6HC 8HC 11-1-2011 Parts Manual

Download as pdf or txt
Download as pdf or txt
You are on page 1of 162

DURABLE PRODUCTS

DEPENDABLE PEOPLE

6HC/8HC
SELF PROPELLED
ROTARY BROOM SWEEPER
PARTS MANUAL

01 November 2011
376632
Mobile Products, Inc., 401 Capacity Drive, Longview, TX 75604-5341 1-800-458-3238 Fax (903) 297-7903
6HC/8HC Parts Manual

SAFETY INFORMATION
California Proposition 65 Warning Diesel engines exhaust and some of its constituents are known to the State of California to
cause cancer, birth defects, and other reproductive harm.

WARNING Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING THESE ITEMS.

Ordering Parts
Parts Orders Please supply part number(s) and the description of the items when placing an order. Specify model and serial number of
the equipment when ordering parts to ensure correct parts identification. Your orders may be placed by phone, on our web site, or by fax to the
direct parts fax line:

Fax Orders To: (903) 297-7903


Phone Orders: (800) 458-3238
www.Laymor.com

Shipping Information
Stock orders will be shipped within 2-3 days. Cut off time for air shipments to leave the same day is 5:00 p.m. Central Time. Air freight
shipments and unit down shipments will take priority. Orders placed after the cut off time may not be shipped until the following day.

Ship Direct Parts


Mobile Products, Inc. will ship direct to your customer in your territory at no additional charge. Please note that any freight charges incurred will
be added to the invoice.

Returns
If parts need to be returned to Mobile Products Inc., prior approval must be obtained. Issuance of a Return Goods Authorization (RGA) must be
done to permit acceptance of returned shipments. All returns must be shipped prepaid freight and may be subject to a restocking fee. Parts
shipped in error may be returned for full credit if Mobile Products, Inc. is notified of the error within 5 working days of receipt. Please note that
an RGA will be required for returns of erroneous shipments. A copy of the RGA must be included with returned parts.

Additional Manuals
The following technical manuals for your product are available for order from LayMor. Use the parts ordering information above to order copies
of these manuals.

6HC/8HC Parts Manual (This manual)............376632


6HC/8HC Operator Manual ............................376194
6HB/8HB Operator/Parts/Maintenance ........... 9104285

Q2 2011
6HC/8HC Parts Manual

Quick Reference
Filters Replacement Brushes
Kubota Filter Kit #387251K Type P/N Brush Width
(S/N 28314 and Earlier) Comb. Wire/Poly 9103150K 6’
477996 6‘ (Box of 2)
Kit Includes: P/N Qty All Poly 9104403K 6’
Air Filter 467498 1 9100458 6‘ (Box of 2)
Air Filter 467506 1 All Wire 9104404K 6’
Filter Elements 9101798 2 9101467 6‘ (Box of 2)
High Press. Filter 9102324 1 Comb. Wire/Poly 9103151K 8’
O-Ring 9103085 1 477996 8‘ (Box of 2)
Fuel Filter 9102952 1 All Poly 9104405K 8‘
Inline Fuel Filter 9101624 1 9100458 8‘ (Box of 2)
Oil Filter 9103893 1 All Wire 9104406K 8’
9101467 8‘ (Box of 2)

More brush kits can be found on page 6-11.


Kubota Filter Kit #387252K
(S/N 28315 and After)
Tube Style
Kit Includes: P/N Qty
Air Filter 467498 1
Air Filter 467506 1 Type P/N Tube Width
Filter Elements 9101798 2 All Poly 9104630 6’
High Press. Filter 475491 1 Comb. Wire/Poly 9104631 6’
O-Ring 420708 1 1/2 poly - 1/2 Wire 9104633 8’
Fuel Filter 9102952 1 All Poly 9104632 8’
Inline Fuel Filter 9101624 1
Oil Filter 9103893 1 Sprinkler Kit
Sprinkler Kit #387254K
Caterpillar Filter Kit #387253K
Kit Includes: P/N Qty
Kit Includes: P/N Qty 12V Pump 416826 1
Primary Filter 467498 1 Nipple Reducers 476895 2
Safety Air Filter 467506 1 Filter Head Gaskets 9102322 2
Oil Filter 476092 1 Filter Bowls 9102329 2
O-Ring 420708 1 Suction Screen 9104062 1
Fuel Filter 476094 1 Pressure Screen 9104063 1
Inline Fuel Filter 9101624 1 T-Body Spray Nozzle Assemblies 9104620K 5
L-Body Spray nozzle Assemblies 9104621K 2

Notes:
________________________________________
________________________________________
________________________________________
________________________________________

Q2 2011 1-1
This page left intentionally blank.
6HC/8HC Parts Manual

Table of Contents
Section 1. Required Filters List
Section 2. Chassis
2-1 Frame Assembly ..................................................................................2-2
2-2 Fork Assembly (S/N 29668 and Earlier) Non-Grease ..........................2-5
2-3 Fork Assembly (S/N 29669 and Later) Grease ....................................2-7
2-4 Tow Bar Assembly (Optional) ..............................................................2-10
2-5 Surge Brake Actuator ...........................................................................2-12
2-6 Tire Wheel and Lug Nut Assembly .......................................................2-14
2-7 Dash Assembly ....................................................................................2-16
2-8 Ignition Key Identification .....................................................................2-18
2-9 Seat Assembly .....................................................................................2-19
2-10 Variable Speed Pedal ..........................................................................2-21
Section 3. Hydraulic Components
3-1 Ground Drive Circuit .............................................................................3-2
3-2 Drive Valve Assembly (Before 07-02) ..................................................3-5
3-3 Drive Valve Assembly (After 07-02) .....................................................3-7
3-4 Steering Circuit .....................................................................................3-9
3-5 Broom Rotorary Valve Circuit (Fixed Speed) .......................................3-11
3-6 Broom Motor Valve Assembly ..............................................................3-13
3-7 Broom Rotorary Valve Circuit (Variable Speed) ...................................3-14
3-8 Broom Control Valve Assembly ...........................................................3-15
3-9 Broom Angle Circuit .............................................................................3-16
3-10 Priority Flow Divider .............................................................................3-18
3-11 Broom Speed Control Valve .................................................................3-19
3-12 Hydraulic Drive Motor Assembly ..........................................................3-20
3-13 Hydraulic Broom Motor Assembly (P/N 473462) .................................3-23
3-14 Piston Pump .........................................................................................3-25
3-15 Auxiliary Pump .....................................................................................3-28
3-16 High Pressure Filter Assembly S/N 28314 and Earlier ........................3-30
3-17 High Pressure Filter Assembly S/N 28315 and Later ...........................3-31
3-18 Low Pressure Filter Assembly ..............................................................3-32
3-19 Steering Cylinder ..................................................................................3-33
3-20 Broom Lift Cylinder ...............................................................................3-34
3-21 Broom Swing Cylinder ..........................................................................3-35
Section 4. Brakes
4-1 Surge Brake Actuator ...........................................................................4-2
4-2 Brake Line Assembly ...........................................................................4-4
4-3 Ground Drive Assembly .......................................................................4-6
4-4 Hydraulic Disconnect With Brake Assy (Left or Right) .........................4-8

Q2 2011 1-i
6HC/8HC Parts Manual

Table of Contents - Cont.


4-5 Wheel Disconnect With Brake Assy (Left or Right) ..............................4-10
4-6 Parking Brake Assembly S/N 26843 and Earlier ..................................4-12
4-7 Parking Brake Assembly S/N 26844 and Later ....................................4-14
Section 5. Electrical
5-1 Electrical Wiring Harness .....................................................................5-2
5-2 Electrical Wiring Harness (Caterpillar Only) .........................................5-4
5-3 Tail Light Assembly ..............................................................................5-6
5-4 Battery Assembly .................................................................................5-7
5-5 Engine Emergency Shutdown Assembly .............................................5-9
5-6 Hub Disengage Warning System .........................................................5-10
Section 6. Broom
6-1 Hood Assembly ....................................................................................6-2
6-2 Broom Assembly ..................................................................................6-4
6-3 Broom Frame Assembly ......................................................................6-6
6-4 Down Pressure Spring Assembly ........................................................6-8
6-5 Water Pump .........................................................................................6-10
6-6 Broom Kits ...........................................................................................6-11
Section 7. Decals
7-1 Decal Kit ...............................................................................................7-2
Section 8. Engine
8-1 Engine Assembly .................................................................................8-2
8-2 Engine Assembly (Caterpillar) .............................................................8-6
8-3 Fan Assembly ......................................................................................8-9
8-4 Hydraulic Pump Drive Assembly S/N 28239 and Earlier .....................8-11
8-5 Hydraulic Pump Drive Assembly S/N 28240 and Later ........................8-13
8-6 Hydraulic Pump Drive Assembly Caterpillar ........................................8-15
8-7 Fuel System Assembly ........................................................................8-17
8-8 Fuel System Assembly - Caterpillar .....................................................8-19
8-9 Air Cleaner and Pre-Cleaner Assembly ...............................................8-21
8-10 Hood Assembly ....................................................................................8-23
8-11 Swing Arm Assembly ...........................................................................8-25
8-12 Radiator Shroud Begins with Rev. Code -003 .....................................8-27
8-13 Radiator Assembly Caterpillar (Engine S/N 4XD00001) ......................8-29
8-14 Radiator Assembly Caterpillar (Engine S/N 31300001) .......................8-31
Section 9. Options
9-1 Light Kit (Front and Rear) ....................................................................9-2
9-2 Water Tank Assembly ..........................................................................9-4

1-ii Q2 2011
6HC/8HC Parts Manual

Table of Contents - Cont.


9-3 Sprinkler Assembly ..............................................................................9-6
9-4 Vista Cab Assembly .............................................................................9-9
9-5 Vista Cab Right and Left Door Assembly .............................................9-12
9-6 Vista Cab Heater/AC/Pressurizer Unit .................................................9-15
9-7 Vista Cab AC/Heater Assembly ...........................................................9-18

Q2 2011 1-iii
This page left intentionally blank.
6HC/8HC Parts Manual
Section 1. Required Filters List

Section 1. Required Filters List

Item Part Number Description Qty Notes

Kubota

1 467498 Air Cleaner Primary 1

2 467506 Safety Air Cleaner 1

3 9101798 Hydraulic Oil (Return) 1

4 9101798 Hydrostatic Charge 1

5 9102324 Hydrostatic Loop 1 S/N 28314 and Earlier

6 9103085 O-Ring 1 S/N 28314 and Earlier

7 475491 High Pressure 1 S/N 28315 and After

8 420708 O-Ring 1 S/N 28315 and After

9 9103893 Engine Oil 1

10 9101624 Fuel Filter (in-line) 1

11 9102952 Element, Fuel Spin-on 1

Caterpillar (3013C)

1 476092 Engine Oil 1

2 476094 Primary Fuel 1

3 9101624 Fuel Filter (in-line) 1

476094 Cartridge 1

4 9102324 Hydrostatic Loop 1 S/N 28314 and Earlier

5 9103085 O-Ring 1 S/N 28314 and Earlier

6 475491 High Pressure 1 S/N 28315 and After

7 420708 O-Ring 1 S/N 28315 and After

8 467498 Air Cleaner Primary 1

9 467506 Safety Air Cleaner 1

Q2 2011 1-1
This page left intentionally blank.
6HC/8HC Parts Manual
Section 2. Chassis

Section 2. Chassis

Component Page
2-1 Frame Assembly ........................................................................ 2-2
2-2 Fork Assembly (S/N 29668 and Earlier) Non-Grease ................ 2-5
2-3 Fork Assembly (S/N 29669 and Later) Grease .......................... 2-7
2-4 Tow Bar Assembly (Optional) .................................................... 2-10
2-5 Surge Brake Actuator................................................................. 2-12
2-6 Tire Wheel and Lug Nut Assembly............................................. 2-14
2-7 Dash Assembly .......................................................................... 2-16
2-8 Ignition Key Identification ........................................................... 2-18
2-9 Seat Assembly ........................................................................... 2-19
2-10 Variable Speed Pedal .............................................................. 2-21

Q2 2011 2-1
6HC/8HC Parts Manual
Section 2. Chassis

Figure 2-1 Frame Assembly

2-2 Q2 2011
6HC/8HC Parts Manual
Section 2. Chassis

Parts List for Figure 2-1

Item Part Number Description Qty Notes

374421 Frame Assembly 1

1 376376 Weldment, Frame 1

2 439182 Cap, Locking Tab 1 Hydraulic Filler Cap

3 447979 Screen, Hydraulic Tank 1

4 9104574 Washer, 1.80 O.D. x 1.43 I.D. x .06” Thk. 1 Hydraulic Tank

5 376475 Weldment, ROPS Canopy 1

6 021039 Capscrew, 5/8-11NC x 1.50” Pl. 6

7 440651 Hex Nut, 5/8-11NC Flange Whizlock Gr. G 6

8 9101135 Plate, Name 1

9 052225 Drive Screw RH Type-U # .6 x .18 8

10 414672 Case, Black Literature 1

11 425769 Rivet, Pop 3/16” Dia. x .50” 3

12 412569 Clamp, Hose .625 1

13 472944 Plate, ROPS Certification 1

14 9101942 Fitting, Sight Gauge 1

15 V63023100 Bushing, 2.00 O.D. x 1.75 I.D. x 2.00” Long 2 Bronze

16 473736 Alarm, Backup 1

17 441501 Capscrew, .25-20NC x .50” Flange Whizlock 2

18 440636 Hex Nut, 1/4-20NC Flange Whizlock 2

19 472696 Wheel, Steering 1

20 467563 Cover, Steering Wheel 1

21 472878 Nut, M16 x 1.50 Steering Wheel 1 Rev Code -001 and Before

034751 Nut, Jam 5/8-18 Hex 1 Rev Code -002 and After

22 444232 Plug, 3/4-NPT with Magnetic Base 1

23 467449 Orbitrol, Steering 1 Rev. Code -001 and Before

467969 Orbitrol, Steering 1 Rev. Code -002 and After

376470K Seal Kit Field Update Valve 1

477414 Orbitrol Steering Valve 1 Production Date 9-15-02 and Later

Q2 2011 2-3
6HC/8HC Parts Manual
Section 2. Chassis

Parts List for Figure 2-1 (Cont.)

Item Part Number Description Qty Notes

477415 Seal Kit for 477414 1

24 043281 Lock Washer, M8 4 Rev. Code -001 and Before

038380 Lock Washer, M10 2 Rev. Code -002 and After

25 459453 Capscrew, M8 x 1.25-16mm Hex Hd. 4 Rev. Code -001 and Before

058529 Capscrew, M10 x 35mm Hex Hd. 2 Rev. Code -002 and After

26 446518 Cover, Blind 2 1/16” Dia. 1

27 376012 Tube, Pivot 1

376426 Foot Pedal 1 Not Shown in Illustration

9103977 Spring, Foot Pedal 1 Not Shown in Illustration

433052 Foot Pedal Clevis 1 Not Shown in Illustration

436808 Pump Arm Clevis 1 Not Shown in Illustration

9103712 Threaded Rod 1 Not Shown in Illustration

835303 Jam Nut, 5/16 2 Not Shown in Illustration

Bolt, 16-8, 1¾ ” 2 Not Shown in Illustration

Locknut, 5/16 2 Not Shown in Illustration

375965 Rear Frame Side Plate 1 Not Shown in Illustration

331561 Dash W/Light Hole Cover 1 Not Shown in Illustration

2-4 Q2 2011
6HC/8HC Parts Manual
Section 2. Chassis

Figure 2-2 Fork Assembly (S/N 29668 and Earlier)


Non-Grease

Q2 2011 2-5
6HC/8HC Parts Manual
Section 2. Chassis

Parts List for Figure 2-2

Item Part Number Description Qty Notes

1 376376 Weldment, Frame 1

2 376005 Weldment, Front Fork 1

3 376251 Emblem, Lay-Mor 1

4 467977 Cylinder, Steering 1

5 9103034 Pin, Clevis, 1” O.D. x 2.75” 2

6 015768 Cotter Pin, 3/16” Hair 2

7 441766 Capscrew, .50-13NC x 1.00” Flange Whizlock 1

8 459842 Washer, Pin Retainer 1

9 V63023100 Bushing, 2” O.D. x 1.75” I.D. x 2” Long 2 Bronze

10 376327 Thrust Washeer, .125 x 2.50 x 1.765” 1

11 472936 Capscrew, 5/16-18UNC x 1.00” Soc. Hd. 1 Stainless

12 9101462 * Seal, Front Wheel 1

13 421099 * Cone, Front Wheel Bearing 2

14 421081 * Cup, Front Wheel Bearing 2

15 9101054 Hub, Front Wheel - Non Grease 1

16 9103642 Bushing, Machinery (Front Axle Nut) 1

17 015164 Cotter Pin, 1/8 x 1.75” (Front Axle Nut) 1

18 070508 Hex Nut, 1-14NF (Front Axle) 1

19 440487 Cap, Dust 1

20 9104564 Rim, Wheel 1

21 029629 Stem, Valve 1

22 9104606 Tire P20575R14 (Not available for resale) 1

23 047480 Hex Nut, Lug 1/2-20NF 60º 13/16” 5

24 472639 Cover, Dust Cap - Cosmetic 1

25 047506 Loctite, Red #271 A/R

26 376020 Pin, Front Fork, 12-3/4” 1

27 9101053 Stub Axle 1

* Included with 9101054 Hub, Front Wheel

2-6 Q2 2011
6HC/8HC Parts Manual
Section 2. Chassis

Figure 2-3 Fork Assembly (S/N 29669 and Later)


Grease

Q2 2011 2-7
6HC/8HC Parts Manual
Section 2. Chassis

Parts List for Figure 2-3

Item Part Number Description Qty Notes

1 376376 Weldment, Frame 1

2 376005 Weldment, Front Fork 1

3 376252 Cover, Frame Tube 1

4 472936 Capscrew, 5/16-18UNC x 1.00” Soc. Hd. 1 Stainless

5 467977 Cylinder, Steering 1

6 9103034 Pin, Clevis, 1” O.D. x 2.75” 2

7 015768 Cotter Pin, 3/16” Hair 2

8 440487 Cap, Dust 1

9 441766 Capscrew, .50-13NC x 1.00” Flange Whizlock 1

10 459842 Washer, Pin Retainer - 2.00 x .52 x .125 1

11 V63023100 Bushing, 2” O.D. x 1.75” I.D. x 2” Long 2 Bronze

12 047506 Loctite, Red #271 A/R

13 376327 Thrust Washer, .125 x 2.50 x 1.765” 1

14 421105 Kit, Hub/Spindle - Grease 1

375985 * Hub Seal 1

375986 * Hub Bearing 2

375987 * Bearing Race 2

375988 * Hub, with Studs 1

375989 * Stud, 1/2-20 R.H. Press In 5

375990 * Stud, 1/2-20 R.H. Screw In 5

047480 * Hex Nut, Lug 1/2-20NF 60º 13/16” 5

375992 * Washer 1

375993 * Nut Spindle 1

375994 * Retainer 1

375995 * Cap, Grease 1

375996 * Plug, Grease Cap 1

031401 * Grease Zirk 1

15 472639 Cover, Dust Cap - Cosmetic 1

2-8 Q2 2011
6HC/8HC Parts Manual
Section 2. Chassis

Parts List for Figure 2-3 (Cont.)

Item Part Number Description Qty Notes

16 9104564 Rim, Wheel 1

17 029629 Stem, Valve 1

18 9104606 Tire P20575R14 (Not available for resale) 1

19 375974 Pin, Front Fork, 16” X 1¾ dia. 1

* Included with 421105 Hub Kit

Q2 2011 2-9
6HC/8HC Parts Manual
Section 2. Chassis

Figure 2-4 Tow Bar Assembly (Optional)

Parts List for Figure 2-4

Item Part Number Description Qty Notes

1 Actuator, Surge Brake 1 See 2-5 Surge Brake Actuator

2 011460 Capscrew, 1/2-13NC x 4.00” PI. 2

3 403907 Lock Nut, 1/2-13NC Nylon Insert 2

4 376087 Str., Tow Bar 1

378950 Str., Tow Bar, Long (Optional) 1 Request Color when Ordering

036145 Cap Assembly, Brake Reservoir (Optional) 1 Used with 378950

5 V63023100 Bushing, 2” O.D. x 1.75” I.D. x 2.00” Long 2 Bronze

2-10 Q2 2011
6HC/8HC Parts Manual
Section 2. Chassis

Parts List for Figure 2-4 (Cont.)

Item Part Number Description Qty Notes

6 376509 Str., Pin 1.75” Dia. x 9.25” 1

7 441758 Capscrew, 1/2-13NC x .75” Flange Whizlock 1

8 047506 Loctite, Red #271 A/R

9 374009 Cap, Modified - Master Cylinder 1

10 377135 Pin, Tow Bar Stow 1

11 058917 Hair Pin, Cotter 1/8. 1

12 426627 Chain, #4 Straight Link 1

13 467209 Loom, Clear Vinyl 1

14 015305 Pin, Cotter 3/16 x 1.00 Steel PI. 1

377333 Harness, Hitch 1

Q2 2011 2-11
6HC/8HC Parts Manual
Section 2. Chassis

Figure 2-5 Surge Brake Actuator

Parts List for Figure 2-5

Item Part Number Description Qty Notes

1 011460 Capscrew, .50-13NC x 4.00” 2

2 447995 2” Ball, Surge Brake Actuator (Standard) A/R

448084 2-5/16” Ball, Surge Brake Actuator (Optional)

448076 3” Pintle Eye, Surge Brake Actuator (Optional)

448977 Universal Surge Brake Actuator (Optional)

*The following Items are used only with P/N 448977

407389 * Straight Multi-fit Coupler, 2” 1 No Actuator

2-12 Q2 2011
6HC/8HC Parts Manual
Section 2. Chassis

Parts List for Figure 2-5 (Cont.)

Item Part Number Description Qty Notes

9103126 * Coupler, 2-5/16” Ball 1

9101885 * Coupler, 3” Pintle Eye 1

012153 * Capscrew, .62-11NC x 4.50” 2

406231 * Hex Nut, .62-11NC Nylok 2

3 403907 Hex Nut, /50-13NC Nylok 2

4 9104396 Adapter, 2”, 2-5/16”, and 3” Tongue A/R Not Illustrated

9104506 Adapter, Universal Tongue A/R Not Illustrated

5 374009 Cap, Modified Master Cylinder 1

6 474338 Actuator Nut 1

448142 Kit, Master Cylinder Repair - Used on P/N 1 Not Illustrated


448084, 448076, and 448977

464735 Kit, Master Cylinder Repair - Used on P/N 1 Not Illustrated


447995

461400 Kit Coupler Repair 1 Not Illustrated

* 461400 Coupler Repair Kit - Includes the following Items

* Capscrew

* Lock Nut

* Compression Spring

* Lock Ring

* Plated Ball

* Latch

Q2 2011 2-13
6HC/8HC Parts Manual
Section 2. Chassis

Figure 2-6 Tire Wheel and Lug Nut Assembly

2-14 Q2 2011
6HC/8HC Parts Manual
Section 2. Chassis

Parts List for Figure 2-6

Item Part Number Description Qty Notes

374694 Tire Wheel & Lug Nut Assembly

1 376005 Assembly, Fork 1

2 9104564 Rim, Wheel 3

3 9104606 Tire, P20575R14 3 Not Available for resale

4 047480 Hex Nut, Lug 1/2-20NF 60º 13/16” 15

5 029629 Stem, Valve 3

6 472639 Cover, Dust Cap 1

Q2 2011 2-15
6HC/8HC Parts Manual
Section 2. Chassis

Figure 2-7 Dash Assembly

2-16 Q2 2011
6HC/8HC Parts Manual
Section 2. Chassis

Parts List for Figure 2-7

Item Part Number Description Qty Notes

1 460113 Switch, 2 Position On/Off with Light 2

2 500983‘ Switch, Dummy Plug 1 Replaced by Optional Sprinkler Switch


Part Number 460113

3 057448 Light, Red Indicator 3

4 060624 Bulb, 12V 2-Watt 3

5 9102266 Handle, Throttle with Cable 1

6 9101497 Switch, Kubota Ignition 1

468082 Switch, Kubota Ignition 1

9101528 Key, (Set of 2 included with Switch) 1 Used with 9101497 Switch

468090 Key, (Set of 2 included with Switch) Used with 468082 Switch

7 449645 Handle 3

472555 Button, Flexible Venreer 1

8 460485 Hour Meter 1

9 376467 Panel, Dash 1

10 9104029 Valve, 1-Spool 2-Position Detent with 1-Handle 1

11 9104030 Valve, 2-Spool Float Detent with 2-Handle 1

12 441618 Capscrew, 5/16-18NC x 1.25” Flange Whizlock 4

13 083493 Nut, 5/16-18NC Flange Whizlock Gr. G 4

14 441592 Capscrew, .25-20NC x 2.00” Flange Whizlock 4

15 440636 Nut, .25-20NC Flange Whizlock Gr. G 4

16 376418 Cover, Dash 1 Not Illustrated

17 441659 Capscrew, .38-16NC x .75” Flange Whizlock Not Illustrated

18 083501 Nut, .38-16NC Flange Whizlock Not Illustrated

19 460139 Switch, 3-Position Light 1 Not Illustrated

Q2 2011 2-17
6HC/8HC Parts Manual
Section 2. Chassis

Figure 2-8 Ignition Key Identification

Parts List for Figure 2-8

Item Part Number Description Qty Notes

1 9101528 Key Only - Kubota Engine 1

9101497 Ignition Switch with Keys - Kubota Engine 1

2 468090 Key Only - Kubota Engine 1

468082 Ignition Switch with Keys - Kubota Engine 1

3 468084 Key Only - Kubota Engine 1

468083 Ignition Switch with Keys - Kubota Engine 1 Serial Number Sensitive

4 476088 Key Only - Caterpillar Engine 1

476087 Ignition Switch with Keys - Caterpillar Engine 1

2-18 Q2 2011
6HC/8HC Parts Manual
Section 2. Chassis

Figure 2-9 Seat Assembly

Q2 2011 2-19
6HC/8HC Parts Manual
Section 2. Chassis

Parts List for Figure 2-9

Item Part Number Description Qty Notes

Seat Assembly

1 472689 Assembly, Seat with Armrest and Slider 1

2 010579 * Flat Washer, 5/16” PI. 8

3 035519 * Assembly, Seat Slide Adjuster 1

4 010348 * Capscrew, 5/16-18NC x 1.00” PI. 4

5 458778 Assembly, Retractable Seat Belt 1

6 010629 Capscrew, 3/8-16NC x 1.00” PI. 2

7 011031 Flat Washer, .38” PI. 4

8 052233 Lock Nut, 3/8-16NC Two-Way 2

9 441667 Capscrew, 3/8-16NC x 1.00” Flange Whizlock 2

10 083493 Nut, 5/16-18NC Flange Whizlock Gr. G 4

11 083501 Hex Nut, 3/8-16NC Flange Whizlock 2

* Indicates attaching hardware

2-20 Q2 2011
6HC/8HC Parts Manual
Section 2. Chassis

Figure 2-10 Variable Speed Pedal

Parts List for Figure 2-10

Item Part Number Description Qty Notes

376426 Variable Speed Pedal Assembly

1 026146 Flat Washer, .62 SAE 1

2 376400 Pedal, Variable Speed 1

3 376434 Mount, Variable Speed Pedal Assembly 8

4 376491 Shaft, Variable Speed Pedal Assembly 1

5 010348 Tube, Variable Speed Pedal Assembly 4

6 9103977 Spring, Variable Speed Pedal Assembly 1 Not Illustrated

Q2 2011 2-21
This page left intentionally blank.
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Section 3. Hydraulic Components


Component Page
Figure 3-1 Ground Drive Circuit ........................................................ 3-2
Figure 3-2 Drive Valve Assembly (Before 07-02).............................. 3-5
Figure 3-3 Drive Valve Assembly (After 07-02)................................. 3-7
Figure 3-4 Steering Circuit ................................................................ 3-9
Figure 3-5 Broom Rotorary Valve Circuit (Fixed Speed)................... 3-11
Figure 3-6 Broom Motor Valve Assembly.......................................... 3-13
Figure 3-7 Broom Rotorary Valve Circuit (Variable Speed) .............. 3-14
Figure 3-8 Broom Control Valve Assembly ....................................... 3-15
Figure 3-9 Broom Angle Circuit ......................................................... 3-16
Figure 3-10 Priority Flow Divider ....................................................... 3-18
Figure 3-11 Broom Speed Control Valve .......................................... 3-19
Figure 3-12 Hydraulic Drive Motor Assembly.................................... 3-20
Figure 3-13 Hydraulic Broom Motor Assembly (P/N 473462) ........... 3-23
Figure 3-14 Piston Pump .................................................................. 3-25
Figure 3-15 Auxiliary Pump ............................................................... 3-28
Figure 3-16 High Pressure Filter Assembly S/N 28314 and Earlier .. 3-30
Figure 3-17 High Pressure Filter Assembly S/N 28315 and Later .... 3-31
Figure 3-18 Low Pressure Filter Assembly ....................................... 3-32
Figure 3-19 Steering Cylinder ........................................................... 3-33
Figure 3-20 Broom Lift Cylinder ........................................................ 3-34
Figure 3-21 Broom Swing Cylinder ................................................... 3-35

Q2 2011 3-1
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-1 Ground Drive Circuit

3-2 Q2 2011
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Parts List for Figure 3-1

Item Part Number Description Qty Notes

1 Assembly, High Pressure Filter 1 See Figure 3-16 High Pressure Filter
Assembly S/N 28314 and Earlier and
Figure 3-17 High Pressure Filter
Assembly S/N 28315 and Later.

2 9104028 Valve, Drive 1 See Figure 3-2 Drive Valve Assembly


(Before 07-02).

476838 Valve, Drive See Figure 3-3 Drive Valve Assembly


(After 07-02).

3 9103730 Motor, Wheel 2 See Figure 3-12 Hydraulic Drive Motor


Assembly.

4 374793 Engine, Kubota 1 See Figure 8-1 Engine Assembly.

5 9101585 Pump, Piston 1 See Figure 3-14 Piston Pump.

6 9104033 Pump, Auxiliary 1 See Figure 3-15 Auxiliary Pump

7 068080 Adapter, 90º-12 SAEM x -6 JICM 5

8 092825 Adapter, 90º-6 SAEM x -6 JICM 1

9 447219 Adapter, -6 JICF Sw. to .37 Hose Barb 3

10 447466 Clamp, Crimping Band -6 Hose 10

11 447128 Tee, .37 I.D. hose Barb 2

12 093203 Adapter, -8 JIC Run Tee 2

13 092825 Adapter, 90º-6 SAEM x -6 JICM 2

14 046938 Adapter, 1.06-12 SAE to .75-16 JICM 1

15 447151 Adapter, .50-NPTF Sw. to -12 SAEM 1

16 447169 Adapter, -6 SAEM to .37 Hose Barb 1

17 369934 Hose, 08-08JS08JS x 16.00” 100R1 1

18 9103921 Hose, 08-08JS12JM x 26.00” 100R1 1

19 369983 Hose, 08-08mp08F9 x 13.00” 100R1 1

20 377515 Hose, 08-08JS08MB x 27.50” 100R1 1

21 447474 Hose, .375 I.D. Low Pressure x 13.00” 1

22 369975 Hose, 08-08JS08MB x 31.00” 100R1 1

23 377457 Hose, 08-08JS08JS x 18.00” 100R1 1

24 369975 Hose, 08-08JS08MB x 31.00” 100R1 1

Q2 2011 3-3
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Parts List for Figure 3-1 (Cont.)

Item Part Number Description Qty Notes

25 447474 Hose, .375 I.D. Low Pressure x 11.00” 1

26 447474 Hose, .375 I.D. Low Pressure x 7.00” 1

27 447474 Hose, .375 I.D. Low Pressure x 9.50” 1

28 447474 Hose, .375 I.D. Low Pressure x 11.00” 1

439182 Cap, Hydraulic Tank 1 Not Illustrated

3-4 Q2 2011
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-2 Drive Valve Assembly (Before 07-02)

Parts List for Figure 3-2

Item Part Number Description Qty Notes

9104028 Drive Valve Assembly Production Before July 2002

1 9103996 Kit, Seal 1 Not Illustrated

2 474551 Kit, Detent 3-Position 1

3 474569 End Cap, Spool Action 1

4 474577 Hex Screw, 6 x 40 Socket 2

5 473298 Assembly, Lever End Cap 1

6 449645 Assembly, Lever 1

7 460584 Hex Screw, 6 x 45 Socket 2

8 9104049 Micro Switch 2

9 440263 Bellow 1

386169K Drive Valve Update Kit 1 Not Illustrated

386169K Update Kit Contains the Following Items

Q2 2011 3-5
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Parts List for Figure 3-2

Item Part Number Description Qty Notes

010132 Bolt 2 Not Illustrated

386128 Hose Assembly 2 Not Illustrated

386136 Hose Assembly 2 Not Illustrated

386144 Hose Assembly 1 Not Illustrated

386151 Update Valve Harness 1 Not Illustrated

386177 Update Valve Instructions 1 Not Illustrated

3-6 Q2 2011
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-3 Drive Valve Assembly (After 07-02)

Q2 2011 3-7
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Parts List for Figure 3-3

Item Part Number Description Qty Notes

476838 Drive Valve Assembly Production After July 2002

1 476842 Valve Lever Kit 1

2 449645 Assembly, Lever 1

3 414318 O-Ring, Retainer 1

4 477662 Kit, Seal 1 Kit contains all O-Rings

5 476841 Kit, Valve Body 1

6 476839 Kit, Valve Detent 1

7 477182 Kit, Valve Switch 2

8 414326 Spool, Type I 1

9 440263 Bellow, Valve Handle 1

3-8 Q2 2011
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-4 Steering Circuit

Q2 2011 3-9
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Parts List for Figure 3-4

Item Part Number Description Qty Notes

1 467449 Orbitrol, Steering 1 Rev. Code -001 and Before

467969 Kit, Seal 1 Used with 467449

477414 Orbitrol, Steering 1 Production After Sept. 2002

477415 Kit, Seal 1 Used with 477414

376470K Steering Orbitrol Update Kit Rev. Code -002 and After

2 467977 Cylinder, Steering 1

3 376681 Kit, Ball Valve and Fitting Steering Cylinder 1

4 473579 Adapter, -6 JIC to .50” Hose Barb 1 Rev. Code -001 and Before

473561 Adapter, 45º -6 SAEM x -8 JIC 1 Rev. Code -002 and After

5 446930 Clamp, Crimping Band -8 Hose 1

6 093302 Adapter, Adjustable Elbow 1

7 381509 Hose, 06-06JS08J9 x 26.50” 100R1 1

8 446948 Hose, .50 Low Pressure x 14.00” 1

9 377416 Hose, 06-06JS06J9 x 57.00” 100R1 1

10 377408 Hose, 06-06JS06J9 x 67.00” 100R1 1

11 092882 Adapter, Str. .75-16 JIC 3 Rev. Code -002 and After

12 075853 Tee, .50 Hose Barb 1

13 447201 Adapter, -8 JIC SW x .50” Hose Barb 1 Rev. Code -002 and After

3-10 Q2 2011
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-5 Broom Rotorary Valve Circuit


(Fixed Speed)

Parts List for Figure 3-5

Item Part Number Description Qty Notes

1 9104029 Valve, 1 Spool 2-Position Detent with 1-Handle 1

462515 Kit, Seal 1 Not Illustrated

2 473462 Motor, Broom 1

3 382887 Valve, Priority Flow (1 GPM) 1

474171 Valve, Priority Flow 1 Rev. Code -004 and After

4 035550 Adapter 90º .75-16 SAEM to .75-16 JICM 2

5 093203 Adapter, Tee .75-16 JIC SWR 1

Q2 2011 3-11
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Parts List for Figure 3-5 (Cont.)

Item Part Number Description Qty Notes

6 473538 Adapter, SAE 6 to -8 JICF Sw. 6

7 041160 Cap, .75-16 JIC 1

8 035832 Adapter, 90º .37 NPT x .75 JIC 2

093302 Adapter, 90º -6 SAE x -8 JIC 2 Rev. Code -004 and After

9 035568 Adapter, Str. .75-16 SAEM to .75-16 JICM 1

10 035857 Adapter, 90º -8 NPTM to -8 JICM 1

11 381491 Hose, 08-08JS08J9 x15.50” 100R1 1

12 040170 Adapter, 90º -10 SAEM x -8 JICM 2

13 377424 Hose, 08-08JS08J9 x 104.00” 100R1 2 Used on 8 Ft. Broom Only

374991 Hose, 08-08JS08J9 x 94.00” 100R1 2 Used on 6 Ft. Broom Only

14 377440 Hose, 08-08JS08JS x 41.00” 100R1 1

15 381376 Hose, 04-04JS04JS x 95.00” 100R1 Used on 6 Ft. Broom Only

381368 Hose, 04-04JS04JS x 105.00” 100R1 Used on 8 Ft. Broom Only

16 473470 Adapter 45º -4 SAE x -4 JIC 1

400986 Adapter, 90º -4 SAE x -4 JIC 1 Used with 473462 Motor

17 093104 Adapter, 90º -6 SAE x -4 JIC 1

18 473546 Adapter, SAE 6 x .37 NPT 1

093344 Adapter, Str. -6 SAE x -6 SAE 1 Rev. Code -004 and After

19 473520 Divider, Priority Flow Divider (3 GPM) 1

20 446864 Adapter, 3/8 NPT x .50” Hose Barb 1

474023 Adapter, 90º -6 SAE x .50 Hose Barb 1 Rev. Code -004 and Afte

21 093302 Adapter, 90º 6 SAE x 8 JIC 1

22 066423 Adapter, 45º -8 MSAE x .-8 MJIC 1

3-12 Q2 2011
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-6 Broom Motor Valve Assembly

Parts List for Figure 3-6

Item Part Number Description Qty Notes

9104029 Broom Motor Valve Assembly Not Illustrated

1 462515 Kit, Seal 1

2 9104528 Kit, Detent “L” 1 Used for Reversible Broom

3 477174 End Cap, Spool Action 1

4 474577 Hex Screw, 6 x 40 Socket 2

5 473298 Assembly, Lever End Cap 1

6 449645 Assembly, Lever 1

7 460584 Hex Screw, 6 x 45 Socket 2

8 440263 Bellow 1

Q2 2011 3-13
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-7 Broom Rotorary Valve Circuit


(Variable Speed)

Parts List for Figure 3-7

Item Part Number Description Qty Notes

1 9101984 Valve, Variable Speed 1

467571 Variable Speed Seal Kit 1 Not Illustrated - Used with 9101984

2 035857 Adapter, 90º -8NPTM x -8 JICM 3 Used with 9101984

3 9103899 Hose, 04-06JS06JS x 23.00” 100R1 3 Used with 9101984

376948K Variable Speed Kit with 477414 Orbitrol Not Illustrated

477640 Adapter 1 Not Illustrated

477623 Variable Speed Option Hose 1 Not Illustrated

3-14 Q2 2011
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-8 Broom Control Valve Assembly

Parts List for Figure 3-8

Item Part Number Description Qty Notes

9104030 Broom Control Valve Assembly Lift and Angle

1 9104036 Kit, Seal 1 Not Illustrated

2 476002 Kit, Float Detent “N” 1

3 Kit, Spring Center “A” 1

4 End Cap, Spool Action 1

5 474577 Hex Screw, 6 x 40 Socket 2

6 475434 Assembly, Lever End Cap 2

7 Kit, Limiter Lever End Cap 1

8 449645 Assembly, Lever 2 Not Illustrated

9 460584 Hex Screw, 6 x 45 Socket 4

10 477800 Assembly, Relief Valve 1

Q2 2011 3-15
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-9 Broom Angle Circuit

3-16 Q2 2011
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Parts List for Figure 3-9

Item Part Number Description Qty Notes

1 9104030 Valve, 2-Spool Broom Angle 1

2 376442 Assembly, Low Pressure Filter 1 See Figure 3-18 Low Pressure Filter
Assembly.

3 467985 Cylinder, Broom Swing 1 See Figure 3-21 Broom Swing Cylin-
der.

4 376641 Cylinder, Broom Lift 1 See Figure 3-20 Broom Lift Cylinder

5 075853 Tee, .50 I.D. Hose Barb 2

6 9100143 Screen, Hydraulic Tank Filter 1

7 V63037800 Adapter 16-NPTM -12 MJ 1

8 092825 Adapter, 90º -6 SAEM x -6 JICM 2

9 425348 Adapter, 45º -6 SAEM x -6 JICM 2

10 092882 Adapter, -6 SAEM x -6 JICM 1

11 447094 Adapter, 90º -8 SAEM to .50 Hose Barb 1

12 068338 Adapter, 90º 1.06-12 SAEM x 1.06-12 JICM 1

13 446930 Clamp, Crimping Band -8 Hose 12

14 9103745 Hose, 06-06JS06MB x 50.50” 100R1 1

15 9103766 Hose, 06-06JS06MB x 52.50” 100R1 1

16 446948 Hose, .50” Low Pressure A/R

17 9103765 Hose, 06-06JS06MB x 41.00” 100R1 2

18 369991 Hose, 12-12JS12F9 x 16.00” 100R1 1

19 447227 Adapter, -8 JICM to .50” Hose Barb 1

20 9100970 Valve, In-Line Relief 1

21 447367 Fitting, 3/8-NPTM x .375” Barb Str. 1 Brass

22 095216 Adapter, Str. .50-NPTM x .87-14 SAEM 1

23 025395 Nipple, 1/2-NPT Close Extra Heavy 1

24 473579 Adapter, -6 JICF x .50” Hose Barb 1

Q2 2011 3-17
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-10 Priority Flow Divider

Parts List for Figure 3-10


Item Part Number Description Qty Notes

474171 Priority Flow Divider (1 GPM)


473520 Priority Flow Divider (3 GPM)
1 Body, Valve 1 Not available, order complete valve
2 467860 Cartridge, Valve (1 GPM) 1 For Steering
473587 Cartridge, Valve (3 GPM) 1 For Broom
3 505446 Kit, Seal 1 Not Illustrated

3-18 Q2 2011
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-11 Broom Speed Control Valve

Parts List for Figure 3-11


Item Part Number Description Qty Notes

9101984 Broom Speed Control Valve Variable Speed


463703 Kit, Handle Hardware 1
1 * Lever, Control 1
2 9104614 * Knob 1
3 477525 * Pin, Spring Roll 2 Not Illustrated
4 * Screw, Lock 1
5 Relief, Valve 1 Order Complete Valve
6 467571 Kit, Seal 1 Not Illustrated
7 Spool, Rotary 1 Order Complete Valve
8 Set Screw 1
* Included with Handle Hardware Kit 463703

Q2 2011 3-19
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-12 Hydraulic Drive Motor Assembly

3-20 Q2 2011
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Parts List for Figure 3-12

Item Part Number Description Qty Notes

9103730 Hydraulic Drive Motor Assembly

9101638 Kit, Seal 1 500 - RE (See I.D. Tag, Item 27)

511607 Kit, Seal 1 600 - DR (See I.D. Tag, Item 27)

1 * Seal Dust 1

2 * Ring, Wire 1

3 * Shim Backup 1

4 * Seal, Carrier 1

5 * Shim, Backup 1

6 * Seal, Teflon Backup 1

7 * Seal, Shaft 1

8 * Seal, Manifold 1

9 * Seal, Body 1

10 * Seal, Commutator 1

11 * Seal, O-Ring 1

12 * Seal, Teflon 1

13 * Seal, High Pressure 1

14 * Washer, Thrust 1

15 9104422 Bearing, Thrust 2 500 - RE

380788 Bearing, Thrust 2 600 - DR

16 Bearing, Front Thrust 1

17 Housing 1 500 - RE

Housing 1 600 - DR

18 Bearing, Rear Shaft 1

19 452771 Link, Drive 1 500 - RE

380789 Link, Drive 1 600 - DR

20 Plate, Wear 1

21 Rotor Set 1

22 Maniflod 1

Q2 2011 3-21
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Parts List for Figure 3-12 (Cont.)

Item Part Number Description Qty Notes

23 Assembly, Commutator 1

24 Piston, End Cover 1

25 Spring, Piston 1

26 Cover, End 1

27 Tag, I.D. 1

28 Bolt 7

29 9104530 Shaft 1 500 - RE

409940 Shaft 1 600 - DR

* Included with Seal Kits 9101638 and 511607

3-22 Q2 2011
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-13 Hydraulic Broom Motor Assembly


(P/N 473462)

Q2 2011 3-23
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Parts List for Figure 3-13


Item Part Number Description Qty Notes

473462 Hydraulic Broom Motor Assembly

9104600 Kit, Seal 1

1 * Ring, Retaining 1

2 * Bearing, Ball 1

3 * Ring, Retaining 1

4 * Ring, Retaining 1

5 * Washer 1

6 * Washer, Backup 1

7 * Seal Pressure 1

8 Housing 1 Not available, order complete motor

9 9104596 Shaft, Output w/Internal Check Valve 1

9104597 Poppet (Shaft Output) 1

10 468066 Drive 1

11 * Seal 2

12 468074 Gerotor 1

13 Cap, End 1 Not available, order complete motor

14 Capscrew, Internal Hex Hd. 7

15 421396 Plug/O-Ring, 7/16-20 UNF 1

16 9102797 Key, Straight 1

17 Nut, Hex (Not Used) 1 Not Illustrated

* Included with Seal Kit 9104600

3-24 Q2 2011
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-14 Piston Pump

Q2 2011 3-25
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Parts List for Figure 3-14

Item Part Number Description Qty Notes

473990 Piston Pump S/N 26843 and Later

1 * Ring, Retaining 1

2 456137 * Seal, Shaft 1

3 Washer 1

4 * Ring, Retaining 2

5 Bearing Race 2

6 Bearing 1

7 9102394 Shaft, Drive (Splined) 1

8 Assembly, Housing 1

9 Bearing 2

10 Inner Race 1

11 * O-Ring, #/32 x 1-5/16 I.D. 1

12 Washer 2

13 * Seal, Shaft 1

14 Cover, Seal 1

15 Cover, O-Ring 1

16 Cover, Trunnion 1

17 Screw 4

18 455352 Camplate 1

19 Assembly, Rotating Kit 1

20 * Gasket, Housing 1

21 Pin, Dowel 4

22 Assembly, Backplate 1

23 Capscrew 2

24 Capscrew 2

25 V63188400 Assembly, Plug 2

26 * O-Ring, 3/32 x 7/8 I.D. 2

27 V63188200 Spring 2

3-26 Q2 2011
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Parts List for Figure 3-14 (Cont.)

Item Part Number Description Qty Notes

28 477714 Assembly, Relief Valve 2

29 Assembly, Plug (Includes O-Ring) 1

30 Coupler 1

31 Assembly, Gerotor & Coupler 1

32 * O-Ring, Molded 1

33 Assembly, Adapter 1

34 Poppet, Filter Relief 1

35 Spring 1

36 Retainer, Spring 1

37 Assembly, Plug 1

38 * O-Ring, 3/32 x 41/64 I.D. 1

39 * O-Ring, 1/16 x 3-1/4 I.D. 1

* Items Included with Seal Repair Kit 473989

473989 Seal Repair Kit Not Illustrated

9103064 Seal Repair Kit For Piston Pump #9101585 (D1402


& Early V1505) - Not Illustrated

356960K Hydraulic Pump Replacement Kit Not Illustrated - For 9101585


(Kubota)

356965K Hydraulic Pump Replacement Kit Not Illustrated - For Caterpillar

To Determine: Old Style Pump with tag 70142-RFQ


New Style Pump with tag 70160-REN-03

Q2 2011 3-27
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-15 Auxiliary Pump

Parts List for Figure 3-15

Item Part Number Description Qty Notes

9104033 Auxiliary Pump

1 Housing Center 1

2 Shaft, Driver Gear 1

3 Shaft, Short Gear 1

4 Cover, Front Mount 1

5 Cover, Rear, Single Pump 1

6 Bearing Block, High 2

7 Snap Ring, Int. Dia. .29” 1

8 Pin, 6 x 12 2

459693 Kit, Complete Seal

9 * Seal 2

3-28 Q2 2011
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Parts List for Figure 3-15 (Cont.)

Item Part Number Description Qty Notes

10 * O-Ring, 313 2

11 * Shaft Seal, BAB 17.46 x 28.58” 2

12 Bolt, Hex M20 x 110 4

13 095216 Adapter w/O-Ring 1

* Included with Seal Kit 459693

Q2 2011 3-29
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-16 High Pressure Filter Assembly


S/N 28314 and Earlier

Parts List for Figure 3-16

Item Part Number Description Qty Notes

384735 High Pressure Filter Assembly

1 Filter, Housing 1

2 9102324 Filter, Element 1

3 9103085 Filter, O-Ring 1

4 Filter, Relief Nut Assembly 1

384735 Filter Update Kit 1 Not Illustrated

3-30 Q2 2011
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-17 High Pressure Filter Assembly


S/N 28315 and Later

Parts List for Figure 3-17

Item Part Number Description Qty Notes

1 475483 Filter, Housing 1

2 475491 Filter, Element 1

420708 Filter, O-Ring 1

Q2 2011 3-31
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-18 Low Pressure Filter Assembly

Parts List for Figure 3-18

Item Part Number Description Qty Notes

376442 Low Pressure Filter Assembly

1 467621 Adapter, Str. -12 NPTM x .50” Hose Barb 1

2 467605 Adapter, Tee -12 NPTM -12 NPTM -12 NPTM 1

3 9101797 Head, Filter w/25 PSI Relief 1

4 9101798 Element, Filter -10 Micron 2

5 9101796 Head, Blocked Bypass Filter 1

6 467613 Adapter, 90º -12 NPTM x .50” Hose Barb 2

7 441550 Capscrew, .25-20NC z .75” Flange Whizlock 4

3-32 Q2 2011
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-19 Steering Cylinder

Parts List for Figure 3-19

Item Part Number Description Qty Notes

467978 Steering Cylinder 2.00” Dia. Bore x 8.00” Stroke

1-8 9104141 Kit, Seal 1

9 468009 Gland, Head 1

10 468017 Retainer, Round 1

11 468025 Piston, Cylinder 1

12 468041 Rod, Piston 1

13 Tube, Cylinder 1 Not Serviced Separately

14 092460 Nut, Jam .75-16 NF 1

Q2 2011 3-33
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-20 Broom Lift Cylinder

Parts List for Figure 3-20

Item Part Number Description Qty Notes

376641 Broom Lift Cylinder 2.00” Dia. Bore x 6.00” Stroke

1-8 9104141 Kit, Seal 1

9 4679939 Gland, Head 1

10 468017 Retainer, Round 1

11 468025 Piston, Cylinder 1

12 Rod, Piston 1

13 Tube, Cylinder 1 Not Serviced Separately

14 093460 Nut, Jam .75-16 NF 1

3-34 Q2 2011
6HC/8HC Parts Manual
Section 3. Hydraulic Components

Figure 3-21 Broom Swing Cylinder

Parts List for Figure 3-21

Item Part Number Description Qty Notes

467986 Broom Swing Cylinder 2.00” Dia. Bore x 9.00” Stroke

1-8 9104141 Kit, Seal 1

9 467993 Gland, Head 1

10 468017 Retainer, Round 1

11 468025 Piston, Cylinder 1

12 Rod, Piston 1

13 Tube, Cylinder 1 Not Serviced Separately

14 092460 Nut, Jam .75-16 NF 1

Q2 2011 3-35
This page left intentionally blank.
6HC/8HC Parts Manual
Section 4. Brakes

Section 4. Brakes
Component Page
Figure 4-1, Surge Brake Actuator...................................................... 4-2
Figure 4-2, Brake Line Assembly ...................................................... 4-4
Figure 4-3, Ground Drive Assembly .................................................. 4-6
Figure 4-4, Hydraulic Disconnect With Brake Assy (Left or Right).... 4-8
Figure 4-5, Wheel Disconnect With Brake Assy (Left or Right)......... 4-10
Figure 4-6, Parking Brake Assembly S/N 26843 and Earlier ............ 4-12
Figure 4-7, Parking Brake Assembly S/N 26844 and Later............... 4-14

Q2 2011 4-1
6HC/8HC Parts Manual
Section 4. Brakes

Figure 4-1 Surge Brake Actuator

4-2 Q2 2011
6HC/8HC Parts Manual
Section 4. Brakes

Parts List for Figure 4-1

Item Part Number Description Qty Notes

1 011460 Capscrew, .50-13NC x 4.00” 2

2 447995 2” Ball, Surge Brake Actuator A/R

448084 2 5/16 Ball, Surge Brake Actuator (Optional)

448076 3” Pintle Eye, Surge Brake Actuator (Optional)

448977 Universal Surge Brake Actuator (Optional)

3 403907 Hex Nut, .50-13NC Nylok 2

4 9104396 Adapter, 2”, 2-5/16”, 3” Tongue A/R Not Illustrated

9104506 Adapter, Universal Tongue Not Illustrated

5 374009 Cap, Modified Master Cylinder 1

6 474338 Actuator Nut 1

448142 Kit, Master Cylinder Repair 1 Not Illustrated


(Used on P/N 448084, 448076 and 448977)

464735 Kit, Master Cylinder Repair 1 Not Illustrated


(Used on P/N 447995)

461400 Kit Coupler Repair 1 Not Illustrated

* Lock Nut
* Capscrew

* Compression Spring

* Lock Ring
* Plated Ball Latch

* Indicates attaching hardware, which may not be shown in illustration

7 377333 Pig Tail Hitch Harness 1 Not Illustrated

The following items are used only with Universal Surge Brake Actuator P/N 448977

9102857 Coupler, 2” Ball 1 Not Illustrated

9103126 Coupler, 2-5/16” Ball 1 Not Illustrated

9101885 Coupler, 3” Pintle Eye 1 Not Illustrated

012153 Capscrew, .62-11NC x 4.50” 2 Not Illustrated

406231 Hex Nut, .62-11NC Nylok 2 Not Illustrated

Q2 2011 4-3
6HC/8HC Parts Manual
Section 4. Brakes

Figure 4-2 Brake Line Assembly

4-4 Q2 2011
6HC/8HC Parts Manual
Section 4. Brakes

Parts List for Figure 4-2

Item Part Number Description Qty Notes

374629 Brake Line Assembly

1 044495 Connector, .187 Male Inverted Flare to .25 1


Female Inverted Flare

2 377382 Hose, 04-04MF04MF x 47.00” 100R1 1

3 028993 Clamp, .50” Dia. 1

4 441618 Capscrew, .31-18NC x 1.25” Flange Whizlock 1

5 083493 Nut, .31-18NC Flange Whizlock Gr. G 1

6 067561 Fitting, .18 Tube x .18 Tube Union FM 1

7 067728 Tube, .18 Steel Brake x 51.00” 1

8 036715 Clamp, .25” Dia. 5

9 441501 Capscrew, .25-20NC x .50” Flange Whizlock 5

10 440636 Hex Nut, .25-20NC Flange Whizlock 5

11 377150 Tube, .18 Steel Brake x 60.00” 1

12 434944 Adapter, Tee .18 Female 1

13 377168 Tube, .18 Steel Brake R.H. x 40.00” 1

14 377176 Tube, .18 Steel Brake L.H. x 40.00” 1

15 448845 Union, .25 Tube Inverted Flare 1

16 077495 Fitting, .187” Tube to .25” Tube 1

17 031930 Clevis, Rod End .37-24NF 2

18 025767 Pin, Clevis .31 x 1.125” 2

19 015123 Pin, Cotter .125 x .75” Steel Pl. 2

20 031948 Hex Nut, 3/8-24NF 2

21 9104334 Rod, Push - Wheel Cylinder 2

22 409110 Cylinder, L.H. Wheel 1

23 409128 Cylinder, R.H. Wheel 1

Q2 2011 4-5
6HC/8HC Parts Manual
Section 4. Brakes

Figure 4-3 Ground Drive Assembly

4-6 Q2 2011
6HC/8HC Parts Manual
Section 4. Brakes

Parts List for Figure 4-3

Item Part Number Description Qty Notes

1 010322 Capscrew, .31-18NC x .75 4

2 010561 Lock Washer, .31 4

3 9104327 Plate, Wheel Cylinder Mount 1

4 010629 Capscrew, .37-16NC x 1.00” 4

5 9104331 Lever, Brake - L.H. 1

6 052223 Lock Nut, .37-16NC 4

7 9104328 Lever, Brake - R.H. 1

8 011395 Capscrew, .50-13NC x 2.25” 2

9 011403 Capscrew, .50-13NC x 2.50” PI. 2

10 403907 Lock Nut, .50-13NC Nylon Insert 4

11 9104349 Disconnect Complete w/Brake 1

12 9101452 O-Ring 1

13 011643 Lock Washer, .50” 4

14 056879 Capscrew, .50-20NF x 1.25” 4

15 Motor, Hydraulic Drive 1 See Figure 3-12, Hydraulic Drive


Motor Assembly.

16 409110 Wheel Cylinder, L.H. 1

17 409128 Wheel Cylinder, R.H. 1

Quantities are Shown Per Side

Q2 2011 4-7
6HC/8HC Parts Manual
Section 4. Brakes

Figure 4-4 Hydraulic Disconnect With Brake


Assy (Left or Right)

4-8 Q2 2011
6HC/8HC Parts Manual
Section 4. Brakes

Parts List for Figure 4-4

Item Part Number Description Qty Notes

9104349 Hydraulic Disconnect with Brake Assembly

1 Hub 1 See Figure 4-5, Wheel Disconnect


With Brake Assy (Left or Right).

2 9101879 Assembly, Brake Pad 1

3 * Spring 1

4 * Pad, Brake 2

5 * Plate, Backing 1

6 * Spring 2

7 9103170 Disconnect Brake Arm 1

8 9103171 Disconnect Brake Drum 1 Wheel Bolt 452193 on Drum (Not


Sold Separetely)

9 9102092 Disconnect Lock Ring 1

10 9102091 Disconnect Lock Nut 1

11 056879 Capscrew, 1/2-20NF x 1.25” 4

12 011643 Lock Washer, 1/2” 4

13 041582 Nut, 1/2-20NF 4


14 366914 Hub Wrench 1 Not Illustrated

Q2 2011 4-9
6HC/8HC Parts Manual
Section 4. Brakes

Figure 4-5 Wheel Disconnect With Brake


Assy (Left or Right)

4-10 Q2 2011
6HC/8HC Parts Manual
Section 4. Brakes

Parts List for Figure 4-5

Item Part Number Description Qty Notes

9104349 Wheel Disconnect w/Brake Assembly

1 9103168 Housing 1 Without Brake, Housing Only

2 V61011600 Cup, Outer Bearing 1

3 V61011700 Cone, Outer Bearing 1

4 9102975 Seal, Inner Bearing 2

5 9103159 Spindle Shaft, Disconnect 1

6 9103160 Snap Ring, O.D. 1

7 9103161 Shaft, Internal Small 1

8 9102945 Spring, Hydraulic Disconnect 1

9 9102976 Washer, Hydraulic Disconnect 1

10 9103162 Snap Ring, Hydraulic Disconnect

11 9102974 Outer Seal, Disconnect Small 1

12 9102094 Disconnect, Ear/Handle 1

13 034660 Disconnect, Ear/Handle Snap Ring 1

14 066993 Disconnect, Inner Bearing Cup 1

15 067017 Disconnect, Inner Bearing Cone 1

16 9103165 Disconnect, Inner Bearing Tongue Washer 1

17 9102092 Disconnect, Lock Ring 2

18 9102091 Disconnect, Lock Nut 2

19 9103163 Disconnect, Spline Coupler Snap Ring 1

20 9101468 Disconnect, Spline Coupler 1

21 9103167 Disconnect, Wheel Hub Key 1

22 042275 Plug, 1/8 NPT Hex Countersunk 2 Not Illustrated

Q2 2011 4-11
6HC/8HC Parts Manual
Section 4. Brakes

Figure 4-6 Parking Brake Assembly


S/N 26843 and Earlier

4-12 Q2 2011
6HC/8HC Parts Manual
Section 4. Brakes

Parts List for Figure 4-6

Item Part Number Description Qty Notes

377143 Parking Brake Assembly S/N 26843 and Earlier

1 467597 Assembly, Handle 1

2 467589 Assembly, Cable 1

3 441634 Capscrew, 5/16-18NC x 1.75” Flange Whizlock 2

4 083493 Nut, 5/16-18NC Flange Whizlock 4

5 093799 Nut, 5/16-18NC Nylock 1

6 377648 Mount, Brake Cable 1

7 441600 Capscrew, 5/16-18NC x 1.00” Flange Whizlock 3

Q2 2011 4-13
6HC/8HC Parts Manual
Section 4. Brakes

Figure 4-7 Parking Brake Assembly


S/N 26844 and Later

4-14 Q2 2011
6HC/8HC Parts Manual
Section 4. Brakes

Parts List for Figure 4-7

Item Part Number Description Qty Notes

1 467600 Assembly, Brake Lever 1

2 441634 Bolt, 5/16-18NC x 1.75” 3

3 010579 Washer, Flat 5/16” SAE 14

4 083493 Nut, 5/16-18NC Metal Lock 7

5 467598 Cable Assembly, 33.75” Lg. 1

6 467599 Cable Assembly, 56.13” Lg. 1

7 441600 Bolt, 5/16-18NC x 1.0” 6

8 093799 Nut, 5/16-18NC Nylock 2

9 377648 Bracket, Brake Cable 2

Q2 2011 4-15
This page left intentionally blank.
6HC/8HC Parts Manual
Section 5. Electrical

Section 5. Electrical
Component Page
Figure 5-1, Electrical Wiring Harness................................................ 5-2
Figure 5-2, Electrical Wiring Harness (Caterpillar Only).................... 5-4
Figure 5-3, Tail Light Assembly......................................................... 5-6
Figure 5-4, Battery Assembly ............................................................ 5-7
Figure 5-5, Engine Emergency Shutdown Assembly ........................ 5-9
Figure 5-6, Hub Disengage Warning System.................................... 5-10

Q2 2011 5-1
6HC/8HC Parts Manual
Section 5. Electrical

Figure 5-1 Electrical Wiring Harness

5-2 Q2 2011
6HC/8HC Parts Manual
Section 5. Electrical

Parts List for Figure 5-1

Item Part Number Description Qty Notes

1 057448 Light, Red Indicator 3

2 060624 Bulb, 12V 2-Watt 3

3 9101497 Switch, Ignition 1

9101528 Key (Set of 2 included with Switch) 1

4 377077 Assembly, Main Wiring 1 Rev Code 005 and Earlier

386441 Assembly, Main Wiring 1 Rev Code 007 and Later

5 460485 Meter, Hour 1

6 473736 Alarm, Reverse 1

7 Battery, 12C Group 78-60 1 See Figure 5-4, Battery Assembly.

8 416826 Pump, Water 1

9 9101888 Pump, Electric Fuel 1

10 465229 Module, Engine Protection 1

11 9104049 Switch, Forward/Reverse 2

477182 Switch, Forward/Reverse 2 For Units Made After July 2002

12 447813 Solenoid, Fuel Shut-Off - 3 Wire 1 Earlier Models

447673 Solenoid, Fuel Shut-Off - 2 Wire

13 473066 Gasket, Fuel Solenoid 1

14 442095 Relay, 12V 30 Amp 1 Not Illustrated

15 477406 Solenoid Terminal Connector Kit 1 Not Illustrated

460113 Switch, Pump Sprinkler 1 Not Illustrated

V63121300 Flasher 1 Not Ilustrated

381418 Strobe Light Kit 1 Not Illustrated

094623 Strobe Lamp (bulb) 1 Not Illustrated

Q2 2011 5-3
6HC/8HC Parts Manual
Section 5. Electrical

Figure 5-2 Electrical Wiring Harness


(Caterpillar Only)

5-4 Q2 2011
6HC/8HC Parts Manual
Section 5. Electrical

Parts List for Figure 5-2

Item Part Number Description Qty Notes

1 057448 Light, Red Indicator 3

2 060624 Bulb, 12V 2-Watt 3

3 476087 Switch, Ignition 1

476088 Key (Set of 2 Included with Switch) 1

4 385039 Assembly, Main Wiring 1

5 460485 Meter, Hour 1

6 464271 Alarm, Reverse 1

7 Battery, 12C Group 78-60 1

8 416826 Pump, Water 1 (optional)

9 465229 Module, Engine Protection 1 (optional)

10 9104049 Switch, Forward/Reverse 2

Q2 2011 5-5
6HC/8HC Parts Manual
Section 5. Electrical

Figure 5-3 Tail Light Assembly

Parts List for Figure 5-3

Item Part Number Description Qty Notes

1 377069 Assembly, Tail Light 2

2 377051 Harness, Wiring 1

3 028993 Clamp, .50” I.D. 2

4 377077 Harness, Main 1 Not Illustrated

5 377333 Harness, Hitch - Connects to Main Harness 1 Not Illustrated

6 377325 Harness, Tail Light Frame 1 Not Illustrated

5-6 Q2 2011
6HC/8HC Parts Manual
Section 5. Electrical

Figure 5-4 Battery Assembly

Q2 2011 5-7
6HC/8HC Parts Manual
Section 5. Electrical

Parts List for Figure 5-4

Item Part Number Description Qty Notes

1 9101583 Battery, 12C Group-78-60 1 Not Available for Part Sales

2 9102915 U-Bolt, Battery Hold-Down (Early Style) 1

474882 Battery Hold Down 1

3 376822 Cable, Battery x 8.00” 2 Kubota

4 474924 Cable, Battery x 36.00” Caterpillar

376830 Cable, Battery x 30.00” Kubota

5 010363 Capscrew, 31-16NC x 1.50 Pl. 1

6 010579 Flat Washer, .50” Pl. 1

7 011031 Flat Washer, .38” Pl. 3

8 441667 Capscrew, .38-16NC x 1.00” Flange Whizlock 1

9 083501 Hex Nut, .38-16NC Flange Whizlock 1

10 459479 Capscrew, M10 x 1.25-25mm Hex Head 1 Kubota

11 011650 Flat Washer, .50” Pl. 1 Kubota

12 010579 Flat Washer, .31” Pl. 1 Kubota

13 314294 Cable, Battery 19” 1 Caterpillar

14 010629 Capscrew, .38-16NC Hex Head x 1.00” 2

15 093799 Nut, .31-18NC Nylon Head 2

5-8 Q2 2011
6HC/8HC Parts Manual
Section 5. Electrical

Figure 5-5 Engine Emergency Shutdown Assembly


(Not Illustrated)

Parts List for Figure 5-5

Item Part Number Description Qty Notes

374967 Engine Emergency Shutdown Assembly

1 465229 Module, Engine Protection 1

2 441501 Capscrew, .25-20NC x .50” Flange Whizlock 2

3 440636 Nut, .25-20NC Flange Whizlock 2

Q2 2011 5-9
6HC/8HC Parts Manual
Section 5. Electrical

Figure 5-6 Hub Disengage Warning System

Parts List for Figure 5-6

Item Part Number Description Qty Notes

331587 Hub Disengage Warning System

1 446229 Light, Oval Tail 1

2 476937 Horn, 12V - with Bracket 1

3 V63121300 Flasher, Turn Signal 1

4 475889 Switch, Pressure 1

5 331579 Harness, Wiring (Unlock Hubs) 1

6 475871 Adapter, Test Port 1

7 442095 Relay, 30A 1

8 465104 Screw, 8-32 Phillips Hd. x .50 2

9 465153 Nut, 8-32 Stainless Hex 2

10 441519 Capscrew, .31-18NC Flange Hd. x .50 1

11 474734 Nut, .31-18NC Hex 1

12 041236 Tie, Cable 10 Not Illustrated

13 331561 Cover, Dash - with Light Hole 1 Not Illustrated

14 472704 Decal, “Disengage Rear Hubs” 1 Not Illustrated

15 V01162800 Terminal, .25 Male Slide 1

5-10 Q2 2011
6HC/8HC Parts Manual
Section 6. Broom

Section 6. Broom

Figure 6-1, Hood Assembly............................................................... 6-2


Figure 6-2, Broom Assembly............................................................. 6-4
Figure 6-3, Broom Frame Assembly ................................................. 6-6
Figure 6-4, Down Pressure Spring Assembly ................................... 6-8
Figure 6-5, Water Pump .................................................................... 6-10
Figure 6-6, Broom Kits ...................................................................... 6-11

Q2 2011 6-1
6HC/8HC Parts Manual
Section 6. Broom

Figure 6-1 Hood Assembly

6-2 Q2 2011
6HC/8HC Parts Manual
Section 6. Broom

Parts List for Figure 6-1

Item Part Number Description Qty Notes

1 381988 Weldment, Hood 1 6’ Broom

2 382002 Weldment, Hood 1 8’ Broom

3 377614 Deflector, Dirt Belt 1 8’ Broom

377622 Deflector, Dirt Belt 1 6’ Broom

4 441568 Capscrew, .25-20NC x 1.00” Flange Whizlock 16 8’ Broom

441568 Capscrew, .25-20NC x 1.00” Flange Whizlock 12 6’ Broom

5 440636 Hex Nut, .25-20NC Flange Whizlock Gr. G 16 8’ Broom

440636 Hex Nut, .25-20NC Flange Whizlock Gr. G 12 6’ Broom

6 074567 Trim, Flex Core .06 8.2’

7 9100716 Clamp, Hose 3 8’ Broom

9100716 Clamp, Hose 2 6’ Broom

8 011023 Lock Washer, 3/8 Pl. 3 8’ Broom

011023 Lock Washer, 3/8 Pl. 2 6’ Broom

9 147322 Tube, 3/8 Sched. 40 x 5/8” 3 8’ Broom

147322 Tube, 3/8 Sched. 40 x 5/8” 2 6’ Broom

10 028993 Clamp, .50 I.D. 3 8’ Broom

028993 Clamp, .50 I.D. 2 6’ Broom

11 010645 Capscrew, 3/8-16NC x 1.50” Nink Gr. 5 3 8’ Broom

010645 Capscrew, 3/8-16NC x 1.50” Nink Gr. 5 2 6’ Broom

12 461384 Clamp, Hose .812 I.D. 1

Q2 2011 6-3
6HC/8HC Parts Manual
Section 6. Broom

Figure 6-2 Broom Assembly

Parts List for Figure 6-2

Item Part Number Description Qty Notes

374983 Broom Assembly 6’ Broom

374975 Broom Assembly 8’ Broom

1 376590 Weldment, Right Broom Bearing Mount 1

2 376608 Weldment, Left Broom Motor Mount 1

3 9102691 Weldment, 6’ Broom Core 1


4 9102693 Weldment, 8’ Broom Core 1

6-4 Q2 2011
6HC/8HC Parts Manual
Section 6. Broom

Parts List for Figure 6-2 (Cont.)

Item Part Number Description Qty Notes

5 440644 Hex Nut, .50-13NC Flange Whizlock 14

6 056879 Bolt, .50-13NC x 1.25” Flange Whizlock 10

7 011650 Flat Washer, .50 10

8 011403 Capscrew, .50-13NC x 2.50” Pl. 4

9 381376 Hose, 08-08JS08J9 x 100.00” 100R2 2 6’ Broom

477621 Hose, 08-08JS08J9 x 110.00” 100R2 2 8’ Broom

10 473462 Motor, Broom 1

11 V66005800 Bearing, Broom Carrier 1

12 9101779 Key, Special (Roller Stator Motor) 1

379693 Guard, Broom Motor 1 Not Illustrated

13 378513 Guard, Seal Broom Drive Motor 1

14 9102713 Block, Broom Motor Drive 1

093575 * Set Screw 1

15 040170 Adapter, 90º -8JICM x 10 SAEM 2

16 441782 Capscrew, .50-13NC x 1.50” Flange Whizlock 4

17 9103150 Kit, Brush (1/2 Poly and 1/2 Wire) 1 6’ Broom

9103151 Kit, Brush (1/2 Poly and 1/2 Wire) 1 8’ Broom

9104403 Kit, Brush (All Poly) 1 6’ Broom

9104405 Kit, Brush (All Poly) 1 8’ Broom

9104404 Kit, Brush (All Wire) 1 6’ Broom

9104406 Kit, Brush (All Wire) 1 8’ Broom

18 083527 Capscrew, 3/8-16NC x 1.25” Flange Whizlock

19 376285 Weldment, Broom Core Mount 1

20 381442 Motor, Broom with Armor R.H. Mount 1 Optional (Not Illustrated)

21 381434 Motor, Broom with Armor L.H. Mount 1 Optional (Not Illustrated)

Q2 2011 6-5
6HC/8HC Parts Manual
Section 6. Broom

Figure 6-3 Broom Frame Assembly

Parts List for Figure 6-3

Item Part Number Description Qty Notes

1 376160 Weldment, Broom Mount 1

2 377028 Str., Pin 1.75 x 8.25” 1

3 441758 Capscrew, 1/2-13NC x .75” Flange Whizlock 1

4 376640 Cylinder, Lift 1 See Figure 3-20, Broom Lift Cylinder.

5 381319 Assembly, Down Pressure Spring 1

6 379818 Str., Pin 1.00 x 8.87” 1

7 015768 Pin, 3/16” Hair Cotter 4

8 376574 Weldment, Broom Mount 1 6’ Broom

9 376582 Weldment, Broom Mount 1 8’ Broom

6-6 Q2 2011
6HC/8HC Parts Manual
Section 6. Broom

Parts List for Figure 6-3 (Cont.)

Item Part Number Description Qty Notes

10 441782 Capscrew, 1/2-13NC x 1.50” Flange Whizlock 4

11 467985 Cylinder, Broom Swing 1 See Figure 3-21, Broom Swing Cylin-
der.

12 038442 Capscrew, 1/2-13NC x 1.25” Hex Hd. Gr. 5 Zink 2

13 9103034 Pin, Clevis 1.00 x 2.75” 2

14 092825 Adapter, 90º -6 SAEM x -6 JICM 1

15 440644 Hex Nut, 1/2-13NC Flange Whizlock Gr. G 4

16 083527 Capscrew, 3/8-16NC x 1.25” Flange Whizlock 4

17 425348 Adapter, 45º -6 SAE x -6 JIC 1

Q2 2011 6-7
6HC/8HC Parts Manual
Section 6. Broom

Figure 6-4 Down Pressure Spring Assembly

6-8 Q2 2011
6HC/8HC Parts Manual
Section 6. Broom

Parts List for Figure 6-4

Item Part Number Description Qty Notes

1 379800 Str., Down Pressure Spring Rod 1

2 473439 Spring, Down Pressure 1

3 379842 Str., Lower Slide Down Pressure Spring 1

4 379875 Str., Upper Slide Retainer 1

5 381293 Str., Spring Adjusting Handle 1

6 031401 Lube Fitting, 1/4 -28 Str. 1

Q2 2011 6-9
6HC/8HC Parts Manual
Section 6. Broom

Figure 6-5 Water Pump

Parts List for Figure 6-5

Item Part Number Description Qty Notes

416826 Water Pump 1 No Service Parts Available

1 Screws, Pump 6
2 Assembly, Housing Switch 1

3 Valve, Check (No Slot) 1

4 Piston, Inner and Outer 1

5 Diaphragm 1

6 Cover, Bearing 1

7 Bearing, Cam 1

8 Set Screw, Cam Bearing 1

9 Screws, Cam Bearing 1

10 Motor 1

11 Shroud, Fan 1

6-10 Q2 2011
6HC/8HC Parts Manual
Section 6. Broom

Figure 6-6 Broom Kits


Parts List for Figure 6-6

Item Part Number Description

1 9100458 POLY WAFER, 6 3/8” x 24"

2 9100458BX POLY WAFER, 6 3/8” x 24", BOX OF 25

3 9101467 WIRE WAFER, 6 3/8” X 24" SS

4 9101467BX WIRE WAFER, 6 3/8” X 24" SS, BOX OF 25

5 477996 COMBO WAFER, 6 3/8” X 24"

6 477996BX COMBO WAFER, 6 3/8” X 24", BOX OF 25

7 9103150K COMPLETE BRUSH KIT, COMBO WAFER, 6 3/8” X 24" X 6' WIDE

8 9104641K COMPLETE BRUSH KIT, 1/2 WIRE & 1/2 POLY , 6 3/8” X 24" X 6' WIDE,

9 9104403K COMPLETE BRUSH KIT, POLY WAFER, 6 3/8” X 24" X 6' WIDE

10 9104404K COMPLETE BRUSH KIT, WIRE WAFER , 6 3/8” X 24" X 6' WIDE

11 9103151K COMPLETE BRUSH KIT, COMBO WAFER, 6 3/8” X 24" X 8' WIDE

12 9104642K COMPLETE BRUSH KIT, 1/2 WIRE & 1/2 POLY WAFER, 6 3/8” X 24" X 8' WIDE

13 9104405K COMPLETE BRUSH KIT, POLY WAFER, 6 3/8” X 24" X 8' WIDE

14 9104406K COMPLETE BRUSH KIT, WIRE WAFER , 6 3/8” X 24" X 8' WIDE

Q2 2011 6-11
6HC/8HC Parts Manual
Section 6. Broom

6-12 Q2 2011
6HC/8HC Parts Manual
Section 7. Decals

Section 7. Decals

7-1 Decal Kit.................................................................................... 7-2

Q2 2011 7-1
6HC/8HC Parts Manual
Section 7. Decals

Figure 7-1 Decal Kit

Parts List for Figure 7-1

Item Part Number Description Qty Notes

377002 Decal Kit

1 450155 Decal, Hydraulic Oil 1

2 472746 Decal, Tie Down 2

3 472811 Decal, Filter Screen 1

7-2 Q2 2011
6HC/8HC Parts Manual
Section 7. Decals

Parts List for Figure 7-1 (Cont.)

Item Part Number Description Qty Notes

4 472753 Decal, Water Tank 2

5 472837 Decal, Towing Instructions 2

6 472761 Decal, Water Tank Drain 2

7 472829 Decal, Towing Instructions (Before and After) 2

8 9101138 Decal, Lay-Mor (3.37” x 9.25”) 1

9 467266 Decal, Warning “Stand Clear of Broom” 2

10 472795 Decal, Radiator Cap 1

11 472720 Decal, Danger Pinch Point 2

12 472803 Decal, Direction Control 1

13 9101137 Decal, Lay-Mor 4

14 448811 Decal, California Warning 1

15 462606 Decal, Lay-Mor Steering Cap 1

16 472738 Decal, Danger No Riders 2

17 472779 Decal, Steering Valve 1

18 443614 Decal, Danger “Rotating Fan” 2

19 445387 Decal, Danger “Explosion Hazard” 1

20 472712 Decal, Operating Instructions 1

21 472704 Decal, Dash 1

468181 Decal, Dash (Option) 1

22 450148 Decal, Diesel Only 1

23 460170 Pad, Pedal (Honeycomb Rubber) 1

24 432955 Safety Walk, (11.00” x 12.50”) 1

25 436261 Tape, Reflector (Red) 2

26 467910 Decal, Lubrication and Maintenance Chart 1

27 475848 Decal, Rear Hub Disengage 1

Q2 2011 7-3
This page left intentionally blank.
6HC/8HC Parts Manual
Section 8. Engine

Section 8. Engine
Figure 8-1, Engine Assembly ............................................................ 8-2
Figure 8-2, Engine Assembly (Caterpillar) ........................................ 8-6
Figure 8-3, Fan Assembly ................................................................. 8-9
Figure 8-4, Hydraulic Pump Drive Assembly S/N 28239 and Earlier 8-11
Figure 8-5, Hydraulic Pump Drive Assembly S/N 28240 and Later .. 8-13
Figure 8-6, Hydraulic Pump Drive Assembly Caterpillar ................... 8-15
Figure 8-7, Fuel System Assembly ................................................... 8-17
Figure 8-8, Fuel System Assembly - Caterpillar................................ 8-19
Figure 8-9, Air Cleaner and Pre-Cleaner Assembly .......................... 8-21
Figure 8-10, Hood Assembly............................................................. 8-23
Figure 8-11, Swing Arm Assembly .................................................... 8-25
Figure 8-12, Radiator Shroud Begins with Rev. Code -003 .............. 8-27
Figure 8-13, Radiator Assembly Caterpillar (Engine S/N 4XD00001)8-28
Figure 8-14, Radiator Assembly Caterpillar (Engine S/N 31300001) 8-29

Q2 2011 8-1
6HC/8HC Parts Manual
Section 8. Engine

Figure 8-1 Engine Assembly

8-2 Q2 2011
6HC/8HC Parts Manual
Section 8. Engine

Parts List for Figure 8-1


Item Part Number Description Qty Notes

1 374793 Assembly, Engine (Kubota V-1505) 1


473167 Assembly, Engine (Kubota V-1505) Tier III with 1 Replacement Engine Does Not Include
Aluminum Radiator Radiator
2 9102266 Handle, Throttle with Cable 1
3 376798 Bracket, Engine Mount 4
4 058529 Bolt, M10 x 1.25 - 20MM Hex Head 8
5 456459 Mount, Motor - Rubber 4
6 011130 Capscrew, 7/16-14NC x 2.50” Gr. 5 4
7 444109 Washer, Snubbing 4
8 430132 Hex Nut, 7/16-14NC Whizlock Zink 4
9 9104569 Bracket, Throttle Cable 1
10 457184 Clamp, Throttle 1
11 441493 Capscrew, 10-24NC x .50” Flange Whizlock 2
12 035436 Hex Nut, 10-24NC 2
13 457192 Pivot, Throttle Cable 1
14 459826 Hair Pin, 5/64” Dia. 1
15 028993 Clamp .50” I.D. 1
16 376996 Assembly, Hydraulic Pump 1
17 047506 Loctite, Red 271 A/R Not Illustrated
18 Battery, 12V 1 See Figure 5-4, Battery Assembly.
19 9102915 U-Bolt, Battery Hold-Down 1
20 068544 Hose, Fuel Line 5/16 x 38.00” 1
21 068544 Hose, Fuel Line 5/16 x 38.00” 1
22 457184 Clamp, Throttle 1
23 441667 Capscrew, 3/8-16NC x 1.00” Flange Whizlock 1
24 083501 Hex Nut, 3/8-16NC Flange Whizlock 1
25 376822 Cable, Battery - Negative 2
26 376830 Cable, Battery - Positive 1
27 425272 Clamp, .75 I.D. Cable 3
28 441600 Capscrew, 5/16-18NC x 1.00” Flange Whizlock 1

Q2 2011 8-3
6HC/8HC Parts Manual
Section 8. Engine

Parts List for Figure 8-1 (Cont.)


Item Part Number Description Qty Notes

29 083493 Nut, 5/16-18NC Flange Whizlock Gr. G 1


30 459818 Bolt, Cylinder Head Support 1
31 9104573 Bracket, Radiator 1
32 459453 Bolt, M8 x 1.25 - 16 MM Hex Hd. 1
33 456806 Isolator, Radiator - Mount 1
34 010272 Nut, Hex 1/4-20 Zink 2
35 376806 Str., Exhaust 1
9101778 Gasket, Exhaust Manifold 1
36 404673 Capscrew, M8 x 1.25Cp-6G x N30 Socket Hd. 4
37 9101774 Muffler 1
38 9101616 U-Bolt, 2” Muffler Clamp 1
39 9103079 Tank, Coolant Reservoir 1 Overflow Bottle comes w/Bracket
40 441568 Capscrew, .25-20NC Flange Whizlock 2
41 4406368 Hex Nut, .25-20NC Flange Whizlock Gr. G 2
42 462630 Tie, Cable 1
43 415083 Bolt, M10 x 35MM Hex Hd. 8
44 9104609 Radiator Only (For 374793, Item #1)
450160 Radiator Only (For 473167, Item #1) 1 Tier III only
45 450161 Cap, Radiator (For 450160 above) 1
46 453599 Hose, Lower Radiator (For 473167, Item #1) 1
47 453598 Hose, Upper Radiator (For 473167, Item #1) 1
48 9104609 Radiator, (Supplied with 374793, Item #1) 1 FV1505 Engine
49 437666 Hose, Upper Radiator (For 374793, Item #1) 1 FV1505 Engine
50 477849 Hose, Lower Radiator (For 374793, Item #1) 1 FV1505 Engine
51 473166 V-Belt, Alternator V1505 1 FV1505 Engine
Radiator Mount
52 386702 Bolt, Radiator - Long 2
53 386701 Washer, Radiator 4
54 386703 Cushion, Radiator 2
55 386704 Cushion, Radiator 2

8-4 Q2 2011
6HC/8HC Parts Manual
Section 8. Engine

Parts List for Figure 8-1 (Cont.)


Item Part Number Description Qty Notes

56 386705 Snap Pin, Radiator 2


57 477520 Alternator, 60 Amp w/AC 1
58 384842 Kit, Exhaust Hanger 1
59 9103893 Filter, Engine Oil 1
60 041518 Pusher Fan 1

Q2 2011 8-5
6HC/8HC Parts Manual
Section 8. Engine

Figure 8-2 Engine Assembly (Caterpillar)

8-6 Q2 2011
6HC/8HC Parts Manual
Section 8. Engine

Parts List for Figure 8-2


Item Part Number Description Qty Notes

Serial Number Required to Determine Correct Engine Parts


1 374793 Assembly, Engine (Caterpillar - 3013) 1
2 9102266 Handle, Throttle with Cable 1
3 376798 Bracket, Engine Mount, Rear 2
4 441667 Bolt, 3/8 x 1.00” Flange Head 8
5 456460 Mount, Motor 4
6 011130 Capscrew, 7/16-14NC x 2.50” Gr. 5 4
7 459842 Washer, Snubbing 4
8 430132 Hex Nut, 7/16-14NC Whizlock Zink 4
9 385070 Bracket, Throttle Cable 1
10 457184 Clamp, Throttle 1
11 441493 Capscrew, 10-24NC x .50” Flange Whizlock 2
12 035436 Hex Nut, 10-24NC 2
13 385104 Pivot, Throttle Cable 1
14 459826 Hair Pin, 5/64” Dia. 1
15 028993 Clamp .50” I.D. 1 Not Illustrated
16 Assembly, Hydraulic Pump 1
17 047506 Loctite, Red 271 A/R Not Illustrated
18 385054 Mount, Engine, Front 2
19 385138 Bushing, .515 x 2.00 x 1.0 2
20 476192 Fan, Pusher Type 1
21 V19000500 Bolt, 10-32 RD Slot x .75 1
22 010280 Lock Washer, .25 3 Not Illustrated
23 385112 Mount, Radiator 2
24 011171 Bolt, 7/16 x 3.50” 2
25 441600 Bolt, 5/16 x 1.00” Flange 4
26 474734 Nut, 5/16 Flange 4
27 047761 Cable Tree 1
28 Bracket, Radiator 1 Comes with Engine
29 459453 Bolt, M8 x 1.25 - 16MM Hex Hd. 1 Comes with Engine

Q2 2011 8-7
6HC/8HC Parts Manual
Section 8. Engine

Parts List for Figure 8-2 (Cont.)


Item Part Number Description Qty Notes

30 456806 Isolator, Radiator 3 Comes with Engine


31 010272 Nut, Hex 1/4-20 Zink 6 Comes with Engine
32 385088 Str. Exhaust 1
33 410142 Capscrew, M8 x 1.25 Cp-8g x M30 Socket Hd. 4
34 9101774 Muffler 1
35 9101616 U-Bolt, 2” Muffler Clamp 1
36 057380 Bolt, M14 x 35MM Hex Hd. 8 Comes with Engine
37 476086 Radiator 1 Supplied with 476085, Item #1
38 476092 Filter, Engine Oil 1
39 474793 Hose, Lower Radiator 1
40 474794 Hose, Upper Radiator 1
41 384842K Kit, Exhaust Hanger 1

8-8 Q2 2011
6HC/8HC Parts Manual
Section 8. Engine

Figure 8-3 Fan Assembly

Q2 2011 8-9
6HC/8HC Parts Manual
Section 8. Engine

Parts List for Figure 8-3

Item Part Number Description Qty Notes

1 387178 Fan (TierIII Aluminum Radiator) 1

041518 Fan (Pusher) 1 FV1505 Engine

2 477754 Bolt, Flange 4

3 477753 Collar, Fan 1

4 387182 Pulley, Fan - Tier III 1

8-10 Q2 2011
6HC/8HC Parts Manual
Section 8. Engine

Figure 8-4 Hydraulic Pump Drive Assembly


S/N 28239 and Earlier

Q2 2011 8-11
6HC/8HC Parts Manual
Section 8. Engine

Parts List for Figure 8-4

Item Part Number Description Qty Notes

1 374795 Flywheel (Ring Gear Included) 1

474239 Bell Housing with Pump Drive 1

2 9103935 * Adapter, Flywheel 1

3 464255 * Capscrew, M10 x 1.25 x M30 Socket Hd. 4

4 9103936 * Gear, Pump Drive 1

5 9103937 * Flywheel Housing/Pump Mount 1

6 404673 * Capscrew, M8 x 1.25 x M30 Socket Hd. 8

7 075291 * Flat Washer, M8 8

8 459537 * Bolt, M10 x 1.50” Zink Gr. 5 2

9 038380 * Lock Washer, M10 2

10 010645 Capscrew, 3/8-16NC x 1.50” Zink Gr. 5 4

11 011031 Flat Washer, .38” Pl. 4

12 011023 Lock Washer, .38” Pl. 4

13 9101819 O-Ring 1

14 047506 Loctite, Red A/R Not Illustrated

* Included with 474239 Bell Housing with Pump Drive

8-12 Q2 2011
6HC/8HC Parts Manual
Section 8. Engine

Figure 8-5 Hydraulic Pump Drive Assembly


S/N 28240 and Later

Q2 2011 8-13
6HC/8HC Parts Manual
Section 8. Engine

Parts List for Figure 8-5

Item Part Number Description Qty Notes

1 374795 Flywheel 1

474239 Bell Housing with Pump Drive 1

2 469544 * Adapter, Flywheel 1

3 464255 * Capscrew, M10 x 1.25 x M30 Socket Hd. 4

4 469551 * Gear, Pump Drive 1

5 * Flywheel Housing/Pump Mount 1

6 404673 * Capscrew, M8 x 1.25 x M30 Socket Hd. 8

7 075291 * Flat Washer, M8 8

8 459537 * Bolt, M10 x 1.50” Zink Gr. 5 2

9 038380 * Lock Washer, M10 2

10 441675 Capscrew, 3/8-16NC x 1.50” Flange Whizlock 4

11 9101819 O-Ring 1

12 047506 Loctite, Red A/R Not Illustrated

* Included with 474236 Bell Housing with Pump Drive

8-14 Q2 2011
6HC/8HC Parts Manual
Section 8. Engine

Figure 8-6 Hydraulic Pump Drive Assembly


Caterpillar

Q2 2011 8-15
6HC/8HC Parts Manual
Section 8. Engine

Parts List for Figure 8-6

Item Part Number Description Qty Notes

1 Flywheel 1 Purchase from Caterpillar

476093 Pump Drive Kit 1

2 476093 * Pump Drive Coupler Kit 1

3 * Gear, Pump Drive 1

4 010363 Capscrew, .31 x 1.25 8

5 385096 Pump Mount Plate 1

6 441675 Capscrew, .375 x 1.25 Flange 12

7 010561 Lock Washer, 5/16 8

8 011023 Lock Washer, .38 4

9 010645 Capscrew, 3/8-16NC x 1.50” 4

10 9101819 O-Ring 4

11 047506 Loctite, Red A/R Not Illustrated

12 011031 Flat Washer 4

* Included with 476093 Pump Drive Kit

8-16 Q2 2011
6HC/8HC Parts Manual
Section 8. Engine

Figure 8-7 Fuel System Assembly

Parts List for Figure 8-7


Item Part Number Description Qty Notes

374447 Fuel System Assembly


1 Weldment, Frame 1
2 376137 Tank, Fuel 1
3 472647 * Elbow, Pickup 2
4 467456 * Cap, Fuel Gauge 1
* Included with 376137 Fuel Tank
5 407189 Fitting, 1/4-NPT Male x 3/16 Barb, Brass 1
6 9101624 Filter, Fuel In-Line 1
7 031914 Clamp, Fuel Line 10
8 068544 Hose, Fuel Line - 5/16 x 6.00” 1
9 068544 Hose, Fuel Line - 5/16 x 12.00” 1
10 068544 Hose, Fuel Line - 5/16 x 8.00” 1

Q2 2011 8-17
6HC/8HC Parts Manual
Section 8. Engine

Parts List for Figure 8-7 (Cont.)


Item Part Number Description Qty Notes

11 067058 Hose, Fuel Line - 3/16 x 24.00” 1


12 068544 Hose, Fuel Line - 5/16 x 17.00” 1
13 9101888 Pump, Fuel 1
14 9102952 Filter, Fuel Spin-On 1
15 356949 Mount, Fuel Filter 1
16 441618 Capscrew, 5/16-18NC x 1.25” Flange Whizlock 4
17 083493 Nut, 5/16-18NC Flange Whizlock 4
18 441550 Capscrew, 1/4-20NC x .75” Flange Whizlock 2
19 440636 Hex Nut, 1/4-20NC Flange Whizlock 2
20 464719 Sealant, Heavy Duty Pipe A/R
21 473199 Mount, Filter Element 1
22 068528 Fitting, 1/4-NPT Male x 5/16 Barb, Brass 1

8-18 Q2 2011
6HC/8HC Parts Manual
Section 8. Engine

Figure 8-8 Fuel System Assembly - Caterpillar

Parts List for Figure 8-8


Item Part Number Description Qty Notes

1 Weldment, Frame 1
2 376137 Tank, Fuel 1
3 472647 * Elbow, Pickup 2
4 467456 * Cap, Fuel Gauge 1
* Included with 376137 Fuel Tank
5 407189 Fitting, 1/4-NPT Male x 3/16 Barb, Brass 1
6 9101624 Filter, Fuel In-Line 1
7 031914 Clamp, Fuel Line 10
8 068544 Hose, Fuel Line - 5/16 x 6.00” 1
9 068544 Hose, Fuel Line - 5/16 x 2.00” 1
10 068544 Hose, Fuel Line - 5/16 x 10.00” 1
11 067058 Hose, Fuel Line - 3/16 x 1900” 1

Q2 2011 8-19
6HC/8HC Parts Manual
Section 8. Engine

Parts List for Figure 8-8 (Cont.)


Item Part Number Description Qty Notes

12 Bulb, Primer Pump 1 Comes with Engine


13 476094 Filter, Fuel Spin-On 1
14 464719 Sealant, Heavy Duty Pipe A/R
15 068528 Fitting, 1/4-NPT Male x 5/16 Barb, Brass 1

8-20 Q2 2011
6HC/8HC Parts Manual
Section 8. Engine

Figure 8-9 Air Cleaner and Pre-Cleaner Assembly

Q2 2011 8-21
6HC/8HC Parts Manual
Section 8. Engine

Parts List for Figure 8-9

Item Part Number Description Qty Notes

1 Engine Assembly 1 See Figure 8-1, Engine Assembly and


Figure 8-2, Engine Assembly (Cater-
pillar).

2 467480 Bracket, Mounting Air Cleaner 1

3 467472 Cleaner, Air 1

4 467498 * Element, Primary Air Cleaner 1

5 467506 * Element, Safety Air Cleaner 1

6 467514 * Valve, Vacuator 1

7 467522 * Cover, Air Cleaner Housing 1

8 467530 * Latch, Air Cleaner Housing 2

* Included with 467472 Air Cleaner

9 467555 Hose, Intake (Kubota) 1

10 374785 Hose, Pre-Cleaner x 6.00” 1

11 376657 Str., Pre-Cleaner Pipe 1

12 467548 Pre-Cleaner, Air 1

13 V02026200 Clamp, 2” Hose (Kubota) 4

V02026200 Clamp, 2” Hose (Caterpillar) 6

14 441568 Capscrew, .25-20NC x 1.00” Flange Whizlock 1

15 440636 Hex Nut, .25-20NC Flange Whizlock 1

16 441618 Capscrew, 5/16-18NC x 1.25” Flange Whizlock 2

17 083493 Hex Nut, 5/16-18NC Flange Whizlock 2

18 142679 Tubing, 2” O.D. x 11” - 18 Ga. (Caterpillar) 1

19 042077 Hose, 2.00 x 90º (Caterpillar) 2

8-22 Q2 2011
6HC/8HC Parts Manual
Section 8. Engine

Figure 8-10 Hood Assembly

Q2 2011 8-23
6HC/8HC Parts Manual
Section 8. Engine

Parts List for Figure 8-10

Item Part Number Description Qty Notes

1 376244 Hood 1

2 377044 Stiffener, Hood 1 (Early Style)

383661 Stiffener, Hood 1 (Late Style)

3 377184 Str., Hood Rod 1 (Early Style)

383612 Str., Hood Support Rod 1 (Late Style)

383703 Str., Hood Support Rod 1 (Units with Cab)

4 377192 Plate, Latch Backup 2

5 V63013300 Assembly, Hood Latch 2

6 442269 Assembly, Hinge with Grommet 2

7 377069 Assembly, Tail Light 2

8 442285 Bolt, 5/16-18NC x 1.25” Socket Flat Hd. 6

9 472894 Capscrew, 5/16-18NC x 1.00” Button Hd. 2 Stainless

10 472902 Capscrew, 5/16-18NC x .50” Button Hd. 2 Stainless

11 010108 Capscrew, 1/4-20NC x 2.00” Pl. 1 (Early Style)Not Illustrated

12 093799 Lock Nut, 5/16-18NC Nylon Insert 6

13 083493 Nut, 5/16-18NC Flange Whizlock Gr. G 6

14 425769 Rivet, Pip 3/16” Dia. x .50” 10

15 015123 Pin, Cotter 1/8 x .75” Steel Pl. 1

16 440636 Hex Nut, 1/4-20NC Flange Whizlock Gr. G (Early Style)Not Illustrated

17 028993 Clamp, .50 I.D. 2

18 010298 Flat Washer, 1/4” (Early Style)

010579 Flat Washer, .31 (Late Style)

8-24 Q2 2011
6HC/8HC Parts Manual
Section 8. Engine

Figure 8-11 Swing Arm Assembly

Q2 2011 8-25
6HC/8HC Parts Manual
Section 8. Engine

Parts List for Figure 8-11

Item Part Number Description Qty Notes

271709 Swing Arm Assembly 2

1 Weldment, Stationary Arm *1

2 Hood Tab *1

3 423670 Swing Arm *1

4 423668 Washer, Shoulder - Nylon 6/6 - White *8

5 423667 Bolt, Shoulder, 3/8 Dia. - 5/16-18 (Threads) *2

6 423669 Locknut, 5/16-18 - Nylon Insert *2

7 Pin, Quick Release *1

8 Washer, Plain - #10 NOM Zinc *1

9 Lockwasher, Med. - #10 NOM Zinc *1

10 Hex Nut, 10-32 x 3/4 Zinc *1

11 RHMS, 10-32 Zinc *1

* Individual item quantities shown are for 1 assembly.

8-26 Q2 2011
6HC/8HC Parts Manual
Section 8. Engine

Figure 8-12 Radiator Shroud


Begins with Rev. Code -003

Q2 2011 8-27
6HC/8HC Parts Manual
Section 8. Engine

Parts List for Figure 8-12

Item Part Number Description Qty Notes

1 382036 Top, Heat Shroud 1

2 382044 Side, Heat Shroud L.H. 1

3 382051 Side, Heat Shroud R.H. 1

4 382069 Bottom, Heat Shroud 1

5 382077 Deflector, Heat Shroud (Side) 2

6 382085 Deflector, Heat Shroud (Top) 1

7 441550 Capscrew, .25-20NC x .75” Flange Whizlock 16

8 036392 Nut, .25-20NC Nylock 16

9 010298 Flat Washer, .25” 16

10 416776 Tape, Thin Butyl 2”

8-28 Q2 2011
6HC/8HC Parts Manual
Section 8. Engine

Figure 8-13 Radiator Assembly


Caterpillar (Engine S/N 4XD00001)

Q2 2011 8-29
6HC/8HC Parts Manual
Section 8. Engine

Parts List for Figure 8-13

Item Part Number Description Qty Notes

1 476086 Radiator 1

2 477210 Cap 1

3 474798 Guard 1

4 475149 Guard 1

5 Bolt 20

6 477912 Hose, Upper 1

7 477913 Hose, Lower 1

8 Clamp 4

8-30 Q2 2011
6HC/8HC Parts Manual
Section 8. Engine

Figure 8-14 Radiator Assembly


Caterpillar (Engine S/N 31300001)

Q2 2011 8-31
6HC/8HC Parts Manual
Section 8. Engine

Parts List for Figure 8-14

Item Part Number Description Qty Notes

1 478105 Radiator 1

2 477210 Cap 1

3 474794 Hose, Upper 1

4 474793 Hose, Lower 1

5 Clamp 4

6 Guard 1

7 Bolt 2

8 385113 Mount 1

9 Bolt 4

10 Bolt 2

8-32 Q2 2011
6HC/8HC Parts Manual
Section 9. Options

Section 9. Options
9-1 Light Kit (Front and Rear)........................................................ 9-2
9-2 Water Tank Assembly ............................................................. 9-4
9-3 Sprinkler Assembly ................................................................. 9-6
9-4 Vista Cab Assembly ................................................................ 9-9
9-5 Vista Cab Right and Left Door Assembly................................ 9-12
9-6 Vista Cab Heater/AC/Pressurizer Unit .................................... 9-15
9-7 Vista Cab AC/Heater Assembly .............................................. 9-18

Q2 2011 9-1
6HC/8HC Parts Manual
Section 9. Options

Figure 9-1 Light Kit (Front and Rear)

9-2 Q2 2011
6HC/8HC Parts Manual
Section 9. Options

Parts List for Figure 9-1

Item Part Number Description Qty Notes

379024 Light Kit (Front and Rear) 1

1 379032 Harness, Light 1

2 377598 Harness, Light Power 1

3 373548 Assembly, Light with Terminal Ends 4

4 460139 Switch, 3-Position Off/On/On 1 Not Illustrated

5 028993 Clamp, Loop .50 I.D. 2

6 441600 Capscrew, 5/16-18NC x 1.00” Flange Whizlock 2

7 083535 Hex Nut, 5/16-18NC Flange Whizlock 2

8 379115 Spacer, .50 O.D. x .058 x 1.75” 1

9 441550 Capscrew, .25-20NC x .75” Flange Whizlock 7

10 440636 Hex Nut, .25-20NC Flange Whizlock Gr. G 7

11 070516 Clamp, .50 7

Q2 2011 9-3
6HC/8HC Parts Manual
Section 9. Options

Figure 9-2 Water Tank Assembly

9-4 Q2 2011
6HC/8HC Parts Manual
Section 9. Options

Parts List for Figure 9-2

Item Part Number Description Qty Notes

1 376131 Water Tank - White 2

376133 Water Tank - Black 2

376129 Water Tank Production Date 5-15-08 and Earlier

2 376132 Lid, Water Tank 2 Included with Item 1

472670 Lid, Water Tank 2 Production Date 5-15-08 and Earlier

3 376913 Roc, Water Tank Hold-Down 2

4 010579 Flat Washer, 5/16” Pl. 4

5 9101761 Plug, Drain - Water Tank 2

6 093799 Lock Nut, 5/15-18NC Nylon Insert 4

7 9101674 Elbow, 3/4-NPTM x 3/8 Barb 90º 2 Plastic

8 9104378 Chain, #16 Jack x 18.00” 2

9 425751 Rivet, Pip 1/8” Dia. 4

10 447128 Tee, .37 I.D. Hose Barb 1

11 461384 Clamp, .812 I.D. with .406 Bolt Hole 1 Vinyl

12 441667 Capscrew, 3/8-16NC Flange Whizlock 1

13 083501 Hex Nut, 3/8-16NC Flange Whizlock 1

14 447474 Hose, .375” I.D. Low Pressure A/R

15 447466 Clamp, Crimping Band -6 Hose 4

16 9104378 Chain, #16 Jack x 18.00” 2

17 071605 Flat Washer, #6 4

18 475095 Bulk Head Fitting 4

19 473629 Cap Rim 2

Q2 2011 9-5
6HC/8HC Parts Manual
Section 9. Options

Figure 9-3 Sprinkler Assembly

9-6 Q2 2011
6HC/8HC Parts Manual
Section 9. Options

Parts List for Figure 9-3

Item Part Number Description Qty Notes

374645 Sprinkler Assembly - 6’

376921 Sprinkler Assembly - 8’

374646 Sprinkler Assembly - 6’ with Black Tanks

376922 Sprinkler Assembly - 8’ with Black Tanks

1 9104062 Screen, Suction Filter (Green) 1

2 9101535 Bushing, 1/2-MNPT x 1/4-FNPT Nylon 2

9101535 Bushing, 1/2-MNPT x 1/4-FNPT Nylon 1 Single Filter System Only

3 9102321 Head, Filter 2

9102321 Head, Filter 1 Single Filter System Only

4 9102322 Gasket, Filter Head 2

9102322 Gasket, Filter Head 1 Single Filter System Only

5 9104063 Screen, Pressure Filter 1 Double Filter System

6 9102329 Bowl, Filter 2

9102329 Bowl, Filter 1 Single Filter System Only

7 9103017 Barb, 1/2-MNPT x 90º x 3/8”, Plastic 2 Double Filter System

9103017 Barb, 1/2-MNPT x 90º x 3/8”, Plastic 1 Single Filter System Only

8 477941 Elbow, 90º, .38NPT x 3/8”, Plastic 1 Single Filter System Only

9 447128 Tee, .37 I.D. Hose Barb 1

9101507 Hose Kit for 6’ Broom

9101588 Hose Kit for 8’ Broom

10 447466 * Clamp, Crimping Band -6 Hose 20 6’ Broom

447466 * Clamp, Crimping Band -6 Hose 24 8’ Broom

11 447474 * Hose, .375” I.D. Low Pressure A/R

12 447474 * Hose, .375” I.D. Low Pressure A/R

13 447474 * Hose, .375” I.D. Low Pressure A/R

14 9104621 Assembly, Spray Nozzle Brass L-Body 2

15 9104620 Assembly, Spray Nozzle Brass T-Body 5 6’ Broom

9104620 Assembly, Spray Nozzle Brass T-Body 7 8’ Broom

Q2 2011 9-7
6HC/8HC Parts Manual
Section 9. Options

Parts List for Figure 9-3 (Cont.)

Item Part Number Description Qty Notes

16 9104059 * Body, 90º Spray Nozzle (Brass) 2

17 9104058 * Body, Tee Spray Nozzle (Brass) 5 6’ Broom

9104058 * Body, Tee Spray Nozzle (Brass) 7 8’ Broom

18 V70007388 * Screen 7 6’ Broom

V70007388 * Screen 9 8’ Broom

19 9104055 * Seal, Orifice Core 7

9104055 * Seal, Orifice Core 9

20 9101539 * Orifice, (D-2) Standard 7 6’ Broom

9101539 * Orifice, (D-2) Standard 9 8’ Broom

9101834 * Orifice, (D-5) More Water 7 6’ Broom

9101834 * Orifice, (D-5) More Water 9 8’ Broom

9101832 * Orifice, (D-8) Most Water 7 6’ Broom

9101832 * Orifice, (D-8) Most Water 9 8’ Broom

21 V70007488 * Cap, Brass 7 6’ Broom

V70007488 * Cap, Brass 9 8’ Broom

22 459743 Valve, Anti-Leak Check 1

23 441568 Capscrew, 1/4-20NC x 1.00” Flange Whizlock 4

24 010272 Hex Nut, 1/4-20NC Flange Whizlock Gr. G 4

25 010280 Lockwasher, 1/4” 4

26 416826 Pump, Water 1

27 9101534 Nipple, .25 x 1.25” Plastic 2

9101534 Nipple, .25 x 1.25” Plastic 1 Single Filter System Only

28 441667 Capscrew, 3/8-16NC x 1.00” Flange Whizlock 2

29 461384 Clamp, .812 I.D. with .406 Bolt Hole Vinyl 2

30 011031 Flat Washer, 3/8” Pl. 2

31 083501 Hex Nut, 3/8-16NC Flange Whizlock 1

9-8 Q2 2011
6HC/8HC Parts Manual
Section 9. Options

Figure 9-4 Vista Cab Assembly

Q2 2011 9-9
6HC/8HC Parts Manual
Section 9. Options

Parts List for Figure 9-4

Item Part Number Description Qty Notes

1 374719 Basic Vista Cab with Headliner, Floor Mat and 2 Doors
Windshield Washer/Wiper Unit

2 Panel Assembly, Right Side 1

3 Panel Assembly, Left Side 1

4 Door Assembly, Right 1

5 Door Assembly, Left 1

6 478252 Rear Window Glass 1

7 478254 Windshield Assembly 1

8 Channel, Lower, Windshield 1

9 Channel, Upper, Windshield 1

10 Brace Assembly, Lower Rear Window 1

11 385772 Ball Socket, Metal 4 Not Illustrated

385769 Ball Stud 4

12 385774 Clip, Safety 4 Not Illustrated

13 477820 Gas Shock, 60 lbs. 2 Not Illustrated (It is recommended


that 13 be ordered together with 11
and 12)

14 Swing Hinge Assembly 2 Not Illustrated

15 478250 Headliner, Front 1 Not Illustrated

16 478251 Headliner, Rear 1 Not Illustrated

17 Floor Mat Assembly 1 Not Illustrated

18 Hood Strap with Holes 1 Not Illustrated

19 CC Neoprene Sponge, 1 x 1-1/2 6.5” Not Illustrated

20 Bolt, 1/4-20 x 5/8” Hex Hd.GD5 Z.P. 4 Not Illustrated

21 Bolt, 1/4-20 x 3/4” Hex Hd.GD5 Z.P. 8 Not Illustrated

22 Bolt, 1/4-20 x 1” Hex Hd.GD5 Z.P. 16 Not Illustrated

23 Bolt, 1/4-20 x 2-3/4” Hex Hd.GD5 Z.P. 8 Not Illustrated

24 Flat Washer, 1/4” 68 Not Illustrated

25 Locknut, Hex - 1/4-20 GR5 Z.N. 32 Not Illustrated

9-10 Q2 2011
6HC/8HC Parts Manual
Section 9. Options

Parts List for Figure 9-4 (Cont.)

Item Part Number Description Qty Notes

26 Bolt, 3/8-16 x 1-1/4” Hex Hd.GD5 Z.P. 20 Not Illustrated

27 Bolt, 3/8-16 x 1-1/2” Hex Hd.GD5 Z.P. 4 Not Illustrated

28 Flat Washer, 3/8” 48 Not Illustrated

29 Locknut, Hex 3/8-16 GR5 Z.N. 24 Not Illustrated

30 Rubber Seal, 4 Windshield (ADH Backed) 72” Not Illustrated

31 477531 Wiper Arm and Blade Assembly 1

450157 Switch, Wiper Motor, Vista 2717 1 Not Illustrated

450159 Wiper Motor 1 Not Illustrated

32 Headliner Plate, R.H. 1 Not Illustrated

33 Headliner Plate, L.H. Not Illustrated

34 Fuse and Relay Package 1 Not Illustrated

35 Wire Harness, Engine 1 Not Illustrated

36 Wire Harness, Horn 1 Not Illustrated

37 Hose Wrap Not Illustrated

38 Nylon Cable Tie, 6” Long 8 Not Illustrated

39 Silicone, RTV Clear 1 Not Illustrated

Q2 2011 9-11
6HC/8HC Parts Manual
Section 9. Options

Figure 9-5 Vista Cab Right and Left Door Assembly

9-12 Q2 2011
6HC/8HC Parts Manual
Section 9. Options

Parts List for Figure 9-5

Item Part Number Description Qty Notes

1 385983 Glass Door, L.H. *1 Left Hand Door Shown

385984 Glass Door, R.H. *1

2 385760 Door Handle, Outside (Std.), L.H. or R.H. 1

3 Grab Bar Weldment, L.H. 1

Grab Bar Weldment, R.H. 1

4 385767 Latch Cover, L.H. 1

385767 Latch Cover, R.H. 1

5 385753 Door Hinge Spacer *4

6 385754 Door Hinge Washer 8

7 Flat Washer, 3/8” *8

8 Bolt, 3/8-16 x 1.75 Hex Hd. GD5 Z.P. *4

9 Door Latch Weldment, L.H. 1

Door Latch Weldment, R.H. 1

10 Flat Washer, 1/4“ *8

11 Bolt, 1/4-20 x 1.00 Hex Hd GD5 Z.P. *5

12 385761 Door Latch Gasket *1

13 385766 Latch, L.H. 1

385766 Latch, R.H. 1

14 Lock Nut, Nylon Insert 3/8-16 GR5 Z.P. *4

15 9104640 Upper Door Hinge Weldment, L.H. 1

477798 Upper Door Hinge Weldment, R.H. 1

16 477782 Lower Door Hinge Weldment, L.H. 1

477799 Lower Door Hinge Weldment, R.H. 1

17 478227 Inside Door Hinge Cyl. Plate L.H. 1

478226 Inside Door Hinge Cyl. Plate R.H. 1

18 385746 Side Bulb Seal, Small *1 168.5”

19 385769 Ball Stud *1

20 Lock Nut, Nylon Insert 5/16-18 *1

Q2 2011 9-13
6HC/8HC Parts Manual
Section 9. Options

Parts List for Figure 9-5 (Cont.)

Item Part Number Description Qty Notes

21 385762 Door Handle Spacer, Nylon *3

22 385764 HHCS, M6 x 1.00 x 25MM GR8 Z.N. *3

23 Bolt, 1/4-20 x .75 Hex Hd. GD5 Z.P. *1

*Quantities Shown are Per Side

9-14 Q2 2011
6HC/8HC Parts Manual
Section 9. Options

Figure 9-6 Vista Cab Heater/AC/Pressurizer Unit

Q2 2011 9-15
6HC/8HC Parts Manual
Section 9. Options

Parts List for Figure 9-6

Item Part Number Description Qty Notes

1 374720 Vista Cab Deluxe with Heater/AC/Pressurizer


Unit

2 AC/Heater Kit 1

3 Air Cleaner Assembly 1

4 Mounting Bracket, Air Cleaner 2

5 Bonnet, Air Cleaner 1

6 447907 Weldment, Compressor Bracket 1

7 477751 Compressor Assembly 1

8 Pulley, Compressor 1

9 Radiator Bracket 1

10 477752 Belt, Compressor - 1/2” x 37” 1

11 Weldment, Battery Bracket 1 Not Illustrated

12 Cover, AC/Heater Hose 1

13 Grommet for 1” Hole x 1/4” Panel 2 Not Illustrated

14 Grommet for 3” Hole x 1/4” Panel 2 Not Illustrated

15 477924 Refrigerant Hose Assembly 102”

16 Hose - 5/8” 206”

17 Hose - 2” 10” Not Illustrated

18 Hose Clamp - #10 4

19 Hose Clamp - #20 2

20 Hose Clamp - #28 2 Not Illustrated

21 Clamp, 1/2 - Neoprene Cushion 8 Not Illustrated

22 Socket Pipe Fitting, #40 - 1-1/4 Male Adapter 1 Not Illustrated

23 Socket Pipe Fitting, #40 - 1-1/4 Female Adapter 1 Not Illustrated

24 O-Ring, 1-5/8” Dia. 1 Not Illustrated

25 Wire Harness, AC/Heater 1 Not Illustrated

26 Ground Cable - 30” Long 1 Not Illustrated

27 Cable Tie, Black Nylon - 6” Long 8 Not Illustrated

28 Elbow, 90º, MF - 3/8” 1 Not Illustrated

9-16 Q2 2011
6HC/8HC Parts Manual
Section 9. Options

Parts List for Figure 9-6 (Cont.)

Item Part Number Description Qty Notes

29 477728 Elbow, 90º, MF - 3/8” x 1/2 2

30 Close Nipple - 3/8” 1

31 Long Nipple - 3/8” x 2” Long 1 Not Illustrated

32 Union Tee, FFF - 3/8” 1

33 477729 Barbed Tee - 1/2 NPT x 1” Barb x 1” Barb 1

34 477730 Hose Barb, M - 3/8” Pipe to 5/8” Hose 2

35 Ball Valve, FF - 3/8” 2

36 Bolt - 1/4-20 x 3/4” Hex Head GD5 Z.P. 4 Not Illustrated

37 Flat Washer - 1/4” 8 Not Illustrated

38 Locknut, Hex - 1/4-20 GR5 Z.N. 4 Not Illustrated

39 Bolt - 3/8-16 x 1-1/4” Hex Head GD5 Z.P. 3 Not Illustrated

40 Bolt - 3/8-16 x 1-3/4” Hex Head GD5 Z.P 2

41 Bolt - 3/8-16 x 2” Hex Head GD5 Z.P 1

42 Bolt - 3/8-16 x 5-1/2” Hex Head GD5 Z.P 1

43 Flat Washer - 3/8” 11

44 Lock Washer - 3/8 - Med 2

45 Locknut, Hex - 3/8-16 GR5 Z.N. 5

46 Hex Nut - 3/8 2 Not Illustrated

47 439487 Bolt - M10 x 1.25 x 35MM (For Pulley) 3

48 Bolt - M10 x 1.50 x 40MM (For Engine Mgt) 4 Not Illustrated

49 Lock Washer - M10 3

50 Fan Collar - Kubota 1 Not Illustrated

51 Bolt - M6 x 1.5 x 25MM Hex Head 4 Not Illustrated

Q2 2011 9-17
6HC/8HC Parts Manual
Section 9. Options

Figure 9-7 Vista Cab AC/Heater Assembly

9-18 Q2 2011
6HC/8HC Parts Manual
Section 9. Options

Parts List for Figure 9-7

Item Part Number Description Qty Notes

374721 Vista Cab A/C, Heater and Pressurizer Assembly

1 Cover, Condenser 1

2 Cover, Evaporator 1

3 Housing 1

4 Fan/Motor Assembly 12V 1

5 387174 Condenser 1

6 387175 Heater Core Assembly 1

7 387163 Evaporator Assembly 1

8 387169 Motor, Blower Assembly, 12V 1

9 387177 Thermostat, Side and Bottom Mount 1

10 387158 Expansion Valve 1

11 Bracket, Expansion Valve 1

12 387171 Pressure Switch 1

13 Tube, #6 Rec. Drier-Cond 1

14 387181 Reciever Drier, R134A 1

15 Tube, #6 Condenser 1

16 Tube Assembly, Inlet, Condenser 1

17 Water Valve, Cable Oper. 1

18 Tube, Heater 1

19 Tube Assembly, Outlet 1

20 Plackard 1

21 Latch, Over Center Assembly 6

22 Retainer, Latch Pivot 6

23 Fan/Motor Assembly 24V 1

24 Motor, Blower Assembly, 24V 1

25 Screw, #8 Plastite, Hex Hd. Not Illustrated

26 Screw, #12 Plastite, Hex Hd Not Illustrated

27 Wire Harness Assembly 1 Not Illustrated

Q2 2011 9-19
6HC/8HC Parts Manual
Section 9. Options

Parts List for Figure 9-7 (Cont.)

Item Part Number Description Qty Notes

28 Relay, 12V 1 Not Illustrated

29 Relay, 24V 1 Not Illustrated

30 Water Valve Converter 1 Not Illustrated

31 Plenum, Outlet 1 Not Illustrated

32 Louver 1 Not Illustrated

33 387159 Switch, Rotary - 3-Speed 1 Not Illustrated

34 387173 Switch, Rocker, Black 1 Not Illustrated

35 387179 Knob, Rotary Control Not Illustrated

36 Housing, Filter, Plenum 1 Not Illustrated

37 387170 Filter, Recirc. 1 Not Illustrated

38 Cover, Recirc. Filter 1 Not Illustrated

39 Resistor, for 12V 1 Not Illustrated

40 Resistor, for 24V 1 Not Illustrated

9-20 Q2 2011

You might also like