DEMO drawings for SYMplus (DIN/PAL Simulator)

Basics of ISO
Programming
with SYMplus from
CNC KELLER

2013-05-12 Zeichnungen_fuer_China 1 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan:

Drilling pattern 1, 2, 3
Centering Center drill Ø12
Drilling pattern 1, 2, 3
Drilling Twist drill Ø8

Check weight: 1274.407 g *

(chamfers excluded)

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12 Zeichnungen_fuer_China 2 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan:

Milling (climb milling) End mill Ø25

Centering Center drill Ø12
Drilling Twist drill Ø8

Check weight: 1189.137 g *

(chamfers excluded)

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12 Zeichnungen_fuer_China 3 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan:

Rectangular pockets 1, 2,3 Longhole cutter Ø10

Drilling pattern 4 Twist drill Ø8

Check weight: 1078.405 g *

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12 Zeichnungen_fuer_China 4 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan:

Rectangular pocket 1 End mill Ø12

Circular pockets 2, 3
Hole 4 and Pattern 5
Centering Center drill Ø12
Hole 4 and Pattern 5
Drilling Twist drill Ø8

Check weight: 1184.799 g *

(chamfers excluded)

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12 Zeichnungen_fuer_China 5 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan:

Grooves 1, 2,3 Longhole cutter Ø10

Rectangular pocket 4
Groove 5

Check weight: 1214.888 g *

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12 Zeichnungen_fuer_China 6 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan:

Contour A1 -> … End mill Ø20

Check weight: 459.515 g *

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12 Zeichnungen_fuer_China 7 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan:

Contour A1 -> … End mill Ø20

Check weight: 463.95 g *

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12 Zeichnungen_fuer_China 8 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan:

Outer Contour End Mill Ø20

Circle of Holes, Centering Center drill Ø12
Drilling Twist drill Ø8
Countersinking Slot Cutter Ø10
Rectangular pocket End mill Ø8
2Grooves End mill Ø6

Check weight: 453.703 g *

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12 Zeichnungen_fuer_China 9 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan:

Contour A1 -> … End mill Ø25

Contour A2 -> …
Rectangular pocket End mill Ø8
Groove
2 Holes, Centering Center drill Ø12
2 Holes, Drilling Twist drill Ø8

Check weight: 1022.541 g *

(chamfers excluded)

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12 Zeichnungen_fuer_China 10 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan:

Contour A1 -> … End mill Ø25

Contour A2 -> …
Rectangular pocket End mill Ø8
Circle of Holes, Centering Center drill Ø12
Circle of Holes, Drilling Twist drill Ø8

Check weight: 969.694 g *

(chamfers excluded)

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12 Zeichnungen_fuer_China 11 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan:

Contour A -> … End mill Ø25

Rectangular pocket End mill Ø8
Circular pocket
1+5 Holes, Centering Center drill Ø12
1+5 Holes, Drilling Twist drill Ø6.8
1 Hole, Tapping Screw tap M8

Check weight: 969.694 g *

(chamfers excluded)

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12 Zeichnungen_fuer_China 12 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan:

Rectangular pocket End mill Ø12

Circular pocket
Contour A -> … End mill Ø25
2 Holes, Centering Center drill Ø12
2 Holes, Drilling Twist drill Ø8

Check weight: 1107.568 g *

(chamfers excluded)

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12 Zeichnungen_fuer_China 13 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan:

Contour A -> … End mill Ø25

2 Longholes End mill Ø8
4 Holes, Centering Center drill Ø12
4 Holes, Drilling Twist drill Ø8

Check weight: 398.653 g *

(chamfers excluded)

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12 Zeichnungen_fuer_China 14 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan:

Contour A -> B End mill Ø20

Rectangular pocket End mill Ø8
4 Longholes

Check weight: 399.571 g *

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12 Zeichnungen_fuer_China 15 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan:

Contour A1 -> … End mill Ø20

Pre-Mill corner C
Contour A2 -> …
Rectangular pocket End mill Ø8
Contour A3 -> … End mill Ø20

Check weight: 384.159 g *

* 2D Simulation > [F3] 3D view > [F6] Mass

Question: How could the workplan be optimized?

2013-05-12 Zeichnungen_fuer_China 16 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan:

3 Grooves 16mm End mill Ø10

Circular Pocket (with Pin)
3 Radial Grooves 12mm
2 Circle of Holes Twist drill Ø8

Check weight: 689.354 g *

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12 Zeichnungen_fuer_China 17 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan (new magazine setup required):

Pre-mill of the pockets End mill Ø25

Contours End mill Ø10
2 Holes, Centering Center drill Ø12
2 Holes, Drilling Twist drill Ø8
Bore milling End mill Ø20
Thread milling Thread milling
cutter P1.5

Check weight: ca. 1100 g *

(thread excluded)

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12 Zeichnungen_fuer_China 18 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan:

Facing Roughing tool 80°

Longitudinal Roughing
Finishing Finishing tool 35°
Recessing Recessing tool 1.8mm

Check weight: 1.348 kg *

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12 Zeichnungen_fuer_China 19 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan:

Facing Roughing tool 80°

Longitudinal Roughing
Finishing Finishing tool 35°
Threading Threading tool P1.5

Check weight: 1.228 kg *

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12 Zeichnungen_fuer_China 20 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (DIN/PAL Simulator)

Workplan:

Facing Roughing tool 80°

Longitudinal cut
Drilling Drill Ø20
Longitudinal roughing ID Roughing tool 80°
Finishing ID Finishing tool 55°

Check weight: 3.033 kg *

* 2D Simulation > [F3] 3D view > [F6] Mass

2013-05-12 Zeichnungen_fuer_China 21 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (PAL Simulator)

PAL programming examples simulated with SYMplus (books with drawings available at www.christiani.de)

2013-05-12 Zeichnungen_fuer_China 22 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (PAL Simulator)

Examination Winter 2010/2011

2013-05-12 Zeichnungen_fuer_China 23 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (PAL Simulator)

Examination Winter 2011/2012

2013-05-12 Zeichnungen_fuer_China 24 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (PAL Simulator)

Examination
Summer 2012

2013-05-12 Zeichnungen_fuer_China 25 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (PAL Simulator)

Examination Winter
2011/2012

2013-05-12 Zeichnungen_fuer_China 26 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (PAL Simulator)

Examination
Summer 2012

2013-05-12 Zeichnungen_fuer_China 27 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (PAL Simulator)

Solution files for Drawings (operating

mode “Geometry”) taken from

Chinese Reference books

published on our Chinese web site

http://china.keller-cloud.com

2013-05-12 Zeichnungen_fuer_China 28 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (PAL Simulator)

2013-05-12 Zeichnungen_fuer_China 29 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (PAL Simulator)

Simulation of IHK/PAL examination examples with KELLER …

… including C and Y axis (Turning) and 3+2 axes (Milling)

2013-05-12 Zeichnungen_fuer_China 30 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (PAL Simulator)

Very complex part, taken from

WorldSkills Competition
… programmed with SYMplus from KELLER

2013-05-12 Zeichnungen_fuer_China 31 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com
DEMO drawings for SYMplus (PAL Simulator)

For further information please contact our

regional sales partners:

CNC KELLER GmbH, Wuppertal, Germany

2013-05-12 Zeichnungen_fuer_China 32 CNC KELLER GmbH ■ Vorm Eichholz 2 ■ D-42119 Wuppertal

Telephone +49 202 4040-0 ■ http://china.cnc-keller.com