Epson System Application Document
Epson System Application Document
Document
BYHX
1. Board and Wiring—Mainboard_V1.6
Pin6 : DIR+ Pin1 : PUL+ Pin1 : PUL+
Pin7 : DIR‐ Pin2 : PUL‐ Pin2 : PUL‐
Pin8 : PUL+ Pin3 : DIR+ Pin3 : DIR+
Pin9 : PUL‐ Pin4 : DIR‐ Pin4 : DIR‐
Pin5 : GND Connect to Pin5 : GND
headboard with
LVDS cable
J33 J42
Pin4 : B‐ Ink Stack
Pin3 : B+ Motor
Pin2 : A‐
Pin1 : A+
J9 USB
(J3)
Pin9 and Pin11 will control UV
Pin1: UV Lamp Control 1
lamp. For special case, need to
refer to the FW Connect
Computer with
Pin2 : UV Lamp Control 2 USB2.0 cable
Pin4 : GND
Pin3 : A
Pin2 : B
Pin1 : VCC
Encoder
(J2)
Connect to LVDS
mainboard
with LVDS Cable
cable (J1)
J12
Wiring to
head board
J14
Wiring to J14
print head
J12
42V
GND
DC GND
42V
To Print head
Encoder
(J2)
J13
Wiring to
head board
J15
1.Normally, follow above connection order, for special case need refer to FW
Encoder
(J2)
Connect to LVDS
mainboard
with LVDS Cable
cable (J1) 42V
GND
DC GND
42V
J13
Wiring to
head board
J15
Wiring to
print head
To Print head To Print head To Print head To Print head
3 1 4 2
1.Normally, follow above connection order, for special case need refer to FW
光栅读头
(J2)
To X To Y To Z
Driver Driver Driver
2. Close PM, search Factorywrite.exe in PM install path, running the exe file, then will get following dialog.
Click FactoryData
Will get right side dialog Input password get from
step 1, then will enter
factorywrite
Remark:Unit is centimeter
Print head
Layout
a
4 0.00 4 0.00
1 0.00 2 a
Factory 0.00
0.00
Configuration 0.00 0.00
720 720
Password of LCD Password of LCD
advance mode advance mode
Expand
1 2
Configuration
Y M C K Y M C K
Remark:Unit is centimeter
Print head
Layout
a a
4 a 4 0.00
1 0.00 4 a
Factory 0.00
4.00
Configuration 0.00 0.00
Expand
1 4
Configuration
Y M C K S1 S2 S3 S4 Y M C K
Remark:Unit is centimeter
Print head
Layout
a
4 0.00 4 0.00
1 0.00 2 a
Factory 0.00
0.00
Configuration 0.00 0.00
720 720
Password of LCD
Password of LCD
advance mode
advance mode
Expand
1 2
Configuration
Y M C K K C M Y
Remark:Unit is centimeter
Print head
Layout
a a
a 4 0.00
4
0.00 4 a
1
Printing Width(cm) 2.54 Printing Width(cm) 2.54
Factory 0.00
4.00
Configuration 0.00 0.00
Expand
1 4
Configuration
K C M Y S1 S2 S3 S4 K C M Y
If there are some missing nozzles, user should cleaning the print head until all the nozzles will working well.
2)Interleave Check:Menu—> System —>Input Advance Mode Password—> Advance Mode—>Calibration—>Interleave Check—>[Enter]
Interleave Check
Using 50~100 times magnifying lens to check above pattern. Black line is reference. Because the distance between K and Y is longest. So checking K and Y
firstly. If K and Y are both three lines, then the lines should be combined, if K is three lines and Y is two lines, then K and Y should interleave with each other.
Good Left high and Right low Left low and Right high
Remark:User will get a mirror image in the magnifying lens,And you could adjust print head position base on the above three group patterns.
Printing
Direction
Good
Printing
Direction
Angle Check
Remark:The test pattern will printing from right to left two times, and from left to right two times. Customer could refer to the single line and color bar
to verify if the surface of print head is horizontal with printing platform. If the result is like picture2, that is means the front of print head is more higher than
back. If the printing result is like picture3, that is means back side higher than front side. Sometimes, may be caused by platform is not smooth. Customer
could printing the same pattern on different position of platform to verify if the it is caused by platform. If the two lines are divided for a big distance, that
may be caused by Bi‐direction calibration issue. For two heads testing, the method is same. Normally, the result of head 2 is worse than head 1(normally,
head 2 is on the outside install position), that is because head 2 is more farther from guide rail than head 1. Sometimes, if head 1 is better than head 2, then
customer need to double check print head install or carriage baseboard. If the guide rail, carriage, platform or baseboard have some machining issue, that is
very difficult to adjust the printing result same for the two printing direction. If so at least keep one direction is ok.
Remark: the triangle is printed by first print head, trapezoid is printed by second print head. The distance of lasted line printed by first print head and first
line that printed by second print head should be as same as the lines that printed by print head internal nozzles. Otherwise, customer need to adjust print
head position at vertical direction.
This is just a simple adjust, that will printing one group pattern. Select the pattern that two side are aligned, then fill the number below the pattern into
LCD control panel.
Advance Mode:Menu—>Advance—>Calibration—>Step—>Select Media—>Select Pass number—>Printing—>[Enter]
‐5 ‐4 ‐3 ‐2 ‐1 0 1 2 3 4 5 ‐5 ‐4 ‐3 ‐2 ‐1 0 1 2 3 4 5
Step Calibration
Advance Mode support customer to select media type and pass number. Firstly, customer need to select 4 passes. Then other pass step value will
conversion automatically. The way of step calibration is as same as Normal Mode. Under advance mode K and M are printed by the same pass, so normally
customer just focus on K is OK. Base on the above pattern, “0” is the best one. If customer select the value that is the best one considered by him, please
make sure all the patterns in this value’s group are all aligned.
C2
as one heads.
‐5 ‐4 ‐3 ‐2 ‐1 0 1 2 3 4 5
C1
‐5 ‐4 ‐3 ‐2 ‐1 0 1 2 3 4 5
M2
‐5 ‐4 ‐3 ‐2 ‐1 0 1 2 3 4 5
M1
‐5 ‐4 ‐3 ‐2 ‐1 0 1 2 3 4 5
K2
‐5 ‐4 ‐3 ‐2 ‐1 0 1 2 3 4 5
K1
‐5 ‐4 ‐3 ‐2 ‐1 0 1 2 3 4 5
‐10 ‐9 ‐8 ‐7 ‐6 ‐5 ‐4 ‐3 ‐2 ‐1 0 1 2 3 4 5 6 7 8 9 10
BI‐Direction Calibration(VDS 3)
Checking the test pattern, select the one that could be aligned, then fill the value under the pattern into LCD control panel. Different resolution and VSD
need to match different parameter. So customer need to calibration for each mode that will be used. Be noticed, if user printing the mode is [High], then
need to change the parameter into [High] mode.
Y1
control panel. In the left pattern, “0” is the best value for
all the groups. For two heads or four heads, the way of
‐10 ‐9 ‐8 ‐7 ‐6 ‐5 ‐4 ‐3 ‐2 ‐1 0 1 2 3 4 5 6 7 8 9 10 calibration is as same as one heads.
C2
‐10 ‐9 ‐8 ‐7 ‐6 ‐5 ‐4 ‐3 ‐2 ‐1 0 1 2 3 4 5 6 7 8 9 10
C1
‐10 ‐9 ‐8 ‐7 ‐6 ‐5 ‐4 ‐3 ‐2 ‐1 0 1 2 3 4 5 6 7 8 9 10
M2
‐10 ‐9 ‐8 ‐7 ‐6 ‐5 ‐4 ‐3 ‐2 ‐1 0 1 2 3 4 5 6 7 8 9 10
M1
‐10 ‐9 ‐8 ‐7 ‐6 ‐5 ‐4 ‐3 ‐2 ‐1 0 1 2 3 4 5 6 7 8 9 10
K2
‐10 ‐9 ‐8 ‐7 ‐6 ‐5 ‐4 ‐3 ‐2 ‐1 0 1 2 3 4 5 6 7 8 9 10
K1
‐10 ‐9 ‐8 ‐7 ‐6 ‐5 ‐4 ‐3 ‐2 ‐1 0 1 2 3 4 5 6 7 8 9 10
X Direction
Printing Start
Position
Z Direction Printing Mode:
System Status Printing Will printing Support User to select
Start Printing Pass Different Dot [High Speed & High Precision]
Position number
Bi & Uni
Currently Printing
Y Direction
Step Offset
Printing PM will printing the Job as the set Job
Value
Start that operation in RIP software, it Preview
Job Information Position is contain: VSD, Pass, High
precision & High speed, BI or Uni.
After check this item, user could
not modify the setting that the
items change gray in the UI
Job List
Main
Menu
Error
Information
Color Bar
Distance
Width
Position Setting Color Bar
Feather
Option
White Ink
VSD Introduction:
VSD2, Single Dot, ink dot is around 25pl
VSD1, Variation Dot, big dot is around 30pl, middle dot is around 20pl, small dot is around 10pl
VSD3, Variation Dot, big dot is around 22.5pl, middle dot is around 15pl, small dot is around 5.5pl
VSD4, Variation Dot, big dot is around 10pl, middle dot is around 7pl, small dot is around 3.5pl
The dot of VSD4 is smallest,so it is better to printing high resolution job to keep enough ink quantity. To compat printing speed and ink quantity, we suggest that
to use VSD3.Checking the item of “use file setting” in PrinterManager to doing RIP and printing at same time. Be noticed, the printer port is printport.dll and not
file. Different resolution and VSD mode need different ICC.
Remark
Advance_Open_Length : The distance that open UV lamp in advance
Delay_Close_Length : The distance of UV lamp delay closing
Head_Region_length
LED UV UV LED
Area Lamp Lamp Area
Front_Light_Head0_Length
UV_Light_Length
Back_Light_Head0_Length
4. WipePart:wipe part, here allow to set four head, and first column of left side is for first head, and second column is for second heads, and so on.
FlashFreqInterval:flash frequency, unit is μs. The frequency more fast the ink quantity more small.
FlashTime:total time of flash, unit is 0.1s
FlashCycle:cycle time of flash, unit is 0.1s.
FlashIdleInCycle:the idle time during one flash cycle, unit is 0.1s
For example, FlashTime = 80 FlashCycle= 40 FlashIdleInCycle = 20 FlashFreqInterval = 200. the total time of flash is 8s, doing two times flash, each times is 4s, and
idle time is 2s, other 2s is flash time, flash frequency 200μs
Air Supply
Valve
Ink Pump
Electromagnet
Wiring
A. If the cleaning module is like above picture shown, just need to connect pump and air valve, the positive pole of electromagnet connect to the pin8,pin7,pin 6 of J29,
negative pole connect to the pin11 and pin 12 of J29 or the GND of 24V.
B. For two heads, wipe 1 connect to pin6, wipe2 connect to pin3, pump 1 connect to pin8, pump 2 connect to pin5 ,E‐valve 1 connect to pin7, E‐valve 2 connect to pin4.
C. If the ink stack only have one pump, wipe motion is base on a two‐phase step motor, then ink pump could connect to pin10 of J29, wipe motor connect to J32, the
wiring is as same as GO UP and DOWN TYPE.
RIPSTAR