DC Generators
DC Generators
DC Generators
Syllabus
DC Machine-constructional features - principle of operation, EMF equation, methods of
excitation – circuit model, armature reaction - effects of armature reaction - cross magnetizing
and de-magnetizing AT/pole, commutation, power flow - losses - constant & variable losses,
build-up of EMF - OCC and load characteristics of shunt, series and compound generators,
parallel operation of DC shunt generators, Applications of DC generators
Purpose of equalizer rings and dummy coils
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Learning Outcomes
After reading this chapter, the reader will able to
Explain the constructional details and operating principle of a DC generator
Illustrate the action of commutator
Derive the e.m.f. equation of a DC generator
List the various types of DC generators
Illustrate the concept of armature reaction
Derive the expressions for demagnetizing and cross-magnetizing AT per pole
Explain the concept of commutation
Explain the methods of improving commutation
Outline the characteristics of DC generators
Illustrate the no-load saturation or magnetization characteristics of DC
generators
Illustrate the load characteristics of DC generators
Explain the voltage build-up process in a self-excited shunt generator
Define critical field resistance and critical speed
Find the critical field resistance from the magnetization characteristics of DC
generator
Find the critical speed from the magnetization characteristics of DC generator
Explain the parallel operation of DC generators
Explain various losses in a DC machine
Illustrate the power flow diagram of a DC machine
Derive the condition for maximum efficiency of a DC machine
List the various applications of DC generators
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1.1 Introduction
Electrical supply is available in two forms such as DC supply and AC
supply. Based on supply, the machines are classified into two types such as (i) DC
machines, and (ii) AC machines. In today's world, almost all land based electrical
power supply networks are AC systems of generation, transmission and
distribution. Thus, there is little need for large DC generators. Furthermore, AC
motors are used in industries wherever they are suitable or can give appropriate
characteristics by means of power electronic devices. Yet there remain important
fields of application when the DC machines can offer economic and technical
advantage. The wonderful thing about DC machines is
Figure (1.1): Conductor moving parallel to the direction of flux (00 position)
As the coil rotates from the 00 position to 900 in clockwise, the coil sides
begin to cut the magnetic flux at a gradually increasing rate and conductor comes
to the position as shown in figure (1.2). Hence magnitude of induced e.m.f. also
gradually increases and becomes maximum when the coil rotates by an angle 90 0.
As the coil rotates from the 900 position to 1800, again the coil sides AB and CD
are parallel to the flux lines as shown in figure (1.3). Under this condition the flux
linkage is gradually decreases and hence the induced e.m.f. also gradually
decrease and becomes zero at 1800. At this point, the coil has gone through a half-
revolution.
Figure (1.3): Conductor moving parallel to the direction of flux (1800 position)
Dr. Ramana Pilla, Professor, Department of EEE, GMRIT-Rajam Page 3
Figure (1.4): Conductor moving perpendicular to the direction of flux (2700 position)
Again, as the coil rotates from position 1800 to 2700 as shown in figure (1.4),
the induced e.m.f. starts increasing from zero to maximum and attains maximum
value at 2700, but in opposite direction. As the coil again moves from 2700 to 3600
as shown in figure (1.1), the induced e.m.f. starts decreasing from its maximum
value and reaches to zero again. So, it completes the second half revolution. Thus,
during the second half-revolution, coil sides cut flux in directions opposite to that
which they did in the first half revolution, hence, the polarity of the induced
voltage reverses.
So, from the above discussion, it can be concluded that the e.m.f. induced
in the armature conductor of a DC generator is alternating in nature as shown in
figure (1.5). The conversion from AC induced e.m.f. into DC induced e.m.f. output
is obtained with the help of split ring commutator.
ZI C m 1
Cross magnetizing ampere-turns/pole ZI C ZI C m
2 P 360 2 P 360
1
i.e. ATc / pole ZI C m --- (1.10)
2 P 360
Point to remember: For neutralizing the demagnetizing effect of armature
reaction, an extra number of turns may be kept on each pole are determined from
the following expressions:
ATd
Number of extra turns/pole ….. for shunt wound generator
I sh
AT
d …... for series wound generator
Ia
In case the leakage coefficient ‘λ’ is given, multiply each of the above expression by
it.
Point to remember: If e is forward lead in electrical degrees, then forward lead
2e
in mechanical degrees m for P number of poles is given as, m
P
(b) By using Inter-poles: In this method of commutation, some small poles are
fixed to the yoke and placed between the main poles. These poles are called inter-
poles. Their polarity is same as the main poles situated next to it for the generator
and for the motor the polarity is same as the main pole situated before it. The
inter-poles induce an e.m.f in the short circuit coil during the commutation period
which opposes reactance voltage and give spark-less commutation.
Figure (1.35)
The resistance line OA represents smaller resistance to which the
machine will build up and represent the maximum voltage OD. If field resistance
is increased, then slope of the resistance line increases, and hence the maximum
voltage to which the generator will build up at a given speed, decreases. If field
resistance increased so much that the resistance line dose not cut the OCC at all
(like OF) then obviously the machine will fail to excite, there will be no "build-up"
of the voltage. If the resistance line just lies along initial straight-line portion of
Solved Problem-14: The OCC data of a 6-pole, 200 V shunt generator having 720
lap connected armature conductors running at 1000 rpm is as follows:
I f (Amp) 0 0.5 1 2 3 4 5
E0 (Volt)
20 60 120 195 240 260 285
Calculate (i) Critical filed resistance, (ii) Critical speed for field circuit resistance
80Ω, and (iii) Residual flux/pole.
Solution: Given that,
Number of Poles, P =6
Terminal voltage, V = 200 V
Number of conductors, Z= 720
Number of parallel paths, A = 6 (for lap winding A= P)
Speed of armature N = 1000 rpm
OCC curve for the given data is shown in above Figure.
From OCC curve,
GD 258
(i) Critical field resistance = Slope of the line AB = 103.2
DF 2.5
Dr. Ramana Pilla, Professor, Department of EEE, GMRIT-Rajam Page 33
(ii)Draw a field resistance line Rsh 80 . So, slope of the line is 80 and equation
is E0 Rsh I f = (80) (2.5) = 200V
EF N C
Therefore, Critical speed can be obtained as from the curve as
DF N
200 N
C
258 1000
N C 775rpm
Now, draw field resistance line Rsh 30 . From the graph Rsh 30 line touches
OCC curve at point ‘A’.
Therefore, the corresponding no-load generated voltage form the graph E0 =172 V
1.15 Parallel Operation of DC generators
1.15.1 Reasons for parallel operation of DC generators
For supplying peak loads, it is necessary to operate two or more generators
in parallel. In most of the power stations, it is generally observed to have several
smaller generators operating in parallel than one larger generator capable of
taking care of maximum peak load. The reasons for connecting DC generators in
parallel are mentioned below:
K=proportional constant
t= thickness of each lamination in ‘m’
V=volume of the core material in ‘m3’
f= frequency of magnetic reversals in ‘Hz’
In order to reduce these losses, the armature core is built up of thin
laminations insulated from each other by a thin layer of varnish.
(iii) Mechanical losses
The losses associated with mechanical friction of the machine are called
mechanical losses. These losses occur due to friction in the moving parts of the
machine-like bearing, brushes etc. and windage losses occur due to the air inside
the rotating coil of the machine.
(a) Friction losses: E.g bearing friction and brush friction
(b) Wind age losses: E.g air friction of rotating armature
These losses depend upon the speed of the machine. But for a given speed, they
are practically constant.
Stray losses
Magnetic and mechanical losses are collectively known as stray losses.
i.e., stray losses = magnetic losses + mechanical losses --- (1.29)
Constant Losses (Wc)
For shunt and compound generators field copper losses are constant and stray
losses are also constant. Hence field copper losses and stray losses combinedly
called as constant losses.
i.e., constant losses = Field copper losses + stray losses --- (1.30)
Therefore, for shunt and compound generators
Total losses = Wc + armature copper losses --- (1.31)
1.17 Power flow diagram of a DC machine
The most convenient method to understand these losses in a dc generator
or a DC motor is using the power flow diagram. The diagram visualizes the
amount of power that has been lost in various types of losses and the amount of
Dr. Ramana Pilla, Professor, Department of EEE, GMRIT-Rajam Page 45
power which has been converted into the output. Following are the typical power
flow diagrams for a DC generator and a DC motor.
Case-1: For DC generator
The various power stages in the case of a DC generator are shown below:
V VI
To get the maximum efficiency, the denominator should be minimum.
IRa WC
d
i.e., 1 V VI 0
dI
R W 1
a C . 2 0
V V I
I R WC
2
--- (1.33)
Hence, the efficiency of a DC machine is maximum when the variable losses are
equal to constant losses.
The load current corresponding to maximum efficiency is given by
WC
I 2 Ra WC I --- (1.34)
Ra
Thus, the efficiency increases with increase in load current, reaches a maximum
value when load current equals to the value given by eqn.(6.8) and then starts
decreasing.
Solved Problem-24: A 230V DC shunt generator has a full load current of 150A.
Its armature and field resistances are 0.1 Ω are 230 Ω respectively. The stray
losses are 1500W. Find the (i) prime mover output in kW, when the generator is on
full load, (ii) full load efficiency, and (iii) load current at which generator efficiency
is maximum.
Solution: Given that
Terminal voltage, V = 230V
Load current, IL = 150A
Armature resistance, Ra = 0.1
Field resistance, Rsh = 230
Stray losses = 1500W
V 230
Shunt field current, I sh 1A
Rsh 230
Armature current, I a I L I sh 150 1 151A
Armature copper losses I a2 Ra 1512 0.1 2280W
Shunt field copper losses I sh2 Rsh 12 230 230W
Total losses WC Armature copper losses
Stray losses I sh2 Rsh I a2 Ra
1500 230 2280 4010W
Generator output= VI L 230 150 34500W
(i) Prime mover o/p = Generator i/p
= Generator o/p +total losses
= 34500 + 4010 =38510W=38.51kW
generator o / p 34500
(ii) Full load efficiency, gen. 100 = 100 89.6%
generator i / p 38510
(iii) Load current corresponding to max. efficiency
Wc 1500 230
I .
131.5 A
Ra 01
Solved Problem-25: The shunt generator delivers full load current of 200A at
240V. The shunt field resistance is 60 Ω and full load efficiency is 90%. The stray
losses are 800W. Find (i) armature resistance, and (ii) current at which the
maximum efficiency occurs.
Solution: Given that
Review Questions
1. Explain basic principle of operation of a DC generator.
2. Explain the construction details of DC machine.
3. Classify DC Generators based on field excitation with neat diagrams.