03-F07 Job Safe Procedure
03-F07 Job Safe Procedure
DEPARTMENT / DIVISION: ADDAR (HSRG 23 Block-2 Boiler-03) DATE: 28/02/2024 JOB/TASK TYPE: For Hot Reheat Steam Line Leak Repair (Qurayyah)
JOB SAFETY PROCEDURE N0: (DAR-02) COMPILED BY : Ali Naushad DATE: 28/02/2024
APPROVED BY SUPERVISOR : Ahmed Chtourou DATE: 28/02/2024 APPROVED BY MANAGER: Moez Hamoudi DATE:28/02/2024
Head: Helmet Eye/Face: Safety Glass Feet: Safety Shoes Clothing: FRC Coverall Respiratory: Respirator & N95
Mask
Ear protection: Safety harness: Hands: Arc Flash PPE: 0ther - Specify:
Ear Plug Full Body Harness Cotton Gloves
P.P.E. REQUIRED FOR TASK:
Ear Muff Rubber Gloves
Electrical Gloves
Leather Gloves
1 Unfamiliarity with Workplace unfamiliar employees can be Damage All workers must have safety induction from SEC HSE
exposed to property damage. Injuries, Department perform site visit prior the workplace.
Workplace
Prepare mapping for hazardous areas with clear warning
activities & with the local HSE policies descriptions.
Get familiar with the HSE policies a head of time before
the outage. Check the awareness of employees involved
in the workshop activities on HSE issues related to the
site.
Make sure that all ADDAR workers have safety
induction attached in their Hard hat or Safety helmet.
2 Work Permit System (PTW) Failure to obtain the work permits Damage Acquire work permit for work for any activity accordingly
Injuries, their work activity Ensure to conduct a joint site
Failure to provide copies of PTW, RA, JSP
inspection together with the work permit issuer, permit
and TBT on site Pollution,
receiver, site supervisor and safety officer.
approved work permit prior commencement of the work
and shall be kept and available at the job site for the
duration of the job so that it is available for inspection and
cancellation if necessary.
3 Failure of LOTO System Ergonomic Hazards Damage Lock out Tag Out(LOTO) System applied from SEC
Injuries, Operation On the Main Breaker Rack-out & Rack in. And
Lack of information and awareness
Control Valve close. Obtain Valid work permit. Ensure
LOTO system applied and attached the Isolation list with
PTWs.
4 Manual Unaware about manual Handling. Damage Manual handling technique shall be covered in daily TBT
Handling Tools Slips, Trips & Falls. Injuries, & implemented at the site. Follow The
Pollution, safe manual handling procedures.
Personnel must be trained (Ergonomics) about the
manual lifting technique & proper usage of handling tools.
Worker is allowed to carry 25 KG maximum. All hand
tools must be used only for the intended purpose.
Materials in order & in a manner that would give free
access of personnel in the worksite. Access shall not be
obstructed.
5 Arrangement of materials, Miscommunication Damage Proper PPE’S, (Hand Gloves & Safety Shoes)
Injuries, supervision & safety training. Continuous monitoring &
Ergonomic.
Pollution, team work. Arrange construction materials properly by
making a scaffolding rack.
Access & egress must be clear, no obstruction.
Housekeeping shall be discussed in daily TBT & be
implemented on site in a daily basis.
6 Use of Hand Injury/Accident due to the Use of Damage All power tools must be maintained in good condition. All
Substandard power tools. Injuries, power tools shall be inspected and colour codes should
& power
be provided on monthly basis.
No PPEs. Pollution,
tools /
Daily visual inspection prior to use is mandatory.
Improper tools, homemade tools
electrical work
right tool for right job. Appropriate personal protective
Improper Working position
equipment (PPE) shall be worn at all times while using
hand tools.
Select the right tool for the activities.
Only competent employees shall use hand tools.
Homemade tools are prohibited.
use Appropriate Seating position. Sufficient rest/breaks
need to take.
7 Welding ,cutting, brazing) Fire hazard. Defective welding machine. Damage Area must be barricaded with Fire blanket. No
Injuries, combustible material near the workplace. Fire
Substandard, defective cord. No PPEs.
Pollution, extinguisher must be in place. Only experienced &
trained person is required for the task. Must wear Face
Ill Ness,
shield with Safety glass, Leather gloves, FR clothing,
Safety shoes, Ear plug or Ear muff, Respiratory
protection. PPE To bear wear for welding Activity
Welding Apron Welding Shield FRC Cover All. Assign
Fire watcher during hot work activity. Ensure that the Fire
watcher have proper training. Ensure that fire
extinguishers are near the area and easy to reach in
case of emergency.
Use all the necessary PPEs for welding (welding helmet,
clear glad, welding apron, leather gloves etc.). Welding
machine must be in good condition, inspected &
grounded. Trained Fire watchman must be available with
Hot work activity all the time.
8 Penetrant Exposure to chemicals Iinjuries, MSDS must be available, read and understood. PPE
Pollution, (respirator, rubber gloves, etc. Partitions can be used to
Inspection Improper working position
Ill Ness, minimize spread of developer Work area shall be well
ventilated and lit. Chemicals shall be kept in Fire rated
cabinet
Use a rotating disk for rotating parts Use appropriate
chair Sufficient rests need to be taken.
9 Assembly/ disassembly Falling from Height Damage Implement permit to work system
Using incomplete scaffolding Injuries,
Temporary Scaffold Safety personnel must be vigilant and visit all locations
Pollution, Safe working platforms shall be provided for unprotected
edge Toe boards shall be installed at edge of working
platform along with guardrail upright to avoid falling object
use fall arrest system
Never use incomplete scaffolding and install a red tag to
being clear for the employees
During erection/dismantling scaffolding team they must
use proper PPE PPEs require are (safety body harness,
helmet with chain straps, goggles, gloves and safety
shoes) After erection of the scaffolding the area
supervisor must be sure that the scaffolding is safe to
use and install a green/yellow with following instruction
for each tag. Scaffolders must have 3rd party License as
scaffolder. And make sure they are medically fit. Also
scaffolding supervisor must be 3rd party certified.
Using of Mobile Crane. Fall of load due to bad Injuries, A Short lifting meeting must be initiated prior to rigged
Damage, and unload the Load discussed the safest unloading
Equipment failure
, Illness strategy, • When rigging and setting up of hooking point
Misaligned loads and falling loads, make sure to check lifting lug (if there’s any crack or
damaged. Equipment must be well maintained. •
10 Crossing underneath the load is strictly prohibited, assign
watch man for this purpose if necessary, • Work area
shall be barricaded & appropriate signage shall install. •
Equipment must be inspected by operator aside from
third party inspection & approved by the SEC.
Equipment must be well maintained, • Never overload the
crane beyond its capacity,• Rigging equipment’s must
be in good condition and inspected,• A certified rigger &
Operator must assign to do the operating & rigging, •
controlled with Tag Line, All Lifting Gears Must Be Third
Party Certified • Do not overload the rigging hardware
beyond its rated capacity,• Crane operation must be
stopped when wind speed reached 32KPH and as per
SEC HSE instruction, Safe Working Load (SWL) The
overhead crane must be have a valid 3rd party
inspection certificate. Conduct visual inspection and
provide checklist of the overhead crane before use.
Conduct testing of overhead crane prior to lifting.
11 Work At Personnel fall from Height Injuries, All workers shall wear full body harness equipped with
Damage, two (2) lanyard (inspected & colour coded) & follow
Height Objects falling from height.
, Illness 100% tie-off technique. Ensure all workers receive
training on working at heights. For working at heights,
please ensure all workers have WAH training. WAH
rescue plan
Tools / Spanners must be secured by nylon rope. Use of
ropes & scaffolding canvass tool bucket bags to bring
up / down the materials. Close supervision & safety
coverage must be always available.
Assign watchman that will monitor the area during
activity. Workers must be visible by ensuring their PPE
clothing have reflective strap. If not, provide each worker
a reflective vest.
12 Clean-up of Work Site. Housekeeping Slips, Trip & Fall. Iinjuries, Ensure that no unwanted materials will be left on the
Pollution, platform. Always
Obstruction to accesses & emergency
maintain good housekeeping working area.
equipment Ill Ness,
Ensure to always maintain proper material arrangement
Poor Housekeeping
at site. Damaged
materials must be removed from site. Always
maintain good housekeeping working area. Ensure to
always maintain proper material arrangement at site.
Damaged materials must be removed from site.
Always maintain good housekeeping working area.