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Piping Material Specification Piping Class cs101b

This document provides piping material specifications for three piping classes: CS101, CS102, and CS303. It specifies the materials, standards, dimensions, pressures, and temperatures for pipes, flanges, fittings, bolts, and other components. Notes provide additional information on component requirements and branch connections.

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au9t5teyr
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231 views10 pages

Piping Material Specification Piping Class cs101b

This document provides piping material specifications for three piping classes: CS101, CS102, and CS303. It specifies the materials, standards, dimensions, pressures, and temperatures for pipes, flanges, fittings, bolts, and other components. Notes provide additional information on component requirements and branch connections.

Uploaded by

au9t5teyr
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Piping Material Specification - Piping class : CS101

SERVICE PROCESS (NG) BASIC MATERIAL CARBON


: STEEL

RATING CLASS 150#, ASME B 16.5 DESIGN CODE ASME B:31.3

DESIGN TEMPERATURE 45ºC (113ºF) EXAMINATION per ASME


: B 31.3

NOMINAL CORROSION ALLOWANCE 2 mm

DESIGN PRESSURE 10 bar

ITEM NOTES SIZE (DN) TYPE MATERIAL DIMN.STD SCH / RATING ENDS REMARKS

15 - 40 SMLS ASTM A 106 Gr B ASME B 36.10 80 BE


PIPES
50 - 150 SMLS ASTM A 106 Gr B ASME B 36.10 STD BE

15 - 40 WN ASTM A 105 ASME B 16.5 150# RF


FLANGES 02
50 - 150 WN ASTM A 105 ASME B 16.5 150# RF

FITTINGS

01 15 - 40 LR ASTM A 234 Gr WPB ASME B 16.9 80 BE


90º ELL
02 50 - 150 LR ASTM A 234 Gr WPB ASME B 16.9 STD BE

15 - 40 ASTM A 234 Gr WPB ASME B 16.9 80 BE


45º ELL 02
50 - 150 ASTM A 234 Gr WPB ASME B 16.9 STD BE

15 - 40 CON / ECC ASTM A 234 Gr WPB ASME B 16.9 80 BE


REDUCER 02
50 - 150 CON / ECC ASTM A 234 Gr WPB ASME B 16.9 STD BE
15 - 40 EQ / RED ASTM A 234 Gr WPB ASME B 16.9 80 BE
TEE 02
50 - 150 EQ / RED ASTM A 234 Gr WPB ASME B 16.9 STD BE
15 - 40 ASTM A 234 Gr WPB ASME B 16.9 80 BE
CAP 02
50 - 150 ASTM A 234 Gr WPB ASME B 16.9 STD BE

15 - 40 ASTM A 105 MSS SP-97 80 BE


WELDOLET 02
50 - 150 ASTM A 105 MSS SP-97 STD BE

WITH CS
GASKETS 15 - 150 SPIRAL WOUND SS 304 WITH GRAPHITE ASME B 16.20 150#
CENTERING RING
BOLTS STUD BOLT ASTM A 193 Gr B7 /
& 15 - 150 WITH TWO HEAVY ASTM A 194 Gr 2H ASME B 18.2.1
NUTS HEXAGONAL NUTS

1
BRANCH CONNECTION TABLE - CS101

1. SW TEE

2. SCRD TEE

3. SW/SCRD HALF COUPLING

4. BW TEE

5. SOCKOLET

6. THREDOLET

7. WELDOLET
150 4
8. REINFORCED SET-ON
100 4 4
9. UNREINFORCED SET-ON
B 80 4 4 4
R
A 50 7 4 4 4
N
C 40 7 4 4 4 4
H
25 7 7 7 4 4 4
S
I 20 7 7 7 4 4 4 4
Z
E 15 7 7 7 7 4 4 4 4

150 100 80 50 40 25 20 15

HEADER SIZE

NOTES :

01) USE 5D BEND IN PLACE OF 90º ELBOWS FOR SIZES DN 15 TO 40 WHERE THERE IS NO SPACE RESTRICTION.
02) ALL BUTT WELDED COMPONENT THICKNESSES SHALL MATCH THE PIPE THICKNESS.

2
Piping Material Specification - Piping Class : CS102

SERVICE UTILITY
: (WATER) BASIC MATERIAL : CARBON STEEL

RATING CLASS 150#, :ASME B 16.5 DESIGN CODE :ASME B 31.3

DESIGN TEMPERATURE 80ºC (176º


: F) EXAMINATION : per ASME B 31.3

NOMINAL CORROSION ALLOWANCE 2mm:

DESIGN PRESSURE 7 bar :

ITEM NOTES SIZE (DN) TYPE MATERIAL DIMN.STD SCH / RATING ENDS REMARKS

15 - 40 ERW IS 1239 PART 1 IS 1239 PART 1 HVY PE


PIPES
50 - 150 ERW IS 1239 PART 1 IS 1239 PART 1 HVY BE

FABRICATE FROM
FLANGES 15 - 150 SO IS 2062 ASME B 16.5 150# RF
PLATE

FITTINGS

01 15 - 40 FORGED ASTM A 105 ASME B 16.11 CLASS 3000 SW


90º ELL
02 50 - 150 LR ASTM A 234 Gr WPB ASME B 16.9 40 TO SUIT PIPE BE

15 - 40 FORGED ASTM A 105 ASME B 16.11 CLASS 3000 SW


45º ELL
02 50 - 150 ASTM A 234 Gr WPB ASME B 16.9 40 TO SUIT PIPE BE

15 - 40 HALF ASTM A 105 ASME B 16.11 CLASS 3000 SW

COUPLING 15 - 40 RED. ASTM A 105 ASME B 16.11 CLASS 3000 SW

15 - 40 FULL ASTM A 105 ASME B 16.11 CLASS 3000 SW

REDUCER 50 - 150 CON / ECC ASTM A 234 Gr WPB ASME B 16.9 40 TO SUIT PIPE BE

15 - 40 EQ./ RED. ASTM A 105 ASME B 16.11 CLASS 3000 SW


TEE
02 50 - 150 EQ./ RED. ASTM A 234 Gr WPB ASME B 16.9 40 TO SUIT PIPE BE

15 - 40 ASTM A 105 ASME B 16.11 CLASS 3000 SW


CAP
02 50 - 150 ASTM A 234 Gr WPB ASME B 16.9 40 TO SUIT PIPE BE

GASKETS 15 - 150 FULL FACE NBR ASME B 16.21 150#

BOLTS HEXAGONAL

& 15 - 150 IS 1367 CL 4.6 / 4 IS 1367 MACHINE BOLTS

NUTS WITH NUTS

3
BRANCH CONNECTION TABLE - CS102

1. SW TEE

2. SCRD TEE

3. SW/SCRD HALF COUPLING

4. BW TEE

5. SOCKOLET

6. THREDOLET

7. WELDOLET

8. REINFORCED SET-ON

9. UNREINFORCED SET-ON

150 4

100 4 4
B
R 80 9 4 4
A
50 9 9 4 4
N
C 40 3 3 3 4 1
H
25 3 3 3 3 1 1
S
I 20 3 3 3 3 1 1 1
Z
15 3 3 3 3 1 1 1 1
E
150 100 80 50 40 25 20 15

HEADER SIZE

NOTES :

01) USE SOCKET WELD ELBOWS WHERE 5D PIPE BEND CANNOT BE ACCOMODATED.
02) ALL BUTT WELDED COMPONENT THICKNESSES SHALL MATCH THE PIPE THICKNESS.

4
Piping Material Specification - Piping Class : CS303

SERVICE PROCESS
: (NG) BASIC MATERIAL CARBON
: STEEL

RATING CLASS 300#, : ASME B 16.5 DESIGN CODE ASME: B 31.3

DESIGN TEMPERATURE 45ºC :(113º F) EXAMINATION per ASME


: B 31.3

NOMINAL CORROSION ALLOWANCE 2mm:

DESIGN PRESSURE 45 bar


:

ITEM NOTES SIZE (DN) TYPE MATERIAL DIMN.STD SCH/RATING ENDS REMARKS

15 - 40 SMLS ASTM A 106 Gr B ASME B 36.10 80 BE


PIPES 50 -300 SMLS ASTM A 106 Gr B ASME B 36.10 STD BE
350 - 400 SMLS ASTM A 106 Gr B ASME B 36.10 40 BE
15 -40 WN ASTM A 105 ASME B 16.5 300# RF
FLANGES 02 50 - 300 WN ASTM A 105 ASME B 16.5 300# RF
350 - 400 WN ASTM A 105 ASME B 16.5 300# RF
BLIND
15 - 400 FORGED ASTM A 105 ASME B 16.5 300# RF
FLANGES

FITTINGS

01, 02 15 - 40 LR ASTM A 234 Gr WPB ASME B 16.9 80 BE


90º ELL 50 - 300 LR ASTM A 234 Gr WPB ASME B 16.9 STD BE
02
350 - 400 LR ASTM A 234 Gr WPB ASME B 16.9 40 BE
15 - 40 ASTM A 234 Gr WPB ASME B 16.9 80 BE
45º ELL 02 50 - 300 ASTM A 234 Gr WPB ASME B 16.9 STD BE
350 - 400 ASTM A 234 Gr WPB ASME B 16.9 40 BE
15 -40 CON / ECC ASTM A 234 Gr WPB ASME B 16.9 80 BE
REDUCER 02 50 - 300 CON / ECC ASTM A 234 Gr WPB ASME B 16.9 STD BE
350 - 400 CON / ECC ASTM A 234 Gr WPB ASME B 16.9 40 BE
15 - 40 EQ / RED ASTM A 234 Gr WPB ASME B 16.9 80 BE
TEE 02 50 - 300 EQ / RED ASTM A 234 Gr WPB ASME B 16.9 STD BE
350 - 400 EQ / RED ASTM A 234 Gr WPB ASME B 16.9 40 BE
15 - 40 ASTM A 234 Gr WPB ASME B 16.9 80 BE
CAP 02 50 - 300 ASTM A 234 Gr WPB ASME B 16.9 STD BE
350 - 400 ASTM A 234 Gr WPB ASME B 16.9 40 BE
15 - 40 ASTM A 105 MSS SP - 97 80 BE
WELDOLET 02 50 - 300 ASTM A 105 MSS SP - 97 STD BE
350 - 400 ASTM A 105 MSS SP - 97 40 BE
15 - 40 ASTM A 105 MANF. 80 BE
ELBOWLET 02 50 - 300 ASTM A 105 MANF. STD BE
350 - 400 ASTM A 105 MANF. 40 BE

SWAGE
8 - 25 CON / ECC ASTM A 106 Gr B MSS SP - 95 80 PE
NIPPLE

WITH CS
GASKETS 15 - 400 SPIRAL WOUND SS 304 WITH GRAPHITE ASME B 16.20 300#
CENTERING RING

BOLTS STUD BOLT


ASTM A 193 Gr B7 /
& 15 - 400 WITH TWO HEAVY ASME B 18.2.1
NUTS HEXAGONAL NUTS ASTM A 194 Gr 2H

5
BRANCH CONNECTION TABLE -CS303

1. SW TEE
2. SCRD TEE
3. SW/SCRD HALF COUPLING
4. BW TEE
5. SOCKOLET
6. THREDOLET
400 4 7. WELDOLET
350 4 4 8. REINFORCED SET-ON
300 4 4 4 9. UNREINFORCED SET - ON
250 4 4 4 4
B 200 4 4 4 4 4
R
A 150 4 4 4 4 4 4
N
100 7 7 7 4 4 4 4
C
H 80 7 7 7 7 7 4 4 4

S 50 7 7 7 7 7 7 4 4 4
I 40 7 7 7 7 7 7 4 4 4 4
Z
E 25 7 7 7 7 7 7 7 7 4 4 4

20 7 7 7 7 7 7 7 7 4 4 4 4

15 7 7 7 7 7 7 7 7 7 4 4 4 4

400 350 300 250 200 150 100 80 50 40 25 20 15

HEADER SIZE

NOTES :

01) USE 5D BEND IN PLACE OF 90º ELBOWS FOR SIZES DN15 TO DN40 WHERE THERE IS NO SPACE RESTRICTION.
02) ALL BUTT WELDED COMPONENT THICKNESSES SHALL MATCH THE PIPE THICKNESS.

6
Piping Material Specification - Piping Class : GI104

SERVICE INSTRUMENT
: AIR, NITROGEN BASIC MATERIAL CARBON
: STEEL, GALVANISED

RATING CLASS 150#, ASME :B 16.5 DESIGN CODE ASME


: B 31.3

DESIGN TEMPERATURE 45ºC (113º F): EXAMINATION per :ASME B 31.3

NOMINAL CORROSION ALLOWANCE NIL :

DESIGN PRESSURE 7 bar :

ITEM NOTES SIZE (DN) TYPE MATERIAL DIMN.STD SCH / RATING ENDS REMARKS

PIPES 15 - 80 ERW IS 1239 PART 1 GALVANISED IS 1239 PART 1 HVY SCRD TO NPT

FLANGES 15 - 80 SCRD ASTM A 105 GALVANISED ASME B 16.5 150# FF

FITTINGS

90º ELL 15 - 80 FORGED ASTM A 105 GALVANISED ASME B 16.11 3000# SCRD TO NPT

45º ELL 15 - 80 FORGED ASTM A 105 GALVANISED ASME B 16.11 3000# SCRD TO NPT

FULL COUPLING 15 - 80 FORGED ASTM A 105 GALVANISED ASME B 16.11 3000# SCRD TO NPT

TEE 15 - 80 EQ / RED ASTM A 105 GALVANISED ASME B 16.11 3000# SCRD TO NPT

CAP 15 - 80 FORGED ASTM A 105 GALVANISED ASME B 16.11 3000# SCRD TO NPT

UNION 15 - 80 FORGED ASTM A 105 GALVANISED MSS-SP-83 3000# SCRD TO NPT

BUSH 15 - 80 FORGED ASTM A 105 GALVANISED ASME B 16.11 3000# SCRD TO NPT

NIPPLE 15 - 80 IS 1239 PART 1 GALVANISED IS 1239 PART 1 HVY SCRD TO NPT

GASKETS 15 - 80 FULL FACE NBR ASME B 16.21 150#

BOLTS HEXAGONAL

& 15 - 80 IS 1367 CI 4.6 / 4 GALVANISED IS 1367 MACHINE BOLTS

NUTS WITH NUTS

7
BRANCH CONNECTION TABLE - GI104

1. SW TEE

2. SCRD TEE

3. SW/SCRD HALF COUPLING

4. BW TEE

5. SOCKOLET

6. THREDOLET

7. WELDOLET

8. REINFORCED SET-ON

9. UNREINFORCED SET-ON
80 2
B
R 50 2 2
A
N 40 2 2 2
C 25 2 2 2 2
H
20 2 2 2 2
S
15 2 2 2 2
I
Z 80 50 40 25 20 15
E
HEADER SIZE

8
Piping Material Specification - Piping Class : CS305J

SERVICE PROCESS
: (NG) BASIC MATERIAL CARBON
: STEEL

RATING CLASS 300#,


: ASME B 16.5 DESIGN CODE ASME
: B 31.3

DESIGN TEMPERATURE 45ºC


: (113º F) EXAMINATION per
: ASME B 31.3

NOMINAL CORROSION ALLOWANCE 2mm


:

DESIGN PRESSURE 45 bar


:

ITEM NOTES SIZE (DN) TYPE MATERIAL DIMN.STD SCH / RATING ENDS REMARKS

15 - 40 SMLS ASTM A 106 Gr B ASME B 36.10 80 BE


CORE PIPE 50 -300 SMLS ASTM A 106 Gr B ASME B 36.10 STD BE
350 - 400 SMLS ASTM A 106 Gr B ASME B 36.10 40 BE

15 - 40 ERW IS 1239 IS 1239 HVY PE


JACKET PIPE 01, 05 50 -150 ERW IS 1239 IS 1239 HVY BE

200 - 400 ERW IS 3589 FE 410 IS 3589 6.3 mm BE

15 -40 WN ASTM A 105 ASME B 16.5 300# RF


FLANGES 02, 03 50 - 300 WN ASTM A 105 ASME B 16.5 300# RF

350 - 400 WN ASTM A 105 ASME B 16.5 300# RF


BLIND
15 - 400 FORGED ASTM A 105 ASME B 16.5 300# RF
FLANGES

FITTINGS

04 , 02 15 - 40 LR ASTM A 234 Gr WPB ASME B 16.9 80 BE


90º ELL 50 - 300 LR ASTM A 234 Gr WPB ASME B 16.9 STD BE
02
350 - 400 LR ASTM A 234 Gr WPB ASME B 16.9 40 BE
15 - 40 ASTM A 234 Gr WPB ASME B 16.9 80 BE
45º ELL 02 50 - 300 ASTM A 234 Gr WPB ASME B 16.9 STD BE
350 - 400 ASTM A 234 Gr WPB ASME B 16.9 40 BE
15 -40 CON / ECC ASTM A 234 Gr WPB ASME B 16.9 80 BE
REDUCER 02 50 - 300 CON / ECC ASTM A 234 Gr WPB ASME B 16.9 STD BE
350 - 400 CON / ECC ASTM A 234 Gr WPB ASME B 16.9 40 BE
15 - 40 EQ / RED ASTM A 234 Gr WPB ASME B 16.9 80 BE
TEE 02 50 - 300 EQ / RED ASTM A 234 Gr WPB ASME B 16.9 STD BE
350 - 400 EQ / RED ASTM A 234 Gr WPB ASME B 16.9 40 BE
15 - 40 ASTM A 234 Gr WPB ASME B 16.9 80 BE
CAP 02 50 - 300 ASTM A 234 Gr WPB ASME B 16.9 STD BE
350 - 400 ASTM A 234 Gr WPB ASME B 16.9 40 BE
15 - 40 ASTM A 105 MSS SP - 97 80 BE
WELDOLET 02 50 - 300 ASTM A 105 MSS SP - 97 STD BE
350 - 400 ASTM A 105 MSS SP - 97 40 BE
15 - 40 ASTM A 105 MANF. 80 BE
ELBOWLET 02 50 - 300 ASTM A 105 MANF. STD BE
350 - 400 ASTM A 105 MANF. 40 BE

WITH CS
GASKETS 15 - 400 SPIRAL WOUND SS 304 WITH GRAPHITE ASME B 16.20 300#
CENTERING RING
BOLTS STUD BOLT
ASTM A 193 Gr B7 /
& 15 - 400 WITH TWO HEAVY ASME B 18.2.1
NUTS HEXAGONAL NUTS ASTM A 194 Gr 2H

9
BRANCH CONNECTION TABLE - CS305J (CORE PIPE)

1. SW TEE
2. SCRD TEE
3. SW/SCRD HALF COUPLING
4. BW TEE
400 4 5. SOCKOLET
350 4 4 6. THREDOLET
300 4 4 4 7. WELDOLET
250 4 4 4 4 8. REINFORCED SET-ON
B 200 4 4 4 4 4 9. UNREINFORCED SET - ON
R
A 150 4 4 4 4 4 4
N
100 7 7 7 4 4 4 4
C
H 80 7 7 7 7 7 4 4 4

50 7 7 7 7 7 7 4 4 4
S
I 40 7 7 7 7 7 7 4 4 4 4
Z
E 25 7 7 7 7 7 7 7 7 4 4 4

20 7 7 7 7 7 7 7 7 4 4 4 4

15 7 7 7 7 7 7 7 7 7 4 4 4 4

400 350 300 250 200 150 100 80 50 40 25 20 15

HEADER SIZE

NOTES :

01) JACKET RATING SHALL BE 7 bar AT 80ºC ( CLASS 150).


02) ALL BUTT WELDED COMPONENT THICKNESSES SHALL MATCH THE PIPE THICKNESS.
03) FLANGES ON THE JACKET PIPING TO BE AS PER PIPING CLASS CS102.
04) USE 5D BEND IN PLACE OF 90º ELBOWS FOR SIZES DN 15 TO DN 40 WHERE THERE IS NO SPACE RESTRICTION.
05) USE ONE INCH HALF COUPLING FOR JACKET NOZZLE CONNECTION.

10

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