CONFIDENTIAL

YAMAHA TECHNICAL STANDARD IVGK-2-1021

Estab I i shment 1974-10-15
Ver. 3.0 2004-07-02
Issuing 2004-11-01

SERRATION

Enforcement : Effective

Issu ing : EngineeringAdministrationDiv.

Approval Gheck Preparation

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 CONFIDENTIAL YGK-2-102
SERRATION Ver. 3.0
1. Scope
This standard specifies serrations used for the connection between shafts and holes designed for
power transmission. Profiles of involute spline for automobiles are excluded.
Remark: Serrations have the same tooth prefiles as straight-sided splines except for their lowered
tooth height and increased number of teeth.
Therefore, the serrations can withstand large side face pressure and transmit larger torque
than the splines of the same diameter. Shafts and holes of serrations are joined in fixed
fitting allowing no sliding.

2. Reference
JIS B 1602 : 1961 Involute serrations
DIN 5481 : 1952 INTERNAL AND EXTERNAL SERRATIONS

3. Type
The types of tooth profiles are as shown in Table 1.

Table 1
Type Symbol Characteristics
These serrations have involute curve tooth
Extemal involute
serration prefiles and are used mainly for connection
between shafts and holes.
Involute
ISR Recently, the serrations have been frequently
serration
Intemal involute used for shafts because they can be forrned
serration more easily by cold-rolling than triangle
serrations.
These serrations are standardized in DIN 5481
and have straight line tooth profile. In principie,
Extemal triangle external involute serrations mate with internaI
serration involute serrations.
If deviation of involute curve from straight line is
so small that it can be accepted frem designing
Triangle TSR
serration point of view, however, the triangle serrations
which have straight line tooth profile can be
used for holes so that teeth can be formed more
Intemal triangle
serration easily.
This type of usage is allowed in JIS.
In this usage, as a general rule, two types of
serrations mesh on basic pitch circle.
Remark: ISR: Involute Serration
TSR: Triangle Serration

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CONFIDENTIAL YGK-2-102
SERRATION Ver. 3.0
4. Involute serration
4.1 ExternaI involute serration
The shape and dimensions of external involute serrations are shown in Table 2. and the applications,
in Table 3.
Remark: Extemal involute serrations are formed by cold-roll forming.

Table 2 Unit: mm
Pitch -
Pressur Small dia. Base
Nominal Reg. NO.of Large dia. circle Measure
Module e angle dr circle dia. Over-pin dia.
dia. No. teeth d dia. -ment pin
Cto
do
(Max.) dg
-0.02
10 O 19 0.50 45° 10.00 9.50 9.00 6.72 1.0
11.17 - 0.05
o
12 O 30 0.35 35° 11.45 10.50 10.30 8.60 0.6
11.63 -0.07
o
14 O 31 0.42 33° 13.60 13.02 12.10 10.919 14.0766 -0.00 0.7946

o -0.042
15 O 19 0.75 45° 14.25 13.50 - 1.5
14.8 -0.2 16.755 -0.080

o
17 O 32 0.50 35° 16.55 16.00 15.05 13.106 17.467 -QOO
1.0235

o
20 O 33 0.5606 35° 18.50 17.55 15.154 :1:0.048 1.1932
19.10 -0.15 20.216

Remark: Unless otherwise specified. dimensional tolerances for small and large diameters shall conform
to JIS B 1602.
Table 3
Svmbol of serration A lication S mbol of serration
Camshaft
ExternallSR-10-o I . ExternallSR-14-o
(S peclaI use) ---,
Camshaft ~BiIJ:rtb C NTROLAt O
ExternallSR-12-o I (Special use) ExternallSR-1 '~JmIA D PPODJJT'
Change shaft ExternallSR-2 B~ke shaft
ExternallSR-14-o Camshaft y BiicR.~Kle217 -,L' NCo: 2005
Remark: For applications other than those shown in Tab e 3, arrangements shall

be made with divisions concemed. I REPRODlIÇAI~~I"\i':"ID...

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CONFIDENTIAL YGK-2-102
SERRATION Ver. 3.0
4.2 Internal involute serration
The shapeand dimensionsof intemalinvoluteserrationsare shownin Table4.
Remark: The intemalinvoluteserrationsareformedby broaching.

Table 4 Unit: mm
Pressure Large dia. Pitch Small
Base
Nominal Reg. NO.of circle circle Measure-
Module angle O dia. Over-pin dia. Remarks
dia. No. eeth dia. dia. ment pin
ao (Min.) Dk
do da
+0.08
Lever,
camshaft
10 O 19 0.5 45° 10.20 9.5 9.2 6.72 7.92 +0.04 1.0
(Special
use)
Remark: Dimensional tolerances for small and large diameters shall conform toJIS B 1602.

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CONFIDENTIAL YGK-2-102
SERRATION Ver. 3.0
5. Triangle serration
5.1 ExternaI triangle serration
The shape and dimensionsof externaItriangleserrationsare shownin Table 5.
Remark: The externaltriangleserrationsare formedbyhobbing.

Table 5 Unit: mm
Small
Pitch circle Standard
Nominal Reg. NO.of Large dia. dia.
dia. pitch o: 'Y r, Remarks
dia. No. teeth ch d, t
'Max. \
-0.3 o Ski column
20 O 33 20.0 -0.4 18.5 -0.05 17.3 1.761 60° 49°5'27" RO.15 (SMB)
(SDecial use)
Remark 1: CurrentJy,the extemal triangle serrations formed by hobbing are used for special
application only. NormalJy,involute serrations are used.
Remark 2: Unless otherwise specified, tolerances for large and small diameters shall conform
to JIS B 1602.

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 CONFIDENTIAL YGK-2-102
SERRATION Ver. 3.0

5.2 Internal triangle serration

The shape and dirnensions of internal triangle serrations are shown in Table 6 and the applications in
Table 7.
Remark: The internal triangle serrations are forrned by broaching.

Table 6 Unit: mm
NO.of Large Piteh eircle
Nominal Reg. NO.of Srnall dia. Standard
rnissed dia. dia. a 'Y r2
dia. No. teeth d4 piteh
teeth d5 d2
+0.06 +0.05
12 O 30 O 12.0 11.0 o 10.4 o 1.152 60° 48° RO.1

+0.06 +0.05
12 1 30 9 12.0 11.0 o 10.4 o 1.152 60° 48° RO.1

+0.05 +0.05
14 O 31 7 14.18 13.0 o 12.29 o 1.317 60° 48°23'14" RO.15

- 14 1 31 10 14.18 13.0 o
+0.06
12.29 o
+0.05
1.317 60° 48°23'14" RO.15

+0.06 +0.05
14 2 31 O 14.18 13.0 o 12.29 o 1.317 60° 48°23'14" RO.15

+0.07
15 O 19 O 15.3 14.25 o - - - -
13.8

+0.06 +0.05
17 O 32 8 17.28 16.0 o 15.2 o 1.571 60° 48° 45' RO.15

+0.06 +0.05
17 1 32 O 17.28 16.0 o 15.2 o 1.571 60° 48°45' RO.15

+0.05 +0.05
20 O 33 O 20.0 18.5 O 17.7 o 1.77 60° 49°5'27" RO.15
t I
+0.05 +0.05 I,UI''II: '1,vi'"", Ao' 'LAt
20 1 33 9 20.0 18.5 O 17.7 o 11.7 moRo .A9A5I2il"P

Remark: Unless otherwise specified, dirnensional tolerances of sr al"fltaSdal'tJ:wa[t(lHÉirt>JSbê11' ...'''5

conform to JIS B 1602.
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CONFIDENTIAL YGK-2-102
SERRATION Ver. 3.0
Table 7
Symbol of serration A lication S mbol of serration A lication
Intemal TSR-12-O
Camshaft lever Internal TSR-17-O B~ke edal
Intemal TSR-12-1 Chan e edal Klck crank
Camshaft lever Internal TSR-20-O Outside arm
Intemal TSR-14-O
Brake edal Kick crank
Intemal TSR-14-1 Kick crank Internal TSR-20-1 Brake edal
Remark: For applications otherthan those shown in Table 7, arrangements shall be
made with divisions concerned.

6. Designation (indication on drawing)

Serrations shall be indicated by using the serration symbol as shown in Table 8.

-
(Externa I or Interna~
l j (Type~f
serratlon J
(Nominal dia. ] - (Registration NO.]

Table 8
Item Description
Discrimination between The word "External" or "Internal" shall be placed
extemal and internal at the head of serration symbols to discriminate
serrations between external and internal serrations.
The symbol representing the type of serration
Type of serration shall be used.
The module and the number of teeth given in
Nominal diameter Table 2 and Tables 4 to 6 shall be used for a
nominal diameter.
Numerais (Oto 9) are given in the order of
Registration number registration for each nominal diameter
according the number of missed teeth.

Remark 1: Ex.:

ExternaI ISR 20 o
I I ~L "'"'L-- Registration number "O"
I I Nominal diameter "20"
I I Involute serration
L External serration

Internal TSR 14 o
I I ~I "'"'L-- Registration number "O"
I I Nominal diameter "14"
IL I Triangle serration
Intemal serration

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 CONFIDENTIAL YGK-2-102
SERRATION Ver. 3.0
Remark 2: Indication on Drawing
Serration shall be indicated on the drawing as follows:

External ISR-20-0

Internal TSR-20-0

External TSR-14-0

7. Inspection
Inspection on places whose tolerances are not specified shall be conducted by using a formed profile
gauge (1),
Note(1): Use a lirnitgaugefor toleranceor actualinternal/externalserrationsas an alternativelirnit
gauge.

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CONFIDENTIAL Revision Notes YGK-2-102

SERRATION
Ver. Page Location Revision contents Date
No.
0.0 Ali pages Establishment:EngineeringPlanning Div. 1974-10-15
1.0 Ali pages Periodicalcontents review. 1986-06-01
1.1 1 Errar inwriting is corrected. 1986-06-14
1.2 7 Errar in writing "lntemaIISR" is corrected "Internal TSR" 1986-09-04
2.0 Ali pages Procedurefor registrationof new size is specified in 1995-02-28
"Designation"paragraph.
Narne of un-existentYGK Standard is eliminated.
Format is chanQed.
3.0 Ali pages 2. Established or revised year is added to the Reference 2004-07-02
Standards.
7. A paragraph"Inspection"is added to the texto

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