Yang

This is the Tool Change Macro for the Yang 600 or 1000
Machining Center with 16 tools with a Fanuc control. Program O9020.
&HE:%
:9020(TOOL CHANGE MACRO)
IF[#1015EQ1]GOTO50
IF[#20EQ0]GOTO40
#1100=1
M86
#106=BIN[#1032]
IF[#106EQ#20]GOTO40
#101=#4001
#102=#4002
G17G91G80G49
G28X0.Y0.M19 This G28 command must be removed to keep the X and Y
from going home.
M85
G30Z0.
M82
M84
M07
G28Z0.
T#20
M07
G30Z0.
M83
M88
M81
N30G#101G#102
N40M87
#1100=0
M3S0
M5
M99
N60#3000=1(M06-NO-T-CODE)
M99
N50#3000=2(MACHINE/MST-LOCKED)
M99
%
The macro for the same machine with a Mitsubishi control is:
O9001(TOOL CHANGE SUBPROGRAM)
N40#101=#4001
N50#103=#4003
N60#102=#20
N70IF[#102EQ#0]GOTO1200
N72IF[#102EQ99]GOTO1400
N75#106=BIN[#1033]
N80IF[#102EQ#106]GOTO1000
N90IF[#1007EQ1]GOTO1300
N210M86
N220G91G30Z0.M19
N230M85
N240M82
N250M83
M07
N260G91G28Z0.
N270T#102
N275G04X500
N280G91G30Z0.
N290G04X500
N300M84
N305M88
N310M81
N1020G#101G#103
N1030M87
N1040M99
N1200#3000=2000
N1210M99
N1300#3000=2001
N1310M99
N1400#3000=2002
N1410M99
%
Alarm 1005 M06 Time Over - This is an alarm of the ATC watchdog timer. It
means that the tool change is taking too long.
Either the cycle is taking too long for some
reason or the time is set too low. This time
value
is stored at Diagnostic 300. Try increasing the
binary number until the alarm does not occur.
When the ATC cycle is working correctly, the sequence is:
1.The Z axis moves to the 2nd reference point (G30) while orienting spindle.
2.Once this position is reached, the magazine moves in to the spindle.
3.The spindle unclamps.
4.The Z axis moves to it's retract position.
5.The magazine rotates to the next tool.
6.The Z axis moves back down to the ATC position.
7.The spindle clamps.
8.The magazine moves back to it's standby position.
Alarm 1008 D450 Set Err. - This alarm occurs when the ATC is out of
sequence.
To reset the ATC:
1. Enter JOG mode.
2. Manually index to tool number 1.
3. Enter the following values into Diagnostics
for a 16 tool machine.
D450 = 15
D452 = 0
D455 = 15
D457 = 0
D465 = 2400
D498 = 0
D499 = 1
D500 = 1
D501 = 1
D502 = 2
D503 = 3
D504 = 4
D405 = 5
D406 = 6
D407 = 7
D408 = 8
D409 = 9
D410 = 10
D411 = 11
D412 = 12
D413 = 13
D414 = 14
D415 = 15
D416 = 16
4. Cycle power. Do not attempt a tool change
before cycling power.
For other ATC problems, check the 6500 series parameters.
Sometimes when the carousel will not index, the air pressure is too low to
raise the orientation pin but high enough to prevent generation of the low
air pressure alarm. Check this condition by opening the side door and
looking
into the tool changer.
The axis couplings on the Yang are not very well made and will sometimes
slip causing positioning and backlash error. They must be very tight.
On the SMV 600 and SMV 1000 with a Mitsubishi control, Parameter 1121 =0
will unlock the tool change macro so it can be viewed.
G91 G30 Z0 will send the Z axis to the tool change position (second
reference point).
The procedure for initializing the tool table on the SMV 600 and SMV 1000
with the Mitsubishi control and 16 tools is:
1. Remove tool number 16 from the magazine.
2. Manually index the magazine to tool number 1.
3. Press the PARA/TOOL button.
4. Press the REGIST soft key.
5. At the MG (0) TOOL ( ) prompt key in a 1 for the TOOL.
6. Press the INPUT button.
7. At the MG (1) TOOL ( ) prompt key in a 2 for the TOOL.
8. Press the INPUT button.
9. Continue this until a line reads MG (15) TOOL (16).
10. Check Diagnostic R1900 and R1901.
11. If they do not equal zero, press the DIAGN IN/OUT button.
12. Press the PLC-I/F soft key.
13. At the DEVICE prompt key in R1900.
14. At the DATA prompt key in 0.
15. At the MODE prompt key in 1.
16. Press the INPUT button.
17. At the DEVICE prompt key in R1901.
18. At the DATA prompt key in 0.
19. At the MODE prompt key in 1.
20. Press the INPUT button.
Note: The Diagnostic you are changing must be displayed when entering
data
or an operation error alarm will be generated.
On some Mitsubishi controls, 50D in particular, you may have trouble
getting
to Diagnostic R1900 and R1901. One method is:
1. Press the DIAGN IN/OUT button.(On some controls is just DIAGN)
2. Press the PLC-I/F soft key.
3. Enter R1900.
4. Press the INPUT button.
If the ATC cycle hangs up with the magazine into the spindle you can turn
the air off and push the magazine back by hand. Before turning the air back
on you need to determine solenoid valve is open. The valves are not spring
loaded so if the ATC cycle stops with the valve open that moves the
magazine in it will still be open when the air comes back on and the
magazine
will take off back into the spindle. What you have to do is push the blue
button of the other valve. It does no good to push the button when the air
is off because the button bypasses the pilot function and not the electrical
action.
If the machine lock (MLK) button is turned on the axes will not move even
though the display will change.
The G30 (ATC) position for the SMV600 is stored in Parameter 2038 on a
Mitsubishi control. If the magazine does not line up with the tool, you
can change this parameter to correct the problem. The procedure is:
1.Zero return the Z axis.(Make sure the display reads 0.0000 for Z.
2.Move the spindle down close to the tool change position.
3.Turn the air off on machine.(On a Mitsubishi control you can force X14 to
keep the machine from alarming out.) X14=1
4.Move the magazine over by hand and move spindle down until they are
properly aligned.
5.Note the position displayed and convert to metric.
6.Enter this value into Parameter 2038.
On a Fanuc control the Parameter is 737.
If the spindle does not orient properly to align with the tool you can
adjust Parameter 3207. the procedure is:
1.Bring the Z axis down to the ATC position.
2.Turn off the air and move the magazine over to the spindle by hand.
3.Check the alignment.
4.Change Parameter 3207 until the spindle stops at the correct position.
(Increasing the number will shift the orientation further clockwise.
On a Fanuc control the Parameter is 6577.
If you have a 1002 Z AXIS BREAK alarm check the E-Stop circuit. The
circuit
consists of the three overt ravel switches and the two E-Stop buttons, one
on
the Main Operators Panel and one on the ATC Operators Panel. If this
circuit
is open, in addition to the 1002 Alarm you will have the EM LED on solid
and
the ERR LED flashing. The O.T. Release button bypasses the over travel
switches so if the alarm exists with the button pressed there must be an
E-Stop switch open. The wiring is as follows:
_________O.T. RELEASE_______
| |
| |
>>.>>DC24VC______344______343______342_________213________214__
___>>.>>DC24V
(OTX) (OTY) (OTZ) (OPER ES)
(ATC ES)
The inverter on the Yang is for the tool magazine. The input voltage is
single phase while the output is three phase. The phase rotation of the
machine's input power therefore does not affect the rotation of the
magazine
motor but if the motor leads are changed the carousel will rotate backward
and not be able to find the right tool. In this case the indications will be
that the control does not become confused and the information in the tool
register will be correct with the exception that the pot number is wrong.
Diagnostic R1900 reflects the tool number of the pot that is up.
Diagnostic R1901 reflects the tool in the spindle.
These numbers must be the same. If they are not the control will generate
an
alarm 1009 Count Not Equal.
Likewise when you look at the Tool Register screen the SP number and the
T
number must be the same because SP is the tool in the spindle and the T
number is the last tool called.
On a 600 with a Mitsubishi control, making Diagnostic X12 = 1 will prevent
the Low Air alarm.
On a SMH-450, for M60 (Auto Pallet Change) to execute the Pallet Ready
lamp
(yellow) must be on. This lamp/switch is located at the pallet change
station
and must be pressed after each pallet change. If M60 is commanded with
the
light off (pallet station not ready) the machine will go into feed hold.
There will be no alarms. Once the button is pressed, the M60 will execute.
The Y and Z axes must be at Home for M60 to execute. If not they will go
home automatically when M60 is commanded.
X, Y and Z all home out in positive direction.
Alarm "PROTECT KEY ON" means that an axis has over traveled (Hard
Limit).
The Protect Key referred to is the O.T. Release button.
If the pallet stays up after a pallet change, alarm "NOT IN ZERO POSITION"
comes on. If the alarm is reset, the pallet will stay up. There will be no
additional alarm but all axes will be inhibited. You must go to MDI and
command it down with M66 (Pallet Down) or command a pallet rotation.
SMH-450 M CODE LIST
M00 Program Stop
M01 Optional Program Stop
M02 End of Program
M03 Spindle Forward
M04 Spindle Reverse
M05 Spindle Stop
M06 Auto Tool Change
M07 Special Air Blow On
M08 Coolant On
M09 Coolant Off
M10 4th Clamp (Rotary Table)
M11 4th Unclamp (Rotary Table)
M13 Spindle Forward and Coolant On
M14 Spindle Reverse and Coolant On
M15 Special Air Blow Off
M19 Orient Spindle
M21 X Axis Mirror Image
M22 Y Axis Mirror Image
M30 Program End
M34 Orientation Release
M51 Chip Coolant Up On
M52 Chip Coolant Off
M53 Hole Coolant On
M54 Hole Coolant Off
M55 Chip Coolant Down On
M60 Pallet Auto Change
M61 Work Table Up
M62 Pallet Up
M63 Work Table Pin Down
M64 Pallet Change Turn
M65 Work Table Pin Up
M66 Pallet Down
M67 Work Table Down
M68 Chip Conveyor On
M69 Chip Conveyor Off
M75 Table 0 Degree Select Command
M76 Table 90 Degree Select Command
M77 Table 180 Degree Select Command
M78 Table 270 Degree Select Command
M80 Auto Power Off
M81 Magazine Arm In
M82 Magazine Arm Out
M83 Spindle Tool Clamp
M84 Spindle Tool Unclamp
M85 Search Spindle Tool Number
M86 Change Tool Module
M87 Change Tool Module Cancel
M88 Set Spindle Tool Number
Some Yang machines have their Ladder locked out by a password. If a
password
is used the ladder will not be displayed until it is entered. On the SML12,
SML20, the password is 2209 and is set in D492. For SMV600, SMV1000 and
SMT500 the password is also 2209 but is set in D488.
To activate the Ladder:
1.Select MDI.
2.Input Password.
3.Select EDIT.
4.Press FEED HOLD and SPINDLE OFF together.
The LADDER is active.
SML-20 KEEP RELAY typical values:
D525.2 1
.4 0
.5 1
D526.0 0
 .1 0
.2 1
.3 1
.4 1
.5 1
.6 1
.7 1
D527.7 0
D528.7 0
D529.0 0
.1 0
.2 0
.3 1
.4 0
.5 0
.6 1
.7 0
KEEP RELAY DESCRIPTIONS:
D525.0 (LNS) 1 = LNS BAR FEEDER SET VALID
0 = LNS BAR FEEDER SET INVALID
D525.2 (HYD.K) 1 = HYDRAULIC UNIT VALID
0 = HYDRAULIC UNIT INVALID
D525.5 (ZPX/Z) 1 = Z AXIS ZRN SET VALID
0 = Z AXIS ZRN INVALID
D526.2 (M00SP) 1 = M00 SPINDLE STOP SET
0 = M00 SPINDLE STOP OFF
D526.3 (M01SP) 1 = M01 SPINDLE STOP SET
0 = M01 SPINDLE STOP OFF
D526.4 (M00CL) 1 = M00 COOLANT OFF SET
0 = M00 COOLANT ON SET
D526.5 (M01CL) 1 = M01 COOLANT OFF SET
0 = M01 COOLANT ON SET
D526.6 (M05STP) 1 = M05 SPINDLE STOP AFTER AXIS STOP VALID
0 = M05 SPINDLE ON AFTER AXIS STOP INVALID
D526.7 (M09COL) 1 = M09 COOLANT OFF AFTER AXIS STOP VALID
0 = M09 COOLANT ON AFTER AXIS STOP INVALID
D528.0 (M0CUK) 1 = CHUCK OPEN DURING M00/M01 SET VALID
0 = CHUCK OPEN DURING M00/M01 SET INVALID
D528.1 (DRNSPK) 1 = DRY RUN M03/M04 COMMAND NEGLECT SET
VALID
0 = DRY RUN M03/M04 COMMAND NEGLECT SET
INVALID
D528.2 (RTOF) 1 = DRY RUN RAPID SET VALID
0 = DRY RUN RAPID SET INVALID
D528.3 (MANSPF) 1 = AUTO CHANGE MANUAL MODE SPINDLE RUN
OFF SET VALID
0 = AUTO CHANGE MANUAL MODE SPINDLE RUN
OFF SET INVALID
D528.4 (FDSPOF) 1 = FEED HOLD SPINDLE RUN OFF SET VALID
0 = FEED HOLD SPINDLE RUN OFF SET INVALID
D528.6 (SORAJ) 1 = SPINDLE JOG SPEED ADJUST VALID
0 = SPINDLE JOG SPEED ADJUST INVALID
D529.0 (FTM) 1 = AFTER M68/M69 COMMAND, FOOT SWITCH
VALID
0 = AFTER M68/M69 COMMAND, FOOT SWITCH
INVALID
D529.3 (DR.PAS) 1 = CHIP CONVEYOR DOOR INTERLOCK VALID
0 = CHIP CONVEYOR DOOR INTERLOCK INVALID
D529.4 (SP.PAS) 1 = CHIP CONVEYOR SPINDLE RUN INTERLOCK
VALID
0 = CHIP CONVEYOR SPINDLE RUN INTERLOCK
INVALID
SML-20 TIMERS: TYPICAL VALUE
D300 TIMER 1 CHIP REVERSE OFF DETECT DELAY 500
D305 TIMER 2 CHIP FORWARD OFF DETECT DELAY 500
D310 TIMER 3 0
D315 TIMER 4 SPINDLE ZERO SPEED DETECT DELAY 1000
D320 TIMER 5 M68/M69 FINISH DELAY 3000
D325 TIMER 6 WORK COLLECTOR HOME FINISH DELAY 1500
D330 TIMER 7 M66/M61 FINISH DELAY 2000
D360 TIMER 13 WORK COLLECTOR OUT DELAY 0
D365 TIMER 14 SPINDLE RUN OFF DETECT 3000
D375 TIMER 16 TURRET START DELAY 0
D380 TIMER 17 LOW AIR PRESSURE DETECT DELAY 3000
D385 TIMER 18 M84 OUTPUT FINISH 1000
"CT1 CT2 ERR"
1.Set Standby Tool Number in Diagnostic 452 and 457.
2.Press RESET.
PC Counter Setting (8 tools)
C1 D450 0008 (Preset Value)
D452 0001-0008 (Current Value)
C2 D455 0008 (Preset Value)
D457 0001-0008 (Current Value)
C3 D460 2400 (Preset Value)
D462 1-2400 (Current Value)
Some or all values may be in Binary.
Settings for SML-20 Magazine Control Inverter:
Number Function Typical Setting
CD00 FIRST SPEED SETTING 45
CD01 PARAMETER LOCK 1
CD02 ACCELERATION TIME 1 .2
CD03 ACCELERATION TIME 2 .3
CD04 JOG FREQUENCY 5
CD05 START FREQUENCY 0.5
CD06 JOG MODE 0
CD07 FREQUENCY METER CORRESPOND 90
CD08 CW/CCW 0
CD09 RESERVED 0
CD10 KEYBOARD/ANALOG SIGNAL FROM TERMINAL 0
CD11 DYNAMIC BRAKE/FREE RUNNING 0
CD12 TERMINAL/KEYBOARD COMMAND 1
CD13 RESERVED 0
CD14 MAXIMUM FREQUENCY LIMIT 120
CD15 MINIMUM FREQUENCY LIMIT 0
CD16 FREQUENCY DISPLAY SCALE 1
CD17 MAXIMUM VOLTAGE FREQUENCY 60
CD18 V/F PATTERN SETTING 0
CD19 DC BRAKING TIME 1.0
CD20 DC BRAKING POWER 120
CD21 TORQUE BOOST 10
CD22 SECOND SPEED SETTING 25
CD23 THIRD SPEED SETTING 0
CD24 FOURTH SPEED SETTING 0
CD25 ACCELERATION TIME 2 0.1
CD26 DECELERATION TIME 2 1.0
CD27 CARRIER FREQUENCY 16K
CD28 OUTPUT VOLTAGE GAIN 100%
CD29 FREQUENCY JUMP 1 0
CD30 FREQUENCY JUMP 2 0
CD31 FREQUENCY JUMP 3 0
CD32 JUMP RANGE 0.5
CD33 FREQUENCY REFERENCE BIAS 0
CD34 FREQUENCY REFERENCE BIAS DIRECTION 0
CD35 FREQUENCY GAIN 100%
CD36 LATEST ERRORS RECORD NONE
CD37 ERRORS RECORD 1 NONE
CD38 ERRORS RECORD 2 NONE
CD39 ERRORS RECORD 3 NONE
CD40 CLEAR ERRORS RECORD 0
CD41 HZ/RPM DISPLAY 0
CD42 FT1 MULTI-FUNCTION TERMINAL 1 0
CD43 FT2 MULTI-FUNCTION TERMINAL 2 0
CD44 FA1 FREE ANALOG TERMINAL 1 0
CD45 FA2 FREE ANALOG TERMINAL 2 2
CD46 RESERVED
CD47 FIFTH SPEED SETTING 25
CD48 SIXTH SPEED SETTING 35
CD49 SEVENTH SPEED SETTING 45
CD50 EIGHT SPEED SETTING 55
CD51 DYNAMIC BRAKING ENERGY LIMIT 0
CD52 VERSION SELECTOR USA
CD53 S CURVE 0
CD54 4-20ma SPEED COMMAND 0
CD55 FREQUENCY ARRIVE SIGNAL RANGE 10%
CD56 SECOND MAXIMUM VOLTAGE FREQUENCY 120
If the turret of a SML-20 overshoots when indexing, try decreasing the
Approach Speed (CD22 SECOND SPEED SETTING). If the problem is
undershoot, try
increasing CD22.
Alarm 1010 on the SML-20 means that the Turret Pin is out of position. The
pin is positioned by a pneumatic cylinder with confirmation switches at
each end. The alarm is normally generated when one of the switches is not
made when it should be. In many cases, these can be adjusted to prevent
the
alarm.
SML-20 M CODES:
M00 PROGRAM STOP
M01 OPTIONAL PROGRAM STOP
M02 END OF PROGRAM
M03 SPINDLE FORWARD
M04 SPINDLE REVERSE
M05 SPINDLE STOP
M07 AIR BLOW ON
MO8 COOLANT ON
M09 COOLANT OFF
M13 SPINDLE FORWARD AND COOLANT ON
M14 SPINDLE FORWARD AND COOLANT OFF
M19 SPINDLE ORIENT
M30 EXTERNAL RESET
M34 CHIP CONVEYOR ON
M35 CHIP CONVEYOR OFF
M66 SPINDLE RUN WITH CHUCK OPEN VALID
M67 SPINDLE RUN WITH CHUCK OPEN INVALID
M68 CHUCK CLAMP
M69 CHUCK UNCLAMP
M70 WORK COLLECTOR OUT
M71 NC RESTART FOR BAR FEEDER
M74 WORK COLLECTOR HOME
M75 BAR END CHECK
M76 BAR END CHECK CANCEL
M79 AIR BLOW OFF
M81 M81 OUTPUT WITH FINISH SIGNAL
M82 M82 OUTPUT ON
M83 M83 OUTPUT OFF
M84 M84 OUTPUT WITH TIMER
M85 ERROR DETECT VALID
M86 ERROR DETECT INVALID
M87 CHAMFERING VALID
M88 CHAMFERING INVALID
SMV600 E-Stop circuit consists of the three Overtravel switches and the
two
E-Stop buttons, one on the Operators Panel and one on the ATC Operators
Panel
The O.T. Release button bypasses the O.T. switches so if the EM light stays
on and the ERR light flashes with the O.T. Release pressed, an E-Stop
button
must be in.
SMV1000 Alarm 1001 LUBE TIME OVER is an operator alarm to remind you
to
grease the linear ways. It is set up to issue every 600 hours. This value is
stored in Diagnostic 455 which equals 2400. Each unit equals 15 minutes.
2400/15=600. You can change this value if you like but you should not since
600 hours is the recommended lube interval. Diagnostic 457 is the counter.
The accumulated time is stored here. You can also change this number and
you
may need to if the counter is inadvertently reset. When the alarm is issued
you reset it and the counter by pressing FEED HOLD and RESET
simultaneously.
This procedure for reset is the same for both Fanuc and Mitsubishi
controls.
You may also need to use this procedure if you get the alarm 1028 SLIDER
LUBRICANT ERROR.
If a Yang will not run but has no alarms or LED indication, check the ATC
In/Out detection switches. If the magazine is somewhere between fully in
and
fully out the machine will not run but Yang did not provide for an alarm.
SMH-450
If it stops during M60 execution and table and pallet are up, it must be
reset by depressing the valve manually (BLUE BUTTON). The valve is on
the
top right at the pallet changing station behind the cover. The valve on the
bottom right is for Pallet Down. The valve on the top left is for Table Up.
the valve on the bottom left is for Pallet Up.
If you unlock the APC with the handle and try to do a pallet change, the
result will be the same as not depressing the READY button. If you look at
the proximity switches from the back of the machine, they are arranged like
this:
 ______
| 19.7
|______ PALLET UP
DETECT
______
| 10.6
|______ PALLET
DOWN DETECT
______ ______
19.2 | | 12.0
PALLET CCW STOP DETECT ______| |______ PALLET CW
STOP DETECT
The numbers represent Diagnostics.
In order to turn the APC by hand, manually activate the bottom most valve
(push in the blue button and turn until it locks). This is the PIN IN valve.
If the APC stops before it is in position and issues the 1014 Alarm. Adjust
either clockwise or counter-clockwise stop switch depending which
direction
the APC was going. When the APC moves clockwise, the bottom switch on
the
right stops it. When the APC moves counter-clockwise, the bottom switch
on
the left stops it.
On a Yam CK-2A the turret position is defined by a drum with holes drilled
at each tool station. The number of holes can vary from one to three to
represent the equivalent of a binary number. The binary number is
generated
by four proximity switches. (Grainger 5B277). These are NPN switches.
When
one of these switches is placed over a hole it generates a one. The wiring
is as follows:
PR3-------Wire 164-------X0008.1
PR4-------Wire 165-------X0008.2
PR5-------Wire 166-------X0008.3
PR6-------Wire 167-------X0008.4
24 vdc is supplied to each proximity switch by Wire 34. The ground is or
0vdc
is supplied by Wire 33. The binary number generated can be seen at
Diagnostic
number 460. Diagnostic 455 reflects the current tool station as determined
by
counting the tooth movement of a gear which rotates with the turret and is
counted by another proximity switch. PR1 does this counting and also
detects
clockwise rotation while PR2 detects counter-clockwise rotation.
PR1 can be monitored at Diagnostic X0008.5 while PR2 can be seen at
X0008.6.
A common condition for these machines is for an alarm to be generated
when
Diagnostic 455 and 460 do not agree. In this case move the turret to a
known
station. (Number 1 is the easiest to work with) If 455 shows the correct
binary number but 460 does not, one of the switches is bad or out of
adjustment or there is a wiring or I/O board problem. This has to be
corrected before you can continue. If 460 shows the correct number but
455
does not, PR1 has mis-counted. Change 455 to reflect the value of the
current
tool.
Another condition is for the turret to alarm after indexing. When the Reset
button is pressed to clear the alarm, the turret unclamps and starts
spinning
on it's own. This occurs when there is a problem with either the clamp
confirmation switch or unclamp confirmation switch. These are micro
switches
which operate by a disk mounted on the shaft. you can check for correct
operation of these switches by monitoring X0002.5 for the Clamp switch
and
X0002.6 for the Unclamp switch. These switches are also fed by Wire 24.
One
of these should always be a 1 when the other one is 0. If both of them are
either 0 or 1 at the same time, the alarm will be generated.
After 600 hours you may get a lube timer alarm. This is reset by holding
the FEED HOLD and RESET button at the same time. The value is stored in
Diagnostic 465.
On a SML-20 if the machine starts to run then stops and displays NOT
READY
for about 15 seconds then returns to normal, check SPS2. This is the
Chuck
Closed confirmation switch. Sometimes the line will come off so there is no
pressure to the switch. The machine thinks the chuck is open.
Usually the switches are in the hydraulic unit.
If the ATC on a Yang machining center hangs up, especially at the point
where
the head goes up after putting the Spindle tool back, check the T Code. The
Yang machines do not like a zero offset. In most cases you have to specify
some number other than zero for the offset.
When the tools are confused, set Diagnostics 452 and 457 for the current
tool. On some machines the Diagnostic count starts at zero. So if the
magazine is on tool number one, you may need to set 452 and 457 for 0
instead
of 1.
Anytime a Yang machining center will not move, etc., but has no alarms
check
for the ATC lamp to be on. If the ATC is out of position the machine will
not run but will not give an alarm.
The Yam CK-1 uses a proximity switch on the turret to count the tool
position
and for CW direction. It uses one switch for both functions. It uses a
separate one for the CCW direction. They both use the Red, Black and
White
leads. Red is +24vdc, Black is ground and White is the output.
Yam CK-2
If the hydraulic pump will not start, contactor will not pick up, check the
24vdc power supply. This machine, as well as CK-1 has a dual 24 volt
supply.
It has two 26vac input with corresponding outputs. CR1 is a 24vdc
contactor
that picks up several other contactors including the one that runs the
hydraulic pump. The two outputs share the 24 volt demands of the
machine.
Sometimes the power supply can fail in such a way that the normal load of
a
24 volt circuit pulls the voltage to low to allow the contactor to pick up
but the ice cube relays can still operate. In this case you can jump the
+24 terminal of one side to the +24 of the other side. to help support the
the circuit. The terminals of the power supply are:
_ 26v _ _ 24v _ _ 26v _ _ 24v _
| | | | | | | |
The wire numbers going to the 24v terminals normally involved in this case
are 123 to the plus side of the first DC terminal from the left. The minus
side is wire 100. Each terminal normally has two wires going to it.
SML-20
The turret on this machine does not actually unclamp. Since the tool disk
does not move away from the turret, it is necessary for the coolant tube to
move back away from the tool disk so it does not rub the back of the disk
during rotation. This is accomplished with a pneumatic valve. This valve is
plumbed in parallel with the locking pin. Any time the pin raises, the tube
pulls back. The solenoid that does this is located behind the pendant. It is
controlled by relay KA22. The output coil in the ladder for this relay is
Y48.0, the wires to the valve are 213 and 184. Wire 213 at the solenoid valve
is hot all of the time. The coil voltage is 220 vac.
The turret uses an Adlee inverter to index. Single phase 220 is input from
R1, T1 to L1, L2. The common terminal (COM) of the inverter is fed through
three relays in parallel to the terminals for forward, reverse and slow down.
The forward terminal (FWD) is fed by the TURRET CW signal relay KA20,
wire
426. The reverse terminal (REV) is fed by the TURRET CCW signal relay
KA21,
wire 428. The approach speed terminal (CF1) is fed by the TURRET SLOW
DOWN
relay KA23, wire 421. The TURRET CW signal is address Y49.1, TUF.R, M2-
23.
The TURRET CCW signal is address Y49.0, TUR.R, M2-24. The TURRET
SLOW DOWN
signal is address Y48.1, SL.R, M2-26.
Yang machining centers use Diagnostics D500 through D520 for the ATC.
D500 is spindle tool.
D501-D520 is for the 20 tools in the case of a 20 tool ATC.
To access the PLC-SW on a Mitsubishi M50 control, press the MONITOR
button then the MENU
button until the PLC-SW soft key is displayed.
If trying to execute ATC cycle, the spindle orients but the head won't come
down to the G30 position. Check Diagnostic 700.1 and 700.5, the axis
motion
is interlocked through the ATC proximity switches. Especially check the
magazine
up/down switches. Normally in this case if you command the G30 position
alone, the head will come down but when M6 is commanded the carousel
will
come over to the spindle and the ATC cycle will stop.
SMV-600
Timer 16 (6016 in M50 control) sets the delay between when the tool
carousel
reaches the spindle and the head is raised, normally set for 2 (200
milliseconds).
Timer 17 (6017 in M50 control) sets the delay between when the head is
lowered onto the new tool and the carousel retracting, normally set for 5
(500 milliseconds).
Timer 22 (6022 in M50 control) sets the delay between the occurrence of an
ATC
fault and when the alarm is issued, normally set for 300 (3 sec.).
Timer 70 (6070 in M50 control) sets the delay between an NC fault and when
the alarm is generated, normally set for 100 (1 sec.).
Timers 22 and 70 are useful in cases where the ATC is sluggish, it is easier
to increase these timers to give the machine time to finish the movement to
prevent the alarm. One case in particular is when the locking pin takes too
long to fully extend but it does eventually get there. This generates alarm
1013 MAG. LOCK NOT IN POS.
Be careful adjusting both of these timers since in some cases you don't
want
the machine to progress to the next step unless the previous step is fully
completed. Also with timer 70, if it is set too high and the machine passes
the soft limit the alarm may issue too late...
For alarm 1002 - Z AXIS BREAK, check the hard limit over travel switches.
In
this case the machine will may move a little in the affected direction then
issue the alarm. To test this press and hold the O.T. RELEASE button and
move the machine around to see if the alarm occurs.
The axis motors on Yang 600 and 1000 machines are usually HA83NT-E33
with
OSE 235 encoders.
Yang End