Lean Transportation Strategy - FedEx
Lean Transportation Strategy - FedEx
Corporation
Recommended Book :
The FedEx brand name is synonymous with express package delivery. When a company or
individual needs to send a package in a quick and timely manner, they say “FedEx it.”
Kamélia Bouguetof
Zakaria Idiri
Anthony Marchelek
Thomas Guidez 2
TABLE OF CONTENTS
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11. WHAT IS VERTICAL INTEGRATION? p.28
12. WHAT IS HORIZONTALE INTEGRATION? p.29
REFERENCES p.30
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1) DEFINITION OF LOGISTICS
"Logistics means having the right thing, at the right place, at the right time, with right costs,
to the right customer"
First of all, logistics is defined as a business planning framework for the management of
material, service, information and capital flows. It includes the increasingly complex
information which known by electronic data interchange EDI.
Logistics is also the science of planning and implementing the acquisition and use of the
resources necessary to sustain the operation of a system: operations of procurement,
purchasing, inventory, warehousing, Packaging, distribution, transportation, customer
support, Stock control, financial and human resources.
FedEx, in this analysis is a quiet interesting company which is based on the history of a man,
and then re-used through its logistics strategy.
During one of his two fighting tours in Vietnam, Federal Express CEO Frederick Smith got a
significant lesson in survival from a Marine sergeant. The sergeant told Smith, “there’s only
three things you gotta remember: shoot, move, and communicate.”
Thirty years later, and at the helm of one the shipping industry’s largest competitors, Smith
has used that same tactical advice in the business world.
Innovate its products and develop with the needs of its customers
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With customers
Internally as well.
In an overview, we can follow this introduction with some eloquent figures with the most
internationally known supply chain solution which is the FedEx international express with
through its network ships 11.5 million pounds of packages per day, by the support of 15
international hub airports and local airports (USA) from which packages are locally
collected and distributed.
Also, FedEx shipment data and assessing methods are based on logistic theory provide for the
development of a logistic cost function. To determine the lowest cost operating strategy for
FedEx international express.
Logistic costs are assessed for the current network, which consolidate international shipments
into fewer hub airports with higher volume.
Then before going further on details about logistic specific terms and definition and about the
several supply chain solutions of FedEx we can just mentioned some milestones of this
company.
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in Asia Pacific. The first PC-based automated shipping system
FedEx PowerShip
1986 Federal Express introduces the SuperTracker, a handheld bar code scanner
system
Catch detailed information
1989 Federal Express purchases Flying Tigers to expand its international presence.
1994 Federal Express officially adopts "FedEx" as its brand for recognition as the
worldwide standard for fast, reliable service.
FedEx acquires air routes from Evergreen International with authority to serve
1995
China.
FedEx opens the Asia Pacific Hub in Subic Bay, Philippines, launching the
FedEx AsiaOne® Network.
FedEx Express and the U.S. Postal Service forge a public-private alliance.
2001
FedEx Express provides air transportation of some U.S. mail and places FedEx
Drop Boxes at post offices nationwide
FedEx Corp. brands two of its LTL companies, American Freightways and
2002
Viking Freight, together as FedEx Freight.
We can see through FedEx’s history the willing of expanding its activity nationwide and
worldwide by using new technologies and purchasing companies (browlfield strategy).
So to get right to the point and to go deeply on details, we can begin the analysis of the
FedEx’s logistics process with first of all the supply chain solution. FedEx understands that
different customers have different needs. Therefore FedEx has divided itself into seven
different segments
A supply chain consists of the series of activities and organizations that materials move
through on their journey from initial suppliers to final customers.
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Delivering packages, documents and freight to 214 countries. Overnight service virtually
extends to the entire United States population. Offers the most comprehensive international
freight service in the industry. Backed by a money-back guarantee, real-time tracking and
advanced customs clearance.
Alliances with certain retailers for drop-off sites—providing customers the opportunity to
drop off packages at locations in office buildings, shopping centers, corporate or industrial
parks and outside U.S. Post Offices. Agreements with the U.S. Postal Service that run through
August 2008.
• FedEx Express provides air capacity for transportation of Priority Mail,
Express Mail and First Class Mail for the U.S. Postal Service.
• FedEx Express has the option to place a self-service drop box in every U.S.
Post Office location.
Offering unique, convenient, customized service, most of which are not offered by
competitors, including extended evening delivery, Saturday delivery, and premium services,
such as day-specific, signature and appointment delivery. Provides ground service to 100% of
the United States population.
Overnight service to approximately 92% of the United States population. Also provided to
100% of the Canadian population through a subsidiary.
Has a fully integrated Website, Freight.FedEx.com, which combines the resources of its
operating company Websites to create a one-stop LTL information source including a bill of
lading generator and e-mail delivery notification, make freight shipping easier and bring
customers closer to their own account information.
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To enhance its single-point-of-access strategy. Much of marketing activities for FedEx
Express and FedEx Ground are combined under FedEx Services to more effectively sell the
entire portfolio of express, ground and e-commerce services. Sells and markets the full
portfolio of services offered by subsidiaries and provides customer-facing solutions that meet
customer needs.
FedEx Custom Critical, which provide shipping of products requiring special care in handling
or specially equipped vehicles
FedEx is able to meet the needs of all these segments. They have spent an extraordinary
amount of capitol developing their infrastructure, just so they can make the best promises to
their customers. FedEx transports more than 3 million items to over 200 countries each day.
Within each business unit are specific functional units that perform particular functions. The
main functional units are logistics and operations for its transportation system.
These units assure the coordination and smooth flow of FedEx’s deliveries. The end result is a
high level of quality service. Their service includes customer responsiveness and innovations
such as; its aircraft fleet, its hubs and package handling systems, package tracking, customer
support functions, and logistics support. Not only does this help FedEx follow through with
their promises, but in some ways that are superior to that of the competition.
“Logistics is the time-related positioning of resources or the strategic management of the total
supply-chain” and beyond this definition we can lay the emphasis on the supply-chain which
describe a sequence of events intended to satisfy a customer. Besides in the case of FedEx we
will see a strong company with important logistics capacities to respond to any demands.
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5. DEFICIENCES STEPS OF A SUPPLY CHAIN
Supply chains exist to help deficiencies between suppliers and customers. Overcoming
physical distance is the heart of supply chains aims, plus some main additional criteria which
show the efficiencies or deficiencies of a company like FedEx.
quantity How the amounts are managed from the shipper to the consignee/from
suppliers to the demand
information how the data can inform customers about their products and how the
supply chain can be adapted to the suppliers/shippers
In the case of FedEx we will study through several tools how the company overcomes the
deficiencies and why FedEx is one of the most important international shipment companies.
But how managers run efficiently the logistics process within FedEx huge network and what
is the accurate way to define efficiency? There are plenty of answers, and managers may
define it in terms of fast deliveries, low costs, quick response, low stocks, no damage, few
mistakes, high staff morale, and so on.
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6.2) Worldwide logistics distribution centers of FedEx
So to be accurate on the analysis we can also talk about a real example that show how the logistics
distribution centers of FedEx are great.
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6.4) Example of regional distribution centers in Asia:
The benefits of these Regional Distribution Centers are first of all the fact that it allow low
risk and low cost start up. There is Global warehouse management system maintenance, plus
a real supply & delivery chain management at the international scale. Moreover there is a
Total Inventory Visibility and at least it’s convenient and reliable.
Within the manufacturing the turn-around time designates the time interval, which is needed
by beginning of the treatment up to the completion of a product. In detail the turn-around time
sits down thereby together from preparation time, operating time and downtime
The goal in the manufacturing should always be it the costs of a production order as possible
to keep as small. This can be achieved by reduction of the turn-around time, whereby during
the reduction the quality of the manufacturing may not become leg pregnant.
There is the possibility the capacity of a job to increase on the one hand. By the higher
capacity can become more generating in same time.
Second possibility for the reduction of the turn-around time is to be saved it for
preparation time. Around this to manage should homogeneous orders, which are to be
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manufactured time near into an order are combined. Thus not the preparation time
develops, but only for one for each order.
As the third possibility the downtime can be reduced as the production plants is
meaningfully arranged.
Lead time
The lead time definition is dealing with the time it takes from ordering materials to delivering
materials. The competition is rude between FedEx and the others heavy competitors, because
one of the decisive point is of course the lead time. More the time is reduced between the
shipper and the consignee and more the company is competitive hence an interesting strategy
where customers can make the acquaintance with a reactive company as we can see it in the
under mentioned schemes. » Fast deliveries” are definitely the master words of this analysis.
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6.7) Express replenishment
It is important to mention that Decentralized warehousing leads to reduce lead times since
warehouses are much closer to customers. On the other hand, centralized warehousing is
characterized by lower facility costs because of larger economies of scale. So in the case of
FedEx it is internationally decentralized warehousing but nationally centralized warehousing
because in most of case there is at least one warehouse per country according the map above.
Except for the United-states where around seven warehouses are established
Besides Inbound transportation costs (from shipper to consignee) are lower in centralized
system while outbound transportation costs (from warehouse to consignee are lower in a
decentralized system.
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Materials stocked in distribution centers like we mentioned it before with FedEx
Improving service level with finished goods in FedEx warehouses close to customers
yields shorter lead times
FedEx is reducing overall logistics cost to find it more convenient to satisfy customer
demand from local warehouses
FedEx Coping with randomness in customer demand and lead times. Inventories of goods
help satisfy customer demand even if unexpected delivery delays occur
It also allows FedEx overcoming inefficiencies in managing the logistics system.
Inventories may used to overcome inefficiencies in managing the logistics system.
7) TRANSPORTATION STRATEGY
Lean Transportation – is an executive white paper that discusses how Lean Principles
integrate into the transportation function. Written in a practical and informative manner, this
white paper reviews key lean principles and how they apply strategically and operationally to
transportation management. In addition, the reader will be introduced to the Four Critical
Laws of Lean Transportation. Effective execution of these Lean Transportation laws will
allow the practitioner to identify and eliminate waste in transportation. The paper will also
discuss how to manage transportation costs while implementing the key Lean Logistics
principles of Lot Size Reduction, Increased Delivery Frequency and Level Flow. This white
paper is a must read for all Transportation, Logistics and Supply Chain managers who are
attempting to understand and apply Lean principles to the transportation function.
“Lean” is defined in many different ways by companies. Here is a sampling of common Lean.
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Definitions and goals
1. Lean is an organizational methodology designed to create a learning organization
through a culture focused on relentless problem solving and teamwork.
2. Lean is a philosophy based on lead-time reduction from customer order to
delivery. Reducing lead times make an organization more flexible and responsive.
Benefits of short lead times include fast feedback loops, responsiveness to the
customer (short lead time) and elimination of supply chain costs related to inventory
tracking and inventory carrying costs.
3. Lean is a manufacturing method based on manufacturing strictly to customer
demand and focusing on one-piece flow. The purpose is to eliminate any chance of
over production that will result in excess, unnecessary and costly inventories.
4. Lean is an operational model that discounts the value of economies of scale and
focuses on cost reduction as a result of small, incremental continuous improvements.
5. Lean is a set of tools to reduce waste, where waste is defined as any non-value
added process. A non-value added process is defined as any process for which the
customer is not willingly to pay.
Over Processing
The waste that is created when we do more than is required to meet customer’s needs.
Motion
All motion that does not add value to the product or process. Walking around, searching for
material or tools.
Waiting
All waste that exists because we are waiting for material, people, upstream processes, orders
and all other dynamics that result in waiting time before we can perform our work.
Transportation
Transportation in excess of what is required if inventory and flow exists in the network. This
includes underutilized equipment, inter-plant shuttles, trailer demurrage and other
transportation wastes.
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The 8 Rights fundamental goals of logistics. Transportation processes must efficiently support
these 8 Rights without creating excessive material movement.
Right Materials
Right Quantity
Right Time
Right Place
Right Source
Right Price
Right Quality
Right Service
Four lean transportation laws can explain where and how transportation processes may be
suboptimal and how the application of lean in transportation can positively impact overall
FedEx organizational performance.
Just in Time
The term Just in Time (JIT) is not new, yet its application can be misunderstood. True JIT
means requires delivery of inbound and outbound material in exactly the required quantities at
exactly the required time.
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7.3) FedEx Lean Transportation Going Forward
Lean manufacturing and Lean transportation is still in its infancy. Lean awareness is certainly
reaching mature stages yet actual execution is lagging behind. How transportation
management will compliment Lean is still uncertain in the minds of many logistics
practitioners. What is certain however is that significant waste and unnecessary cost does
exist in most transportation networks.
The key to eliminating waste resides in understanding key Lean principles and the four laws
of lean transportation. Most importantly, transportation must support customer and inventory
strategies, as opposed to transportation driving inventory and customer strategies. Secondly, a
superficial understanding of Just in Time must be expanded to enable a paradigm shift away
from an unwarranted belief that Lean cannot be implemented while reducing transportation
costs. Lastly, comprehensive and frequent reviews of transportation network stability are
essential for effective Lean transportation execution.
Based on a recent survey, “Transportation Best practices for Manufacturing” conducted by
FedEx Corporation, reliability is the most significant factor for manufacturers when they
selected a transportation carrier.
8.1) Airplane
The airplane is the mean used the most by FedEx; the
airplane is the fastest mean that exists nowadays.
Especially for goods needed to be distributed quickly.
The famous FedEx panda airplane is an example.
8.2) Trucks
Trucking is the most common mean used all around the world. Trucks are very flexible for
long and short-distance-haulage it depend on the size of the trucks
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8.3) Ships
Ship transport is an historical mean also famous with cargos and its containers with this idea
of globalization. Here it is interesting to notice that except the Getaways with FedEx trade
networks like over West Coast USA which support Ocean-Ground Distribution Service we
can find ships which run rivers or canals like in Venice Italia.
The initiatives are designed to benefit the environment, customers and the business.
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Examples
FedEx has purchased a Boeing 777F in 2009 (reducing fuel consumption by 18%). Flying
direct between Asia and the US also reduce the demand on fuel.
FedEx also has the largest fleet of hybrid electric parcel delivery vehicles in the industry,
achieved by investing in new vehicles and by converting traditional trucks.
FedEx is testing fuel cell and hydraulic hybrid vehicles and investing in zero emissions all-
electric vehicles and hybrid-electrics vehicles. These initiatives have to reduce plane
emissions by 20% and increasing vehicle efficiency by 20% by the year 2020.
In relation to its facilities, FedEx has been installing solar rooftop installations in an
increasing number of its buildings. One such installation currently stands as the largest in the
US. FedEx had a total of five solar arrays running as of the end of 2010.
The EarthSmart strategy is designed to provide not only environmental and social benefits,
but also feeds back to FedEx’s business objectives.
Example
The activities also encourage the growth of stakeholder trust in the company –something of
growing importance in an increasingly competitive market.
Since the lowest costs result from the models with zero or one transshipments, it makes sense
to explore a hybrid transshipment model: if the demand is high enough on one link between
two international hubs, the packages will fly directly; otherwise they will be shipped with one
transshipment.
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Given the demand on each link, the optimal cut off point of package volume between those
shipments needing transshipments and those shipments not needing transshipments to
minimize the total cost was found. The local cost will be the same as with zero or one
transshipment, whereas the sorting and the long haul transportation will be modified. The
most significant changes in cost will be in the long haul transportation cost, so therefore, the
cut off point is optimized so that the long haul transportation cost will be minimum.
The minimum cost was determined to be when the cutoff point for shipment volume is 20,000
lbs. It is clear that the cut off point to ship directly between two international hubs will be set
at 20,000 lbs on a link, which is the optimal value for both cases.
We can then compute the total global cost to operate the network with a hybrid transshipment
model. It is found that the total cost for the hybrid transshipment model.
Network Description
FedEx has a current service region which defines the areas eligible for international express
shipments. This section will describe that service region, as well as a proposed expanded
network.
A total of 11.5 million lbs/day are delivered through the international express package
network (FedEx Annual Report, 2005). FedEx delivers international packages through 15
international hubs (listed below) which are distributed throughout the world.
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Each international hub resides in an international influence zone. These international zones
are non-overlapping and delineate the entire service area served by that international hub. The
“status quo,” is described as shipping packages directly between international hubs. Two
alternate logistic systems are estimated in this paper, one involving one transshipment and
two transshipments.
The expanded network model is built to determine if the costs from expanding the network to
other areas of service can be outweighed by the revenue. The expanded network proposed in
this study includes three regions which are un-served in the current networks. These regions
include South America, Africa, and India. In the three areas, one new international hub will
be placed, along with corresponding local airports from which local distribution can occur.
Memphis will serve Rio de Janeiro, Paris will serve Johannesburg, and Philippines will serve
Mumbai. As three new hubs will be placed, the total number of international hubs and zones
will then increase from fifteen to eighteen.
It is important to note that in moving from the current network to the expanded network, the
size and shape of the 15 existing international zones does not change. Each hub is serving the
same population that it served in the current network. Using demand estimation described
below, we will show that daily volume on this expanded network increases from 11.5 million
lbs/day to 14.6 million lbs/day.
Using the increase in package volume per day, as well as the average revenue from a FedEx
international package, $14 per package, it can be estimated that the earnings from expanding
the network are 12.8 million ($/day). By this measure, FedEx could gain considerably by
expanding its network to Africa, South America, and India.
Transshipments: Transfer of a shipment from one carrier, or more commonly, from one
vessel to another. Transshipments are usually made where there is no direct air, land, or
sea link between the consignor's and consignee's countries.
Hubs: A hub describe a building in which a crossing activity take place. This is the point of
carriers included cross-docking. Goods from several sources are consolidated in a specific
place to be shipped then straightforwardly forward consignee.
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10.5) Transshipments and hubs within FedEx strategy
Zero Transshipment
Each international hub ships packages directly to each other international hub under the zero
transshipment models. There are three levels in this international network for delivering a
package. Each international influence zone is further divided into several local delivery areas,
each served by a local airport. These local airports have their own local influence zone. These
local influence zones are non-overlapping, and together, all local influence zones cover an
entire international influence zone. From the local airports, packages are distributed through
vehicle tours to the destination.
This model differs to the one and two transshipment models because it delivers packages in
the shortest time as all flights are direct.
The clear restriction to the statement that all international hubs ship directly to every
international hub is that those hubs within the same country do not ship to one another
directly, as those shipments are considered domestic. This is only the case in the United
States, where there are multiple international hubs in the same country. Smirt, Boubert,
Calloud, and Papson are lower than in other models, which indicate an opportunity to save
money through economies of scale.
Two Transshipments
The two transshipment model uses two transshipment points, termed super international hubs
(or super hubs), which are chosen at three international hubs. The super hub at Memphis acts
as a midway point for all packages originating in North and South America; the super hub at
Paris serves Europe and the Middle East; and the super hub in the Philippines serve Asia and
Australia. All packages travel from an international hub to the designated super hub, then on
to the super hub which serves the destination international hub. From the international hub,
local air and vehicle delivery occurs. Using two transshipments, there are four levels in the
international network for delivering a package. Each super international influence zone is
further divided into several smaller regional international zones. These regional international
zones are similar to the international zones described in the zero transshipment models, except
that now super international influence zones are comprised of multiple non-overlapping
regional international influence zones. It is thought that this model provides benefits from
concentrating volume; however, the reduced costs may be outweighed by the extra flights
needed for two transshipments.
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10.6) Transshipments and hubs schemes
ZERO TRANSSHIPMENTS
Flights to others
Hub International International Hubs
International
hub influence
Area Border
Local
distribution
Local airport
Influence area
Border
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Regional International
TWO TRANSSHIPMENTS
Airport Influence area
Border
Flights to two others
Super Hubs
Local Distribution
Local Airport
Influence Area
Border
Local Airport
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10.7) Example of “hub-and-spoke” model
The hub-and-spoke concept was introduced to the aviation market after the US airline
deregulation in the late 1970s; it becomes the primary distribution model employed by leading
international logistics companies such as DHL, UPS and FedEx. This pattern drives the
companies to consolidate shipments on the large scale at major terminals.
The Hub and spoke model describe en organization which focused on a central connexion point.
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GOC: The global Operations Control Center houses huge electronic displays that track
weather patterns and the real-time position and movement of FedEx aircraft and trucks. New
systems have also been introduced to predict with great accuracy the amount of inbound
traffic, allowing FedEx to prioritize the hundreds of variables involved in the successful
pickup, sorting and delivery of shipments. COSMOS® and the GOC are ideally suited to
work in tandem to control the hub-and- spoke model. These systems have been adopted by
many other carriers.
DADS®: The Digital Assisted Dispatch System was put into place in 1980. Under this
system, small terminals were installed in vehicles for the purpose of transmitting digital
information on orders, thus guiding couriers to their next pickup.
With a singular brand name, Frederick W. Smith, FedEx Corp.'s chairman, president
and chief executive officer, said, FedEx will boost its sales and marketing capabilities in the
growing LTL (less-than-truckload) market. (Scripps Howard Inc.)
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While American Freightways and Viking have excellent reputations in their market
segments, by joining their sister FedEx companies to compete collectively with the
transportation industry's most diverse portfolio of shipping services, FedEx may gain a
competitive advantage in the less-than-truckload shipping market.
On the vertical side of integrating the strategy of attack by FedEx is very aggressive. Due to
the enormous amount of infrastructure FedEx has, like cargo planes, delivery trucks, and
holding hubs, they have a strong competitive position in the shipping services industry.
FedEx seems to have tapered integration because although they control most of the
distribution channels for their services, they still buy from independent suppliers in addition
to company owned suppliers. Most of the independent suppliers provide maintenance
services to FedEx, like aircraft maintenance and repair, facilities maintenance, and ground
vehicle support equipment; however, some independent suppliers also provide some
packaging supplies as well. Most of the vertical integration carried out by FedEx looks to be
in the downstream direction, therefore, FedEx has great control over the distribution channels,
but it lacks in some upstream activities, such as raw materials and some component part
manufacturing. However, with FedEx being largely a services industry it would be very
difficult to see if the upstream vertical integration would pay off considering the bureaucratic
costs, as well as all of the other implementation costs. It is obvious at this point that FedEx
neither has the capability or the need to begin manufacturing their own truck or airplanes.
While FedEx has moved in a very aggressive manner to build up its international
infrastructure of planes, shipping hubs, and services we thought of a couple of industries and
directions that FedEx could follow to further expand. We will examine this according to
opportunities presented by looking at the entire FedEx Corporation as a portfolio of
competencies.
Currently FedEx has its own large fleet of aircraft, extremely efficient storage and
packaging capabilities, and tracking functions. This allows FedEx to follow through with its
guarantee to customers that their packages will get where they need to go in the time
promised. FedEx has a strong commitment to its customers and is constantly working on
being able to meet a variety of needs through technology. FedEx also has a competency in
technology and innovation. They have a global mindset are presently seeking to grab a global
market share. This wouldn’t be possible without a constant push to improve upon and develop
new technologies to improve their service.
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