessary the viscosity control by clicking on the control box
(5). An activated control is displayed by a in the control box.
Figure 67
4
1
Scroll
2
3
Under the register card < Interfaces> you can set the interface for the incremental
encoder and you can also switch on or off the bounce time delay. The bounce time
delay is required for working with external jobs.
How can you explain the terms „bounce time“ and „bounce time delay“?
Bounce time: Describes the period which a signal requires after an input has been
switched to reach a defined status (0 or 1) again.
Bounce time delay: Describes a predefined safety time. That means if an input is
switched, the signal will be only valid after this safety time.
At the LEIBINGER JET2 neo you can switch on or off this safety time.
Figure 68
t Safety
)
Signal gauge
Input-
(disengageable)
defined
status
Time (t)
Switching of
inputs
Bounce time delay
Figure 69
3 2
Proceeding:
Press on the register card< Interfaces> (1) to select the functional area.
Press on the arrow button of the pop-up window <Encoder settings> (2). The
pop-up window opens for selection.
Now select the required interface.
If required activate now the bounce time delay by clicking on the control box (3).
An activated delay is displayed by a in the control box.
7.2.3.1.5 IP-Address
With the register card <IP-Address> you can carry out the addressing of the
device.
Proceeding:
Press on the register card <IP-Address> (1) to select the functional area.
Click in the setting field which should be changed on the requested address
block (5). A number block (6) opens for input in which you can enter the
required value.
Now carry out the settings for every further address block accordingly.
Press the button <Save> (7) to save the settings or press the button <Reset>
(8) to reset the values to the last settings.
If the settings are to be saved, the message <Restart/ Save> (9) is displayed.
Confirm saving by pressing the button <Yes> (10) or pressing the button
<No> (11) to cancel the process and return to the menu.
After confirmation, the device is shut down automatically and reinitialized to
save the IP settings. Then the JET2 neo must be restarted.
Figure 70
1
6
5
2
3
4
8 7
10
11
Set IP-address
With the button <Set to Factory Values> you can reset the printer adjustments to
the standard settings.
Figure 71
2 5
4 3 4
Reset device to factory settings
Proceeding:
With the button <Interface settings> (1) the menu „Interface settings“ (2) will be
displayed.
In this menu you can set whether the JET2 neo is to be operated in a standard LAN
network or in a special network intended only for the provision of external texts to
be processed.
Figure 72
1 3
4 5
6
7
Menu13„Interface settings“
Proceeding:
Press on the arrow button of the pop-up window <Connection type> (3). The
pop-up window opens for selection.
Now select the requested connection type.
Now change the connection value of the port if necessary. The change is made
with the +/- buttons (5). The value is increased or reduced in increments of one
by pressing the appropriate button.
or
To do this, click in the display field <Port> (4). A number block (6) opens for
input.
Confirm the inputs and exit the menu by pressing the button <OK ()> (7).
With the button <Hydraulic settings> (1) the menu „Hydraulic settings“ will be
displayed.
In this menu the basic hydraulic parameters of the device are set. The menu is
divided into 2 function areas for better clarity.
Figure 73
2 3 9
4 10
5 13
6 7 11
8 12
The nominal pressure of the device is defined with the setting. The value is entered
in mbar.
In the display field <Pressure (Actual value)> (2) the currently reached system
pressure in mbar is displayed.
Figure 74
1 – Display field <Pressure (Set point)> 2 – Display field <Pressure (Act. value)>
With the display field <Suction pump> you can change the setting of the suction
pump. The entry is in %.
The standard values are “…” for devices without head ventilation and “...” for
devices with head ventilation.
The display field <Visco correction> s required for the entry of the viscosity meter
correction value. The entry is necessary following the replacement of the viscosity
meter pipe. The value engraved on the viscosity meter must be entered here.
Viscosity meters without a engraving have the value “1000”.
The fall time is changed with the setting. The entry is in msec.
The set value is displayed in the display field <Fall time (Set point)> (1). In the
display field <Fall time (Actual value)> (2) the currently measured fall time in
msec. is displayed. After approx. 15 seconds the value is updated.
Figure 75
1 – Display field <Fall time (Set point)> 2 – Display field <Fall time (Act. value)>
Depending on the used ink, the necessary oscillator frequency must be set. The
appropriate frequencies are listed in the pop-up window <Oscillator frequency>
(1).
Figure 76
For correct TAG detection it is absolutely essential to set the numbers of the used
ink. All the inks approved for the device are listed in the pop-up window <Ink
number> (1).
The corresponding thinner no. is displayed in the display field <Solvent number>
(2).
Figure 77
Different nozzle sizes are also used depending on the used ink.
In the display field <Nozzle> the corresponding value of the installed nozzle can be
entered. The entry is in µm.
The LEIBINGER JET2 neo offers different access levels which are protected by
passwords from faulty operation or non-authorized access. Five levels of access
authorization are available. For each level any functions can be enabled or blocked
to apply access rights for e.g. operator or supervisor (free definable).
With the button <Password settings> (1) the menu „Password settings“ (2) opens.
In the several functional areas you can enable or lock the functions in the current
access levels. An enabled function is displayed by a in the accordant control box.
The selection of a functional area happens by clicking on the accordant register card
(4).
With the pop-up window <Level> (5) you can select the user level for which you
would like to carry out the settings.
In the input field <Password> (6) you can enter the password for the current user
level or you can display an already defined password.
With the button <OK ()> (7) the menu closes and the settings will be saved.
The button <Cancel> (8) closes the menu without taking over the carried out
changes.
Figure 78
2 5 3
1 4
Proceeding:
Press on the control box <Password active> (1) to activate the function. An
activated function is displayed by in the control box.
Now press the button <Password settings> (2).
The menu <Password settings> (3) is faded in.
With the pop-up window <Level> (1) you can select the user level for which the
user rights should be activated as well as how the password should be defined.
Figure 79
In the input field <Password> (1) you can enter the password for the current user
level or you can display an already defined password.
Proceeding:
Click in the input field <Password> (1). A keyboard field (2) opens for input.
Press the button <OK ()> to close the menu and take over the settings.
The window <Password query> (5) opens.
Click into the input field <Password> (6) of the window. A keyboard field (2)
opens for input.
Enter the defined password of the access authorization.
Press the button <Return > (3) of the keyboard field to finish the input.
Now the input is displayed with placeholders (wildcards) in the input field
<Password> (6.
Finally press the button <OK ()> (4) to carry out the login process. The
window is closed and the user is logged in.
Figure 80
1 3
6
4 7
Define password
In the several functional areas of the menu you can enable or lock the functions of
the current access levels. An enabled function is displayed by a in the control box.
If the password of the highest defined access right (Supervisor) has been lost
special measures are required. In this case please contact the dealer address which
is listed in the chapter Publisher (page 10).
Further more the function <Login> respectively <Logout> under the functional
area „Extra“ in the main menu is activated. With this function an user can login
during the operation to e.g. carry out functions which are still not enabled and can
logout and can therefore prevent changes of the settings by unauthorized staff.
The message „Password active“ is still displayed in the title bar of the menu with a
status display ort he logged in user level.
If the device is switched off during an activated password query, the current
password level will be logged-out automatically. By switching on the device, the
LEIBINGER JET2 neo s always in the logged-out status.
Note: If no password has been entered for activated password query during the
start of the device, only the function <Login> in the functional area „Extra“
of the main menu is available for the current user.
Figure 81
2 1
Function deactivated
Function activated
3
7.2.3.6 I/O-settings
With the button <I/O settings> (2) you can open the menu „I/O-settings“ (3).
This menu provides the setting of the assignment of the available digital inputs and
outputs.
The selection of the functional area „Inputs“ and „Outputs“ happens by clicking on
the accordant register card (4).
With the button <OK ()> (5) you can close the menu and you can save the
settings.
The button <Cancel> (6) closes the menu without taking over the carried out
changes.
Figure 82
1 3
7.2.3.6.1 Inputs
With the register card <Inputs> you can define the assignment of the available
inputs.
E.g.: Input 1 (X4.9 (of the Pin No. 9 of interface X4)) should be assigned.
Proceeding:
Press on the register card <Inputs> (2) to select the functional area.
Press on the arrow button of the pop-up window of the input 1 [X4.9] (3). The
pop-up window opens for selection.
Now select the required event/signal.
Figure 83
1
2
7.2.3.6.2 Outputs
With the register card <Outputs> you can define the assignment of the available
outputs.
E.g.: The output 1 (X3.1 (of the Pin No. 1 of interface X3)) should be assigned.
Proceeding:
Figure 84
Press on the register card <Outputs> (2) to select the functional area.
Press on the arrow button of the pop-up window of the output 1 [X3.1] (3). The
pop-up window opens for selection.
Now select the required event/signal.
Figure 85
2
1 3
4 6
5 7
7.2.4.1 Info
With the button <Info> (1) you can open the display window „Information“ (2).
Figure 86
4 2
9
8
10 11
System info window
With the button <Export> (10) you can save the system information on an external
memory device.
Proceeding:
Figure 87
2
3
With the button <I/O-Test> (1) The menu „I/O-Signals (2) opens. In the menu the
states of the inputs and outputs of the device are shown.
Figure 88
1 2
4
I/O Test (Signal test)
The menu allows to carry out a temporary test of the inputs and outputs of the
LEIBINGER JET2 neo during the troubleshooting without any additional tools.
If signals are fed to the inputs the signal status are displayed in the menu. The
functions which are assigned to the inputs are not carried out for feeding the
signals!
For leaving the menu all carried out settings will be rejected, that means if outputs
have been defined just for testing (activated) they will be deactivated again.
In the log file all events and reports of the last 72 hours are saved in cycles of
approx. every minute. With the obtained history, processes can be reproduced and
causes can be identified.
The menu is divided into two function areas by register cards for better clarity.
An additional function allows to select and export the current machine relevant
data.
Figure 89
4
3
6 5
Menu “Data logging”
With the button <Export> (5) you can save the recorded machine relevant data on
an external memory device.
With the button <Refresh> (6) the display of the error messages can refreshed.
The recorded machine relevant data of the last 72 hours of operation can be saved
on an external memory device (USB-stick).
Proceeding:
Press the button <Data logging> (1) to open the menu „Data logging“ (2).
Plug an USB-stick in the USB-connection (3) of the printer.
Press the button <Export> (4).
Figure 90
3
2
4
9
6
7
Call up and save log file
Now the data are saved on the connected medium and the symbol <Export is
running ()> (5) is displayed during the process.
After finishing the storage the message (6), that the process has been carried
out is faded in. The saving happens with the description „datalog_Ljet2neo-
(“serial number of the printer”).txt“.
Finally confirm the message with the button <OK ()> (7).
Indications!
With the button <Hydraulic/Printhead> (1) you can open the menu „Hydraulic/
Printhead/Special functions“ (2).
The selection of a functional area happens by clicking on the accordant register card
(3).
By pressing the button <Quick Off> (4) the JET2 neo is turned off immediately,
without carrying out further actions (e.g. closing the nozzle).
Figure 91
2 6
4 5
Menu “Hydraulic-/Printhead-/Spec. functions”
In this menu section the control can be switched off and individual components thus
controlled separately and a viscosity measurement made.
In addition the nominal values of the suction pump and the system pressure can be
changed temporarily.
Figure 92
Control switched on
1 2
4 2
6 7
6
Status display (actual value)
With the button <Control> (1) the control is switched on or off. If the control is
deactivated, the buttons of the individual hydraulic components are activated.
The components can now be switched on or off and the compressor and the
suction pump activated by pressing the respective button. The activated function
of an individual component only remains active for as long as the respective
button is kept pressed.
The respective status of a component (On/Off) and its values are shown in the
status displays (2).
With the appropriate arrow buttons (6) the nominal values of the individual
components „compressor“ and „suction pump“ can be changed temporarily,
whereby the values are increased or reduced by one step.
3. Diaphragm position:
In the status display <Diaphragm position> (5) the momentary position of the
diaphragms is displayed.
4. Viscosity measurement:
Under the register card <Special functions> the following functions are available:
Figure 93
1 4
2 5
3 6
8 7
9 10
11
Hydraulic-/Printhead test menu – functional area „Special functions”
With the button <Calc delay time> a new measurement of the current delay
time is started. The value is updated after approx. 15 seconds. The value is
output in msec.
3. Constant bleed:
By pressing the button <Constant Bleed> (1) the constant bleeding of the
device is started. During the process the message „Constant Bleed“ (2) is
displayed. The bleeding can be canceled any time by pressing on the button
<Stop> (3). During this process the visco pump is activated for 3 sec. every
minute to ensure a purging of the pump.
With the button <Add Solv> (4) you can add only solvent. This function
provides specially filling operations to bleed e.g. the solvent tube or to set the
viscosity of the ink faster to a lower value
Figure 94
Constant bleed 4 3
Attention!
By adding the solvent the ink can be diluted too strong. Therefore
this function should only be carried out by qualified personnel.
4. Pressureless:
Figure 95
1
2
5
4
5
Ink-/Solvent delivery (Mix only ...)
With the two buttons <Mix only ink > (1) and <Mix only solvent > (2) only ink
or solvent can be supplied to the hydraulic circuit.
These functions allow to set the viscosity of the ink fast to a lower or higher
value.
With the button <Stop> (5) the particular process will be finished.
Attention!
6. Fill up routine:
The fill up routine must be carried out the first time the device is started up.
Further information about how to carry out the fill up routine can
be found in the chapter Cary out fill up routine (page 39)!
With this function the error- and alarm messages of the device e.g. for starting
up, filling, or for service works can be canceled.
By pressing the button <Ignore error messages- and warnings> the function is
turned on or off.
8. Drain routine:
The drain routine consists of the individual functions <Deplete ink> and
<Deplete solvent>. The functions serve to drain the two storage tanks and must
be carried out when shutting down the device.
Under the two register cards <Printhead page 1> and <Printhead page 2> the
following functions are available:
Figure 96
7
1 6 8
2 9
3 10
4 5
12 11 13
Example view:
Function activated
Function deactivated
1 –
Display field <Phasing> 8 – Button <Charge test>
2 –
Button <Ink-Flow-Sensor active> 9 – Button <Detector test>
3 –
Button <Extern Ink on/off active> 10 – Button <Jet adjust>
4 –
Button <Ink off> 11 – Status field <Nozzle>
5 –
Button <Ink on> 12 – Button <Quick Off>
6 –
Display field <Drop-Break-Off curve> 13 – Button <Close>
(if available)
7 – Button <Piezo test>
1. Phasing display:
Visualization of the phasing process
Phasing status
The ink jet monitoring provides highest operating reliability due to the additional
monitoring of the ink backflow. The full automatic monitoring turns off the ink jet
as soon as the ink backflow is interrupted. The nozzle seal will be closed
automatically and head impurities are therefore prevented.
3. Ink on/off:
With the two buttons <Ink on > and <Ink off > the ink delivery to the nozzle is
turned on or off.
During cleaning works at the print head it can be helpful (e.g. in case of a long
umbilical) that the ink delivery can be turned on/off externally. The JET2 neo
requires impulses for the control.
This can be reached with a bridge between pin 9 and 14 and a switch contact
(pushbutton) at the pins 21 and 13 of the I/O-interface X4.
Example:
Diagram/Plug assignment:
The signal which is pending at the interface is only analyzed by the JET2 neo if
the function <Extern Ink on/off active> is turned on.
The button <Piezo test> (1) serves to set the oscillator voltage and the button
<Charge test> (2) to set the charge voltage.
Figure 97
1
2
6. Detector test
With the button <Detector test> (1) you can start the test.
Figure 98
Detector test
7. Jet adjustment
Risk of injury!
Ink escapes from the head aperture. Spraying of ink into the eyes
can cause blindness. Eye protection is necessary!
Risk of injury!
This function provides a support for a required correction of the jet position.
Proceeding:
7.2.4.5 Touch-calibration
Figure 99
1 3
4 3
6
Touch calibration
Proceeding:
Now press carefully on the middle of the calibration point (3). Repeat the
process as long as the calibration point moves on the display.
If the settings are calculated an according message (4) is displayed on the upper
area of the calibration window. Now press any point on the Touch-Display to
accept the settings.
The message <Touch calibration successfully> (5) is faded in.
Finally press the button <OK ()> (6) ) to finish the process.
With the function <Test print> a defined default job with set internal PrintGo-
source is loaded.
This job can be used by the operator as basis to create a new job or to control the
print function of the JET2 neo.
Attention! If the test print is activated when a print start release did
already happen for the previous loaded job, the JET2 neo, starts
immediately with the print process because all signals are generated
internally and no sensor or encoder are required.
Figure 100
1
2 5
4 3
With the button <Service interval> (1) you can open the display window „Service“
(2). The following parameters are displayed in this window:
Date of the last inspection (3)
Total amount of operation hours of device (4)
Operation hours since the last inspection (5)
Total print counter (6)
Figure 101
1
2
3
4
5
7
Service interval window
With the button <Edit current job> in the menu bar you can edit the current job.
Figure 102
Proceeding:
You will find further information regarding the operation of the job
editor in the group Job editor.
With the button <Load job to print> in the menu bar you can load (open) a saved job
directly for printing. For selection of a job the window „Job selection“ opens.
Figure 103
1 3
4 4
10
9 8 9 8
Proceeding:
8. Job editor
The printing data is created and saved as a job in the job editor. A variety of Windows®
similar tools make the operation easier. A job can consist of a lot different objects e.g.
text blocks, graphics or barcodes whose contents and characters are changeable.
Functions as matrix, size, bold type, rotation etc. can be assigned to every single object
irrespectively of each other. Current jobs can be edited or created new also during
running production. All jobs are displayed in the WYSIWYG mode.
Note:
WYSIWYG = What you see is what you get (real display of print image)
8.1 Structure
Menu bar (1): The following functions and the following Editor sub-menus can be
opened with the buttons in the menu bar:
Button <Save> (2): This button saves the entries and changed made under the
currently loaded job or under a new job name.
Button <Parameter settings> (3): This button makes the job settings necessary
for a print job (e.g. PrintGo-Distance, rotary encoder source, alignment, etc.).
Button <Object settings> (4): This button assigns various object settings (e.g.
font, contrast, alignment etc.) to the selected print element.
Figure 104
2 3 4
7
6
5
9
13
15
11 10 14
Selected print element Active creation tool
12 Test
Job editor (Structure)
Direct buttons (5+6): With the direct buttons (Icons) you can select the
creation- and editing tools directly.
You will find further information regarding these tools in the following chapters.
Font selection (7): With the Pop-up window you can change a font for a new
created element or for a selected element.
Display area <Print image> (9): In the display area the created printing data is
displayed in the WYSIWYG-mode.
Input field <Text> (10): In the field the text of the selected text print element is
displayed. By clicking in the field a keyboard field opens to change the input.
On the display <Coordinates> (11) the start position (bottom left corner) of the
selected printing element is displayed.
Note: For the displayed position not the actual printing element but the position
of the displayed object frame is decisive.
Object frame (12): A selected printing element is marked with a red object
frame.
Skip buttons (13): With the buttons you can skip from one printing element to
the other.
Directional buttons (14): With the four directional buttons you can shift a
selected printing element easily and accurately (pixel accurate). With every
pressing on the accordant directional button the element is shifted by one raster
point to the particular direction.
The button <Close> (15) closes the editor menu. If the inputs have been not
saved, an accordant safety query is faded in.
With the icons (direct buttons) you can select tools to create printing elements
(texts, graphics, counters etc.).
Figure 105
7
Job editor (Creation tools)
You can select the several edit tools with the available icons (direct buttons).
Figure 106
With the button <Parameter settings> (1) the submenu „Parameter settings“ is
displayed. The following functional areas are available:
In the functional areas you can carry out job settings which are necessary for the
print (e.g. PrintGo-distance, encoder source, alignment, etc.).
Figure 107
4
1
3 2
7
8
5
10
6
Proceeding:
The button <Close> (9) closes the menu without taking over the changes.
The button <OK ()> (10) closes the menu and the carried out settings will be
taken over.
With the button <Object settings> (1) the submenu „Object settings“ is displayed.
In the menu <Global settings> you can assign several printing elements to different
object settings (e.g. font, contrast, alignment etc.).
That means the carried out settings have only effects on the selected or applied
printing element.
The form of the faded in menu always depends on the selected printing element
(e.g. text, graphic, barcode etc.). The menu may be divided into appropriate
functional areas.
Figure 108
2 6
7
3
4
8
5
10
In the functional area <Global settings> the following settings can be carried out:
With the pop-up window <Font> you can assign the requested font to the printing
element.
Figure 109
Font selection
The setting determines the print contrast of the object. The value can be set
between 0 – 7.
To get a contrast increasing of the print out, you have to place several dots on top
of each other (on the same position).
Figure 110
Contrast
Attention! From the technical side the function <Contrast> can only
used for complete strokes (vertical dot line). This means that all
further strokes which are placed above or below the attribute setting
are also generated with the contrast additionally to the affected
object.
Contrast area
As higher the contrast has been set, as lower is the max. printing
speed!
With the position inputs you can position the printing object accurately (pixel
accurate).
Note: Important for the displayed position is not the printing element but the
position of the displayed object frame.
Figure 111
To write a printing text “bold” you have to determine a bold level. The level can be
between 0 – 7.
To get a bold text several dots are placed parallel (multiplication of strokes).
Figure 112
Bold text
8.4.5 ICG-value
The setting determines the distance between the several characters. As larger the
character distance has been selected, as more „Blank strokes“ are inserted between
the single characters. The value can be set between 0 – 7.
Figure 113
ICG ICG
Character pitch (ICG-value)
8.4.6 Orientation
With the pop-up window <Orientation> (1) you can rotate the printing object by
90°/180° or 270° .
Figure 114
Display:
1
normal 90° 180° 270°
Orientation
mirrored inverted
alternating proportional
Figure 115
Display: alternating
1. Print 2. Print 3. Print etc.
Display options
Figure 116
First time settings are made in the respective object settings menus
For the first time the content of the text The content of a date object is set in the
object is set directly in the JET2neo object settings for the first time. The
editor. This first setting defines the value that can be changed using the
maximum length of an input! It is <Prompt Field> is the <Expiry Date
possible to use blanks. Offset>
The content and the format of a counter The value that can be changed using the
is set in the object settings for the first <Prompt field> is the <Initial value>
time.
Using the <Prompt field> for inputs- Text and date objects
1 3
2 4
WYSIWYG Window and <Prompt Field> WYSIWYG Window and <Prompt Field>
properties with the first time settings. properties with the new settings
2 4
WYSIWYG Window and <Prompt Field> WYSIWYG Window and <Prompt Field>
properties with the first time settings. properties with the new settings
All changes can be made in one dialog box without entering the JET2neo editor!
You will find further information regarding the calling of the several
submenus and the processing of settings in the chapter Parameter
setting tools!
The two functional areas <Printstyle position> and <Printstyle (values)> allows
the design of the text layout.
PrintGo-delay PrintGo-distance
The setting determines the print height. The print height is determined by the
vertical drop distance. The value can set between 1 – 100%.
As higher the entered value, as larger the distance between the single dots.
Figure 117
Print height
The setting determines the print width. The print width is determined by the
horizontal drop distance of the strokes. The input happens in the measurement
which has been selected in the basic settings.
As higher the entered value, as larger the distance between the several strokes.
Figure 118
Font width
8.5.1.3 Orientation
With the Pop-up window <Orientation> (1) you can rotate all printing elements by
180°.
Figure 119
1 2
Orientation
With the pop-up window <Print mode > you can select the required printing mode.
9 printing modes are available.
That means in the LEIBINGER JET2 neo one operating mode is available for every
printing mode for a very high-quality or fast print out (see following list).
High quality mode: Allows the best possible position of the single dots and
therefore the best possible print quality.
If the required speed cannot be reached in this HQ-mode, it
has to be changed to the fast mode.
Fast mode: Allows a higher printing speed than the HQ-Mode whereby a good
print quality is still achieved.
If the required speed can no longer be reached in this mode, the
High speed mode must be switched to.
High speed mode: The font output is not designed to the best possible font
quality but to the fastest possible print speed.
Figure 120
Attention! You always have to set a print mode which is larger than
the selected matrix, otherwise incomplete imprints can be caused.
Selection 16 dots
Selection 7 dots
8.5.2 PrintGo-Parameter
In the functional area <PrintGo page 1> you can commit the kind of text output.
PrintGo-distance Drop-Flighttime
PrintGo-repeat
8.5.2.1.1 PrintGo-delay
The setting allows the delay of the text output by the entered value. The input
happens in the measurement which has been selected in the basic settings.
Figure 121
Print delay
Text (beginning)
PG signal PrintGo-delay
8.5.2.1.2 PrintGo-distance
The setting defines the distance by the set value between the several text outputs.
The input happens in the measurement which has been selected in the basic
settings.
As higher the entered value, as higher is the distance between the single prints.
Figure 122
PrintGo - distance
text text
(print) (print)
PrintGo-distance
Attention! If the Print-Go distance has been selected too small, Print-
Go errors can be caused, because a print has been not printed
completely during a new print should be already started!
Example of error:
8.5.2.1.3 PrintGo-repetitions
The setting defines the amount of text outputs (print repetitions) by the set value
between the several text outputs. Values between 0 – 1000 are permitted.
To get an endless repetition of the print outputs, you have to activate the control
box <endless> (2).
Figure 123
1 2 3
PrintGo-repetitions
The input is carried out in the measurement which has been selected in the basic
settings.
Figure 124
PG Signal(s)
Printer’s Printer’s
Text Text Text
Text Text Text
imprint imprint
Object which
should be printed
PrintGo-holdoff distance
The setting causes a temporal change of the drop charging. The input happens in
µsec.
High speed changes require the drop flying time compensation to prevent deviations
of the text positions. Condition is the setting of a higher print delay because the
drop charging has to start earlier for higher speed.
This function is only necessary if the printing is carried out at very slow but also
very fast processing speeds; that means if the speed differences are very high.
Figure 125
In the functional area <PrintGo 2> you can select the PrintGo source and you can
activate or deactivate the monitoring functions.
To inform the JET2 neo when a printing text should be printed, a so called Print-Go
signal is required. It can be generated internally, depending on the set PrintGo-
parameters, as well as externally by a sensor (e.g. light barrier, product sensor etc.).
Pos. flank:
Start
Neg. flank:
Start
Figure 126
A further print start query option is available with this function. If the function is
activated the print process happens only as long as the enquired sensor is active.
The sensor which is required for the PG-gate has to be connected to the interface
X5 of the LEIBINGER JET2 neo also.
Example: Endless print of tubes with interruptions between the end of the previous
tube and the beginning of the following tube.
Figure 127
Activating options:
PG signals
Signals are
disabled and not
Low-Level active: Gate carried out!
PG signals
Two monitoring functions are available. Monitoring functions are especially required
for high printing speeds.
Figure 128
Monitoring functions
Figure 129
Printstop settings
The LEIBINGER JET2 neo composes the printed lines of single dots and therefore it
requires a signal encoder (encoder) which transfers when the single dot lines (so
called strokes) should be printed
This encoder is also called StrokeGo-source. The required signal can be generated
internally as well as externally.
In the functional area <Encoder> you can carry out the basic settings of the signal
encoder.
The following settings can be carried out depending on the encoder signal source:
Intern: If this function is activated, the signal is generated by the printer and
needs no external encoder device.
Additionally you have to enter the <Internal speed (intern Speed)> (3).
Additionally you have to define the <Encoder direction> (4) and the
<Resolution> (5).
Figure 130
3 5
4 6
Encoder source
If you work with the internal encoder source, the production speed, that means the
speed which you need to convey the product below the print head, has to be
determined exactly.
This value can be entered directly in the display field <Intern speed>. The input
happens in the unit m/min.
If the production speed is higher as the set value, the font will be
stretched! If the production speed is lower as the set value, the font
will be compressed.
With the setting you can select the rotating direction of the encoder.
Rotating direction right (clockwise): If this control box is activated, the encoder
has to turn right for printing.
Rotating direction left (counter clockwise): If this control box is activated the
encoder has to turn left for printing.
Rotating direction both: If this control box is activated it is printed if the encoder
turns left or right.
Note: Encoder signals are only analyzed for correct set rotating direction.
8.5.3.4 Resolution
The setting determines the encoder resolution that means it defines how many
impulses are generated by the encoder per set measurement. The input happens in
the unit Pulse/mm.
With the control box <lock backward> (6) the function „lock backward movement
of the encoder“ is activated or deactivated.
For activated “lock backward” the strokes which are generated for a possible
backward motion will be included for following forward motion to control the
correct start of the text output.
That means the print will be only continued if the correct printing position has been
reached. Therefore you will get a print without any gaps or overlaps.
In the functional area <Date change> you can postpone the date changing to an
earlier or later point of time.
Note: The postponement happens in hours- and minutes. The max. possible post-
ponement is 23 hours and 59 minutes.
Proceeding:
Press the register card <Date change> (1) to select the functional area.
Select in the pop-up window <Offset-direction> (2) the direction (+/-) of the
shifting.
Press on the display field <Offset-value> (3). A setting block (4) opens.
Select the desired value by scrolling the hour and minute block. The setting
block is closed by clicking on the block again or on the display field <Offset-
value> and the value is saved.
Press the button <OK ()> (5) to take over the settings and to close the menu
or press the button <Close> (6) to leave the menu without saving the changes.
Figure 131
2
1
3
5
8.6.1 Barcode
Note! The LEIBINGER JET2 neo f does not carry out any check digit
calculations generally.
Code 128c:
is essentially shorter than code 128b
only numeric characters are valid (no punctuation symbols, letters or
spaces are valid (only numbers from 0-9 can be displayed)
only an even amount of digits is valid
Code 128b:
is longer than the C-variant
can display complete ASCII-sentences
can also display an odd amount of digits
Code 39:
alphanumerical code
(is available with or without Gothic character (clear figure) for the
LEIBINGER JET2 neo)
EAN 8:
(only numbers from 0-9 can be displayed)
has to be always 8-digits (7 performance characters and 1 check digit)
(is available with or without clear figure for the LEIBINGER JET2 neo)
EAN 13:
numeric code (only numbers from 0-9 can be displayed)
has to be always 13-digits (12 performance characters and 1 check digit)
(is available with or without clear figure for the LEIBINGER JET2 neo)
Figure 132
Creation tool „Barcode“ Functional area <Global settings> Functional area <Barcode>
2 6
3 7
8
4
5 9
11
10
4
Printing elements (Barcode menu 1)
With the pop-up window <Type> you can select the desired barcode type.
Figure 133
Barcode (Selection)
8.6.1.2.2 Content
You will find further information regarding the working with keyboard
fields in the chapter Keyboard fields (page 60)!
8.6.1.2.3 Textposition
The position of the contents is defined with the pop-up window <Textposition>.
Figure 134
Barcode (Textposition)
With the button <Barcode Format> the parameters necessary for displaying the
barcode can be defined.
8.6.1.2.5 Pasting of …
The following printing elements and their replacements can be integrated with this
function by pressing the appropriate button.
Date/Time: to integrate a date and/or time.
Counter: to integrate a counter.
Extern text: to integrate an external text (variable data)
FNC1:
The necessary functional areas are displayed for this after pressing a button.
The buttons of print elements which are not available for a selected barcode type
are shown grey.
Example:
= available
= not available
The display parameters of the barcode can be set in this menu. The menu is divided
into two functional areas.
Figure 135
6
7
3 4 5 8
In the functional area <Stroke Bar/Space> the following settings can be made:
In the functional area <Style> the style types (representations) of the barcode can
be selected and their basic settings changed. The following styles are available:
In the display fields the width of the bars and gaps (between 01-12) of the
individual barcode elements is defined.
In the display field the desired gap between the elements is set.
In the display field the height of the barcode is set. Any bar height between 5 and
24 can be selected.
The desired styles are selected by activating the appropriate control box.
The submenu „Default settings“ is opened for this. The procedure is the same as
those described above.
Error example:
In the functional area <Replacements> of the menu you can generate accordant
replacements (numbers or letters) for the counter values or other integrated printing
elements to get an operating specific display or coding of the specifications.
Error example:
Provides the bonding of date- and time specifications and definition of the expiry
time of the font parameters and of the display options.
Further more accordant substitutions (numbers, letters or designations) for the date-
and time values can be generated to get an operating-specific display or coding of
the specifications.
Note: “Expiry time” is the time which elapses until the product cannot be used any-
more.
Example: Additionally to an existing fix text „A“ the current date should be printed
and to the existing fixt text „V“ the resulting expiry date.
Note: In the setting fields <Position X/Y> (4 ) the system shows automatically
the next possible position of the object after an existing fix text. This
position can or has to be changed depending on the input situation!
Now change to the functional area <Date/Time> (5). The selection of the
functional area happens by clicking on the accordant register card (13).
Press the following buttons (6-9) in the appropriate sequence to generate the
current date input:
„Day“ „/“ „Month“ „/“ „Year“
The formatting of the inputs is shown on the display field <Content> (10).
Press the button <OK ()> (14) to take over the inputs and to close the menu
or press the button <Close> (15) to leave the menu without saving the inputs.
Figure 136
2
3 13
Position process:
5
12
10 11
6 7
Object frame
14 15
Print elements (Date/time input (Step 1))
Note: In the setting fields <Position X/Y> (4 )the system shows automatically
the next possible position of the object after an existing fix text. This
position can or has to be changed depending on the input situation!
Now change to the functional area <Date/Time> (5).
Press the following buttons (6-9) in the appropriate sequence to generate the
current date input:
„Day“ „/“ „Month“ „/“ „Year“
The formatting of the inputs is shown on the display field <Content> (10).
Now set the requested expiry date of 15 days. The setting can be carried out
with the +/- buttons (11), but the value will be increased or reduced by one
step.
or
Click in the accordant display field <Expiry date offset> (12). A number block
(13) opens for input in which you can enter the value.
Press the button <OK ()> (14) to take over the inputs and to close the menu
or press the button <Close> (15) to leave the menu without saving the inputs.
The applied expiry date is also displayed in the menu <Job editor>.
Click on the date element to mark it. It is now displayed with a red object frame.
Position the element with the direction buttons of the job editor or use the drag-
function to shift the element.
Figure 137
2
3 16
13
12
10 11
6 7
or
8
15
9 14
Position process:
Object frame
Further more accordant substitutions (numbers, letters or designations) for the date-
and time values can be generated in the functional area <Replacements> to get an
operating-specific display or coding of the specifications.
8.6.3 Counter
In the two functional areas <Counter page 1> and<Counter page 2> of the menu
you can define the basic settings of the counters.
Functional area <Counter page 1> Functional area <Counter page 2>
Creation tool „Counter“
In the functional area <Counter page 1> you can define the following settings:
Figure 138
6
2 7
The setting defines the number of digits of the counter. The maximum input is 10
digits. The set value is shown on the accordant display field.
The setting defines the increasing of the counter between the several prints.
8.6.3.1.3 Repetitions
The setting defines the amount of prints which should be repeated. If no repetition
is requested, you have to enter „0“. The counter can print up to 999998-times
repetitive.
Example: 0 = No repetition
1 = Every counter value is printed twice consecutively
(1repetition)
2 = Every counter value is printed triply consecutively
(2 repetitions)
……
With this function the display of the leading zeros of a counter are turned on or off.
Counting direction forward: If this control box is activated the counter will be
incremented (+).
Counting direction backwards: If this control box is activated, the counter will be
decremented (-).
With the pop-up window <Counter increment> you can determine the method at
which event the counter value should be changed (incremented or decremented).
Figure 139
with PrintGo: The change in value of the counter happened with each the
PrintGo-signal.
with textend: The change in value of the counter happens after the print out was
made.
extern (external signal): The change in value happens by an external signal
(interface X4).
In the functional area <Counter page 2> you can define the following settings:
Figure 140
2 6
The setting defines the start value of the counter. The maximum input is 10 digits.
After reaching the end value the counter will be reset to the start value.
The setting defines the initialization value of the counter. The maximum input is 10
digits.
That means if the job is started or loaded for the first time, it is first counted from
the initialization value to the end value. Afterwards it is then always counted from
the start value to the end value.
Figure 141
Start
End
value
value
The setting defines the end value of the counter. The maximum input is 10 digits.
After reaching the end value the counter will be reset to the start value.
The setting controls the action of the counter by reaching the set end value.
Stop at end value: If this control box is activated, no more counter is displayed
after the end value has been reached.
Loop after end value: If this control box is activated the counting process and
the print will be started again from the beginning after the end value has been
reached.
With the pop-up window <Counter reset> you can define the reset method of the
counter.
Figure 142
manual: The reset happens manually by the operator in the menu (Main menu
Job Reset all job counters).
Product counter: The reset of the job counter happens with the reset of the
production counter.
extern signal: The reset happens by an external supplied signal (interface X4).
In the functional area <Replacements> of the menu you can generate accordant
replacements (numbers or letters) for the counter values to get an operating specific
display or coding of the specifications.
Note: The changing text can be also combined with other printing elements which
will not change by the predefined periods (only the „shift-defined“ text).
In the management window (5) all defined shift times with the corresponding shift
codes are listed. Up to 4 shift codes can be managed.
In the display field <Shift code management> (4) the number of shift times still
available; i.e. the shift times which can still be defined, is displayed.
Figure 143
2 3
6
5
7
8 9
Example: A shift code should be written additionally to an existing fix text „xxx“.
Proceeding
Note: In the setting fields <Position X/Y> (4) the system shows automatically
the next possible position of the shift code after the already existing fix
text. This position can be of course changed!
Now change to the functional area <Shift code> (5). The selection of the
functional area happens by clicking on the accordant register card (16).
Press on the display field <Shift times> (6). A setting block (7) opens.
Select the desired value by scrolling the hours and minutes blöock. The setting
block is closed by clicking on the block again or on thes display field <Shift
times> and the value is transferred to the field.
Now click in the display field <Shift code> (8). A keyboard field (9) opens for
input. Now enter „001“.
Press the button <Return > (10) of the keyboard field. The entered characters
are taken over and are displayed in the display field.
Now press the button <Add> (11). The settings that have been made are
transferred to the management window (12).
Figure 144
2
5
3 16 6
10 8
12 11
15
12 13 14
Print elements (Shift code input)
Carry out the inputs („002“ and „003“) accordingly for the further shift code
fields.
Press the button ()> (13) to take over the input and to close the menu or press
the button <Close> (14) to leave the menu without saving the inputs.
In the menu <Job editor> (15) the fix text followed by the applied shift code
are displayed.
Note: Displayed is the shift code which is currently valid (as in the example the
late shift „002“).
Proceeding:
Mark the shift time to be deleted (1) in the management window (2).
Press the button <Remove> (3). The shift time is deleted.
Figure 145
2 1
8.6.5 Text
Serves for setting a text element. A keyboard is opened for making the entry.
You will find further information regarding the working with keyboard
fields in the chapter Keyboard fields (page 60)!
With the <Extern Text> object it is possible to use external text files as a data
source for the print-out. There are two options for using the external data:
INFORMATION
Please see chapter 7.2.3.2.1 Set connection type and port for further
details about the interfaces.
The data can be transferred with any terminal software e.g. like Hyperteminal.
You have to make sure that the parameters in the terminal software correspond
with the parameter set for the JET2neo.
Interface settings
With the JET2neo interface setting <Extern Text Ethernet> the JET2neo printer
does not expect any control characters. Each character sent will be interpreted as
data. This will also be true for control characters like <line feed>, <form feed>
or <carriage return>.
Requirements <Mailing>
For the <Mailing> function you will have to set the parameters for the
external data source.
To use the <Mailing> function you will have to create an <Extern Text>
object. The parameters for the object are set in the <Extern Text> dialog
box. You can define which field of a data set should be assigned to the
object and you can set <Wildcards> for this field.
INFORMATION
The JET2neo printer also offers the possibility of controlling print job
selection and print out using s special script language. Data and
commands can be sent by Ethernet interface using a terminal
software.
Shoot & Print
Data and commands can also be coded as bar codes and transferred
with a bar code scanner connected to serial interface to the JET2neo
printer.
For this option a bar code scanner with Ethernet interface is required!
A bar code scanner with a USB interface (HID device) cannot be used
in combination with the script language.
The tab shows the current settings (14). You will have to make sure that the IP
addresses of the printer and of the device used for the connection (e.g. Notebook)
are within the same logical address space respective within the same network.
2
1
3
4 6
5 7
9 13
14
10
11
12
INFORMATION
For details about the global settings of an object please see chapter
8.4 Object settings
On the tab <Extern Text> (7) you can choose the type of the extern text from a
drop-down list (8). The following description refers to the option <Extern Text>
(9). The <Mailing> option (10) is described separately.
The type <Extern Text: fixed length>offers several options:
Settings for double prints (11)
Settings for wildcards (12)
Settings for an offset (13)
Wildcards
There is an indicator which shows the current number of wildcards (14) and a
display field for inputs (15). When you place the Cursor in the display field a
keyboard (17) respectively a numeric keypad (16) will open for inputs. Changing
the number and kind of the wildcard character will be immediately shown by the
indicator (15). In the job editor the defined <Wildcards> are shown as content of
the <Extern text> object (16).
Wildcards for an <Extern Text> object have two functions:
1. The characters of the wildcards represent the first character string to be
displayed and printed. They will then be replaced by the first received data.
2. Wildcards define the number of characters to be considered.
Character offset
With the character offset (13) you can define how many characters from the left
side of the received character string will be ignored. You can set the character
offset either with the arrow keys of the display field (13) or with a numeric keypad
(16) displayed when placing the cursor in the display field.
With double prints not checked there With double prints checked there will
will be a printout with each PrintGo be only one print-out with each PrintGo
signal. Therefore a received character signal. If a second PrintGo signal
string may be printed more than once. occurs before new data were received
will an error message will be displayed.
Therefore a received character string is
always printed once only.
2
3
5
6
1
7
9
8 11 10
13
14
16
15
12
17
18
There can be up to 32 <Extern Text> objects within a print job. For each object
you can define the number of wildcards and the offset separately.
But nevertheless all <Extern Text> objects within a print job will process the
same received character string. It is just a matter of the wildcard and the offset
settings which part of the received character string is used by the
<Extern Text: Fixed length> object.
The received serial data are stored in an input buffer. The size of this buffer is
defined the <Extern Text> object that have the largest sum from wildcards and
offset.
If you like to use more than one <Extern Text> object in a print job it is
mandatory that the transferred string is always of the same length.
Example print-out:
This example is based on a print job with three <Extern Text> objects.
Each object has different settings for wildcards and offset (abbreviated: OS).
The character string 12ab345 shall be transmitted. The settings for each
<Extern Text> object look as follows:
Object 1:
Wildcards: X 1 wildcard
Offset: 0 0 offset
Sum of wildcards and offset: 1
Object 2:
Wildcards: YY 2 wildcard
Offset: 1 1 offset
Sum of wildcards and offset: 3
Object 3:
Wildcards: ZZZ 3 wildcard
Offset: 3 3 offset
Sum of wildcards and offset: 6
The input buffer in this example has the length of 6 characters because the largest
sum of wildcards and offset is 6.
Beside the input buffer there is also a display buffer. The content of the display
buffer is what you see in the print preview of the main window of the JET2neo
printer.
There are three rules regarding the input and the display buffer:
1. The input buffer has to be completely filled before its content is transferred
to the display buffer.
2. The print-out always reflects the content of the display buffer (what you see
is what you get printed).
3. The input buffer is emptied as soon as its content is transferred to the
display buffer.
The current display buffer will be printed with each PrintGo signal received unless
you have selected the <Check Double Prints> option.
With the <Check Double Prints> option activated you will receive an error
message when a PrintGo signal occurs before a new character string was received.
So it is granted that each character string is only printed once.
The following tables show the data transmission, the buffer content and the print-
out. It also shows how the settings for the <wildcards> and the <offset> affect
the displayed characters and therefor the print-out.
The external data can be sent with any terminal software like e.g. Hyperterminal.
You have to make sure that the serial interface parameters of the terminal software
correspond with the parameters of the JET3 interface.
Deleting the input buffer
The current content of the input buffer can be deleted at any time. For this you can
use the respective option in the <Main menu>:
<Main menu>-<Extras>-<Delete ExternText memory>
The following table shows the explanations for each step and setting.
No. Explanation
1 Before the first data are received the set wildcards represent the
first display buffer content. This would also be the first print-out
as soon as a PrintGo signal will be received.
2 The character string 1ab456 is sent to the printer starting with the
character 1.
3, 5, 7, 9, The display buffer remains the same because the input buffer is
11 not filled up completely.
4, 6, 8, 10 The characters a, b, 4 and 5 are sent.
12 The character 6 is sent. With that character the input buffer is
completely filled.
13 With the input buffer filled up completely the content is transferred
to the display buffer.
14 The input buffer is emptied after the transfer in the last step. This
state can also be set with the <Deleting ExternText
memory>command.
15 Parameters object 1: 1 wildcard (X) and 0 offset
16 Display content for object 1: the first character of the display
buffer.
17 Parameters object 2: 2 wildcards (YY) and 1 offset (OS)
18 Display content for object 1: the second and the third character of
the display buffer
19 Parameters object 3: 3 wildcards (ZZZ) and 3 offset (OS)
20 Display content object 3: the fourth, fifth and sixth character of
the display buffer.
8.6.6.1 Mailing
The mailing function allows using ExternText objects as placeholders for external
data. These data have to be provided through the Ethernet interface of the printer
using the commands of the JET2neo interface protocol and the JET2neo script
language.
Basic mode of operation (please see Figure 148) :
The interface has to be set to <Ethernet> (1) (please see chapter 8.6.6.1.1 Extern
Text: Interface settings).
After an ExternText object is created (please see chapter 8.6.6.1.2 Extern Text:
Object settings and properties) the settings of the object are specified in the dialog
box for the <Object settings> (2) on the <Extern Text> tab (3). The object
type <Mailing> (4) is selected and a data field is assigned to the object (5). The
settings for <Wildcards> and the <Wildcard> characters are entered the same
way as for the ExternText object (6). The number of the <Wildcards> define the
number of the characters of the data field set which shall be printed. There can be
defined several ExternText objects and they can be assigned to different data fields
(7).
Example:
There are three ExternText objects created and each object was assigned to a
different data field. Additionally for each object a different number of <Wildcards>
was defined (7, 8 und 9). As long as there are no data received the <Wildcards>
are displayed and printed (11).
The command for the data records transmission looks as follows:
^0=MR0 123 123456 12345 0x0D
MR stands for Mail Record and the 0 indicates the record number. There follow
three data fields separated by tabulators. The command is executed with a
<Return> command (0x0D Hexadecimal = 0D conforms to the ASCII character
13 in decimal code).
For the transmission a terminal software can be used (10).
Important
The transmission of external data for the Mailing function of the JET2neo
is described in separately available documentation.
Using the Mailing function it is strongly recommended working on the
basis of the respective documentation.
After the data was transferred they were displayed from the three Mailing objects
(12). Which of the transferred data are actually displayed depends on the
configuration of the <Wildcards>.
In this example the second data field has the value 123456. For the Mailing object
assigned to the second data field only 4 <Wildcards> were defined. For this from
this data field only the first 4 characters (1234) will be taken over. The data
content of the other two fields conforms to the number of <Wildcards> assigned
to the respective Mailing objects. Therefore all data of the fields will be displayed in
from the assigned Mailing objects.
5
6
7 8 9
10
11 12
Only the first 4 characters of data field 2 are displayed because only 4
wildcards are defined for this Mailing object.
8.7 Replacements
The LEIBINGER JET2 neo offers the possibility to exchange entered date- and time
specifications as well as counters by replacements (numbers, letters or
designations). Through this you can get an operating specific display or coding of
the information.
The made settings are only valid for the current created or edit job or
for the selected printing element!
Figure 149
2 5
Functional area “Replacements” (Example view)
In the Pop-up window <Type> (1) you can select the element type for which
replacements should be generated.
In the display field <Replacement> (2) the set replacements are displayed for
the selected element type.
The buttons <Scroll> (3) allows the scrolling of the display field
<Replacement>.
With the button <Default> (4) you can reset the definitions of the replacements
to the standard values.
Note: The resetting of the replacements has only effects on the current created
or edit job or on the selected printing element!
With the button <OK ()> (5) you can take over the inputs and close the
menu.
The button <Close> (6) ends the menu without saving the inputs.
Proceeding
E.g.: The month numbers (01, 02…..09….) of the date element which is currently
defined in the job should be replaced by month specifications (01=JAN;
02=FEBR….09=SEP…).
After the selection of the element press the button <Object settings> (1) in the
menu bar.
The menu <Object settings (Date/Time)> (2) is faded in.
Press on the register card <Replacements> (3) to select the functional area
„Replacements “.
Press on the arrow button of the pop-up window <Type> (4). The Pop-up
window opens for selection.
Now select the element type „Months“(5).
Click on the several setting fields <Replacement> (6). A keyboard field (7)
opens for input. Enter the accordant values.
Press each time the button <Return > (8) of the keyboard field to take over
the replacements to the setting field.
Press the button <OK ()> (9) to take over the inputs and to close the menu or
press the button <Close> (10) to leave the menu without saving the inputs.
In the menu <Job editor> the date specifications with replacements are
displayed.
Figure 150
1
2
3
Existing specification
5
8 6
9 10
with replacements
Proceeding
Figure 151
2 6
1
3
7
Figure 152
1 3
With the button <OK ()> (1) you can close the job editor.
If changes have been carried out at the opened job, an accordant safety query (2) is
faded in.
9. Malfunctioning/Trouble shooting
9.1 General
With the help of the error diagnosis the operating personnel should be given the
possibility of removing lesser defects. Should it not be possible to achieve a satisfactory
result despite the measures carried out or should a lack of clarity prevail please contact
the service department or a service technician of your dealer.
The LEIBINGER JET2 neo generates two kinds of device messages. The warning
messages and the error messages.
Figure 153
1 4 3 4
2
Device messages
5000 Charging electrode is dirty Charging electrode is dirty. Clean charging electrode
5001 Phasing error Charging electrode is dirty. Clean charging electrode
5002 Error of drop control Charging electrode is dirty. Clean charging electrode
Wrong frequency has been Change frequency
set. Exchange oscillator
Oscillator is defect.
5003 Error of oscillator voltage Bad drop control point. Clean charging electrode
Charging electrode is dirty. Change frequency
Wrong frequency has been Exchange oscillator
set.
Oscillator is defect.
5020 HV-current too high. Dirt at the deflection plates. Clean deflection plates
Please check deflection Dampness at the deflection Dry deflection plates
plates for dirt or damp- plates.
ness.
5060 Overload of the charging Overload of charging voltage Clean charging electrode
voltage amplifier. amplifier.
1309 Ink return monitoring
1308 Failure of compression. The compressor could not Check pneum. connections
Please check compressors set the compression within for leakages. Check com-
and all connections. 120 sec. pressor and if necessary
exchange it.
1307 Ink delivery is faulty. Main pump could not place Activate function perma-
Please check pump and all the membrane to the central nent bleeding for some
connections. position within 2.5 sec. minutes.
during the normal operation. Check for leakage
Air in the system. Check bleeding valve and
Leakage. if necessary replace it.
Bleeding valve does not Check main pump and if
close correctly. necessary replace it.
Main pump is defect elec-
trically.
Main pump is defect mech-
anically.
1312 Leakage in hydraulic has Leakage sensor at the ca- Check system for liquid
been found. Please check binet bottom reports liquid. and repair.
immediately. Check leakage sensor for
dirt and if necessary clean
it.
5030 Stroke-Go error During a stroke has been Reduce production speed.
generated, the next stroke Increase font width.
output has been already Use other printing mode
initiated. (high speed mode).
Reduce height of total
printing image (Reduce
amount of dots).
5050 Print-Go distance error The printing distance (PG- Reduce font width.
distance) which is specified Increase the PG-distance
in the job editor between value.
two prints is smaller than
the print.
5051 Print-Go error During a print the next Reduce font width.
PrintGo-signal has been Check signal encoder
already received. (sensor).
Check signal encoder for
multi-identification during a
print.
Enlarge product distance.
10. Equipping/Maintenance
10.1 Equipping
Before filling the device with the consumables, measures for the electrostatic discharge
have to be made!
The operator can carry out a discharge either by the direct touching of the LJ2 NEO-
cabinet or by standing with the appropriate ESD-shoes on an grounded surface!
Danger of serious damage through burns, skin irriation and poisoning! Read the safety
leaflets and the regulations on personal safety equipment!
10.1.1.1 General
The two reservoir tanks are always unpressurized and can be opened in every
device condition – also during the production.
The reservoir tanks and the sealing cap are color-coded and labelled to avoid any
mistakes in filling. Additionally the sealing caps are marked with the ink-no. or
solvent-no. which are admissible for the device.
For correct handling the LEIBINGER re-filling system allows an odor- and splash free
refilling of the consumables.
Inks and solvent made by Paul Leibinger GmbH & Co. KG are identified by TAGs.
The TAG is located below the label of each re-fill bottle (see also afterimage). The
printer is equipped with a TAG reader to read the TAG codes.
10.1.1.2 TAG-reader
The TAG-reader of the Leibinger JET2neo printer is a guarantee for the faultless
function from side of ink and solvent.
Because of the TAG-reader the printer only allows only the usage of the set up ink
and solvent from LEIBINGER. So we can make sure that only released ink and
solvent is used.
If the printer is refilled with ink or solvent so the printer will ask for the so called
TAG-activation. If this activation is not be carried out the printer will shut down und
do not allow any operation. That’s why there is no production able anymore. Every
TAG can only be activated once.
Figure 154
1 2
4
3
TAG-reader and re-filling bottle
The refilling of the reservoir tanks must only be carried out if the
printer gives a message that the reservoir tank is empty!
Is one of the reservoir tanks empty the printer gives you a refilling message on the
touch display.
When you ignore this message the printer will shut down after the time indicated.
Hints
The shown examples are placed like the reservoir tanks in the
printer: ink on the left side, solvent on the right side.
In the pictures shown ink and solvent numbers are just examples
and can be different for every printer!
Ink Solvent
2. Firstly it has to be ensured that only compatible ink or solvent is used for refills.
The ID-number of the ink respective the solvent that can be used for refills are
printed on the respective cap of the reservoir tank and they are also listed in the
<Info> dialog box of the printer.
3. To prove that you really have the right ink or solvent place the full and not
opened bottle in with the (risk) label right in front of the TAG-reader. You will
find it on the right side of the printer housing.
4. If you placed a bottle with the wrong ink or solvent you are not allowed to fill up
the reservoir tank with this bottle! The printer displays one of the following
messages.
5. As already mentioned you can activate a TAG only once. So it may happen that
an already activated bottle is placed in front of the TAG-reader. When your bottle
was already activated you are not allowed to fill up the reservoir tank! The printer
will display one of the following messages:
6. If you place a compatible and not activated bottle in front of the TAG-reader you
have to activate the ink or solvent before refilling. If you place a compatible not
activated bottle in front of the TAG reader the printer will display one of the
following messages:
7. During the activation process the bottle has to be kept permanently in front of
the TAG reader! The readability is indicated by symbols located in the upper right
corner of the dialog box.
8. If the activation was successful the following dialog boxes will be displayed:
Attention
In case a TAG is removed from the TAG reader during the activation
process an error message may be displayed:
Ink TAG activation not successful: Solvent TAG activation not
successful:
9. If the ink or solvent type is compatible and the bottle was successfully activated
the filling can be carried out as described in the following steps.
Attention!
Before the filling process a static discharge has to be carried
out necessarily! For this you have to touch the cabinet of the
printer directly or you have to stand with ESD-shoes on an
grounded surface before the filling or during the process!
The sealing of the refill bottle should be not opened!
Now open the red cap of the ink or solvent bottle but do not pull of or damage
the seal!
ATTENTION! The ink reservoir tank is placed on the left side the solvent
reservoir tank is placed on the right side!
Screw on the still sealed re-fill bottle on the corresponding reservoir tank.
Because of this the seal of the bottle will be breached and the closing valve of
the tank will open automatically and the reservoir tank is filled up.
Reservoir tank „Ink“ - left side Reservoir tank „Solvent“ - right side
Do not remove the re-filling bottle until it is complete empty. When the printer
gives you a refilling message the reservoir tank is empty so that a complete
bottle can be filled in.
Twist off the empty re-filling bottle. The closing valve of the corresponding
reservoir tank will be closed automatically. Finally screw up the cap of the
reservoir tank as well as the empty refill bottle carefully.
Attention
Important hints!
Do not dispose the empty bottles before you have activated the ink or
the solvent!
After filling the reservoir tanks as well as the empty refill bottles, they
have to be closed carefully again.
You have absolutely to fill in the complete bottle because the bottle will
be devaluated and can be not activated anymore!
11. When you refilled the reservoir tanks without the activation of an ink or a
solvent after a little while one or both of the following message will be
displayed. One is requested to carry out the TAG-activation of the refilled ink or
solvent afterwards.
12. Now you can carry out the TAG activation as described in points 3. to 9.
10.2 Service/Maintenance
After opening the head cover and turning on the „safety contact bypass“
on the head, arbitrarily dangerous voltage occurs. Only authorized staff
or Leibinger service technicians can work under voltage!
Risk of injury!
Ink escapes from the head aperture. Spraying of ink into the eyes can
cause blindness. Eye protection is necessary!
The daily servicing work includes the checking of the print head and in particular of
the deflector unit, the charging electrode as well as of the guides for dirt. If
necessary the components must be cleaned as described in the chapter Cleaning.
The weekly servicing work includes the checking of the spindles and of the guides
of the nozzle seal for dirt. If necessary the components must be cleaned as
described in the chapter Cleaning.
1. Please only replace with the same battery or with a comparable Danger of
type of battery according to the recommendation of the explosion
manufacturer!
2. Pay attention to the correct polarity (+/-)!
3. Do not throw battery into fire!
4. Do not load battery again!
5. Do not use conductive tools to change the battery! Danger of
short circuit
6. Do not open battery!
7. Do not dispose battery in the household garbage!
Figure 155
2
1
You will find further information regarding this topic in the group
Data entry/Programming in the chapter Printhead functions under the
point Jet adjustment (page155)!
10.3 Cleaning
Risk of injury!
Ink escapes from the head aperture. Spraying of ink into the eyes can
cause blindness. Eye protection is necessary!
Risk of injury!
The print head must be checked daily and cleaned in the event of recognisable dirt
through penetrating dust or ink. In this respect high release of solvent vapours
should be avoided through the economical use of Leibinger solvent (corresponding
to the Leibinger ink). This is achieved through applying the Leibinger solvent to fluff-
free paper with the spray bottle and wiping off the parts to be cleaned with this.
Direct spraying off of the print head with solvent should only be carried out with
very major dirt and should be limited to the front part of the print head. Following
intensive cleaning the nozzle seal must be lubricated with a commercially available
oil (spindle and guide). Oil must not get into the gutter (back absorption)! Solvent
dropping down must be collected using a solvent resistant metal vessel and
disposed of properly.
The ink and solvent which still remains in the high performance printer have to be
removed. For this a special draining routine is available.
You will find further information regarding the procedure of draining in the
chapter Special functions under the point Drain routine! (page150)
Read the safety leaflets and the regulations on personal safety equipment!
Now the high performance printer has to be turned off and disconnected from the mains
supply. Further more you have to disconnect possible connected additional devices. You
will find the capabilities of connecting lateral at the electronic-cabinet of the device. You
have to follow the instructions of the several devices!
Finally you have to clean the device of dirt, ink rests etc. as described in the chapter
Cleaning.
11.2 Dismantling/Disposal
The LEIBINGER JET2 neo has been developed and built with materials that ensure
problem-free dismantling and disposal. When dismantling, the information in the chapter
Taking out of operation as well as the respective country specific disposal regulations
(e.g. for inks and solvents) must be taken into consideration
12. Appendix
Interface X1 (Encoder)
Interface X5 (PrintGo)
Interface X4 (Inputs)
Interface X3 (Outputs)
The wiring examples which are described in the following are only for support. Other
combinations, actuators, sensors and switching elements are of course possible and
cannot be described completely here.
For the connection please pay attention to the specifications which are described for the
plug assignment!
Inputs:
Is used when an printer-output is connected to an input of a external logic (e.g.
PLC). Due to the high resistance of the low level signal of the output driver, a
20kOhm Pull-down resistor is recommended.
The resistor can be dropped if the following input wiring has already an accordant
low input resistance.
LED's:
LED can be connected by a series resistance. (as in the example for a LED with U F
= 2V and I nominal = 20mA)
Inductive Loads:
For the usage of inductive loads (relay, motors etc.) a parallel-diode is provided to
avoid a turning-off peak.
Lamps or Resistors:
Lamps or other resistor loads can be directly connected to the output, but the sum
of the output loads should not be higher than 700 mA (in sum of all outputs
together).
Mechanical switch or relay contacts are improper for the counter input because
bounce processes at the switching contacts can cause faulty countings.
Note: Only Jobselect 0 and 1 are displayed. The same connection-schema is also
possible for Jobselect 2 up to 7.
Note: Only input 1 is displayed, the same goes also for input 2 and 3
Note: A switching option which works with the internal 24V supply (Pin 14) is not
possible because it is not available at the plug in the OFF-status of the printer.
12.3 Drawings
43 mm
212 mm
190 mm
290 mm
430 mm
430 mm
320 mm 250 mm
400 mm 295 mm
List of keywords/Index
circuit diagram
A interface X1 .............................. 258
interface X3 .............................. 259
access authorization...................... 130
interface X4 .............................. 259
accident prevention......................... 22
interface X5 .............................. 258
accidental release ........................ 24
cleaning ...................................... 256
environmental protection ............... 24
print head ................................. 256
extinguishing agents ..................... 23
close job editor ............................. 240
fire fighting ................................. 23
commissioning ............................... 35
first aid ...................................... 23
components ................................... 49
handling ..................................... 22
conformity ..................................... 21
spillage ....................................... 24
constant bleed.............................. 148
storage ....................................... 22
construction of the device ................ 49
additional functions
consumables .................................. 20
explorer ...................................... 95
contrast value .............................. 172
general ....................................... 84
control box .................................... 70
graphic editor .............................. 84
control elements ............................. 70
login .......................................... 99
control on/off ............................... 146
logout ........................................ 99
counter ....................................... 211
ambient conditions.......................... 26
counting direction ...................... 213
automatic clock change ................. 115
digits ........................................ 212
B end value control ....................... 217
increment methods ..................... 214
barcode initial value................................ 216
content .................................... 202 layout....................................... 213
entry ........................................ 199 repetitions ................................. 213
format ...................................... 203 reset methods ........................... 217
parameter ......................... 203, 204 start value......................... 215, 216
pasting of elements .................... 203 step width ................................ 213
textposition ............................... 202 create graphic ................................ 91
type selection ............................ 202 create new job list .......................... 77
basic menu bar............................... 55 creation of character ....................... 51
basic settings ............................... 111 creation of job ................................ 74
battery ........................................ 254 creation tools ............................... 166
bold text ..................................... 173 current consumption ....................... 26
bounce time................................. 117
bounce time delay ........................ 118 D
button
danger warnings ............................. 14
Off ............................................ 57
dangers ......................................... 14
printstart .................................... 58
data entry ...................................... 73
printstop..................................... 58
data logging ................................. 141
data storing ................................... 50
C
date ............................................ 114
capacity of device .......................... 27 date change offset ........................ 198
character ....................................... 51 daylight saving time ...................... 115
character pitch ............................. 174 dealer address ................................ 10
charge test .................................. 153 default job ................................... 157
List of illustrations