CBA AD Guideline 2019nov26
CBA AD Guideline 2019nov26
CBA AD Guideline 2019nov26
Guideline:
Food and Organic Waste Processing Facilities
November 29, 2019
Prepared by:
Canadian Anaerobic Digestion Guideline
November 2019
Table of Contents
Foreword ............................................................................................................................................. 4
Acknowledgements ............................................................................................................................. 5
Glossary ............................................................................................................................................... 6
Abbreviations .................................................................................................................................... 10
Executive Summary............................................................................................................................ 12
1.0 Introduction ................................................................................................................................. 13
1.1 Purpose ............................................................................................................................................ 14
1.2 Objectives ........................................................................................................................................ 14
1.3 Scope................................................................................................................................................ 14
2.0 Legislation, Approvals and Standards ........................................................................................... 15
3.0 Planning and Siting Considerations ............................................................................................... 16
3.1 Separation Distances and Buffer Zones ........................................................................................... 17
3.2 Proximity to Feedstock Sources and Product End-Markets ............................................................. 20
3.3 Conformity with Surrounding Land Uses ......................................................................................... 20
3.4 Compliance with Land Use Policies .................................................................................................. 20
3.5 Developable Area ............................................................................................................................. 22
3.6 Traffic Considerations ...................................................................................................................... 22
3.7 Access to Utilities and Services ........................................................................................................ 23
3.8 Other Environmental Considerations .............................................................................................. 24
4.0 Site Design and Operating Considerations .................................................................................... 25
4.1 Required Preliminary Design Information ....................................................................................... 27
4.1.1 Preliminary Design for Feedstock Management ....................................................................... 30
4.2 Main Components of AD Facility Design .......................................................................................... 33
5.0 Commissioning and Starting Up an AD Facility .............................................................................. 41
6.0 Operating an AD Facility ............................................................................................................... 43
6.1 AD Facility Operational Considerations ........................................................................................... 43
6.1.1 AD Biological Conditions ........................................................................................................... 43
6.1.2 AD Biological Process and Key Factors...................................................................................... 44
6.1.3 Digester Loading Rate ............................................................................................................... 46
6.1.4 Trace Metal Micronutrients ...................................................................................................... 46
6.1.5 AD Facility Testing ..................................................................................................................... 47
6.2 Digestate Management and Post-Processing .................................................................................. 48
6.2.1 Digestate Pathways................................................................................................................... 48
6.2.2 Digestate Storage and Dewatering ........................................................................................... 50
6.3 Use of Biogas .................................................................................................................................... 51
6.4 Management of Inorganic Residuals................................................................................................ 52
6.5 Prevention of Emergency Situations ................................................................................................ 52
6.6 Preventative Maintenance and Spare Parts..................................................................................... 53
6.7 Operator Training............................................................................................................................. 53
6.8 Environmental Considerations ......................................................................................................... 54
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List of Tables
Table 1.1 – The Benefits of Anaerobic Digestion ………………………………………………………………………………….. 13
Table 3.1 – Major Factors That May Increase or Decrease the Required Separation Distances ……………. 18
Table 3.2 – Additional Factors Influencing the Required Separation Distances ……………………………………. 19
Table 4.1 – Comparison of Mesophilic and Thermophilic Digestion Systems ……………………………………….. 34
Table 6.1 – Typical Process Parameters for Anaerobic Digestion …………………………………………………………. 46
Table 7.1 – Potential Odourous Compounds Found at AD Facilities …………………………………………………….. 57
Table 8.1 – Hydrogen Sulfide Concentrations ……………………………………………………………………………………… 63
Table 9.1 - Public Consultation and Communication Tools ………………………………………………………………….. 68
List of Figures
Figure 1.1 – Anaerobic Digestion – A Key Part of the Circular Economy ………………………………………………. 14
Figure 3.1 – Canadian Natural Gas Pipeline System …………………………………………………………………………….. 23
Figure 4.1 – Types of Anaerobic Digesters by Solids Content ………………………………………………………………. 35
Figure 6.1 – Chemistry of Food and Organic Waste Breakdown by Anaerobic Digestion …………………….. 44
Figure 6.2 – Use of Digestate from Canadian Agricultural AD facilities (2018) …………………………………….. 49
Figure 7.1 – Wet Scrubber …………………………………………………………………………………………………………………… 59
Figure 7.2 – Carbon Filters ………………………………………………………………………………………………………………….. 60
Figure 7.3 – Biofilter and Biofiltration …………………………………………………………………………………………………. 61
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Foreword
While composing the Canadian Anaerobic Digestion Guideline: Food and Organic Waste Processing may
have only taken the better part of a year, I dare say that this document is a product of more than forty
years’ worth of priceless hands-on experience. The Guideline, prepared by highly experienced members
of the Canadian Biogas Association, brings together decades of practical, and real-world experience
about how to design, build, and operate digesters. Every contributor to this book has “gotten their boots
dirty,” so to speak.
Building on the experience of the municipal sewage anaerobic digestion community, the first farm-
based anaerobic digesters in Canada are credited to Prof. H. Lapp at the University of Manitoba who
worked on hog-manure digesters in the 1970s.1 I remember well my mentor Ray Stickney telling me of
his early work with the first cattle-based digester system built in 1979 at Roslyn Park Farms in Ontario.
Although digester owners and operators back then were undoubtedly optimistic, it didn’t take long for
that initial optimism to die down as they faced one challenge after another. Within the decade, those
digesters – the first of their kind in Canada – were shut down and scrapped.
For almost 25 years, the biogas industry in Canada lay dormant until a small group of intrepid farmers
took up the challenge and constructed next-generation digesters in the early 2000s. This handful of
digester operators formed the Canadian Biogas Association in 2008. Equipped with better technology
and renewed enthusiasm, they went through years of growing pains to bring us where we are today –
a group of over 135 CBA members stretching from British Columbia to Newfoundland, all focused on
building the food and organic waste biogas sector in Canada.
This Guideline is a distillation of lessons learned over those years, most of them hard-earned and
expensive. It’s the first-ever guideline for food and organic waste anaerobic digesters in Canada, and it
was written so that future digester developers, owners, and operators can learn from the challenges of
the past. Forty years after the Roslyn Park digester, I’m extremely proud to say that the existence of this
guideline document is a sign of how far our biogas sector has come. As a low-carbon, or even carbon-
negative, fuel source, the future of biogas is now brighter than ever.
In closing, I’d like to express my utmost appreciation for all the people who contributed their knowledge
to this document – the folks who worked through the 3 a.m. foaming problems of the early digesters,
the pioneers of the ‘70s and ‘80s, and the leaders of the 2nd generation of digesters in the 2000s. It was
a tough and grueling road to get here, but we’ve finally made it. This document is as much a product of
your hard work as it is a tribute to your contributions to the Canadian biogas sector.
David Ellis
Principal Engineer, Azura Associates
Waterloo, Ontario, 2019
1
Van Die, P., 1987. An Assessment of Agriculture Canada’s Anaerobic Digestion Program, Engineering and
Statistical Research Branch, Agriculture Canada Research Branch, Report No. 1933.
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Acknowledgements
This document was produced by the Canadian Biogas Association (CBA) and provides the perspectives of
many technical experts in the biogas industry in Canada. The CBA appreciates the contributions of all
individuals and organizations consulted in the development of this document between fall 2018 and
summer 2019.
In particular, the CBA wishes to thank the AD Guideline Committee consisting of CBA Members:
Claire Allen, CHFour Stefan Michalski, Lethbridge Biogas
Joseph Broda, Fortis BC Mike Muffels, GHD
Markus Burri, Hitachi Zosen Inova Brian van Opstal, Region of Peel
Gord Green, Greenholm Farms Paul Taylor, Bio-En Power
With technical contribution, review, and editing by David Ellis of Azura Associates.
The Canadian Biogas Association wishes to thank our Executive Director, Jennifer Green, for her vision
and drive to help make this document a reality. Sarah Stadnyk, also of the Canadian Biogas Association,
assisted Ms. Green in this undertaking.
Disclaimer
While this technical guide is written to provide detailed information, it should not be construed as legal
advice. Readers should note that considerations for developing and operating anaerobic digestion
facilities vary greatly based on size, type, and location. Information presented in this document should
be evaluated and interpreted by the reader at his or her own risk.
Readers are strongly encouraged to seek out technical experts in the biogas industry to address their
own applications.
The authors, editors, and subject matter contributors of this document will not be liable for any claims
or losses of any kind arising from the use of, or reliance upon, this information.
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Glossary
Airport Zoning Regulations (AZR) – Restrict the heights of buildings, structures, and objects (including
tall exhaust stacks and natural growth, such as trees) on regulated land. There are also specific
restrictions on land use for organic waste management, because these uses can cause a bird hazard.
Legislation allowing for Airport Zoning Restrictions is found in section 5.4 of the
Canadian Aeronautics Act.
Anaerobic Digestion (AD) – The biodegradation or decomposition of organic matter by naturally
occurring microorganisms in an oxygen-free environment. As a result of this biodegradation, the
microbes generate biogas. The biogas generated through anaerobic digestion can be used primarily to
1) fuel electrical generators, or 2) it can be further processed into renewable natural gas. The digestate
may also be used as a nutrient-rich soil amendment most commonly in agricultural and horticulture
operations.
Biogas – A gaseous by-product of the anaerobic digestion process. The major components of biogas are
methane (CH4) and carbon dioxide (CO2). Biogas normally consists of 50-60 percent methane.
Biological Nutrient Removal (BNR) – A general type of wastewater treatment process that can treat
nitrogen, phosphorus, or both biologically. For AD facilities, this typically refers to a wastewater
treatment process that treats ammonia in effluent to achieve compliance with sanitary sewer or other
discharge limits.
Biological Oxygen Demand or Biochemical Oxygen Demand (BOD) – A laboratory test for determining
how much oxygen biological microorganisms use up in a body of water over a period of time. The
oxygen is used to oxidize organics and other waste materials. The standard test duration in most
regulations is a five-day test, referred to as the BOD5.
Biomethane – another term used for Renewable Natural Gas, see Renewable Natural Gas.
Biomethane Potential (BMP) – A laboratory test for determining how much biogas and how much
methane a certain feedstock can generate under ideal laboratory conditions. This test assesses the
suitability of organic waste streams for anaerobic digestion and biomethane production.
Biosolids – are the organic materials resulting from the treatment of sewage sludge. Biosolids are
nutrient-rich and are often recycled as a fertilizer and soil amendment. Biosolids originate from sewage
treatment processes and are NOT included within the scope of this guideline document.
Bovine Spongiform Encephalopathy (BSE) – Informally called mad cow disease, this is a fatal disease of
cattle. Residuals from cattle slaughter that may contain BSE infected materials are called Specified Risk
Materials (SRM) and are subject to regulation by the Canadian Food Inspection Agency (CFIA). SRM is a
prohibited feedstock unless preprocessed in a CFIA approved treatment system.
Buffer Zone – An area of land between different land uses, used to separate the two and help avoid
potential conflicts.
Capacity – The maximum power or amount of material that a machine or system can optimally produce
or process. The capacity of electrical generating equipment is generally expressed in kilowatts (kW) or
megawatts (MW) of electrical power. Renewable natural gas (RNG) systems can express their capacity in
terms of normal cubic meters per hour (Nm3/hr) of raw biogas or Gigajoules per year (GJ/year) or million
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British thermal units per year (MMBtu/year) of produced RNG. The AD processing capacity is usually
expressed in cubic meters or tonnes (1,000 kilograms) of unprocessed feedstock per day.
Carbon Intensity (CI) – is the emission rate of carbon relative to a unit of production or activity. This
value is a score for a facility that is created by modeling a full life cycle analysis of the project, including
feedstock, biogas upgrading, coproducts, energy consumption, finished fuel delivery, and many other
factors. The Carbon Intensity is used in relation to the sale of RNG to California and other jurisdictions.
For an AD facility, this could be carbon emissions per tonne of organic waste processed or carbon
emissions per GJ of energy produced.
Chemical Oxygen Demand (COD) – A laboratory test that measures the amount of organic matter in a
sample. The COD is the total amount of oxygen required to chemically oxidize the organic material in
a sample. This is one way to measure the fuel value of feedstock. In the digester, a portion of the
feedstock COD is converted to biogas. The amount of methane produced per kilogram of COD converted
in the digester is constant, regardless of the type of feedstock.
Continuously Stirred Tank Reactor (CSTR) – Refers to a type of anaerobic digestion system that runs at
a steady state with continuous flow of materials into and out of the process. A CSTR is a theoretically
perfectly well-mixed tank whereby the output is the same as the contents of the tank.
Circular Economy – An economic system where, ideally, waste does not exist. In practice, the value of
products and materials is maintained for as long as possible. Waste is minimized and resources including
nutrients continue to re-circulate within the economy, to be used again to create further value.
Co-generation – see Combined Heat and Power (CHP).
Combined Heat and Power (CHP) – The sequential production of electricity and capturing the thermal
energy for beneficial use, from a common fuel source. For example, in an anaerobic digestion system
the biogas may be burned in an engine that drives an electrical generator to produce electricity. The
heat generated by the engine can be captured and used to heat the digester or used for other useful
applications.
Digestate – A solid or liquid that results following the treatment or biodegradation of organic matter in
an anaerobic digestion facility. Digestate may be used as a beneficial soil amendment or fertilizer, most
commonly in agricultural and horticultural operations.
Effluent – The liquid or gas discharged from a process or a chemical reactor. The effluent from an
anaerobic digester is commonly called digestate. A common usage of the term effluent is to refer to the
liquid discharged from an anaerobic digester facility. This effluent may be from a wastewater treatment
facility that treats the watery portion of the digestate.
Emission Summary and Dispersion Modelling (ESDM) Report – A study required by provincial
environmental regulators that covers an assessment of air pollution emissions from a facility and how
they disperse. The regulations list specific requirements for the study. This report is prepared by a
qualified professional.
Feedstock – Any input material which is converted to another form or product. The desired feedstocks
for anaerobic digestion systems include food and agricultural wastes, manure, source separated
organics, and other biodegradable organic material.
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Fats, Oil, and Grease (FOG) – A laboratory test that measures the total amount of fats, oils, and greases
in a sample. FOG concentrations in a feedstock or in the digester are measured to allow the digester
operator to understand the composition of their feedstock and maintain stable digester health.
FOS / TAC – Similar to the Ripley Ratio, the FOS/TAC is the ratio of the volatile fatty acid to total
inorganic carbon concentrations. From the German Flüchtigen Organischen Säuren (FOS), a measure of
the volatile fatty acids and the Totales Anorganisches Carbonat (TAC), the total inorganic carbon.
Grid – The electrical or natural gas transmission and distribution system that links sources to customers.
Electrical power plants are linked to customers through high voltage transmission lines. Natural gas
customers are linked to gas sources through the gas transmission and distribution pipelines.
Long-Chain Fatty Acids (LCFAs) – A laboratory test that measures the amount and type of different
organic fatty acids, for example, palmitic acid and oleic acid. LCFA concentrations indicate the amount of
saturated and unsaturated fats in a feedstock or in the digester and allow for the digester operator to
understand the composition of their feedstock in order to maintain stable digester health.
Municipal Solid Waste (MSW) – All types of solid waste generated by a community including
households, commercial businesses, and institutions. Source Separated Organics are one type of
municipal solid waste.
pH – A measurement of the intensity of the alkaline or acidic strength of water. Values normally range
from 0 – 14, where 0 is the most acidic and 14 is the most alkaline and 7 is neutral.
Pressure Swing Adsorption (PSA) – Is a type of technology used in biogas upgrading or refining systems
to remove CO2 from a biogas stream.
Regulated Land – a general term referring to any land that is covered by regulations. Land use
regulations can originate at the federal, provincial, or municipal level.
Renewable Natural Gas (RNG) or biomethane – A biogas which has been upgraded to a quality that
meets the quality requirements for injection into the natural gas grid. RNG is similar to fossil natural gas
and typically has a methane concentration of 95 percent or greater.
Sensitive Receptors – Are specific locations where people or other living things reside that may have an
increased sensitivity to potential discharges. Typically, increased sensitivity results from age or health,
for example, schools, day-care centers, hospitals, and nursing homes. A sensitive or endangered species
can also be a sensitive receptor.
Sludge – Is a slurry mixture of water and solids. Sludge can be of different consistencies, although most
sludges are typically considered to be pumpable.
Social License – Refers to a community’s general attitudes and opinions towards a project. The term
Social License refers to the overall level of community acceptance, and not a formal regulatory approval
process or document.
Source Separated Organics (SSO) – Organic waste that has been separated from other waste by the
waste generator, generally under a program (for example, a municipal green bin program). Typically,
SSO includes food waste, both avoidable and unavoidable, non-recyclable paper such a tissue and
paper-toweling, and may contain leaf and yard waste. A minority of municipal green bin programs also
allow diapers, pet waste, and sanitary products. The composition of each SSO stream is unique to the
input components collected in the respective program.
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Specified Risk Material (SRM) – Refers to specific organs and other material left over from cattle
slaughter that may contain BSE infectivity. Special guidelines are in place for this material to prevent BSE
from entering the human food chain, including the production of animal feed, pet food, and fertilizers.
SRM is a prohibited feedstock unless preprocessed in a CFIA approved treatment system. Refer directly
to appropriate CFIA references for the precise technical definition of SRM materials and SRM
management protocols.
Vector and Vermin – A vector is an organism that can transmit infection. For example, insects such as
fleas, flies, and mosquitoes can be vectors. Rodents are generally considered “vermin”, and these can
serve as hosts for vectors; for example, a disease carrying flea (vector) living and moving on a rat
(vermin) host.
Volatile Solids (VS) – Volatile solids is a laboratory measurement whereby the solids that are lost, or
“burned off”, on ignition of dry solids at 550° Celsius are measured. The volatile solids measurement is
a simplified way to estimate the organic matter, and hence the fuel value, of a specific feedstock. The
amount of methane produced per kilogram of VS in the feedstock depends on the type of feedstock.
Volatile Fatty Acids (VFAs) or Short-Chain Fatty Acids (SCFAs) – A laboratory test that measures the
amount and type of organic acids, for example, acetic acid (commonly called vinegar) in a sample.
Organic acids are produced by microbes during the early part of the anaerobic digestion process. These
organic acids are also produced in silage from sugars and other carbohydrate sources. Volatile fatty
acids are volatile, which means that they will volatilize in air, depending on temperature. If released into
the air, VFAs can be quite odourous.
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Abbreviations
ACH – Air Changes per Hour
AD – Anaerobic Digestion
CI – Carbon Intensity
DM – Dry Matter
FOS / TAC – from the German Flüchtigen Organischen Säuren (FOS) / Totales Anorganisches Carbonat
(TAC)
GJ – gigajoule
kWh – Kilowatt-Hour
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OU – Odour Unit
RR – Ripley Ratio
TA – Total Alkalinity
TS – Total Solids
VS – Volatile Solids
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Executive Summary
The Canadian Biogas Association (CBA) has prepared the Canadian Anaerobic Digestion (AD) Guideline:
Food and Organic Waste Processing Facilities to assist stakeholders in the siting, design, approval, and
operations of AD facilities that process food and other organic waste materials in Canada. Biogas and
digestate are by-products of the AD process that have demonstrated beneficial use in local
communities.
There is currently a shortage of renewable fuels available on the scale needed to address climate
change. Much of the emphasis of decarbonization to date has focused on the electricity grid but
electricity only accounts for about a quarter of Canada’s greenhouse gas emissions. Industry, heating,
transportation, and agriculture all require their own solutions.
Biogas provides a versatile, low-carbon fuel that can be used “As a low-carbon fuel
to generate electricity or be upgraded to produce vehicle
fuels or a renewable natural gas substitute. Further, unlike source, biogas offers
other sources of energy that deplete natural resources to
produce energy, AD facilities replenish our natural resources. immediate solutions
AD facilities transform organic wastes into valuable energy
and digestate, which is natural, nutrient-rich, soil amendment
to environmental,
that replenishes our soil health. climate and waste
Anaerobic digestion is a model of the circular economy –
methane emissions from food and organic wastes are management issues
valorized rather than emitted into the atmosphere, low-
carbon energy replaces fossil fuels, and digestate is returned
impacting our
to the soil to provide nutrients and organic matter for crop
production – completing the loop. Anaerobic digestion and
local communities
biogas are powerful tools in the fight against climate change, and businesses.”
reducing both methane and carbon dioxide emissions, as well
as providing a drop-in replacement fuel useful in many – Jennifer Green
applications.
The siting, approval, and operation of AD facilities present many fundamentally different issues when
compared to other facilities. Hence, the codification of current experience provides helpful guidance to
all parties.
The AD Guideline describes recommended control measures for land use planning considerations, such
as site selection considerations, and best management practices for the design and operation of food
and organic waste AD facilities. The AD Guideline reflects current legislation and describes best
management practices in Canada.
The content of the AD Guideline was developed by technical and subject matter experts in the anaerobic
digestion and biogas industry through practical and informed experience.
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1.0 Introduction
Anaerobic digestion (AD) is a proven and well understood technology in Canada with more than a
hundred operational facilities across the country. Each of these facilities produce renewable power in
the range of 20 kW to more than 2,000 kW. Anaerobic digestion is an effective means to process food
and organic waste materials that results in the production of not only low-carbon fuel with meaningful
greenhouse gas (GHG) emission reductions, but also the return of circular return of nutrients to the land
through the production of soil enhancing digestate. GHG reduction is achieved through the capture and
utilization of biogas to produce usable energy such as 1) Renewable Natural Gas (RNG), 2) heat, and
3) electricity. Table 1.1 provides an overview of some of the ways in which AD can align with
environmental, economic, and social goals of governments across the country.
Table 1.1 – The Benefits of Anaerobic Digestion
Anaerobic digestion is a biological process whereby organic material is broken down by micro-organisms
in a controlled, oxygen-free environment. AD results in the conversion of organic materials into
1) biogas, a renewable source of methane-rich gas, and 2) digestate, a nutrient-rich material that
includes valuable plant nutrients such as nitrogen, phosphorus, and potassium (NPK). A schematic
summary showing a more detailed outline of the AD process is provided in Appendix A.
Biogas is a renewable source of methane, the main ingredient in natural gas. It can be used for heating
and cooling, or to generate electricity that can be used on-site or fed into the distribution grid. It can
also be refined into RNG that can be injected into the natural gas distribution or transmission pipelines
and/or compressed and used as a vehicle fuel. The entire system, including the energy generating
components, is typically referred to as a biogas facility.
As illustrated in Figure 1.1, the biogas industry in Canada is helping to close the loop by anaerobically
digesting organic waste materials, avoiding disposal in landfills, and converting them to low-carbon
energy and soil amendments to fuel our circular-economy.
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1.1 Purpose
Figure 1.1 – Anaerobic Digestion – A Key Part of the Circular Economy
The purpose of this AD Guideline is to assist stakeholders in the deployment of AD facilities in a manner
that improves outcomes and ensures environmental sustainability. It includes recommended planning,
siting, design, operational, and risk management practices for AD facilities that process food and organic
waste.
1.2 Objectives
The CBA’s objectives in developing this Guideline are to:
• Create a clear outline of best practices for biogas projects;
• Assist developers and stakeholders with the regulatory process and remove barriers to support
growth in the green economy;
• Inform proponents to minimize or prevent, the exposure of any person, property, plant or
animal life to adverse effects associated with the operation of food and organic waste
AD facilities; and
• Provide a reference document for the design, approval, and operation of safe and efficient
AD facilities.
1.3 Scope
This AD Guideline applies to facilities across Canada that anaerobically digest food and organic waste
materials – including new and existing municipal, commercial, and farm-based facilities. Landfill gas
systems and anaerobic wastewater treatment processes are not specifically addressed in this AD
Guideline.
The scope of this AD Guideline applies only to the AD facility itself and does not include best practices
for downstream upgrading and utilization of the biogas or digestate.
The application of the AD Guideline is intended for use by developers, operators, government entities,
and any organization or individual with an interest in, or a role to play in, developing, siting, or operating
AD facilities.
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Provinces and territories are generally responsible for setting most rules and responsibilities related to
resource recovery and waste management in Canada. These include regulations that generally apply to
the siting, development, and operation of AD facilities. Regulations created by provincial and territorial
governments generally apply to:
• Collection and transportation of wastes;
• Limits on the types and quantities of feedstock and/or feedstock ratios that can be received for
processing. For example, quantity or ratio of manure vs. non-manure feedstocks or off-farm vs.
on-farm feedstocks. These limits can also include specific mandates regarding testing and pre-
clearance of feedstocks;
• Health and safety requirements;
• Digestate and nutrient management to regulate the storage and application of nutrients on
land, including agricultural land;
• Environmental protection and permitting to regulate waste management activities, including
anaerobic digestion facilities, and discharges to air, land, and water; and
• Renewable energy generation.
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While waste management requirements are mandated by the provincial government, local governments
often deliver them. Local governments play a key role in delivering and administering residential waste
management programs, ensuring their official plan and bylaws are in keeping with provincial direction,
and are ultimately responsible for issues related to residential waste in their communities. Local
governments achieve much of the residential waste management through service delivery, bylaws, and
zoning requirements. Appendix B provides an overview of the relevant regulations by jurisdiction.
This document is intended only as a general guide to applicable environmental laws administered by
government entities. AD facilities may be subject to other federal, provincial, or municipal laws and
policies that may require additional permits or approvals from other agencies. It is important to engage
with regulators early during the development of the project. Since regulations may be under active
review during the timespan of the project, there is the potential for regulations to change between the
project inception and its completion.
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Table 3.1 – Major Factors That May Increase or Decrease the Required Separation Distances
Distance to Nearest
Type of Facility
Sensitive Receptor
Fully enclosed AD facility, incorporating a ventilation design with a high Shortest, with
number of air changes per hour (ACH), with all receiving, loading, and distance increasing
operating areas under negative pressure, and with all building and process with size of facility
air being collected and treated prior to discharge.
AD facility that is not fully enclosed or collects and treats only a portion of, Longer than above
or none of, the building and process air, and accepts and treats only crop
residues from agricultural operations.
AD facility that is not fully enclosed, but collects and treats all process air Longer than above,
(which includes all air that contacts materials in storage or in process), and with distance
accepts and treats materials other than crop residues from agricultural increasing with size of
operations. facility
AD facility where none of the building or process air is collected and Longest distance, with
treated, and accepts and treats materials other than crop residues from distance increasing
agricultural operations. with size of facility
In addition to the facility size and type, the factors in Table 3.2 should also be considered in determining
suitable separation distances as part of the facility planning and design process.
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Factors that REDUCE the Need Factors that INCREASE the Need
for Separation Distance for Separation Distance
Sensitive receptors located upwind from facility, Sensitive receptors located downwind from
relative to prevailing winds facility, relative to prevailing winds
Completed site specific emissions, including odour No site-specific emissions dispersion screening
dispersion, screening or modelling to determine or modelling to determine the minimum
the minimum separation distance required separation distance required
Favourable topography and vegetative buffer, for Unfavourable topography and vegetative buffer
example, variable terrain and trees such as flat, open terrain and no vegetation
Receipt of lower-odour feedstock, for example Receipt of feedstock with greater odour-
higher carbon materials like crop residues generating potential, for example higher
nitrogen materials like food waste and diapers.
or materials that have undergone longer
storage and shipping times, for example
residential source separated organics.
High degree of odour containment and control Low degree of odour containment and control
from receipt to finished product from receipt to finished product
Flexibility and redundancy in facility design and Limited design and/or operations flexibility
operations to account for operational upsets and
changing feedstocks or conditions
Low population density, and no particularly High population density or close proximity to
sensitive receptors, such as hospitals, nearby particularly sensitive receptors such as hospitals
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Facility proponents are strongly encouraged to consult with the local land use and environmental
authorities early in the facility planning stages, prior to site selection, to identify whether zoning bylaws
or other land use policies make specific requirements for separation from residential or other land uses
and whether limits for odour or other potential impacts are established. Typically, proponents will be
required to demonstrate that the new or modified facility will not cause adverse impacts as part of the
application for approval, or an amendment to existing approval. This no-adverse impacts with respect to
potential odour emissions can be demonstrated through odour dispersion modelling based on site
specific information on facility odour emissions, the characteristics of the buffer areas and separation
distances and meteorological data.
Odour dispersion modeling can estimate a zone of impact around the facility, usually considered to be
an area around the new or modified facility within which the odour emissions from the facility are
estimated to exceed 1 Odour Unit (OU). Knowledge of the existing or potential land uses within the zone
of impact is critical for evaluating the suitability of a potential site or the adequacy of design and
operational measures for odour abatement. Caution should be exercised when interpreting the results
of odour dispersion modeling since they provide no guarantee that receptors outside of zone of impact
will not experience or report an adverse odour impact.
3.2 Proximity to Feedstock Sources and Product End-Markets
The distance that haulage vehicles travel to and from an AD facility, or the length of a pipeline or
electricity line required to be installed, can considerably increase or decrease both costs and emissions
related to the project. These costs can have a significant impact on the financial sustainability of the
AD facility.
In some areas, the proximity to rail transportation can be a significant factor in siting an AD facility and
facilitating the shipment of both feedstocks as well as nutrient-rich digestate.
3.3 Conformity with Surrounding Land Uses
The operational and visual significance of an AD facility on the landscape should be considered when
selecting a potential site. An AD facility requires activities of an industrial nature as well as buildings and
structures of similar characteristics. The significance of the visual impact will depend on the size of the
operation, where it is located, and the current local context. For example, during the nighttime the light
from a burning flare may be a nuisance to local residents which requires a shrouded flare be used
instead of an open-burning style flare.
Careful site selection, adaptation of the infrastructure (i.e., architectural design and layout), and
landscaping to provide visual screening can help to minimize perceived impacts.
3.4 Compliance with Land Use Policies
Prior to selecting and purchasing a site, proponents must be familiar with regulatory requirements and
guidelines as applicable, including land use planning, environmental approval, and public engagement
considerations at the municipal, provincial, and federal levels.
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Early in the facility planning stages, prior to site selection, facility proponents are strongly encouraged to
consult with their local municipal, conservation authority, and provincial regulator offices, and, where
applicable, the relevant federal government department – these consultations are very useful to identify
site-specific planning and land-use considerations, including separation distances and other site
restrictions.
• Municipal: Municipal by-laws can place restrictions on the development of land within or
adjacent to areas identified as possessing:
o Natural heritage features or potentially containing archaeological sites;
o Environmentally sensitive designated areas, such as wetlands; and
o Areas of natural or scientific interest.
Proponents should consult with the municipality early in the planning process to identify the
required land use planning processes and approvals needed to ensure the facility is
appropriately sited within a specific community.
• Conservation Authorities: Several provinces have conservation authorities, sometimes referred
to as conservation associations or conservation departments. These conservation authorities
may regulate watersheds and other environmentally significant areas for the purposes of flood
control and environmental conservation. Online mapping is generally available from the
conservation authorities to help determine if a portion of a potential site is regulated by, or
adjacent to land protected by, a conservation authority.
• Provincial: Proponents must comply with provincial laws. Proponents should demonstrate
compliance with applicable standards and that they will not cause an adverse effect, as part of
the application for provincial approval (where required). Provincial regulations protecting land
use in agricultural lands may be relevant. In some provinces and territories, a specific
authorization to construct or operate may be required.
• Federal: Where Crown Land is involved, proponents should ensure compliance with any federal
requirements for development. Proponents of AD facilities to be located near an airport should
contact Transport Canada for guidance. Transport Canada has developed Airport Zoning
Regulations (AZR) regarding the use of land around airports that may impact aircraft navigation
and safety. For example, the Airport Zoning Regulations prevent tall structures or land uses that
may attract birds, since both of these can be a hazard for aircraft. Transport Canada, or the local
airport authority acting on behalf of Transport Canada, can oppose a proposed development at
the planning approvals stage if it is not in compliance with the AZR. Transport Canada has the
authority to enforce compliance or to cause the shutdown of a facility they believe is a
significant hazard.
• Aboriginal: First Nations may identify traditional land use, cultural, or spiritual sites of
significance that could require consultation and additional considerations. If a proposed
AD facility may impact the rights and treaty rights of Aboriginal peoples, as defined by the
Constitution Act, 1982, then the proponent must consult. Guidance on these consultations is
often available, such as the Ontario government’s, “Aboriginal Consultation Guide for preparing
a Renewable Energy Approval (REA).”
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• Limits on speed and idling with posted signs, to minimize noise, dust, and other nuisance issues,
and to minimize the potential for collisions;
• Ensuring vehicles exiting the facility are clean and are not tracking mud or odorous materials
across on-and off-site roadways.
3.7 Access to Utilities and Services
The need for electricity, natural gas, potable water, storm water, sanitary sewer, and
telecommunications services at the AD facility can be critical factors in the site selection process.
Both the distance to the utility connection point and the available capacity should be assessed when
evaluating candidate sites. Potable water for fire protection and process needs should both be
considered as it is often fire protection that dictates required water service requirements. Note that
some sites, such as rural farm-based AD facilities, do not have storm and sanitary sewer services and
don’t require these services for facility operation.
If required to access renewable energy markets, it is important to ensure that the electricity or natural
gas grids have the capacity to accept or store the electricity or RNG that will be generated by the AD
facility. It is possible that energy grids may be constrained in areas thereby limiting the ability to connect
a project. For example, the natural gas pipeline capacity may be limited by downstream demand that
can be minimal in the summer months, a time when energy demand at an AD facility is also minimal.
Grid capacity is important from both quantity and quality perspectives.
Figure 3.1 – Canadian Natural Gas Pipeline System
(Source: Renewable Natural Gas Technology Roadmap for Canada, CGA, December 2014)
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One should not assume the closest utility line is the line that will have the capacity to accept the
renewable energy. Only the local utility can confirm the connection point, and this typically requires a
connection impact assessment or capacity study of some kind before a final determination can be made.
Proponents are encouraged to consult with their local utility agency early in the planning process to
confirm the proposed connection point, local line capacity, and identify the planning processes and
approvals required. The time required to complete the necessary studies and obtain approval from the
utilities can be significant, often requiring 12 to 24 months to complete.
AD facilities also generally require access to high-speed internet to support automation and remote
monitoring of the facility, including notifications of warnings or alarms. This internet access can be a
challenge in more remote or rural settings with limited access to reliable high-speed internet
infrastructure.
3.8 Other Environmental Considerations
Organics processing facilities should not be sited in areas known to experience flooding due to the
potential for contamination from feedstock and other contaminants if flooding occurs. Provincial and
municipal authorities often prohibit the development of waste management facilities in areas at risk of
flooding due to extreme storm events.
The potential for uncontrolled releases has led to a number of provinces establishing minimum setback
distances from streams, rivers, lakes, oceans, and wetlands to prevent the possibility of unintentional
contamination. Wetlands are largely recognized as sensitive habitats, and thus development of organics
processing facilities near these habitats is restricted in most jurisdictions. Sources of potable water
should also be protected from potential contamination, and some provincial and local regulations define
required setback distances from potable water sources, often at least 150 metres. A protective vertical
buffer, or an engineered secondary containment protection, should be maintained between surface
activities and any bedrock or groundwater sources as a defense against the potential for contamination.
Spill control protocols need to be developed and implemented for management of potential spills.
The makeup of soil at the site should be identified and considered when preparing for management of
snow and surface water runoff. Winter snow stockpiling areas and the potential for impacted melt water
and stormwater should be considered and managed, as required.
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The assessment can assist in the development of an odour management and control plan. This
report is prepared by a qualified professional;
• Emission Summary and Dispersion Modelling (ESDM) Report: a study required by provincial
environmental regulators that covers an assessment of air pollution emissions from a facility
and how they disperse. The regulations list specific requirements for the study. This report is
prepared by a qualified professional;
• Hydrogeological Assessment Report: a study often required by a local conservation authority or
provincial regulator that covers the hydrogeological conditions of a site and may be required if
no engineered spill containment is prepared for the facility. This study can include the
groundwater, local wells, aquifer recharge areas, and the nature of the soils in the local area.
This report is prepared by a qualified professional;
• Acoustic Assessment Report: Noise can be generated by vehicles or mobile equipment entering,
leaving, or operating at the AD facility, as well as by fixed equipment such as a biogas-fueled
engine powering electrical generation equipment. An acoustic assessment can be completed to
determine the extent of noise abatement required. Proponents should check with their
municipal governments and provincial environment ministries to ensure that they are complying
with any local noise control by-laws and regulations. Measures that can be used to reduce
noises from a facility include:
o Limit hours of operation or coordinate operations with adjacent activities;
o Limit traffic to and from the facility to specific hours of the day;
o Properly maintain all equipment; and
o Specify and purchase equipment with noise reduction design features (such as mufflers
and sound enclosures). Consider locating fans and other equipment away from the
nearest point of reception.
• Stormwater and Site Drainage Study: This engineering study predicts the expected rainfall
during both routine and extreme weather events and models the drainage from the site during
these situations. This study can reveal the volume of stormwater that must be considered
during the site design and managed during the facility operation to prevent flooding or washing
roadways. Managing stormwater to ensure pits, dry-wells, and sumps are not flooded during
extreme weather are important attention points during the facility design. The discharge of
stormwater may require an Approval. Note that stormwater discharge Approvals are for non-
impacted runoff and do not include leachate from outdoor storage areas.
• Feedstocks: The type of feedstocks will drive the design, size, and type of many AD facility
components. The AD facility components most influenced by the type of feedstock accepted
include but are not limited to: feedstock receiving and storage areas, pre-processing equipment,
the AD system, and digestate management systems. AD facility operators must ensure that the
blend of feedstock mixtures in their operation is nutritionally balanced and will produce the
expected quantity of biogas needed to meet its operational goals.
The changing nature of the feedstocks can be a challenge for the preprocessing system. The
facility designers are encouraged to be specific about what the facility can, and cannot, accept.
For example, are paper packaging or diapers acceptable in the SSO and to what extent? Are
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metal cans and plastic packaging from spoiled food products acceptable? Design flexibility
should be considered to allow for future changes. For example, newer ‘compostable’ plastics
need to be managed as part of the feed stream. Similarly, changes to SSO collection practices
and the portion of single family versus multi-residential sources will influence the ability to
collect the cleanest possible organics stream.
Feedstock and digestate management methods should minimize the creation of microplastics
and small foreign matter particles which are not easily removed. Digestate end-users and/or
regulators may have foreign matter content limits.
• Renewable Energy Off-take Requirements: Connecting a facility to a utility to be able to sell the
electricity, gas, heat or other form of energy created can be one the most complex pieces of a
project. During design, it is important to understand where the delivery point is, the
interconnection and quality requirements, and the contractual requirements imposed by the
utility or energy purchaser.
Due to the regulations surrounding the natural gas utility, there can be specific regulatory
challenges to the use of RNG. For example, in some areas there is no legal ability to pass on the
higher cost of RNG to customers who wish to buy it. Similarly, if biogas is designated by local
regulators or the utility in some areas as a “waste”, then this designation can impede its use.
• Digestate Use: The ability to manage and market digestate is a key aspect of an AD project.
Design for adequate storage and handling of digestate for each usage pathway, including land
application, fertilizer, and compost. Contingency planning for alternate digestate storage and
uses is recommended to allow for future changes in market conditions or other circumstances.
For example, an exceptionally wet year can delay or slow seasonal land application campaigns.
Every organics processing facility needs to be able to rely on a robust and reliable program to
market the digestate or digestate-derived product that it produces. This requires a realistic
understanding of the market demand for the product, and what the customers’ quality
expectations are. Likewise, product quality standards and testing are commonly included in
environmental approvals provided for the operation of biogas facilities. Failure to plan
effectively and realistically for marketing of the end product can quickly create problems, as it is
generally difficult to create storage for more than a few months’ worth of digestate production;
• Design According to Code: An AD facility should comply with all regionally relevant codes,
design requirements, applicable building codes, local jurisdictional building codes,
environmental, and safety requirements. Specifically, the CSA Code B-149.6-15 governs the
design and construction of AD facilities and sets the minimum standards in Canada. Following
this Code will ensure the safe and compliant design and operation of the AD facility.
Components such as pressure relief valves are required by code and should be operational.
4.1 Required Preliminary Design Information
The specific design requirements for each AD facility will vary depending on the project. However, for
almost all projects, certain preliminary information about the location of the facility must be considered
for the design as noted below. Specific information related to site selection can be found in Section 3.0.
• Site Survey: It is important to have a clearly defined site and to understand the landscape and
topography to be able to best design the facility;
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• Site Plan: The site plan for an AD facility will consider the factors listed below to ensure that the
site layout of the AD facility is best able to manage the unique location of the facility. For more
information on siting, see Section 3.0.
o Preparation is planned and undertaken based on the geotechnical aspects of the site,
coupled with the design layout and grading plan;
o Incorporation with any existing facilities on the site;
o Site layout to facilitate odour management. For example, in urban areas it may be
preferred to locate tanks indoors and locate the office near the front of the facility.
The placement of building doors and the ventilation exhaust stack may take into
consideration the location of nearby sensitive receptors; and,
o Stormwater and feedstock area leachate management.
• Identification of Surrounding Neighbours and Points of Potential Impact: Odour control is of
primary importance and prevention of nuisance odours allows the project to operate without
affecting neighbours. It is important to understand the area in which the project is being built
as the surroundings can impact the design and location of equipment to reduce noise and odour
impacts and the need for abatement and the potential for regulatory action and enforcement;
• Geotechnical Report: Required to ensure the structural design is adequate for the land on which
the AD facility will be constructed and for spill containment management purposes;
• Site Zoning and Site Plan Approvals: Understanding site zoning and site plan approval
requirements allows the designer to account for these factors in the design and avoids
unnecessary re-design and cost. Refer to Section 3.1 for more information on site selection
considerations;
• Site Power Requirements and Existing Utilities: Understanding the site’s power requirements,
the existing utilities, and the costs of these utilities will impact the design of the system to
potentially be able to reduce capital and operating costs. The AD facility can be operated by
a variety of power sources including using electrical power and heat generated from biogas,
purchased from the electrical grid, or purchased from the natural gas grid;
• Nutrient Management Requirements: Understanding the local nutrient management
requirements is necessary to i) ensure the environmental protection of the land to which
digestate is applied, and ii) inform the level of treatment that digestate receives. Logistical
planning is also necessary to ensure feedstock and digestate handling and storage facilities
correspond to market access constraints and allowable/applicable land application rates to
manage volumes. It is suggested to consult a professional agrologist or other professional
licensed in the jurisdiction of the project regarding land application plans;
• Existing Site Conditions (if applicable): Incorporating new processes and equipment that
meshes with existing operations is a key consideration. The existing operations should be
complemented not interrupted;
• Social License: The success of an AD facility depends on acceptance from the local community.
This acceptance highlights the need for community consultation and effective communication
plans and messaging at different project stages. Following all local jurisdictional and
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department engagement can ensure the site plan includes access for emergency response
vehicles and access to water to be used in fire suppression. Following construction, inviting the
fire department to visit the facility ensures they are familiar with its operation, hazards, and
contingency planning such as access routes and source of firefighting water. This site visit allows
for an introduction to specific components like the flare, the use of which may be a common
and expected occurrence at the facility during start-up and commissioning. Ensuring that the
local fire department understands the AD facility and how it operates is mutually beneficial
should their assistance ever be needed.
4.1.1 Preliminary Design for Feedstock Management
AD facilities can receive liquid and solid organic waste materials, sometimes intermixed with other non-
biodegradable materials such as plastic food packaging. Feedstock without nonbiodegradable materials
such as plastic packaging are referred to as being “clean”. These organic waste materials are collectively
referred to as ‘feedstock’.
Understanding the preliminary design requirements for the proper storage, pre-processing, and input of
feedstock to the digestion process is essential for consistent facility operation.
• Feedstock Types: In the broadest of terms, feedstocks can be characterized as:
o Clean Liquids: such as livestock manures, process wash waters, fats, oils and greases
(FOG), and pumpable food processing sludges, all of which will be delivered to an AD
facility via piping or in tank trucks;
o Clean Solids: such as vegetable peels, spent grains, and other solid wastes from the food
processing sector that are entirely free of non-biodegradable materials such as plastic
and glass, all of which will be delivered to an AD facility in solid waste hauling trucks;
o Source-Separated Organics (SSO): which are co-mingled with other nonbiodegradable
contaminants such as plastics, glass, ceramics, and metals. This category is unique in
terms of seasonal trends in quantity and composition, delivery schedules, and for the
variety of contaminant materials. These solid wastes will be delivered to an AD facility in
solid waste hauling trucks or collection vehicles;
o Leaf and Yard Waste: which may be collected separately or co-mingled with SSO. High
solids anaerobic digestions systems can process this type of waste; and
o Contaminated Solids: such as commercial solids and liquids, which include non-
biodegradable materials (for example, packaged food products and supermarket
wastes), and which require de-packaging or further treatment. These solid wastes will
be delivered to an AD facility in solid waste hauling trucks.
There can be many complex physical, chemical, and biological variables to consider when
developing a proposed digester feedstock recipe. Mixing different wastes together may produce
unforeseen results and interactions. A failure to understand all the implications of these
variables can lead to negative impacts on the AD facility biology and biogas production
efficiency. When new feedstock types are considered, proponents are encouraged to consult
independent experts who have a deep familiarity with the biological needs of an AD facility.
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• Feedstock Transport, Storage and Feeding: Feedstocks often arrive at an AD facility in large
trucks. Design to allow for quick and efficient unloading of feedstock is important to minimize
spills and odours associated with unloading feedstock and to decrease the time spent delivering
materials to reduce the potential for traffic on-site. A provision for storage and staging of
feedstocks is required to ensure a consistent flow of feedstock to the digester system, thereby
maintaining consistent biology within the AD process. The best way to encourage healthy
biological stability in an AD facility is to consistently feed regular, smaller amounts, of well-
mixed feedstocks.
Provisions must be made to store inbound liquid and solid feedstocks as appropriate. Liquid
wastes can be pumped into aboveground tanks or discharged by gravity into receiving pits.
Ideally, any liquid storage vessel should be equipped with some type of mechanism to provide
for mechanical agitation, so that the stored material can be mixed and remain homogenous.
Heating may be desired in liquid storage tanks. At minimum, solid materials should be stored on
an impermeable surface, such as a concrete pad, designed to allow capture and handle runoff in
an appropriate manner. The solids storage should be sheltered from precipitation to avoid the
generation of a feedstock leachate which requires collection and treatment or disposal.
Consideration should be given to the scale of the expected feedstock storage needed, so that
any expected surges in received feedstock can be accommodated with ease, while still allowing
for ready handling of the materials and regular turnover of accumulated wastes.
If the AD facility is being constructed in an area that is sensitive to odours, then a high level of
attention to odour management is recommended to reduce potential odours produced by the
feedstock. For example, in urban settings, this is likely to mean that 1) all feedstock unloading
must be fully enclosed inside of a building envelope, 2) feedstock storage is also fully enclosed,
3) negative air pressure is provided inside the building and building exhaust air is ducted to an
odour control system, and 4) the use of protocols and control interlocks keeping all vehicle and
personnel access doors closed except when the door is in active use.
• Feedstock Pre-Processing: Feedstock pre-processing refers to all operations that might need to
take place between the initial receipt of feedstocks and the actual addition of prepared
feedstocks into the AD process. Depending on the application, feedstock pre-processing can
include a broad range of activities, including the following:
o Blending of different feedstocks;
o Feedstock conditioning through:
§ Liquification of solid feedstocks by mixing with water or other liquid feedstocks
for wet-digestion systems; or
§ Pre-shredding or grinding solid feedstocks into smaller particles for high-solids
digestion systems. High-solids digestion systems may also need the addition of
water if the solid content rises above their upper limit;
o Removal of foreign or non-biodegradable materials such as plastics, glass, ceramics, and
metals from feedstocks using screens to capture these materials upfront; and,
o Pasteurization of feedstocks and/or use of a hydrolysis process, if required or proposed.
Some design considerations for feedstock pre-processing should include:
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Drawback Drawback
• Lower rates of gas production rate; larger • Higher construction costs for heat resistant
retention time needed to achieve the same material
rate • Higher energy input to heat to thermophilic
• Lower throughput rates temperatures
• Resulting digestate may require further • More sensitive to nitrogen levels of feedstock
processing • Require more intensive monitoring and control
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relatively long and slender horizontal cylindrical digester vessel with widely spaced
paddle arms; and
o Dry Digestion: Dry digestion or “stackable” processes typically operate at more than
40 percent dry solids (>400,000 mg/kg). Dry digestion uses percolation bunkers or dry
digesters, similar in design to composting vessels, but are operated in an anaerobic
environment. Typically, an additional supply of leaf and yard waste amendment is
required to process SSO in order to achieve high TS levels.
The primary difference between these systems is the type of mixing required to manipulate the
increasingly viscous material. For example, gas mixing is only suitable in a low-solids wet
digestion process, whereas percolation bunker reactor digestate is typically loaded and
unloaded with earth-moving equipment such as front-end loaders.
• Mixing Flow Regime: Mixing is required within a digester for many reasons. Mixing ensures that
the untreated organic material is blended, kept in suspension, and homogenized. Mixing helps
to achieve uniform temperature within the digester and brings the anaerobic biomass into
intimate contact with the untreated organics. Good mixing achieves a uniformity of solids
concentration throughout the digester.
There are various available mixing technologies from gas injection systems, to mechanical
mixing, some of which include the following:
o Gas Mixing – involves using a gas compressor to recirculate a fraction of the digester
biogas and inject that biogas near the bottom of the reactor. The biogas bubbles then
rise through the digestate and mixing the contents. Gas mixing is only suitable for low
solids digesters.
o Vertical Linear Mixing – a flat disk located deep inside the tank that is held by a vertical
shaft. The shaft is then moved up and down by a drive located at the top of the tank,
similar to a plunger action.
o Hydraulic Mixing – uses an arrangement of nozzles and pumps to pull digestate from
digester tank and pump it back into the digester at a high speed. The flow pattern can
be used to cause the digester contents to move in a circular pattern.
o Mechanical Mixing – uses a mechanical mixing impeller, driven by a motor. The motor
may be directly coupled to the mixer shaft or may use a gearbox or pulley system
depending on the design of the mixer, the mixer speed, and torque requirements.
Mechanical mixers are the most common style for smaller, wet digesters. These mixers
can be fully submersible, with the motor and impeller within the digester, or they can be
mounted with the motor external to the digester and the drive shaft passing through
the digester wall. High-solids digesters often use a horizontal mechanical agitator
moved by a drive located outside the vessel.
Maintenance work and ease of access should be considered when determining the type
of mixer preferred for a particular project.
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over-strength surcharges, which means if one exceeds the local wastewater by-law limits, they
must pay for excess discharges.
On-site treatment of process wastewater should aim to minimize the use of potable water
purchased from the municipal supply. Biological nutrient removal (BNR) treatment is a general
name for a type of aerobic biological treatment process that can refer to nitrogen and/or
phosphorus removal. For AD facilities, BNR processes are usually focused on biological nitrogen
removal; phosphorus is commonly treated chemically. In the AD process nitrogen is not created
or destroyed; a large part of the nitrogen present in the feedstock is converted into an
ammonia-ammonium form.
While most BNR treatment configurations are technically achievable following centrifuge
treatment of the digestate, they all require a large treatment volume and some added
complexity to the operation of the system.
• Odour Control/Treatment: Odour control and treatment systems must be integrated with the
rest of the AD facility to maintain a safe environment for workers, to prevent off-site odour
impacts, and to comply with the requirements of the environmental permits. Typical odour
control options are detailed in Section 7.3.
• Biogas Upgrading Equipment: Biogas upgrading equipment is required to produce RNG for
injection into the local utility pipeline. This RNG can be transported, stored, and ultimately used
as vehicle or engine fuel. This upgrading is required to remove the large volume of carbon
dioxide (CO2) that is naturally produced along with methane. Upgrading is also required to
remove hydrogen sulfide (H2S) and other undesired gases such as VOCs from the biogas. A less-
stringent form of upgrading, focusing on hydrogen sulfide removal can be used to partially clean
or ‘sweeten’ the biogas before it is burned in a direct-fired boiler or engine.
The RNG recovery rate from biogas is dependent on the specific suite of treatment technologies
selected and how they are combined into an overall upgrading system. Individual upgrading
process steps typically recover 96 to 99 percent of the methane in the input. Overall system
yields, which usually involve several processes used sequentially, are typically in the 90 to
95 percent range for methane production. The final methane content required in the upgraded
RNG is dependent on the pipeline injection specifications required by the local utility provider.
Note that the RNG injection criteria set by the individual local utility providers may be adjusted
based on the capacity and flowrate of their distribution pipeline receiving the RNG. Conversely,
some utilities do not alter the RNG injection requirements regardless of the capacity and
flowrate of their distribution pipeline receiving the RNG.
Biogas upgrading systems for RNG may consist of the following subsystems and functions,
with the order of the different processes depending on the technologies selected:
o Initial raw biogas compression;
o Desulfurization for hydrogen sulfide (H2S) removal. Desulfurization can be coarse or fine
depending on the flow rate and inlet hydrogen sulfide concentration;
o Dehydration for moisture removal;
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• Monitoring and Controls System Design: The control system enables the sequence of
operations at the AD facility to function properly including safety aspects. The control system
philosophy and architecture are usually decided early in the project definition stage. The control
of equipment, for example a pump, can have local controls at the pump, a manual control at a
motor-control centre, and an automatic control mode where the pump is operated according to
programmable control logic. The programmable logic controller (PLC) will usually interface with
a supervisor control and data acquisition (SCADA) computer).
The supervisory computer often provides a system overview screen and an interface for the
operator to view and control the equipment. The systems are automatically controlled through
the sequence of operations programming within the PLC. When necessary, the system can be
switched to manual operation, normally for start-up or troubleshooting. The sequence of
operations for the control system is provided by the designer and implemented by the
contractor or the technology provider. Often, the electrical contractor provides the controls
system as well.
• Trades and Services: It is important to retain professionals who have technical expertise and are
licensed, competent, reputable, and credible in their field of training. Specific trades that will be
required include:
o Piping Work: Pipes interconnecting buildings and process areas are often installed
underground to minimize the amount of pipe supports required. For the safety and
convenience of the operators of the AD facility and those coming onto the AD facility for
any reason, it is important to ensure that piping is designed with truck traffic and
operational use in mind.
o Mechanical Work: Mechanical work includes the heating system, mixers, pumps, valves
and ventilation. The mechanical work is often the most complex portion of an AD
facility. Mechanical systems must be completed as per design including appropriate
gaskets and hardware.
o Electrical work: Once all other work is installed, the electrical contractor provides power
to all the components of the AD facility. The electrical work must be complete including
local disconnects for motors, as well as appropriate shielding of wire and explosion-
proof equipment, where required.
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“shock” the bacteria. As the target steady-state temperature of the digester is reached, the AD facility
should begin to produce biogas.
After steady-state temperature is reached within the AD facility, the operating chemistry is within the
digester confirmed to be stable, and biogas is being produced with at least 50 percent methane content,
the operator can begin adding more feedstock to the AD facility. The introduction of additional
feedstock should be done in such a way as to allow the bacteria to acclimate and adjust. Failure to do so
can lead to a slow and sometimes unsuccessful start-up or operation.
If the AD facility uses co-digestion, or the digestion of a diverse feedstocks, care must be taken to ensure
the various feedstocks are compatible and that they provide a balance of nutrients to support the
digester biology. The process designer or a technical expert may need to be consulted during this phase
to offer guidance and microbiological support.
During start-up of the AD facility, the operator should plan on making more frequent than usual
observations of the plant operation and note how the system reacts to different feedstocks. The most
basic tools for monitoring the digester operation are: i) pH meter; ii) a titration analyser – this can be
manual or use a semi-automated machine, and; iii) a biogas quality tester. These tools are discussed in
more detail in Section 6.0.
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The operator must carefully manage these conditions because small deviations in any of the previous
aspects can have significant impacts on the operation and create unwanted by-products such as digester
foam or a mineral precipitate called struvite.
6.1.2 AD Biological Process and Key Factors
The biological anaerobic digestion process includes four distinct stages. To convert the feedstocks to
methane, the raw material must pass through all four stages, and these must be in succession. If any
one of the four stages is inhibited, then the entire process will fail. The four stages are:
1. Hydrolysis;
2. Acidogenesis or Fermentation;
3. Acetogenesis; and
4. Methanogenesis.
These four stages are shown in Figure 6.1.
Figure 6.1 – Chemistry of Food and Organic Waste Breakdown by Anaerobic Digestion
Complex
Organic Carbohydrates Proteins Lipids
Compounds
Hydrolysis
• optimal pH 4.8 to 5.0
Simple
Organic Sugars Amino Long Chain Fatty
Compounds Acids Acids (LCFA)
Acidogenic Fermentation
• optimal pH 5.5 to 6.0
Acetogenic Oxidation
• optimal pH 5.5 to 6.0
Hydrogen Gas (H2) and Acetic Acid
Carbon Dioxide Gas (CO2) Acetate
Acetotrophic Methanogenesis
• optimal pH 6.5 to 7.2
Biogas
Methane (CH4) and Carbon Dioxide Gas (CO2)
Most AD facilities in Canada operate as wet-digestion processes within cylindrical digester tanks. These
are most commonly operated as single-stage digesters, all four biological processes simultaneously
within that single environment. However, this single-stage digestion process involves making
compromises since the organisms responsible for each of these processes actually respond best under
differing environmental circumstances.
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Some AD facilities are constructed with multiple stages to separate the steps and provide different
environments within different vessels in the process chain. For example, most methanogenic organisms
(those which are the ultimate producers of the methane in the biogas) thrive in a pH environment of 7.0
to 8.0 and are severely inhibited at a pH of less than 6.0. Yet the initial steps in the AD process are acid-
producing, and can drive the pH below such levels, especially if high levels of fresh feedstock in the mix
lead to robust fermentation activity by those families of organisms.
If a digester becomes overloaded by too much readily digestible feedstock, rapid fermentation and the
production of organic acids can result. If the overloading is severe, then the fermentation acids can
overwhelm the ability of the rest of the feedstock to maintain the digester pH within the usual range
and the digester becomes acidic, or ‘sours’.
Maintaining a balanced pH range that will serve all participating organisms well is a critical management
parameter if a single-vessel approach is used. Regular monitoring of the digester pH, the quantity of
organic acids, and the buffering capacity of the digestate to resist changes in pH are important to
understand the stability of the digestion process. A rapid change in pH can impair the methane
producing bacteria, which can then result in the faster build-up of organic acids and the faster pH drop.
In addition to the buildup of organic acids over time, the digester operator should also be aware of the
possible build-up of other potentially inhibitory compounds within the digester. This buildup of
inhibitory material is a particularly important consideration when digestate or water is recycled within
the facility. The buildup of material can occur very slowly, sometimes over a 12 to 24-month period.
Both slowly biodegradable and non-degradable components can build up in a digester over time. For
example, digesters can accumulate a floating ‘crust’ layer consisting of very slowly degrading materials
such as woody fibres from straw or other agricultural residues. The accumulation of fats, oils, and grease
(FOG) materials can be a concern and potentially give rise to foam within the digester. Long-chain fatty
acids (LCFAs) are specific types of fat that can be inhibitory to the digester bacteria if allowed to
accumulate. Example non-degradable compounds of concern include soluble materials, for example
ammonia and salts such as sodium and potassium. The build-up of soluble salts can contribute to the
formation of a hard scale on piping, heat exchangers, and other equipment as well as accelerate
corrosion of metal parts.
In an anaerobic digester, soluble nitrogen exists in two main forms: the ammonium ion (NH4+) and
ammonia (NH3). The ammonia form is more toxic to living organisms. Ammonia, when present inside an
AD facility at higher concentrations, can be inhibitory to the process, and affect methanogenic
organisms. Ammonia toxicity can be an issue with feedstocks that contain significant amounts of organic
nitrogen, such as protein-containing feedstocks, SSO that includes waste meat, diapers, and
incontinence products, and manure.
Table 6.1 outlines typical process parameters for AD systems, although specific systems are able to
operate outside these typical values.
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Typical Range
Parameter High Solids Low Solids
Dry or Stackable Slurry Wet
Solids content (TS) >40% (400,000 mg/L) Between 15% to 40% <15% (150,000 mg/L)
pH 6.5 to 8.3
Alkalinity (mg/L) More than 100, up to more than 20,000 mg/L as CaCO3
VFAs (mg/L) Less than 4,000, with some systems running less than 100 mg/L as HAc
Temperature (°C) Mesophilic digesters: 30 to 42°C
Thermophilic digesters: 50 to 60°C
Retention Time (days) 14 to 40
C:N Ratio 30:1
Ammonia (mg/L) Less than 3,000 mg/L as N
Sulfide (mg/L) Less than 50 mg/L as S
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Several online instruments are available to provide continuous monitoring of the digester pH and
temperature, and the biogas quality. Online meters to continuously monitor the bacterial respiration are
under development.
A larger suite of digester parameters measured in offsite laboratories, for example, solids, alkalinity,
VFAs, LCFAs, total-nitrogen and ammonia, and COD can be measured once per retention time as an
initial estimate. A fully comprehensive set of samples that include macronutrient, trace metals, and salts
can be measured up to four times per year.
If there is a change in the biogas production or a new feedstock is added to the digester, then more
frequent sampling is recommended. If the biogas production falls unexpectedly or there are any signs of
foam formation, immediate additional testing is recommended to identify the cause of the disturbance.
In general, operators are encouraged to secure samples of all potential feedstocks that are unfamiliar to
the AD facility or not well understood or already characterized, and submit those samples for laboratory
analysis with an accredited lab familiar with the needs of AD facilities and the nature of feedstock
materials. This laboratory testing will help to ensure that there are no inhibitory materials in the sample
that could impair the biology of the AD process or contaminate the final digestate with any undesirable
substance.
Feedstock samples should be tested for heavy metals concentrations to verify they are within regulatory
limits. Laboratory testing will also determine the energy value of the feedstock through a biomethane
potential (BMP) test so that its utility to the operation can be determined. The BMP test provides an
assessment of methane production potential, and biogas production curves that can be used to check
for the presence of possible latencies, inhibitors, and compatibility with the inoculum used.
The detailed analysis of the BMP production curves can show the operations staff how long a certain
feedstock takes to be converted to biogas. For example, with many feedstocks in a single-stage
mesophilic digester, the majority of the biogas is not produced until 2 to 4 weeks after the material is
added to the digester. Because of this normal lag in biogas production, excellent records of the digester
feeding from several weeks ago are important for the operators to understand the biogas production
being observed today.
6.2 Digestate Management and Post-Processing
After the feedstock has undergone the anaerobic digestion process to generate biogas, a residual
material referred to as digestate remains. This digestate still contains virtually all of the macro and
micronutrients that were found in the original feedstocks. In wet AD facilities, the digestate will be a
low-solids organic liquid.
The nutrient rich digestate has value as a fertilizer and/or soil amendment. Managing digestate is a
crucial aspect of project planning, particularly in areas with nutrient overloading issues.
6.2.1 Digestate Pathways
There are a number of pathways that can be considered for the use and marketing of digestate in
Canada. Attention should be paid to specific regulatory considerations that may be relevant in some
provinces. The vast majority of digestate produced in Canada today is stored and then applied to
adjacent farmlands as a soil amendment.
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Figure 6.2 presents the results of a 2018 survey of 26 operating agricultural digestion facilities across
Canada and shows that 69% of those agricultural facilities surveyed use some form of solids separation.
In agricultural operations, recovered fibre solids from AD systems can be used as bedding material.
Figure 6.2 – Use of Digestate from Canadian Agricultural AD facilities (2018)
This direct land application of digestate is the most economical approach due in part to most Canadian
AD facilities being co-located on farms or near agricultural areas and land application does not require
digestate treatment. Digestate treatment may add significant capital and operational costs to an AD
facility, depending on the project specific details.
Agricultural operators take care to balance the application of nutrients such as nitrogen and phosphorus
with the nutrient uptake of the crops. In some areas, the removal of excess nutrients, such as
phosphorus, may be necessary where the overall nutrient loading is an issue. For instance, in the Fraser
Valley area of British Columbia, digestate is transported away from the digesters to avoid overloading
the capacity of the land in the local area.
In addition to agricultural digesters, non-agricultural digesters can also direct much of the digestate for
reuse as a fertilizer or soil amendment.
There are no pan-Canadian regulatory standards for digestate quality. In general, each province has its
own approach towards the regulation and control of digestate application to land. Digestate use is an
issue that should be addressed in the context of securing approvals to construct and operate an AD
facility.
Post-processing of the digestate, for example screening to remove large or non-biodegradable solids
may be required in some instances. Post-processing can also include solid-liquid separation processes to
recover valuable material such as non-degraded fibre from the digestate.
Where an AD facility uses manure that includes straw or other slowly biodegraded fibrous bedding
material as a significant feedstock, much of that fibrous mass will have resisted degradation in the
digestion process and will still be significantly intact at the end of the process. It is common practice in
farm-based AD facilities to process the digestate through a screw press or similar device to separate and
recover the fibrous residue from the liquid digestate. This fibrous residue can be used as livestock
bedding material, however proper storage and application of the bedding material is required.
If the AD facility applies, the Federal Government may also register the use of digestate as an
agricultural fertilizer, under the provisions of the Fertilizer Act. In some jurisdictions, approval of
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digestate as a Fertilizer under the Act exempts that product from other, additional approvals. Regardless
of the digestate end-use and product classification, government approvals will still likely be required for
operation of the digestion facility.
Since 2015, digestate has been accepted for use in certified Organic Farming in Canada and is listed as a
‘permitted substance’, which may be employed in the operation of Certified Organic farms. Organic
certification is performed by private, 3rd parties and is independent from any government registrations
and/or approvals. To access this market, digestate producers would have to approach one of the
approved organic certifying agencies, which operate in their Province and apply to have their particular
digestate certified for this purpose.
One other avenue for the management of digestate is to consider it an intermediate product only, and
to then ship the digestate for further processing at a downstream facility. For instance, de-watered
digestate can be trucked to a licensed aerobic composting facility, for additional processing to allow the
material to be turned into a final compost product. The blended material, the co-composted output,
product is then marketed under local regulatory regimes for compost.
6.2.2 Digestate Storage and Dewatering
In general, it should be noted that most jurisdictions prohibit the application of soil amendments,
including digestate, during prescribed winter periods and provision must be made for either on-site or
off-site winter storage of digestate, in whatever form it is produced. Storage requirements are often
described in number of days of storage, accounting for rainfall in the area. It is important for digestate
to be handled and stored to prevent odour concerns and recontamination with other materials onsite.
Because of its large volume, digestate can be costly and impractical to store for lengthy periods of time,
or to haul it any significant distance. If low-cost winter storage and nearby farmland is not readily
available, post-processing of the digestate using a dewatering process may be required. The resulting
smaller quantity of dewatered solids then become more efficient to transport and store as necessary.
However, the de-watering process can be costly and result in the production of large quantities of
ammonia-rich wastewater, which must be disposed of or treated, possibly using one of the BNR-type
wastewater treatment processes.
This wastewater could be recycled back into the process, for instance to blend with solid digester
feedstocks. However, special attention is required whenever recycling materials within the digester
facility is considered. Recycled water returns solids, nutrients, and dissolved compounds such as salts to
the process, thereby increasing the loading of these materials on the digester. Wastewater for on-site
reuse should be treated to remove most nutrients, to prevent ever-increasing concentrations of those
nutrients from accumulating and becoming toxic to the process biology. High-quality wastewater
treatment processes to remove nutrients and salts are available but can also be costly. The
accumulation of increasing concentrations of potentially inhibitory levels of ammonia, trace metals,
potassium and other salts, and other compounds can occur over a period of 12 to 24 months.
Removing solids from digestate can begin with simple thickening, proceed to dewatering, and advance
to drying. In a drying process, the dewatered digestate is taken all the way to the production of a dry,
stable, granular product, if desired.
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• Dust: Dust is generated from truck traffic on gravel roads and parking areas. Also truck traffic
can generate dust on paved roads dirtied by vehicles leaving the site. Dust control measures
that should be considered include:
o Paving on-site roads, parking, and truck storage areas;
o Using on-site road sweeping equipment to regularly collect dust from the site;
o Wetting dry, dusty, on-site gravel roads;
o Ensure vehicles leaving the site use a wheel wash to minimize tracking of dirt onto
public roads; and
o Clean roads regularly, including refreshing gravel if that is the case.
• Vermin and Vectors: Raw organic waste and waste food attracts a variety of vermin and vectors
including insects, rodents, birds and other wildlife. Once established, vermin and vectors can be
very difficult to remove, and may pose a public health problem.
Wildlife may be attracted by the food and shelter available at an AD site. Flies are attracted to
decomposing material, and mosquitoes may breed in pools of water on the site. Possible trouble
areas at an AD facility include:
o Receiving and storage areas;
o Processing areas, run-off and low-lying areas within a facility that hold standing material
or water;
o Feedstock truck parking and empty roll-off bin storage areas;
o Site perimeters; and
o Roadways.
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Measures that should be considered to control vermin and vectors at a site include:
o Promptly incorporating wastes (particularly food wastes) into active processing;
o Consider covering feedstock storage areas or storing within buildings;
o Active management of run-off and collection ponds;
o Regular cleaning of receiving areas;
o Using pest control and traps for vermin as required, and
o Appropriately-fenced enclosures at sites likely to attract larger wildlife such as coyotes
and bears.
Similarly, partially empty feedstock or preprocessing tanks can contain a substantial amount of
odourous air in the headspace prior to being refilled with fresh feedstock. As a raw material tank
is quickly filled by a feedstock truck, the odourous air is rapidly pushed out of the tank—this can
quickly overwhelm an odour control system if this situation is not fully considered in its design;
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• Odours Associated with Ongoing Storage and Material Pre-Processing: Storage and pre-
processing of organic feedstock material that has not yet been added to the AD process or the
storage of digestate in an uncontrolled environment after processing will create continuous
sources of odour;
• Flare: The waste gas flare can be activated to burn biogas when the engine or upgrader is shut
down or excess biogas is produced. Odour emissions will occur when the flare is in operation
due to the combustion products;
• Fugitive Odours: Biogas leakages can also be a source of odour. Avoiding leaks and using closed
buildings and tanks are among the most important ways to reduce fugitive emissions. Poorly
constructed buildings and failure to maintain closed doors in feedstock storage and/or pre-
processing or post-processing buildings can lead to fugitive odour emissions.; and
• Housekeeping: Handling and processing organic waste materials or digestate will inevitably lead
to the accumulation of small amounts of organic residues on equipment, walls, and floors inside
an AD facility. A failure to continually clean and remove these residues will lead to odours.
For working and continuous sources of odour, the best mitigation is to minimize the amount of time that
organic waste material is in contact with the atmosphere. This can be achieved by timing deliveries to
minimize the amount of organics in outdoor storage and having a plan for active digestate management
and removal. In more urban areas, the presence of any organic material handling outside may be
enough to cause complaints from nearby residents. In this case, it may be necessary to handle all
organics inside of facilities with negative pressure air treatment systems (described in Section 7.3).
As general housekeeping practices, facilities should be designed to collect and treat stormwater runoff
and leachate from outdoor feedstock or digestate storage areas, and regular maintenance and cleaning
activities must be undertaken as needed.
Odours are caused by volatile chemicals in the air being detected by scent receptors in humans. Odour
chemistry is complex. In general, the most common classes of chemical compound that give rise to
odour concerns are i) reduced sulfur compounds in the feedstock and digestate, ii) volatile fatty acids
such as butyric acid, which is an intermediate compound in the AD biodegradation process, and iii)
nitrogen compounds in the feedstock and digestate. A summary of odourous compounds can be seen
in Table 7.1.
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Inorganic sulfur
Leachate, biosolids Rotten eggs
(hydrogen sulfide)
Organic nitrogen
Composting Fishy
(amines)
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• Design with flexibility for the expected characteristics of the process. Use a flexible design that
can handle predicted upsets such as excessive feedstock being delivered or reduced production
capacity.
These design features are mostly oriented towards large-scale AD facilities operating near odour
sensitive regions, in general, urban areas. Operations in less sensitive regions can often maintain good
relations with neighbours through less sophisticated means. AD facilities in rural areas should focus on
good handling practices and reducing the amount of feedstock being stored in the open air before being
fed to the system.
All digesters should include plans and design options for upset conditions when feedstock accumulation
can outpace digester capacity. These plans should include seasonal factors such as odour generation
during hot summer months.
To reduce odour in handling the following should be considered:
• Minimize storage of feedstock on site and institute operational protocols to ensure material is
processed in the approximate order of receipt;
• Do not accept more feedstock than can be managed by the existing receiving area;
• Perform regular preventative maintenance of equipment and all building surfaces to minimize
equipment breakdowns and ensure that odourous materials are not allowed to accumulate in
the facility.
7.3 Odour Control Systems
With odour control, the major design consideration is control of air circulation. This starts with the
collection point for organic waste materials. Organic waste materials left in an unenclosed area,
especially on a warm day, will degrade quickly and create a significant amount of odour.
A benefit of AD is that air is not circulated in the actual processing vessels, in contrast with aerobic
composting facilities, and that the finished digestate has had many of the odour-causing compounds
degraded.
The first step in odour control is isolation of the organic waste material from the building environment.
Once this is achieved, the control of odour has two parts. The first component is containment within the
building that accepts and processes the organic waste material. This is achieved through the design of
the ventilation system to achieve and maintain 1) a negative pressure regime within the building
containing organic waste storage and handling, 2) the appropriate face-velocity on doors and
entranceways, and 3) the appropriate number of air changes per hour for each room.
The second component is the removal of odours from the ventilation system before the air is discharged
to the atmosphere. The requirements of odour abatement systems are dependent on the chemical
composition of the process air stream and the location of the nearest sensitive receptors.
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Odour abatement systems should be designed utilizing technologies that mitigate the specific odour
causing compounds present within the process air, and conservatively designed for the odour loading
expected during peak odour generation events. The odour treatment technology must reduce the odour
compounds in the emitted air to below the threshold anticipated to cause nuisance odours to nearby
sensitive receptors as determined through air dispersion modelling. Selecting a specific odour treatment
system for a facility should be undertaken with the aid of a qualified professional. Depending on the
characteristics of the process air, the use of multiple technologies within an odour treatment train may
be necessary for effective odour mitigation. The following technologies are identified for use within an
odour abatement system:
• Wet Scrubbers: Odorous air is passed upwards through a packed or misting tower, usually two
to four metres tall with several stages, while water rains down and contacts the odours air
(Figure 7.1). Odorous compounds are dissolved into the water, which can include the addition of
acid or caustic chemicals or chemical oxidizers. The water or water-chemistry solution is slowly
drained off as it saturates and is processed to neutralize the dissolved compounds. Wet
scrubbing is effective for sulfur and ammonia removal. The space requirement is relatively small
and at high flow rates wet scrubbing is cost effective. The disadvantages of wet scrubbing
include the cost to treat the acid or caustic process fluid, freezing in cold environments, and the
requirement for periodic cleaning.
• Carbon Filters: Typically used for removing hydrogen sulfide, carbon filters can potentially be
used for other odorous compounds (Figure 7.2). Odorous air is passed through a tower or drums
with a carbon media that adsorbs odorous agents. Depending on the size of the filter and
concentration of odorous compounds, the carbon media will need to be replaced every two to
18 months. Carbon filters tend to be very space efficient and simple to operate. The
disadvantage of carbon filtration is periodic media replacement and moisture sensitivity. Carbon
filters are not effective at removing ammonia.
Figure 7.2 – Carbon Filters
• Carbon filters should be equipped with continuous breakthrough monitoring that is located
within the media bed, or after each media bed in the case where multiple filters operate in
series, to ensure breakthrough is detected before odourous air breaks through the filter. The
diagram [above] illustrates a typical configuration for carbon filter systems that allows for the
changeout of media without releasing odour to the environment;
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• Bioscrubbing: Bioscrubbing operates in a similar fashion to wet scrubbing, except the odorous
compounds are reduced by a community of microorganisms that metabolize the compounds.
A well-designed system requires less maintenance and operational expenses than a wet
scrubber. A biological system can also adapt to changes in the relative concentrations of odour
compounds as microbe populations will increase proportionally to the presence of compounds
that they can metabolize. The disadvantages of a bioscrubber are a larger space requirement
and the need to maintain a stable biological system. Moisture and temperature control are
needed to maintain a stable biological system, as are the provision of nutrients;
Biofilter: Biofiltration consists of a pre-treatment step to remove particulates and aerosols, as well as
warm and humidify the incoming odourous air stream. The air then passes over a media onto which a
biological community of microorganisms has grown. These microbes then metabolize the odour
compounds (Figure 7.3). A well-designed system requires less maintenance and operational expenses
than a wet or biological scrubber. In some instances, a biofilter can be used as a polishing step following
a wet chemical scrubber.
The biofilter system can also adapt to changes in the relative concentrations of odour compounds. The
disadvantages of a biofilter are a larger space requirement to achieve the required contact time, called
the “empty bed contact time (EBCT)” and the need to maintain a stable biological system. Moisture and
temperature control are needed to maintain a stable biological system, as are the provision of nutrients;
Figure 7.3 – Biofilter and Biofiltration (Source: http://grtdarma.com/fr/p.asp?p=biofiltre-biofiltration)
Biofiltration
FUNCTION SCHEME
Dedusted and
humidified air
Treated air
Washing
tower
Biofilter
Manifold Filter
media
Open cone
Contaminated nozzles
air
Fan
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• Electro-oxidation, Photoionization, and Ionized air oxidation: Are different technologies that
use oxygen and water vapour in the air to create highly-reactive oxygen molecules to chemically
oxidize the odourous compounds from the AD facility. These systems use electricity to power
chemical reactions using a combination of electrical fields, ultraviolet (UV), a corona discharge,
and a catalyst to break down odour-causing molecules. The odourous air passes through a
reaction chamber where it is exposed to a high-energy environment that creates free radicals
that immediately begin oxidizing the odour-causing molecules. These systems have a small
footprint and do not rely on flowing water or other liquids to operate. As a result, oxidation and
ionization-based equipment often have a relatively small footprint. The energy demand of the
system can be a drawback as is the need for maintaining the cleanliness of the reaction
chamber;
• Thermal Oxidation: Thermal oxidizers are used industrially to destroy odourous volatile organic
compounds (VOCs) and hazardous air pollutants (HAPs). Thermal oxidizers use heat to degrade
odour-causing molecules. As a result, thermal oxidizers require a source of fuel which can be
biogas, natural gas, or electricity. This fuel requirement will add additional operational cost. A
thermal oxidizer can also be used to destroy methane emissions that may be entrained in the
exhaust of a biogas upgrader. In this case, the amount of additional fuel required to operate the
thermal oxidizer may be reduced and overall greenhouse gas emissions may be further reduced.
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Hydrogen sulfide is deadly. Hydrogen sulfide is a flammable, corrosive, and colourless gas that is highly
toxic and requires special training. Hydrogen sulfide has a greater density than atmospheric air and will,
under most environmental conditions, sink and accumulate in low-lying areas, sumps, pits, drywells, and
basements. At first, low levels of hydrogen sulfide have a strong smell like rotten eggs, however people
suffer from olfactory fatigue and sustained exposure to low levels of H2S can eliminate the sense of
smell, disguising how much danger is present. A high concentration of H2S cannot be smelled as it
instantly overwhelms a person’s sense of smell.
Smelling H2S at an anaerobic digestion facility is an indication of a larger problem—namely there must
be a biogas discharge, which also contains potential flammable or explosive methane. After taking
appropriate protective measures, the source of the H2S should be investigated and any leaks repaired.
A guide to hydrogen sulfide concentrations can be found in Table 8.1.
Table 8.1 – Hydrogen Sulfide Concentrations
(Source: https://www.ihsa.ca/WebHelp/OHSA_and_Regs.htm, December 2014)
Controlling toxic gases starts with knowing where in the process these gases reside and isolating these
processes. Hydrogen sulfide will normally be found from the point of generation within the AD process
vessels, to the point where it is removed from the biogas stream. The areas and piping where hydrogen
sulfide is present should be clearly labelled. If properly designed, maintained, and operated gastight,
the operation of this equipment is safe.
The next level of protection after isolation, keeping the biogas containing equipment physically away
from people and enclosed areas, is engineering controls. Engineering controls include the use of area
gas monitors and properly designed gas handling and relief systems.
The last lines of defense for staff are training, procedures, the use of personal gas monitors, and
personal protective equipment—these should never be a substitute for appropriate facility design and
maintenance. The systematic use of regularly calibrated personal gas quality monitors is recommended.
When working on site, all persons working in areas where dangerous gases might be present should
have a personal gas monitor and be adequately trained on the dangers, impacts, and proper mitigation
strategies for any potential hazards.
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Concentrations of hydrogen sulfide in process air streams should be considered in the design of odour
abatement systems in order to mitigate release to the atmosphere. Acceptable emission rates will vary
dependent on localized environmental conditions.
8.2 Confined Spaces
Confined space entry is regulated by each Province’s safety board and local requirements MUST be
followed. In an AD facility, a variety of areas such as the input storage tanks, digester vessels, odour
scrubbers, and any other gas clean-up towers may be considered confined spaces.
AD facility operators are strongly encouraged to seek the guidance of a safety professional in identifying
potential confined spaces and preparing appropriate management plans and procedures at their specific
site.
If work is to occur in a confined space, for example for clearing solid debris from a digester vessel, the
confined space access and rescue plan and documentation must be prepared, reviewed, and sign-off
completed as required under provincial regulations. The appropriate staff training and documentation is
also required.
The use of dry-type digesters requires special attention to the issue of confined spaces and operators
working with wheeled loading equipment to load or empty the dry digestion vessels. It is important to
understand when the area is considered a confined space, and when it changes and it is not considered
a confined space.
Not following the regulations and taking appropriate safety measures can result in death as well as
criminal prosecution and jail time for managers and supervisors.
The following are examples of general safety guidelines that must be met; this is not an exhaustive list:
• The confined space has a ventilation system that is engaged before an operator enters;
• The conditions in the confined space must be tested before entry and the presence of
dangerous gases, or a low concentration of oxygen determined;
• The operations within the confined space and their potential to create a hazard considered, for
example running gas-powered skid-steer equipment inside a digester tank can create a carbon
monoxide hazard;
• The use of a safety monitor and rescue staff outside the confined space, with continuous visual
and auditory contact with the workers inside;
• Removal of material that may generate a toxic atmosphere must be cleared as a first priority of
the work crew;
• A rescue plan must be completed and understood by all involved prior to the work.
• The confined space must be isolated and all related equipment and processes locked-out.
For example, pumps that could fill the tank and mixers within the tank must be locked out.
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8.3 Fire
Methane, the major component of biogas, is flammable at mixtures of 5-15 percent methane in air.
Methane mixed with air can also form an explosive mixture. The presence of high carbon dioxide
content may increase the amount of dilution with air required for flammability, but this depends on the
relative concentrations of methane and carbon dioxide.
Regardless, fire poses a risk to the operation of an AD facility generating and handling biogas.
During start-up, as biogas is first being generated within the digester and air is being displaced through
the biogas system, there is the potential for hazardous biogas-air mixtures to form.
In normal AD facility operation, there should not be biogas-air mixtures anywhere in the process. Care is
required for the use of active air injection into AD systems as a means to control the hydrogen sulfide
concentration in the biogas.
There are two main ways to monitor and reduce the risk of air infiltration:
1. Continuous monitoring of oxygen levels in biogas. Oxygen should be a negligible (<0.4 percent)
component of biogas. If the concentration of oxygen increases, this is a warning sign of air-
biogas mixing and an indicator that air infiltration is occurring. Many digesters have a significant
headspace above the digesting material that may contain an air/biogas mixture if there is a leak.
2. Routine maintenance checks for leaks or damage to pipes. Visual inspections and biogas leak
audits confirm that there is no entryway for air.
Appropriate fire-monitoring equipment such as smoke detectors or fire eyes should also be considered.
To prepare for the risk of fire, a risk management and emergency response plan should be created. This
plan should indicate which areas are of greatest concern and identify any hazards that moving in these
areas may present. This plan should be communicated to the local fire department, allowing them to
understand the unique risks of fire suppression at the AD facility. All facilities should maintain an
ongoing communication with the local fire department after the design stage and offer tours to ensure
their familiarity with the site.
Most AD facilities will have temporary storage of biogas on site in the form of a membrane gasholder.
On-site gas storage should not present an explosion risk with regular maintenance and monitoring to
avoid air infiltration and ignition sources such as heat and sparks. As part of a safety assessment
program, consideration should be given for the worst-case scenario: where would a biogas leak be most
likely, what would be affected, could anything else be ignited within the vicinity?
Most regulations have an exclusion zone around gas storage areas to minimize this risk. Flares,
compressors, and other ignition sources should be located a safe distance from gas storage.
A well-designed site layout can be an effective means to reduce the risk of explosion and fire.
It is recommended to strictly enforce a no-smoking policy within a fixed distance of the entire AD facility
perimeter.
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9.0 Communication
Public education is an important investment in gaining public understanding and support for AD
projects. A good communication plan can help to mitigate the ‘Not in My Backyard’ (NIMBY) response
experienced by some past digester projects. It is important to communicate the safety, odour control,
environmental, and economic benefits of biogas to communities located near these large projects. Some
communities initially may not have a deep understanding of the safety, low nuisance designs, and
significant benefits of modern biogas projects. Historical design or operating challenges may cause some
people to see the nuisances from such facilities as more prevalent.
9.1 Public Education and Consultation Considerations
The public consultation process should aim to increase support for the AD facility development by
providing adequate opportunity for public and stakeholder input, questions, and concerns to be listened
to and addressed. Communities and businesses that will be affected by the AD facility should be
contacted and engaged in the process.
Table 9.1 below provides an overview of tools commonly used for public consultation and
communication and identifies benefits and drawbacks for each. This table was compiled based on
stakeholder interviews, jurisdictional reviews, and project team experience. It is recommended that
project developers employ multiple tools during the site selection process and develop an appropriate
consultation program appropriate to each specific case. The depth of engagement and timeframe
employed will vary depending on the project.
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turbulent and provides better odour dispersion. However, the schedule of neighbouring
businesses or residences should also be taken into consideration as it may be advantageous to
conduct certain operations outside of normal business hours or when neighbours are not
present.
When all odour generating sources are assessed, odour dispersion modelling is encouraged to
be used to identify unfavourable, or ‘worst case’ meteorological conditions.
10.2 Documentation
The facility operator should establish and maintain records of the daily operations at the facility and
produce monthly and annual reports from this information. These records include public complaints.
Documentation and reporting is a best management practice for on-farm systems as well, ensuring that
records are completed on a regular basis.
The conditions of the environmental approval will typically list the type of information required to be
kept on-site for at least five years and for the information to be organized in the form of an annual
report. The environmental ministry or agency may require, through a condition in the approval, that this
annual report be submitted each year and possibly also submitted to a public liaison committee. In any
case, all reports must generally be made available to ministry staff on request.
Some of the information that is encouraged to be collected includes, but is not limited, to the following:
• Source, type, quality, and quantity of feedstock and amendment materials received;
• If more than one type, or end-market, of digestate is being produced, operational procedures
clearly demonstrating that the materials are kept separate at each stage of the process, and
daily tracking of each batch or stream;
• Process operating information such as temperatures and retention times recorded manually, if
necessary, or as part of the supervisory control and data acquisition (SCADA) computer system;
• Preventative maintenance and lifecycle repair records to demonstrate the facility is being
properly managed and maintained;
• Quantity of digestate and residues produced, and the quantity and destination of digestate and
residue removed from the facility;
• A log of all feedstock and digestate sampling events, with sufficient detail to clearly identify the
source of all samples taken;
• All results of analytical testing from laboratory reports or certificates of analysis of digestate and
feedstock; and
• A log of all complaints received, and corrective action taken to abate problems. Detailed
complaint reports, especially for odour complaints, can be useful to determine the source of
odours. For example, cross-referencing complaints with process steps or site deliveries may
identify a recurring issue and suggest a possible solution.
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Appendix A
Schematic of Generic Anaerobic Digestion Facility, showing several optional
project- and feedstock-specific processes
Pasteurization or
Digestate Post-
Other Pathogen Solid
Storage Processing Solid Residuals
Reduction Residuals
Digestate
Digestate
Solids Use on
Liquids for Solid/Liquid Drying Aerobic Agricultural
Back to
Process Reuse Separation Composting Land
Pre-Processing
Wastewater Post-
Treatment Processing
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Appendix B
Summary of Regulations
Province Regulations Notes Website
Digestate may be
registered as a fertilizer
under the Federal
https://lois-
Fertilizer Act. Digestate
Federal Federal Fertilizers Act laws.justice.gc.ca/eng/acts/F-10/page-
designated as a fertilizer
1.html
by the CFIA is regulated
under the Federal
Fertilizers Act.
Environmental Management
Act Chapter 53: Pt 2
Prohibitions and General Waste
Authorizations, Pt 3 Municipal Management http://www.bclaws.ca/civix/document/
Waste Management, Pt 6.1 regulations for BC. No id/consol12/consol12/03053_00
Division 2 Management of specific mention of AD.
BC
GHG at Waste Management
Facilities
Governs production,
http://www.bclaws.ca/EPLibraries/bcla
B.C. Reg. 18/2002: Organic distribution, storage,
ws_new/document/ID/freeside/18_20
Matter Recycling Regulation sale and use of biosolids
02
and compost.
Environmental Protection and General Waste
http://www.qp.alberta.ca/documents/
Enhancement Act: Waste Management
Regs/1996_192.pdf
Control Regulations regulations for Alberta.
Alberta Regulation Requirements for
http://www.qp.alberta.ca/documents/
267/2001:Nutrient nutrient management
AB Regs/2001_267.pdf
Management application.
Land application of
Alberta Agricultural Operation digestate should meet http://www.qp.alberta.ca/documents/
Practices Act allowable nutrient Acts/A07.pdf
permitted by this Act.
General Waste
Environmental Management
Management http://www.qp.gov.sk.ca/documents/e
and Protection Act: Waste
Regulations for nglish/Chapters/2010/E10-22.pdf
Management
Saskatchewan.
SK
Requirements for land
http://www.publications.gov.sk.ca/free
The Agricultural Operations application of manure.
law/documents/English/Regulations/Re
Regulations
gulations/A12-1R1.pdf
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http://www.nsfa-fane.ca/efp/wp-
Environmental Regulations Regulates farm waste
content/uploads/2018/08/env_regulati
Handbook 2nd Edition management.
ons_handbk_NS.pdf
Solid Waste-Resource
NS Management Regulations https://novascotia.ca/just/regulations/
under section 102 of the regs/envsolid.htm
Environment Act
Renewable Electricity https://novascotia.ca/just/regulations/
Regulations regs/elecrenew.htm
https://www.princeedwardisland.ca/en
Environmental Protection Act
/legislation/environmental-protection-
Waste Resource Management
act/waste-resource-management-
Regulations
regulations
https://www.princeedwardisland.ca/en
Renewable Energy Act
/legislation/renewable-energy-act
In addition to the above
PE regulatory documents, the
following Guidelines provide
useful information pertaining
to manure management on
farm operations:
"Guideline for Manure
Management for Prince
Edward Island"
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www.BiogasAssociation.ca
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