Automatic Tension Controller Usage Manual

I.function of technique:
Model: US-60MTA、US-80MTA
Power voltage:one-way AC220V 50/60HZ 120W
Output:DC0-24V 4A(MAX),DC0-10V 4-20mA
Tension control Range: 0-2000kg,
Resolution:0.1kg or 1kg
Tension display: alphanumeric and LCD
Display indicator: Kgf/N/% until, automatic/manual, power
Accessories: tension sensor SH-TD, Speed detector NEW-S2
Weighth: 3Kg/5Kg
Setup method: auto or manual is set by the digit set trimmer (or up and down key)in two-function.
Tension method: unwinding 、rewinding ,the tension will shut automatic control the wreath.
Installation Method: on tablet or abainst the wall
Calibration：a pair of sensor floating about function. when Switch on can auto pure zero.
Work site control: have a pair of works is conversion processes inside of 30 seconds.

Ⅱ.Procedure of calibrating tension controller and sensor

1、Turn off the power and open the front cover 2、Open machine, trun switch #6 ON

4、Turn on the power, the tension controller will

3、Turn off sensor switch #1 and #2. automatically calibrate to zero when the sensor is Off-line (
done in step 3).

5、Adjust the #1 sensor: turn on the #2 sensor switch before 6、The result of #1 sensor adjustment is only acceptable if
turning off the #1 sensor switch. Then rotate #1 micro the #5 LED presents a number in the range of 01.0 to 07.0
adjustment set trimmer to desired value (value will increase
when rotated clockwise, and will decrease when rotated and screen #6 showss 2 or 3 bars.
anticlockwise to lowest value 00.0).

7、Adjust the #2 sensor: trun on the #1 sensor switch before

8、The result of #2 sensor adjustment is only acceptable if
turning off the #2 micro adjustment set trimmer to desired
the #5 LED presents a number in the range of 01.0 to 07.0
value (value will increase when rotate clockwise, and decrease
and xcreen #6 shows 2 or 3 bars.
when rotate to anticlockwise to lowest value 00.0).

10、The following screen will show the state of the sensor

9、Turn on both #1 and #2 sensor switches.
pairs after adjustments.

12、If the sensor is needed to keep zero set point memory

11、Turn off power and then turn on power again. The please turn switch #6 off (down). If the switch is turn on
controller will automatically calibrate the sensor to zero. (up ),it will automatically calibrate to zero every time the
machines is turned on.

Ⅲ. Operating the tension controller

1、Press the MANUAL key:the green light above the key will 2、Revolve the digit set trimmer, adjust the manual tension
light up. to an appropriate value (example-30.3). The max value is
 50.0, or 100% load. The control can't enter the automatic
status until it obtains the value necessary for maintaining
normal state tension (example-10kgf).

4、This machine is now working under the normal condition

3、Press the AUTOMATIC key. The green and red light above
#5 LED will show the initial tension set value, screen # 6 w
the key will blink alternately for 5 seconds. If the red light is lit
shows present tension value and #8 LED will show the
and the green light out, then auto status is working.
voltage percent value.

5、If the tension is't appropriate，the micro adjust the #17 set
trimmer to obtain a valid tension set value for #5 LED.

Thus procedures of the calibration and operation are complete. The digital tension controller will now run under normal
state. It is norm if #6 LED shows tension values are constant. The digital tension controllers mainly apply to unwinding or
rewinding under stable tension.
#8 LED will show the vlotage percent decreasing slowly from the voltage percent decreasing slowly from the original val
to a constant value when it is unwinding.
#8 LED will show the vlotage percent increasing slowly from the voltage percent decreasing slowly from the original valu
to a constant value when it is unwinding.

Ⅳ.Additional illustrate of the function of the digital automatic tension controller

1、Press ENTER key until the upper-left #5 LED shows menu,
prepare to set time(T) for parts alternating with each other and 2、Rotate the AUTO digit set trimmer, put in password “07
primary value(F) for loading value perceng.
3、Press ENTER key until screen shows T01 (It is the for a two 4、Press ENTER key until screen shows F01 (It is the inital
part alternation, set up the same way as teh set up for F). For value of load voltage percent). For example, rotate the digi
example, rotate the digital set trimmer and adjust the initial set trimmer and adjust the initial value of voltage percent t
value of time to current time 0-30 secretary. current value.

5、If new material roll change is needed, press the load output 6、After changing the material roll,press the load output ON
OFF key to stop load output. key to recover the load output.

7、Press #1 or #2 two-work parts key and the CANCLE key, the

8、please turn on #4 switch. This means that the control
#8 LED shows the initial value of voltage percent, it is ready to
works directly from manual to auto, the outer counting ring
start the new work.(If no function of two-work parts, please
(need to be removed) is invalid under the auto state.
press the CANCLE key)

9、If need two-work parts output, please turn on #2 files. 10、RSE is outside connect piece to two-work part.
Ⅴ.Front screen panel, switch,keypad function, and connection

1—Power switch. “ON”is turn on the machine, “OFF” is turn off the machine.
5—LED Multifunctional display. It is a multifunctional display.The display will show the sensor's dynamic tension value
when the controller is working under manual state and tension's setting value when it is working under auto state. The max
rang is from 00.0 to 50.0. It is set to appropriate value by auto digit set trimmer #17. It also can be set by #20 and #21 ke
The detail operating steps are showed on the step five.
6-LED Display. It shows tension sensor's value.“100%” means at full scale. LED display set off when value is at 0 or bell
zero. The #6 LED display is used to cooperate with #5 and #8 LED display. They reference each other.
8—LED Display. It is double function display. When #9 kgf indicator on the right light is bright, it shows the tension valu
(the max value is 50.0). When the #11% red indicator light on the right light is bright, it shows the voltage percent(the max
value is 50.0). Push the #10 key can change with each other. (It can only change under auto state.)
9—The indicator light of percentage of tension kgf. When the red light is bright, it shows voltage percent. When the gree
light is bright, it shows the tension value.
10—MONITOR/SELECTT is change key of output voltage % of tension kgf.
12—MANUAL mode key. If machine needs work under MANUAL mode, then press this key.
13—MANUAL mode green indicator light.
15—AUTO mode key. Push this key, the machine works from manual mode into auto mode.
16—AUTO mode red indicator light. If #16 AUTO mode red indicator light is bright, #13 MANUAL mode green indicator
light is off at the same time. #12 and #15 can be changed each other.
17—AUTO digit set trimmer. It is maltifuntional set trimmer. When the machine works under manual mode, it is used to
set output voltage percent (100%) (It shows on #8 display ). When the machine changes from MANUAL to AUTO, it is used
set tension value (It shows on #5 LED display). It will make the machine work in the best state if adjust this set trimmer.
18、19—Two-work part alternation key. When the controller (magnetic powder arrester) run on #1 work part, the right
green light is bright and output F1. when push the #2 key, it will change to run on #2 work part, the right red light is bright
and output F2. Meantime, it output F1 and F2 within 30 seconds.
20、21—Decrease key/increase key (▲INC\▼DEC). Their functions is same as auto digit set trimmer #17, but changes
more fast.
22—Menu key. Press this key can show different menu ]00、T00、F005 on the 5 LED display. menu T00 and F00 only ca
be shown when put in password 07 under menu ]00.
How to show menu contents of T00 and F00.
ress #22 key to show menu ]00,rotate digit set trimmer #17 to input password “07”. Then press #22 key again to show
menu T00. At the same time,adjust auto digit set trimmer #17 and set the time of the two-work part alternation. The time
can be chose from T01 to T30 flexibly.
hen press #22 key againto show menu F00. At this time, adjust auto digit set trimmer #17 and set the inital voltate
percent value. The voltate percent value can be chosen from F01 to F50 flexibly.
23—CANCEL key. Press this key, the voltage percent will come back to preset value. Initial value is in the range from F0
to F50. The single-work part and the two-work part are all valid.
24&25-Light correspond to #18 and #19. When the indicator light is bright, it means that funcation is working.
 26&27—Load output control keys. Press ▲ON to output the load. Press ▼OFF unload while the #8 LED show "OFF".

Ⅵ.The following is the US-60MTA's relative terminal connection line