Cdm843 Peças Modelo Velho Lg843i.00i (Lg843n) 《Spare Parts Manual》-2015!12!30

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LG843Ⅰ.

00Ⅰ
轮式装载机
WHEEL LOADER

配 件 图 册
SPARE PARTS MANUAL
Code: 60900003058
前 言

前 言

本公司为中国最大的工程机械制造商之一。主业为装载机、压路机、挖掘机、叉车等机械的研发、制造。公司已 ISO9001:2000 质

量管理体系认证,并于 2005 年在香港联交所主板上市(股票代码: 03339 ),主导产品龙工牌装载机获“中国名牌产品”称号。

本图册适用于 (LG843N)LG843I.00I 轮式装载机。


本图册绘制是为了方便用户选购配件,同时也为方便用户使用、维修和保养时参考。部分外购件没有图纸,部分外购件因生产厂家不

同,其零件、结构也略有差异,务请注意。

我公司将对产品不断改造,由此可能导致本书内容变动的,敬请用户在订购配件时 , 指明整机的出厂日期和编号 , 以免出现差错。

此册为第一册。

中国龙工控股有限公司

2015 年 11 月
Preface

Thank you for selecting our products.

The Spare Parts Manual is specifically for the (LG843N)LG843I.00I wheel loader with standard configuration, which
provides relevant detailed information about all systems/assemblies/parts, including Chinese/English description, part
number, specification and quantity per unit etc.

Non-standard products configured with other brand diesel engine, transmission, axles and optional parts, and modified
loaders, e.g. coal loader, rock loader and high dump loader etc, can cause some changes in the systems/assemblies/parts,
which are not listed in the Spare Parts Manual. Product improvement or supplier alteration might make parts different. If you
have any question about the manual, please contact us or your nearest dealer.

In addition to parts description, specification and quantity, the Serial Number and Manufacture Date of specified
machine should be supplied with spare parts order, so that we can deliver you correct parts in time.

Customers are sincerely requested to give us suggestions with contact information on the back cover.

Lonking Holdings Limited

Nov, 2015
目录

1. 柴油机系统 ............................................................................................... 01 10. 车架系统 ................................................................................................ 73


1.1 油门操纵总成 .................................................................................... 05 11. 工作装置系统 ......................................................................................... 83
2. 变矩器系统 ............................................................................................... 07 11.1 铲斗总成 .......................................................................................... 87
3. 变速箱系统 ............................................................................................... 11 12. 驾驶室系统(标配)................................................................................... 89
4. 驱动桥系统 ............................................................................................... 13 驾驶室系统(选配) ................................................................................ 101
4.1 前传动轴总成...................................................................................... 15 13. 覆盖件系统 ............................................................................................ 113
4.2 后传动轴总成 ..................................................................................... 17 13.1 机罩总成 ......................................................................................... 115
5. 操纵系统 .................................................................................................. 19 13.2 平衡重总成 ..................................................................................... 119
5.1 变速操纵总成 ..................................................................................... 21 13.3 燃油箱总成 .................................................................................... 123
5.2 工作操纵总成 ..................................................................................... 23 13.4 液压油箱总成 .................................................................................. 125
6. 转向液压系统 ........................................................................................... 25 14. 电气系统 ................................................................................................ 129
6.1 转向机及转向油缸管路装配总成 ......................................................... 25 14.1 驾驶室电气布置 .............................................................................. 131
6.2 转向泵管路装配总成............................................................................ 27 14.1.1 空调总成 ................................................................................ 135
6.3 优先阀管路装配总成 ........................................................................... 29 14.1.1.1 蒸发器总成 ...................................................................... 137
6.4 全液压转向机总成 .............................................................................. 31 14.1.1.2 冷凝器总成 ...................................................................... 143
6.5 转向油缸 ............................................................................................ 33 14.1.2 前雨刮器总成 ......................................................................... 145
7. 工作液压系统 ........................................................................................... 37 14.1.3 后雨刮器总成 ......................................................................... 147
7.1 转斗缸管路装配总成 .......................................................................... 37 14.1.4 独立仪表台总成(标配) .......................................................... 149
7.2 多路阀管路装配总成 ......................................................................... 39 14.1.5 独立仪表台总成(选配) .......................................................... 151
7.3 工作泵管路装配总成 ......................................................................... 43 14.2 车架电气布置 .................................................................................. 153
7.4 动臂缸管路装配总成........................................................................... 45 14.3 制动阀电气布置 .............................................................................. 157
7.5 转斗油缸............................................................................................. 49 14.4 油箱电气布置 .................................................................................. 159
7.6 动臂油缸 ............................................................................................ 53 14.5 平衡重电气布置 .............................................................................. 161
8. 脚制动系统 ............................................................................................... 57 14.6 变速箱电气布置 .............................................................................. 163
8.1 储气筒装配总成 .................................................................................. 57 14.7 洗涤器电气布置 .............................................................................. 165
8.2 卸荷阀装配总成 .................................................................................. 59 15 . 随机工具 ...............................................................................................
167
8.3 储气筒管路装配总成 .......................................................................... 61 16. 发动机易损件清单................................................................................... 173
8.4 制动阀管路装配总成 ......................................................................... 63 17.LGS853B(双变)配件图册...................................................................... 175
8.5 加力泵装配总成 .................................................................................. 65 18.LG843.04驱动桥配件图册....................................................................... 209
8.6 前桥管路装配总成 .............................................................................. 67 19. 润滑点位置示意图................................................................................... 231
8.7 后桥管路装配总成 .............................................................................. 69 20.液压原理图............................................................................................... 232
9. 手制动系统 ............................................................................................... 71 21. 电气原理图.............................................................................................. 233
Contents
1. Diesel Engine System ............................................................................ 01 10. Frame System ....................................................................................... 73
1.2 Throttle control assembly ................................................................ 05 11. Implement System ................................................................................ 83
2. Torque Converter system ....................................................................... 07 11.1 Bucket assembly ............................................................................ 87
3. Transmission System ............................................................................. 11 12. Cab System
System(Standard) ......................................................................... 89
4. Axle System ............................................................................................ 13 Cab System
System(Optional) ........................................................................... 101
4.1 Front drive shaft assembly ............................................................... 15 13. Out Panel System ................................................................................. 113
4.2 Rear drive shaft assembly ................................................................ 17 13.1 Hood assembly ............................................................................. 115
ontrol Assembly
5. Control Assembly..................................................................................... 19 13.2 Counter weight assembly .............................................................. 119
5.1 Gearbox control assembly ............................................................... 21 13.3 Fuel tank assembly......................................................................... 123
5.2 Implement control assembly ............................................................ 23 13.4 Hydraulic tank assembly................................................................ 125
6. Hydraulic Steering System ..................................................................... 25 14. Electrical System .................................................................................. 129
6.1 Pipeline assembly of steering gear and cylinder............................... 25 14.1 Electrical wiring of cab................................................................... 131
6.2 Pipeline assembly of steering pump................................................. 27 14.1.1 Air condition assembly............................................................. 135
6.3 Pipeline assembly of priority valve ................................................... 29 14.1.1.1 Evaporator assembly......................................................... 137
6.4 Hydraulic steering gear assembly .................................................... 31 14.1.1.2 Condenser assembly......................................................... 143
6.5 Steering cylinder ............................................................................... 33 14.1.2 Front wiper assembly .............................................................. 145
7. Implement Hydraulic System .................................................................. 37 14.1.3 Rear wiper assembly .............................................................. 147
7.1 Bucket cylinder pipeline installation assembly ................................. 37 14.1.4 Stand-alone IP assembly(standard)......................................... 149
7.2 Multiple valve pipeline installation assembly ................................... 39 14.1.5 Stand-alone IP assembly(optional).......................................... 151
7.3 Working pump pipeline installation assembly ................................ 43 14.2 Electrical wiring of frame................................................................ 153
7.4 Lift cylinder pipeline installation assembly........................................ 45 14.3 Electrical wiring of brake valve....................................................... 157
7.5 Tilt cylinder ....................................................................................... 49 14.4 Electrical wiring of oil tank.............................................................. 159
7.6 Lift cylinder....................................................................................... 53 14.5 Electrical wiring of counter weight.................................................. 161
8. Service Brake System ............................................................................
57 14.6 Electrical wiring of transmission..................................................... 163
8.1 Air tank installment assembly .......................................................... 57 14.7 Electrical wiring of scrubber........................................................... 165
8.2 Relief valve installment assembly .................................................. 59 15. Tool Kit .................................................................................................. 167
8.3 Air tank pipeline installment assembly ............................................ 61 16. List of Vulnerable parts of the engine.................................................... 173
8.4 Brake valve pipeline installment assembly........................................ 63 17. Spare parts manual for transmission &torque converter(LGS853B).... 175
8.5 Booster pump installment assembly ............................................... 65 18.Spare parts manual for axle(LG843.04)............................................. 209
8.6 Front axle pipeline installment assembly ........................................ 67 19. Greasing Points Indication Layout......................................................... 231
8.7 Rear axle pipeline installment assembly ......................................... 69 20.Hydraulic Principle Diagram.................................................................. 232
9. Emergency And Parking Brake System .................................................. 71 21. Electrical System Principle Diagram...................................................... 233
柴油机系统 DIESEL ENGINE SYSTEM

1 柴油机系统 DIESEL ENGINE SYSTEM (30801900179)

3
5

6
9
10 11
12
13
8
7 14

15

16
4 17
20 18
2
1 19

25 21
22
28 26 23
24
30 31 27
32
29

33
34

1
柴油机系统 DIESEL ENGINE SYSTEM

1 柴油机系统 DIESEL ENGINE SYSTEM (30801900179)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 30801000304 油门操纵总成 Throttle control assembly 1 5
2 30801100091 暖风机接头 Joint of heater 1

3 30801100097 油温机体接头 Joint of oil temperature body 1

4 60100002138 柴油机总成 Diesel engine assembly 1

5 17101000618 散热器总成 Radiator assembly 1

6 60911013221 胶管 Hose 1

7 56171001301 喉箍d20(12~20) Hose clamps d20(12~20) 8 JB/T8870

8 60102800006 冷却器放水接头 Water drain joint of radiator 2

9 60102000058 变矩冷却器 Radiator of torque converter 1

10 56171002701 喉箍d60(40~60) Hose clamps d60(40~60) 2 JB/T8870

11 60100002298 胶管(水箱到冷却器) Hose 1

12 51204101014 螺栓M10×20 Bolt M10×20 8.8 4 GB/T5783

13 51421100115 垫圈10 Washer 10 4 GB/T97.1

14 51401100107 垫圈10 Washer 10 4 GB/T93

15 60911011126 胶管 Hose 2

16 30815100001 线夹 Wire clamp 2

17 51204091014 螺栓M8×20 Bolt M8×20 8.8 2 GB/T5783

18 51421090115 垫圈8 Washer 8 2 GB/T97.1

2
柴油机系统 DIESEL ENGINE SYSTEM

1 柴油机系统 DIESEL ENGINE SYSTEM (30801900179)

19
20

25 21
22
28 26 23
24
30 31 27
32
29

33
34

3
柴油机系统 DIESEL ENGINE SYSTEM

1 柴油机系统 DIESEL ENGINE SYSTEM (30801900179)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
19 51401090107 垫圈8 Washer 8 2 GB/T93
20 60102800005 冷却器放水开关 Water drain switch of radiator 2

21 60102800009 水箱胶垫 Rubber pad of water tank 2

22 51204111514 螺栓M12×45 Bolt M12×45 8.8 4 GB/T5783


23 51401110107 垫圈12 Washer 12 4 GB/T93
24 51421110115 垫圈12 Washer 12 4 GB/T97.1
25 51204161714 螺栓M22×55 Bolt M22×55 8.8 2 GB/T5783
26 51421160115 垫圈22 Washer 22 2 GB/T97.1
27 60101100717 发动机前减震器 Front damping pad of engine 2

28 51203121914 螺栓M14×65 Bolt M14×65 8.8 4 GB/T5782


29 51307001219 螺母M14 Nut M14 8 4 GB/T6170
30 51421120115 垫圈14 Washer 14 4 GB/T97.1
31 51401120107 垫圈14 Washer 14 4 GB/T93
32 30801100970 油压传感器接头 Oil pressure sensor connector 1

33 30893900520 钢管焊合 Steel pipe welding 1

34 17272004388 胶管 Hose 1

4
柴油机系统 DIESEL ENGINE SYSTEM

1.1 油门操纵总成 THROTTLE CONTROL ASSEMBLY (30801000304)

2 1

8
7

2 6
4
4
3
5

5
柴油机系统 DIESEL ENGINE SYSTEM

1.1 油门操纵总成 THROTTLE CONTROL ASSEMBLY (30801000304)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 60200000241 油门踏板总成 Throttle pedal assembly 1
2 51204081014 螺栓M6 × 20 Bolt M6 × 20 8.8 5 GB/T5783

3 51401080107 垫圈6 Washer 6 5 GB/T93

4 51421080115 垫圈6 Washer 6 4 GB/T97.1

5 51307000819 螺母M6 Nut M6 8 2 GB/T6170

6 30801102796 软轴支架 Flexible shaft support 1


7 60101100755 油门软轴 Throttle control shaft 1
8 30801100020 软轴固定架 Flexible shaft fixed support 1

6
变矩器系统 TORQUE CONVERTER SYSTEM

2 变矩器系统 TORQUE CONVERTER SYSTEM (30802900105)

19
A
23
B 22
Fixed on the right support arm of engine on the rear frame
21

19
13
4
3 12 3 25
2
18
14
16 10 1
10 6 10

7 7
17
10 15
6
5
11

23
A 9
B 22
21
8

24 Fixed on the rear frame


22
21
20

7
变矩器系统 TORQUE CONVERTER SYSTEM

2 变矩器系统 TORQUE CONVERTER SYSTEM (30802900105)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 60202000003 变矩器总成 Torque converter assembly 1 175
2 51309000219 螺母M10×1 Nut M10×1 8 12 GB/T6171
3 51401100107 垫圈10 Washer 10 16 GB/T93
4 30802100000 双头螺栓 Double-ended bolt 12
5 51204111514 螺栓M12×45 Bolt M12×45 8.8 12 GB/T5783
6 51401110107 垫圈12 Washer 12 14 GB/T93
7 17272007203 胶管总成 Hose assembly 2
8 17272012328 胶管总成 Hose assembly 1
9 17272003345 胶管总成 Hose assembly 1
10 17601000018 过渡接头 Transition connector 4
11 30802100146 双变滤清器支架 Bracket of filter of transmission and torque converter 1
12 60202010011 双变滤油器总成 Filter of transmission and torque converter assembly 1
13 51204101314 螺栓M10×35 Bolt M10×35 8.8 4 GB/T5783
14 51421100115 垫圈10 Washer 10 4 GB/T97.1
15 51421110115 垫圈12 Washer 12 2 GB/T97.1
16 51204111214 螺栓M12×30 Bolt M12×30 8.8 2 GB/T5783
17 60308000072 粗滤器 Coarse filter 1
18 17272009479 胶管总成 Hose assembly 1

8
变矩器系统 TORQUE CONVERTER SYSTEM

2 变矩器系统 TORQUE CONVERTER SYSTEM (30802900105)

19
A
23
B 22
Fixed on the right support arm of engine on the rear frame
21

19

25

23
A
B 22
21

24 Fixed on the rear frame


22
21
20

9
变矩器系统 TORQUE CONVERTER SYSTEM

2 变矩器系统 TORQUE CONVERTER SYSTEM (30802900105)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
19 17601000270 过渡接头 Transition connector 2

20 30802100119 粗滤器支架 Support of coarse filter 1

21 51421090115 垫圈8 Washer 8 5 GB/T97.1


22 51401090107 垫圈8 Washer 8 5 GB/T93
23 51204091014 螺栓M8×20 Bolt M8×20 8.8 3 GB/T5783
24 51204091414 螺栓M8×40 Bolt M8×40 8.8 2 GB/T5783
25 60911010577 连教条喉箍 Hose clamp 1

10
变速箱系统 TRANSMISSION SYSTEM

3 变速箱系统 TRANSMISSION SYSTEM (30803900076)

15

14

13

12

11

10
8
9
7
1

11
变速箱系统 TRANSMISSION SYSTEM

3 变速箱系统 TRANSMISSION SYSTEM (30803900076)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 30803000052 变速箱支架 Support arm of transmission 2

2 51203173214 螺栓M24×160 Bolt M24×160 2 GB/T5782

3 51421170115 垫圈24 Washer 24 2 GB/T97.1

4 30803100127 垫板 Backing plate 2

5 51341001120 螺母M24 Nut M24 10 2 GB/T889.1

6 60400000675 减震器 Shock absorber 2

7 60911013214 胶管38×470 Hose 38×470 1

8 56171003401 喉箍d57(38~57) Hose clamps d57(38~57) 2 JB/T8870

9 51204101114 螺栓M10×25 Bolt M10×25 8.8 1 GB/T5783

10 51401100107 垫圈10 Washer 10 1 GB/T93

11 51421100115 垫圈10 Washer 10 1 GB/T97.1

12 36221000002 加油管A组件 Filler pipe assembly A 1

13 36221100018 加油管盖 Cap of filler pipe 1

14 36313000046 变速箱总成 Gearbox assembly 2200rpm 1 LGS853B 179


15 17272012092 胶管总成 Hose assembly 1

12
驱动桥系统 AXLE SYSTEM

4 驱动桥系统 AXLE SYSTEM (30804900076)

5 6
6 5
5 6

11
10
9

12 13

3
8

13
驱动桥系统 AXLE SYSTEM

4 驱动桥系统 AXLE SYSTEM (30804900076)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 60205000003 轮胎 Tire 20.5-25 E-3/L-3 16PR TT 4 GB/T2980

2 51211194314 螺栓M30×2×145 Bolt M30×2×145 8.8 8 GB/T5785

3 51342001319 螺母M30×2 Nut M30×2 8 16 GB/T889.2

4 16480400010 前驱动桥总成 Front drive axle assembly 1 209


5 51207111414 螺栓M12×1.5×40 Bolt M12×1.5×40 8.8 24 GB/T5786

6 51342000419 螺母M12×1.5 Nut M12×1.5 8 24 GB/T889.2

7 17401000073 前传动轴总成 Front drive shaft assembly 1 15


8 60205000046 轮辋总成 Wheel rim assembly 4

9 51401110107 垫圈12 Washer 12 8 GB/T93

10 51207111218 螺栓M12×1.5×30 Bolt M12×1.5×30 10.9 8 GB/T5786

11 17404000002 后传动轴总成 Rear drive shaft assembly 1 17


12 16480405010 后驱动桥总成 Rear axle drive assembly 1 225
13 51211194214 螺栓M30×2×110 Bolt M30×2×110 8.8 8 GB/T5785

14
驱动桥系统 AXLE SYSTEM

4.1 前传动轴总成 FRONT DRIVE SHAFT ASSEMBLY (17401000073 )

1
3

8
6
9

10

15
驱动桥系统 AXLE SYSTEM

4.1 前传动轴总成 FRONT DRIVE SHAFT ASSEMBLY (17401000073 )


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 37423000003 凸缘叉 Flange yoke 2

2 67426000002 弹性挡圈 Circlip 8

3 67450000004 十字轴总成Φ39×118 Cross axle assembly Φ39×118 2

4 37418000002 万向节叉 Universal yokes 1

5 67419000019 轴管Φ89×4×672 Shaft tube Φ89×4×672 1

6 67465000002 套管叉堵盖 Cover of bushing fork 1

7 56201000101 油杯M6 Oil cup M6 1 JB/T7940.1

8 37421000006 套管叉 Βushing fork 1

9 67411000004 密封护套总成 Seal jacket assembly 1

10 37416000004 花键轴叉 Spline shaft yoke 1

16
驱动桥系统 AXLE SYSTEM

4.2 后传动轴总成 REAR DRIVE SHAFT ASSEMBLY (17404000002)

3
4

17
驱动桥系统 AXLE SYSTEM

4.2 后传动轴总成 REAR DRIVE SHAFT ASSEMBLY (17404000002)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 37423000003 凸缘叉 Flange yoke 2
2 67426000002 弹性挡圈 Circlip 8
3 67450000004 十字轴总成Φ45×126 Cross axle assembly Φ45×126 2
4 37456000003 花键轴叉 Spline shaft yoke 1
5 67411000003 密封护套总成 Seal jacket assembly 1
6 37421000005 套管叉 Βushing fork 1
7 56201000101 油杯M6 Oil cup M6 1 JB/T7940.1

8 67465000002 套管叉堵盖 Cover of bushing fork 1

18
操纵系统 CONTROL SYSTEM

5 操纵系统 CONTROL SYSTEM (3


(30805900101)
0805900101)

2
1

19
操纵系统 CONTROL SYSTEM

5 操纵系统 CONTROL SYSTEM (3


(30805900101)
0805900101)
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 30805000030 变速操纵总成 Gearbox control assembly 1 21
2 30805000194 工作操纵总成 Implement control assembly 1 23

20
操纵系统 CONTROL SYSTEM

5.1 变速操纵总成 GEARBOX CONTROL ASSEMBLY (30805000030)


5.1 (30805000030)

3
4

21
操纵系统 CONTROL SYSTEM

5.1 变速操纵总成 GEARBOX CONTROL ASSEMBLY (30805000030)


5.1 (30805000030)
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 30805000781 固定架焊合 Fixing bracket welding 1

2 51421100115 垫圈10 Washer 10 2 GB/T97.1

3 51401100107 垫圈10 Washer 10 2 GB/T93

4 51204101114 螺栓M10×25 Bolt M10×25 8.8 2 GB/T5783

22
操纵系统 CONTROL SYSTEM

5.2 工作操纵总成 IMPLEMENT CONTROL ASSEMBLY (30805000194)


5.2

4
3

4
1
3

23
操纵系统 CONTROL SYSTEM

5.2 工作操纵总成 IMPLEMENT CONTROL ASSEMBLY (30805000194)


5.2
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 30805100167 叉形接头 Fork connector 2

2 30805100318 固定支板 Fixing support board 1

3 51421100115 垫圈10 Washer 10 6 GB/T97.1

4 51401100107 垫圈10 Washer 10 6 GB/T93

5 51204101214 螺栓M10×30 Bolt M10×30 8.8 6 GB/T5783

6 60400000498 操纵软轴总成 Control flexible shaft assembly 2

7 60200000254 操纵装置总成 Control device assembly 1

24
转向液压系统 HYDRAULIC STEERING SYSTEM

6.1 转向机及转向缸管路总成 PIPELINE ASSEMBLY OF STEERING GEAR AND CYLINDER (30806000253)

8
5
7

7 3
6

接液压油箱回油钢管 4
Connect oil return pipe
of hydraulic tank
4

1
2

25
转向液压系统 HYDRAULIC STEERING SYSTEM

6.1 转向机及转向缸管路总成 PIPELINE ASSEMBLY OF STEERING GEAR AND CYLINDER (30806000253)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 17272000110 胶管总成 Hose assembly 1
2 17272006874 胶管总成 Hose assembly 2
3 16608040050 油缸Φ90/Φ45 Cylinder Φ90/Φ45 2 33

4 17272000880 胶管总成 Hose assembly 2


5 17601000202 过渡接头 Transition connector 1
6 17601000229 过渡接头 Transition connector 2
7 17601000012 过渡接头 Transition connector 2
8 30806000224 全液压转向机总成 Hydraulic steering gear assembly 1 31

26
转向液压系统 HYDRAULIC STEERING SYSTEM

6.2 转 向泵管路总成
向泵 管路总成 PIPELINE ASSEMBLY OF STEERING PUMP (30806000255
(30806000255))

双头螺栓,变矩器自带
Stud bolt
13
Come with torque converter
12
11
10 6

5
9 4
5 7
8 3
1

1 接液压油箱吸油口
Connect suction oil port of hydraulic tank

27
转向液压系统 HYDRAULIC STEERING SYSTEM

6.2 转 向 泵管路总成
泵 管路总成 PIPELINE ASSEMBLY OF STEERING PUMP (30806000255
(30806000255))
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 56171003401 喉箍d57(38~57) Hose clamps d57(38~57) 3 JB/T8870

2 17272009858 胶管38×620 Hose 38×620 1 Q/(HG4)JG20

3 30893900004 钢管焊合 Steel pipe welding 1

4 51204111314 螺栓M12×35 Bolt M12×35 8.8 4 GB/T5783

5 51401110107 垫圈12 Washer 12 8 GB/T93

6 60922010004 密封垫片 Seal gasket 1

7 56900001101 O形圈47.22×3.53 O-ring 47.22×3.53 1 AS568

8 51307001119 螺母M12 Nut M12 8 4 GB/T6170

9 60301000185 齿轮泵总成 Gear pump assembly 1

10 56146014501 O形圈45×3.5 O-ring 45×3.5 1 GB1235-76

11 51401100107 垫圈10 Washer 10 4 GB/T93

12 51204102914 螺栓M10×42 Bolt M10×42 8.8 4 GB/T5783

13 30893900122 钢管焊合 Steel pipe welding 1

28
转向液压系统 HYDRAULIC STEERING SYSTEM

6.3 优先阀管路总成 PIPELINE ASSEMBLY OF PRIORITY VALVE (30806000254


(30806000254))
接转向机右侧LS感应口
Connect right side LS induction port of steering gear

接转向机进油口
Connect oil inlet port of steering gear
5

3 接转向泵出油钢管
Connect oil outlet
pipe of steering pump
12

2 接液压油箱回油钢管
Connect oil return pipe of hydraulic tank
1
11
8

8
10

2
6
4 9
5

装后车架左侧板
Installed on the left plate of rear frame
3

2
1

29
转向液压系统 HYDRAULIC STEERING SYSTEM

6.3 优先阀管路总成 PIPELINE ASSEMBLY OF PRIORITY VALVE (30806000254


(30806000254))
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 51204101314 螺栓M10×35 Bolt M10×35 8.8 8 GB/T5783

2 51401100107 垫圈10 Washer 10 10 GB/T93

3 30806100090 压板 Press plate 2


4 17272000481 胶管总成 Hose assembly 1
5 56900000401 O形圈32.92×3.53 O-ring 32.92×3.53 2 AS568

6 60304000043 优先阀 Priority valve 1


7 51203102614 螺栓M10×100 Bolt M10×100 8.8 2 GB/T5782

8 17601000202 过渡接头 Transition connector 2


9 17601000014 过渡接头 Transition connector 1

10 17272000110 胶管总成 Hose assembly 1

11 17272004605 胶管总成 Hose assembly 1

12 17272000997 胶管总成 Hose assembly 1

30
转向液压系统 HYDRAULIC STEERING SYSTEM

6.4 全液压转向机总成 HYDRAULIC STEERING GEAR ASSEMBLY (30806000224


(30806000224))

4
3
2 5
2

31
转向液压系统 HYDRAULIC STEERING SYSTEM

6.4 全液压转向机总成 HYDRAULIC STEERING GEAR ASSEMBLY (30806000224


(30806000224))
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 60305000002 液压转向机总成 Hydraulic steering gear assembly 1
2 30806101181 调整垫 Adjusting pad 2
3 51401100107 垫圈10 Washer 10 4 GB/T93
4 51204101214 螺栓M10×30 Bolt M10×30 8.8 4 GB/T5783
5 51421100115 垫圈10 Washer 10 4 GB/T97.1
6 51421110115 垫圈12 Washer 12 4 GB/T97.1
7 51401110107 垫圈12 Washer 12 4 GB/T93
8 51204111314 螺栓M12×35 Bolt M12×35 8.8 4 GB/T5783
9 60405050003 方向盘总成 Steering wheel assembly 1

32
转向液压系统 HYDRAULIC STEERING SYSTEM

6.5 转向油 缸 STEERING CYLINDER (16608040050


(16608040050))

3
2
1
13
14
15
16
17
18
19
4

5 22

6
20
7
21
8
9

10

12
11

33
转向液压系统 HYDRAULIC STEERING SYSTEM

6.5 转向油缸 STEERING CYLINDER (16608040050


(16608040050))
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 56186001101 防尘圈40×50×4 Dust ring 40×50×4 2
2 36608090190 轴套 Shaft sleeve 1 ZL40-630006B
3 36608040900 活塞杆 Piston rod 1 ZL40-630001B
4 51106211107 螺钉M8×10 Screw M8×10 8.8 2 GB/T77
5 52900000502 钢球6 Steel ball 6 1 GB/T308
6 56900003003 O形圈44.04×3.53 O-ring 44.04×3.53 1 AS568
7 36608020080 活塞 Piston 1 ZL40-630005C
8 61100000155 活塞密封圈90×74.5×6.3 Piston seal 90×74.5×6.3 8.8 1
9 56199003101 支承环85×90×9.7 Support ring 85×90×9.7 2
10 36608011590 缸体 Cylinder body 1 ZL40-631000BA
11 51451460107 挡圈62 Circlip 62 2 GB/T893.1
12 52555000401 关节轴承GE40ES-C3 Joint bearing GE40ES-C3 1 JB/T8879
13 51453500107 挡圈70 Circlip 70 1 GB/T894.1
14 36608080040 环 Ring 1 ZL40-630002B
15 36608110020 弹簧挡圈 Spring retainer 1 ZL40-630003A
16 56185000401 防尘圈45×53×6 Dust ring 45×53×6 1
17 56187000801 轴用密封圈45×60×12.5 Shaft seal ring 45×60×12.5 1
18 56199002201 支承环45×50×9.7 Support ring 45×50×9.7 2

34
转向液压系统 HYDRAULIC STEERING SYSTEM

6.5 转向油 缸 STEERING CYLINDER (16608040050


(16608040050))

19

22

20
21

35
转向液压系统 HYDRAULIC STEERING SYSTEM

6.5 转向油缸 STEERING CYLINDER (16608040050


(16608040050))
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
19 56188000302 缓冲圈45×60.5×6.3 Buffer ring 45×60.5×6.3 1
20 36608030340 导向套 Guide sleeve 1 ZL40-630004D
21 56192003601 挡圈81.3×90×1.5 Circlip 81.3×90×1.5 1
22 56900005503 O形圈78.74×5.33 O-ring 78.74×5.33 1 AS568

36608990100 密封包 Seal bag 1 ZL40-630000C

36
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.1 转斗缸管路安装总成 BUCKET CYLINDER PIPELINE INSTALLATION ASSEMBLY (30807000665)

16
3 14
15

12 3 11 9
9 3
8
3

7 10
7

13
6

4
3
5
2

1
1

37
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.1 转斗缸管路安装总成 BUCKET CYLINDER PIPELINE INSTALLATION ASSEMBLY (30807000665)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 56900001001 O形圈37.69×3.53 O-ring 37.69×3.53 2 AS568
2 30807100343 压板 Press plate 2

3 51401100107 垫圈10 Washer 10 22 GB/T93


4 51204101314 螺栓M10×35 Bolt M10×35 8.8 8 GB/T5783
5 30893000551 钢管焊合 Steel pipe welding 2

6 17272003935 胶管总成 Hose assembly 2

7 56145008301 O形圈30×3.55 O-ring 30×3.55 2 GB/T3452.1


8 30893000666 钢管焊合 Steel pipe welding 1

9 51204101214 螺栓M10×30 Bolt M10×30 8.8 8 GB/T5783


10 30807100335 压板 Press plate 2

11 30893900504 钢管焊合 Steel pipe welding 1

12 51204101514 螺栓M10×45 Bolt M10×45 8.8 4 GB/T5783


13 16608100090 转斗油缸 Boom cylinder 1 49
14 30807100339 转斗油缸保护板 Protective plate of tilt cylinder 1

15 51421100115 垫圈10 Washer 10 2 GB/T97.1


16 51204101014 螺栓M10×20 Bolt M10×20 8.8 2 GB/T5783

38
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.2 多路阀管路安装总成 MULTIPLE UNIT VALVE PIPELINE INSTALLATION ASSEMBLY (30807000666)

5
4

20
4 21 6
19

6
18
13
4
14 12
6
1
10
17 7 11
4
16 5
15 5
4
Connect the diffluence pass
of priority valve 装优先阀分流口 5
4 工作泵出油钢管
7 Oil outlet steel pipe of working pump
9 6
8

Connect to oil return flange


of hydraulic tank装在液压油箱回油法兰 5
4

3
2
1

39
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.2 多路阀管路安装总成 MULTIPLE UNIT VALVE PIPELINE INSTALLATION ASSEMBLY (30807000666)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 56146015001 O形圈50×3.1 O-ring 50×3.1 2 GB/T1235
2 37300000172 钢管焊合 Steel pipe welding 1
3 30807100045 压板 Press plate 1
4 51401100107 垫圈10 Washer 10 25 GB/T93
5 51204101314 螺栓M10×35 Bolt M10×35 8.8 20 GB/T5783
6 56900001001 O形圈37.69×3.53 O-ring 37.69×3.53 4 AS568
7 30807100343 压板 Press plate 3
8 56900000401 O形圈32.92×3.53 O-ring 32.92×3.53 1 AS568
9 30806100090 压板 Press plate 1
10 17272012668 胶管总成 Hose assembly 1
11 17272001399 胶管总成 Hose assembly 1
12 17272012667 胶管总成 Hose assembly 1
13 51203102714 螺栓M10×85 Bolt M10×85 8.8 4 GB/T5782
14 30807100431 多路阀进油法兰 Oil inlet flange of multiple unit valve 1
15 51307001119 螺母M12 Nut M12 10 4 GB/T6170
16 51401110107 垫圈12 Washer 12 4 GB/T93
17 60304000045 多路换向阀 Multiple unit valve 1 DF32.2C
18 30893900156 钢管焊合 Steel pipe welding 1

40
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.2 多路阀管路安装总成 MULTIPLE UNIT VALVE PIPELINE INSTALLATION ASSEMBLY (30807000666)

20
21
19

Connect the diffluence pass


of priority valve 装优先阀分流口
工作泵出油钢管
Oil outlet steel pipe of working pump

Connect to oil return flange


of hydraulic tank装在液压油箱回油法兰

41
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.2 多路阀管路安装总成 MULTIPLE UNIT VALVE PIPELINE INSTALLATION ASSEMBLY (30807000666)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
19 51203113014 螺栓M12×140 Bolt M12×140 8.8 2 GB/T5782
20 51204101214 螺栓M10×30 Bolt M10×30 8.8 1 GB/T5783
21 51203112814 螺栓M12×120 Bolt M12×120 8.8 2 GB/T5782

42
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.3 工作泵管路装配总成 WORKING PUMP PIPELINE INSTALLATION ASSEMBLY (30807000598)

11
13
12
变矩器自带的双头螺栓
Stud bolt
Come with torque converter
7 6
5
4
10 8
9 7

接液压油箱吸油口
Connect suction oil port of hydraulic tank

43
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.3 工作泵管路装配总成 WORKING PUMP PIPELINE INSTALLATION ASSEMBLY (30807000598)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 60911011536 胶管45×510 Hose 45×510 1 Q/(HG4)JG21

2 56171002701 喉箍d60(40~60) Hose clamps d60(40~60) 3 JB/T8870

3 30893900519 钢管焊合 Steel pipe welding 1


4 51203102114 螺栓M10×75 Bolt M10×75 8.8 4 GB/T5782

5 51401100107 垫圈10 Washer 10 4 GB/T93

6 60922010004 密封垫片 Seal gasket 1


7 56146013801 O形圈38×3.5 O-ring 38×3.5 2 GB/T1235

8 51401110107 垫圈12 Washer 12 4 GB/T93

9 51307001119 螺母M12 Nut M12 8 4 GB/T6170

10 60301000221 齿轮泵总成 Gear pump assembly 1


11 30893900512 钢管焊合 Steel pipe welding 1
12 51401090107 垫圈8 Washer 8 4 GB/T93

13 51203092014 螺栓M8×70 Bolt M8×70 8.8 4 GB/T5782

44
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.4 动臂缸管路安装总成 LIFT CYLINDER PIPELINE INSTALLATION ASSEMBLY (30807000664)

21

21

16
20
15
12 9
19
11
14
18 12
13
11
17 13
12

9
10
8 1

65 3
4 2
3
1

45
工作液压系统HYDRAULIC IMPLEMENT SYSTEM

7.4 动臂缸管路安装总成 LIFT CYLINDER PIPELINE INSTALLATION ASSEMBLY (30807000664)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 17272000103 胶管总成 Hose assembly 4

2 51204091314 螺栓M8×35 Bolt M8×35 8.8 2 GB/T5783

3 30807100169 管夹 Pipe clip 4

4 51421090115 垫圈8 Washer 8 2 GB/T97.1

5 51401090107 垫圈8 Washer 8 2 GB/T93

6 51307000919 螺母M8 Nut M8 8 2 GB/T6170

7 30893900515 钢管焊合 Steel pipe welding 1

8 30893900514 钢管焊合 Steel pipe welding 1

9 56900001001 O形圈37.69×3.53 O-ring 37.69×3.53 4 AS568

10 30893900516 钢管焊合 Steel pipe welding 1

11 30807100343 压板 Press plate 4

12 51401100107 垫圈10 Washer 10 32 GB/T93

13 51204101314 螺栓M10×35 Bolt M10×35 8.8 16 GB/T5783

14 30893900513 钢管焊合 Steel pipe welding 1

15 30893900507 钢管焊合 Steel pipe welding 1

16 30893900506 钢管焊合 Steel pipe welding 1

17 30893900509 钢管焊合 Steel pipe welding 1

18 30893900508 钢管焊合 Steel pipe welding 1

46
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.4 动臂缸管路安装总成 LIFT CYLINDER PIPELINE INSTALLATION ASSEMBLY (30807000664)

21

21

20

19

47
工作液压系统HYDRAULIC IMPLEMENT SYSTEM

7.4 动臂缸管路安装总成 LIFT CYLINDER PIPELINE INSTALLATION ASSEMBLY (30807000664)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
19 51204101218 螺栓M10×30 Bolt M10×30 16 GB/T5783
20 56145008301 O形圈30×3.55 O-ring 30×3.55 4 GB3452.1
21 16608062160 油缸Φ125/Φ70 Cylinder Φ125/Φ70 8.8 2 53

48
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.5 转斗油缸 TILT CYLINDER (16608100090


(16608100090))

1 3
5
6
2 7
4
8
9
10

11

12
13 14 22
15
16
17 23

18
19 24
20
21

25
26

49
工作液压系统HYDRAULIC IMPLEMENT SYSTEM

7.5 转 斗油缸 TILT CYLINDER (16608100090


(16608100090))
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 36608090180 轴套 Shaft sleeve 1 ZL30-710004A
2 56186001301 防尘圈60×80×5 Scraper seal 60×80×5 2

3 36608041930 活塞杆组件 Piston rod groupware 1 LG843.07100D-1001


4 56900004803 O形圈78.97×3.53 O-ring 78.97×3.53 1 AS568
5 51106232907 螺钉M12×18 Screw M12×18 1 GB/T 77
6 51106233007 螺钉M12×28 Screw M12×28 1 GB/T 77
7 52900000402 钢球Φ8 Steel ball Φ8 1 GB/T 308
8 36608020420 活塞 Piston 1 LG843.07100D-0003
9 56199001201 支承环 155×160×15 Support ring 155×160×15 2

10 56189001101 活塞密封圈 160×139×8 Sealing ring for piston 160×139×8 1

11 56200007901 纳污环160×152×6 Dirt ring 160×152×6 1

12 51210151814 螺栓 M20×1.5×60 Bolt M20×1.5×60 8.8 10 GB/T5785


13 51401150107 垫圈20 Washer 20 10 GB/T93
14 56193001001 防尘圈80×94×8 Dust ring 80×94×8 1

15 56187002101 轴用密封圈80×95×12.5 Shaft seal ring 80×95×12.5 1

16 56199003001 支承环 80×85×9.7 Support ring 80×85×9.7 2

17 56188001002 缓冲圈 80×95.5×6.3 Cushion washer 80×95.5×6.3 1

18 36608030550 导向套 Guide sleeve 1 CDM843.07100A-0002

50
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.5 转斗油缸 TILT CYLINDER (16608100090


(16608100090))

22
23

19 24
20
21

25
26

51
工作液压系统HYDRAULIC IMPLEMENT SYSTEM

7.5 转 斗油缸 TILT CYLINDER (16608100090


(16608100090))
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO. /Remarks
19 56908001704 O形圈159.4×3.1 O-ring 159.4×3.1 1 JISB2401
20 56192064801 挡圈160×151×1.52 Retaining ring 160×151×1.52 1
21 56900005903 O型圈148.59×5.33 O-ring 148.59×5.33 1 AS568
22 51204090914 螺栓M8×16 Bolt M8×16 8.8 2 GB/T5783
23 36608260010 导板 Guide board 1 ZL50F-710005
24 36608012160 缸体 Cylinder body 1 CDM843.07100F-1000A
25 51451640107 挡圈105 Retaining ring 105 2 GB/T893
26 52555000301 关节轴承GE70ES-C3 Joint bearing GE70ES-C3 1 JB/T8879

36608990560 密封包 Seal bag 1 CDM843.07100

52
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.6 动臂油缸
动臂 油缸 LIFT CYLINDER (16608062160
(16608062160))
1

4 7
6
5 8
11
10
14 15 3 9
16 17 12
13
21

22
19
20
18

24
23

53
工作液压系统HYDRAULIC IMPLEMENT SYSTEM

7.6 动臂油
动臂 油 缸 LIFT CYLINDER (16608062160
(16608062160))
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 36608240230 拉杆头 Tie rod end 1 LG843.07200A-0002

2 36608041390 活塞杆 Piston rod 1 LG843.07200C-0001

3 56185000701 防尘圈 70×80×7 Dust ring 70×80×7 1 AY 080A P5008

4 51453640107 挡圈105 Retaining ring 105 1 GB/T894

5 56900000903 O形圈98.02×3.53 O-ring 98.02×3.53 1 AS568

6 36608080030 环 Ring 1 ZL30-720005B

7 56900005203 O形圈117.07×3.53 O-ring 117.07×3.53 1 AS568

8 36608110050 弹簧挡圈 Spring retainer 1 ZL30-720006

9 56187001901 轴用密封圈 70×85×12.5 Sealing ring for shaft 70×85×12.5 1

10 56900005703 O形圈113.67×5.33 O-ring 113.67×5.33 1 AS568

11 36608030330 导向套 Guide sleeve 1 ZL30-720003B

12 56188003702 缓冲圈 70×85.5×6.3 Cushion washer 70×85.5×6.3 1

13 56199002601 支承环 70×75×9.7 Support ring 70×75×9.7 2

14 56900004103 O形圈69.52×2.62 O-ring 69.52×2.62 1 AS568

15 36608020090 活塞 Piston 1 ZL30-720004C

16 56199000801 支承环 120×125×15 Support ring 120×125×15 2

17 56189000601 活塞密封圈 125×104×8 Sealing ring for piston 125×104×8 1

18 51106231607 螺钉M12×10 Screw M12×10 1 GB/T77

54
工作液压系统 IMPLEMENT HYDRAULIC SYSTEM

7.6 动臂油缸
动臂 油缸 LIFT CYLINDER (16608062160
(16608062160))

21

22
19
20

24
23

55
工作液压系统HYDRAULIC IMPLEMENT SYSTEM

7.6 动臂油
动臂 油 缸 LIFT CYLINDER (16608062160
(16608062160))
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
19 51106231907 螺钉M12×16 Screw M12×16 1 GB/T77

20 52900000402 钢球8 Steal ball 8 1 GB/T 308

21 56200002301 纳污环125×117×6 Dirt ring 125×117×6 1

22 36608011910 缸体 Cylinder body 1 LG843.07200B-1000A

23 51451520107 挡圈75 Retaining ring 75 2 GB/T893.1

24 52555000201 关节轴承GE50ES-C3 Joint bearing GE50ES-C3 1 JB/T8879

36608990580 密封包 Seal bag 1 LG843.07200C

56
脚制动系统 SERVICE BRAKE SYSTEM

8.1 储气筒装配总成 AIR TANK INSTALLMENT ASSEMBLY (30808900113)


9 10

4
6

57
脚制动系统 SERVICE BRAKE SYSTEM

8.1 储气筒装配总成 AIR TANK INSTALLMENT ASSEMBLY (30808900113)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 30808000037 储气筒焊合 Air drum welding 1
2 60304000048 安全阀 Safety valve 1
3 17601000725 过渡接头 Transition joints 1
4 60304100074 放水阀拉线 Drain valve control cable 1
5 60304000431 放水阀 Drain valve 1
6 30808100178 软轴支架 Flexible shaft bracket 1
7 60304000046 充气阀 Charging valve 1
8 56901000401 垫圈22 Washer 22 1 JB/T966

9 17601000543 过渡接头 Transition jionts 1

10 17601000531 过渡接头 Transition jionts 1

58
脚制动系统 SERVICE BRAKE SYSTEM

8.2 卸荷阀装配总成 RELIEF VALVE INSTALLMENT ASSEMBLY (30808900113)

10

9
8
7

1
2

4
2 5
1
3

59
脚制动系统 SERVICE BRAKE SYSTEM

8.2 卸荷阀装配总成 RELIEF VALVE INSTALLMENT ASSEMBLY (30808900113)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 17601000543 过渡接头 Transition connector 2
2 56901000401 垫圈22 Washer 22 2 JB/T966

3 51203092214 螺栓M8×80 Bolt M8 × 80 8.8 2 GB/T5782

4 60304000049 卸荷阀总成 Relief valve assembly 1


5 30808100170 卸荷阀支架 Relief valve bracket 1
6 17272001684 胶管总成 Hose assembly 1
7 51421090115 垫圈8 Washer 8 4 GB/T97.1

8 51401090107 垫圈8 Washer 8 4 GB/T93

9 51307000919 螺母M8 Nut M8 8 2 GB/T6170

10 51204091114 螺栓M8×25 Bolt M8×25 8.8 2 GB/T5783

60
脚制动系统 SERVICE BRAKE SYSTEM

8.3 储气筒管路装配总成 AIR TANK PIPELINE INSTALLMENT ASSEMBLY (30808900113)

3
4
5
3

61
脚制动系统 SERVICE BRAKE SYSTEM

8.3 储气筒管路装配总成 AIR TANK PIPELINE INSTALLMENT ASSEMBLY (30808900113)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 17272006487 胶管总成 Hose assembly 1
2 17272001683 胶管总成 Hose assembly 1
3 51204111314 螺栓M12×35 Bolt M12×35 8.8 4 GB/T5783

4 51421110115 垫圈12 Washer 12 4 GB/T97.1

5 51401110107 垫圈12 Washer 12 4 GB/T93

6 51401090107 垫圈8 Washer 8 2 GB/T93

7 51204090914 螺栓M8×16 Bolt M8×16 8.8 2 GB/T5783

8 30808100237 软轴手柄固定板 Fixing plate of flexible shaft 1

62
脚制动系统 SERVICE BRAKE SYSTEM

8.4 制动阀管路装配总成 BRAKE VALVE PIPELINE INSTALLMENT ASSEMBLY (30808900113)

2
8 3 2
3

4
7 5

6
9

63
脚制动系统 SERVICE BRAKE SYSTEM

8.4 制动阀管路装配总成 BRAKE VALVE PIPELINE INSTALLMENT ASSEMBLY (30808900113)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 60300000546 制动阀总成 Brake valve assembly 1
2 51204091114 螺栓M8×25 Bolt M8 × 25 8.8 4 GB/T5783

3 51421090115 垫圈8 Washer 8 4 GB/T97.1

4 17601000531 过渡接头 Transition connector 1


5 17272002586 胶管总成 Hose assembly 1
6 30808000250 过渡接头 Transition connector 1
7 17272012087 胶管总成 Hose assembly 1
8 17601001343 过渡接头 Transition connector 1
9 30801100970 过渡接头 Transition connector 1

64
脚制动系统 SERVICE BRAKE SYSTEM

8.5 加力泵装配总成 BOOSTER PUMP INSTALLMENT ASSEMBLY (30808900113)

4
5
6
4
5
6 1
2
3
3

7
8
4
5
6
7

3
8
23

10

65
脚制动系统 SERVICE BRAKE SYSTEM

8.5 加力泵装配总成 BOOSTER PUMP INSTALLMENT ASSEMBLY (30808900113)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 30893900024 钢管总成 Pipe assembly 1
2 30808101089 联接螺栓 Connecting bolt 2
3 30808100054 垫圈 Washer 4
4 51204111214 螺栓M12 × 30 Bolt M12 × 30 8.8 6 GB/T5783

5 51401110107 垫圈12 Washer 12 6 GB/T93

6 51421110115 垫圈12 Washer 12 6 GB/T97.1

7 60301000043 加力泵总成 Booster pump assembly 2


8 17601000531 过渡接头 Transition connector 2
9 30893900021 前加力泵出油管总成 Oil outlet pipe assembly of front booster pump 1

10 60911010174 制动软管总成 Brake hose assembly 1

66
脚制动系统 SERVICE BRAKE SYSTEM

8.6 前桥管路装配总成 FRONT AXLE PIPELINE INSTALLMENT ASSEMBLY (30808900113)

2 2 3
1

1 2 2

67
脚制动系统 SERVICE BRAKE SYSTEM

8.6 前桥管路装配总成 FRONT AXLE PIPELINE INSTALLMENT ASSEMBLY (30808900113)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 30808101089 联接螺栓 Bolt 2
2 30808100054 垫圈 Washer 4
3 30893000542 钢管焊合 Pipe weldment 2
4 30808100014 三通接头 T-connector 1
5 51204091114 螺栓M8×25 Bolt M8 × 25 8.8 1 GB/T5783

6 51401090107 垫圈8 Washer 8 1 GB/T93

68
脚制动系统 SERVICE BRAKE SYSTEM

8.7 后桥管路装配总成 REAR AXLE PIPELINE INSTALLMENT ASSEMBLY (30808900113)

3
2
1 5
6
4

1
2

69
脚制动系统 SERVICE BRAKE SYSTEM

8.7 后桥管路装配总成 REAR AXLE PIPELINE INSTALLMENT ASSEMBLY (30808900113)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 30808101089 联接螺栓 Bolt 2
2 30808100054 垫圈 Washer 4
3 30893000541 钢管焊合 Pipe weldment 2
4 30808100016 三通接头 T-connector 1
5 51204091114 螺栓M8×25 Bolt M8 × 25 8.8 1 GB/T5783

6 51401090107 垫圈8 Washer 8 1 GB/T93

70
手制动系统 PARKING BRAKING SYSTEM

9.1 手制动系统 PARKING BRAKING SYSTEM (30809900057)

1
2
3

71
手制动系统 PARKING BRAKING SYSTEM

9.1 手制动系统 PARKING BRAKING SYSTEM (30809900057)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 51204101114 螺栓M10×25 Bolt M10 × 25 8.8 4 GB/T5783

2 51401100107 垫圈10 Washer 10 4 GB/T93

3 51421100115 垫圈10 Washer 10 4 GB/T97.1

4 60200000217 手刹总成 Hand brake assembly 1


5 51307001019 螺母M10 Nut M10 8 4 GB/T6170

72
车架系统 FRAME SYSTEM

10 车架系统 FRAME SYSTEM (30810001254)

38
38
14 A 11
12
13
25 25
B 26
26
39 39
16 15
40 49
17
18 10 40
19 20 26
9 8 26
41
7
3 A 42 50
43 42
51
6
44
44
22 44
21 B 2 5 43
44
24 3 51
23 4 41
50
45
20
46 45
C 1
33
47

25
C 35
10 52
28 34
26 37 9 10 53
29
27 36
30
31 26 47
48 25 10

32

73
车架系统 FRAME SYSTEM

10 车架系统 FRAME SYSTEM (30810001254)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 30861000355 前车架焊合 Front frame welding 1
2 51204101014 螺栓M10×20 Bolt M10×20 8.8 4 GB/T5783
3 51401100107 垫圈10 Washer 10 6 GB/T93
4 51421100115 垫圈10 Washer 10 4 GB/T97.1
5 30810100323 盖板 Cover plate 1
6 60907000001 扶手总成 Handrail assembly 1
7 51307001019 螺母M10 Nut M10 8 2 GB/T6170
8 30810001087 翻斗缸后销轴焊合 Welding of rear pin shaft of bucket cylinder 1
9 30811103029 垫圈20 Washer 20 3
10 51204153714 螺栓M20×35 Bolt M20×35 8.8 5 GB/T5783
11 30893100787 通油螺栓 Bolt 35 6
12 60980000179 垫圈 Washer 16
13 30810000848 翻斗缸后销轴注油管焊合 Filler pipe welding of tilt cylinder pin shaft 1
14 30810001088 动臂上销轴焊合 Welding of boom upper pin shaft 2
15 51204153714 螺栓M20×35 Bolt M20×35 8.8 2 GB/T5783
16 3081103029 垫圈20 Washer 20 2
17 30810000816 动臂上销轴注油管焊合(左) Welding of filler pipe of pin shaft of boom (left) 1
18 30810000817 动臂上销轴注油管焊合(右) Welding of filler pipe of pin shaft of boom (right) 1

74
车架系统 FRAME SYSTEM

10 车架系统 FRAME SYSTEM (30810001254)

A
25
B 25
26
26

19 20 26
26
A

22
21 B
24
23

20

C 33
25
C 35
28 34
26
29
27 36
30
31 26
25

32

75
车架系统 FRAME SYSTEM

10 车架系统 FRAME SYSTEM (30810001254)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
19 30810102330 油嘴螺栓 Flow nipple bolt 35 2
20 56201000301 油杯 Oil cup M10×1 7 JB/T7940.1

21 51204091014 螺栓M8×20 Bolt M8×20 8.8 2 GB/T5783

22 51401090107 垫圈8 Washer 8 2 GB/T93

23 51421090115 垫圈8 Washer 8 2 GB/T97.1

24 60911010971 注油管夹总成 Filler pipe clip assembly 2


25 51204111214 螺栓M12×30 Bolt M12×30 8.8 18 GB/T5783

26 51401110107 垫圈12 Washer 12 26 GB/T93

27 30810100792 卡板 Card board 2


28 60905000041 转向销 Steering pin 2
29 30893100633 注油接头 Feed connector 4
30 30810000852 右转向销注油管焊合 Welding of the filler pipe of right steering pin 1
31 30810000851 左转向销注油管焊合 Welding of the filler pipe of left steering pin 1
32 30810100194 铰接固定杆 Articulated Fixing pole 1
33 30890900232 销轴焊合 Pin shaft welding 1
34 51536000101 双层复式弹簧开口销4×44 Double layer compound spring cotter pin 4×44 1
35 30890100512 销 Pin 1
36 51453270107 挡圈30 Circlip 30 1 GB/T894.1

76
车架系统 FRAME SYSTEM

10 车架系统 FRAME SYSTEM (30810001254)

38
38
A
B
39 39

40 49
40

41
A 42 50
43 42
51
44
44
44
B 43
44
51
41
50
45

46 45
C 47
C 52

37 53

26 47
48 25

77
车架系统 FRAME SYSTEM

10 车架系统 FRAME SYSTEM (30810001254)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
37 30810001089 动臂缸后销轴焊合 Welding of boom cylinder rear pin shaft 2
38 60903000037 铰接销 Articulated pin 2
39 30810100704 压板 Press plate 2
40 51307001119 螺母M12 Nut M12 8 8 GB/T6170
41 30810102988 上轴承盖 Upper bearing cover 2
42 60980000184 调整垫 Adjusting pad 2
43 56161012401 密封圈FB75×100×12 Seal ring FB75×100×12 2 GB/T13871.1
44 52324001301 轴承32215 Bearing 32215 4 GB/T297
45 51203112714 螺栓M12×110 Bolt M12×110 8.8 8 GB/T5782
46 30810100705 端盖 End cover 1
47 51401150107 垫圈20 Washer 20 2 GB/T93
48 56202000301 油杯M10×1 Oil cup M10×1 1 JB/T7940.1-1995
49 30810100700 上轴套 Upper shaft sleeve 1
50 30810102987 下轴承盖 Lower bearing cover 2
51 56161006501 密封圈FB85×110×12 Seal ring FB85×110×12 2 GB/T13871.1
52 30810100701 下轴套 Lower shaft sleeve 1
53 30810100797 下端盖 Lower end cover 1

78
车架系统 FRAME SYSTEM

10 车架系统 FRAME SYSTEM (30810001254)

16
18
2 17
19

14 15
12 13
A

6
A
5

4
9
3 27
25 26
2 8
28 11
10
24 14
13
23 12
22
21
1
20

79
车架系统 FRAME SYSTEM

10 车架系统 FRAME SYSTEM (30810001254)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 30862000275 后车架焊合 Rear frame welding 1
2 56201000301 油杯M10×1 Oil cup M10×1 4 JB/T7940.1

3 60905000041 转向销 Steering pin 2


4 30810100792 卡板 Card board 2
5 51401110107 垫圈12 Washer 12 4 GB/T93

6 51204111214 螺栓M12×30 Bolt M12×30 8.8 4 GB/T5783

7 56202000301 油杯M10×1 Oil cup M10×1 1 JB/T7940.1-1995

8 30810000468 摆动架销注油管Ⅱ焊合 Oil charging pipe welding of swing frame Ⅱ 1


9 30810000469 摆动架销注油管Ⅰ焊合 Oil charging pipe welding of swing frame Ⅰ 1
10 30893100787 通油螺栓 Bolt 4
11 60980000179 垫圈10 Washer 10 8
12 51204091014 螺栓M8×20 Bolt M8×20 8.8 4 GB/T5783

13 51401090107 垫圈8 Washer 8 4 GB/T93

14 51421090115 垫圈8 Washer 8 4 GB/T97.1

15 30810102361 蜂鸣器固定板 Buzzer fixing plate 1


16 51204091014 螺栓M8×20 Bolt M8×20 8.8 2 GB/T5783

17 51401090107 垫圈8 Washer 8 2 GB/T93

18 51421090115 垫圈8 Washer 8 2 GB/T96.1

80
车架系统 FRAME SYSTEM

10 车架系统 FRAME SYSTEM (30810001254)

19

27
25 26

28
24
23
22
21

20

81
车架系统 FRAME SYSTEM

10 车架系统 FRAME SYSTEM (30810001254)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification /Remarks
NO./Remarks
Qty Original NO.
19 30810100600 电源总开关固定板 Power switch mounting plate 1

20 30863900143 摆动架焊合 Welding of swing span 1

21 30810100788 调整垫 Adjusting pad 2

22 60980000183 铜垫 Copper gasket 2

23 60916010022 套 Sleeve 2

24 30890900226 摆动架销焊合 Welding of swing span pin 2

25 51421150115 垫圈20 Washer 20 2 GB/T97.1

26 51401150107 垫圈20 Washer 20 2 GB/T93

27 51204153714 螺栓M20×35 Bolt M20×35 8.8 2 GB/T5783

28 30808100011 管夹 Tube clip 2

82
工作装置系统 IMPLEMENT SYSTEM

11 工作装置系统 IMPLEMENT SYSTEM (30811900275)

16

6 4
2 3
15
13
18
17
64 13
14
1 3
2 19
7

5
4
3
2
9
8 10
6
6 9
12
11
4
2 3

83
工作装置系统 IMPLEMENT SYSTEM

11 工作装置系统 IMPLEMENT SYSTEM (30811900275)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 30871900111 铲斗总成 Bucket assembly 1 87
2 51204153714 螺栓M20×35 Bolt M20×35 8.8 8 GB/T5783
3 51401150107 垫圈20 Washer 20 8 GB/T93
4 51420150121 垫圈20 Washer 20 8 GB/T96.1
5 30811001464 铲斗下销轴焊合 Welding of bucket lower pin shaft 2 配常规铲斗用Use with general bucket
6 56201000301 油杯M10×1 Oil cup M10×1 8 JB/T7940.1
7 30811001329 铲斗上销轴焊合 Welding of bucket upper pin shaft 1 配常规铲斗用Use with general bucket
8 30811103103 O形密封圈 O-ring seal 6
9 60916010019 动臂下轴套 Boom lower shaft sleeve 4

10 30811100688 动臂焊合 Boom welding 1

11 30811001465 动臂缸上销轴焊合 Welding of boom cylinder upper pin shaft 2

12 60916010022 套 Sleeve 2

13 60916010018 摇臂支承轴套 Rocker arm bearing axle sleeve 2

14 30874101926 摇臂隔离套 Rocker arm spacer sleeve 1

15 30874000001 摇臂焊合 Rocker arm welding 1

16 30811001327 摇臂端销轴焊合 Welding of end point pin of rocker arm 2

17 30811001326 摇臂中销轴焊合 Welding of rocker arm middle pin shaft 1

18 30872000000 拉杆焊合 Tie rod welding 1

84
工作装置系统 IMPLEMENT SYSTEM

11 工作装置系统 IMPLEMENT SYSTEM (30811900275)

19

85
工作装置系统 IMPLEMENT SYSTEM

11 工作装置系统 IMPLEMENT SYSTEM (30811900275)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
19 60916010013 拉杆轴套 Tie rod shaft sleeve 2

86
工作装置系统 IMPLEMENT SYSTEM

11.1 铲斗总成 BUCKET ASSEMBLY (30871900111)

4
2

87
工作装置系统 IMPLEMENT SYSTEM

11.1 铲斗总成 BUCKET ASSEMBLY (30871900111)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 30871000829 铲斗焊合 Bucket weldment 1
2 51307001519 螺母M20 Nut M20 8 10 GB/T6170
3 51239152211 螺栓M20×80 Bolt M20×80 4.8 10 GB/T8
4 30871101408 斗齿 Bucket tooth 8630 5
5 30871101407 边齿 Bucket tooth 8630 2

88
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900217)

2
4
5 1 36
8 6 37
9 7 38
3

10

35
11
34

14 12 33
13
32
30
5
31 4
15 27
29 28
26

22 25
16
17
18

19 23
24
20
21

标配 STANDARD

89
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900217)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 30812000614 驾驶室焊合 Cab weldment 1
2 60900001621 右后玻璃 Right rear glass 1
3 60900001626 碰锁总成 Latch assembly 1
4 51204091214 螺栓M8 × 30 Bolt M8 × 30 8.8 4 GB/T5783

5 51401090107 垫圈8 Washer 8 4 GB/T93

6 51420090119 垫圈8 Washer 8 2 GB/T96.1

7 51307000919 螺母M8 Nut M8 2 GB/T6170

8 30812102011 右门玻璃 Right door glass 1


9 30881000601 右门拉窗 Right door sliding window 1 选装Optional

10 60900001595 蒸发器罩壳总成 Evaporator housing assembly 1

11 30812000656 门锁 Door lock 1

12 60919010019 U型胶条 U-rubber strip 1

13 60900001613 右门胶条总成 Right Door Seal assembly 1

14 60900001617 右前玻璃 Right front glass 1

15 60900001619 前玻璃 Front windscreen 1

16 60900001620 左前玻璃 Left front glass 1

17 51210173014 螺栓M24 × 2 × 140 Bolt M24 × 2 × 140 8.8 4 GB/T5785

18 51420170121 垫圈24 Washer 24 4 GB/T96.1

90
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900217)

36

35

34
33

32
30
31
27
29 28
26

22 25

19 23
24
20
21
标配 STANDARD

91
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900217)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
19 60900001615 减震器总成 Shock absorber assembly 4
20 30812102005 垫板 Shim 4
21 51341001819 螺母M24 × 2 Nut M24 × 2 8 4 GB/T889.1

22 30812102055 防护扣 Protection buckle 2


23 30881000610 航空座椅 Aero seat 1 选装配先导 Optional with pilot control

24 30881000611 航空座椅 Aero seat 1


25 30812102109 左门下玻璃 Left door lower glass 1
26 30881000349 驾驶室门锁 The cab door lock 1
27 30812102012 左门玻璃 Left door glass 1
28 30881000600 左门拉窗 Left door sliding window 1 选装 Optional

29 60900001606 左门胶条总成 Left Door Seal assembly 1


30 51421090115 垫圈8 Washer 8 2 GB/T97.1

31 60917010022 倒车镜 Reverse mirror 2


32 30812000623 左碰锁总成 Left spring lock assembly 1
33 60980000168 安全锤 Hammer 1 选装 Optional

34 60900001616 左后玻璃 Left rear glass 1


35 30881101706 衣帽勾 Hat-and-coat hook 1
36 30812102010 后玻璃 Rear window glass 1

92
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900217)

37
38

标配 STANDARD

93
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900217)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
37 60900001622 后玻璃 Rear window glass 1 电加热型,选装
Electrical heating type(Optional)
38 30812101051 线束密封套 Wire harness sealing sleeve 5

94
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900217)

29
30

6 1
7 2
8
28
3 37
4 38
5 35 27
36

33
34
9
31
32
10 11 15
12
13 16
14 23
24 26
25

17 20
21
22
19
18

标配 STANDARD

95
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900217)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description NO./Remarks
Specification Qty Original NO./Remarks
1 30812000608 中面板焊合 Middle surface weldment 1
2 30812000613 控制器座 Controller seat 1
3 51204081014 螺栓M6×20 Bolt M6×20 8.8 4 GB/T5783

4 51401080107 垫圈6 Washer 6 4 GB/T93

5 51420080121 垫圈6 Washer 6 4 GB/T96.1

6 51204091014 螺栓M8×20 Bolt M8×20 8.8 40 GB/T5783

7 51401090107 垫圈8 Washer 8 42 GB/T93

8 51420090119 垫圈8 Washer 8 14 GB/T96.1

9 30812102004 右活动面板 Right movable faceplate 1


10 30881000365 遮阳帘 Shade 1
11 30812102020 玻璃压板 Glass Plate 8
12 51158170304 螺钉M5×10 Screw M5×10 4.8 16 GB/T818

13 51421070115 垫圈5 Washer 5 16 GB/T97.1

14 51401070107 垫圈5 Washer 5 16 GB/T93

15 60900001625 内视镜总成 Endoscopic assembly 1


16 60900001594 地垫 Ground pad 1
17 30881000613 驾驶室处吸音海绵总成 Sound absorption spronge assembly 1
18 30812102022 底座密封盖 Sealed cover of base 4

96
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900217)

29
30

28

35 27
36

33
34
31
32

23
24 26
25

20
21
22
19

标配 STANDARD

97
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900217)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO. /Remarks
19 30812102003 左活动面板 Left moving surface board 1
20 60900001600 空调管道组件 Air conditioning duct assembly 1
21 60900001596 前围板 Front panel 1
22 60900001597 左前围板 Left front panel 1
23 60900001607 左门饰板 Panel of left door 1
24 60900001608 左门上盖板 Left door cover 1
25 60900001609 左门锁盖板 Left door cover 1
26 60900001604 左后围板 Left rear panel 1
27 60900001603 后围板 Rear panel 1
28 60900001624 扣钉总成 Pintle assembly 36
29 60900001623 内顶饰 Trim panel 1
30 30881101705 内顶饰 Trim panel 1 配装MP3用 Optional with MP3 player
31 60900001598 右前围板 Right front panel 1
32 60900001599 出风口盖板 Air outlet cover 1
33 60900001605 右后围板 Right rear panel 1
34 30881101708 右后围板 Right rear panel 1 配空调用 Optional with air condition
35 51166450211 自攻螺钉ST 4.8×13 Tapping screw ST 4.8×13 45 GB/T845
36 51166450411 自攻螺钉ST4.8×19 Tapping screw ST4.8×19 8 GB/T845

98
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900217)

37
38

标配 STANDARD

99
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900217)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
37 60900001611 右门饰板 Right door panel 1
38 60900001612 右门上盖板 Right door cover 1

100
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)

8
9
2
1 42
4 41
5
6
7 3
39
40

10
11
38
12

15 13 37
36
14
35

16 33
5
34 4

30
32 31

29
17 28
26
18
22
19
19
20 27
21 23
24
25
选配 OPTIONAL

101
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO. /Remarks
1 30881000602 驾驶室焊合 Cab welding 1
2 60900001621 右后玻璃 Right rear glass 1
3 60900001626 碰锁总成 Spring lock assembly 1
4 51204091214 螺栓M8×30 Bolt M8×30 8.8 4 GB/T5783

5 51401090107 垫圈8 Washer 8 4 GB/T93

6 51420090119 垫圈8 Washer 8 2 GB/T96.1

7 51307000919 螺母M8 Nut M8 8 2 GB/T6170

8 30812102011 右门玻璃 Right door glass 1


9 30881000601 右门拉窗 Sash window of right door 1 选装Optional

10 60900001595 蒸发器罩壳总成 Housing assembly of evaporator 1

11 60919010042 U型胶条 U-rubber strip 1

12 30812000656 门锁 Door lock 1

13 60919010019 U型胶条 U-rubber strip 1

14 60900001613 右门胶条总成 Right door strip assembly 1

15 60900001617 右前玻璃 Right front glass 1

16 60900001619 前玻璃 Front windscreen 1

17 60900001620 左前玻璃 Left front glass 1

18 30812000627 底座焊合 Pedestal welding 1

102
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)

36

35

33
34

30
32 31

29

26 28
22
19
19
20 27
21 23
24
25
选配 OPTIONAL

103
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO. /Remarks
19 51420170121 垫圈24 Washer 24 10 GB/T96.1
20 51401170107 垫圈24 Washer 24 6 GB/T93
21 51204171814 螺栓M24×60 Bolt M24×60 8.8 6 GB/T5783
22 51210173014 螺栓M24×2×140 Bolt M24×2×140 8.8 4 GB/T5785
23 60900001615 减震器总成 Shock absorber assembly 4
24 30812102005 垫板 Backing plate 4
25 51341001819 螺母M24×2 Nut M24×2 8 4 GB/T889.1
26 30812102055 防护扣 Guard buckle 2
27 30881000610 航空座椅 Aero seat 1
28 30812102109 左门下玻璃 Left door glass 1
29 30881000349 驾驶室门锁 Cab door lock 1
30 30812102012 左门玻璃 Left door glass 1
31 30881000600 左门拉窗 Sash window of left door 1 选装Optional
32 60900001606 左门胶条总成 Left door strip assembly 1
33 51421090115 垫圈8 Washer 8 2 GB/T97.1
34 60917010022 倒车镜 Reverse mirror 2
35 30812000623 左碰锁总成 Left spring lock assembly 1
36 60980000168 安全锤 Hammer 1

104
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)

42
41

39
40

38

37

选配 OPTIONAL

105
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO. /Remarks
37 60900001616 左后玻璃 Left rear glass 1
38 30881101706 衣帽勾 Hat-and-coat hook 1
39 30812102010 后玻璃 Rear window glass 1
40 60900001622 后玻璃 Rear window glass 1 选装Optional

41 30812101051 线束密封套 Harness sealing sleeve 5


42 51142260208 螺钉M20 Screw M20 4 GB/T825 A

106
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)

32
33

6 2 1
7
8
31
40
3 41
4 38 30
5 39

9
10 36
37
34
35
11 16
12
13 17
14 26
15 27
18 29
28

20 23
22 24 25

21
19

选配 OPTIONAL

107
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 30812000608 中面板焊合 Middle surface welding 1

2 30812000613 控制器座 Controller seat 1

3 51777000101 碟形螺钉 Butterfly bolt 2

4 51401080107 垫圈6 Washer 6 4 GB/T93

5 51420080121 垫圈6 Washer 6 4 GB/T96.1

6 51204091014 螺栓M8×20 Bolt M8×20 8.8 40 GB/T5783

7 51401090107 垫圈8 Washer 8 42 GB/T93

8 51420090119 垫圈8 Washer 8 14 GB/T96.1

9 30881000612 先导操纵箱 Pilot control housing 1 Use for single-lever control

10 30881000607 先导操纵箱 Pilot control housing 1 Use for dual-lever control

11 30881000365 遮阳帘 Shade 1

12 30812102020 玻璃压板 Glass press plate 8

13 51158170304 螺钉M5×10 Screw M5×10 4.8 16 GB/T818

14 51421070115 垫圈5 Washer 5 16 GB/T97.1

15 51401070107 垫圈5 Washer 5 16 GB/T93

16 60900001625 内视镜总成 Inner mirror assembly 1

17 30881101819 纸垫 Paper gasket 1

18 30812000685 地垫 Ground pad 1

108
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)

32
33

31

30

36
34
35

26
27
29
28

20 23
22 24 25

21
19

选配 OPTIONAL

109
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO. /Remarks
19 30881101707 密封垫 Seal gasket 1
20 30881000614 驾驶室处吸音海绵总成 Cab sound absorption spronge assembly 1
21 60900001602 底座密封盖 Sealed cover of base 4
22 30812102003 左活动面板 Left movable faceplate 1
23 60900001600 空调管道组件 A/C air duct assembly 1
24 60900001596 前围板 Front boarding 1
25 60900001597 左前围板 Left front boarding 1
26 60900001607 左门饰板 Left door trim 1
27 60900001608 左门上盖板 Left door upper cover 1
28 60900001609 左门锁盖板 Cover of left door lock 1
29 60900001604 左后围板 Left rear boarding 1
30 60900001603 后围板 Rear boarding 1
31 60900001624 扣钉总成 Clamp assembly 36
32 60900001623 内顶饰 Inner ceiling decoration 1
33 30881101705 内顶饰 Inner ceiling decoration 1 Optional with MP3 player
34 60900001598 右前围板 Right front boarding 1
35 60900001599 出风口盖板 Air outlet cover 1
36 60900001605 右后围板 Right rear boarding 1

110
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)

40
41
38
39

37

选配 OPTIONAL

111
驾驶室系统 CAB SYSTEM

12 驾驶室系统 CAB SYSTEM (30812900218)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
37 30881101708 右后围板 Right rear boarding 1 配空调用Optional with air condition

38 51166450211 自攻螺钉ST 4.8×13 Tapping screw ST 4.8×13 45 GB/T845

39 51166450411 自攻螺钉ST4.8×19 Tapping screw ST4.8×19 8 GB/T845

40 60900001611 右门饰板 Right door trim 1


41 60900001612 右门上盖板 Right door upper cover 1

112
驾驶室系统 CAB SYSTEM

13 覆盖件系统 OUT PANEL SYSTEM (30813000828)


4

5
6
7

2
8
3

10
1

15

14 12
13

11

113
驾驶室系统 CAB SYSTEM

13 覆盖件系统 OUT PANEL SYSTEM (30813000828)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 30884900000 前右挡泥板总成 Right front mudguard assembly 1
2 30884900001 前左挡泥板总成 Front left mudguard assembly 1
3 30813000536 组合灯右支架焊合 Welding of combination lamp right support 1
4 30813000535 组合灯左支架焊合 Welding of combination lamp left support 1
5 51204111214 螺栓M12×30 Bolt M12×30 8.8 4 GB/T5783

6 51401110107 垫圈12 Washer 12 4 GB/T93

7 51421110115 垫圈12 Washer 12 4 GB/T97.1

8 30889000195 液压油箱总成 Hydraulic oil tank assembly 1 125

9 30885000139 右后挡泥板总成 Right rear mudguard assembly 1

10 30886000899 机罩总成 Engine hood assembly 1 115

11 30887000558 平衡重总成 Counter weight assembly 1 119

12 30813102109 右封板 Right close board 1

13 30813102108 左封板 Left close board 1

14 30885000137 左后挡泥板总成 Left rear mudguard assembly 1

15 30888900043 燃油箱总成 Fuel tank assembly 1 123

114
覆盖件系统 OUT PANEL SYSTEM

13.1 机罩总成 HOOD ASSEMBLY (30886000899)


1
2
3 3
A
1 4
2 6
5
1
2 6
3
14 7
5
6 8

10 9

32
33

21 17 5 18
3
22
23
31 24
30
27
28
29 11
12
3 13
25
15 16
26
1
2
3
19
21

20

115
驾驶室系统 CAB SYSTEM

13.1 机罩总成 HOOD ASSEMBLY (30886000899)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO. /Remarks
1 51204091114 螺栓M8×25 Bolt M8×25 8.8 40 GB/T5783
2 51401090107 垫圈8 Washer 8 28 GB/T93
3 51421090115 垫圈8 Washer 8 30 GB/T97.1
4 30886000777 合页总成 Hinge assembly 4

5 51421100115 垫圈10 Washer 10 16 GB/T97.1


6 51307000919 螺母M8 Nut M8 8 24 GB/T6170
7 30886000905 机罩门架焊合 Engine hood door frame Welding 1

8 30886000909 上罩焊合 Upper cover welding 1

9 30886000906 后罩焊合 Rear hood welding 1

10 30886000851 前罩焊合 Front hood welding 1

11 51204111214 螺栓M12×30 Bolt M12×30 8.8 12 GB/T5783


12 51401110107 垫圈12 Washer 12 12 GB/T93
13 51420110121 垫圈12 Washer 12 12 GB/T96.1
14 30886102787 前罩上盖板 Upper cover plate of front hood 1

15 51512170101 开口销3×30 Cotter pin 3×30 1 GB/T91


16 30886102777 支撑杆 Brace strut 1

17 51307001019 螺母M10 Nut M10 8 4 GB/T6170


18 30886000790 减震垫 Shock pad 6

116
覆盖件系统 OUT PANEL SYSTEM

13.1 机罩总成 HOOD ASSEMBLY (30886000899)

32
33

22
23
31 24
30
27
28
29

25
26

19
21

20

117
覆盖件系统 OUT PANEL SYSTEM

13.1 机罩总成 HOOD ASSEMBLY (30886000899)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO. /Remarks
19 30812000119 门锁总成 Door lock assembly 1

20 30886000862 后盖板焊合 Rear cover plate welding 1

21 30886102425 锁挡铁锁板 Plate of iron block of lock 2

22 30886102693 机罩门支撑杆 Brace strut of hood door 2

23 51204111514 螺栓M12×45 Bolt M12×45 8.8 2 GB/T5783


24 51307001119 螺母M12 Nut M12 8 8 GB/T6170
25 30886000901 固定杆焊合 Fixing rod welding 2

26 30886000886 门框胶条 Doorframe rubber strip 4

27 30886000786 右下侧板焊合 Welding of the lower right side plate 1

28 30886000787 左下侧板焊合 Welding of the lower left side plate 1

29 60701010145 机罩门锁总成 Hood lock assembly 2

30 30886100189 抽芯铆钉5×11 Blind rivets 5×11 8 GB/T12618.1


31 30886102680 连接板 Connection plate 2

32 30886000797 左机罩门焊合 Welding of the frame of left hood door 1

33 30886000798 右机罩门焊合 Welding of the frame of right hood door 1

118
覆盖件系统 OUT PANEL SYSTEM

13.2 平衡重总成 COUNTER WEIGHT ASSEMBLY (30887000558)

17
16
12 15
14
1 18
2 13
3
4 11
8
5 10
6 8

7
19
16
4 20
3
2
25

21

9
24

23
22

119
覆盖件系统 OUT PANEL SYSTEM

13.2 平衡重总成 COUNTER WEIGHT ASSEMBLY (30887000558)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO. /Remarks
1 30887102518 灯罩封板 Lamp cover seal plate 2

2 51420080121 垫圈6 Washer 6 6 GB/T96.1

3 51401080107 垫圈6 Washer 6 6 GB/T93

4 51204080814 螺栓M6×12 Bolt M6×12 6 GB/T5783

5 51204171814 螺栓M24×60 Bolt M24×60 8.8 2 GB/T5783

6 51401170107 垫圈24 Washer 24 8 2 GB/T93

7 51420170121 垫圈24 Washer 24 2 GB/T96.1

8 51309002519 螺母M36×2 Nut M36×2 8 GB/T6171

9 30887100932 平衡重螺栓 Counterweight bolt 4

10 60922010024 电瓶胶垫 Battery rubber pad 4

11 60919010041 平衡重胶条 Counterweight rubber strip 1

12 30887000345 电瓶盖锁 Battery cover lock 1

13 30887000388 电瓶箱左盖总成 Left cover assembly of battery box 1

14 30887100042 电瓶拉丝 Battery drawing 2

15 51421090115 垫圈8 Washer 8 2 GB/T97.1

16 51401090107 垫圈8 Washer 8 6 GB/T93

17 51307000919 螺母M8 Nut M8 2 GB/T6170

18 30887100043 角铁 Angle iron 1

120
覆盖件系统 OUT PANEL SYSTEM

13.2 平衡重总成 COUNTER WEIGHT ASSEMBLY (30887000558)

19
20

25

21

24

23
22

121
覆盖件系统 OUT PANEL SYSTEM

13.2 平衡重总成 COUNTER WEIGHT ASSEMBLY (30887000558)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
19 51204091114 螺栓M8×25 Bolt M8×25 8.8 4 GB/T5783
20 51421090115 垫圈8 Washer 8 4 GB/T97.1
21 30887100429 橡胶套 Rubber sleeve 2

22 30887000456 牵引销 Kingpin 1

23 51536000101 双层复式弹簧开口销4×44 Cotter pin 4×44 1 DIN 11024


24 30887000562 平衡重焊合 Counter weight welding 1

25 30887101397 盖板 Cover plate 1

122
覆盖件系统 OUT PANEL SYSTEM

13.3 燃油箱总成 OIL TANK ASSEMBLY (30888900043)


1
2
3
4

7
8
5
6

10
11

12

13

17 14
15
16

123
覆盖件系统 OUT PANEL SYSTEM

13.3 燃油箱总成 OIL TANK ASSEMBLY (30888900043)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO. /Remarks
1 60308000028 空气滤清器 Air filter 1

2 51204091014 螺栓M8×20 Bolt M8×20 8.8 4 GB/T5783


3 51401090107 垫圈8 Washer 8 4 GB/T93
4 51421090115 垫圈8 Washer 8 4 GB/T97.1
5 60307010012 圆型油标 Round oil gage 3

6 60308000027 吸油滤油器总成 Oil suction oil filer assembly 1

7 51204134214 螺栓M16×35 Bolt M16×35 8.8 7 GB/T5783


8 51401130107 垫圈16 Washer 16 7 GB/T93
9 51421130115 垫圈16 Washer 16 7 GB/T97.1
10 30888000140 燃油箱体焊合 Fuel tank body welding 1

11 60922010032 垫片 Shim 1

12 60980000189 磁铁Φ80×Φ40×12 Magnet Φ80×Φ40×12 1

13 30888000071 放油盖 Oil drain plug 1

14 51204101114 螺栓M10×30 Bolt M10×30 8.8 6 GB/T5783


15 51401100107 垫圈10 Washer 10 6 GB/T93
16 51421100115 垫圈10 Washer 10 6 GB/T97.1
17 30813100211 堵头 Stopper 1

124
覆盖件系统 OUT PANEL SYSTEM

13.4 液压油箱总成 HYDRAULIC TANK (30889000195)


6
7
8

1
2
3
4
5

10

5
19
18 20
11

17
2
1

12 3
16
5
11

13

14
3
2 15
1

125
覆盖件系统 OUT PANEL SYSTEM

13.4 液压油箱总成 HYDRAULIC TANK (30889000195)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO. /Remarks
1 51204101114 螺栓M10×30 Bolt M10×30 8.8 24 GB/T5783
2 51401100107 垫圈10 Washer 10 24 GB/T93
3 51421100115 垫圈10 Washer 10 24 GB/T97.1
4 30889000017 回油法兰盖 Blind flange for oil return 1

5 60922010032 垫片 Shim 4

6 51204091014 螺栓M8×20 Bolt M8×20 8.8 4 GB/T5783


7 51401090107 垫圈8 Washer 8 4 GB/T93
8 51421090115 垫圈8 Washer 8 4 GB/T97.1
9 60101100556 空气滤清器 Air filter 1

10 60308000038 回油滤芯 Oil return filter element 1

11 30889000089 法兰盖总成 Flange cover assembly 2

12 60308000039 吸油滤芯 Oil suction filter element 1

13 60980000189 磁铁Φ80×Φ40×12 Magnet Φ80×Φ40×12 1

14 30888000071 放油盖 Oil drain plug 1

15 30813100211 堵头 Stopper 1

16 30889000196 液压油箱体 Hydraulic tank housing 1

17 51204134214 螺栓M16×35 Bolt M16×35 8.8 7 GB/T5783


18 51401130107 垫圈16 Washer 16 7 GB/T93

126
覆盖件系统 OUT PANEL SYSTEM

13.4 液压油箱总成 HYDRAULIC TANK (30889000195)

19
20

127
覆盖件系统 OUT PANEL SYSTEM

13.4 液压油箱总成 HYDRAULIC TANK (30889000195)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO. /Remarks
19 51421130115 垫圈16 Washer 16 7 GB/T97.1
20 60307010012 圆型油标 Round oil gage 2

128
电气系统ELECTRIAL SYSTEM
14 电气系统 ELECTRIAL SYSTEM (30815000262)

6
2 4

3 5

129
电气系统ELECTRIAL SYSTEM

14 电气系统 ELECTRIAL SYSTEM (30815000262)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 驾驶室电气布置 Electrical wiring of cab 1 131

2 车架电气布置 Electrical wiring of frame 1 153

3 制动阀电气布置 Electrical wiring of engine 1 157

4 油箱电气布置 Electrical wiring of oil tank 1 159

5 平衡重电气布置 Electrical wiring of counter weight 1 161

6 变速箱电气布置 Electrical wiring of transmission 1 163

7 洗涤器电气布置 Electrical wiring of scrubber 1 165

130
电气系统ELECTRIAL SYSTEM
14.1 驾驶室电气布置 ELECTRIAL WIRING OF CAB (30815000262)

30

29 31
28
27
26

1
32
25 24
2223
2021

2
3
4 19

5
6 18
7 17
16
15

3
4
8 12
9 13
10
14
11

131
电气系统ELECTRIAL SYSTEM

14.1 驾驶室电气布置 ELECTRIAL WIRING OF CAB (30815000262)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 60404011580 拖方大灯 Headlight 4
2 51204091014 螺栓M8×20 Bolt M8×20 8.8 7 GB/T5783
3 51421090115 垫圈8 Washer 8 9 GB/T97.1
4 51401090107 垫圈8 Washer 8 9 GB/T93
5 30815000261 暖风机装配总成 Heater assembly 1 选装Optional
6 60400000641 空调总成 Air condition assembly 1 选装Optional 135

7 60400000569 前雨刮器总成 Front wiper assembly 1 145

8 51204091014 螺栓M8×20 Bolt M8×20 8.8 2 GB/T5783


9 51421110115 垫圈12 Washer 12 4 GB/T97.1
10 51401110107 垫圈12 Washer 12 4 GB/T93
11 51204111314 螺栓M12×35 Bolt M12×35 8.8 4 GB/T5783
12 51421070115 垫圈5 Washer 5 4 GB/T97.1
13 51401070107 垫圈5 Washer 5 4 GB/T93
14 51158170304 螺钉M5×10 Bolt M5×10 4.8 4 GB/T818
15 60400000671 独立仪表台总成 Stand-alone IP assembly 1 标配变速压力Standard with variable speed pressure

gauge 149

16 60400000754 独立仪表台总成 Stand-alone IP assembly 1 选配(带燃油表)Optional with fuel gauge 151


17 60911013729 冷启动系统 Cold start system 1

132
电气系统ELECTRIAL SYSTEM
14.1 驾驶室电气布置 ELECTRIAL WIRING OF CAB (30815000262)

30

29 31
28
27
26

32
25 24
2223
2021

19

133
电气系统ELECTRIAL SYSTEM

14.1 驾驶室电气布置 ELECTRIAL WIRING OF CAB (30815000262)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
18 60400000576 保险盒总成 Fuse box assembly 1
19 60400000792 操作台线束 Control console harness 1
20 60400000551 翘板开关 Rocker switch 1
21 60400000736 警示灯开关 Warning lamp switch 1 与警示灯选装Optional with warning lamp

22 60400000737 雨刷开关 Wiper switch 1 与后雨刮选装Optional with rear wiper

23 60400000670 充电座 Charge holder 1


24 60402050240 吸顶灯 Rectangle ceiling lamp 1
25 60401050021 电风扇 Fan 1
26 51401080107 垫圈6 Washer 6 3 GB/T93

27 51421080115 垫圈6 Washer 6 3 GB/T97.1

28 51158190704 螺钉M6×25 Screw M6×25 4.8 3 GB/T818

29 60400000727 MP3播放器 MP3 Player 1 选装Optional

30 60400000546 驾驶室线束 Cab harness 1


31 60400000553 警示灯 Warning lamp 1 选装Optional

32 60400000572 后雨刮器总成 Rear wiper assembly 1 选装Optional 147

134
电气系统ELECTRIAL SYSTEM

14.1.1 空调总成 AIR CONDITION ASSEMBLY (60400000641)


6

8
7
11
9

12

10
4

135
电气系统ELECTRIAL SYSTEM

14.1.1 空调总成 AIR CONDITION ASSEMBLY (60400000641)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 60900003002 蒸发器总成 Evaporator assembly 1 050109002 137

2 60100002686 蒸发器固定板 Evaporator fixed plate 1 041509003


3 60100002687 密封板 Sealing plate 1 041009003
4 60100002618 控制面板 Control panel 1 012400017
5 60100002345 冷凝器 Condenser 1 050200013 143
6 60100002594 压缩机 Compressor 1 01010001
7 60100002638 KC管 KC tube 1 050609011
8 60100002653 FE管 FE tube 1 050609009
9 60100002661 EK管 EK tube 1 050609013
10 60100002665 暖风水管 Heater water pipe Φ16 × 7 m 1 020502002
11 60100002629 管扣 Pipe fastener 12-27 4 020600033
12 60100002632 水阀 Water valve NTP3/8 2 010803005

136
电气系统ELECTRIAL SYSTEM

14.1.1.1 蒸发器总成 EVAPORATOR ASSEMBLY (60900003002)


14.1.1.1
35
36
13 37
20
B
25 5
12

23
9 A 11 14 A
15
10 22

19
16
17
18 31 A
32
24 33
29 28

A
6 26
27

1 21
3 28
B 2
4
34
30

137
电气系统ELECTRIAL SYSTEM

14.1.1.1 蒸发器总成 EVAPORATOR ASSEMBLY (60900003002)


14.1.1.1
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 60100002677 蒸发箱体 Evaporation box 1 040709002
2 60100002688 温控夹子 Temperature control clip 1 041700017
3 60900003025 温控探头 Temperature control probe 1
4 60100002614 风门轴座 Throttle shaft seat 1 041900016
5 60100002615 风门 Wind door 1 041909001
6 60100002617 棉纸滤网 Filter paper 125.5 × 75 × 17 1 021001007
7 60100002611 执行器 Actuator 24V 1 012400019
8 60100002612 鼓风机 Blower ZHF283502L 1 011900016
9 60900003027 鼓风机线束 Blower wire harness 1

10 60100002681 风机座 Fan base 1 041509002


11 60100002609 连接管 Connecting pipe 1 0205030004
12 60100002672 盖板 Cover plate 1 041009002
13 60900003013 继电器总成 Relay assembly 1 WI-XS-10-09
14 60900003015 密封圈 O-ring seal Φ8.1 × 1.8 1 021300006
15 60900003016 密封圈 O-ring seal Φ14 × 1.8 1 021300005
16 60100002624 膨胀阀 Expansion valve H型 1 010801007
17 60900003017 密封圈 O-ring seal Φ11.2 × 1.8 2 021300004
18 60100002605 蒸发器芯体 Evaporator core 1 80200500-0

138
电气系统ELECTRIAL SYSTEM

14.1.1.1 蒸发器总成 EVAPORATOR ASSEMBLY (60900003002)


14.1.1.1
35 36

20
B
25

23
A A
22

19

31 A
32
24 33 28
29

A
26
27

21
28
B
34
30

139
电气系统ELECTRIAL SYSTEM

14.1.1.1 蒸发器总成 EVAPORATOR ASSEMBLY (60900003002)


14.1.1.1
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
19 60100002623 暖风水箱 Amolile radiator 1 80401700-0
20 60900003024 护套 Sheath Φ12 1 020910005
21 60100002689 连接管固定板 Connecting pipe fixing plate 1 041709001
22 60100002616 风门轴 Throttle shaft 1 100100502
23 60900003021 滤水网 Water strainer 316 × 200 1
24 60100002690 挡水板 Dash plate 1 041009000
25 60100002691 水箱封板 Wanter tank seal plate 1 041009005
26 51204080914 外六角螺栓 Hexagon bolts M6 × 16 1
27 51421080115 平垫 Plane pad M6 1
28 60900003042 外六角螺栓 Hexagon bolts M6 × 12 three-piece 3
29 60900003035 圆头十字螺栓 Round cross bolt M4 × 12 three-piece 7
30 60900003043 圆头十字螺栓 Round cross bolt M4 × 16 three-piece 2
31 60900003033 圆头十字螺栓 Round cross bolt M4 × 25 3
32 51421060115 平垫 Plane pad M4 3
33 51401060107 弹垫 Spring pad M4 3
34 60900003037 自攻螺丝 Self tapping screw M4 × 12 1
35 60900003030 内六角螺栓 Inside hexagonal bolt M6 × 12 2
36 60900003032 大头圆十字螺栓 Round cross bolt M4 × 12 11

140
电气系统ELECTRIAL SYSTEM

14.1.1.1 蒸发器总成 EVAPORATOR ASSEMBLY (60900003002)


14.1.1.1
37

A A

141
电气系统ELECTRIAL SYSTEM

14.1.1.1 蒸发器总成 EVAPORATOR ASSEMBLY (60900003002)


14.1.1.1
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
37 60900003036 加大平垫 Larger pad M4 11

142
电气系统ELECTRIAL SYSTEM

14.1.1.2 冷凝器总成 CONDENSER ASSEMBLY (60100002345)


14.1.1.2

7
9
10
11

6 4
7
9

143
电气系统ELECTRIAL SYSTEM

14.1.1.2 冷凝器总成 CONDENSER ASSEMBLY (60100002345)


14.1.1.2
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 60100002693 冷凝器支架 Condenser support 1 040902014
2 60100002602 冷凝器芯体 Condenser core 1 81200900-1B
3 60100002598 冷凝风机 Cooling fan 1 011100010
4 60100002633 干燥瓶 Drying bottle 1 010400010
5 60900003026 压力开关 Pressure switch 1 011300006
6 60100002644 CF管 CF tube 1 050600085
7 51204081014 外六角螺栓 Hexagon bolts M6 × 20 5
8 60900003042 外六角螺栓 Hexagon bolts M6 × 12 three-piece 4
9 51421080115 平垫 Washer M6 5

10 51401080107 弹垫 Washer M6 4

11 60900003031 螺母 Nut M6 4

144
电气系统ELECTRIAL SYSTEM

14.1.2 前雨刮器总成 FRONT WIPER ASSEMBLY (60400000569)


14.1.2

145
电气系统ELECTRIAL SYSTEM

14.1.2 前雨刮器总成 FRONT WIPER ASSEMBLY (60400000569)


14.1.2
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 60400000570 刮水电机 Wiper motor ZD2530-49 1 LG855DS.15.32.02

2 60400000658 雨刮 Wiper 550 × 750双杆 1 LG855DS.15.32.01

146
电气系统ELECTRIAL SYSTEM

14.1.3 后雨刮器总成 REAR WIPER ASSEMBLY (60400000572)


14.1.3

147
电气系统ELECTRIAL SYSTEM

14.1.3 后雨刮器总成 REAR WIPER ASSEMBLY (60400000572)


14.1.3
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 60400000573 刮水电机 Wiper motor ZD2230-90 1 LG855DS.15.34.02

2 60400000659 雨刮 Wiper 400 1 LG855DS.15.34.01

148
电气系统ELECTRIAL SYSTEM

14.1.4 独立仪表台总成 INSTRUMENT PANEL ASSEMBLY (60400000671)


14.1.4

12

1
11

10
8
13
7

5
14

标配STANDARD

149
电气系统ELECTRIAL SYSTEM

14.1.4 独立仪表台总成 INSTRUMENT PANEL ASSEMBLY (60400000671)


14.1.4
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 仪表总成 Instrument assembly 1
2 60400000612 仪表框 Instrument frame 1 LG855DS.15.60.15

3 60400000578 线束总成 Harness assembly 1 LG855DS.15.60.01

4 60400000613 内支架总成 Inner support assembly 1 LG855DS.15.60.22

5 60400000614 右下壳 Right upper cover 1 LG855DS.15.60.19

6 60400000619 右上壳 Right lower cover 1 LG855DS.15.60.17

7 60400000616 后壳 Rear cover 1 LG855DS.15.60.20

8 60405020343 电锁开关JK4004 Electric lock switch JK4004 1 CDM835EI.15.14

9 60405020346 组合开关JK369K Combination switch JK369K 1 CDM835EI.15.42

10 60400000608 翘板开关 Panel switch 1 LG855DS.15.60.11

11 60400000672 机械操纵软轴 Electric handle 1 LG853DI.15.60.12

12 60400000617 左上壳 Left upper cover 1 LG855DS.15.60.16

13 60404011588 外接电源24V 120W External power supply 24V 120W 1 LG855BII.15.33

14 60400000615 左下壳 Left Lower cover 1 LG855DS.15.60.18

150
电气系统ELECTRIAL SYSTEM

14.1.5 独立仪表台总成 INSTRUMENT PANEL ASSEMBLY (60400000754)


14.1.5

12

1
11

10
8
13
7

5
14

选配OPTIONAL

151
电气系统ELECTRIAL SYSTEM

14.1.5 独立仪表台总成 INSTRUMENT PANEL ASSEMBLY (60400000754)


14.1.5
序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 仪表总成 Instrument assembly 1
2 60400000612 仪表框 Instrument frame 1 LG855DS.15.60.15
3 60400000578 仪表台线束 Harness assembly 1 LG855DS.15.60.01
4 60400000613 内支架总成 Inner support assembly 1 LG855DS.15.60.22
5 60400000614 右下壳 Right upper cover 1 LG855DS.15.60.19
6 60400000619 右上壳 Right lower cover 1 LG855DS.15.60.17
7 60400000616 后壳 Rear cover 1 LG855DS.15.60.20
8 60405020343 电锁开关JK4004 Electric lock switch JK4004 1 CDM835EI.15.14
9 60405020346 组合开关JK369K Combination switch JK369K 1 CDM835EI.15.42
10 60400000608 翘板开关 Panel switch 1 LG855DS.15.60.11
11 60400000672 机械操纵软轴 Electric handle 1 LG853DI.15.60.12
12 60400000617 左上壳 Left upper cover 1 LG855DS.15.60.16
13 60404011588 外接电源24V 120W External power supply 24V 120W 1 LG855BII.15.33
14 60400000615 左下壳 Left Lower cover 1 LG855DS.15.60.18

152
电气系统ELECTRIAL SYSTEM

14.2 车架电气布置 ELECTRIAL WIRING OF FRAME (30815000262)


2

8
7
6

153
电气系统ELECTRIAL SYSTEM

14.2 车架电气布置 ELECTRIAL WIRING OF FRAME (30815000262)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 60401050113 右电喇叭(低音) Right electrical horn (sackbut) 1
2 60400000843 右前组合大灯 Right combination headlamp 1
3 60400000977 前车架线束 Front frame harness 1
4 60400000844 左前组合大灯 Left combination headlamp 1
5 60401050112 左电喇叭(高音) Left electrical horn (althorn) 1
6 51421090115 垫圈8 Washer 8 2 GB/T97.1

7 51401090107 垫圈8 Washer 8 2 GB/T93

8 51204090914 螺栓M8×16 Bolt M8×16 8.8 2 GB/T5783

154
电气系统ELECTRIAL SYSTEM

14.2 车架电气布置 ELECTRIAL WIRING OF FRAME (30815000262)

6
5

24
1
3
2

155
电气系统ELECTRIAL SYSTEM

14.2 车架电气布置 ELECTRIAL WIRING OF FRAME (30815000262)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty /Remarks
NO./Remarks
Original NO.
1 51401090107 垫圈8 Washer 8 2 GB/T93
2 51421090115 垫圈8 Washer 8 2 GB/T97.1
3 51204090914 螺栓M8×16 Bolt M8 × 16 8.8 2 GB/T5783
4 60404010620 搭铁线 Bonding strip 1
5 60402020050 温度传感器 Temperature sensor 1
6 60911013716 线夹 Wire clamp 6
7 60400000550 发动机线束 Engine harness 1

156
电气系统ELECTRIAL SYSTEM

14.3 制动阀处电气布置 ELECTRIAL WIRING OF BRAKE VALVE (30815000262)

157
电气系统ELECTRIAL SYSTEM

14.3 制动阀处电气布置 ELECTRIAL WIRING OF BRAKE VALVE (30815000262)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 60405020055 低压报警开关 Low pressure warning switch SH361 1
2 56901001201 垫圈12 Washer 12 1 JB/T966

158
电气系统ELECTRIAL SYSTEM

14.4 油箱电气布置 ELECTRIAL WIRING OF OIL TANK (30815000262)

159
电气系统ELECTRIAL SYSTEM

14.4 油箱电气布置 ELECTRIAL WIRING OF OIL TANK (30815000262)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 51118170604 螺钉M5 × 16 Screw M5×16 5.8 4 GB/T67/与燃油传感器选装
Optional with fuel sensor
2 51401070107 垫圈5 Washer 5 4 GB/T93/与燃油传感器选装

Optional with fuel sensor


3 60400000607 燃油传感器 Fuel sensor 1 与燃油表选装
Optional with fuel gague

160
电气系统ELECTRIAL SYSTEM

14.5 平衡重电气布置ELECTRIAL WIRING OF COUNTER WEIGHT (30815000262)

14

13
12

11
10
9

1
2

7
8

4
5
6

161
电气系统ELECTRIAL SYSTEM

14.5 平衡重电气布置ELECTRIAL WIRING OF COUNTER WEIGHT (30815000262)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 60400000978 后车架线束 Rear frame harness 1
2 60402050248 牌照灯 License plate light 1 选装 (含M4×40螺钉 )
Optional with M4×40 screw

3 60400000979 电瓶线 Battery harness 1


4 51401090107 垫圈8 Washer 8 4 GB/T93

5 51421090115 垫圈8 Washer 8 8 GB/T97.1

6 51204091114 螺栓M8×25 Bolt M8 × 25 8.8 4 GB/T5783

7 60402050183 后尾灯 Rear lamp 2


8 60980000190 尼龙扎带 Nylon cable ties 40
9 60405020184 电源总开关 Main power switch 1
10 30810102361 倒车蜂鸣器安装板 Reverse buzzer mounting panel 1
11 60980000164 倒车蜂鸣器 Back up buzzer 1
12 51401090107 垫圈8 Washer 8 2 GB/T93

13 51421090115 垫圈8 Washer 8 2 GB/T97.1

14 51204090914 螺栓M8×16 Bolt M8 × 16 8.8 2 GB/T5783

162
电气系统ELECTRIAL SYSTEM

14.6 变速箱处电气布置 ELECTRIAL WIRING OF TRANSMISSION (30815000262)

1 3
2

163
电气系统ELECTRIAL SYSTEM

14.6 变速箱处电气布置 ELECTRIAL WIRING OF TRANSMISSION (30815000262)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 60402020050 温度传感器 Temperature sensor 1
2 60400000563 倒车压力开关 Reverse pressure switch 1
3 60400000562 变速压力开关 Speed pressure switch 1 与60400000754仪表台同步选装
Optional with 60400000754 Instrument desk

164
电气系统ELECTRIAL SYSTEM

14.7 洗涤器电气布置 ELECTRIAL WIRING OF SCRUBBER (30815000262)

3
4
5

165
电气系统ELECTRIAL SYSTEM

14.7 洗涤器电气布置 ELECTRIAL WIRING OF SCRUBBER (30815000262)


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty Original NO. /Remarks
NO./Remarks
1 60401010052 洗涤器 Scrubbers 1
2 60400000782 洗涤器(双电机) Scrubbers(With 2 electric motor) 1 与后雨刮选装 Optional with rear wiper

3 51420080121 垫圈6 Washer 6 2 GB/T96.1

4 51401080107 垫圈6 Washer 6 2 GB/T93

5 51204080814 螺栓M6×12 Bolt M6×12 8.8 2 GB/T5783

166
随机工具 TOOL KIT

15 随机工具 TOOL KIT

14 20
12 13 19
10 11 17 18
9 15 16

28 27 25 24 23 22 21
31 30 29 26
32

8 36 34
4 5 1 6 7
3
2

35 33

37

167
随机工具 TOOL KIT

15 随机工具 TOOL KIT


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
1 80803103366 活动扳手 Shifting spanner 375mm 1
2 80803103367 活动扳手 Shifting spanner 200mm 1
3 80803300139 一字螺丝刀 Flat screw driver 250mm 1
4 80803300140 一字螺丝刀 Flat screw driver 125mm 1
5 80803300142 十字螺丝刀 Cross screw driver 125mm 1
6 80803300055 钢丝钳 Pliers 200mm 1
7 80803300056 短接杆 Short connecting rod 120mm 1
8 80803900316 双向吉轮柄 Ratchet handle 250mm 1
9 80803103369 双头梅花扳手 Offset ring spanner 10-12 1
10 80803103370 双头梅花扳手 Offset ring spanner 13-15 1
11 80803103371 双头梅花扳手 Offset ring spanner 14-17 1
12 80803103372 双头梅花扳手 Offset ring spanner 17-19 1
13 80803103373 双头梅花扳手 Offset ring spanner 22-24 1
14 80803103374 双头梅花扳手 Offset ring spanner 27-30 1
15 80803103375 双头呆扳手 Non-shifting spanner 13-15 1
16 80803103376 双头呆扳手 Non-shifting spanner 10-12 1
17 80803103377 双头呆扳手 Non-shifting spanner 14-17 1
18 80803103378 双头呆扳手 Non-shifting spanner 16-18 1

168
随机工具 TOOL KIT

15 随机工具 TOOL KIT

19 20

28 27 25 24 23 22 21
31 30 29 26
32

36 34

35 33

37

169
随机工具 TOOL KIT

15 随机工具 TOOL KIT


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
19 80803103379 双头呆扳手 Non-shifting spanner 22-24 1
20 80803103380 双头呆扳手 Non-shifting spanner 27-30 1
21 80803200155 套筒 Socket Φ32 1
22 80803200156 套筒 Socket Φ27 1
23 80803200157 套筒 Socket Φ24 1
24 80803200158 套筒 Socket Φ22 1
25 80803200159 套筒 Socket Φ19 1
26 80803200160 套筒 Socket Φ18 1
27 80803200161 套筒 Socket Φ17 1
28 80803200162 套筒 Socket Φ16 1
29 80803200163 套筒 Socket Φ14 1
30 80803200164 套筒 Socket Φ13 1
31 80803200165 套筒 Socket Φ11 1
32 80803900320 套筒 Socket Φ12 1
33 60911011668 测压接头 Pressure connector 1
34 68080000044 压力表 Pressure gauge Y60-25mpa 1
35 60911011667 压力表接头 Pressure gauge connector 1
36 80803900317 滑行柄 Sliding handle 250mm 1

170
随机工具 TOOL KIT

15 随机工具 TOOL KIT

37

171
随机工具 TOOL KIT

15 随机工具 TOOL KIT


序号 编码 名称 规格 数量 原图号 / 备注
Item Code Part Description Specification Qty NO./Remarks
Original NO./Remarks
37 60911010174 制动软管 Brake hose 1

172
发动机易损件清单 DIESEL ENGINE SYSTEM

16 发动机易损件清单 LIST OF VULNERABLE PARTS OF THE ENGINE


序号 名称 数量 原图号 / 备注
Item Part Description Qty /Remarks
NO./Remarks
Original NO.
1 燃油滤清器 Fuel filter 1 12189882
2 燃油滤清器滤芯 Filter cartridge of fuel filter 2 13020488
3 冷却液连接胶管 Connecting hose of cooling fluid 1 612600160081
4 冷却液连接胶管 Cooling liquid connection hose 1 13026699
5 起动机 Starter 1 13033591
6 发电机 Alternator 1 13024500
7 风扇 Fan 1 13021190
8 飞轮齿圈 Flywheel ring gear 1 614020009
9 活塞销 Piston pin 6 12152378
10 活塞销挡圈 Circlip of piston pin 6 12151395
11 高压油管总成 High-pressure oil pipe assembly 1 13033905
12 空压机润滑油管 Pipe of air pump for lubrication 1 13064274
13 增压器回油管组件 Scavenge pipe assembly of supercharger 1 13061175
14 内置节温器 Built-in thermostat 1 13021132
15 喷油器组件 Fuel injector 6 13027052
16 废气涡沦增压器 Turbocharger 1 13032478
17 进气管垫片 Gasket of intake pipe 2 13031571
18 进气管垫片 Gasket of intake pipe 2 13031570

173
发动机易损件清单 DIESEL ENGINE SYSTEM

16 发动机易损件清单 LIST OF VULNERABLE PARTS OF THE ENGINE


序号 名称 数量 原图号 / 备注
Item Part Description Qty /Remarks
NO./Remarks
Original NO.
19 水封 Water block 1 13068166
20 进气门导管 Catheter of intake port 6 13026863
21 进气阀座 Intake of valve seat 6 13026865
22 排气门座 Exhaust seat 6 13058468

174
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

变矩器总成 TORQUE CONVERTER ASSEMBLY(LG853.02.01B)

175
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

变矩器总成 TORQUE CONVERTER ASSEMBLY (LG853.02.01B)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 60980002380 机芯总成 Cassette mechanism assembly 1 LG853.02.01-001
2 36100100012 衬垫 Gasket 1 LG853.02.01-012
3 51206090914 螺栓 M8×16 Bolt M8×16 8.8 6 GB/T5781
4 51401090107 垫圈 8 Washer 8 8 GB/T93
5 36100100013 观察盖 Observation cover 1 LG853.02.01-013
6 36100100001 变矩器壳体 Torque converter housing 1 LG853.02.01-002
7 60980000011 油温感应塞 Oil temperature sensor plug Z3/8 1 LG853.02.01-016
8 36100100008 进口阀芯 Import valve plug 1 LG853.02.01-008
9 36100100007 弹簧 I Spring I 1 LG853.02.01-007
10 36100100002 导轮座 Guide seat 1 LG853.02.01-003
11 51401100107 垫圈 10 Washer 10 9 GB/T93
12 51204101114 螺栓 M10×25 Bolt M10×25 8.8 9 GB/T5783
13 51204091014 螺栓 M8×20 Bolt M8×20 8.8 2 GB/T5783
14 36100100006 阀盖 Valve cover 1 LG853.02.01-006
15 36301100038 调整垫圈 Adjusting washer 2组 LG853.02.01-017
16 36100100009 盖板 Cover 1 LG853.02.01-009
17 36100100010 弹簧 II Spring II 1 LG853.02.01-010
18 36100100011 螺塞 Pluge screw 1 LG853.02.01-011

176
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

变矩器总成 TORQUE CONVERTER ASSEMBLY (LG853.02.01B)

177
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

变矩器总成 TORQUE CONVERTER ASSEMBLY (LG853.02.01B)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
19 36100100015 出口阀芯 Export valve plug 1 LG853.02.01-015
20 36100100004 管接头 Pipe joint 2 LG853.02.01-005
21 36100100073 回油接头 Scavenge oil joint 1 LG853.02.01-014Ⅱ
22 36100100003 铜垫圈 Copper washer 2 LG853.02.01-004

178
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

变速箱总成 TRANSMISSION ASSEMBLY(LG853.03.01B)

179
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

变速箱总成 TRANSMISSION ASSEMBLY (LG853.03.01B)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 51204101214 螺栓 M10×30 Bolt M10×30 8.8 38 GB/T5783
2 51401100107 垫圈 10 Washer 10 78 GB/T93
3 36201100013 密封垫片 Seal gasket 1 LG853.03.01-012
4 60101101096 轴承 6210N Bearing 6210N 2 LG-6210N
5 51453580107 挡圈 90 Retaining ring 90 2 GB/T894.1
6 36201100014 转向泵驱动齿轮 Drive gear of steering pump 1 LG853.03.01-013
7 36201100015 转向油泵驱动轴 Drive shaft of steering oil pump 1 LG853.03.01-014
8 51574011101 平键 14×9×36 Flat key 14×9×36 1 GB/T1096
9 60101101098 轴承 6211 Bearing 6211 1 LG-6211
10 36201100016 轴承套 Bearing sleeve 1 LG853.03.01-015
11 36212000001 二轴总成 The Second shaft assembly 1 LG853.03.01.02
12 51513131703 圆柱销 10×30 Cylindrical pin 10×30 2 GB/T119.1
13 36201100018 圆柱堵塞 Cylinder block 1 LG853.03.01-017
14 36100100011 螺塞 Plug screw 1 LG853.02.01-011
15 51512071001 开口销 2.5×20 Cotter pin 2.5×20 1 GB/T91
16 51330000419 螺母 M10 Nut M10 8 1 GB/T6181
17 36224000001 透气阀总成 Vent valve assembly 1 LG853.03.01.12
18 36201100028 挡板 Baffle 1 LG853.03.01-028

180
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

变速箱总成 TRANSMISSION ASSEMBLY (LG853.03.01B)

181
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

变速箱总成 TRANSMISSION ASSEMBLY (LG853.03.01B)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
19 51231101114 螺栓 M10×25 Bolt M10×25 8.8 1 GB/T31.1
20 51142345103 螺钉 M18 Screw M18 8.8 2 GB/T825
21 81790101842 双变总成不干胶铭牌 Nameplate 1 LGS853B
22 51288111304 双头螺栓 M12×35 Stud bolt M12×35 8.8 8 GB/T898
23 51307001120 螺母 M12 Nut M12 8 8 GB/T6170
24 30801000144 安装支架焊合 Mounting bracket weldment 2 LG855B.03Ⅴ.01
25 51401140107 垫圈 18 Washer 18 8 GB/T93
26 51203141414 螺栓 M18×40 Bolt M18×40 8.8 8 GB/T5782
27 56146014201 O 形圈 42×3.5 O-ring 42×3.5 2 GB/T1235
28 51204091214 螺栓 M8×30 Bolt M8×30 8.8 6 GB/T5783
29 51401090107 垫圈 8 Washer 8 6 GB/T93
30 36201100025 法兰 Flange 1 LG853.03.01-025
31 36313100000 磁铁 Magnet 1 LG853.03.01-024
32 51451500107 挡圈 70 Retaining ring 70 1 GB/T893.1
33 36201100026 密封垫 Seal gasket 2 LG853.03.01-026
34 60200000035 机械式驻车制动器 Mechanical manual control parking brake 1 LG853.03.01.15Ⅳ
35 36218000001 滤芯总成 Filter cartridge assembly 1 LG853.03.01.16
36 51203121514 螺栓 M14×45 Bolt M14×45 8.8 4 GB/T5782

182
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

变速箱总成 TRANSMISSION ASSEMBLY (LG853.03.01B)

183
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

变速箱总成 TRANSMISSION ASSEMBLY (LG853.03.01B)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
37 36201100006 箱体 Transmission housing 1 LG853.03.01-005
38 36201100002 密封垫 Seal gasket 1 LG853.03.01-001
39 36201100003 端盖 End cover 1 LG853.03.01-002
40 56146012001 O 形圈 20×2.4 O-ring 20×2.4 2 GB/T1235
41 36201100005 螺塞 Plug screw 1 LG853.03.01-004
42 36210000013 三轴总成 Shaft III assembly 1 LG853.03.01.05
43 51204123214 螺栓 M14×38 Bolt M14×38 8.8 8 GB/T5783
44 51401120107 垫圈 14 Washer14 12 GB/T93
45 36201100004 中盖 Mid cover 1 LG853.03.01-003
46 36201100007 一挡油缸体 The 1st gear cylinder body 1 LG853.03.01-006
47 36201100011 弹簧销轴 Spring pin 15 LG853.03.01-010
48 36201100012 弹簧 Spring 15 LG853.03.01-011
49 51207131314 螺栓 M16×1.5×35 Bolt M16×1.5×35 8.8 8 GB/T5786
50 51401130107 垫圈 16 Washer 16 8 GB/T93
51 36204000001 一挡活塞总成 The 1st gear piston assembly 1 LG853.03.01.06
52 36280000002 倒挡一挡主动片总成 The reverse 1st gear drive plat assembly 8 LG853.03.01.07
53 36201100038 制动盘 Brake disc 1 LG853.03.01-022D
54 36201100009 固定板 Solid plate 1 LG853.03.01-008

184
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

变速箱总成 TRANSMISSION ASSEMBLY (LG853.03.01B)

185
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

变速箱总成 TRANSMISSION ASSEMBLY (LG853.03.01B)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
55 36217000001 摩擦片隔离架总成 Bracket assembly of brake plate 1 LG853.03.01.08
56 36201100008 倒挡一挡从动片 The 1st reserve gear drive plate 10 LG853.03.01-007
57 36204000002 倒挡活塞总成 Reserve gear piston assembly 1 LG853.03.01.09
58 51204101114 螺栓 M10×25 Bolt M10×25 8.8 14 GB/T5783
59 36216000001 油底板总成 Oil pan assembly 1 LG853.03.01.04
60 60980000033 检油塞 Z1/4 Check oil driven plug Z1/4 2 T305C-010
61 56146014501 O 形圈 45×3.5 O-ring 45×3.5 1 GB/T1235-76
62 36221000013 加油管 B 组件 Oil filler tube assembly B 1 LG855.03.01.14.02
63 51203102014 螺栓 M10×70 Bolt M10×70 8.8 12 GB/T5782
64 51203101914 螺栓 M10×65 Bolt M10×65 8.8 1 GB/T5782
65 36201100020 压板 Press plate 2 LG853.03.01-019
66 60300000541 操纵阀(不带切断阀) Control valve(Without shut-off valve) 1 LG853.03.01.13B
67 36201100019 密封垫 Seal gasket 1 LG853.03.01-018
68 51203141414 螺栓 M18×40 Bolt M18×40 8.8 8 GB/T5782
69 36201100010 圆柱销 Cylindrical pin 1 LG853.03.01-009
70 36100100004 管接头 Pipe joint 2 LG853.02.01-005
71 36100100003 铜垫圈 Copper washer 3 LG853.02.01-004
72 51451580107 挡圈 90 Retaining ring 90 1 GB/T893.1

186
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

变速箱总成 TRANSMISSION ASSEMBLY (LG853.03.01B)

187
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

变速箱总成 TRANSMISSION ASSEMBLY (LG853.03.01B)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
73 36214000001 四轴总成 The 4th shaft assembly 1 LG853.03.01.03
74 51203101714 螺栓 M10×55 Bolt M10×55 8.8 6 GB/T5782
75 36211000001 一轴总成 The 1st shaft assembly 1 LG853.03.01.01
76 60301000183 变速油泵 Variable speed pump 1 LG853.03.01.10.01
77 60101101097 轴承 6012 Bearing 6012 1 LG-6012
78 60911013263 泵管接头 Pump tube joint 1 LG853.03.01-029
79 36201100027 调整垫片 Adjusting shim 1 LG853.03.01-027
80 36280100002 轴齿轮 Shaft gear 1 LG853.03.01.10-002
81 51203102114 螺栓 M10×75 Bolt M10×75 8.8 7 GB/T5782

188
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

二轴总成 SHAFT II ASSEMBLY(LG853.03.01.02)

189
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

二轴总成 SHAFT II ASSEMBLY (LG853.03.01.02)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36212100001 调整圈 Adjusting ring 1组 LG853.03.01.02-001
2 51204092314 螺栓 M8×14 Bolt M8×14 8.8 4 GB/T5783
3 36212100004 止动垫圈 Check washer 4 LG853.03.01.02-004
4 52198015601 轴承 6010 Bearing 6010 1 GB/T276
5 36212100003 倒挡行星架 Reserve planet carrier 1 LG853.03.01.02-003
6 52901000301 滚针 4×34.8 Roller pin 4×34.8 176 GB/T309
7 36212100007 行星轮 Planetary gear 8 LG853.03.01.02-007
8 36212100015 太阳轮 Sun wheel 1 LG853.03.01.02-015
9 52195007801 6210N 6210N 1 GB/T276
10 36212100009 卡圈 Circlip 1 LG853.03.01.02-009
11 36212100016 一挡行星轴 The 1st gear planetary shaft 4 LG853.03.01.02-016
12 36212100014 直接挡连接盘 Connect pan 1 LG853.03.01.02-014
13 51204111214 螺栓 M12×30 Bolt M12×30 8.8 4 GB/T5783
14 51401110107 垫圈 12 Washer 12 4 GB/T93
15 36212100013 止动盘 Stop disc 1 LG853.03.01.02-013
16 36212100011 一挡内齿圈 The 1st gear inner gear ring 1 LG853.03.01.02-011
17 51451580107 挡圈 90 Retaining ring 90 1 GB/T893.1
18 36212100012 一挡行星架 The 1st gear planetary bracket 1 LG853.03.01.02-012

190
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

二轴总成 SHAFT II ASSEMBLY (LG853.03.01.02)

191
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

二轴总成 SHAFT II ASSEMBLY (LG853.03.01.02)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
19 36212100006 垫片 Shim 16 LG853.03.01.02-006
20 36212100008 隔离套 Sleeve 16 LG853.03.01.02-008
21 36212100005 倒挡内齿圈 Reserve gear inner gear ring 1 LG853.03.01.02-005
22 36212100010 倒挡行星轴 Reserve gear planetary shaft 4 LG853.03.01.02-010
23 36212100002 调整圈 Adjusting washer 1 LG853.03.01.02-002
24 51401090107 垫圈 8 Washer 8 4 GB/T93
25 36212000002 超越离合器 Overrunning clutch 1 LG853.03.01.02.01

192
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

三轴总成 SHAFT III ASSEMBLY(LG853.03.01.05)

193
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

三轴总成 SHAFT III ASSEMBLY (LG853.03.01.05)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 52198016801 轴承 6022 Bearing 6022 1 GB/T276
2 51210116614 螺栓 M12×1.25×100 Bolt M12×1.25×100 10.9 12 GB/T5785
3 36213100012 双孔止动垫圈 Double lock washer 6 LG853.03.01.05-009
4 36213100004 直接挡受压盘 Direct gear compression plate 1 LG853.03.01.05-001
5 51204090914 螺栓 M8×16 Bolt M8×16 8.8 12 GB/T5783
6 51401090107 垫圈 8 Washer 8 12 GB/T93
7 36213100005 直接挡轴 Direct gear shaft 1 LG853.03.01.05-002
8 36313100062 直接挡齿圈 Direct gear ring 1 LG853.03.01.05-011
9 36213000002 直接挡主动片总成 Direct gear main drive plate assembly 2 LG853.03.01.05.01
10 36213100006 圆柱销 Cylindrical pin 6 LG853.03.01.05-003
11 36213100007 直接挡从动片 Direct gear driven plate 1 LG853.03.01.05-004
12 52304000301 轴承 NJ204E Bearing NJ204E 1 GB/T283
13 51453480107 挡圈 65 Retaining ring 65 1 GB/T894.1
14 36211100002 旋转油封 Rotary shaft seal 1 LG853.03.01.01-002
15 36213100011 调整圈 Adjusting washer 1组 LG853.03.01.05-008
16 52198028101 轴承 6411 Bearing 6411 1 GB/T276
17 51513131703 销 10×30 Pin 10×30 2 GB/T119.1
18 36213100008 中间轴输出齿轮 Output gear of middle shaft 1 LG853.03.01.05-005

194
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

三轴总成 SHAFT III ASSEMBLY (LG853.03.01.05)

195
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

三轴总成 SHAFT III ASSEMBLY (LG853.03.01.05)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
19 36213100009 直接挡油缸体 Direct gear cylinder assembly 1 LG853.03.01.05-006
20 36213100013 销 Pin 3 LG853.03.01.05-010
21 36211100001 旋转油封 Rotary shaft seal 1 LG853.03.01.01-001
22 36213000003 直接挡活塞总成 Direct gear piston assembly 1 LG853.03.01.05.02
23 36213100010 碟形弹簧 Butterfly spring 1 LG853.03.01.05-007

196
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

一档活塞总成 GEAR I PISTON ASSEMBLY (LG853.03.01.06)

197
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

一档活塞总成 GEAR I PISTON ASSEMBLY (LG853.03.01.06)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36204100001 外密封环 Outer sealing ring 1 LG853.03.01.06-001
2 36204100002 一档活塞体 The 1st piston assembly 1 LG853.03.01.06-002
3 36204100003 内密封环 Inter sealing ring 1 LG853.03.01.06-003

198
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

摩擦片隔离架总成 FRICTION PLATE SEPARATING BRACKET ASSEMBLY (LG853.03.01.08)

199
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

摩擦片隔离架总成 FRICTION PLATE SEPARATING BRACKET ASSEMBLY (LG853.03.01.08)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36217100001 摩擦片隔离架 Bracket of brake disc 1 LG853.03.01.08-001
2 36217100003 圆柱销 Cylindrical pin 8 LG853.03.01.08-002

200
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

倒档活塞总成 REVERSE GEAR PISTON ASSEMBLY (LG853.03.01.09)

201
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

倒档活塞总成 REVERSE GEAR PISTON ASSEMBLY (LG853.03.01.09)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36204100001 外密封环 Outer sealing ring 1 LG853.03.01.06-001
2 36204100004 倒档活塞体 Reverse gear piston assembly 1 LG853.03.01.09-001
3 36204100005 内密封环 Inner sealing ring 1 LG853.03.01.09-002

202
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

油底板总成 OIL PAN ASSEMBLY (LG853.03.01.04)

203
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

油底板总成 OIL PAN ASSEMBLY (LG853.03.01.04)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36216100007 垫片 Gasket 1 LG853.03.01.04-003
2 36216000006 底板焊合 Bottom plate weldment 1 LG853.03.01.04.01A-001/-002
3 36480000008 螺塞 Plug screw 1 LG853.04.01.05

204
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

四轴总成 SHAFT IV ASSEMBLY(LG853.03.01.03)

205
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

四轴总成 SHAFT IV ASSEMBLY (LG853.03.01.03)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 51373011001 螺母 M33×1.5 Bolt M33×1.5 2 GB/T890
2 36214100002 垫圈 Washer 2 LG853.03.01.03-002
3 56146014601 O 形圈 52×5.7 O-ring 52×5.7 2 GB/T1235
4 36214100008 垫片 Gasket 2 LG853.03.01.03-008
5 36214100001 后法兰 Rear flange 1 LG853.03.01.03-001
6 36214100003 油封座 Oil seal seat 1 LG853.03.01.03-003
7 36214100005 输出轴 Output shaft 1 LG853.03.01.03-005
8 36214100004 输出轴齿轮 Output shaft gear 1 LG853.03.01.03-004
9 36214100006 隔套 Spacer sleeve 1 LG853.03.01.03-006
10 52902000201 轴承 NUP312E Bearing NUP312E 1 GB/T283
11 51904001301 挡圈 130 Circlip 130 2 DIN472
12 56181002301 油封 SG70×95×12 Oil seal SG70×95×12 1 HG4-692-67
13 36206100000 前输出法兰 Front output flange 1 403316B
14 36214100007 油封座 Oil seal seat 1 LG853.03.01.03-007
15 56181002302 油封 SG70×95×12 Oil seal SG70×95×12 2 HG4-692-67
16 52198025601 轴承 6312 Bearing 6312 1 GB/T276
17 56146019901 O 形圈 130×5.7 O-ring 130×5.7 4 GB/T1235

206
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

一轴总成 SHAFT I ASSEMBLY(LG853.03.01.01)

207
LGS853B(双变)配件图册 SPARE PARTS MANUAL FOR TRANSMISSION &TORQUE CONVERTER

一轴总成 SHAFT I ASSEMBLY (LG853.03.01.01)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36211100001 旋转油封 Rotary seal 1 LG853.03.01.01-001
2 52198016201 轴承 6016 Shaft 6016 1 GB/T276
3 36211100003 输入二级齿轮 Input second stage gear 1 LG853.03.01.01-003
4 36211100002 旋转油封 Rotary seal 1 LG853.03.01.01-002
5 52241001201 轴承 51111 Shaft 51111 1 GB/T301
6 36211100004 输入一级齿轮 Input first stage gear 1 LG853.03.01.01-004
7 60101101099 轴承 6311 Shaft 6311 1 LG-6311
8 36211100005 调整圈 Adjusting washer 1组 LG853.03.01.01-005

208
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

前驱动桥总成 FRONT AXLE ASSEMBLY (16480400010)

209
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

前驱动桥总成 FRONT AXLE ASSEMBLY (16480400010)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36402000059 轮边减速器总成 Wheel-side reducer assembly 2 LG843.04
2 36400100074 半轴 Half-axle 2 404005
3 36401000013 前桥壳焊合 Front axle housing assembly 1 404400
4 36480000004 钳盘式制动器总成 Caliper disc brake assembly 2 LG853.04.01.03
5 36480000006 制动片 Brake block 4 LG853.04.01.03.02
6 51401100107 垫圈 10 Washer 10 4 GB/T93
7 36480100018 螺栓销 Bolt pin 4 LG853.04.01.03-011
8 51401150107 垫圈20 Washer 20 10 8 GB/T93
9 36400100043 螺栓 Bolt 8 LG853.04.01-020
10 36403000045 前主传动总成 The front main drive assembly 1 404300B-1
11 51513141702 销 12×30 Pin 12×30 2 GB/T119.1
12 51204133714 螺栓 M16×40 Bolt M16×40 8.8 14 GB/T5783
13 51401130107 垫圈 16 Washer 16 8 14 GB/T93
14 36404000002 透气管 Permeability cell 1 LG853.04.01.04B
15 36480000008 螺塞 Plug screw 2 LG853.04.01.05

210
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

前桥壳总成 FRONT AXLE HOUSING ASSEMBLY(36401000013)

211
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

前桥壳总成 FRONT AXLE HOUSING ASSEMBLY(36401000013)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36401100041 制动钳支架 Bracket of brake caliper 2 404402
2 36401100040 轮边支承轴 Wheel support shaft 2 404401B
3 36401100042 桥壳 Axle housing 1 404403B
4 36401100016 后桥油管固定块 Fixing block for rear axle oil pipe 1 LG853.04.04.01-001

212
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

主减速器总成 MAIN REDUCTOR ASSEMBLY(前桥 36403000001/后桥 36403000041)

213
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

主减速器总成 MAIN REDUCTOR ASSEMBLY(前桥 36403000001/后桥 36403000041)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 51373011001 螺母 M33×1.5 Bolt M33×1.5 1 GB/T890
2 36403100081 垫圈 Washer 1 LG853.04.01.02-001
3 36403100082 O 形圈 O-ring 1 LG853.04.01.02-002
4 36403000014 输入法兰焊合 Input flange welding 1 LG853.04.01.02.01
5 51203111514 螺栓 M12×45 Bolt M12×45 10.9 1 GB/T5782
6 51401110107 垫圈12 Washer 12 1 GB/T93
7 51203121514 螺栓 M14×45 Bolt M14×45 10.9 7 GB/T5782
8 51401120107 垫圈14 Washer 14 7 GB/T93
9 56177012801 密封圈62×93×12 Seal ring 62×93×12 2 GB/T9877.1
10 36403100083 密封盖 Seal cover 1 LG853.04.01.02-003
11 36403100084 密封垫 Seal gasket 1 LG853.04.01.02-004
12 52323000601 轴承31310 Bearing 31310 1 GB/T297
13 36403100088 轴套 Shaft sleeve 1 LG853.04.01.02-008
14 36403100086 轴承套 Bearing sleeve 1 LG853.04.01.02-006
15 36403100097 主动螺旋伞齿轮(前桥) Active screw bevel gear(front axle) 1 LG853.04.04.02-001
36403100098 主动螺旋伞齿轮(后桥) Active screw bevel gear(rear axle) 1 LG853.04.04.02-001
16 36403100085 调整垫片 Adjusting shim 1 LG853.04.01.02-005
17 52323000701 轴承31311 Bearing 31311 1 GB/T297

214
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

主减速器总成 MAIN REDUCTOR ASSEMBLY(前桥 36403000001/后桥 36403000041)

215
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

主减速器总成 MAIN REDUCTOR ASSEMBLY(前桥 36403000001/后桥 36403000041)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
18 36403100015 托架 Bracket 1 LG30F.04315A
19 36403100017 调整螺母 Adjusting nut 2 LG30F.04317A
20 36403100016 轴承盖 Bearing cover 2 LG30F.04316A
21 36403100062 锁紧片 Lock disc 2 LG50F.04327A
22 51227101014 螺栓 M10×1×20 Bolt M10×1×20 8.8 2 GB/T32.3
23 51401100107 垫圈 10 Washer 10 8 2 GB/T93
24 36403100060 螺栓 Bolt 4 LG50F.04325A
25 36403100026 铁丝 16#×500 Iron wire 16#×500 2 LG30F.04327A
26 52321001501 轴承 30215 Shaft sleeve 30215 2 GB/T297
27 51512082301 销 3.2×26 Pin 3.2×26 12 GB/T91
28 51331000622 螺母 M14×1.5 Nut M14×1.5 12 GB/T9457
29 36403000008 差速器 Differential 1 LG30F.04318A-325A
30 36403100014 被动螺旋锥齿轮(前桥) Passive spiral bevel gear(front axle) 1 LG30F.04313A
36403100011 被动螺旋锥齿轮(后桥) Passive spiral bevel gear(rear axle) 1 LG30F.04311A
31 36403100149 被动螺旋锥齿轮螺栓 Bolt for passive spiral bevel gear 12 LGQ856AL.03-008

216
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

轮边减速器总成 WHEEL REDUCTOR ASSEMBL(36402000059)

217
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

轮边减速器总成 WHEEL REDUCTOR ASSEMBL(36402000059)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 51204111214 螺栓 M12×30 Bolt M12×30 8.8 12 GB/T5783
2 51401110107 垫圈12 Washer 12 12 GB/T93
3 36402100196 轮边端盖 Wheel-side end cover 1 LGQ856AL.01-009B
4 36400100147 轮边垫片 Wheel-side shim 1 LG853.04.01-007B
5 36402100031 档块 Link stopper 1 LG50F.04413A
6 51454410107 挡圈52 Retaining ring 52 1 LGB/T894.2
7 36480000008 螺塞 Plug screw 1 LG853.04.01.05
8 36400100023 轮辋螺母 Rim nut 10 LG853.04.01-002
9 36400100022 轮辋螺栓 Rim bolt 10 LG853.04.01-001
10 36402100086 行星齿轮垫片Ⅱ Planetary gear washer Ⅱ 3 LGQ856AL.01-007
11 52900000201 钢球9.525(3/8) 9.525(3/8)Steel ball 3 GB/T308
12 36400100030 行星轮轴 Planetary axletree 3 LG853.04.01-008
13 36400100034 挡环 Stop ring 6 LG853.04.01-012
14 36400100028 行星轮 Planetary gear 3 LG853.04.01-006
15 36400100026 太阳轮 Sun wheel 1 LG853.04.01-005
16 52901000501 滚针5×45 Roller pin 5×45 93 GB/T309
17 36402100083 行星齿轮垫片Ⅰ Planetary gear washer Ⅰ 3 LGQ856AL.01-004
18 36400100146 行星轮架 Planetary carrier 1 LG853.04.01-011B

218
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

轮边减速器总成 WHEEL REDUCTOR ASSEMBL(36402000059)

219
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

轮边减速器总成 WHEEL REDUCTOR ASSEMBL(36402000059)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
19 60980002827 O 形圈400×3.5 O-ring 400×3.5 1 LG853.04.01-003
20 51139220305 螺钉 M10×25 Screw M10×25 2 GB/T70.1
21 51401100107 垫圈10 Washer 10 2 GB/T93
22 36400100035 圆螺母 Round nut 1 LG853.04.01-013
23 36400100036 内齿轮 Internal gear 1 LG853.04.01-014
24 36402100108 垫圈 Washer 1 404024
25 52324001901 轴承32221 Bearing 32221 1 GB/T297
26 36402100107 轮壳 Wheel shell 1 404008B
27 51401160107 垫圈22 Washer 22 10 GB/T93
28 51309001119 螺母 M22×1.5 Nut M22×1.5 10 10 GB/T6171
29 52326002201 轴承32022 Bearing 32022 1 GB/T297
30 56177012701 密封圈 FB140×170×16 Seal ring FB140×170×16 1 GB/T9877
31 36402100109 油封端盖 Oil seal cover 1 404006A
32 51401090107 垫圈8 Washer 8 6 GB/T93
33 51204091514 螺栓 M8×45 Bolt M8×45 6 GB/T5783
34 36402100110 制动盘 Brake disc 1 404009
35 51401150107 垫圈20 Washer 20 10 GB/T93
36 36400100039 制动盘螺栓 Bolts of brake disc 10 LG853.04.01-016

220
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

轮边减速器总成 WHEEL REDUCTOR ASSEMBL(36402000059)

221
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

轮边减速器总成 WHEEL REDUCTOR ASSEMBL(36402000059)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
37 36402100003 调整支柱 Adjusting support column 1 LG30F.04403A

222
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

差速器总成 DIFFERENTIAL ASSEMBLY (36403000015)

223
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

差速器总成 DIFFERENTIAL ASSEMBLY (36403000015)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36403100079 差速器螺栓 Differential bolt 8 LG853.04.01.02.02-007
2 36403100080 差速器右壳 Differential right casing 1 LG853.04.01.02.02-008
3 36403100078 半轴齿轮垫片 Half axle gear gasket 2 LG853.04.01.02.02-006
4 36403100076 半轴齿轮 Half axle gear 2 LG853.04.01.02.02-005
5 36403100072 十字轴 Cross axle 1 LG853.04.01.02.02-002B
6 36403100075 锥齿轮 Angle gear 4 LG853.04.01.02.02-004
7 36403100074 锥齿轮垫片 Angle gear gasket 4 LG853.04.01.02.02-003C
8 36403100070 差速器左壳 Differential left casing 1 LG853.04.01.02.02-001
9 51333000621 螺母 M14×1.5 Nut M14×1.5 10 8 GB/T9458
10 51512170101 销3×30 Pin 3×30 8 GB/T91

224
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

后驱动桥总成 REAR AXLE ASSEMBLY(16480405010)

225
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

后驱动桥总成 REAR AXLE ASSEMBLY(16480405010)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36402000059 轮边减速器总成 Wheel-side reducer assembly 2 LG843.04
2 36400100074 半轴 Half-axle 2 404005
3 36401000013 前桥壳焊合 Front axle housing assembly 1 404400
4 36403000046 后主传动总成 The rear main drive assembly 1 404300B-2
5 51513141702 销 12×30 Pin 12×30 2 GB/T119.1
6 51204133714 螺栓 M16×40 Bolt M16×40 8.8 14 GB/T5783
7 51401130107 垫圈 16 Washer 16 8 14 GB/T93
8 36404000002 透气管 Permeability cell 1 LG853.04.01.04B
9 36480000008 螺塞 Plug screw 2 LG853.04.01.05
10 51401150107 垫圈20 Washer 20 10 8 GB/T93
11 36400100043 螺栓 Bolt 8 LG853.04.01-020
12 36480100018 螺栓销 Bolt pin 4 LG853.04.01.03-011
13 51401100107 垫圈10 Washer 10 4 GB/T93
14 36480000006 制动片 Brake block 4 LG853.04.01.03.02

15 36480000004 钳盘式制动器总成 Caliper disc brake assembly 2 LG853.04.01.03

226
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

后桥壳总成 REAR AXLE HOUSING ASSEMBLY (36401000013)

227
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

后桥壳总成 REAR AXLE HOUSING ASSEMBLY (36401000013)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36401100041 制动钳支架 Bracket of brake caliper 2 404402
2 36401100040 轮边支承轴 Wheel support shaft 2 404401B
3 36401100042 桥壳 Axle housing 1 404403B
4 36401100016 后桥油管固定块 Fixing block for rear axle oil pipe 1 LG853.04.04.01-001

228
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

法兰焊合 FLANGE WELDING(36403000047)

229
LG843.04 驱动桥配件图册 SPARE PARTS MANUAL FOR FRONT AXLE

法兰焊合 FLANGE WELDING(36403000047)


序号 编码 名称 规格 数量 原图号/备注
Item Code Parts Description Specification Qty Original No./Remarks
1 36403100210 法兰 Flange 1 404301C
2 36403100069 油封压盖 Gland of oil seal 1 LG853.04.01.02.01-002

230
润滑点分布图 GREASING POINTS INDICATION LAYOUT

GREASING POINTS INDICATION LAYOUT 润滑点分布图

231
液压原理 图
Hydraulic System Schematic Diagram
电气原理图
Electrical System Principle Diagram

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