DF9B6D6E 29F0 46ED A280 B4EFAF48CA16.2017 235 Monarch Site Consultation Report 1nov2022

MONARCH SEPARATORS
SITE PROJECT REPORT
DATE: OCTOBER 22nd – OCTOBER 31st 2022
SITE LOCATION: SAFANIYAH, SAUDI ARABIA
PROJECT NAME: WATER DISPOSAL SYSTEM REFURBISHMENT - SAFANIYAH
PRODUCT: CORRUGATED PLATE INTERCEPTORS (CPI G62-D-1407D/E/F)
CONSULTANT: ED GODEAUX
CONFIDENTIAL OIL WATER SOLIDS SEPARATION TECHNOLOGIES

Copyright © Monarch Separators, Inc.
MONARCH SEPARATORS
TABLE OF CONTENTS
SECTION 1 PROPRIETARY & CONFIDENTIAL
SECTION 2 SITE CONSULTATION REPORT SUMMARY FINDINGS
SECTION 3 SITE CONSULTATION REPORT

MONARCH SEPARATORS
SECTION 1 PROPRIETARY & CONFIDENTIAL
The attached document contains proprietary and confidential information and is submitted
under a confidential relationship for the sole purpose of responding to an invitation to
provide consultation services.
By accepting this document, the recipient agrees:
1. It will not disclose to third parties or use any drawings, specifications, designs,
processes, or information supplied by Monarch Separators in any manner
detrimental to the interests of Monarch Separators.
2. Any special features peculiar to this design and information gained as a result of this
document shall be treated as confidential and shall be the property of Monarch
Separators and will not be incorporated in whole or in part in other projects unless
recipient obtains formal written permission from Monarch Separators Management to
do so.
3. Not to copy in whole or in part nor reveal its contents in any manner or for any other
purpose except for the purpose stated herein.
4. The foregoing applies, without limitation, to all documents prepared by Monarch

Separators in connection with this submission and the recipient acknowledges this
document involves proprietary and confidential rights of Monarch Separators and all
design, manufacturing, reproduction, use and sale rights regarding same are expressly
reserved.
Technologies

MONARCH SEPARATORS
SECTION 2 SITE CONSULTATION REPORT SUMMARY
Monarch Separators is pleased to submit this consultation report for the scope of supply
nominated in the commercial consultation proposal submitted to our customer.
This report was developed by Monarch representative at site, and reviewed and approved by
customer ENPPI.
Summary of Findings:
1. Based of the testing for free oil, the CPI’s are operating well within the performance
guarantee based on free oil removal. All testing samples showed less than 50 ppm of
free oil in the samples. The projects performance guarantee is to provide less than
100 ppm of free oil in water content in the CPI water discharge.
2. The facility has an emulsion issue that will need to be addressed before they will see
any meaningful discharge quality.
3. The facility also needs to perform an oil droplet analysis, using a oil and gas industry
certified and proven technology and technician, on the inlet water feeding the CPI’s
to see what oil droplet sizes are entering the systems.
MONARCH SEPARATORS
SECTION 3 SITE CONSULTATION REPORT
Over the last eight (8) days, Monarch Site Consultant, along with the ENPPI team and various
members of the Safaniyah team, evaluated every aspect of the CPI’s operations, control
system, as well as the process conditions. These efforts were all focused on analyzing the
inlet and outlet water quality, the site inspection and testing data, as well as performance of
the CPI’s.
I. Observations:
The following is a statement of the findings:
 First point of focus was centered around the operation of the operating system along
with monitoring the skim rates. It was discovered that there had been almost three
(3) weeks since the oil discharge valve registered had encountered percentage of
opening. There had been no skimming taking place. The levels were adjusted and
after several days, the volume of oil reduced in the vessel resulting in the levels being
reset to optimal levels.
 Many samples were collected. Each sample was consistent no matter what
adjustments to the operating level. There is a very distinct free oil layer on the top
and an opaque middle section followed by a small clean water layer at the bottom of
the sample. There has really been no visual difference in the inlet or outlet samples
from the CPI. The facility has been taking many samples for total oil and grease.
o There were many samples taken and allowed to sit still for up to five (5) days.
The middle section of high turbidity water only started to clear after four (4)
or five (5) days. This is ostensibly an indication of an emulsion and,
considering the length of time it took for the suspended oil droplets to reach
the surface, a significant volume of oil droplets that will be in the sub ten (10)
micron range.
 With no further adjustments required on the CPI’s, the process water was inspected.
The goal was to quantify the free oil content, verses emulsions and soluble oil
content. The result is as follows:

MONARCH SEPARATORS
o The results were Total Hydrocarbon in the CPI inlet sample = 180 ppm. The
breakdown was as follow:
 Soluble oil totaled = 3 ppm or roughly 2% of the total hydrocarbon

count
 Emulsified oil totaled = 140 ppm or roughly 78% of the total
hydrocarbon count
 Free oil totaled = 37 ppm or roughly 20% of the total hydrocarbon
count.
o The results were Total Hydrocarbon in the CPI outlet sample = 150 ppm. The
breakdown was as follow:
 Soluble oil totaled = 15 ppm or roughly 10% of the total hydrocarbon
count
 Emulsified oil totaled = 105 ppm or roughly 70% of the total
hydrocarbon count
 Free oil totaled = 30 ppm or roughly 20% of the total hydrocarbon
count.
o A summary of the results of these samples indicates a significant level of
emulsified oil. Considering that the CPI is designed to remove free oil, the
emulsion will need to be addressed.
 An oil and gas industry approved oil particle analyzer on the inlet process water
feeding the CPI and the outlet process water discharging from the CPI is
recommended to help verify the data accumulated to date. The facility currently does
not have the ability to measure oil droplets.

MONARCH SEPARATORS
II. Summary of Findings:
1. Based of the testing for free oil, the CPI’s are operating well within the performance
guarantee based on free oil removal. All testing samples showed less than 50 ppm of
free oil in the samples
2. The facility has an emulsion issue that will need to be addressed before they will see
any meaningful discharge quality.
3. The facility also needs to perform an oil droplet analysis, using a oil and gas industry
certified and proven technology and technician, on the inlet water feeding the CPI’s
to see what oil droplet sizes are entering the systems.


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MONARCH SEPARATORS

SITE PROJECT REPORT

DATE: OCTOBER 22nd – OCTOBER 31st 2022

SITE LOCATION: SAFANIYAH, SAUDI ARABIA

PROJECT NAME: WATER DISPOSAL SYSTEM REFURBISHMENT - SAFANIYAH

PRODUCT: CORRUGATED PLATE INTERCEPTORS (CPI G62-D-1407D/E/F)

CONFIDENTIAL OIL WATER SOLIDS SEPARATION TECHNOLOGIES

SECTION 1 PROPRIETARY & CONFIDENTIAL

SECTION 2 SITE CONSULTATION REPORT SUMMARY FINDINGS

SECTION 3 SITE CONSULTATION REPORT

CONFIDENTIAL OIL WATER SOLIDS SEPARATION TECHNOLOGIES

SECTION 1 PROPRIETARY & CONFIDENTIAL

By accepting this document, the recipient agrees:

4. The foregoing applies, without limitation, to all documents prepared by Monarch

CONFIDENTIAL OIL WATER SOLIDS SEPARATION TECHNOLOGIES

SECTION 2 SITE CONSULTATION REPORT SUMMARY

SECTION 3 SITE CONSULTATION REPORT

The following is a statement of the findings:

CONFIDENTIAL OIL WATER SOLIDS SEPARATION TECHNOLOGIES

 Soluble oil totaled = 3 ppm or roughly 2% of the total hydrocarbon

CONFIDENTIAL OIL WATER SOLIDS SEPARATION TECHNOLOGIES

II. Summary of Findings:

CONFIDENTIAL OIL WATER SOLIDS SEPARATION TECHNOLOGIES

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