STOCK - 1 DAILY INFORMATION ON LOSSES AND UTILIZATION 29-Feb-24

Size Start
Set up Change MHE Matl Utility / Total
change/Die Breakdown (min) Manpower Material up / Tech.
Machine Machine (min) PM Shortage Shortage Power Reason Mis (min) Reason Losses RUN TIME TOTAL TIME Production Utilisation %
Change (min) Shortage Quality Shutdow (min)
Min. Freq. Min. Freq. Mech Elect. (min) (min) Failure (min)
n
Bias master Pcr final
In Min 8 36 243 8 0 Pcr Pcr
49
Avg For the
Day
mast. repass.
97
69
TOTAL
480'No Two wheeler
BNB - 105 Actual % 0.8% 3.8% 0.0% 25.3% 0.0% 0.0% 0.8% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 295 665 960 master
Schedule
85.93
Avg % 0.7% 4.1% 0.0% 2.8% 1.5% 0.3% 0.4% 0.1% 0.0% 0.0% 0.1% 0.8% 0.8% 94
127 273
22'Rework Bias Final Totl tread 8670
Pcr Pcr Final
In Min 0 0 44 22 0 0 10 35 0 0 0 0 0 49 52 stkup,30'Ru 6
Pcr repass.
0
bber stk
up,20'HOPP mast. 2 Wheeler Final
87
BNB - 106 Actual % 0.0% 3.1% 0.0% 0.0% 0.7% 2.4% 0.0% 0.0% 0.0% 0.0% 0.0% 3.4% 0 3.6% ER DOOR 190 1250 1440 0
RUBBER
STUCK UP, TOTAL Till Date
Avg % 4.0% 0.0% 1.0% 0.7% 0.1% 0.2% 0.0% 0.0% 0.0% 0.0% 1.0% 2.8% Lumpy,0' 93
No Shedule, 0 581 587

Pcr Pcr Master Bias Final

In Min 20 0 repass.
Master Bias
94
1085'No
BNB - 107 Actual % 0.0% 5.6% 0 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 20 335 355
Schedule
#DIV/0!
TOTAL

Avg % 0.0% 0.0% 0 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% #DIV/0!
63
Pcr
107
Total pcr tread 8670
Pcr Bias Bias Final
Master repass.
In Min 0 0 25 0 0 0 45 0 0 0 0 0 0 52 0 0 97 Master 0 93

BNB108 0 1343 1440

TODAY
Actual % 0.0% 0.0% 0.0% 0.0% 0 0.0% 12.7% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 14.6% 0.0% 27.3% 344 0 0 EQV.

585
BIAS TRD Till For
Avg Datethe
LCV SW. Avg
Day

HELDUP Building Loss ENGG. BREAK DOWN BUILDING CURING TONNAGE

Quantity loss

Qualtity loss
TREAD

BEAD

PCR TREAD

LCV TREAD
Filler

WOUND BEAD
PCR MASTER
Total

FILLER BEAD
Total Pcr
S/W

BEAD APEX
TBR TREAD
PCR FINAL

PCR SW

TBR SW
LCV SW
PCR LCV Total PCR LCV Total PCR LCV TOTAL
Tread

Tread 0 18246 1382 19628 8670 17528 2470 19998 151.55 37.10 188.65

Duplex
Mc Krupp SRRD Sw 0 Total Mixing Extd Bead Naptha No's Hours
Extruder
Indirect Over Time
Tread Bead 0 0 0 0 0 0 0

PCR PCR PCR LCV WOUND FILLER

Sw Filler 0 PCR SW LCV SW
MASTER FINAL TREAD TREAD BEAD BEAD
INVENTO
RY
Total Breakdown (min) 473 BNB 253

0.8% 0.0% 12.4% 0.0% 0.0% 25.3% 13.4% 2.4% 0.8% 0.0% 0.0% 0.0% 0.0% 18.1% 0.0% 3.6% 0.0% 27.3% 0.0% 0.0% 0.0% ### 0.0% 0.0% 58480.0% 0.0% #DIV/0!

13.3%

0.505556
50.55556
4.59596
 STOCK - 1 DAILY INFORMATION ON LOSSES AND UTILIZATION 29 / Feb / 24
Size change/Die
Set up Change (min) Breakdown (min) MHE Matl Utility / Total
Change (min) Manpower Material Start up / Tech. TOTAL
NO. Machine PM Shortage Shortage Power Reason Mis (min) Reason Losses RUN TIME Utilisation %
Shortage Quality Shutdown (min) TIME
Min. Freq. Min. Freq. Mech Elect. (min (min) Failure (min)
Two wheeler
Pcr Tread WSW SW BSW SW
Krupp Extruder 216 11 60 24 45 20
8670
4 341 1099 1440 76
MCR MCB
% ACTUAL 15.0% 0.8% 4.2% 1.7% 0.0% 3.1% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 1.4% 3070
TREAD TREAD

PCR TRD LCV BIAS

Duplex Extruder 0 0 0 LCV TRD. SW. TRD
Avg For
the Day
5 % ACTUAL 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0 1440 1440 100

% TARGET 8.0% 4.0% 4.0% 2.0% 0.0% 0.0% 0.0% 0.0% 0.0% 2.0% 0.0%

81.42
PCR TRD PCR SW. MCR SW.
SRRD 132 7 112 56 60 70 0

27670

6 % ACTUAL 9.2% 0.5% 7.8% 3.9% 9.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 374 1066 1440 74

% TARGET 8.0% 4.0% 4.0% 2.0% 0.0% 0.0% 0.0% 0.0% 0.0% 2.0% 0.0% 27670

Qudraplex Pcr Tread PCR SW PCR SW

210 14 90 36 0 25 30 0 0 0 0 0 0 0 20
Extruder
7 0 0 355 1085 1440 0 0 0 75
% ACTUAL 14.6% 1.0% 6.3% 2.5% 3.8% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 1.4%

(Pcr+
Extruder Pcr Pcr Lcv
558 31 262 116 0 85 100 45 0 0 0 0 0 0 27670 1070 4690 5760 8670 0 Lcv) 8670
sum SW tread. Tread
Tread
TOTAL
Krupp Mcr
EXTRUDER 9.69% 0.55% 4.55% 2.01% 3.21% 0.78% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
Tread 0 Krupp Mcb Tread 3070 Duplex Bias Tread 0
ACTUAL %
ENGG. BREAK DOWN

Quadruplex - 10 Serration roller jamming, 30 Hydraulic stop in running, KRUPP - 40 Main head leakage clean, 40 Boxer
head leakage clean, 20 Final wt scale conv shift, 20 Final wt scale not work, 40 Cassete clamp damage, DUPLEX - 10 Die
clamp open close prob.,
 P
STOCK - 1 DAILY INFORMATION ON LOSSES AND UTILIZATION 29 / Feb / 24 O
W
E
R
Size change/Die
Set up Change (min) Breakdown (min) MHE Matl Utility / Total
Change (min) Manpower Material Start up / Tech. TOTAL Utilisation C

NO. Machine PM Shortage Shortage Power Reason Mis (min) Reason Losses RUN TIME O

Shortage Quality Shutdown (min) TIME % N

Min. Freq. Min. Freq. Mech Elect. (min (min) Failure (min) S
U
P
T
I

1 ATL 0 0 110 28 0 0 0 0 0 15 0 0 0 0 0 0 135'Canteen 125 1180 1305 6460 90 7724 O

N

0.0% 0.0% 8.4% 2.1% 0.0% 0.0% 0.0% 0.0% 0.0% 1.1% 0.0% 0.0% 0.0% 0.0% 0 0.0%

2 Fine Mac 0 0 0 0 0 0 0 1410 1440 8850 Total Apexing Bead 98 5518

0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0 0.0%

3 BYSTRY 92 0 92 4 0 0 0 0 0 0 0 0 0 0 0 0 0 102 1338 1440 0 93 4533

6.4% 0.0% 6.4% 0.3% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0%

50' Canteen,30' Sep

4 CONTI - 1 0 0 30 6 0 90 0 0 0 0 0 0 0 0 0 30
Shortage,
150 1240 1390 3350 89 2307

0.0% 0.0% 2.2% 0.4% 0.0% 6.5% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 2.2% 21200
00' Canteen,0' No
5 CONTI - 2 70 2 40 2 0 0 0 0 0 0 0 0 0 0 0 270 sched,270' Sep. 380 1060 1440 2540 74 2110
Shortage,
4.9% 0.1% 2.8% 0.1% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 18.8%

FILLER
6 EXTRUDER
90 5 90 18 0 0 0 0 40 0 0 0 0 0 0 0 90' Canteen 220 1130 1350 2450 Filler 0 Bead 84 5880

6.7% 0.3% 6.7% 1.3% 0.0% 0.0% 0.0% 0.0% 3.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0%

7 Auto Flipper 1 0 0 0 960 960 0 0

0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% Auto Flipper

8 Auto Flipper 2 0 0 0 960 960 0 731

0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0%
50 Canteen, 30
9 Auto Flipper 3 0 0 Inventry & Loog 0 810 810 0 354
book fill up
0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0

10 Manual Flipper 0 0 0 1440 1440 0 1235

0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0%

11 BEAD WINDING 0 0 0 0 0 0 1440 1440 28000 Total Bead Winding 100 14660

0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0%

NEW BEAD
12 WINDING
0 0 0 0 0 0 1440 1440 18720 100 14675

0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 48660
SINGLE BEAD 40 Canteen,120 No
12 WINDING
0 0 0 0
sched
60 420 480 1940 88 1908

0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0 0.0%

Total Bead 252 7 362 57 0 90 0 0 40 15 0 0 0 0 0 300 1037 14828 15895 67320 815 61637

Total Bead % 1.6% 0.0% 2.3% 0.4% 0.0% 0.6% 0.0% 0.0% 0.3% 0.1% 0.0% 0.0% 0.0% 0.0% 0.0% 1.9%

HELDUP Building Loss ENGG. BREAK DOWN BUILDING CURING TONNAGE

Quantity loss

Qualtity loss
TREAD

BEAD

Filler
S/W

Total

PCR LCV Total PCR LCV Total PCR LCV TOTAL

0 Tread 0 18246 1382 19628 17528 2470 19998 151.55 37.10 188.65

Sw 0 Total Mixing Extd Bead Naptha No's Hours

Indirect Over Time
Mcr Filler Mcr Bead Bead 0 0.555 0.458 0.009 0.037 0.051 0

PCR
0 420 Filler 0 MASTER
PCR FINAL PCR TREAD LCV TREAD PCR SW LCV SW WOUND BEAD FILLER BEAD
INVENTORY

Total Breakdown (min) BNB

 Date :- 29 February 2024 Date :- 29 February 2024 Plan For 23 K Production PCR

Accu. Tyres
Stock - 2 Stock - 1 Accu. Production in Target
NO.Thousand

No. EQUIPMENT Production No. Tyres No. EQUIPMENT Production 3.8 Belt 74260 19542 23000

Tread sw 1.9 ply 34820 18326 23000

1 Fisher Cutter 58620 3.8 15426 1 Krupp Extruder 8670 1 8670 2 0 1.2 IL 22180 18483 23000

2 D-2 15640 3.8 4116 2 Duplex Extruder 0 1 0 2 0 1 Tread 23615 23615 23000

Duplex Extruder For Bias sw 27670 18447 23000

1.5
Bead
3 Seetlastic 0 3 SRRD 27670 2 20800 10400 23000
3.8 0 18447 2 Apexing
4 HTBC 13230 2 6615 4 Qudraplex Extruder 14945 1 14945 2 W Bead 48660 24330 23000

5 LTBC 5350 5 ATL 6060 2 Flipper 0 0 23000

4 1338 3030
6 ALLWELL 16240 1.9 8547 6 BYSTRY 0 2 0
7 TK Slitter 1980 1.9 1042 7 CONTI - 1 3350 2 1675 LTBC CHAFER 1900
8 Calamard 445000 30 14833 8 CONTI - 2 2540 2 1270 Auto Flipper Machine 1
9 Fine Mac 8850 Auto Flipper Machine 2
9 JSS 32570 10 BEAD WINDING 28000 2
3.5 9306 14000 Auto Flipper Machine 3
10 3- Roll 19780 1.2 16483 11 NEW BEAD WINDING 18720 2 9360 Manual Flipper
Assembly Line
11 2400 12 FILLER EXTRUDER 0 2 8850
(IL) 1.2 2000 0 Fine Mac
SINGLE WIRE BEAD
13 1940
WINDING

BNB Productin In batch

22 K Production PCR 20 K Production PCR No. EQUIPMENT PCR Production
Accu. Target Diff. hours Accu. Target Diff. Mt / hours Master PCR Final PCR BIAS
Belt 74260 83600 -9340 3483 Belt 74260 76000 -1740 3167 1 BNB105 127 97 49
ply 34820 41800 -6980 1742 ply 34820 34000 820 1417 2 BNB106 581 6
IL 22180 26400 -4220 1100 IL 22180 30000 -7820 1250 3 BNB107 63
Tread 23615 22000 1615 917 Tread 23615 20000 3615 833 4 ACM 356
sw 27670 33000 -5330 1375 sw 27670 28000 -330 1167 5 ACF 544

Bead 22740 44000 -21260 1833 Bead 11950 40000 -28050 1667 TOTAL BATCHES 190 678 55
30 MCB
MCR Production 29-Feb-2024 Total Tyres 23 K Produc 29-Feb-2024
tion
ho
Accu. COMPONE

24330
COMPONENT EQUIPMENT Run Time Diff. ur EQUIPMENT Accu. Production Run Time Diff.

23615
Production 27500 NT
s

18483
19542

750 75 22500

18447
18326

LTBC ply LTBC 4500 375

ply HTBC 0 0

10400
17500
ALL WELL 0 0
3- Roll 30 12500 IL 3- Roll 0
IL
Assembly Line 0 0
7500
CAPPLY FSW 0 0
STC Mcr Fbric 0 30 2500 STC Mcb Fbric 0 0

0
BNB105 Batch BNB105 Batch
Belt ply IL Tread sw Bead W Bead Flipper
BNB106 Batch 0 0 Apexing BNB106 Batch 0
BNB107 Batch Accu. Tyres Pro- 19542 18326 18483 23615 18447 10400 24330 0 BNB107 Batch
duction in NO.T-
KRUPP Tread 0 housand KRUPP Tread 3070

SRRD Tread 0 Target 23000 23000 23000 23000 23000 23000 23000 23000
Qudraplex
Extruder
sw 920
NBW 420 51
BEAD
ATL 400 200
Filler Bead 0 0
 Building lose Building lose
S-1 S-2 Break Down s-1
te
Da BNB105- 192'TSS not work,15'Carbon not come in

qnty

qnty
quly

quly
auto / manual Break ,BNB106- Down 10'Charging s-1 conv trip,
BNB107- 5'Oil not come, 8'Main drive fault,
Quadruplex-10'Final weight scale calibration,
01 Feb 24 0 0 0 0 SRRDBNB105-22'Carbon
Ext-30'Skiver unit not notwork,OBW-30'Guide
come in auto /
roller assembly loose,30'Former
manual,50'Wigwag belt broken, BNB107-23'TSS belt slip one
02 Feb 24 0 0 0 0
guage side,CONTI-1 Apex-30'Extruder head
variation, Quadruplex-40'Final weight notscale
BNB105-7'Carbon
open,CONTI-2 scale
Apex-140'Right calibration,10'Charging
side cutter heater
BNB105-10'Carbon scale
error,calibration, SRRD Ext-
03 Feb 24 0 0 0 0 conv
BNB106-8'Milll trip,106- 10'Charging
conveyor
not
50'Roller ok die 2 not
so changed
not
conv sensor
in / work,BNB107-
out,
disturb,BNB107-
BNB106-25'
20'LHDE yokeWheel 20'TSS
cylinder marking guage
leakge,20'Dipconv variation,25'Ram
chain tank spoket
chain
04 Feb 24 0 0 0 0 BNB105-15'Chemical
guard
jerking,26' fix by Dip
broken,8'Mainmech shortage
tank team,Quadruplex-25'Dancer
steel
drivebelt
due to chemical6
off center,BNB107-5'
fault,7'TSS guage
system
bypass oiland update,BNB106-62'Wheel
material jamm at blow marking conv
05 Feb 24 0 0 0 0
Lube flow fail,5' TSS
variation.Quadruplex-80'Dancer guage 6offunit
variation,90unit,20'Skiver
notPacker
work
change,BNB107-43'System
nozle
stacker came unitoutnot,15'200mm
work,MAC-1-22' hang,10'Main
ext driveScalefault,SRRD drive
1 trolly
fault, MAC-1-Running
Ext-60'CC
present 4 proximity
not worked, pcmounting
system
30'150mm hang,Quadruplex-
platefeed come roll not
06 Feb 24 0 0 0 0
20'Booking blower material jaam,SRRD Ext-
work,CONTI-2
out,Quadruplex-10' Apex-30'RHS
TCU temperaturePressure roller
drop,SRRD bolt
BNB105-10'
30'Feed
BNB105-5' roll Charging
not work,CONTI-1
Charging conv
conv sensor
trip,6' disturb,40'
Apex-50'RHS
Polymer scale
07 Feb 24 0 0 0 0 damage,OBW-30'Spool
Ext-25'
Carbon
Master
not
control
discharge
not
in
shaft broken,30'16"
reset,20'
Auto/Manual,10'
Shrinkage former
Carbon
conv
Pressure
belt slip,30'roller
calibration,5' 150mm boltcenter
Carbon
off damage,OBW-60'Cutting
feedfeed roll slow,BNB107-35'
not work,KRUPPTSS
problem, not
Ext-
08 Feb 24 0 0 0 0 charging
BNB105-15'TCU
not time high,BNB107-20'
zone 1
happen temp Mixer
fault, PLC
BNB106-10' fault,20'
20'run
BNB105-325'
200mm in auto,20' Scada
extruder Mixersystem PLCautomatically
abnormal fault,Quadruplex-10'
sound comem,20' change
Scada
Charging
200mm
over and system
conv
ext drive
system hang,13'
trip,BNB107-
fault,SRRD
hang,5' MR43 174'Main
CarbonExt-30'S.F drop
scada
150mm
charging due pc tonot
feed
time
Booking conv belt slip,CONTI-1 Apex-20' Bead
09 Feb 24 0 0 0 0
holding
high
work,50';TSS force
rolldevice
high,43' not
TCU in TSS,SRRD
guage 1variation,
work,OBW-60'Cutting
zone
not work,30' temp Mech Ext-45'
37'Scada
not
fault,BNB107-80' Windup
person pc
happen,
came
not
system
TSS late
work,180'
hang,20'Main
guage Feed roll shear
drive
variation,435' pincalibration,BNB107-
fault,12'Packer
Latch change,KRUPP stacker Ext-
trolly
10 Feb 24 0 0 0 0 forBNB105-20'Carbon
size change,OBW-30' scale 15" nocylinder let off clavis
break liner
20'
conv Booking
chain
damage,20'Mixer
25'Mixer conv
came chain slip,20' CC
out,Quadruplex-40'Profilometer
PLC
PLC fault,58'System fault, Quadruplex-50' 2
hang,55'SF drop cooling line
Scada due
came out,
pcchain
to system
guagebroken,OBW-100'
rejection marker not
hang,SRRD
variation Guide150mm
work,25'Blow
Ext-30'
, Quadruplex-60'Weight rolleroff assembly
convroll
feed beltoff
scale not
11 Feb 24 0 0 0 0
center,35'
broken,SRRD Cooling drum
Ext-35'150mm alignment feed disturb,
rollSystem
not in
error work,OBW-150'
BNB105-22'correction
BNB106-28'Holding TCU , SRRD
zone
millGuide
stop temproller
2Ext-30'Machine assembly
fault
in running, ,44' stop
BNB107-
12 Feb 24 0 0 0 0 work,CONTI-1
dmage,BESTRY
running ,40'Die Apex-50'Right
hang,BNB106-72' Apex-30'
clamp Clamper
not Holding sidemill
close,65'150mm cutter
unit middle
tripbolt
infeedloose, air
roll
10'Mixer PLC fault,20'Weigh scale pc
not work,
running tube broken ,30'15"
CONTI-2
,BNB107-5' Apex-30'Both
Weigh bladder
scale side pcassembly
cutter heater
hang,10'System hang, 20'RAM linehang,62'
oil leakage TSS
13 Feb 24 0 0 0 0 change,NBW-20'Wire
guage temp variationcylinder
variation,30'
correction,10'TSS
BNB105-120' , System cutter
NBW-20'Cutter
guage
broken,OBW-
hang,BNB
variation,SRRD spring108-30'
Ext-
40'Cutting
Carbon notLatch
broken,60'Cutting
daybin happen,
empty not BESTRY
happen,
due
shaft broken,BNB106-
Apex-30'Apexing
OBW-20'Cutter
to ,BNB107-40'
intake system not
14 Feb 24 0 0 0 0 20'Lower
50' Holding cassate
mill trip temp
in not
running ok,95'150mm feedWeigh roll
spring 2 cutting problem.
scale pcbroken,
run,Quadruplex-20'
BNB106-190' hang,22' DipSWB-150'HMI
tank
Mixer Windup
not steel
work
PLC belt2 display
unit
not not
fault,15' not
work,19'
Lube work,
work,30'
oilRAMflow
15 Feb 24 0 0 0 0 Weight
rise operation
fail,31' TSS scale errorvariation,SRRD
failed
guage ,SRRD Ext-100'
,BNB107-20' Steel 150mm
Ext-90'belt 150mm feed
spocket
rollBNB107-123'
not work,CONTI-1 TSSguage guage
Apex-20' variation,10'
Extruder System
correction,48'
feed roll notTSS work,30' variation,BNB
Shrinkage convhead belt not
108-10'
16 Feb 24 0 0 0 0 hang,BNB
open,6'
Inlet Right
air supply 108-10'
side
failed Slabe
cutter
alarm,5' feeder
heater not
Silica safety
ok so
daybin
slip,KRUPP Ext-20' Booking conv belt slip, OBW-
activated,Quadruplex-30'
changed,OBW-45'
empty,Quadruplex-25' Dancer
Cutting
Cutting 6happen,
not working
nothappen,SRRD
not
BNB107-43' 20' Cutter
TSSExt-75' spring
guage 150mm broken,
variation,10' System
17 Feb 24 0 0 0 0 properly,SRRD
Ext-100'
35'TSS guage150mm feed roll not work,OBW-30'
variation,115'Material
feed roll
stuck up at
not
hang,195'
work,45' Wig-wag
Windup belt broken,Quadruplex-20'
2 cassette locking problem,NBW-
cool rack scale Cutting
unit,Quadruplex-10'Windup not happen, unit 150mm
not work
18 Feb 24 0 0 0 0 40'Weight
Cutting
BNB107-145'TSS not calibration
happen,OBW-60'
guage
,SRRDFormer Ext-50' shaft belt
15'Profilometer
feed flap
roll not work,CONTI-1 downvariation,Quadruplex-
20' DancerDrum
Apex-30' 9 bridge axis
20'Profilometer scrap broken,
marker down,SRRD Ext-
19 Feb 24 0 0 0 0 conv down 20' Both
fault,OBW-20' scada
16" former pc
stud not work 20'Looping
bearing change,
problem100'150mmat skiverfeed
BNB106-15'Dump unit,roll not
SRRD
mill rotarywork,KRUPP
Ext-110'150mm
joint correction, Ext-feed
20 Feb 24 0 0 0 0 120'Booking
roll not work,
BNB107-140'TSS
BNB105-33'Top
convKRUPPbelt slip,CONTI-1
guage
wigwag Ext-30' Booking
variation,87'Material
not
Apex-40'Drum
work,BNB107-61'TSS conv belt stuck
upaxis fault,CONTI-2
at cool slip,OBW-50'Cutting Apex-100'Tray
rack unit,Quadruplex-40'Final notfault,.BNB tableweight
happen, main
21 Feb 24 0 0 0 0 guage variation,5'Main
BNB105-8'Carbon scale driveoff tare,9'Oil 108-
feed
scalecylinder mountingline
error,20'Slow broken,OBW-60'Cutting
speed, notnot
40'Packer
slow,15'Lube stackeroilplatform
refill time not10'Windupn
up, Quadruplex-
out,18'Oil tank
unit
work . KRUPP happen,
Ext-15'Booking conv belt slip,OBW-
22 Feb 24 0 0 0 0 40'Profilometer scrap
empty,25'Passing conv trolly push rod came marker belt not
work,15'Bridge 45'Cutting
conveyor notnot happen
out,BNB 108-50'Bottom wigwagwork,SRRD not work inExt- auto,
23 Feb 24 0 0 0 0 90'150mm
Quadruplex-60'Slow feed roll not linework,OBW-60'Cutting
speed,20'Dancer 9 bridge not
conv down,45'Skiver happen
unit not work, SRRD Ext-
24 Feb 24 0 0 0 0
30'150mm feed roll not work,KRUPP Ext-
25 Feb 24 0 0 0 0 25'Booking conv belt slip,

26 Feb 24 0 0 0 0

27 Feb 24 0 0 0 0

28 Feb 24 0 0 0 0

29 Feb 24 0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0 0
0 0 0 0
2 3 4 5 19
1 2 3 4 5 19
Break Down s-1 Building Curing TONNAGE

total tonnage
PCR
Fischer Cutter-105'At let off unit looping

pcr

pcr
lcv

lcv

lcv
problem,20'GumedgeBreak Down unit A auto s-2stop,20'Let off
switch problem roll not moving,10'Main cutter up /
down
Fischernot Cutter-20'Advancer
happen,30'Input conv timernot
safety belt
16364 1574 14645 2974 126.369 44.114 170.48
damage,70'Material
reset,50'Main jammsafety
cutter in magneticdoor bar, D2
not
Fischer
FischerCutter-50'Material
Cutter-45'Main jaaming
cutter in advancer
conv bolt
Cutter-30'Cutter
reset,20'Splicing clamp
input conv not up / down
sensing in auto,STC-
problem, ALL 16912 1464 16147 3175 141.32 46.233 187.55
unit,190'Splicing
damge,130'Splicing input
inputconv convsensingsensing
50'Emergency
WELL-90'Windup alarms come,
1door
in HTBC-20'Windup
/ out assembly
problem,20'Slitter
Fischer Cutter-65'Cutter
problem,70'Main coupling cutting
cutter cylinder not happen,D2Cutter-
safety active,35'Let
stroke mounting
openproblem, 18177 1712 16171 3212 142.695 47.488 190.18
20'Materialoff jamed,20'Coard
jamming
angle
bolt broken,20Reed inswitch
not change, cutterBack unit ,LTBC-20'Cutter
20'Cutter in out
adjustment,20'Main
belt conv
cutter
Fischer damage,ALL
problem,20'Splicing WELL30'Windup
problem,
stock adjustment,STC
Cutter-40'Cutter door20'Slitter
safety 2active,STC
lock keynot
cutting
Cal-150'Bottom 17012 1495 16252 3220 142.605 46.802 189.41
happen,10'Windup
feeding
Cal-60'Let conv offchain
break damage.
A1 coupling
broken,20'1/2
not remove,STC
work,LTBC-60'Widthw/s gap not Cal-
80'Looping
increase
variation /problem at calender
decrease.LTBC-80'Cutter
problem,90'Cutter roll 2,LTBC-
belt damage,70'Cutting belt and 17303 1538 15955 3003 138.119 43.913 182.032
Fischer Cutter-60' Let off splicing sensor issue
30'Cutter
conv motor
damage.ALL
joint belt broken,30'Conveyor
WELL-30'Coard
correction,50'Conveyor Back belt
beltMachine
off
Cutter door
Fischer safety
Cutter-20' active,3-ROLL Cal-70' 17596 1465 15777 3270 137.686 48.604 186.290
leasing
problem,CALEMARD open,ALLWinder
center,HTBC-120'Windup WELL-50'Coard A2 change
Slitter-40'Cutter blower Back
shaft
not
overplay
stop for light
conveyor short circuitMaterial
not moving,20' ,STC Cal-20' jaam at Splice
let off
problem,20'Windup
work,20'Dancing 2 shaft
roller key damage.TK-
disturb,10'Timer belt
jammed
unit,40' GUM in calender
unit A conveyornip,20' Let off break not 17500 1505 15932 3124 139.565 46.164 185.729
disturb,ALL 115'Material
WELL-90'Coard jamback inchange,25,
roller
unit homing
Knife
not
work,20'
change Windup
D2Cutter-15' Windup
of slitter 2forreverse
1 coupling
cutting problem,ALL
problem,STC
problem,STC WELL-30' Cal-
Cal-30'
happen,50'OP
Fischer
40' off Coard
Letbreak Cutter-10'
Back
off break side cylinder
GUM
problem,30'
not work,160' unit mounting
A
Top auto
Slitter D/S damage,
stop,25'
cuttingstock not Air
guide 17877 1328 16315 2923 141.063 41.919 182.982
Let not work,20' 1/2 w/s gap not increase /
leakage
happen,TK at main
correction,ALL cutter
slitter -15'unit,D2Cutter-25'
WELL-20' Cutting Windup conv1chain Windup
slip , 1
& WELL-30'
2 MHE
decrease,10' K2 break not working,ALL 18541 1464 16311 2858 143.922 41.857 185.779
coupling
locking problem,STC Cal-10' Let off break not
Winup 2problem,40'
in out assembly Splicing problem ,20'
damage,30' Coard LetBack
off 2
work,30'
coupling E3 to E4bolt
Fischermounting
Cutter-20'Air millbroken,CALEMARD
conveyor
leakage atdamage,30'
advancer Slitter- K2
unit,
problem, 17362 1262 16422 2821 146.057 41.081 187.138
STCbreak not
30'working,HTBC-20'
Cal-30'Let Machineoff break stopnot Dancing
in cutter
running
work,ALL roller
, WELL-
Fischer Cutter-25'Main cutting
alignment
30'Windup disturb
MHE locking
Fischer Cutter-50'Material ,ALL WELL-90'
problem jamming Pick in
,70'Air and letplace
pressure
off 16523 1285 15944 2282 140.282 32.11 172.392
problem,30'Incline conveyor change,D2Cutter-
unit notsowork
drop
unit,20'Air coard due
leakage backto atair leakage,20'
issue,20'Let
splicing Head offWindup
2
1, couplingMHE
30'Slitter
20'Windup 1 coupling problem,STC Cal-20'Let off
locking
cutting not problem ,20' Coard Back problem,
problem,
happen,D2Cutter-120;Tab roller gear 17374 1250 15866 2550 141.597 36.648 178.245
break not work,LTBC-70'Conveyor lessing
box shaft
open
Fischer ,ALL broken,STC
WELL-30'Splice
Cutter-60' SplicingCal-40'E3
table motor
problem mill,40'shear
timer pad
Splicingbelt 16264 1363 15533 2621 135.498 37.608 173.106
broken,30'E2
Fischer
shoe Cutter-30'
broken,20'Windup
not millGum
working,STC stop MHEin running,Assly
unit
Cal-60' B brush
locking
Let off not
problem Linenot
work,10'
break -
40'Middle
Advancer
work,10'
STC Cal-80' roll
unit
Windup Top TCU
trip,40' temp
1wig-wag
driveMaterialnot pick
tripped
movementjamming
,ALL up,WELL-30'
HTBC-
notinok,20'
main 16934 1034 15851 2641 142.748 39.381 182.129
30'Cutter
cutter,25'
Main
Windup jamming
B1
cutter conveyor
unit cutting
4 sleeve ,ALL notWELL-30'Windup
moving
problem,30'
broken,20' Let in break2Back
offauto,10'
Coard shaft
Input
not
conv
Fischer sensing
Cutter-25'
work,LTBC-40' key
problem,STC
Machine
Windup damage,
problem, Cal-50'
stop
2 coupling in autoLet off break
cycle,25,'
problem,15' 17806 1208 15843 2741 139.463 39.661 179.124
not work,LTBC-15'
Material
Cutter
Fischer belt jamming
damage,15'
Cutte-20' AirWindup
at main
Dancing
leakage 1 cutter,25'
coupling
near roller
windup problem,30'
Material
incline ,ALL
unit,30'
Let off angle
jamming 1 & 2at coupling
main damage,ALL
cutter,D2Cutter-20' WELL-30'
Tab Main
roller 17954 1527 16383 2769 146.047 41.144 187.191
LetWELL-30'
off Main
not cutter
change cutting
,55'Splice problem,20'
head P
sticher & P
belt
motor
unit bend guard
so poly
broken,D2Cutter-30' cutter
fitting cutting
not,STCpick problem
TabCal-190'1/2
up,20'
roller Conveyor
chain w/s gap not
1 proxy
remove,10' 18032 1243 16336 2290 143.319 32.149 175.468
sensor increase
Transfer notconv /
work,20'decrease,20'
driveSplicing
disable ,STC Let off
table motor break
Cal-20'timer not belt
1/2 w/s
work,LTBC-20'
gap not increaseDancing loose,
/ decrease,10' roller iclined,HTBC-70'
Let off break not 17823 1189 16695 2389 145.902 34.094 179.996
Windup
3-ROLLB1
Fischer
work,10' 1/2 unit
water
Cal-30'Chafertrip,ALL
Cutter-25'Steacher side LVDT WELL-160'
size head Main
1 cylinder
problem,LTBC-15'
trial taken, cutter
Fischernot
work,
Windup D2Cutter-25'Let
2 coupling
Cutter-30'Material cutting offproblem,
camroll
problem,15'
jamming in let off broken,STC
Let off coupling
unit 30'GUM Cal- 17198 1072 16500 2599 142.36 38.186 180.546
unit30'1/2
problem,ALLA brush w/s gapwork
WELL-30'
not notPincrease
&
35' P unit / ejector
Splicing decrease
problemcylinder
Fischer Cutter-30'Material jamming in let off 17994 1282 16210 2681 138.415 39.446 177.861
D2Cutter-30'GUM
unit,20'Windup mountingB1unit bolt
Air broken
coupling pipe ,
damage,LTBC-
remove,STC Cal-
Fischer Cutter-60'Slitter cutting not happen,
30'Dancing roller incline .ALL WELL-20'Coard Back 17443 1195 16458 2680 143.643 39.15 182.793
D2Cutter-20'Tab roller chain remove,STCroller
30'Feed mill not start.LTBC-30'Dancing Cal-
incline, 30'Dancing problem,
roller bolt damage, ALL WELL-
40'Bottom feeding conv chain remove,10'Let off
60'Coard Back problem, 18241 1240 16516 2389 142.523 34.756 177.279
break not work, HTBC-60'Cutter unit bearing
damage, LTBC-30'Windup 2 coupling 18227 1240 16745 2393 145.88 34.605 180.485
problem,60'Dancing roller incline,
18127 1257 16533 2457 144.564 35.719 180.283
17855 999 16507 2358 141.948 34.523 176.471
17761 1195 15892 2257 135.014 32.251 167.265
18532 1327 17390 2438 153.497 36.352 189.849
17996 1315 17197 2342 148.452 34.978 183.430
18246 1382 17528 2470 151.552 37.096 188.648
0.000
0.000
0 510974 38410 471854 77927 4122 1094 5260
17620 1324 16271 2687 142 39 170
20 23 24 25 26 28 29 29
20 23 24 25 26 28 29 31

4980
70
4910
total curing prod.
(nos)
Accident INVENTORY

STC STOPPAG

DATEST
OPPAG
TILL
STC STOPPAGE Details

17619 7 7 1.Manny Alaram come €

19322 1 8 1.Canteen (P)
19383 8
1.Bottom Loading conv. Chain
19472 2 10
broken.(M)
18958 2 12 1.looping at cale. Roll.
19047 1 13 1.Let off Break not work.
1.Canteen. 2.comp. jam in metal
19056 2 15
detector.
19238 0 15
19169 1 16 1.L/O Break not work.(E)
19243 1 17 1. Let off Break not workng.(M)
18226 1 18 1.Let off Break not working.(E)
1.Let off Break not working.(E) 2.B-
18416 2 20
174 Compound lumpy.(I)
18154 0 20
1.Let off Break not working.(E) 2.
18492 3 23 Windup-1 Trip problem.(E) 3. wind
up accumulator
1.Canteen fail.(E)fm
(P) 2. matal
18584 2 25
continues.(I)
19152 0 25
18626 3 28
1/2 ws gap not work.(E) 2.splice
tear of pust calander. (P)
1.Canteen (P) 2.Roll-2 cushion
19084 2 30
presser dropped.(M)
19099 0 30
18891 0 30
19138 0 30
1.Bottom conver chain come
18905 3 33 out.(M) 2.L/O Break not working.
19138 0 33 (M) 3.Cantten.(P)
18990 2 35 2.L/O Break Not Work
18865 0 35
1.Bottom W.W Convey. Off
18149 3 38 centre(M), 2.Bottom W.W
19828 0 38 Convey. Chain Out(M)
19539 0 38
19998 2 40
1. canteen(P) 2.Feed mill stop in
runing.(E)
0 40
0 40
549781 40 770 0
17735 1 25 #DIV/0!
30 53 54
32 55 56 61
2E+06
 29-Feb-24
P
STOCK - 1 DAILY INFORMATION ON LOSSES AND UTILIZATION O
W
E
R
Size change/Die
Set up Change (min) Breakdown (min) MHE Matl Utility / Total
Change (min) Manpower Material Start up / Tech. TOTAL Utilisation C

NO. Machine PM Shortage Shortage Power Reason Mis (min) Reason Losses RUN TIME O

Shortage Quality Shutdown (min) TIME % N

Min. Freq. Min. Freq. Mech Elect. (min (min) Failure (min) S
U
Bias Pcr final P
T

Pcr Pcr master Avg For the

I

8 36 243 8 0 295 O

49 97
N
mast. repass. Day
1 BNB - 105 480'No Schedule 665 960
Two wheeler TOTAL
69
0.8% 0.0% 3.8% 0.0% 0.0% 25.3% 0.0% 0.0% 0.8% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 22'Rework 30.7% 86
127 273
stkup,30'Rubber Pcr Final
0 0 44 22 0 0 10 35 0 0 0 0 0 49 52 stk 190 Pcr Bias Final
Pcr
up,20'HOPPER mast. repass. 581 6
2 BNB - 106 0.0% 0.0% 3.1% 1.5% 0.0% 0.0% 0.7% 2.4% 0.0% 0.0% 0.0% 0.0% 0.0% 3.4% 0
DOOR RUBBER
1250 1440 Two wheeler 87
TOTAL
Till Date
0.0% 0.0% 3.1% 1.5% 0.0% 0.0% 0.7% 2.4% 0.0% 0.0% 0.0% 0.0% 0.0% 3.4% 3.6% STUCK UP, 13.2%
0 0
2 wheeler
0
Final 587
Lumpy,0' No
Pcr Bias Bias Final #DIV/0!
20 0 Shedule, 20 Pcr
Master
Master repass.
3 BNB - 107 1085'No Schedule 335 355
TOTAL
94
0.0% 0.0% 5.6% 0.0% 0 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 5.6%
63 107
Pcr Bias Bias Final
45 52 0 97 Pcr
repass. Master
Master
4 BNB - 108 1343 1440 93
TOTAL eQ.
0.0% 0.0% 0.0% 0.0% 0 0.0% 12.7% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 14.6% 0.0% 27.3%
344 585
Total
2 0 25 6 0 61 14 9 2 0 0 0 0 25 0 13 151
Mixing
Mixing Avg 898 1049 534 0 630 83 86
0.28% 0.00% 4.15% 0.51% 0.00% 8.44% 0.23% 0.81% 0.28% 0.00% 0.00% 0.00% 0.00% 1.13% 0.0% 5.6% 1552

Mixing sum 8 0 100 22 0 243 10 35 8 0 0 0 0 49 52 505 2250 2755

Krupp Pcr Tread MCB Pcr SW Avg For

216 11 60 24 45 20 the Day
Extruder TREAD
5 341 1099 1440 76
% ACTUAL 15.0% 0.8% 4.2% 1.7% 0.0% 3.1% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 1.4%
8670 3070 81.42

Duplex PCR TRD LCV TRD. LCV SW. BIAS

0 0 0
Extruder TRD
6 0 1440 1440 100
Till Date
% ACTUAL 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0%
Avg

PCR TRD PCR SW. 85.57

SRRD 132 7 112 56 60 70 0
7 374 1066 1440 27670 74
% ACTUAL 9.2% 0.5% 7.8% 3.9% 9.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0%

Qudraplex Pcr Tread Avg For

210 14 90 36 0 25 30 0 0 0 0 0 0 0 20 MCR TREAD the Day ###
Extruder
8 0 0 355 1085 1440 0 0 75

% ACTUAL 14.6% 1.0% 6.3% 2.5% 3.8% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 1.4%

9 ATL 0 0 110 28 0 0 0 0 0 15 0 0 0 0 0 0 135'Canteen 125 1180 1305 6460 90 7724

10 Fine Mac 0 0 0 0 0 0 0 1410 1440 8850 Total Apexing Bead 98 5518

11 BYSTRY 92 0 92 4 0 0 0 0 0 0 0 0 0 0 0 0 0 102 1338 1440 0 93 4533

50' Canteen,30' Sep

12 CONTI - 1 0 0 30 6 0 90 0 0 0 0 0 0 0 0 0 30
Shortage,
150 1240 1390 3350 89 2307

21200
00' Canteen,0' No
13 CONTI - 2 70 2 40 2 0 0 0 0 0 0 0 0 0 0 0 270 sched,270' Sep. 380 1060 1440 2540 74 2110
Shortage,

BEAD
14 WINDING
0 0 0 0 0 0 1440 1440 28000 Total Bead Winding 100 14660

NEW BEAD
15 WINDING
0 0 0 0 0 0 1440 1440 18720 100 14675

48240
SINGLE BEAD 40 Canteen,120 No
16 WINDING
0 0 0 0
sched
60 420 480 1940 88 1908

FILLER
17 EXTRUDER
90 5 90 18 0 0 0 0 40 0 0 0 0 0 0 0 90' Canteen 220 1130 1350 2450 Filler 0 Bead 84 5880

HELDUP Building Loss ENGG. BREAK DOWN BUILDING CURING TONNAGE

Quantity loss

Qualtity loss
TREAD

BEAD

Filler

Total
S/W

PCR LCV Total PCR LCV Total PCR LCV TOTAL

0 Tread 0 18246 1382 19628 17528 2470 19998 151.55 37.10 188.65

Total
Sw 0 Mixing Extd Bead Naptha Stock-2 Bulding Curing
STOCK-1
Indirect
Mcr Filler Mcr Bead Bead 0 0.950 0.622 0.088 0.044 0.196 0.345 0.288 0.966

PCR
0 420 Filler 0 MASTER
PCR FINAL PCR TREAD LCV TREAD PCR SW LCV SW MCR TREAD MCB TREAD
TODAY
PROD.
Total Breakdown (min) 473 BNB 253 534 678 8670 0 27670 0 0 3070
 29-Feb-24
Set up Size Change Breakdown
Change MHE Matl / Start up / Tech Production
No. EQUIPMENT (min) (min)
PM
(min)
Shortage Shortage Manpower Material Utility
Power Shutdown Mis REASON
Total
Losses
Run
Time TOTAL TIME Availability Production Target for Perrfor AVG.prod.
(min) (min) Shortage Quality Failure (min) (min) (min) % 16.5 PCR mance
Min. Freq. Min. Freq. Mech Elect Min 3.5 LCV

1 STC 170 0 40 0 0 20 20 0 0 0 0 0 0 0 0 80'Canteen 250 1110 1360 81.62 33660 24000 98 29593

Belt cutter
Fisher
2
Cutter
147 15 54 54 0 100 0 0 0 0 30 0 0 0 0 0 361 1079 1440 74.93 58620 54000 Production 101 57016
74260
3 D-2 85 19 80 34 0 100 15 0 0 0 0 0 0 0 0 80 Canteen 280 1080 1360 79.41 15640 16000 89 15979

232 134 215 0 0 0 30 0 0 0 0 641 2759 3400 154.34 74260

Belt Cutter
0'Canteen,40
6.82 3.94 6.32 0.00 0.00 0.00 0.88 0.00 0.00 0.00 0.00 Machine 77.17
Cleaning, 70
Table Cleaning,0
0'Canteen,20
5 HTBC 95 12 0 0 0 0 0 40 0 0 100 0 0 0 110 Plan Change &
Log book, 20
345 1095 1440 76.04 13230 14000
Ply cutter
94 12270
Planning And Production
105' Entry,60'
Pibs Canteen,
Scheduling,0'
25 Log Wind
Single book,15'
up,
6 LTBC 60 8 60 30 0 0 0 100 0 0 60 0 0 0 100 Log book,0' Pibs 380
0 Pibs
Table
1060 1440 73.61 12500 14000 41970 69 15684
Entry,
Entry,50'Teflon
cleaning,0 Am,0'
Plate Cleaning -
Inventory
7 ALLWELL 70 9 70 35 0 0 20 0 0 0 110 0 0 0 90
Allwel, 0 Single
Taking,
360 1030 1390 74.10 16240 12500 92 15716
Wind up, 0 Table
cleaning,0
225 130 20 140 0 0 270 0 0 0 300
Am,50 No
1085 3185 4270 223.75 41970
Ply Cutter Schedule ,
5.27 3.04 1.48 3.28 0.00 0.00 6.32 0.00 0.00 0.00 7.03 74.58

120' Canteen, 0
8 TK Slitter 90 45 0 0 0 0 0 0 0 0 90 0 0 0 0
No sched
180 1140 1320 86.36 243 42700 13 367

9 Calamard 0 0 0 0 0 0 0 0 0 0 80 0 0 0 0 85' Canteen 80 1360 1440 94.44 445000 235000 50 442517

10 JSS 90 5 30 6 0 0 0 0 0 0 0 0 0 0 0 90' Canteen 120 1230 1350 91.11 83670 120000 38 88047
20'Mesh
change,60'Knife Inner liner
11 3- Roll 50 2 115 0 0 0 0 0 0 0 0 0 20 80
set up, 0
265 1175 1440 81.60 19780 15000 Production 105 20210
600'No
Canteen 27680
Assembly schedule,60'Can
12
Line
110 4 0 0 0 0 0 0 0 0 0 0 0 0 0
teen,0' sleeve
110 670 780 85.90 7900 15000 68 9409
change,
Safety BUILDIG LOSS REWORK OVER TIME BREAK DOWN BUILDING CURING TONNAGE
TILL DATE HRS no.
3-ROLL
QNTY.

QULY.

HRS.

PCR IN MCR
NO

Accdent A/L PCR LCV Total PCR LCV PCR LCV Mcr TOTAL
PALNT

Till date 0 0 0 0 0 18246 1382 19628 17528 2470 0 151.552 37.096 0 188.6

stc
stoppag 2 INDIRECT MATERIAL % PM Mech Elect Total Till date 510974 38410 549384 471854 77927 549781 142 39 0.0 181.38
e

Till
40 S-1 0.62 S-2 0.16 0 463 55 518 AVG. 17620 1324 18944 16271 2687 18958
date

I/L BELT PLY CAPLY CAPSTRIP Chaffer TREAD S/W BEAD FILLER TOTAL LOSS
Build.lo
ss
Qunt. Qul. Qunt. Qul. Qunt. Qul. Qunt. Qul. Qunt. Qul. Qunt. Qul. Qunt. Qul. Qunt. Qul. Qunt. Qul. Qunt. Qul. STOCK-1 STOCK-2

For the
0 0
day

Till
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
date

AVG. #DIV/0! ### #DIV/0! #DIV/0! ### ### #DIV/0! ### #DIV/0! #DIV/0! ### #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
 29
Setup
Size Change Maintenance MHE Matl. Manpowe
Change
DATE Shortage Shortage r
min min Freq. PM mech Elect. (min) (min) Shortage

1-Feb-24 7 66 28 207 13
2-Feb-24 12 71 35 72 26
3-Feb-24 10 68 34 10 10
4-Feb-24 16 68 34 10 6
5-Feb-24 8 74 37 17
6-Feb-24 8 78 39 25 9
7-Feb-24 8 43 20 5 11
8-Feb-24 7 70 34
9-Feb-24 10 66 33 10 50
10-Feb-24 8 62 31 368
11-Feb-24 81 40 15
12-Feb-24 9 72 36 8 14
13-Feb-24 13 62 31
14-Feb-24 8 35 16 66 10
15-Feb-24 8 50 23 120
16-Feb-24 7 39 20 19 15
17-Feb-24 23 76 38 30 33
18-Feb-24 20 40 20 15 16
19-Feb-24 31 15 13
20-Feb-24 5 13 30
21-Feb-24 35 16 25
22-Feb-24 30 15 327 8
23-Feb-24 10 30 24 8
24-Feb-24 8 45 24 20
25-Feb-24 20 45 5 14
26-Feb-24 20 48
27-Feb-24 8 80 18 13
28-Feb-24 17 62
29-Feb-24 8 36 243 8
30-Dec-99

30-Dec-99

278 1576 595 0 1074 597 108 168 43

10 54 21 0 37 21 4 6 1
 0.71 4.05 1.53 0.00 2.76 1.53 0.28 0.43 0.11
0.67 3.77 0.00 2.57 1.43 7.50 11.67 2.99

1 2 5 6 8 10 11 13 15 17

SETUP LOSS TREND BNB - 105

100
90
80 78
81
74 76
72
70 71
68 68 70
66 66
62 62
60
50 50
MIN

43 45
40 39 40
35 35
30 31 30 30

20
13
10
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
PRODUCTION TREND BNB - 105
DATE
900

800

700

600
BATCHES

500

400

300

200

100 80 73 72
98
72 81 71
55 70 58 54 56 60 58
48 43 52 47 48 48 46
0 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
DATE

1 2 5 6 8 10 11 13 15 17
 BANBURY-105
Utility / Misc Total Availabi
Material Start up / Run TOTAL
Power Tech Trial Losses lity
Quality Shutdown Time TIME
Failure miss REASON (min) %
0 Rubber
15 0 stuckup,10 No 308 1122 1430 78.46
0'Rubber
25' DD
sched
20 0 stuckup,175'
Rubber 201 1064 1265 84.11
No sched,
Stuckup
20 8 DD Rubber 126 1034 1160 89.14
0'Rubber
Stuckup ,
0 stuckup, 280'
0'Rubber 100 1323 1423 92.97
No sched
stuckup,
80'No 17'
11 10 No sched 120 1240 1360 91.18
Schedule
75'No
5 0 125 1240 1365 90.84
Schedule
5 0 72 1368 1440 95.00
32 0 109 1331 1440 92.43
75'No
10 10 156 1209 1365 88.57
Schedule
30'Rubber
25 35 stuckup,0 No 498 942 1440 65.42
30'Rubber
sched
6 14 5 stuckup,70No 121 1249 1370 91.17
10'Rubber
sched
22 10 stuckup,0 No 135 1305 1440 90.63
8'Rubber
sched
13 stuckup,63 No 88 1289 1377 93.61
sched
14 0 133 1307 1440 90.76
512' No
15 sched,0'Rubb 193 735 928 79.20
er480' No
stuckup
37 sched,0'Rubb 117 843 960 87.81
er 0' No
stuckup
10 8 30 sched,30'Rub 210 1230 1440 85.42
ber480' No
stuckup
0 sched,0'Rubb 91 869 960 90.52
er75' No
stuckup
22 0 sched,0'Rubb 66 1299 1365 95.16
er575' No
stuckup
10 74 sched,17'Rub 132 733 865 84.74
ber75' No
stuckup
6 sched,6'Rubb 66 1299 1365 95.16
er stuckup
22 0 387 1053 1440 73.13
503' No
18 10 sched,0'Rubb 100 837 937 89.33
er607' No
stuckup
6 0 sched,'Rubber 103 730 833 87.64
55' No
stuckup
20 10 sched,0'Rubb 114 791 905 87.40
er558' No
stuckup,
24 7 sched,7'Rubb 99 783 882 88.78
0' No
er stuckup,
34 sched,10'Rub
15'HOPPER 153 1287 1440 89.38
berDOOR
stuckup,
15 94 1336 1430 93.43
RUBBER
480'NoUP
STUCK
0 295 665 960 69.27
Schedule
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 6 32 301 329 0 4512 34393 38905 2731
0 0 1 10 11 0 156 1186 1342 94
 0.00 0.02 0.08 0.77 0.85 0.00 11.60 88.40 100.00 7.02
0.00 0.42 2.22 0.72 0.79 10.80 82.36

19 21 23 25 27 28 30 32 34 36

- 105

80

62

48
45 45
40
35 36
31 30 30

13

8 19 20 21 22 23 24 25 26 27 28 29 30
- 105

PERFORMANCE TREND B
100
95.00
92.97 90.84 93.61
92.43
90 89.14 91.18 88.57
91.17
90.63 90.76
87.81
84.11 85
80 78.46 79.20
70
65.42
60
50
%

40
30
20
10
98 81 90 0
72 60 71 58 64 69
46 36 49 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1

8 19 20 21 22 23 24 25 26 27 28 29 30 DATE

19 21 23 25 27 28 30 32 34 36
 W0105
No schedule D/D STUCK UP &
Production (Batches) Mcr MCB
& Canteen W/B STUCK UP
Master Final BIAS
Total Slica
PCR PCR master
295 162 457 0 10
331 104 435 0 175
277 94 55 426 0 280 25
343 126 80 549 0 17
313 195 8 516 0 80
327 158 48 533 0 75
319 169 43 531 0
342 147 52 541 0
326 135 47 508 0 75
258 89 48 395 0
375 74 70 519 0 70
307 174 58 539 0
315 176 54 545 0 63
332 113 56 501 0
126 106 73 305 0 512
133 153 72 358 0 480
231 257 48 536 0
194 79 98 371 0 480
228 196 72 496 0 75
63 165 60 288 0 575
156 92 46 294 0 75
79 149 81 309 0
107 166 71 344 0 503
147 83 58 288 0 607
61 158 90 309 0 535
128 120 64 312 0 558
267 206 36 509 0
268 214 69 551 0 10
127 97 49 273 0 480
0 0
0 0
6775 4157 1606 12538 0 5735 0 0
234 143 55 432 0 198 0 0
 17.41 10.69 4.13 32.23 0.00 14.74 0.00 0.00
9.95 3.85 13.73

37 41 47 55 59 60 61 62 62

1810
313

ORMANCE TREND BNB - 105

100.00
100.00
93.61 95.16 95.16 93.43
43 91.17
90.63 90.76 90.52
88.57 87.81 89.33
87.64
87.40 89.38
88.78
85.42 84.74
79.20
73.13
69.27
65.42

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
DATE

37 41 47 55 59 60 61 62
Reason Tech
Lock
Mixing
Pcr Batch Rubber silo devin down Space
Put up time Controll off
From Bais Stk up empty temp shortage
variation
change
0
0
8
79
106
11
96
66
80 10
72 30
42
72 10
78 8
57
87 8
58
46 30
98
76
80 17 30
66 6
78
136 10
61
91 5
106 7
0 10
126
15
63 64

63 63 64 65 66 67 68 69 70
 Knife Hopper Silica
Dip tank Rework chemical Speed Carbon
feeting at Lumpy door Daybin
stuckup stuckup not ready variation empty
D/tank stuckup Empty

15

15
71 72 73 74 75 76 77 78 79
 Carbon Abnormalit
Rubber TSS lock Oil not Silica skid fall
Feeding Calibration y Startup
cutting open avail Loading down
slow correction

10

7
15 7

10 10

15
80 81 82 83 84 85 86 87 88
 Carbn
D/d lock Process
scale tare Shut down MPS Set up % %
check oil count
Bias
4.62 14.5
5.61 5.7
5.86 0.9
4.78 0.0
5.44 1.3
5.71 1.8
2.99 1.1
4.86 0.0
4.84 4.4
4.31 25.6
5.91 1.1
5.00 1.5
4.50 0.0
2.43 4.6
5.39 12.9
4.06 2.0
5.28 0.0
4.17 1.6
2.27 0.0
1.50 0.0
2.56 0.0
2.08 23.3
3.20 3.4
5.40 2.9
4.97 0.6
5.44 0.0
9 5.56 0.0
4.34 0.0
3.75 25.3
0.00 0.0
0.00 0.0
4.05 4.3
4.05 4.3
89 90 91 92 93 94 95
 29 B
Setup Change Size Change Maintenance MHE Matl.
DATE Shortag Shortage
min Freq. min Freq. PM Mech Elect. e (min) (min)
1-Feb-24 63 26 10

2-Feb-24 69 28

3-Feb-24 64 26

4-Feb-24 73 32 8

5-Feb-24 63 26 10

6-Feb-24 59 22 62

7-Feb-24 63 26 51 24

8-Feb-24 59 22

9-Feb-24 71 35

10-Feb-24 54 27

11-Feb-24 69 30 10

12-Feb-24 59 29

13-Feb-24 51 25 28

14-Feb-24 79 39 72

15-Feb-24 58 29 50

16-Feb-24 43 23 190 19

17-Feb-24 64 26 31

18-Feb-24 68 34

19-Feb-24 55 28

20-Feb-24 62 31

21-Feb-24 37 22 15

22-Feb-24 26 18

23-Feb-24 48 24

24-Feb-24 64 32 36 10

25-Feb-24 68 34 24 4 15 27

26-Feb-24 65 32 15

27-Feb-24 77 38 10

28-Feb-24 62 31 70 40

29-Feb-24 44 22 10 35

30-Dec-99
 0 0 1737 817 0 430 288 60 98
0 0 60 28 0 15 10 2 3
4.02 1.89 0.00 1.00 0.67 0.14 0.23
0.00 4.16 0.00 1.03 0.69 0.14 0.23
1 2 3 5 6 8 10 11 13 15

SETUP LOSS TREND BNB - 106

100

90

80 79 77
73 71
70 69 69 68 68
63 64 63 63 64 64 65
60 62 62
59 59 59 58
54 55
50 51
MIN

48
43 44
40
37
30
26
20

10
PRODUCTION TREND BNB - 106
0
DATE
700 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

600

500

400
MIN

300

200

100
79
63 69 64 73 63 59 63 59 71 54 69 59 51 58 64 68 55 62 64 68 65 77 62
43 37 26 48 44
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

DATE
 BANBURY - 106 0' Rework
Manpowe Utility / Miscstkup, 30' Total
Material Start up / Tech Run
r Power 14' Rework
Rubber stk Losses
Quality Shutdown Trial Min. Reason Time
Shortage Failure stkup,
up,5' 48'
HOPPER (min)
24' Rework
Rubber
DOOR stk
13 35 stkup,
up,0' 25'
HOPPER 121 1319
RUBBER
10' Rework
Rubber
STUCK DOOR
stkup, stk
UP,13'
0'
6 62 up,0' HOPPER 137 1303
RUBBER
D/D STUCK
Rubber stk
17'
STUCK
UP Rework
DOOR UP,6'
& W/B
15 49 up,10
stkup, 19' 128 1312
RUBBER
D/D
STUCK STUCK
HOPPER UP,
0' Rework
Rubber
STUCK
UP stk
& UP,15'
W/B
28 up,0 DOOR
stkup, 42'
HOPPER 109 1331
D/D
STUCK STUCK
RUBBER UP,
14'
UP Rework
Rubber
DOOR
& W/Bstk
36 STUCK UP,8' 109 1331
up,0 stkup,
STUCKHOPPER
RUBBER 9'
UP,
D/D STUCK
0'DOOR
Rework
Rubber
STUCK stk
UP,0'
80 UP & W/B
stkup, 25' 201 1239
up,0 HOPPER
RUBBER
D/D STUCK
STUCK
0'
STUCK
UP Rework
Rubber
DOOR UP,
stk
& UP,38'
W/B
21 23 up,0stkup, 36'
HOPPER 182 1258
RUBBER
D/D
STUCK STUCKUP,
21'
STUCK
UP Rework
Rubber
DOOR stk
UP,0'
& W/B
35 37 stkup,0'Rubber
up,0 HOPPER 131 1309
RUBBER
D/D
STUCK STUCKUP,
10'
STUCK
UPstkRework
DOORup,0
& UP,12'
W/B
44 stkup,10'Rubb
HOPPER 115 1325
RUBBER
D/D
STUCK STUCKUP,
6'DOOR
er
STUCK
UP Rework
stk up,8
& UP,08'
W/B
27 21 stkup,5'Rubber
HOPPER 102 1338
RUBBER
D/D
STUCK STUCKUP,
STUCK
UPstk&up,0
Rework
DOOR UP,08'
W/B
17 28 124 1316
HOPPER
stkup,32'Rubb
RUBBER
D/D STUCK
STUCK UP,
10'
er
STUCK
UP Rework
DOOR
stk up,8
& UP,12'
W/B
20 11 90 1350
stkup,10'Rubb
RUBBER
HOPPER
D/D
STUCK STUCKUP,
0'DOOR
er
STUCK
UP Rework
stk up,8
UP,0'
& W/B
5 40 stkup,60'Rubb 124 1316
HOPPER
D/D STUCK
RUBBER
STUCK UP,
9'DOOR
er
UP
STUCK Rework
stk up,0
& W/B
UP,0'
25 24 stkup,40'Rubb
HOPPER 200 1240
RUBBER
STUCK
D/D STUCKUP,
15'
er
STUCK
UP Rework
stk
DOOR up,0
UP,4'
& W/B
8 60 176 1264
stkup,32'Rubb
HOPPER
RUBBER
D/D
STUCK STUCKUP,
10'
er
STUCK
UP Rework
stk
DOOR up,0
UP,0'
& W/B
25 58 stkup,0'Rubber 335 1105
HOPPER
RUBBER
D/D
STUCK STUCK
10' ReworkUP,
UPstk
STUCK &up,0
DOOR UP,0'
W/B
stkup,64'Rubb
5 47 HOPPER 147 1293
RUBBER
D/D
STUCK
6' STUCK
ReworkUP,
er stk up,0
STUCK
UP DOOR UP,0'
& W/B
stkup,19'Rubb
HOPPER
27 28 123 1317
RUBBER
D/D
STUCK STUCK
0'DOORstkUP,
Rework
er
82 STUCK
UP & UP,18'
W/B
stkup,10'Rubb
up,13'HOPPE
RUBBER 137 1288
D/D
STUCK STUCK
er stk
R DOOR
STUCK UP,
UP,8'
38 UP & W/B
up,0'HOPPER
RUBBER
D/D STUCK 100 1340
STUCK
9'DOOR
STUCK
UP Rework
& W/BUP,
UP,'
12 10 stkup,21'Rubb
RUBBER
D/D
STUCK STUCK
UP,15' 74 1366
0' er
STUCK
UP
No Rework
&stk UP,'
W/B
Shedule,
0 stkup,58'Rubb
up,0'HOPPER
D/D STUCK
STUCK UP,0' 26 1414
UP
No er
&stk
DOOR W/B
Shedule,
50 30 13 Rework
up,0'HOPPER
RUBBER
STUCK UP,0' 128 1312
stkup,28'Rubb
DOOR
STUCK
No Shedule,UP,'
58 10 Rework
er
RUBBER
D/D stk
STUCK 168 1272
stkup,54'Rubb
up,17'HOPPE
STUCK
UP & W/B UP,'
26 76 12
D/D
STUCK Rework
R er stk
DOOR
STUCK
UP,0' 240 1200
stkup,47'Rubb
up,14'HOPPE
RUBBER
UPShedule,
No & W/B
20 14 78 0RRework
STUCK
STUCK er stk
DOORUP,18
UP,0' 192 1248
stkup,5'Rubber
up,11'HOPPE
RUBBER
Lumpy,0'
No No
Shedule,
12 70 22'Rework
R
STUCK stk UP,
DOOR
Shedule, 169 1271
stkup,30'Rubb
up,20'HOPPE
RUBBER
Lumpy,0' No
10 25 R
STUCKer stkUP,
DOOR
Shedule, 207 1233
up,20'HOPPE
RUBBER
Lumpy,0' No
49 52 R
STUCKDOOR
Shedule,UP, 190 1250
RUBBER
Lumpy,0' No
0 STUCK
Shedule,UP, 0 1440
Lumpy,0' No
Shedule,
 0 20 0 0 422 1230 0 4285 38900
0 1 0 0 15 42 0 148 1341
0.00 0.05 0.00 0.00 0.98 2.85 0.00 9.92 90.08
0.00 1.39 0.00 0.00 1.01 2.95 10.26 93.15
17 19 21 23 25 27 28 30 32

RUN TIME TREND BNB - 106

1400

1200

1000

800
MIN

600

400

200
63696473635963597154695951795843646855623726486468657
0
1234567891111111111222222222
0123456789012345678

DATE

PERFORMANCE TREND BNB - 106

100

90

80 79
73 71 69
70 69 68 68
63 64 63 63 64 62 64 65
60 59 59 59 58
54 55
50 51
48
MIN

43
40
37
30
26
20

10

0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7

DATE
 10

0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7

DATE

54
 D/D
W0106 STUCK
Availabi UP &
TOTAL Production (Batches) No schedule
lity MCR MCB W/B
TIME Final Final STUCK
% Total Slica
PCR BIAS UP
1440 91.60 649 649 86

1440 90.49 643 12 655 80

1440 91.11 625 5 630 77

1440 92.43 613 22 635 76 10

1440 92.43 613 4 617 55

1440 86.04 591 14 605 97 38

1440 87.36 569 20 589 46

1440 90.90 614 23 637 82 12

1440 92.01 663 7 670 55 8

1440 92.92 633 0 633 75

1440 91.39 649 0 649 59 8

1440 93.75 668 0 668 65

1440 91.39 656 0 656 86

1440 86.11 618 9 627 78 4

1440 87.78 622 622 90

1440 76.74 538 7 545 98 7

1440 89.79 618 618 81

1440 91.46 630 5 635 81 18

1425 90.39 621 621 55 15 8

1440 93.06 644 5 649 98

1440 94.86 638 5 643 63

1440 98.19 581 7 588 108

1440 91.11 602 14 616 104

1440 88.33 587 29 616 83

1440 83.33 572 0 572 42

1440 86.67 587 4 591 81

1440 88.26 621 6 627 20 11

1440 85.63 573 0 573 8

1440 86.81 581 6 587 58

1440 100.00 0
 43185 2702 17819 204 18023 15 0 0
1489 93 614 7 621 1 0 0
100.00 6.26 41.26 0.47 42 0.00 0.03 0 0
0.04 0 0
34 36 39 53 55 59 60 61 62 62

1989

ND BNB - 106

95179584364685562372648646865776244
111111222222222233
456789012345678901

DATE

TREND BNB - 106

79 77
68 68
64 62 64 65 62
59 58
55
51
48
43 44
37

26

1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3
3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1

DATE
1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3
3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1

DATE
Reason Tech HOPPER
mixing DOOR
Ram Rubber Rework Sample
Fm Lumpy time RUBBER
cleaning Stk up stkup Off
varition STUCK
13 D/Dr Stk pu 30 UP 5
48 14

25 24

10 8

19 17

42

9 14

25

36

21

10 10

5 6

32 8

10 10

60

41 10

32 15

10

64 10

19 6 13

10

21 9

58

28 18 13 17

54 10 14

47 12

5 20

30 22
63
 ABNORM
shitting
Rework Hold batch Batch Abnormalit Chemical d tank Comp
Mill O/load mill back
mix use Stuckup y shortage stkup stkup
plate set
correction
 Batch fall master not oil mix in Secondary D/Dorr Sample
Lumpy M/c clean Control off
down OK chill water mps clean check
chut clean Set up % %
4.38 0.7
4.79 0.0
4.44 0.0
5.07 0.6
4.38 0.7

4.10 4.3

4.38 5.2
4.10 0.0
4.93 0.0
3.75 0.0
4.79 0.7

4.10 0.0

3.54 1.9

5.49 5.0
4.03 3.5

2.99 14.5

4.44 0.0
4.72 0.0
3.86 0.0
4.31 0.0
2.57 1.0
1.81 0.0
3.33 0.0
4.44 2.5
4.72 1.9
4.51 1.0
5.35 0.7
4.31 4.9
3.06 0.7
0.00 0.0
4.02 1.7
4.02 1.7
4.02 1.7
 29 BANBURY - 107
Setup Manpow Start
Size Change Maintenance MHE Matl. Utility / Misc Total
Change er Material up / Tech
DATE Shortag Shortag Power Losses
min min Freq. PM Mech Elect. e (min) e (min) Shortag Quality Shutdow Trial Min. Reason
Failure (min)
e n
40 Rubber
1-Feb-24 5 63 26 13 0 81
stuckup
2-Feb-24 5 59 22 23 0 87
3-Feb-24 66 28 10 55 9 0 140
4-Feb-24 5 67 28 40 15 10 0 137
30 Rubber
5-Feb-24 10 79 39 45 30 164
stuckup
25 Rubber
6-Feb-24 8 60 24 53 25 146
stuckup
7-Feb-24 48 20 80 18 0 146
8-Feb-24 5 66 28 55 0 126
9-Feb-24 7 65 32 13 55 0 140
10-Feb-24 10 42 21 515 20 0 587
11-Feb-24 63 31 62 221 0 346
12-Feb-24 48 24 98 0 146
13-Feb-24 5 60 30 30 40 10 0 145
14-Feb-24 8 66 33 62 35 20 0 191
15-Feb-24 5 79 39 46 62 0 192
60'Rubber
16-Feb-24 8 60 30 68 15 60 211
Stuckup
17-Feb-24 5 63 31 123 10 0 201
18-Feb-24 5 65 33 238 10 0 318
19-Feb-24 5 48 24 550 150 0 753
20-Feb-24 8 69 35 145 0 222
21-Feb-24 51 26 337 0 388
22-Feb-24 5 59 29 45 5 0 114
23-Feb-24 10 70 35 133 0 213
24-Feb-24 66 34 87 15 0 168
25-Feb-24 8 68 35 50 15 0 141
26-Feb-24 10 70 35 162 15 0 257
1420'No
27-Feb-24 0 0
Schedule
1440'No
28-Feb-24 0 0
Schedule
1085'No
29-Feb-24 20 0 20
Schedule
30-Dec-99 0 0
30-Dec-99 0 0
137 1640 772 550 2464 692 0 18 55 0 0 0 109 115 0 5780
5 57 27 19 85 24 0 1 2 0 0 0 4 4 0 199
4.03 1.90 1.35 6.05 1.70 0.00 0.04 0.14 0.00 0.00 0.00 0.27 0.28 0.00 14.20
3.93 1.32 5.90 1.66 0.00 0.04 3.82 0.00 0.00 0.00 0.26 0.28 13.84
1 2 5 6 8 10 11 13 15 17 19 21 23 25 27 28 30

RUN TIME TREND BNB -

SETUP LOSS TREND BNB - 106
200
100
180
90
160
80 79 79
140
70 69 70 70
66 67 66 65 66 66 68
63 63 63 65 120
60 59 60 60 60 59
100

MIN
50 51
48 48 48
MIN

42 80
40
30
60

20 20 40
10 20
0 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
DATE DATE
 50 48 48 48

MI
42 80
40
30
60

20 20 40
10 20
0 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
DATE DATE

PRODUCTION TREND BNB - 106

PERFORMANCE TREND B
700
100
600 90

80 79 79
500
70
66 67 66 65 66
400 63 63 6
60 59 60 60 60
MIN

50

MIN
300 48 48
40 42
200
30

20
100
63 59 66 67 79 60 48 66 65 63 66 79 60 63 65 48 69 51 59 70 66 68 70
42 48 60 10
20
0
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1
DATE
DATE

1 2 5 6 8 10 11 13 15 17 19 20 22
 W0107
Production (Batches) D/D
Availabi STUCK
Run TOTAL
lity Master Master Total UP & No Rubber
Time TIME Total Eq. 105 +107 Reason Tech Slica MCR MCB Power cut
% PCR BIAS batch W/B Schedule Stk up
STUCK
1359 1440 94.38 386 14 681 400 681 UP 77

1353 1440 93.96 380 14 671 394 671 70

1300 1440 90.28 352 598 352 653 88
1303 1440 90.49 393 668 393 748 76
1276 1440 88.61 367 6 634 373 642 85 30
1294 1440 89.86 380 646 380 694 74 25
1294 1440 89.86 333 6 577 339 620 98
1314 1440 91.25 370 629 370 681 76
1300 1440 90.28 376 6 650 382 697 68
853 1440 59.24 249 4 430 253 478 46
1094 1440 75.97 326 4 561 330 631 75
1294 1440 89.86 351 0 597 351 655 42
1295 1440 89.93 336 5 580 341 634 68
1249 1440 86.74 372 40 702 412 758 70
1248 1440 86.67 373 634 373 707 70
1229 1440 85.35 344 6 595 350 667 60
1239 1440 86.04 348 6 602 354 650 71
1122 1440 77.92 326 3 559 329 657 81
687 1440 47.71 167 284 167 356 49
1218 1440 84.58 326 5 563 331 623 74
1052 1440 73.06 314 8 548 322 594 60
 1326 1440 92.08 310 10 545 320 626 115
1227 1440 85.21 319 10 560 329 631 93
1272 1440 88.33 338 11 594 349 652 83
1299 1440 90.21 325 12 574 337 664 62
1183 1440 82.15 295 9 517 304 581 71
20 20 100.00 3 5 3 41 3 1420
0 0 #DIV/0! 0 0 69 1440
335 355 94.37 63 107 63 156 38 1085
1440 1440 100.00 0 0 0
1440 1440 100.00 0 0 0
34915 40695 #DIV/0! 8822 179 15311 9001 16917 1883 0 0 3945
1204 1403 #DIV/0! 304 6 528 310 583 65 0 0 136
85.80 100.00 #DIV/0! 21.68 0.44 37.62 22.12 41.57 4.63 0.00 0.00 9.69
83.61 97.45
32 34 36 37 49 55 60 62 64 65 66 67 68 68

N TIME TREND BNB - 106

313.25

20
0
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
DATE
 20
0
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
DATE

ORMANCE TREND BNB - 106

79

69 70 70
6 65 66 66 68
63 63 65
60 60 59
51
48 48
42

20

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

DATE

24 26 28 29 41 47 51
 Silica hopper
TSS Over Carbn not Loop not Chami. P/stacker D tank Chem not
Fire Control off daybin FM door Tss Hold sf drop
Load charge made Sht. stkup stkup ready
empty stuckup
Cut pices Compound oil slow MPS(2nda BOPT not Skid fall Bis stk up H/Door fail silica day oil tank Rubber slurry tank
Shut down Startup
cool rack stuck up feed ry) w2ork down tss hoppe to close bin empty empty stuck up empty
cb bin Set up % %

4.38 0.9
4.10 1.6
4.58 0.7
4.65 3.8
5.49 3.1
4.17 3.7
3.33 5.6
4.58 3.8
4.51 4.7
2.92 37.2
4.38 19.7
3.33 6.8
4.17 4.9
4.58 6.7
5.49 7.5
4.17 4.7
4.38 9.2
4.51 17.2
3.33 10.4
4.79 10.1
3.54 23.4
 4.10 3.5
4.86 9.2
4.58 6.0
4.72 3.5
4.86 11.3
0.00 0.0
#DIV/0! #DIV/0!
5.63 0.0
0.00 0.0

4.03 7.8
4.03 7.8
4.03 7.8
4.03 7.8
14.71 61.8
#DIV/0! #DIV/0!
#DIV/0! #DIV/0!
 29 BANBURY - 108
Setup
Size Change Maintenance Manpow Start Misc
Change MHE Matl. Utility /
er Material up / Tech
DATE Shortag Shortag Power
min min Freq. PM Mech Elect. e (min) e (min) Shortag Quality Failure
Shutdow Trial Min. Reason
e n
1-Feb-24 0

2-Feb-24 0
3-Feb-24 0
4-Feb-24 0
5-Feb-24 0
6-Feb-24 0
7-Feb-24 0
8-Feb-24 0
9-Feb-24 0
10-Feb-24 0
11-Feb-24 0
12-Feb-24 0
13-Feb-24 0
1140'No
14-Feb-24 0 849'No
Schedule
Schedule,2
15-Feb-24 28
8'Rubber
990'No
stuckup
16-Feb-24 0
Schedule,
17-Feb-24 0 798'No
Schedule,2
18-Feb-24 179
8'Rubber
19-Feb-24 0 stuckup
955'No
Schedule,0'
20-Feb-24 0
Rubber
stuckup
21-Feb-24 0
22-Feb-24 0 955'No
Schedule,0'
23-Feb-24 15 30 0 520'No
Rubber
Schedule,0'
stuckup
24-Feb-24 14 90 10 40 993'No
Rubber
Schedule,0'
stuckup
25-Feb-24 18 40 0 510'No
Rubber
Schedule,0'
stuckup
26-Feb-24 44 15 60'No
Rubber
Schedule,0'
stuckup
27-Feb-24 70 55 175 0 0'No
Rubber
Schedule,4
stuckup
28-Feb-24 80 71 45 40
0'Rubber
29-Feb-24 45 52 0 stuckup

30-Dec-99 0
30-Dec-99 0
0 18 0 0 248 261 0 0 15 0 0 0 312 302 0
0 1 0 0 9 9 0 0 1 0 0 0 11 10 0
0.05 0.00 0.00 0.65 0.68 0.00 0.00 0.04 0.00 0.00 0.00 0.82 0.79 0.00
0.04 0.00 0.59 0.63 0.00 0.00 1.04 0.00 0.00 0.00 0.75 0.72
1 2 5 6 8 10 11 13 15 17 19 21 23 25 27 28

Perfor
Size Engg. Tech Availabili
Pm mace Sm Total
Change Down Trial ty
Loss
1 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
2 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
3 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
4 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
5 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
6 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
7 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
8 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
 9 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
10 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
11 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
12 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
13 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
14 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
15 0.00 0.00 0.00 0.00 4.74 4.74 95.26 100.00
16 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
17 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
18 0.00 0.00 0.00 0.00 27.88 27.88 72.12 100.00
19 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
20 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
21 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
22 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
23 0.00 0.00 0.00 3.53 1.76 5.29 94.71 100.00
24 0.00 11.30 0.00 1.09 4.35 16.74 83.26 100.00
25
26
27
28
29
30
31

1 2 5 6 8 10 11 13 15 17 19 20
 W0108
Production (Batches) D/D
Total Availabi STUCK Rubber
Run TOTAL
Losses lity Master Total UP & No Stk
Time TIME Bias Total Eq. 105 +107 Reason Tech Slica MCR MCB
(min) % PCR batch W/B Schedule up/Compo
STUCK und Stk up
0 1440 1440 100.00 0 0 0 UP

0 1440 1440 100.00 0 0 0

0 1440 1440 100.00 0 0 55
0 1440 1440 100.00 0 0 80
0 1440 1440 100.00 0 0 8
0 1440 1440 100.00 0 0 48
0 1440 1440 100.00 0 0 43
0 1440 1440 100.00 0 0 52
0 1440 1440 100.00 0 0 47
0 1440 1440 100.00 0 0 48
0 1440 1440 100.00 0 0 70
0 1440 1440 100.00 0 0 58
0 1440 1440 100.00 0 0 54
0 300 300 100.00 47 80 47 136 23 1140
28 563 591 95.26 102 173 102 246 20 849 28
0 450 450 100.00 75 128 75 200 34 990
0 1440 1440 100.00 115 196 115 244
179 463 642 72.12 129 219 129 317 798 179
0 1440 1440 100.00 185 315 185 387 27
0 1440 1440 100.00 119 202 119 262 24
 0 1440 1440 100.00 108 184 108 230
0 1440 1440 100.00 225 383 225 464 15
45 806 851 94.71 116 197 116 268 11 589
154 766 920 83.26 207 352 207 410 0 520
58 389 447 87.02 119 202 119 292 0 993
59 871 930 93.66 229 389 229 453 10 510 15
300 1080 1380 78.26 321 546 321 582 17 60
236 1204 1440 83.61 346 588 346 657 8 40
97 1343 1440 93.26 344 585 344 634 20
0 1440 1440 100.00 0 0 0
0 1440 1440 100.00 0 0 0
1156 37035 38191 2981 2787 0 4738 2787 6344 209 0 0 6449
40 1277 1317 103 96 0 163 96 219 7 0 0 222
3.03 96.97 100.00 7.81 7.30 0.00 12.41 7.30 16.61 0.55 0.00 0.00 16.89
2.77 88.69 91.45
30 32 34 36 37 49 55 60 62 64 65 66 67 68 68
22 24 26 28 29 41 47 51
 Silica hopper
Dust col. Chami. P/stacker D tank Chem not Cut pices Compound MPS(2nda
Control off Mill empty daybin door Tss Hold Lumpy
clean Sht. stkup stkup ready cool rack stuck up ry)
empty stuckup
40
 Oil
BOPT not Skid fall Put up H/Door fail silica day oil tank Rubber slurry tank
Remove Startup cb bin Set up % %
w2ork down delay to close bin empty empty stuck up empty
munually
0.00 0.0
0.00 0.0
0.00 0.0
0.00 0.0
0.00 0.0
0.00 0.0
0.00 0.0
0.00 0.0
0.00 0.0
0.00 0.0
0.00 0.0
0.00 0.0
0.00 0.0
0.00 0.0
0.00 0.0
0.00 0.0
0.00 0.0
0.00 0.0
0.00 0.0
0.00 0.0
 0.00 0.0
0.00 0.0
0.00 0.0
0.00 11.3
4.03 8.9
0.00 4.7
0.00 9.1
0.00 10.5
0.00 3.1
0.00 0.0

0.05 1.3
0.05 1.3
0.05 1.3
0.05 1.3
14.71 61.8
#DIV/0! #DIV/0!

#VALUE! #VALUE!
 29

Setup Change Size Change Maintenance

MHE Matl.
DATE Shortage Shortage
min Freq. min Freq. PM mech Elect. (min) (min)

1-Feb-24 12 192 80 0 207 23 0 13

2-Feb-24 17 199 85 0 95 0 0 26
3-Feb-24 10 198 88 0 10 10 10 0
4-Feb-24 21 208 94 0 48 15 10 6
5-Feb-24 18 216 102 0 45 27 0 0
6-Feb-24 16 197 85 0 62 78 0 9
7-Feb-24 8 154 66 0 136 35 0 18
8-Feb-24 12 195 84 0 0 55 0 0
9-Feb-24 17 202 100 0 23 105 0 0
10-Feb-24 18 158 79 0 515 388 0 0
11-Feb-24 0 213 101 0 62 246 0 0
12-Feb-24 9 179 89 0 8 112 0 0
13-Feb-24 18 173 86 0 30 68 0 0
14-Feb-24 16 180 88 0 62 173 0 0
15-Feb-24 13 187 91 0 166 112 0 0
16-Feb-24 15 142 73 0 277 19 15 0
17-Feb-24 28 203 95 0 123 10 30 64
18-Feb-24 25 173 87 0 253 10 16 0
19-Feb-24 5 134 67 550 150 0 13 0
20-Feb-24 13 144 66 0 145 0 0 30
21-Feb-24 0 123 64 0 352 0 0 25
22-Feb-24 5 115 62 0 372 13 0 0
23-Feb-24 20 148 59 0 157 8 0 0
24-Feb-24 8 175 66 0 111 36 10 0
25-Feb-24 28 181 69 0 74 9 29 27
26-Feb-24 30 183 67 0 162 15 0 0
27-Feb-24 8 157 38 0 10 0 0 18
28-Feb-24 17 124 31 0 70 0 0 40
29-Feb-24 8 100 22 0 243 10 35 8
30-Dec-99 0 0 0 0 0 0 0 0

415 0 4953 2184 550 3968 1577 168 284

 14 0 171 75 19 137 54 6 10
0.35 0.00 4.13 1.82 0.46 3.31 1.32 0.14 0.24
0.99 11.86 1.32 9.50 3.78 11.67 19.72

1 2 3 5 6
MHE, 8 10 11 13 15
Start up
Mate. In
Set Up & / Perform
B/D PM come Tech.
Size Shutdo ace Loss
Material
wn
1 4.73 5.34 0.00 &0.30
MPS 0.00 0.65 0.81
2 5.21 2.29 0.00 0.63 0.00 0.63 1.50
3 5.15 0.50 0.00 1.61 0.00 1.09 1.41
4 5.32 1.46 0.00 0.37 0.00 0.23 0.65
5 5.52 1.70 0.00 0.00 0.00 0.26 1.79
6 5.02 3.30 0.00 0.21 0.00 0.12 2.47
7 3.75 3.96 0.00 0.42 0.00 0.60 0.53
8 4.79 1.27 0.00 0.00 0.00 1.55 0.86
9 5.16 3.02 0.00 0.00 0.00 0.24 1.27
10 4.07 20.90 0.00 0.00 0.00 1.20 1.30
11 5.01 7.25 0.00 0.00 0.14 0.73 0.78
12 4.35 2.78 0.00 0.00 0.00 0.97 0.49
13 4.49 2.30 0.00 0.00 0.00 0.35 1.25
14 4.54 5.44 0.00 0.23 0.00 1.37 0.56
15 5.25 7.30 0.00 0.00 0.00 0.21 1.97
16 4.09 7.71 0.00 0.39 0.00 1.04 4.04
17 5.35 3.08 0.00 2.18 0.23 0.30 1.78
18 5.16 6.85 0.00 0.42 0.00 0.70 0.73
19
20
21
22
23
24
25
26
27
28
29
30
31
32

1 2 3 5 6 8 10 11 13 15
 Mixing
Misc
Manpowe Utility / Total
Material Start up / Run TOTAL
r Power Tech Trial Losses
Quality Shutdown Time TIME
Shortage Failure miss REASON (min)

0 0 0 0 28 35 510 3800 4310

0 0 0 0 26 62 425 3720 4145
55 0 0 0 44 57 394 3646 4040
0 0 0 0 10 28 346 3957 4303
0 0 0 0 11 76 393 3847 4240
0 0 0 0 5 105 472 3773 4245
0 0 0 0 26 23 400 3920 4320
0 0 0 0 67 37 366 3954 4320
0 0 0 0 10 54 411 3834 4245
0 0 0 0 52 56 1187 3133 4320
0 0 6 0 31 33 591 3659 4250
0 0 0 0 42 21 371 3949 4320
0 0 0 0 15 53 357 3900 4257
10 0 0 0 59 24 524 3796 4320
0 0 0 0 8 75 561 3247 3808
0 0 0 0 40 155 663 3177 3840
0 0 0 10 13 77 558 3762 4320
0 0 0 0 27 28 532 3308 3840
0 0 0 0 22 82 956 3274 4230
0 0 0 0 10 112 454 3291 3745
0 0 0 0 12 16 528 3717 4245
0 0 0 22 0 0 527 3793 4320
0 0 0 0 68 40 441 3376 3817
20 0 0 0 21 58 439 3274 3713
0 0 0 0 61 86 495 3290 3785
0 20 0 0 53 85 548 3214 3762
13 0 0 0 12 104 322 2578 2900
0 0 0 0 10 40 301 2569 2870
0 0 0 0 49 52 505 2250 2755
0 0 0 0 0 0 0 4320 4320

98 20 6 32 832 1674 0 14577 105328 119905

 3 1 0 1 29 58 0 503 3632 4135
0.08 0.02 0.01 0.03 0.69 1.40 0.00 12.16 87.84 100.00
6.81 1.39 0.42 2.22 1.99 4.01 34.91 252.22

17 19 21 23 25 27 28 30 32 34

Total Uti.

11.83 88.17 100 100.00

10.25 89.75 100 100.00
9.75 90.25 100 100.00
8.04 91.96 100 100.00
9.27 90.73 100 100.00
11.12 88.88 100 100.00
9.26 90.74 100 100.00
8.47 91.53 100 100.00
9.68 90.32 100 100.00
27.48 72.52 100 100.00
13.91 86.09 100 100.00
8.59 91.41 100 100.00
8.39 91.61 100 100.00
12.13 87.87 100 100.00
14.73 85.27 101 100.00
17.27 82.73 102 100.00
12.92 87.08 103 100.00
13.85 86.15 104 100.00

PERFORMANCE
100
90 91.96
90.25
89.75 90.73 91.53
90.74 90.32 91.49
88.17 88.88
86.09
80
72.52
70
60
50
%

40
30
20
10
0
1 2 3 4 5 6 7 8 9 10 11 12 13

17 19 21 23 25 27 28 30 32 34
 No schedule
Production (Batches)
Availabi & Canteen
lity
% Master Final BIAS
Total Slica
PCR PCR master

88.17 681 811 14 1506 163 10 5.34

89.75 711 747 26 1484 150 175 2.29
90.25 629 719 60 1408 165 280 0.50
91.96 736 739 102 1577 152 17 1.46
90.73 680 808 18 1506 140 80 1.70
88.88 707 749 62 1518 171 75 3.30
90.74 652 738 69 1459 144 0 3.96
91.53 712 761 75 1548 158 0 1.27
90.32 702 798 60 1560 123 75 3.02
72.52 507 722 52 1281 121 0 20.90
86.09 701 723 74 1498 134 70 7.25
91.41 658 842 58 1558 107 0 2.78
91.61 651 832 59 1542 154 63 2.30
87.87 704 731 105 1540 148 0 5.44
85.27 499 728 73 1300 160 512 7.30
82.73 477 691 85 1253 98 480 7.71
87.08 579 875 54 1508 152 0 3.08
86.15 520 709 106 1335 162 480 6.85
77.40 395 817 72 1284 104 90 3.55
87.88 389 809 70 1268 172 575 3.87
87.56 470 730 59 1259 123 75 8.29
87.80 389 730 98 1217 223 0 8.91
88.45 426 768 95 1289 197 503 4.32
88.18 485 670 98 1253 166 607 3.96
86.92 386 730 102 1218 104 535 2.19
85.43 423 707 77 1207 152 558 4.70
88.90 270 827 42 1139 23 1420 0.34
89.51 268 787 69 1124 8 1450 2.44
81.67 190 678 55 923 96 1565 9.18
100.00 0 0 0 0 0 0 0.00

2633 15597 21976 1989 39562 3970 9695

 91 538 758 69 1364 137 334
2.20 13.01 18.33 1.66 32.99 3.31 8.09
52.62 4.76 23.22

36 37 41 47 55 59 60

PERFORMANCE TREND BNB - 105

100.00
.73 91.53
90.74 90.32 91.61
91.41 89.51
88.88 87.87 88.45
88.18 88.90
86.09 86.15 87.88
85.27 87.08
87.80
87.56 86.92
85.43
82.73 81.67
77.40
72.52

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
DATE

36 37 41 47 55 59 60
 29 Auto chemical Master BNB108
Setup
Size Change Maintenance MHE Matl. Manpowe Utility / Misc Total Availabi Production (Batches)
Change Material Start up / Run TOTAL No Schedule /
DATE Shortag Shortag Tech Trial r Power Losses lity Canteen
Quality Shutdown Time TIME Master Master Bunkar Shut
min min Freq. PM Mech Elect. e (min) e (min) Shortage Failure Min. Reason (min) % Total Eq. Tech Power cut
bag MAN Empty down,
120 Canteen, 0
1-Feb-24 210 40 210 460 980 1440 68.06
90 Bath
120 Canteen, 0
2-Feb-24 220 60 210 490 950 1440 65.97
90 Bath
120 Canteen, 0
3-Feb-24 210 60 40 210 520 920 1440 63.89
90 Bath
100 Canteen, 0
4-Feb-24 120 180 300 1140 1440 79.17
70 Bath
100 Canteen, 0
5-Feb-24 180 40 180 400 1040 1440 72.22
70 Bath
100 Canteen, 0
6-Feb-24 160 180 340 1100 1440 76.39
70 Bath
100 Canteen, 0
7-Feb-24 180 30 180 390 1050 1440 72.92
70 Bath
100 Canteen, 0
8-Feb-24 200 180 380 1060 1440 73.61
70 Bath
230 Canteen,70 0
9-Feb-24 170 300 470 970 1440 67.36
Bath
100 Canteen, 0
10-Feb-24 150 25 180 355 1085 1440 75.35
70 Bath
100 Canteen, 0
11-Feb-24 140 20 60 180 400 1040 1440 72.22
70 Bath
100 Canteen, 0
12-Feb-24 120 180 300 1140 1440 79.17
70 Bath
100 Canteen, 0
13-Feb-24 100 180 280 1160 1440 80.56
70 Bath
100 Canteen, 0
14-Feb-24 120 180 300 1140 1440 79.17
70 Bath
100 Canteen, 0
15-Feb-24 90 180 270 1170 1440 81.25
70 Bath
100 Canteen, 109
16-Feb-24 110 15 25 150 300 1140 1440 79.17 109
70 Bath
100 Canteen, 84
17-Feb-24 120 120 240 1200 1440 83.33 84
70 Bath
100 Canteen, 60
18-Feb-24 110 120 230 1210 1440 84.03 60
70 Bath
100 Canteen, 160
19-Feb-24 115 120 235 1205 1440 83.68 160
70 Bath
100 Canteen, 78
20-Feb-24 110 40 120 270 1170 1440 81.25 78
70 Bath
100 Canteen, 0
21-Feb-24 125 120 245 1195 1440 82.99
70 Bath
100 Canteen, 325
22-Feb-24 120 120 240 1200 1440 83.33 325
70 Bath
100 Canteen, 0
23-Feb-24 140 120 260 1180 1440 81.94
70 Bath
100 Canteen, 0
24-Feb-24 130 120 250 1190 1440 82.64
70 Bath
100 Canteen, 0
25-Feb-24 150 170 320 1120 1440 77.78
70 Bath
100 Canteen, 288
26-Feb-24 180 170 350 1090 1440 75.69 288
70 Bath
100 Canteen, 130
27-Feb-24 170 170 340 1100 1440 76.39 130
70 Bath
100 Canteen, 288
28-Feb-24 180 170 350 1090 1440 75.69 288
70 Bath
101 Canteen, 294
29-Feb-24 181 170 351 1089 1440 75.63 294
70 Bath
102 Canteen, 0
30-Dec-99 182 170 352 1088 1440 75.56
70 Bath
103 Canteen, 0
30-Dec-99 183 171 354 1086 1440 75.42
70 Bath
4676 0 0 0 235 180 0 40 0 0 0 0 0 5211 0 10342 34298 44640 2382 1816 0 1816 0
161 0 0 0 8 6 0 1 0 0 0 0 0 180 0 357 1183 1539 82 63 0 63 0
10.47 0.00 0.00 0.00 0.53 0.40 0.00 0.09 0.00 0.00 0.00 0.00 0.00 11.67 0.00 23.17 76.83 100.00 5.34 4.07 0.00 4.07 0.00
11.20 0.00 0.00 0.56 0.43 0.00 0.10 0.00 0.00 0.00 0.00 0.00 12.48 24.77 82.13 0.00
1440
SETUP LOSS TREND BNB - 106 RUN TIME TREND BNB - 106
100 1400
90
1200
80
70 1000
60
800
50
MIN

MIN

40 600
30
400
20
10 200
0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 0
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
DATE DATE

PRODUCTION TREND BNB - 106 PERFORMANCE TREND BNB - 106

700 100

90
600
80
500
70

400 60

50
MIN

MIN

300
40
200 30

100 20

10
0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 0
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

DATE DATE

1 2 5 6 8 10 11 13 15 17 19 20 22 24 26 28 29 35 47
 29 Auto chemical Master
Setup
Size Change Maintenance MHE Matl. Manpowe Utility / Misc Total Availabi Production (Batches)
Change Material Start up / Run TOTAL No Schedule /
DATE Shortag Shortag Tech Trial r Power Losses lity Canteen
Quality Shutdown Time TIME Master Master Bunkar Shut
min min Freq. PM Mech Elect. e (min) e (min) Shortage Failure Min. Reason (min) % Total Eq. Tech Power cut
bag MAN Empty down,
120 Canteen, 873
1-Feb-24 210 210 420 1020 1440 70.83 873
90 Bath
120 Canteen, 983
2-Feb-24 220 210 430 1010 1440 70.14 959 24
90 Bath
120 Canteen, 845
3-Feb-24 210 210 420 1020 1440 70.83 818 27
90 Bath
100 Canteen, 965
4-Feb-24 120 180 300 1140 1440 79.17 936 29
70 Bath
100 Canteen, 881
5-Feb-24 180 180 360 1080 1440 75.00 871 10
70 Bath
100 Canteen, 922
6-Feb-24 160 180 340 1100 1440 76.39 909 13
70 Bath
100 Canteen, 961
7-Feb-24 180 180 360 1080 1440 75.00 916 45
70 Bath
100 Canteen, 953
8-Feb-24 200 180 380 1060 1440 73.61 934 19
70 Bath
230 Canteen,70 1073
9-Feb-24 170 300 470 970 1440 67.36 1008 65
Bath
100 Canteen, 752
10-Feb-24 150 180 330 1110 1440 77.08 741 11
70 Bath
100 Canteen, 774
11-Feb-24 140 180 320 1120 1440 77.78 752 22
70 Bath
100 Canteen, 882
12-Feb-24 120 180 300 1140 1440 79.17 857 25
70 Bath
100 Canteen, 1001
13-Feb-24 100 180 280 1160 1440 80.56 954 47
70 Bath
100 Canteen, 1011
14-Feb-24 120 180 300 1140 1440 79.17 993 18
70 Bath
100 Canteen, 687
15-Feb-24 90 180 270 1170 1440 81.25 565 122
70 Bath
100 Canteen, 652
16-Feb-24 110 150 260 1180 1440 81.94 640 12
70 Bath
100 Canteen, 744
17-Feb-24 120 40 120 280 1160 1440 80.56 717 27
70 Bath
100 Canteen, 739
18-Feb-24 110 120 230 1210 1440 84.03 699 40
70 Bath
100 Canteen, 635
19-Feb-24 115 120 235 1205 1440 83.68 611 24
70 Bath
100 Canteen, 678
20-Feb-24 110 10 15 120 255 1185 1440 82.29 657 21
70 Bath
100 Canteen, 818
21-Feb-24 125 120 245 1195 1440 82.99 794 24
70 Bath
100 Canteen, 656
22-Feb-24 120 120 240 1200 1440 83.33 604 52
70 Bath
100 Canteen, 668
23-Feb-24 140 120 260 1180 1440 81.94 632 36
70 Bath
100 Canteen, 738
24-Feb-24 130 120 250 1190 1440 82.64 709 29
70 Bath
100 Canteen, 683
25-Feb-24 150 170 320 1120 1440 77.78 659 24
70 Bath
100 Canteen, 592
26-Feb-24 180 170 350 1090 1440 75.69 576 16
70 Bath
100 Canteen, 336
27-Feb-24 170 170 340 1100 1440 76.39 336
70 Bath
100 Canteen, 222
28-Feb-24 180 170 350 1090 1440 75.69 222
70 Bath
101 Canteen, 356
29-Feb-24 181 170 351 1089 1440 75.63 356
70 Bath
102 Canteen, 0
30-Dec-99 182 170 352 1088 1440 75.56
70 Bath
103 Canteen, 0
30-Dec-99 183 171 354 1086 1440 75.42
70 Bath
4676 0 0 0 10 55 0 0 0 0 0 0 0 5211 0 9952 34688 44640 2409 21298 782 22080 0
161 0 0 0 0 2 0 0 0 0 0 0 0 180 0 343 1196 1539 83 734 27 761 0
10.47 0.00 0.00 0.00 0.02 0.12 0.00 0.00 0.00 0.00 0.00 0.00 0.00 11.67 0.00 22.29 77.71 100.00 5.40 47.71 1.75 49.46 0.00
11.20 0.00 0.00 0.02 0.13 0.00 0.00 0.00 0.00 0.00 0.00 0.00 12.48 23.83 83.07 0.00
1440
SETUP LOSS TREND BNB - 106 RUN TIME TREND BNB - 106
100 1400
90
1200
80
70 1000
60
800
50
MIN

MIN

40 600
30
400
20
10 200
0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 0
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
DATE DATE

PRODUCTION TREND BNB - 106 PERFORMANCE TREND BNB - 106

700 100

90
600
80
500
70

400 60

50
MIN

MIN

300
40
200 30

100 20

10
0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 0
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

DATE DATE

1 2 5 6 8 10 11 13 15 17 19 20 22 24 26 28 29 35 47
 29 A
Setup Change Size Change Maintenance
MHE Matl.
DATE Shortag Shortag
min Freq. min Freq. PM Mech Elect. e (min) e (min)

1-Feb-24 220 28

2-Feb-24 200

3-Feb-24 230

4-Feb-24 250 25

5-Feb-24 220

6-Feb-24 230

7-Feb-24 240

8-Feb-24 200

9-Feb-24 190

10-Feb-24 200

11-Feb-24 230

12-Feb-24 210

13-Feb-24 240

14-Feb-24 260

15-Feb-24 210

16-Feb-24 180

17-Feb-24 190

18-Feb-24 180

19-Feb-24 200

20-Feb-24 180

21-Feb-24 190

22-Feb-24 200

23-Feb-24 210

24-Feb-24 180

25-Feb-24 190

26-Feb-24 180

27-Feb-24 170

28-Feb-24 185

29-Feb-24 186

30-Dec-99 187
30-Dec-99 188

6326 0 0 0 0 53 0 0 0
218 0 0 0 0 2 0 0 0
0.00 0.00 0.00 0.12 0.00 0.00 0.00
15.15 0.00 0.00 0.13 0.00 0.00 0.00

SETUP LOSS TREND BNB - 106

100
90
80
70
60
50
MIN

40
30
20
10
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
DATE

PRODUCTION TREND BNB - 106

700

600

500

400
MIN

300

200

100

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

DATE
1 2 3 5 6 8 10 11 13 15
 Auto chemical
Tech Trial Misc
Manpowe Utility / Total
Material Start up / Run
r Power Losses
Quality Shutdown Time
Shortage Failure Min. Min. Reason (min)

120 Canteen,
210 458 982
90 Bath
120 Canteen,
210 410 1030
90 Bath
120 Canteen,
210 440 1000
90 Bath
120 Canteen,
210 485 955
90 Bath
120 Canteen,
210 430 1010
90 Bath
120 Canteen,
210 440 1000
90 Bath
120 Canteen,
210 450 990
90 Bath
120 Canteen,
210 410 1030
90 Bath
120 Canteen,30
150 340 1100
Bath
120 Canteen,30
150 350 1090
Bath
120 Canteen,30
140 370 1070
Bath
120 Canteen,30
140 350 1090
Bath
120 Canteen,30
140 120 Canteen,30 380 1060
Bath
Bath, 70
210 120 Canteen,30 470 970
Feeding Slow
Bath,
77470
210 120 Canteen,30 420 1020
Feeding Slow
Bath,
774120
190 120 Canteen,30 370 1070
Feeding Slow
Bath,
774120
190 120 Canteen,30 380 1060
Feeding Slow
Bath,
774120
190 120 Canteen,30 370 1070
Feeding Slow
Bath,
774120
190 120 Canteen,30 390 1050
Feeding Slow
Bath,
774120
190 120 Canteen,30 370 1070
Feeding Slow
Bath,
774120
190 120 Canteen,30 380 1060
Feeding Slow
Bath,
774120
190 120 Canteen,30 390 1050
Feeding Slow
Bath,
774120
190 120 Canteen,30 400 1040
Feeding Slow
Bath,
774120
190 120 Canteen,30 370 1070
Feeding Slow
Bath,
774120
150 120 Canteen,30 340 1100
Feeding Slow
Bath,
774120
150 120 Canteen,30 330 1110
Feeding Slow
Bath,
774120
150 120 Canteen,30 320 1120
Feeding Slow
Bath,
774120
150 121 Canteen,30 335 1105
Feeding Slow
Bath,
774120
150 122 Canteen,30 336 1104
Feeding Slow
Bath,
774120
150 337 1103
Feeding Slow
774
 123 Canteen,30
Bath, 120
150 338 1102
Feeding Slow
0 0 0 0 0 5580 774
0 11959 32681
0 0 0 0 0 192 0 412 1127
0.00 0.00 0.00 0.00 0.00 12.50 0.00 26.79 73.21
0.00 0.00 0.00 0.00 0.00 13.36 28.64 78.26

RUN TIME TREND BNB - 106

1400

1200

1000

800
MIN

600

400

200

0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7

DATE

PERFORMANCE TREND BNB - 106

100

90

80

70

60

50
MIN

40

30

20

10

0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7

DATE
17 19 20 22 24
 Production
MASTER
Availabi (Batches)
TOTAL
TIME
lity No
% FINAL Schedule /
Total Eq. Power cut auto
AUTO Canteen
1440 68.19 810 810
1440 71.53 692 692
1440 69.44 692 692
1440 66.32 706 706
1440 70.14 890 890
1440 69.44 730 730
1440 68.75 746 746
1440 71.53 775 775
1440 76.39 782 782
1440 75.69 716 716
1440 74.31 748 748
1440 75.69 818 818
1440 73.61 790 790
1440 67.36 734 734
1440 70.83 696 696
1440 74.31 773 773
1440 73.61 779 779
1440 74.31 776 776
1440 72.92 751 751
1440 74.31 865 865
1440 73.61 771 771
1440 72.92 739 739
1440 72.22 746 746
1440 74.31 585 585
1440 76.39 702 702
1440 77.08 791 791
1440 77.78 0
1440 76.74 0
1440 76.67 544 544
1440 76.60 0
 1440 76.53 0
44640 2270 20147 20147 0
1539 78 695 695 0
100.00 5.08 45.13 45.13 0.00
0.00
1440
BNB - 106

1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3
5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1

TE

ND BNB - 106

1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3
6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1

TE
26 28 29 47 51
 final

mannual auto mannual

 29 KRUPP EX
Setup Change Size Change Maintenance
MHE Matl. Manpowe
Material
DATE Shortag Shortag r
min Freq. min Freq. PM Mech Elect. e (min) e (min) Shortage Quality

1-Feb-24 234 12 65 26 175

2-Feb-24 443 22 75 30 20
3-Feb-24 347 17 70 28 140
4-Feb-24 267 13 70 28 20
5-Feb-24 268 13 20 8 20 155
6-Feb-24 271 14 65 26 80
7-Feb-24 360 18 70 28 40 150 20
8-Feb-24 254 13 70 28 310
9-Feb-24 364 18 35 14 40 125
10-Feb-24 286 14 65 26 80
11-Feb-24 150 8 45 18 165
12-Feb-24 256 13 70 28 305
13-Feb-24 353 18 60 24 155
14-Feb-24 335 17 45 18 40
15-Feb-24 311 16 15 6 20 80 30
16-Feb-24 400 20 65 26 35
17-Feb-24 260 13 65 26 95 20 20
18-Feb-24 367 18 45 18 30 30
19-Feb-24 229 11 100 40 30 20 150
20-Feb-24 261 13 35 14 120 75
21-Feb-24 396 20 60 24 15 20
22-Feb-24 179 9 40 16 15
23-Feb-24 433 22 40 16 25 20 20 20
24-Feb-24 273 14 45 18 30 90
25-Feb-24 266 13 40 16 20 50
26-Feb-24 397 20 15 6 20 20
27-Feb-24 217 11 40 16 50 75
28-Feb-24 268 13 70 28 50
29-Feb-24 216 11 60 24 45
30-Dec-99 0 0
30-Dec-99 0 0
8661 433 1560 624 0 375 65 2645 40 50 205
20.74 299 15 54 22 0 13 2 91 1 2 7
20.00 19.40 0.97 3.49 1.40 0.00 0.84 0.15 5.93 0.09 0.11 0.46
20.74 3.74 0.00 0.90 0.16 6.33 0.10 3.47 14.24
1 2 3 5 6 8 10 11 13 15 17 19

KRUPP SET UP LOSSES TREAND

300

250

200
IN KGS.

150

100

50
KRUPP TREAD PRODUCTION TREND
30000 0
27000 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
24000 DATE
21000
18000
15000
mts

12000
9000
6000
3000
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 2
DATE
 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 2
DATE

KRUPP SIDE WALL REWORK(DIE CUT)

200
180
160
140
120
IN KGS

100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
DATE

KRUPP SIDE WALL REWORK (TIGHT WINDING)

200
180
160
140
120
IN KGS

100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 2
DATE
 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 2
DATE

SETUP LOSS TREND HTBC

300

250

200

150
MIN

100 100 100 100 100

100 100 95
90 9090 90 90 82
80 8080 80 80 80 80 80 80808080
70
60
50 50 50 50

0
123456789111111111122222222223333
012345678901234567890123

DATE

1 2 3 5 6 8 10 11 13 15 17 19
KRUPP EXTRUDER
Tech
Start Misc Production
Utility / Trial Total Availabi
up / Run TOTAL
Power Losses lity Tread PCR S/W
Shutdow Min. Min. REASON Time TIME
Failure (min) % (nos.) (mts.)
n
0 0 No sched 474 966 1440 67.08 6865
0 538 902 1440 62.64 5240 1710
0 557 883 1440 61.32 6225 1440
40 0 397 1043 1440 72.43 7180
110 573 867 1440 60.21 4680 1920
0 416 1024 1440 71.11 7820
20 0 660 780 1440 54.17 5095 1120
0 634 806 1440 55.97 6430
0 564 876 1440 60.83 4850 1920
0 431 1009 1440 70.07 7870
0 360 1080 1440 75.00 6975
0 631 809 1440 56.18 5370
40 0 608 832 1440 57.78 5590 900
90 0 510 930 1440 64.58 6250 360
0 456 984 1440 68.33 6780
0 500 940 1440 65.28 7480 1420
0 460 980 1440 68.06 7610
50 25 547 893 1440 62.01 5010 940
0 529 911 1440 63.26 7680
50 0 541 899 1440 62.43 7650
0 491 949 1440 65.90 5800 1820
0 234 1206 1440 83.75 8860
30 20 608 832 1440 57.78 6690 1100
0 438 1002 1440 69.58 8580
0 376 1064 1440 73.89 8490
40 492 948 1440 65.83 6380 1580
60 20 462 978 1440 67.92 6610
40 110 538 902 1440 62.64 6470 1460
20 341 1099 1440 76.32 8670
0 0 1440 1440 100.00 0
 0 0 1440 1440 100.00 0
0 0 420 345 0 14366 30274 44640 2102 195200 17690
0 0 14 12 0 495 1044 1539 72 6731 610
0.00 0.00 0.94 0.77 0.00 32.18 67.82 100.00 4.71 437.28 39.63
0.00 0.00 1.01 0.83 34.40 72.50
21 23 25 27 28 30 32 34 36 37 39

KRUPP RUN TIM

1400

1200
S TREAND 1000

800

IN KGS
600

400

200

0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1
0 1 2 3 4 5
DATE
D KRUPP PERFORMANCE TREND
100
17 18 19 20 21 22 23 24 25 26 27 28 29 30
90
80
70
60
50
%

40
30
20
10
0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2
1 22 23 24 25 26 27 28 29 30 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8
DATE
 0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2
1 22 23 24 25 26 27 28 29 30 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8
DATE

KRUPP SIDE WALL REWORK(SIZE CHANGE)

200
180
160
140
120
IN KGS

100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2
23 24 25 26 27 28 29 30 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8
DATE

WINDING) KRUPP SIDE WALL REWORK (SINGLE

LAYER)
200
180
160
140
120
IN KGS

100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2
2 23 24 25 26 27 28 29 30 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8
DATE
 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2
2 23 24 25 26 27 28 29 30 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8
DATE

21 23 25 27 28 30 32 34 36 37 39
 W0271
Production
No
LCV S/W TOTAL Reason Total Sched /
Carbon silica MCR MCB BSW
(mts.) S/W (mts.) Tech Numbers Canteen
0 15557 6865 3200 0 8865
1710 12602 5240 1460 0 6153
1440 14805 6225 2160 0 7575
0 16314 7180 3390 0 9299
1920 11964 4680 1620 0 5693
0 16896 7820 2820 0 9583
1120 12451 5095 2160 0 6445
0 13704 6430 2130 0 7761
1920 12630 4850 1980 0 6088
0 17486 7870 3320 0 9945
0 13675 6975 1120 0 7675
0 12706 5370 3040 0 7270
900 12882 5590 1920 0 6790
360 14620 6250 3010 0 8131
0 14924 6780 480 2240 0 8480
1420 16644 7480 1760 0 8580
0 16918 7610 3220 0 9623
940 11318 5010 1360 0 5860
0 16614 7680 2790 0 9424
0 15940 7650 2170 0 9006
1820 14800 5800 2540 0 7388
0 17868 8860 1920 0 10060
1100 15362 6690 300 1920 0 8078
0 18404 8580 2960 0 10430
0 17842 8490 2560 0 10090
1580 14504 6380 1440 0 7280
0 15378 6610 160 3320 0 8785
1460 14066 6470 960 0 7070
0 18676 8670 3070 10589
0 0 0
 0 0
0 17690 437550
0 610 15088
0.00 39.63 980.17

41 43 44 47 48 49 50 51 52 53 54

KRUPP RUN TIME TREND

4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
DATE
E TREND

1 1 2 2 2 2 2 2 2 2 2 2 3
8 9 0 1 2 3 4 5 6 7 8 9 0
 1 1 2 2 2 2 2 2 2 2 2 2 3
8 9 0 1 2 3 4 5 6 7 8 9 0

(SIZE CHANGE)

1 1 1 2 2 2 2 2 2 2 2 2 2 3
7 8 9 0 1 2 3 4 5 6 7 8 9 0

(SINGLE

1 1 1 2 2 2 2 2 2 2 2 2 2 3
7 8 9 0 1 2 3 4 5 6 7 8 9 0
1 1 1 2 2 2 2 2 2 2 2 2 2 3
7 8 9 0 1 2 3 4 5 6 7 8 9 0

41 43 44 47 48 49 50 51 52 53
 Sunrise Blower Hopper Profile
Die Cut stk up AM Power cut Extd. clen Fed cut
Meeting Jamming jamming Prob.
55 56 57 58 59 60 61 62
54 55 56 57 58 59 60 61 62 63
 Sunrise Abnormality
Lumpy
Chiller water supply off
fm Line pass m/c start up jammingCold extrusion
Meeting correction

110

25

20

40
20
110
20
64 65 66 67 68 69 70 71 72
bias utility MCR Run time IN Min MCB Run time IN Min No Set Up Avg.

231 0
225 3
276 3
365 3
237 3
323 3
276 3
274 3
263 3
360 3
201 3
339 3
259 3
337 3
282 3
247 3
352 3
218 3
321 3
277 3
303 3
259 3
259 3
286 3
264 3
201 3
306 3
174 3
292 3
120 3
120 3
120 3
120 3
120 3
0
73 76 77 78
Set / Min Total Min

40 0
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
40 120
 29
D
Setup Change Size Change Maintenance MHE Matl.
DATE Shortag Shortag
min Freq. min Freq. PM Mech Elect. e (min) e (min)

1-Feb-24 0 0
2-Feb-24 0 0
3-Feb-24 0 0
4-Feb-24 0 0
5-Feb-24 0 0
6-Feb-24 0 0
7-Feb-24 0 0
8-Feb-24 0 0
9-Feb-24 0 0
10-Feb-24 0 0
11-Feb-24 0 0
12-Feb-24 0 0
13-Feb-24 0 0
14-Feb-24 0 0
15-Feb-24 0 0
16-Feb-24 0 0
17-Feb-24 0 0
18-Feb-24 0 0
19-Feb-24 0 0
20-Feb-24 0 0
21-Feb-24 0 0
22-Feb-24 0 0
23-Feb-24 0 0
24-Feb-24 0 0
25-Feb-24 0 0
26-Feb-24 0 0
27-Feb-24 0 0
28-Feb-24 0 0
29-Feb-24 0 0
30-Dec-99 0 0
30-Dec-99 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
#DIV/0! 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00

1 2 3 5 6 8 10 11 13 15

DUPLEX SETUP LOSS TREND

280

240

200

160
IN KGS.

120

80

40

0 DUPLEX PRODUCTION TREND

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
28000 DATE
24000

20000

16000
mts

12000

8000

4000

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
DATE

DUPLEX SIDE WALL REWORK(DIE CUT)

200
180
160
140
120
GS

100
 200
180
160
140
120
IN KGS

100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
DATE

DUPLEX SIDE WALL REWORK (TIGHT WINDING)

200
180
160
140
120
IN KGS

100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
DATE

SETUP LOSS TREND HTBC

300

250

200

150
MIN

100 100 100 100 100

100 100 95
90 9090 90 90 82
80 8080 80 80 80 80 80 80808080
70
60
50 50 50 50

0
123456789111111111122222222223333
MI
100 100 100 100 100
100 100 95
90 9090 90 90 82
80 8080 80 80 80 80 80 80808080
70
60
50 50 50 50

0
123456789111111111122222222223333
012345678901234567890123

DATE

1 2 3 5 6 8 10 11 13 15
 DUPLEX EXTRUDER
Tech
Utility / Start up / Misc Total
Manpower Material Trial Run TOTAL
Power Shutdow Losses
Shortage Quality Time TIME
Failure n Min. Min. REASON (min)

0 40 No sched 0 1440 1440

0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 1440 1440
0 0 0 0 0 0 0 0 44640 44640
0 0 0 0 0 0 0 0 1539 1539
 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 106.90

17 19 21 23 25 27 28 30 32 34

S TREND DUPLEX RUN TIME TRE

1400

1200

1000
IN KGS 800

600

400

200

0
N TREND 1 2 3 DUPLEX
4 5 6 7 8PERFORMANCE
9 1 1 1 1 1 1 1 TRE
1 1
17 18 19 20 21 22 23 24 25 26 27 28 29 30 0 1 2 3 4 5 6 7 8
100
DATE
80

60
%

40

20

0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1
17 18 19 20 21 22 23 24 25 26 27 28 29 30 0 1 2 3 4 5 6 7 8 9
DATE

RK(DIE CUT) DUPLEX SIDE WALL REWORK (SIZ

200
180
160
140
120
GS

100
 200
180
160
140
120

IN KGS
100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1
17 18 19 20 21 22 23 24 25 26 27 28 29 30 0 1 2 3 4 5 6 7 8 9
DATE

(TIGHT WINDING) DUPLEX SIDE WALL REWORK (SING

200
180
160
140
120
IN KGS

100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1
17 18 19 20 21 22 23 24 25 26 27 28 29 30 0 1 2 3 4 5 6 7 8 9
DATE
17 19 21 23 25 27 28 30 32 34
 W0272
Availabi Production
lity LTR LTR BIAS BIAS
% PCR No Schedule/
Tread S/W Tread S/W Reason Tech Canteen
Tread
(mts.) (mts.) (nos.) (mts.)
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
100.00 0
3100 0 0 0 0 0 0
107 0 0 0 0 0 0
 6.94 0.00 0.00 0.00 0.00 0.00 0.00
39.00

36 37 39 41 43 47 53 57 58

X RUN TIME TREND

RFORMANCE
1 1 1 1 1 1 1 TREND
1 1 1 2 2 2 2 2 2 2 2 2 2 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
DATE

1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
DATE

LL REWORK (SIZE CHANGE)

1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
DATE

LL REWORK (SINGLE LAYER)

1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
DATE
36 37 39 41 43 47 53 57 58
MCR /MCB Die cut Feed Cut Bias Run Time MCR/MCB Run Time
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
59
59 60
 29

Setup Change Size Change Maintenance MHE Matl. Manpowe

DATE Shortag Shortag r
min Freq. min Freq. PM Mech Elect. e (min) e (min) Shortage

1-Feb-24 97 5 92 46 30 150
2-Feb-24 94 5 98 49 45
3-Feb-24 133 7 94 47 50
4-Feb-24 80 4 112 56 20
5-Feb-24 144 7 86 43 30 60 30
6-Feb-24 83 4 90 45 30 105
7-Feb-24 15 1 102 51 50 25 30
8-Feb-24 133 7 102 51 50
9-Feb-24 94 5 74 37 225
10-Feb-24 132 7 102 51 30
11-Feb-24 83 4 66 33 40
12-Feb-24 72 4 80 40 65 70
13-Feb-24 133 7 84 42 95 20
14-Feb-24 33 2 78 39 100 160
15-Feb-24 133 7 86 43 120 35
16-Feb-24 83 4 84 42 100 90
17-Feb-24 133 7 98 49 120
18-Feb-24 82 4 86 43 50 40
19-Feb-24 83 4 92 46 110
20-Feb-24 133 7 92 46 100
21-Feb-24 94 5 76 38 90 120
22-Feb-24 98 5 96 48 90 30
23-Feb-24 122 6 106 53 22
24-Feb-24 132 7 90 45 90
25-Feb-24 132 7 98 49 80
26-Feb-24 44 2 92 46 90 40
27-Feb-24 94 5 84 42 100 40
28-Feb-24 117 6 94 47 120
29-Feb-24 132 7 112 56 60 70
30-Dec-99 0 0
30-Dec-99 0 0
2938 147 2646 1323 0 1897 435 945 40 0
101 5 91 46 0 65 15 33 1 0
20 6.60 0.33 5.95 2.97 0.00 4.26 0.98 2.12 0.09 0.00
 7.04 0.35 6.34 3.17 0.00 4.54 1.04 2.26 0.10 0.00

DUPLEX SETUP LOSS TREND

300
280
260
240
220
200
180
160
140
120
100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DUPLEX PRODUCTION TREND

30000
28000
26000
24000
22000
20000
18000
16000
14000
12000
10000
8000
6000
4000
2000
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DUPLEX SIDE WALL REWORK(DIE CUT)

200
180
160
140
120
100
200
180
160
140
120
100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DUPLEX SIDE WALL REWORK (TIGHT WINDING)

200
180
160
140
120
100
80
60
40
20
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

SETUP LOSS TREND HTBC

300

250

200

150

100 100 100 100 100

100 100 95
90 9090 90 90
80 8080 80 80 80 80 80 80808080 82
70
60
50 50 50 50

0
100 100 100 100 100
100 100 95
90 9090 90 90
80 8080 80 80 80 80 80 80808080 82
70
60
50 50 50 50

0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3

1 2 3 5 6 8 10 11 13 15 17

1 2 3 5 6 8 10 11 13 15
 SRRD
Tech
Utility / Misc Total
Material Start up / Trial Run TOTAL
Power Losses
Quality Shutdown Min. Min. REASON Time TIME
Failure (min)

15 0 35 No sched 384 1056 1440

0 237 1203 1440
0 45'Canteen 277 1118 1395
30 0 242 1198 1440
0 350 1090 1440
40 0 348 1092 1440
10 0 232 1208 1440
10 0 50' Canteen, 295 1095 1390
40 0 433 1007 1440
10 0 274 1166 1440
20 0 209 1231 1440
0 287 1153 1440
0 332 1108 1440
0 371 1069 1440
0 374 1066 1440
0 357 1083 1440
0 50' Canteen, 351 1039 1390
10 0 268 1172 1440
35 0 320 1120 1440
0 325 1115 1440
0 380 1060 1440
0 314 1126 1440
0 250 1190 1440
10 0 322 1118 1440
20 0 330 1110 1440
35 10 0 311 1129 1440
10 0 328 1112 1440
10 0 341 1099 1440
0 374 1066 1440
0 0 1440 1440
0 0 1440 1440
35 0 0 280 0 0 9216 35279 44495
1 0 0 10 0 0 318 1217 1534
0.08 0.00 0.00 0.63 0.00 0.00 20.71 79.29 100.00
 2.43 0.00 0.00 0.67 0.00 0.00 22.07 84.48 106.55

DUPLEX RUN TIME TREND

1400

1200

1000

800

600

400

200
0 21 22 23 24 25 26 27 28 29 30
0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2
D DUPLEX0 1PERFORMANCE
2 3 4 5 6 7 8 TREND
9 0 1 2 3 4 5 6 7
100

80

60

40

20

0
20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10111213141516171819202122232425262

E CUT) DUPLEX SIDE WALL REWORK (SIZE CHANGE)

200

180

160

140

120

100
 180

160

140

120

100

80

60

40

20

0
0 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10111213141516171819202122232425262

WINDING) DUPLEX SIDE WALL REWORK (SINGLE LAYER)

200

180

160

140

120

100

80

60

40

20

0
0 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10111213141516171819202122232425262
19 21 23 25 27 28 30 32 34

17 19 20 22 24 26
 W0273
Availabi Production
lity LTR No Sched /
PCR S/W MCR
% S/W Reason Tech Canteen Die Cut FM
(mts.) (SW)
(mts.)
73.33 33020 33020
83.54 29785 29785
80.14 26300 26300 45
83.19 28200 28200
75.69 25750 25750
75.83 27080 27080
83.89 28300 28300
78.78 26430 26430 50
69.93 25440 25440
80.97 28290 28290
85.49 26510 26510
80.07 26910 26910
76.94 26980 26980
74.24 26130 26130
74.03 25560 25560
75.21 26120 26120
74.75 24340 24340 50
81.39 27750 27750
77.78 26620 26620
77.43 26320 26320
73.61 26190 26190
78.19 26415 26415
82.64 27255 27255
77.64 23580 23580
77.08 28240 28240
78.40 27700 27700
77.22 26240 26240
76.32 26930 26930
74.03 27670 27670
100.00 0
100.00 0
2458 782055 0 782055
85 26967 0 26967
5.52 1757.62 1757.62
 5.89 1872.74 0.00 1872.74

ME TREND

1 1 1 1 2 2 2 2 2 2 2 2 2 2 3
ANCE
6 7 8 TREND
9 0 1 2 3 4 5 6 7 8 9 0

61718192021222324252627282930

ORK (SIZE CHANGE)

161718192021222324252627282930

ORK (SINGLE LAYER)

161718192021222324252627282930
36 41 45 53 56 57 58 59 60

28 33 37 45
 Feding
Sunrise conv(200 Abnormality Trd
Lumpy Clit Die leakage Am Die leakag
Meeting mm) conv. correction jamming
Brk,
61 62 63 64 65 66 67 68 69
Clean out fm Feed cut TRD jammiPower cut mc clean Comp shiftiLoop mformMc stop by tech. perso
70 71 72 73 74 75 76 77 78
 MCR Run time in Min

Mc stop by tech. persoCold extd Comp stkupmeting % %

6.7 2.1 0
6.5 0.0 0
9.5 3.5 0
5.6 0.0 0
10.0 6.3 0
5.8 2.1 0
1.0 5.2 0
9.6 0.0 0
6.5 15.6 0
9.2 2.1 0
5.8 0.0 0
5.0 9.4 0
9.2 8.0 0
2.3 6.9 0
9.2 8.3 0
5.8 6.9 0
9.6 8.3 0
5.7 3.5 0
5.8 7.6 0
9.2 6.9 0
6.5 6.3 0
6.8 6.3 0
8.5 1.5 0
9.2 6.3 0
9.2 5.6 0
3.1 6.3 0
6.5 9.7 0
8.1 8.3 0
9.2 9.0 0
0.0 0.0 0

6.6 161.9 0
79 80 81 82 83 84 85
 29 Qudrapl
Setup Change Size Change Maintenance MHE Matl.
Manpower
DATE Shortage Shortage
min Freq. min Freq. PM Mech Elect. Shortage
(min) (min)
1-Feb-24 240 16 90 36 10 50 30
2-Feb-24 230 15 95 38 40 15 30
3-Feb-24 250 17 95 38
4-Feb-24 235 16 90 36 80 30
5-Feb-24 265 18 95 38 20 40
6-Feb-24 225 15 110 44 20 20
7-Feb-24 235 16 85 34 10 40
8-Feb-24 250 17 95 38 10 40
9-Feb-24 310 21 115 46
10-Feb-24 205 14 85 34 60
11-Feb-24 150 10 70 28 40 30
12-Feb-24 220 15 90 36 60
13-Feb-24 160 11 70 28 15 130 20
14-Feb-24 260 17 75 30 50 30
15-Feb-24 175 12 80 32 85 30
16-Feb-24 230 15 80 32 25 20
17-Feb-24 240 16 55 22 30 120
18-Feb-24 225 15 100 40 20 110
19-Feb-24 245 16 90 36 85 15
20-Feb-24 190 13 85 34 20 65
21-Feb-24 230 15 95 38 70 20
22-Feb-24 125 8 30 12 240 45 15
23-Feb-24 230 15 90 36 40 100
24-Feb-24 220 15 75 30 95 155
25-Feb-24 210 14 95 38 110 35
26-Feb-24 205 14 95 38 10 15
27-Feb-24 185 12 95 38 45
28-Feb-24 190 13 85 34 160
29-Feb-24 210 14 90 36 25 30
30-Dec-99 0 0
30-Dec-99 0 0
 6345 423 2500 1000 240 550 1035 790 110 30
15.19 219 15 86 34 8 19 36 27 4 1
15.00 14.21 0.95 5.60 2.24 0.54 1.23 2.32 1.77 0.25 0.07
15.19 5.99 0.57 1.32 2.48 1.89 0.26 2.08
1 2 3 5 6 8 10 11 13 15 17
Qudraplex Extruder
Utility / Tech Trial Misc Total Availabi
Material Start up / Run TOTAL
Power Losses lity
Quality Shutdown Min. Min. REASON Time TIME
Failure (min) %

15 0 0No sched 435 1005 1440 69.79

0 410 1030 1440 71.53
15 0 360 1080 1440 75.00
45'
0 435 1005 1440 69.79
Canteen,
0 420 1020 1440 70.83
15 0 390 1050 1440 72.92
20 15 0 405 1035 1440 71.88
20 0 415 1025 1440 71.18
20 445 995 1440 69.10
40 0 390 1050 1440 72.92
50 0 340 1100 1440 76.39
0 370 1070 1440 74.31
0 395 1045 1440 72.57
0 415 1025 1440 71.18
30 0 400 1040 1440 72.22
30 0 385 1055 1440 73.26
0 445 995 1440 69.10
15 0 470 970 1440 67.36
10 0 445 995 1440 69.10
30 0 390 1050 1440 72.92
15 15 0 445 995 1440 69.10
30 0 485 955 1440 66.32
20 0 480 960 1440 66.67
0 545 895 1440 62.15
0 450 990 1440 68.75
0 325 1115 1440 77.43
0 325 1115 1440 77.43
0 435 1005 1440 69.79
0 355 1085 1440 75.35
0 0 1440 1440 100.00
0 0 1440 1440 100.00
40 45 0 300 20 0 12005 32635 44640 2266
1 2 0 10 1 0 414 1125 1539 78
0.09 0.10 0.00 0.67 0.04 0.00 26.89 73.11 100.00 5.08
2.78 3.13 0.00 0.72 0.05 28.75 78.15
19 21 23 25 27 28 30 32 34 36

55
 W0274
Production
No
PCR S/W Sched/ Sunrise
Tread (nos.) Reason Tech carbon MCR Die Cut
(mts.) Canteen Meeting
14120 26246 13290 830
15360 29438 13570 1790
15285 30073 12725 2560
14020 26876 12380 1640
15092 28605.6 13652 1440
14370 26526 13710 660
15071 28357.8 13841 1230
14175 27335 12355 1820
14115 27977 11545 2570
15365 27657 14385 980
13550 24390 11820 1730
15720 28296 14880 840
13190 23742 13190 0
14275 25695 11225 3050
14475 26055 13655 820
15015 27027 13215 1800
13466 24238.8 12216 1250
14210 25578 12710 1500
14055 25299 11795 2260
13870 24966 12360 1510
13455 24219 12125 1330
10285 18513 9375 910
11807 21252.6 10757 1050
13060 23508 12010 1050
14295 25731 12725 1570
14610 26298 13270 1340
14880 26784 14130 750
14530 26154 14530
14945 26901 14025 920
0 0
0 0
410666 0 753739
14161 0 25991
919.95 0.00 1688.48

37 39 44 47 48 49 50 51
 Lumpy / Abnormalit
Power cut Die
rework FM y Project Am Clean out fm Feed cut
off leakage
genration correction

20
 Mc stop by
Comp Comp Project
mc clean tech. Cold extd meting Canteen % %
shifting stkup work
person
16.7 0.7
16.0 2.8
17.4 0.0
16.3 5.6
18.4 4.2
15.6 1.4
16.3 0.7
17.4 0.7
21.5 0.0
14.2 4.2
10.4 2.8
15.3 4.2
11.1 1.0
18.1 3.5
12.2 0.0
16.0 1.7
16.7 2.1
15.6 1.4
17.0 5.9
13.2 1.4
16.0 4.9
8.7 4.2
16.0 9.7
15.3 17.4
14.6 10.1
14.2 1.7
12.8 3.1
13.2 11.1
14.6 3.8
0.0 0.0
MCR Run time in Min

Total Set Up / Min

122 80
170 80
208 80
162 80
152 80
113 80
142 80
171 80
209 80
129 80
167 80
122 80
80 80
233 80
121 80
170 80
143 80
155 80
193 80
156 80
147 80
126 80
133 80
133 80
159 80
147 80
118 80
80 80
126 80
80 80
80 80
80 80
85
 29 KRUPP
Setup Change Size Change Maintenance MHE Matl. Manpowe
DATE Shortag Shortag r
min Freq. min Freq. PM Mech Elect. e (min) e (min) Shortage

1-Feb-24 337 32.55 182 108 0 0 40 200 30 0

2-Feb-24 324 42.1833 193 117 0 0 40 60 30 0
3-Feb-24 383 40.6667 189 113 0 50 0 0 0 0
4-Feb-24 315 33.0167 202 120 0 0 80 20 30 0
5-Feb-24 409 38.2667 181 89 0 50 100 30 0 0
6-Feb-24 308 32.7 200 115 0 50 0 125 0 0
7-Feb-24 250 34.4167 187 113 0 50 35 70 0 0
8-Feb-24 383 36.0167 197 117 0 0 10 90 0 0
9-Feb-24 404 43.5667 189 97 0 225 0 0 0 0
10-Feb-24 337 34.5667 187 111 0 30 60 0 0 0
11-Feb-24 233 21.65 136 79 0 0 40 30 40 0
12-Feb-24 292 31.0667 170 104 0 65 130 0 0 0
13-Feb-24 293 34.9667 154 94 0 95 35 130 20 0
14-Feb-24 293 35.7333 153 87 0 100 50 190 0 0
15-Feb-24 308 33.8667 166 81 0 120 0 120 0 30
16-Feb-24 313 39.4833 164 100 0 125 0 110 0 0
17-Feb-24 373 35.65 153 97 0 120 30 120 0 0
18-Feb-24 307 37.45 186 101 0 50 20 150 0 0
19-Feb-24 328 31.9333 182 122 0 110 85 15 0 0
20-Feb-24 323 32.3667 177 94 0 100 20 65 0 0
21-Feb-24 324 39.8333 171 100 0 90 70 140 0 0
22-Feb-24 223 22.1833 126 76 240 135 15 30 0 0
23-Feb-24 352 43.0833 196 105 0 62 100 0 0 0
24-Feb-24 352 34.9167 165 93 0 185 155 0 0 0
25-Feb-24 342 33.9 193 103 0 190 35 0 0 0
26-Feb-24 249 35.7167 187 90 0 100 15 40 0 0
27-Feb-24 279 27.8833 179 96 0 100 85 0 0 0
28-Feb-24 307 31.9167 179 109 0 160 120 0 0 0
29-Feb-24 342 31.4 202 116 0 85 100 0 0 0
30-Dec-99 0 0 0 0 0 0 0 0 0 0
30-Dec-99 0 0 0 0 0 0 0 0 0 0
 9283 1003 5146 2947 240 2447 1470 1735 150 30
22.23 320 35 177 102 8 84 51 60 5 1
9.26 6.94 0.75 3.85 2.20 0.18 1.83 1.10 1.30 0.11 0.02
22.23 12.32 0.57 5.86 3.52 4.15 0.36 2.08
1 2 3 5 6 8 10 11 13 15 17
MHE,
Start
Mate. In Perfor
Set Up & up / Perform
B/D come mace Total
Size Shutdow ace Loss
Material Loss
n
& MPS
1 12.01 0.93 5.32 0.00 0.69444 0.69 18.96 81.04
2 11.97 0.93 2.08 0.00 0 0.00 14.98 85.02
3 13.38 1.17 0.00 0.00 0.35088 0.35 14.90 85.10
4 11.97 1.85 1.16 0.00 0.69444 0.69 15.67 84.33
5 13.66 3.47 0.69 0.00 0 0.00 17.82 82.18
6 11.76 1.16 2.89 0.00 1.27315 1.27 17.08 82.92
7 10.12 1.97 1.62 0.00 0.5787 1.04 14.28 85.25
8 13.58 0.23 2.11 0.00 0.23419 0.70 16.16 83.37
9 13.73 5.21 0.00 0.00 0.92593 0.93 19.86 80.14
10 12.13 2.08 0.00 0.00 1.15741 1.16 15.37 84.63
11 8.54 0.93 1.62 0.00 1.62037 1.62 12.71 87.29
12 10.69 4.51 0.00 0.00 0 0.00 15.21 84.79
13 10.35 3.01 3.47 0.00 0 0.00 16.83 83.17
14 10.32 3.47 4.40 0.00 0 0.00 18.19 81.81
15 10.97 2.78 3.47 0.00 0.69444 0.69 17.92 82.08
16 11.04 2.89 2.55 0.00 0.69444 0.69 17.18 82.82
17 12.32 3.51 2.81 0.00 0 0.00 18.64 81.36
18 11.41 1.62 3.47 0.00 0.5787 0.58 17.08 82.92
19 11.81 4.51 0.35 0.00 1.04167 1.04 17.71 82.29
20
21
22
23
24
25
26
27
28
 1
1
1 KRUPP SIDE WALL REWORK(DIE CUT)
1
1 200
1 180
1 160
1
140
1
1 120
IN KGS

1 100
1 80
1 60
1
40
1
1
20
1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
1 DATE
1
1
1
1 KRUPP SIDE WALL REWORK (TIGHT WINDING)
1
1 200
1 180
1 160
1
140
1
1 120
IN KGS

1 100
1 80
1 60
1
40
1
1 20
1 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
1 DATE
1
1

SETUP LOSS TREND HTBC

300
 SETUP LOSS TREND HTBC
300

250

200

150
MIN

100 100 100 100 100

100 100 95
90 9090 90 90 82
80 8080 80 80 80 80 80 80808080
70
60
50 50 50 50

0
123456789111111111122222222223333
012345678901234567890123

DATE

1 2 3 5 6 8 10 11 13 15 17
 KRUPP EXTRUDER
Start Tech
Utility / Misc Total Availabil
Material up / Trial Run TOTAL
Power Losses ity
Quality Shutdow Min. Min. REASON Time TIME
Failure (min) %
n
0 0 0 30 0 819 3501 4320 81.04
0 0 0 0 0 647 3673 4320 85.02
0 0 0 15 0 637 3638 4275 85.10
0 0 0 30 0 677 3643 4320 84.33
0 0 0 0 0 770 3550 4320 82.18
0 0 0 55 0 738 3582 4320 82.92
20 0 0 25 0 637 3683 4320 85.25
20 0 0 10 0 710 3560 4270 83.37
0 0 0 40 0 858 3462 4320 80.14
0 0 0 50 0 664 3656 4320 84.63
0 0 0 70 0 549 3771 4320 87.29
0 0 0 0 0 657 3663 4320 84.79
0 0 0 0 0 727 3593 4320 83.17
0 0 0 0 0 786 3534 4320 81.81
0 0 0 30 0 774 3546 4320 82.08
0 0 0 30 0 742 3578 4320 82.82
0 0 0 0 0 796 3474 4270 81.36
0 0 0 25 0 738 3582 4320 82.92
0 0 0 45 0 765 3555 4320 82.29
0 0 0 30 0 715 3605 4320 83.45
0 15 0 15 0 825 3495 4320 80.90
0 30 0 0 0 799 3521 4320 81.50
0 0 0 20 0 730 3590 4320 83.10
0 0 0 10 0 867 3453 4320 79.93
0 0 0 20 0 780 3540 4320 81.94
35 0 0 10 0 636 3684 4320 85.28
0 0 0 10 0 653 3667 4320 84.88
0 0 0 10 0 776 3544 4320 82.04
0 0 0 0 0 729 3591 4320 83.13
0 0 0 0 0 0 4320 4320 100.00
0 0 0 0 0 0 4320 4320 100.00
 75 45 0 580 0 0 21201 112574 133775 2609
3 2 0 20 0 0 731 3882 4613 90
0.06 0.03 0.00 0.43 0.00 0.00 15.85 84.15 100.00 1.95
5.21 3.13 0.00 1.39 0.00 50.77 269.57
19 21 23 25 27 28 30 32 34 36

100.00 100 0.00

100.00 100 0.00
100.00 100 0.00
100.00 100 0.00
100.00 100 0.00
100.00 100 0.00
99.54 100 0.46
99.53 100 0.47
100.00 100 0.00
100.00 100 0.00
100.00 100 0.00
100.00 100 0.00
100.00 100 0.00
100.00 100 0.00
100.00 100 0.00
100.00 100 0.00
100.00 100 0.00
100.00 100 0.00
100.00 100 0.00
CUT) KRUPP SIDE WALL REWORK(SIZE CHANG
200
180
160
140
120
IN KGS
100
80
60
40
20
0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2
0 21 22 23 24 25 26 27 28 29 30 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4
DATE

GHT WINDING) KRUPP SIDE WALL REWORK (SING

LAYER)
200
180
160
140
120
IN KGS

100
80
60
40
20
0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2
20 21 22 23 24 25 26 27 28 29 30 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4
DATE
19 21 23 25 27 28 30 32 34 36
 W0271
Production
No
Tread S/W TOTAL Sched / Die Cut
MCR MCB Meeting AM
(nos.) (mts.) S/W (mts.) Canteen
13290 33020 33020 37050 830 3200 0
18810 31495 31495 34745 1790 1460 0
18950 27740 27740 32460 2560 2160 45
19560 28200 28200 33230 1640 3390 0
18332 27670 27670 30730 1440 1620 0
21530 27080 27080 30560 660 2820 0
18936 29420 29420 32810 1230 2160 0
18785 26430 26430 30380 1820 2130 50
16395 27360 27360 31910 2570 1980 0
22255 28290 28290 32590 980 3320 0
18795 26510 26510 29360 1730 1120 0
20250 26910 26910 30790 840 3040 0
18780 27880 27880 29800 0 1920 0
17475 26490 26490 32550 3050 3010 0
20435 25560 25560 29100 1300 2240 0
20695 27540 27540 31100 1800 1760 0
19826 24340 24340 28810 1250 3220 50
17720 28690 28690 31550 1500 1360 0
19475 26620 26620 31670 2260 2790 0
20010 26320 26320 30000 1510 2170 0
17925 28010 28010 31880 1330 2540 0
18235 26415 26415 29245 910 1920 0
17447 28355 28355 31625 1350 1920 0
20590 23580 23580 27590 1050 2960 0
21215 28240 28240 32370 1570 2560 0
19650 29280 29280 32060 1340 1440 0
20740 26240 26240 30470 910 3320 0
21000 28390 28390 29350 0 960 0
22695 27670 27670 31660 920 3070 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
559801 799745 799745 907445
19303 27577 27577 31291
418.46 597.83 597.83 678.34

37 39 43 44 50 51 53
EWORK(SIZE CHANGE)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3
4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
DATE

WORK (SINGLE
YER)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3
4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
DATE
37 39 43 44 50 51 53 54 56 57
Blower Hopper Profile SUNRISE
Power cut Extd. clen Fed cut Lumpy
Chiller water supply off
fm
Jamming jamming Prob. MEETING
58 59 60 61 62 63 64 65 66 67
Abnormality
Line pass m/c start up jammingCold extrusionbias utility MCR Run time IN Min
correction
86
139
182
131
120
77
108
141
183
94
136
87
40
209
112
140
109
123
166
124
114
91
115
98
127
114
91
40
91
40
68 69 70 71 72 73 76
MCB Run time IN Min BD

360 0.93
186 0.93
256 1.17
379 1.85
202 3.47
322 1.16
256 1.97
253 0.23
238 5.21
372 2.08
152 0.93
344 4.51
232 3.01
341 3.47
264 2.78
216 2.89
362 3.51
176 1.62
319 4.51
257 2.78
294 3.70
232 3.47
232 3.75
336 7.87
296 5.21
184 2.66
372 4.28
136 6.48
347 4.28
40 0.00
77 55
 29
W/B Former Wire Creel Size
Set up Maintenance MHE
change change change change change
DATE Shortag
min min min min min min PM Mech Elect. e (min)

1-Feb-24

2-Feb-24

3-Feb-24

4-Feb-24

5-Feb-24

6-Feb-24

7-Feb-24

8-Feb-24

9-Feb-24

10-Feb-24

11-Feb-24

12-Feb-24

13-Feb-24

14-Feb-24

15-Feb-24

16-Feb-24

17-Feb-24

18-Feb-24

19-Feb-24

20-Feb-24

21-Feb-24

22-Feb-24

23-Feb-24

24-Feb-24

25-Feb-24

26-Feb-24

27-Feb-24

28-Feb-24

29-Feb-24

30-Dec-99

30-Dec-99

0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

1 2 5 8 11 14 17 20 22 23 25

SETUP LOSS TREND BEAD WINDING

180

150

120
100 100 100 100100
MIN

90 90 90 90 90
80 80 80 80 80 80 80 80
70
60 60
50 50 50
30

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
DATE
PRODUCTION TREND BEAD WINDING
30000
27000
24000
21000
18000
15000
MTS

12000
9000
6000
3000
0 80 10050 80 80 70 10080 90 80 50 80 90 90 10090 80 50 80 10010060
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2
DATE
 BEAD WINDING
Tech
Matl. Manpow Utility / Misc Total
Material Start up / Trial Run
Shortag er Power Losses
Quality Shutdown Time
e (min) Shortage Failure Min. Min. REASON (min)

0 510 N0 sched 0 1440

0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 1440
0 0 0 0 0 0 0 0 0 44640
0 0 0 0 0 0 0 0 0 1539
 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 100.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 106.90

27 29 31 33 35 37 39 40 42 44

RUN TIME TREND BEAD W

AD WINDING
1400
1300
1200
1100
1000
900
800
700
100100 100

MIN
90 95 600
80 80 80 80 80 82 500
400
60
50 300
200
100 80100 808070100
809080 809090100
9080
50 50 50
0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 0 1 2 3 4 5 6 7 8 9

D WINDING PERFORMANCE TREND BEAD W

DATE

100 100 100 100 1

90 90 9090 90

80 80 8080 80 80 80 80 80

70 70

60

50 50 50 50
%

40

30

20

10
2385
0
50 80 10010060 80 80 80 80 10090 95 82 123456789111111111122
8 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 012345678901

DATE
 W0640

Availabi
TOTAL Producti Perform
TIME
lity
on (nos) ance %
No
% Reason Tech Schedule / Die chang FM
Canteen
1440 100.00 17130 55.12
1440 100.00 16310 52.48
1440 100.00 19930 64.13
1440 100.00 19130 61.55
1440 100.00 19680 63.32
1440 100.00 18570 59.75
1440 100.00 16030 51.58
1440 100.00 17820 57.34
1440 100.00 24380 78.44
1440 100.00 15290 49.20
1440 100.00 27390 88.13
1440 100.00 18830 60.59
1440 100.00 15440 49.68
1440 100.00 26140 114.36
1440 100.00 19100 61.46
1440 100.00 22280 71.69
1440 100.00 23360 75.16
1440 100.00 20530 66.06
1440 100.00 19330 62.20
1440 100.00 20480 65.90
1440 100.00 0.00
1440 100.00 0.00
1440 100.00 0.00
1440 100.00 0.00
1440 100.00 0.00
1440 100.00 0.00
1440 100.00 0.00
1440 100.00 0.00
1440 100.00 28000 90.09
1440 100.00 0.00
1440 100.00 0.00
44640 3100 425150 1398.214
1539 107 14660 48
 100.00 6.94 952.40 3.13

46 48 49 52 54 57 58 59 60

ME TREND BEAD WINDING

0 9080 809090100
80 9080 80100
100 80808080100
9095 82
50 50 60

9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3

CE TREND BEAD WINDING

DATE

100 100
100 100
95
0 9090 90 90

80 80 80 80 80808080 82

60

50 50

11111111122222222223333
12345678901234567890123

DATE
 power Buffel Abnormality
Lumpy Feed cut power cut M/C clean Slitting knif Am
saving dammage Correction
61 62 63 64 65 66 67 68 69
Change over

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
70 71 72
 29 NEW BEAD W
Size MHE Matl.
W/B Former Wire Creel
Set up Chan Maintenance Short Short
DATE change change change change
ge age age
min min min min min min PM Mech Ele. (min) (min)
1-Feb-24

2-Feb-24

3-Feb-24

4-Feb-24

5-Feb-24

6-Feb-24

7-Feb-24

8-Feb-24

9-Feb-24

10-Feb-24

11-Feb-24

12-Feb-24

13-Feb-24

14-Feb-24

15-Feb-24

16-Feb-24

17-Feb-24

18-Feb-24

19-Feb-24

20-Feb-24

21-Feb-24

22-Feb-24

23-Feb-24

24-Feb-24

25-Feb-24

26-Feb-24

27-Feb-24

28-Feb-24

29-Feb-24

30-Dec-99

30-Dec-99

0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

0 0 0 0 0 0 0 0 0 0 0

1 2 5 8 11 14 17 20 22 23 25 27
 NEW BEAD WINDING
Start Tech
Manpowe Utility / Misc Total Availabilit
Material up / Trial Run TOTAL
r Power Losses y
Quality Shutdow Time TIME
Shortage Failure Min. Min. REASON (min) %
n
510 No
0 0 1440 1440 100.00
sched
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 0 0 0 0 0 0 44640 44640 3100
0 0 0 0 0 0 0 0 1539 1539 107
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00 6.94

0.00 0.00 0.00 0.00 0 0 0 106.9

29 31 33 35 37 39 40 42 44 46 48
 W0646

Productio Performa
n (nos) nce % No Sched / Comp.
Reason Tech Canteen MCR FM Cutting Feed cut &power c
Prob.
22780 68.55
23280 70.06
22750 68.46
21000 63.19
23320 70.18
16100 48.45
19250 57.93
22650 68.16
21850 65.75
19420 58.44
19190 57.75
19300 58.08
20040 60.31
16450 49.50
20310 108.13
20200 60.79
19570 58.89
20900 62.89
18080 54.41
20410 61.42
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
18720 56.33 420
0.00
0.00

425570 1327.66435
14675 46
953.34 2.97

49 52 54 55 56 57 58 59 60
Sunrise Meeting Lumpy AbnormiMHEsetExt clean Change over
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

61 62 63 64 65 66 67 68 69 70
 29 SIN
Die Former Wire Creel Size
Set up Maintenance
Change change change change change
DATE
min min min min min min PM Mech Elect.

1-Feb-24 60
2-Feb-24 60
3-Feb-24 60
4-Feb-24 60
5-Feb-24 60
6-Feb-24 60
7-Feb-24 60
8-Feb-24 60
9-Feb-24 60
10-Feb-24 60
11-Feb-24 60
12-Feb-24 60
13-Feb-24 60
14-Feb-24 60
15-Feb-24 60
16-Feb-24 60
17-Feb-24 60
18-Feb-24 60
19-Feb-24 60
20-Feb-24 60
21-Feb-24 60
22-Feb-24 60
23-Feb-24 60
24-Feb-24 60
25-Feb-24 60
26-Feb-24 60
27-Feb-24 60
28-Feb-24 60
29-Feb-24 60
30-Dec-99 60
30-Dec-99

0 1800 0 0 0 0 0 0 0
0 62 0 0 0 0 0 0 0
 0.00 12.23 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 4.31 0.00 0.00 0.00 0.00 0.00 0.00 0.00
1 2 5 8 11 14 17 20 22 23

SETUP LOSS TREND BEAD WINDING

180

150

120
100 100 100 100100
MIN

90 90 90 90 90
80 80 80 80 80 80 80 80
70
60 60
50 50 50
30

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2
DATE
PRODUCTION TREND BEAD WINDING
30000
27000
24000
21000
18000
15000
MTS

12000
9000
6000
3000
0 80 10050 80 80 70 10080 90 80 50 80 90 90 10090 80 50 80 10010060
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2
DATE

1 2 5 8 11 14 17 20 22 23
 SINGLE WIRE BEAD WINDING
Tech
MHE Matl. Manpow Utility / Misc
Material Start up / Trial
Shortag Shortag er Power
Quality Shutdown
e (min) e (min) Shortage Failure Min. Min. REASON
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
40 Canteen,120
0
No sched
0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
25 27 29 31 33 35 37 39 40

RUN TIME TREND BE

D BEAD WINDING
1400
1300
1200
1100
1000
900
800
700

MIN
600
100100 100
90 90 95 500
80 80 80 80 80 80 82 400
300
60 200
50
100 80100 100 90 90901
50808070 80 805080
0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1
0 1 2 3 4 5

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 DAT

ATE
D BEAD WINDING PERFORMANCE TREN
100 100 100 1

90 90 9090

80 80 8080 80 80 80

70 70

60

50 50 50
%

40

30

20

10
2385
0
090 80 50 80 10010060 80 80 80 80 10090 95 82 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1
6 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 0 1 2 3 4 5
TE DA

25 27 29 31 33 35 37 39 40
 W0649

Total Availabi
Run TOTAL Producti Performa
Losses lity
(min)
Time TIME
%
on (nos) nce % No Sched /
Reason Tech Canteen Die chang
60 260 320 81.25 3650 65.04 160
60 420 480 87.50 3400 37.51
60 420 480 87.50 3600 39.71
60 420 480 87.50 3160 34.86
60 420 480 87.50 3180 35.08
60 420 480 87.50 3590 39.60
60 420 480 87.50 2880 31.77
60 420 480 87.50 1290 14.23
60 420 480 87.50 2170 23.94
60 420 480 87.50 2800 30.89
60 420 480 87.50 2320 25.59
60 420 480 87.50 2310 34.65
60 420 480 87.50 3180 47.70
60 420 480 87.50 2430 36.45
60 420 480 87.50 2600 39.00
60 420 480 87.50 3330 49.95
60 420 480 87.50 510 7.65
60 420 480 87.50 3270 49.05
60 420 480 87.50 2590 38.85
60 420 480 87.50 3080 46.20
60 420 480 87.50 0.00
60 420 480 87.50 0.00
60 420 480 87.50 0.00
60 420 480 87.50 0.00
60 420 480 87.50 0.00
60 420 480 87.50 0.00
60 420 480 87.50 0.00
60 420 480 87.50 0.00
60 420 480 87.50 1940 21.40
60 420 480 87.50 0.00
0 480 480 100.00 0.00
1800 12920 14720 2718.75 55340 749.13773
62 446 508 94 1908 26
 12.23 87.77 100.00 18.47 375.95 5.09
4.31 30.94
42 44 46 48 49 52 54 57 59

RUN TIME TREND BEAD WINDING

100 808070100
80908050809090100
9080 80100
100 80808080100
9095 82
50 50 60

3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3

DATE

PERFORMANCE TREND BEAD WINDING

100 100 100 100
100 100
95
90 9090 90 90

8080 80 80 80 80 80 80808080 82

70

60

50 50 50

3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3

DATE

42 44 46 48 49 52 54 57
 power Buffel
FM Lumpy Feed cut power cut M/C clean MHE set upSlitting knife
saving dammage
Slitting knife
 29

Roll Bledder Size Manual Project

Set up Maintenance
Change change change splice work
DATE
min min min min min min PM Mech Elect.

1-Feb-24

2-Feb-24

3-Feb-24

4-Feb-24

5-Feb-24

6-Feb-24

7-Feb-24

8-Feb-24

9-Feb-24

10-Feb-24

11-Feb-24

12-Feb-24

13-Feb-24

14-Feb-24

15-Feb-24

16-Feb-24

17-Feb-24

18-Feb-24

19-Feb-24

20-Feb-24

21-Feb-24

22-Feb-24

23-Feb-24

24-Feb-24

25-Feb-24

26-Feb-24

27-Feb-24

28-Feb-24

29-Feb-24

30-Dec-99

30-Dec-99

0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
1 2 5 8 11 14 17 20 22 23

SETUP LOSS TREND BEAD WINDING

180

150

120
100 100 100 100100
MIN

90 90 90 90 90
80 80 80 80 80 80 80 80
70
60 60
50 50 50
30

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2
DATE
PRODUCTION TREND BEAD WINDING
30000
27000
24000
21000
18000
15000
MTS

12000
9000
6000
3000
0 80 10050 80 80 70 10080 90 80 50 80 90 90 10090 80 50 80 1001006
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
DATE
 Auto Flipper Machine 1
Tech
MHE Matl. Manpow Utility / Misc
Material Start up / Trial
Shortag Shortag er Power
Quality Shutdown
e (min) e (min) Shortage Failure Min. Min. REASON
100 Canteen, 30
0 Inventry & Loog
book fill up
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0
 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
25 27 29 31 33 35 37 39 40

BEAD WINDING RUN TIME TREND B

1400
1300
1200
1100
1000
900
800
100100 100 700
90 95

MIN
0
82 600
80 80 80 80 80 80
500
60 400
50
300
200
100 80100 808070100
809080 809090
50 50
0
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1
0 1 2 3 4 5
TE
DA
BEAD WINDING PERFORMANCE TREN
100 100 100 1

90 90 9090

80 80 8080 80 80 80

70 70

60

50 50 50
%

40

30

20

10
2385
0
90 80 50 80 10010060 80 80 80 80 10090 95 82 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1
6 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 0 1 2 3 4 5
TE DA
 ABF01

Total Availabi
Run TOTAL Producti Performa
Losses lity
(min)
Time TIME
%
on (nos) nce % No Sched /
Reason Tech Canteen Die chang
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 29760 29760 3100 0 0
0 1026 1026 107 0 0
 0.00 100.00 100.00 10.42 0.00 0.00
0.00 71.26
42 44 46 48 49 52 54 59

RUN TIME TREND BEAD WINDING

0100 808070100
809080 809090100
9080 80100
100 80808080100
60
9095 82
50 50 50

3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3

DATE
PERFORMANCE TREND BEAD WINDING
100 100 100 100
100 100
95
90 9090 90 90

8080 80 80 80 80 80 80808080 82

70

60

50 50 50

3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3

DATE
 Inventry &
Buffel
FM Lumpy Feed cut Loog book power cut M/C clean MHE set upSlitting knife
dammage
fill up
60 61 62 63
Slitting knife
 29

Roll Bledder Size Manual Project

Set up Maintenance
Change change change splice work
DATE
min min min min min min PM Mech Elect.

1-Feb-24 80
2-Feb-24 90
3-Feb-24 90
4-Feb-24 90
5-Feb-24 90
6-Feb-24 90
7-Feb-24 90
8-Feb-24 90
9-Feb-24 90
10-Feb-24 90
11-Feb-24 90
12-Feb-24 90
13-Feb-24 90
14-Feb-24 90
15-Feb-24 90
16-Feb-24 90
17-Feb-24 90
18-Feb-24 90
19-Feb-24 90
20-Feb-24 90
21-Feb-24 90
22-Feb-24 90
23-Feb-24 90
24-Feb-24 90
25-Feb-24 90
26-Feb-24 90
27-Feb-24 90
28-Feb-24

29-Feb-24

30-Dec-99

30-Dec-99

0 2420 0 0 0 0 0 0 0
0 83 0 0 0 0 0 0 0
 0.00 8.52 0.00 0.00 0.00 0.00 0.00 0.00 0.00
0.00 5.80 0.00 0.00 0.00 0.00 0.00 0.00 0.00
1 2 5 8 11 14 17 20 22 23

SETUP LOSS TREND BEAD WINDING

180

150

120
100 100 100 100100
MIN

90 90 90 90 90
80 80 80 80 80 80 80 80
70
60 60
50 50 50
30

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2
DATE
PRODUCTION TREND BEAD WINDING
30000
27000
24000
21000
18000
15000
MTS

12000
9000
6000
3000
0 80 10050 80 80 70 10080 90 80 50 80 90 90 10090 80 50 80 1001006
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
DATE
 Auto Flipper Machine - 2
Tech
MHE Matl. Manpow Utility / Misc
Material Start up / Trial
Shortag Shortag er Power
Quality Shutdown
e (min) e (min) Shortage Failure Min. Min. REASON
50 Canteen, 20
20 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
50 book
Canteen,
fill up20
30 Inventry & Loog
book fill up
0
0
0
0
0 0 0 0 0 0 0 800 0
0 0 0 0 0 0 0 28 0
 0.00 0.00 0.00 0.00 0.00 0.00 0.00 2.82 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.92
25 27 29 31 33 35 37 39 40

BEAD WINDING RUN TIME TREND B

1400
1300
1200
1100
1000
900
800
100100 100 700
90 95

MIN
0
82 600
80 80 80 80 80 80
500
60 400
50
300
200
100 80100 808070100
809080 809090
50 50
0
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1
0 1 2 3 4 5
TE
DA
BEAD WINDING PERFORMANCE TREN
100 100 100 1

90 90 9090

80 80 8080 80 80 80

70 70

60

50 50 50
%

40

30

20

10
2385
0
90 80 50 80 10010060 80 80 80 80 10090 95 82 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1
6 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 0 1 2 3 4 5
TE DA
 ABF02

Total Availabi
Run TOTAL Producti Performa
Losses lity
(min)
Time TIME
%
on (nos) nce % No Sched /
Reason Tech Canteen Die chang
100 810 910 89.01 1430 88.27 50
120 790 910 86.81 570 36.08 50
120 790 910 86.81 1220 77.22 50
120 790 910 86.81 1130 71.52 50
120 790 910 86.81 990 62.66 50
120 790 910 86.81 790 50.00 50
120 790 910 86.81 1278 80.89 50
120 790 910 86.81 1330 84.18 50
120 790 910 86.81 880 55.70 50
120 790 910 86.81 1530 96.84 50
120 790 910 86.81 745 47.15 50
120 790 910 86.81 810 51.27 50
120 790 910 86.81 1065 67.41 50
120 790 910 86.81 740 46.84 50
120 790 910 86.81 1550 98.10 50
120 790 910 86.81 910 57.59 50
120 790 910 86.81 1284 81.27 50
120 790 910 86.81 740 46.84 50
120 790 910 86.81 1000 63.29 50
120 790 910 86.81 1220 77.22 50
120 790 910 86.81 0.00 50
120 790 910 86.81 0.00 50
120 790 910 86.81 0.00 50
120 790 910 86.81 0.00 50
120 790 910 86.81 0.00 50
120 790 910 86.81 0.00 50
120 790 910 86.81 0.00 50
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
0 960 960 100.00 0.00
3220 25190 28410 2746.15 21212 1340.2969
111 869 980 95 731 46
 11.33 88.67 100.00 9.67 74.66 4.72
7.71 60.32
42 44 46 48 49 52 54 59

RUN TIME TREND BEAD WINDING

0100 808070100
809080 809090100
9080 80100
100 80808080100
60
9095 82
50 50 50

3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3

DATE
PERFORMANCE TREND BEAD WINDING
100 100 100 100
100 100
95
90 9090 90 90

8080 80 80 80 80 80 80808080 82

70

60

50 50 50

3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3

DATE
 Inventry &
Buffel
FM Lumpy Feed cut Loog book power cut M/C clean MHE set upSlitting knife
dammage
fill up
20
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
60 61 62 63
Slitting knife
 29

Roll Bledder Size Manual Project

Set up Maintenance
Change change change splice work
DATE
min min min min min min PM Mech Elect.

1-Feb-24 60 50
2-Feb-24 60 50
3-Feb-24 60 50
4-Feb-24 60 50
5-Feb-24 60 50
6-Feb-24 60 50
7-Feb-24 60 50
8-Feb-24 60 50
9-Feb-24 60 50
10-Feb-24 60 50
11-Feb-24 60 50
12-Feb-24 60 50
13-Feb-24 80 60
14-Feb-24 90 50
15-Feb-24 80 60
16-Feb-24 70 50
17-Feb-24 70 50
18-Feb-24 70 50
19-Feb-24 70 50
20-Feb-24 70 50
21-Feb-24 70 50
22-Feb-24 70 50
23-Feb-24 70 50
24-Feb-24 70 50
25-Feb-24 70 50
26-Feb-24 80 60
27-Feb-24 80 60
28-Feb-24 80 60
29-Feb-24

30-Dec-99

30-Dec-99

0 1910 0 1450 0 0 0 0 0
0 66 0 50 0 0 0 0 0
 0.00 7.58 0.00 5.75 0.00 0.00 0.00 0.00 0.00
0.00 4.57 0.00 3.47 0.00 0.00 0.00 0.00 0.00
1 2 5 8 11 14 17 20 22 23

SETUP LOSS TREND BEAD WINDING

180

150

120
100 100 100 100100
MIN

90 90 90 90 90
80 80 80 80 80 80 80 80
70
60 60
50 50 50
30

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2
DATE
PRODUCTION TREND BEAD WINDING
30000
27000
24000
21000
18000
15000
MTS

12000
9000
6000
3000
0 80 10050 80 80 70 10080 90 80 50 80 90 90 10090 80 50 80 1001006
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
DATE
 Auto Flipper Machine - 3
Tech
MHE Matl. Manpow Utility / Misc
Material Start up / Trial
Shortag Shortag er Power
Quality Shutdown
e (min) e (min) Shortage Failure Min. Min. REASON
50 Canteen, 30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
30 Inventry & Loog
50 book
Canteen,
fill up30
0 Inventry & Loog
50 book
Canteen,
fill up30
0 Inventry & Loog
50 book
Canteen,
fill up30
0 Inventry & Loog
book fill up
0 0 0 0 0 0 0 840 0
0 0 0 0 0 0 0 29 0
 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3.33 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 2.01
25 27 29 31 33 35 37 39 40

BEAD WINDING RUN TIME TREND B

1400
1300
1200
1100
1000
900
800
100100 100 700
90 95

MIN
0
82 600
80 80 80 80 80 80
500
60 400
50
300
200
100 80100 808070100
809080 809090
50 50
0
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1
0 1 2 3 4 5
TE
DA
BEAD WINDING PERFORMANCE TREN
100 100 100 1

90 90 9090

80 80 8080 80 80 80

70 70

60

50 50 50
%

40

30

20

10
2385
0
90 80 50 80 10010060 80 80 80 80 10090 95 82 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1
6 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 0 1 2 3 4 5
TE DA
 ABF03

Total Availabi
Run TOTAL Producti Performa
Losses lity
(min)
Time TIME
%
on (nos) nce % No Sched /
Reason Tech Canteen Die chang
140 770 910 84.62 250 16.23 50
140 670 810 82.72 450 33.58 150
140 670 810 82.72 480 35.82 150
140 670 810 82.72 200 14.93 150
140 670 810 82.72 740 55.22 150
140 670 810 82.72 620 46.27 150
140 670 810 82.72 385 28.73 150
140 670 810 82.72 870 64.93 150
140 670 810 82.72 650 48.51 150
140 670 810 82.72 434 32.39 150
140 670 810 82.72 560 41.79 150
140 670 810 82.72 870 64.93 150
170 640 810 79.01 680 53.13 150
170 640 810 79.01 359 28.05 150
170 640 810 79.01 395 30.86 150
150 660 810 81.48 325 24.62 150
150 660 810 81.48 415 31.44 150
150 660 810 81.48 730 55.30 150
150 660 810 81.48 570 43.18 150
150 660 810 81.48 280 21.21 150
150 660 810 81.48 0.00 150
150 660 810 81.48 0.00 150
150 660 810 81.48 0.00 150
150 660 810 81.48 0.00 150
150 660 810 81.48 0.00 150
170 640 810 79.01 0.00 150
170 640 810 79.01 0.00 150
170 640 810 79.01 0.00 150
0 810 810 100.00 0.00 150
0 810 810 100.00 0.00 150
0 810 810 100.00 0.00 150
4200 21010 25210 2583.38 10263 771.11214
145 724 869 89 354 27
 16.66 83.34 100.00 10.25 40.71 3.06
10.06 50.31
42 44 46 48 49 52 54 59

RUN TIME TREND BEAD WINDING

0100 808070100
809080 809090100
9080 80100
100 80808080100
60
9095 82
50 50 50

3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3

DATE
PERFORMANCE TREND BEAD WINDING
100 100 100 100
100 100
95
90 9090 90 90

8080 80 80 80 80 80 80808080 82

70

60

50 50 50

3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3

DATE
 Inventry &
Buffel
FM Lumpy Feed cut Loog book power cut M/C clean MHE set upSlitting knife
dammage
fill up
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
60 61 62 63
Slitting knife
 29

Roll Bledder Size Manual Project

Set up Maintenance
Change change change splice work
DATE
min min min min min min PM Mech Elect.

1-Feb-24 100 10
2-Feb-24 100
3-Feb-24 100
4-Feb-24

5-Feb-24

6-Feb-24

7-Feb-24

8-Feb-24

9-Feb-24

10-Feb-24

11-Feb-24

12-Feb-24

13-Feb-24

14-Feb-24

15-Feb-24

16-Feb-24

17-Feb-24

18-Feb-24

19-Feb-24

20-Feb-24

21-Feb-24

22-Feb-24

23-Feb-24

24-Feb-24

25-Feb-24

26-Feb-24

27-Feb-24

28-Feb-24

29-Feb-24

30-Dec-99

30-Dec-99

0 300 0 10 0 0 0 0 0
0 10 0 0 0 0 0 0 0
 0.00 0.67 0.00 0.02 0.00 0.00 0.00 0.00 0.00
0.00 0.72 0.00 0.02 0.00 0.00 0.00 0.00 0.00
1 2 5 8 11 14 17 20 22 23

SETUP LOSS TREND BEAD WINDING

180

150

120
100 100 100 100100
MIN

90 90 90 90 90
80 80 80 80 80 80 80 80
70
60 60
50 50 50
30

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2
DATE
PRODUCTION TREND BEAD WINDING
30000
27000
24000
21000
18000
15000
MTS

12000
9000
6000
3000
0 80 10050 80 80 70 10080 90 80 50 80 90 90 10090 80 50 80 1001006
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
DATE
 Manual Flipper Machine
Tech
MHE Matl. Manpow Utility / Misc
Material Start up / Trial
Shortag Shortag er Power
Quality Shutdown
e (min) e (min) Shortage Failure Min. Min. REASON
90 Inventory and
40 90
Loog book fill
90 Inventory and
40 90
Loog book fill
90 Inventory and
40 90
Loog
150 book fill50
canteen,
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
150
bookcanteen, 50
fill, 0 N/S
50 Inventory and Loog
book fill, 0 N/S
0
0
0
0 120 0 0 0 0 0 1520 0
0 4 0 0 0 0 0 52 0
 0.00 0.27 0.00 0.00 0.00 0.00 0.00 3.41 0.00
0.00 0.29 0.00 0.00 0.00 0.00 0.00 3.64
25 27 29 31 33 35 37 39 40

BEAD WINDING RUN TIME TREND B

1400
1300
1200
1100
1000
900
800
100100 100 700
90 95

MIN
0
82 600
80 80 80 80 80 80
500
60 400
50
300
200
100 80100 808070100
809080 809090
50 50
0
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1
0 1 2 3 4 5
TE
DA
BEAD WINDING PERFORMANCE TREN
100 100 100 1

90 90 9090

80 80 8080 80 80 80

70 70

60

50 50 50
%

40

30

20

10
2385
0
90 80 50 80 10010060 80 80 80 80 10090 95 82 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1
6 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 0 1 2 3 4 5
TE DA
 MBF01

Total Availabi
Run TOTAL Producti Performa
Losses lity
(min)
Time TIME
%
on (nos) nce % No Sched /
Reason Tech Canteen Die chang
240 1200 1440 83.33 2040 70.83
230 1210 1440 84.03 3060 105.37
230 1210 1440 84.03 2510 86.43
50 1390 1440 96.53 2270 68.05
50 1390 1440 96.53 2240 67.15
50 1390 1440 96.53 2130 63.85
50 1390 1440 96.53 2050 61.45
50 1390 1440 96.53 2280 68.35
50 1390 1440 96.53 1550 46.46
50 1390 1440 96.53 1560 46.76
50 1390 1440 96.53 2248 67.39
50 1390 1440 96.53 660 19.78
50 1390 1440 96.53 1510 45.26
50 1390 1440 96.53 1690 50.66
50 1390 1440 96.53 750 22.48
50 1390 1440 96.53 1590 47.66
50 1390 1440 96.53 1460 43.76
50 1390 1440 96.53 1550 46.46
50 1390 1440 96.53 1430 42.87
50 1390 1440 96.53 1250 37.47
50 1390 1440 96.53 0.00
50 1390 1440 96.53 0.00
50 1390 1440 96.53 0.00
50 1390 1440 96.53 0.00
50 1390 1440 96.53 0.00
50 1390 1440 96.53 0.00
50 1390 1440 96.53 0.00
50 1390 1440 96.53 0.00
0 1440 1440 100.00 0.00
0 1440 1440 100.00 0.00
0 1440 1440 100.00 0.00
1950 42690 44640 2964.58 35828 1108.5011
67 1472 1539 102 1235 38
 4.37 95.63 100.00 6.64 80.26 2.48
4.67 102.23
42 44 46 48 49 52 54 57 59

RUN TIME TREND BEAD WINDING

0100 808070100
809080 809090100
9080 80100
100 80808080100
60
9095 82
50 50 50

3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3

DATE
PERFORMANCE TREND BEAD WINDING
100 100 100 100
100 100
95
90 9090 90 90

8080 80 80 80 80 80 80808080 82

70

60

50 50 50

3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3

DATE
 Inventry &
Buffel
FM Lumpy Feed cut Loog book power cut M/C clean MHE set upSlitting knife
dammage
fill up
90
90
90
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
60 61 62 63
Slitting knife
 29 Fine
Bldder Die MHE Matl. Manpowe
Set up Maintenance
DATE Change change Shortag Shortag r
min min min PM Mech Elect. e (min) e (min) Shortage
1-Feb-24 50 70
2-Feb-24 30 60
3-Feb-24 25 92
4-Feb-24 185
5-Feb-24 185
6-Feb-24 185
7-Feb-24 185
8-Feb-24 185
9-Feb-24 185
10-Feb-24 185
11-Feb-24 185
12-Feb-24 180
13-Feb-24 170
14-Feb-24 190
15-Feb-24 180
16-Feb-24 190
17-Feb-24 190
18-Feb-24 190
19-Feb-24 190
20-Feb-24 190
21-Feb-24 190
22-Feb-24 190
23-Feb-24 190
24-Feb-24 190
25-Feb-24 190
26-Feb-24 180
27-Feb-24 180
28-Feb-24 180
29-Feb-24

30-Dec-99

30-Dec-99

0 4745 222 0 0 0 0 0 0
0 164 8 0 0 0 0 0 0
0.00 11.33 0.53 0.00 0.00 0.00 0.00 0.00 0.00
 0.00 11.36 0.53 0.00 0.00 0.00 13.00 15.00 0.00

1 2 5 8 11 13 14 16 18 20

SETUP LOSS TREND ATL

200

160

120
100 100 100 100
100 100 95
MIN

90 9090 90 90
80 80 8080 80 80 80 80 80 80808080 82
70
60
50 50 50
40

0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3
PRODUCTION TREND ATL
DATE
15000
13500
12000
10500
9000
7500
MTS

6000
4500
3000
2385
1500
0 50808070100
80100 90805080100
80908050809090100 100 9095
6080808080100 82
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3

DATE
 Fine Mac
Utility / Tech Total Availabi
Material Start up / Misc Run TOTAL
Power Trial Losses lity
Quality Shutdown Time TIME
Failure Min. Min. REASON
90 Canteen, (min) %
30 Inventry &
30 90 Canteen, 150 1200 1350 88.89
Loog book fill
30 Inventry
up &
60 90 Canteen, 150 1200 1350 88.89
Loog book fill
30 Inventry
up,30 Lumpy&
30 100 147 1203 1350 89.11
LoogCanteen,
book fill
60 Inventry
up &
30 100 215 1125 1340 83.96
LoogCanteen,
book fill
60 Inventry
up &
30 100 215 1125 1340 83.96
LoogCanteen,
book fill
60 Inventry
up &
30 100 215 1125 1340 83.96
LoogCanteen,
book fill
60 Inventry
up &
30 100 215 1125 1340 83.96
LoogCanteen,
book fill
60 Inventry
up &
30 100 215 1125 1340 83.96
LoogCanteen,
book fill
60 Inventry
up &
30 100 215 1125 1340 83.96
LoogCanteen,
book fill
60 Inventry
up &
30 100 215 1125 1340 83.96
LoogCanteen,
book fill
60 Inventry
up &
30 100 215 1125 1340 83.96
LoogCanteen,
book fill
60 Inventry
up &
30 100 210 1130 1340 84.33
LoogCanteen,
book fill
60 Inventry
up &
30 100 200 1140 1340 85.07
LoogCanteen,
book fill
60 Inventry
up &
30 100 220 1120 1340 83.58
LoogCanteen,
book fill
60 Inventry
up &
30 100 210 1130 1340 84.33
LoogCanteen,
book fill
60 Inventry
up &
30 100 220 1120 1340 83.58
LoogCanteen,
book fill
60 Inventry
up &
30 100 220 1120 1340 83.58
LoogCanteen,
book fill
60 Inventry
up &
30 100 220 1120 1340 83.58
LoogCanteen,
book fill
60 Inventry
up &
30 100 220 1120 1340 83.58
LoogCanteen,
book fill
60 Inventry
up &
30 100 220 1120 1340 83.58
LoogCanteen,
book fill
60 Inventry
up &
30 100 220 1120 1340 83.58
LoogCanteen,
book fill
60 Inventry
up &
30 100 220 1120 1340 83.58
LoogCanteen,
book fill
60 Inventry
up &
30 100 220 1120 1340 83.58
LoogCanteen,
book fill
60 Inventry
up &
30 100 220 1120 1340 83.58
LoogCanteen,
book fill
60 Inventry
up &
30 100 220 1120 1340 83.58
LoogCanteen,
book fill
60 Inventry
up &
30 100 210 1130 1340 84.33
LoogCanteen,
book fill
60 Inventry
up &
30 100 210 1130 1340 84.33
LoogCanteen,
book fill
60 Inventry
up &
30 210 1130 1340 84.33
Loog book fill
30 up 30 1410 1440 97.92
30 30 1410 1440 97.92
0 0 1440 1440 100.00
0 0 0 0 930 0 5897 35973 41870 2660
0 0 0 0 32 0 203 1240 1444 92
0.00 0.00 0.00 0.00 2.22 0.00 14.08 85.92 100.00 6.35
0.00 0.00 0.00 0.00 2.23 0.00 14.12 86.14

22 24 26 28 30 31 33 35 37 39

RUN TIME TREND ATL

1400

1200

1000

800
MIN

600

400

200
80100 100 90
50808070 80 805080
9090100
9080 80100
50
100 80808080100
60 9095 82
0
123456789111111111122222222223333
012345678901234567890123

DATE TREND ATL

PERFORMANCE

100 100 100 100 100

100 100
95
90 90 9090 90 90
80 80 8080 80 80 80 80 80 80808080
70 70
60 60
50 50 50 50
%

40
30
20
10
0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1

DATE
 W0650

Producti Performa
No Sched / wound
on (nos) nce % Comp.
Reason Tech Canteen Lumpy bead Die Cut Ext. Clean
Feeding
shortage
6200 77.50 90
7520 94.00 90 30
8270 103.12 90
6640 88.53 100
7020 93.60 100
6430 85.73 100
7070 94.27 100
7140 95.20 100
7380 98.40 100
7200 96.00 100
7870 104.93 100
8170 108.45 100
6800 89.47 100
8270 110.76 100
8150 108.19 100
8300 111.16 100
7620 102.05 100
7620 102.05 100
9110 122.01 100
8400 112.50 100
0.00 100
0.00 100
0.00 100
0.00 100
0.00 100
0.00 100
0.00 100
0.00 100
8850 94.15
0.00
0.00
160030 2092
5518 72
382.21 5.00
 40 43 45 46 47 48 49 50 51

0808080100
9095 82

222223333
567890123

100
100 100
95
90
80808080 82

60

2 2 2 2 2 2 2 2 2 3 3 3 3
1 2 3 4 5 6 7 8 9 0 1 2 3
Inventry
mannual
& Loog Sep.
Paint work feeding power cut Cold comp Feed Cut Extd,clean fm
book fill shortage
conv
up
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
52 53 54 55 56 57 58 59 60
AM Change over
120
90
117
185
185
185
185
185
185
185
185
180
170
190
180
190
190
190
190
190
190
190
190
190
190
180
180
180
0
0
61 62
 29 ATL BEAD APE
mesh die
Maintenance MHE Matl. Manpow
Change Change Material
DATE Shortag Shortag er
Quality
min min PM Mech Elect. e (min) e (min) Shortage

1-Feb-24 60
2-Feb-24 100
3-Feb-24 100
4-Feb-24 100
5-Feb-24 40 30
6-Feb-24 60
7-Feb-24 100
8-Feb-24 70
9-Feb-24 70
10-Feb-24 100
11-Feb-24 30
12-Feb-24 90
13-Feb-24 120
14-Feb-24 110 30
15-Feb-24 80
16-Feb-24 105
17-Feb-24 70
18-Feb-24 50
19-Feb-24 128
20-Feb-24 80
21-Feb-24 120
22-Feb-24 110
23-Feb-24 130 15 15
24-Feb-24 80
25-Feb-24 110
26-Feb-24 70 60
27-Feb-24 70
28-Feb-24 120 20
29-Feb-24 110 15
30-Dec-99

30-Dec-99

0 2583 0 0 0 0 30 140 15
0 89 0 0 0 0 1 5 1
 0.00 6.14 0.00 0.00 0.00 0.00 0.07 0.33 0.04
0.00 6.19 0.00 0.00 0.00 0.00 0.07 9.72 1.04

1 2 5 8 10 11 13 15 17 19

SETUP LOSS TREND ATL

200

160

120
100 100 100 100
100 10095
90 9090 90 90
MIN

80 80 8080 80 80 80 80 80 80808080 82
70
60
50 50 50
40

0
123456789111111111122222222223333
012345678901234567890123
PRODUCTION TREND ATL
DATE
15000
13500
12000
10500
9000
7500
MTS

6000
4500
3000
2385
1500
0 80100
50808070100
80908050809090100
90805080100
100
6080808080100
9095 82
123456789111111111122222222223333
012345678901234567890123
DATE
ATL BEAD APEXING
Tech
Utility / Start up / Misc Total Availabi
Trial Run TOTAL Producti
Power Shutdow Losses lity
Time TIME on (nos)
Failure n Min. Min. REASON (min) %

0 90'Canteen 60 1290 1350 95.56 6400

0 90'Canteen 100 1250 1350 92.59 6440
30 90'Canteen 130 1220 1350 90.37 9330
0 90'Canteen 100 1250 1350 92.59 10860
0 45'Canteen 70 1325 1395 94.98 7630
0 45'Canteen 60 1335 1395 95.70 6910
0 90'Canteen 100 1250 1350 92.59 7230
0 90'Canteen 70 1280 1350 94.81 7550
0 90'Canteen 70 1280 1350 94.81 8020
0 45'Canteen 100 1295 1395 92.83 10070
0 45'Canteen 30 1365 1395 97.85 8660
0 135'Canteen 90 1215 1305 93.10 7410
90'Canteen, 25
25 145 1205 1350 89.26 7900
Feed Cut
90'Canteen,
20 20'SEP.SHOR 160 1190 1350 88.15 7510
TAGE
0 45'Canteen 80 1315 1395 94.27 8180
0 135'Canteen 105 1200 1305 91.95 6620
0 90'Canteen 70 1280 1350 94.81 6120
25 45'Canteen 75 1320 1395 94.62 9458
0 45'Canteen 128 1267 1395 90.82 7310
0 140'Canteen 80 1220 1300 93.85 58770
0 135'Canteen 120 1185 1305 90.80 1280
0 90'Canteen 110 1240 1350 91.85 430
15 135'Canteen 175 1130 1305 86.59 900
0 90'Canteen 80 1270 1350 94.07 2510
0 90'Canteen 110 1240 1350 91.85 1040
0 90'Canteen 130 1220 1350 90.37 960
0 90'Canteen 70 1280 1350 94.81 1050
0 90'Canteen 140 1210 1350 89.63 1000
0 135'Canteen 125 1180 1305 90.42 6460
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 0 115 0 2883 39187 42070 2886 224008
0 0 0 4 0 99 1351 1451 100 7724
0.00 0.00 0.00 0.27 0.00 6.85 93.15 100.00 6.86 532.46
0.00 0.00 0.00 0.28 6.90 93.84

21 23 25 27 28 30 32 34 36 37

RUN TIME TREND ATL

1400

1200

1000

800
MIN

600

400

200
80100 100 90
50808070 80 805080
9090100
9080 80100
50
100 80808080100
60 9095 82
0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
PERFORMANCE
0 1 2 3 4 5 6 7 8 TREND ATL
9 0 1 2 3 4 5 6 7 8 9 0 1 2 3

100 100 100 DATE 100 1001 00 100

95
90 90 90 90 90 90
82
80 80 80 80 80 80 80 80 80 80 80 80 80

70 70

60 60

50 50 50 50
%

40

30

20

10

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

DATE
 W0641

Performa
nce
Till Date Reason Tech No Sched / MCR Sep Power
Die Cut Feed cut Ext. Clean
Canteen Shortage saving
60.64 90
62.97 90
93.47 90 30
106.19 90
70.38 45
63.26 45
70.69 90
72.09 90
76.58 90
95.04 45
77.54 45
74.54 135
80.13 90 25
77.13 90 20
76.03 45
67.43 135
58.44 90
87.57 45 25
70.52 45
588.77 140
13.20 135
4.24 90
9.73 135 15
24.16 90
10.25 90
9.62 90
10.03 90
10.10 90
66.91 135 400
0.00
0.00
2188
75
 41 42 43 44

0 95
90 82

2 3 3 3 3
9 0 1 2 3

100
95
90
82
80 80 80

25 26 27 28 29 30 31 32 33
 shut down
M/C clean Mesh ChanLumpy Power cut cold filler Setup & house Lumpy double die run(F123)
keeping
double die run(F123)
 29 CONTI - 1 B
Blader Die
Set up Maintenance MHE Matl. Manpowe
change Change
DATE Shortag Shortag r
min min min PM Mech Elect. e (min) e (min) Shortage

1-Feb-24 20 30
2-Feb-24 40 270
3-Feb-24 35 50
4-Feb-24 35 50
5-Feb-24 20
6-Feb-24 40 50
7-Feb-24 35 90 20

8-Feb-24 35 80

9-Feb-24 105 40 30
10-Feb-24 35 60
11-Feb-24 35 30 50 120
12-Feb-24 70 80
13-Feb-24 40
14-Feb-24 70 40 20
15-Feb-24 40
16-Feb-24 40 270
17-Feb-24 30
18-Feb-24 30 30
19-Feb-24 20
20-Feb-24 20 40
21-Feb-24 40 50
22-Feb-24 50
23-Feb-24 30 20
24-Feb-24 30
25-Feb-24 70 10
26-Feb-24 10
27-Feb-24 50
28-Feb-24 50
29-Feb-24 30 90
30-Dec-99

30-Dec-99

0 525 1160 0 210 190 30 0 660

0 18 40 0 7 7 1 0 23
 0.00 1.23 2.73 0.00 0.49 0.45 0.07 0.00 0.90
0.00 1.26 2.78 0.00 0.50 0.45 13.00 15.00 45.83

1 2 5 8 11 13 14 16 18 20

SETUP LOSS TREND CONTI - 1

200

160

120
100 100 100 100100 10
MIN

90 90 90 90
80 80 80 80 80 80 80 80 80 80 80 80 80
70
60
50 50 50
40

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 2
DATE CONTI - 1
PRODUCTION TREND
10000
9000
8000
7000
6000
5000
MTS

4000
3000
2000
1000
0 80 10050 80 80 70 10080 90 80 50 80 90 90 10090 80 50 80 10010060 80 80 80 80 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
DATE
CONTI - 1 BEAD APEXING
Tech
Utility / Misc Total
Material Start up / Trial Run TOTAL
Power Losses
Quality Shutdown Time TIME
Failure Min. Min. REASON (min)

0 90' Canteen 50 1300 1350

0 100' Canteen 310 1030 1340
0 140' Canteen 85 1215 1300
40' Canteen,0'
0 85 1315 1400
Sep Shortage,
0 45'Canteen 20 1375 1395
0 50'Canteen 90 1300 1390
0 45'Canteen 145 1250 1395

0 50'Canteen 115 1275 1390

50'
110 Canteen,110' 285 1105 1390
SepCanteen,30'
50' Shortage,
30 125 1265 1390
Sep Shortage,
40' Canteen,0'
0 235 1165 1400
Sep Shortage,
50' Canteen,90'
90 240 1150 1390
Sep Shortage,
85'
180 Canteen,180' 220 1135 1355
SepCanteen,60'
90' Shortage,
60 190 1160 1350
Sep Shortage,
140'
180 Canteen,180' 220 1080 1300
Sep Shortage,
40' Canteen,0'
0 310 1090 1400
Sep Shortage,
50'
140 Canteen,140' 170 1220 1390
Sep Canteen,0'
100' Shortage,
0 60 1280 1340
Sep Shortage,
90'
120 Canteen,120' 140 1210 1350
135'
Sep Shortage,
100 Canteen,100' 160 1145 1305
SepCanteen,20'
90' Shortage,
20 110 1240 1350
Sep Shortage,
50' Canteen,0'
0 50 1340 1390
Sep Shortage,
100'
100 Canteen,100' 150 1190 1340
SepCanteen,80'
50' Shortage,
80 110 1280 1390
Sep Shortage,
50' Canteen,60'
60 140 1250 1390
Sep Shortage,
40'
130 Canteen,130' 140 1260 1400
65'
Sep Shortage,
140 Canteen,140' 190 1185 1375
Sep Canteen,0'
135' Shortage,
20 0 70 1235 1305
Sep Shortage,
50' Canteen,30'
30 150 1240 1390
Sep Shortage,
0 0 1440 1440
0 0 1440 1440
20 0 0 0 1570 0 4365 38165 42530
1 0 0 0 54 0 151 1316 1467
 0.03 0.00 0.00 0.00 3.69 0.00 10.26 89.74 100.00
1.39 0.00 0.00 0.00 3.76 10.45 91.39

22 24 26 28 30 31 33 35 37

I-1 RUN TIME TREND CONTI - 1

1400

1200

1000

800
100100 100 95
90
MIN

82 600
80 80 80 80
60 400

200

80100 808070100
809080 809090100
9 080 80100
1 00 80808080100
60
90
50 50 50
0
0 21 22 23 24 25 26 27 28 29 30 31 32 33 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
1 PERFORMANCE TREND CONTI - 1
DATE
100 100 100 100 100
1 00 100
9
90 90 9090 90 90

80 80 8080 80 80 80 80 80 80808080

70 70

60 60

50 50 50 50
%

40

30
2385 20

10

10010060 80 80 80 80 10090 95 82 0
0 21 22 23 24 25 26 27 28 29 30 31 32 33 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

DATE
 W0642

Availabi
Producti Performa
lity
%
on (nos) nce % No Sched /
Reason Tech Canteen Sep Shortage Lumpy Die Cut

96.30 3420 39.46 90

76.87 1540 22.43 100
93.46 3650 45.06 140
93.93 3480 39.70 40
98.57 3990 43.53 45
93.53 2550 29.42 50
89.61 3426 41.11 45
91.73 3990 46.94 50
79.50 3230 43.85 50 110
91.01 3080 36.52 50 30
83.21 2840 36.57 40
82.73 3080 40.17 50 90
83.76 2270 30.00 85 180
85.93 3700 47.84 90 60
83.08 2700 37.50 140 180
77.86 3100 42.66 40
87.77 3300 40.57 50 140
95.52 2310 27.07 100
89.63 3300 40.91 90 120
87.74 3580 46.90 135 100
91.85 0.00 90 20
96.40 500 5.60 50
88.81 90 1.13 100 100
92.09 340 3.98 50 80
89.93 0.00 50 60
90.00 0.00 40 130
86.18 0.00 65 140
94.64 100 1.21 135
89.21 3350 40.52 50 30
100.00 0.00
100.00 0.00
2781 66916 831
96 2307 29
 6.54 157.34 1.95
0.00

39 40 43 45 46 47 48 49 50

ND CONTI - 1

90100
9 080 80100
1 00 80808080100
9 095 82
50 60

1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3
REND CONTI - 1
DATE
100 100
1 00 100
95
90 90
82
80 80 80808080

60

50

1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3

ATE
Comp.
Blader
jamming Feed cut Change over
leakage
Prob.
20
40
85
85
20
40
125

115

145
95
65
150
40
110
40
40
30
30
20
20
40
50
30
30
80
10
50
50
30
0
51 52 53 54 55 56
1756
 29 CONTI
Blader Die
Set up Maintenance MHE Matl.
change Change Manpower
DATE Shortag Shortag
Shortage
min min min PM Mech Elect. e (min) e (min)

1-Feb-24 70 30 140
2-Feb-24 70 40 70
3-Feb-24 70 50
4-Feb-24 70 105 60
5-Feb-24 20 30
6-Feb-24 40
7-Feb-24 140 30 30
8-Feb-24 140 40
9-Feb-24 40
10-Feb-24 70 60
11-Feb-24 70 30
12-Feb-24 70 20 30
13-Feb-24 70 40
14-Feb-24 70 40 60
15-Feb-24 35 20
16-Feb-24 70 50
17-Feb-24 20
18-Feb-24 35 20
19-Feb-24 35 10
20-Feb-24 70 40 120
21-Feb-24 70 30
22-Feb-24 105 40 20
23-Feb-24 70 10 180 20
24-Feb-24 10
25-Feb-24 60 70 30
26-Feb-24 25 20
27-Feb-24 120 50 30
28-Feb-24 35 30
29-Feb-24 70 40
30-Dec-99

30-Dec-99

130 1755 960 0 270 370 0 70 20

4 61 33 0 9 13 0 2 1
 0.30 4.11 2.25 0.00 0.63 0.87 0.00 0.16 0.02
0.31 4.20 2.30 0.00 0.65 0.89 13.00 15.00 1.39

1 2 5 8 11 13 14 16 18 20

SETUP LOSS TREND CONTI - 2

200

160

120
100 100 100 100
100 1
90 9090 90
MIN

80 80 8080 80 80 80 80 80 80808080
70
60
50 50 50
40

0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7
DATE CONTI - 2
PRODUCTION TREND
10000
9000
8000
7000
6000
5000
MTS

4000
3000
2000
1000
0 80 10050 80 80 70 10080 90 80 50 80 90 90 10090 80 50 80 10010060 80 80 80 80 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
DATE
 CONTI - 2 BEAD APEXING
Tech
Utility / Misc Total Availabilit
Material Start up / Trial Run TOTAL
Power Losses y
Quality Shutdown Time TIME
Failure Min. Min. REASON (min) %
100'
30 Canteen,30' 270 1070 1340 79.85
No sched
0 180 1260 1440 87.50
150'
0 100'
Canteen,0' 120 1170 1290 90.70
Canteen,0'
No sched
30 No sched,30' 265 1075 1340 80.22
100'
Sep.
0 50'Canteen
Canteen,0'
Shortage, 50 1340 1390 96.40
No
100'
105 145 1195 1340 89.18
sched,105'
Canteen,0'
50'
30 No Sep.
sched,30' 230 1110 1340 82.84
Canteen,0'
Shortage,
50'
Sep.
No
190 Canteen,0'
Shortage, 370 1020 1390 73.38
sched,190'
50'
No
430 Sep. 470 920 1390 66.19
Canteen,0'
sched,430'
Shortage,
50'
No
Sep.
190 Canteen,0' 320 1070 1390 76.98
sched,190'
Shortage,
No
0' Canteen,0'
Sep.
175 275 1115 1390 80.22
sched,175'
No
Shortage,
100'
220 Sep.
sched,220' 340 1100 1440 76.39
Canteen,0'
Shortage,
100'
Sep.
No
230 Canteen,0'
Shortage, 340 1000 1340 74.63
sched,230'
100'
No
190 Sep. 360 980 1340 73.13
Canteen,0'
sched,190'
Shortage,
No
100'
Sep.
670 725 615 1340 45.90
sched,670'
Canteen,0'
Shortage,
60 50'
Sep.
No sched,60' 180 1160 1340 86.57
Canteen,0'
Shortage,
Sep.
80 No 50'
sched,80' 100 1290 1390 92.81
Shortage,
Canteen,0'
Sep.
0 0'No
Canteen,0'
sched,0' 55 1335 1390 96.04
Shortage,
No
100'
Sep.
390 sched,390'
Canteen,0'
Shortage, 435 1005 1440 69.79
50'
Sep.
No
280 Canteen,0'
Shortage, 510 830 1340 61.94
sched,280'
50'
No
150 Sep. 250 1140 1390 82.01
Canteen,0'
sched,150'
Shortage,
50'
No
Sep.
90 Canteen,0' 255 1135 1390 81.65
sched,900'
Shortage,
50'
No
210 Sep. 490 900 1390 64.75
Canteen,0'
sched,210'
Shortage,
100'
No
Sep.
150 Canteen,0' 160 1230 1390 88.49
sched,150'
Shortage,
50'
No
150 Sep. 310 1030 1340 76.87
Canteen,0'
sched,150'
Shortage,
No
100'
Sep.
300 345 1045 1390 75.18
sched,300'
Canteen,0'
Shortage,
0 100'
Sep.
No sched,0' 200 1140 1340 85.07
Canteen,0'
Shortage,
00'
Sep.
0 No sched,0'
Canteen,0'
Shortage, 65 1275 1340 95.15
Sep.
No
270 Shortage, 380 1060 1440 73.61
sched,270'
0 Sep. 0 1440 1440 100.00
Shortage,
0 0 1440 1440 100.00
0 0 0 0 4620 0 8195 34495 42690 2503
0 0 0 0 159 0 283 1189 1472 86
 0.00 0.00 0.00 0.00 5 0 19.20 80.80 100.00 5.86
0.00 0.00 0.00 0.00 0 0 19.62 82.60

22 24 26 28 30 31 33 35 37 39

NTI - 2 RUN TIME TREND CONTI - 2

1400

1200

1000

800
100
100 100 95
90
MIN

0 80808080 82 600

60 400

200
80100 10090 9090100
50808070 80 805080
9080 80100
50
10080808080100
60 9
0
2 2 2 2 2 2 2 2 2 2 3 3 3 3 12345678911111111112222222222
0 1 2 3 4 5 6 7 8 9 0 1 2 3 01234567890123456789
DATECONTI - 2
PERFORMANCE TREND
TI - 2
100 100 100 100 100
100 100
95
90 90 9090 90 90

80 80 8080 80 80 80 80 80 80808080

70 70

60 60

50 50 50 50
%

40

30

2385 20

10

0
0 10010060 80 80 80 80 10090 95 82 1234567891111111111222222222233
20 21 22 23 24 25 26 27 28 29 30 31 32 33 0123456789012345678901

DATE
 W0643

Producti Performance
on (nos) % No Sched / Sep. Comp.
Die Cut &
Reason Tech Canteen Shortage FM Cutting
Feed Cut
Prob.
2790 39.11 100 30

4300 51.19

3520 45.13 150

3450 48.14 100 30

2850 31.90 50

3870 48.58 100 105

3240 43.78 100 30

2300 33.82 50 190

2820 45.98 50 430
2330 32.66 50 190
2900 39.01 50 175
2360 32.18 220
3220 48.30 100 230
2390 36.58 100 190
2910 70.98 100 670
3310 42.80 100 60
2860 33.26 50 80
2800 31.46 50 0
1950 29.10 390
1990 35.96 100 280
0.00 50 150
0.00 50 90
320 5.33 50 210
160 1.95 50 150
0.00 100 150
0.00 50 300
0.00 100
0.00 100
2540 35.94 270
0.00
0.00
61180 863
2110 30
 143.31 2.02

40 43 45 46 47 48 49 50

CONTI - 2

080 80100
10080808080100
60 9095 82
50
1122222222223333
8901234567890123

CONTI - 2
100
100 100
95
90

80 80808080 82

60

22222222223333
01234567890123
Ext. Clean Lumpy Change over

100
110
120
235
20
40
170
180
40
130
100
90
110
110
55
120
20
55
45
110
100
145
80
10
160
15 45
170
65
110
0
51 52 53 54 55
 29 BES
Bldder Die
Set up Maintenance MHE Matl. Manpowe
Change change
DATE Shortag Shortag r
min min min PM Mech Elect. e (min) e (min) Shortage

1-Feb-24 46 10
2-Feb-24 102 25 30
3-Feb-24 115 30 50
4-Feb-24 46 15 50
5-Feb-24 23 10 50
6-Feb-24 92 25
7-Feb-24 148 30 35
8-Feb-24 112 25 65
9-Feb-24 165 25 65
10-Feb-24 155 31 30 45
11-Feb-24 117 20 30
12-Feb-24 30 168 25 60
13-Feb-24 46 10 57
14-Feb-24 102 20 30
15-Feb-24 89 25 60
16-Feb-24 46 10
17-Feb-24 56 10 30
18-Feb-24 86 5
19-Feb-24 139 15 30
20-Feb-24 46 25 30
21-Feb-24 43 5 71
22-Feb-24 116 35 87
23-Feb-24 20 10 41
24-Feb-24 129 40 60
25-Feb-24 109 20
26-Feb-24 69 20 30
27-Feb-24 122 45 90
28-Feb-24 92 15
29-Feb-24 92 10
30-Dec-99

30-Dec-99

30 2691 591 0 60 0 0 0 1066

1 93 20 0 2 0 0 0 37
 0.07 6.28 1.38 0.00 0.14 0.00 0.00 0.00 1.43
0.07 6.44 1.42 0.00 0.14 0.00 13.00 15.00 74.03

1 2 5 8 11 13 14 16 18 20

SETUP LOSS TREND ATL

200

160

120
100 100 100 100
100 100 95
MIN

90 9090 90 90
80 80 8080 80 80 80 80 80 80808080 82
70
60
50 50 50
40

0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3
PRODUCTION TREND ATL
DATE
15000
13500
12000
10500
9000
7500
MTS

6000
4500
3000
2385
1500
0 50808070100
80100 90805080100
80908050809090100 100 9095
6080808080100 82
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3

DATE
 BESTRY
Tech
Utility / Misc Total Availabi
Material Start up / Trial Run TOTAL
Power Losses lity
Quality Shutdown Time TIME
Failure Min. Min. REASON (min) %

0 0' Canteen 56 1384 1440 96.11

0 50' Canteen 157 1233 1390 88.71
0 50' Canteen 195 1195 1390 85.97
0 50' Canteen 111 1279 1390 92.01
0 50' Canteen 83 1307 1390 94.03
0 117 1323 1440 91.88
0 50' Canteen 213 1177 1390 84.68
0 95' Canteen 202 1143 1345 84.98
0 140' Canteen 255 1045 1300 80.38
0 100' Canteen 261 1079 1340 80.52
0 45' Canteen 167 1228 1395 88.03
0 135' Canteen 283 1022 1305 78.31
0 45' Canteen 113 1282 1395 91.90
0 95' Canteen 152 1193 1345 88.70
0 95' Canteen 174 1171 1345 87.06
0 55' Canteen 56 1329 1385 95.96
0 50' Canteen 96 1294 1390 93.09
0 91 1349 1440 93.68
0 100' Canteen 184 1156 1340 86.27
0 50' Canteen 101 1289 1390 92.73
0 95' Canteen 119 1226 1345 91.15
0 95' Canteen 238 1107 1345 82.30
0 45' Canteen 71 1324 1395 94.91
0 90' Canteen 229 1121 1350 83.04
0 50' Canteen 129 1261 1390 90.72
0 45' Canteen 119 1276 1395 91.47
0 145' Canteen 257 1038 1295 80.15
0 107 1333 1440 92.57
0 102 1338 1440 92.92
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 0 0 0 0 4438 38382 42820 2774
0 0 0 0 0 0 153 1324 1477 96
0.00 0.00 0.00 0.00 0.00 0.00 10.36 89.64 100.00 6.48
0.00 0.00 0.00 0.00 0.00 0.00 10.63 91.91

22 24 26 28 30 31 33 35 37 39

RUN TIME TREND ATL

1400

1200

1000

800
MIN

600

400

200
80100 100 90
50808070 80 805080
9090100
9080 80100
50
100 80808080100
60 9095 82
0
123456789111111111122222222223333
012345678901234567890123

DATE TREND ATL

PERFORMANCE

100 100 100 100 100

100 100
95
90 90 9090 90 90
80 80 8080 80 80 80 80 80 80808080
70 70
60 60
50 50 50 50
%

40
30
20
10
0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1

DATE
 W0647

Producti Performa
No Sched / wound
on (nos) nce % Comp.
Reason Tech Canteen Lumpy bead Die Cut Ext. Clean
Feeding
shortage
7690 83.35

8400 102.19 50
7810 98.03 50
7780 91.24 50
7010 80.45 50
8070 91.50
8230 104.89 50
7110 93.31 95
6700 96.17 140
6300 87.58 100
6050 73.90 45
6350 93.20 135
4300 50.31 45
6780 85.25 95
6530 83.65 95
5350 60.38 55
3380 39.18 50
5530 61.49
5950 77.21 100
6140 71.45 50
0.00 95
0.00 95
0.00 45
0.00 90
0.00 50
0.00 45
0.00 145
0.00
0.00
0.00
0.00
131460 1625
4533 56
 307.01 3.79

40 43 45 46 47 48 49 50 51

0808080100
9095 82

222223333
567890123

100
100 100
95
90
80808080 82

60

2 2 2 2 2 2 2 2 2 3 3 3 3
1 2 3 4 5 6 7 8 9 0 1 2 3
Inventry & mannual
Sep.
Loog book Paint work feeding power cut Cold comp Feed Cut Extd,clean fm
shortage
fill up conv
52 53 54 55 56 57 58 59 60
AM Change over

56
127
145
61
33
117
178
137
190
186
137
193
56
122
114
56
66
91
154
71
48
151
30
169
129
89
167
107
102
0
61 62
 29 FILLER
DIE MHE Matl. Manpowe
Set up Maintenance Material
DATE CHANGE Shortag Shortag r
Quality
min min PM Mech Elect. e (min) e (min) Shortage
1-Feb-24 60 30
2-Feb-24 90 60
3-Feb-24 80 60
4-Feb-24 90 50
5-Feb-24 30 20
6-Feb-24 60 50
7-Feb-24 80 90
8-Feb-24 90 80
9-Feb-24 50 90
10-Feb-24 90 80
11-Feb-24 30 20
12-Feb-24 60 40
13-Feb-24 60 80
14-Feb-24 70 60
15-Feb-24 90 50
16-Feb-24 60 50
17-Feb-24 30 40
18-Feb-24 30 20
19-Feb-24 90 60
20-Feb-24 80 40
21-Feb-24 30 50
22-Feb-24 80 100
23-Feb-24 60 50
24-Feb-24 70 40
25-Feb-24 80 80
26-Feb-24 60 40
27-Feb-24 50 50
28-Feb-24 80 110 15
29-Feb-24 90 90 40
30-Dec-99

30-Dec-99

1920 1680 0 0 0 0 55 0 0
66 58 0 0 0 0 2 0 0
4.57 4.00 0.00 0.00 0.00 0.00 0.13 0.00 0.00
 4.60 4.02 0.00 0.00 0.00 0.00 0.13 0.00 0.00
1 2 5 8 10 11 13 15 17 19

SETUP LOSS TREND FILLER EXTRUDER

600
550
500
450
400
350
300
MIN

250
200
150
100 100 100 100 100100 100
80 80 80 70 80 90 80 80 90 90 90 80 80 80 80 80 80 90 95
50 50 50 50 60
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3
DATE

PRODUCTION TREND FILLER EXTRUDER

5000
4500
4000
3500
3000
2500
MTS

2000
1500
1000
500
0 80 10050 80 80 70 10080 90 80 50 80 90 90 10090 80 50 80 10010060 80 80 80 80 10090 95
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3
DATE
0 80 10050 80 80 70 10080 90 80 50 80 90 90 10090 80 50 80 10010060 80 80 80 80 10090 95
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3
DATE
 FILLER EXTRDER
Utility / Start up / Tech Total Availabi
Misc Run TOTAL Production (nos)
Power Shutdow Trial Losses lity
Time TIME
Failure n Min. Min. REASON (min) % FILLER
0 90' Canteen 90 1260 1350 93.33 6900
0 165' Canteen 150 1125 1275 88.24 6850
30 0 135' Canteen 170 1135 1305 86.97 7570
0 135' Canteen 140 1165 1305 89.27 6660
0 45'Canteen 50 1345 1395 96.42 6730
0 90' Canteen 110 1240 1350 91.85 7760
0 90' Canteen 170 1180 1350 87.41 7710
0 135' Canteen 170 1135 1305 86.97 7380
0 90' Canteen 140 1210 1350 89.63 7440
0 135' Canteen 170 1135 1305 86.97 6510
0 45'Canteen 50 1345 1395 96.42 7530
0 90' Canteen 100 1250 1350 92.59 8280
0 135' Canteen 140 1165 1305 89.27 6160
0 90' Canteen 130 1220 1350 90.37 24920
0 135' Canteen 140 1165 1305 89.27 6430
0 90' Canteen 110 1240 1350 91.85 6720
0 45' Canteen 70 1325 1395 94.98 6260
0 45' Canteen 50 1345 1395 96.42 8930
0 90' Canteen 150 1200 1350 88.89 7150
0 90' Canteen 120 1230 1350 91.11 7550
90' Canteen,30'
30 110 1240 1350 91.85
Die cut,
0 45' Canteen 180 1215 1395 87.10 1560
0 90' Canteen 110 1240 1350 91.85 1250
0 90' Canteen 110 1240 1350 91.85 1700
0 90' Canteen 160 1190 1350 88.15 1240
0 90' Canteen 100 1250 1350 92.59
0 45' Canteen 100 1295 1395 92.83
0 45' Canteen 205 1190 1395 85.30 880
0 90' Canteen 220 1130 1350 83.70 2450
0 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 30 30 0 3715 38285 42000 2823.47 170520
0 0 1 1 0 128 1320 1448 97 5880
0.00 0.00 0.07 0.07 0.00 8.85 91.15 100.00 6.72 406.00
 0.00 0.00 0.07 0.07 0.00 8.90 91.68 100.57 6.76 408.33
21 23 25 27 28 30 32 34 36 37

RUN TIME TREND FILLER EXTRUDER

UDER
1400
1300
1200
1100
1000
900
800
700
MIN

600
500
400
300
200
00 100
80 80 80 80 90 95 82 100 80100 100 90
50808070 80 805080
9090100
9080 80100
50
100 80808080100
60 90
60 0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9
2 23 24 25 26 27 28 29 30 31 32 33
DATE

PERFORMANCE TREND FILLER EXTRUDER

UDER 100 100 100 100 100100 100

90 90 90 90 90 90

80 80 80 80 80 80 80 80 80 80 80 80 80

70 70

60 60

50 50 50 50
%

2385 40

30

20

10

060 80 80 80 80 10090 95 82 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
2 23 24 25 26 27 28 29 30 31 32 33
DATE
 060 80 80 80 80 10090 95 82 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
2 23 24 25 26 27 28 29 30 31 32 33
DATE
 W0644
Production (nos) Performa
nce % No Sched /
BEAD Till Date MCR+MCB Canteen Sep. Short Feed cut Die cut
6900 63.89 30 90
6850 71.04 0 165
7570 77.81 30 135
6660 66.70 60 135
6730 58.38 60 45
7760 73.01 165 90
7710 76.23 195 90
7380 75.86 385 135
7440 71.74 925 90
6510 66.92 1145 135
7530 65.32 1320 45
8280 77.28 1630 90
6160 61.69 2065 135
24920 238.31 2335 90
6430 64.39 3185 135
6720 63.23 3245 90
6260 55.12 3465 45
8930 77.46 3490 45
7150 69.51 4000 90
7550 71.61 4380 90
0 0.00 4550 90 30
1560 14.98 4640 45
1250 11.76 4965 90
1700 15.99 5195 90
1240 12.16 5405 90
0 0.00 5835 90
0 0.00 5975 45
880 8.63 5975 45
2450 25.29 6275 90
0 0.00 6275
0 0.00 6275
0 170520 1634.288
0 5880 56
0.00 406.00 3.89
 0.00 408.33 3.91 0.00
39 40 42 45 46

EXTRUDER

05080100
100 80808080100
60 9095 82

1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3

ER EXTRUDER
100100 100
95
90

82
0 80 80 80 80 80

60

50

8 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
8 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Lumpy Extd clean MPS FM Sep shorta jamming Power cut
 29

DATE Setup Change Size Change Maintenance MHE Matl. Manpowe

Shortag Shortag r
min Freq. min Freq. PM Mech Elect. e (min) e (min) Shortage

1-Feb-24 160 2 110 3 50 40

2-Feb-24 180 2 30 1 20
3-Feb-24 160 2 100 3 10
4-Feb-24 170 2 50 1 150 20 30
5-Feb-24 180 2 100 3 80 30
6-Feb-24 180 2 100 3 20 40 40
7-Feb-24 180 2 70 2 20 40 30
8-Feb-24 200 2 40 1 10 50 20
9-Feb-24 100 2 100 3 190 10
10-Feb-24 260 3 60 2 60 10 40
11-Feb-24 100 2 100 3 30
12-Feb-24 230 2 50 2 20 30
13-Feb-24 240 3 60 2 40 30 20
14-Feb-24 160 2 70 2 70 30
15-Feb-24 190 2 30 1 30 20 20 10
16-Feb-24 120 2 130 4 20 100 20
17-Feb-24 80 1 100 3 50 30
18-Feb-24 100 1 130 4 50
19-Feb-24 180 2 70 2 30
20-Feb-24 290 4 90 2 20
21-Feb-24 190 6 30
22-Feb-24 190 2 60 1 50
23-Feb-24 170 2 60 1 20 330
24-Feb-24 180 70 40 30
25-Feb-24 210 3 130 4 30
26-Feb-24 240 10 240
27-Feb-24 180 2 160 4 20 10
28-Feb-24 200 3 70 20 40 20
29-Feb-24 170 40 20 20
30-Dec-99
30-Dec-99
Sum 5000 54 2380 63 0 930 1180 40 20 430
Avg 172 2 82 2 0 32 41 1 1 15
 STEEL
&
% 12 0 6 0 0 2.22 2.81 0 0 1
FABRIC
CALEND
1 2 3 5 6 8 10 11 13 15 17
ERING MHE, Per
Set up &
PM B/D Mate.& Loss& Total Teepc
S/C
MPs Tech
1 18.75 0 3.47 4.86 0 27.08 70.36
2 14.58 0 0.00 2.78 0 17.36 81.98
3 18.06 0 0.00 4.17 0 22.22 79.71
4 15.28 0 11.81 2.08 0 29.17 63.09
5 19.44 0 5.56 2.08 0 27.08 77.67
6 19.44 0 4.17 2.78 0 26.39 57.88
7 17.36 0.00 4.17 2.08 0.00 23.61 76.32
8 16.67 0.00 4.17 2.78 0.00 23.61 72.80
9 13.89 0.00 13.89 0.00 0.00 27.78 66.19
10 22.22 0.00 4.86 2.78 0.00 29.86 70.03
11 13.89 0.00 2.08 0.00 0.00 15.97 82.43
12 19.44 0.00 1.39 4.86 0.00 25.69 76.62
13 20.83 0.00 4.86 1.39 0.00 27.08 64.28
14 15.97 0.00 4.86 2.08 0.00 22.92 77.08
15 15.28 0.00 3.47 3.47 0.00 22.22 77.78
16 17.36 0.00 8.33 1.39 0.00 27.08 72.02
17 12.50 0.00 3.47 2.08 0.00 18.06 62.44
18 15.97 0.00 3.47 0.00 0.00 19.44 77.45
19 17.36 0.00 2.08 0.00 0.00 19.44 78.01
20 26.39 0.00 0.00 1.39 0.00 34.16 65.84
21 13.19 0.00 2.08 2.08 0.00 17.36 82.64
22 17.36 0.00 3.47 0.00 0.00 22.13 77.87
23 15.97 0.00 24.31 4.17 0.00 38.76 61.24
24 17.36 0.00 4.86 0.00 0.00 22.22 77.78
25 23.61 0.00 2.08 0.00 0.00 22.92 77.08
26
27
28
29
30
31

1 2 3 5 6 8 10 11 13 15
 STC SET UP LOSS TIME TREND
350

300
290
250
260
230 240
200 200 21
180 180 180 180 190 180 190
170 180
MIN

150
160 160 170 160
120
100 100 100 100
80
50

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DATE

STC PRODUCTION TREND

36930

40000
34470
32950

32180
32170
31600

31420
31400

31240

31210
31000

30600
30360
30200

35000
29800
29290

27860
27560

27450
26800

26340
5740

5600

900

30000
 IN MTS

0
5000
10000
15000
20000
25000
30000
35000
40000

1
32950

2
31600

3
25740

4
30200

5
25600

6
7 30360

29290
8

26800
9

27560
10

34470
11

31400
12

26340
13

32170
14

31000
15

29800
DATE
16

27450
17

31240
18

31420
19
STC PRODUCTION TREND

27860
20

36930
21

31210
22

24900
23

30600
24

32180
 STEEL & FABRIC CALENDERING
Utility / Tech Misc Total Availabil
Material Start up / Run TOTAL
Power Trial Losses ity
Quality Shutdown Time TIME
Failure (min) Min. REASON (min) %

30 0 80 Canteen 390 970 1360 71.32

20 0 120'Canteen 250 1070 1320 81.06
50 0 120'Canteen 320 1000 1320 75.76
0 120'Canteen 420 900 1320 68.18
0 120'Canteen 390 930 1320 70.45
0 80'Canteen 380 980 1360 72.06
0 120'Canteen 340 980 1320 74.24
20 0 120'Canteen 340 980 1320 74.24
0 120'Canteen 400 920 1320 69.70
0 120'Canteen 430 890 1320 67.42
0 80'Canteen 230 1130 1360 83.09
40 0 80'Canteen 370 990 1360 72.79
0 120'Canteen 390 930 1320 70.45
0 120'Canteen 330 990 1320 75.00
20 0 120'Canteen 320 1000 1320 75.76
0 80'Canteen 390 970 1360 71.32
0 80'Canteen 260 1100 1360 80.88
0 120'Canteen 280 1040 1320 78.79
0 120'Canteen 280 1040 1320 78.79
0 80'Canteen 400 960 1360 70.59
30 0 40'Canteen 250 1150 1400 82.14
0 120'Canteen 300 1020 1320 77.27
60 0 40'Canteen 640 760 1400 54.29
0 80'Canteen 320 1040 1360 76.47
20 No
0 Schedule ,40' 370 1010 1380 73.19
Canteen
0 490 950 1440 65.97
0 80'Canteen 370 990 1360 72.79
0 80'Canteen 350 1010 1360 74.26
0 80'Canteen 250 1110 1360 81.62
0 0 1440 1440 100.00
0 0 1440 1440 100.00
270 0 0 0 0 0 10250 31690 41940 2340
9 0 0 0 0 0 353 1093 1446 81
1 0 0 0 0 0 24 76 100 6

19 21 23 25 27 28 30 32 34 36

STC PERFORMANCE TR
2.56

104.82
104.75

102.31
101.94
120.00

100.00
99.93

99.89
99.34
0.66

99.10
98.40
97.44

96.90
96.41

93.97
92.26

91.36
-1.94 100.00

84.27

80.50
7.74
80.00
-4.75
15.73 60.00
%

0.07
3.59 40.00
6.03
0.11 20.00

1.60
-2.31 0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
8.64
DATE
0.00
0.90
19.50
3.10
2.54
6.38
STC RUN TIME TREN
1.30
-5.69 1600
1400
-2.78
1200
1130 110
1070
1000 970 1000 980980980 990 1000
990 970
900930 920890 930
800
miN.

600
400
200
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
DATE

17 19 20 22 24 26 28
ND

290

240
210 200
180 190
170 180 180 170

21 22 23 24 25 26 27 28 29 30 31

ND
36930

33660
32890
32180
31210

30600

30200
27860

900
19
ND
27860

20
36930

21
31210

22
24900

23
30600

24
32180

25
13080

26
30200

27
32890

28
33660

29
0

30
0
NG
Performa
Production (mts)
TOTAL nce % No
PROD. Schedule
Fabric Reyon Cap ply 21/28 32 33+34 142137 142490 31

10900 12400 1900 600 29300 97.44

15800 9600 7550 32950 99.34
7500 9000 11200 31600 101.94
12800 3800 6640 1900 600 25740 92.26
12100 8700 7900 30200 104.75
18500 600 3400 25600 84.27
19200 300 400 7960 1900 600 30360 99.93
580 9100 15410 29290 96.41
11900 9000 3500 1800 600 26800 93.97
17960 3280 3120 27560 99.89
9900 9000 12370 1900 600 34470 98.40
20600 6000 4800 31400 102.31
11200 400 6000 2640 3600 1900 600 26340 91.36
17600 6000 4500 32170 104.82
14400 11260 2140 31000 100.00
6600 9000 11800 2000 400 29800 99.10
14500 9550 27450 80.50
16440 6000 7900 31240 96.90
13900 11820 2100 400 31420 97.46
8170 9800 3270 6620 27860 93.62
21170 11200 100 36930 103.59
14000 14600 2000 400 31210 98.70
3200 500 9000 9000 24900 105.69
15200 5300 7500 1700 800 30600 94.91
21050 500 3700 3630 32180 102.78 20
450 6000 6630 13080 44.41
11200 200 6000 8500 1900 600 30200 98.40
19620 6500 3570 32890 105.05
16000 15160 1700 800 33660 97.82
0 0.00
0 0.00
382440 1900 159250 179770 20750 33150 22800 7000 858200 2786 20
13188 66 5491 6199 716 1143 786 241 29593 96 1
 912 5 380 429 49 79 54 17 2046 7

37 38 39 41 42 43 45 46 48 50 52

RFORMANCE TREND

105.69

105.05
104.82

103.59

102.78
102.31

100.00

99.10

98.70
98.40

98.40

97.82
97.46
96.90

94.91
93.62
91.36

80.50

44.41

0.00

0.00

1 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

DATE

RUN TIME TREND

1440
1440

1130 1100 1150 1110

990 9901000 1040
1040 1020 1040
1010 1010
990
0890 930 970 960 950
760

0 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
DATE

29 30 31 33 34 35 37 38 40 41 43
 W0680

1400

MCR Size MCB Size

MCR Prod. MCR Run Time MCB Prod.
Canteen change change
80 300 15 3200
120 0
120 700 35 3200
120 0
120 700 35 800
80 700 35 2400
120 0
120 1000 50 3200
120 0
120 0 3200
80 700 35
80 0
120 0
120 870 44 3200
120 0 3200
80 0
80 200 10 3200
120 900 45
120 0 3200
80 0
40 1260 63 3200
120 210 11
40 0 3200
80 100 5
40 100 5 3200
0
80 200 10 1600
80 0 3200
80 0
0
0
2680 7940 397 43200
92 274 14 1490
53 55 65 66

18570
 Roll Slow Oven
Wrong wire Splice Power Log Book
impreati comp. speed Temp.
setup shifting Split Cut Entry
on jammin run pickup
MCB Run Time g

128
0
128
0
32
96
0
128
0
128
0
0
0
128
128
0
128
0
128
0
128
0
128
0
128
0
64
128
0
0
0
1728
60
 water
Trimming Hand Abnormalit
Comp not accumulati
assembly Lumpy cutter not Stuckup y
ok on at let
broken work, correction
off
BD%

3.68
0.00
0.00
12.88
6.06
4.41
4.55
4.55
15.15
5.30
2.21
1.47
5.30
5.30
3.79
8.82
3.68
3.79
2.27
0.00
2.14
3.79
25.00
5.15
2.17
16.67
0.00
4.41
2.94
0.00
55
 29 FISCHER CUTTE
Size/
Roll angle Cass Gum
DATE Width Maintenance MHE Matl.
Change Change change change
change Shortag Shortag
min min min min min PM Mech Elect. e (min) e (min)

1-Feb-24 126 57 31 100 155

2-Feb-24 140 60 37 20 70
3-Feb-24 84 35 25 120 100
4-Feb-24 126 53 28 205 80
5-Feb-24 154 60 40 105 65
6-Feb-24 105 42 27 40
7-Feb-24 160 62 39 60 30
8-Feb-24 133 62 38 65 40
9-Feb-24 140 67 41 20 30
10-Feb-24 91 40 11 20 80
11-Feb-24 77 40 27 20 140
12-Feb-24 133 60 37 55 180
13-Feb-24 126 57 41 30 50 80
14-Feb-24 133 59 35 100 100
15-Feb-24 140 64 33 10 105 40
16-Feb-24 140 60 37 30
17-Feb-24 140 55 30 25 25 80
18-Feb-24 133 56 35 90 20 70
19-Feb-24 133 60 34 25 60
20-Feb-24 133 52 30 65 30 30
21-Feb-24 133 62 36 20 30
22-Feb-24 105 37 24
23-Feb-24 140 55 35 20 40 30
24-Feb-24 133 53 28 30 55
25-Feb-24 147 60 35 20
26-Feb-24 140 60 37 70 10
27-Feb-24 133 56 32 65
28-Feb-24 154 58 37 100 15
29-Feb-24 147 54 30 100
30-Dec-99
30-Dec-99

Sum 3779 1596 950 0 0 0 1355 1040 1065 10

Avg 130 55 33 0 0 0 47 36 37 0
% 8.47 3.58 2.13 0.00 0.00 0.00 3.04 2.33 2.39 0.02

0.00 5.37
1 2 5 8 11 14 17 19 20 22 24
MHE, Per
Set up &
PM B/D Mate.& Loss& Total Teepc
S/C
MPs Tech
1 14.9 0.0 17.7 2.1 0.0 34.7 65.3
2 16.5 0.0 6.3 7.6 0.0 30.3 69.7
3 10.0 0.0 15.3 0.0 0.0 25.3 74.7
4 14.4 0.0 19.8 0.0 0.0 34.2 65.8
5 17.6 0.0 11.8 0.0 0.0 29.4 70.6
6 12.1 0.0 2.8 3.5 0.0 18.3 81.7
7 18.1 0.0 4.2 5.9 0.0 28.2 71.8
8 16.2 0.0 7.3 6.9 0.0 30.4 69.6
9 17.2 0.0 1.4 2.1 0.0 20.7 79.3
10 9.9 0.0 1.4 5.6 0.0 16.8 83.2
11 10.0 0.0 1.4 12.5 0.0 23.9 76.1
12 16.0 0.0 3.8 12.5 4.2 36.5 63.5
13 15.6 0.0 5.6 5.6 2.8 29.4 70.6
14 15.8 0.0 6.9 9.0 0.0 31.7 68.3
15 16.5 0.0 8.0 2.8 0.0 27.2 72.8
16 16.5 0.0 0.0 3.5 0.0 19.9 80.1
17 15.6 0.0 3.5 7.6 0.0 26.7 73.3
18 15.6 0.0 7.6 6.3 0.0 29.4 70.6
19 15.8 0.0 1.7 5.6 0.0 23.1 76.9
20 14.9 0.0 6.6 3.5 2.8 27.8 72.2
21 16.0 0.0 3.5 4.2 0.0 23.7 76.3
22 11.5 0.0 0.0 1.0 0.0 12.6 87.4
23 16.0 0.0 4.2 2.1 0.0 22.2 77.8
24 14.9 0.0 5.9 2.1 0.0 22.8 77.2
25 16.8 0.0 0.0 2.8 0.0 19.6 80.4
26 16.5 0.0 4.9 1.4 0.0 22.7 77.3
27 15.3 0.0 0.0 8.0 0.0 8.0 92.0
28
29
30
31

FISCHER LOSS TIME TREND

300
275
250
 1 2 5 8
FISCHER
11 14
LOSS17TIME19TREND20 22 24
300
275
250
225
200

160
154

154
175

147

147
140

140

140
140
140

140

140
133

133

133

133
133
133
133

133

133
150
126

126

126
MIN

105

105
125

91
100
84

77
75
50
25
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
DATE
FISCHER Availability %TREND

100.00
100.00
120.00

87.43
83.19

100.00
81.67

80.42
80.07
79.31

77.78

77.29
77.15
76.94

76.67
76.32
76.11

74.93
74.72

74.72
73.26
72.78

72.22
71.81
70.56

70.56

70.56
69.65

69.58

68.26
65.83
65.35

63.54
80.00

60.00
MIN

40.00

20.00

0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

DATE
FISCHER CUTTER

Manpowe Utility / Tech Misc Total

Material Start up / Run TOTAL
r Power Trial Losses
Quality Shutdown Time TIME
Shortage Failure (Min.) Min. REASON (min)

30 0 0 Am,0 Canteen 499 941 1440

110 0 437 1003 1440
0 364 1076 1440
0 492 948 1440
0 424 1016 1440
50 0 264 1176 1440
55 0 406 1034 1440
100 0 438 1002 1440
0 298 1142 1440
0 242 1198 1440
40 0 344 1096 1440
60 0 525 915 1440
40 0 424 1016 1440
30 0 457 983 1440
0 392 1048 1440
20 0 287 1153 1440
30 0 385 1055 1440
20 0 424 1016 1440
20 0 332 1108 1440
20 40 400 1040 1440
60 0 341 1099 1440
15 0 181 1259 1440
0 320 1120 1440
30 0 329 1111 1440
20 0 282 1158 1440
10 0 327 1113 1440
50 0 336 1104 1440
0 364 1076 1440
30 0 361 1079 1440
0 0 1440 1440
 0 0 1440 1440
15 725 0 0 100 40 0 10675 33965 44640
1 25 0 0 3 1 0 368 1171 1539
0.03 1.62 0.00 0.00 0.22 0.09 0.00 23.91 76.09 100.00

1.04 50.35 0.00 0.00

26 28 30 32 34 36 37 39 41 43

93.97

6.03

FISCHER SET UP LOSS TIME TREND

1400

1200
 FISCHER SET UP LOSS TIME TREND
26 28 29 31 33 35
1400

1200

1000

800
154
147

147
140
133

133

525
MIN

499

492
600

457
438
437

424

424

424
406

400
392

385
364

364
344

341

336
332

329

327
320
298

287

282
264
400

242

181
200

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Su
24 25 26 27 28 29 30 31 m

DATE

FISCHER Production (mts)TREND

100.00
100.00

63960
61000

60874
60250
59630
58860

70000

58660

58472

58190
57980

57900

57730
57290
56990

56867
56842
56420

55925
55732
55704

55500
54720

54550

53941
53660
80.42

53060
52230

51910
77.29
77.15

76.67

74.93
74.72

60000

50000

40000
MIN

30000

20000

10000

24 25 26 27 28 29 30 31 0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 2

DATE
 70 W0682
Fc 5.74 %
1440
Productio Performa
Availabil n (mts) nce % Stc 5.05 %
ity Gume
Abnorma
% No blad dge Single
Total Splicing lity FM
Schedule Canteen chang tight windup
corection
wind
65.35 54720 108.09
69.65 58860 109.08
74.72 53660 92.69
65.83 52230 102.41
70.56 61000 111.60
81.67 59630 94.25
71.81 57980 104.23
69.58 55704 103.33
79.31 57900 94.24
83.19 58660 91.01
76.11 54550 92.51
63.54 53060 107.79
70.56 56990 104.26
68.26 55732 105.38
72.78 56420 100.07
80.07 60250 97.13
73.26 56842 100.15
70.56 55925 102.31
76.94 58472 98.09
72.22 53941 96.41 40
76.32 51910 87.80
87.43 55500 81.94
77.78 58190 96.57
77.15 56867 95.14
80.42 63960 102.66
77.29 57730 96.41
76.67 57290 96.46
74.72 60874 105.16
74.93 58620 100.98
100.00 0.00
 100.00 0.00
2358.7 1653467 2878 0 0
81.3 57016 99 0 0
5.3 3704.00 6.45 0.00 0.00

45 50 52 55 56 58 59 60 61 62 63

END
 53941 400

ND
51910 341

END
55500 181
58190
320
56867
329
63960
282
37
57730
327
57290
336
60874
364
42

58620
361
0

0 21 22 23 24 25 26 27 28 29 30 31
0

0 0 0 0 0 0 0 0 0 0 0 0
44
 Autonomous Power cut MPS
Unskilled pr Badli not av2ndry mps Change over
maintainance
214 17.71
237 6.25
144 15.28
207 19.79
254 11.81
174 2.78
261 4.17
233 7.29
248 1.39
142 1.39
144 1.39
230 3.82
224 5.56
227 6.94
237 7.99
237 0.00
225 3.47
224 7.64
227 1.74
215 6.60
231 3.47
166 0.00
230 4.17
214 5.90
242 0.00
237 4.86
221 0.00
249 7.99
231 6.94
0 0.00
64 65 66 67 68 69 70 71 72
 29 D2 - BE
Roll Angle Gum set Cass MHE Matl. Manpow
DATE Maintenance
Change Change up change Shortag Shortag er
min min min min PM Mech Elect. e (min) e (min) Shortage

1-Feb-24 60 40 20 10 30
2-Feb-24 80 45 35 10
3-Feb-24 45 30 10
4-Feb-24 70 30 20 10
5-Feb-24 60 40 20 10
6-Feb-24 45 20 10 10
7-Feb-24 90 40 20 10
8-Feb-24 90 30 30
9-Feb-24 60 40 30 20 15
10-Feb-24 60 40 20 40
11-Feb-24 30 30 10 10 30
12-Feb-24 75 40 20 10 20 25
13-Feb-24 60 40 20 20 120
14-Feb-24 45 50 20 10 70
15-Feb-24 75 20 20 10 30
16-Feb-24 45 50 20 20 240
17-Feb-24 100 35 10 20
18-Feb-24 60 50 20 20 30 10
19-Feb-24 70 40 20 10 15 20
20-Feb-24 60 40 10 10 30 20
21-Feb-24 60 40 20 10 60
22-Feb-24 60 10 10 20
23-Feb-24 75 20 20 10 20
24-Feb-24 85 55 20 25
25-Feb-24 60 50 20 20
26-Feb-24 60 35 20 10 150
27-Feb-24 45 40 20 10 60
28-Feb-24 75 40 20 10
29-Feb-24 55 70 30 10 100 15
30-Dec-99

30-Dec-99

Sum 1855 1110 565 280 240 635 85 195 0 60

Avg 63.97 38.28 19.48 9.66 8.28 21.90 2.93 6.72 0.00 2
% 4.47 2.67 1.36 0.67 0.58 1.53 0.20 0.47 0.00 0.14

0.00 4.17

1 2 5 11 14 17 19 20 22 24 26

D-2 SET UP LOSS TIME TREND

2000
1800 1855
1600
1400
1200
1000
MIN

800
600
400
200
0 60804570604590906060307560457545100
607060606075856060457555 63.97
123456789111111111122222222223333
012345678901234567890123
DATE

115

7.98611
336
15.3
11.6667

1 2 5 11 14 17 19 20 22 24
D2 - BELT CUTTER
Start
Utility / Tech Misc Total Availabil
Material up / Run TOTAL
Power Trial Losses ity
Quality Shutdow Time TIME
Failure (min) Min. REASON (min) %
n
0 120 Canteen 160 1160 1320 87.88
50 0 120 Canteen 220 1100 1320 83.33
20 0 80'Canteen 105 1255 1360 92.28
0 120 Canteen 130 1190 1320 90.15
0 120 Canteen 130 1190 1320 90.15
15 0 80'Canteen 100 1260 1360 92.65
0 120 Canteen 160 1160 1320 87.88
20 0 120 Canteen 170 1150 1320 87.12
20 0 120 Canteen 185 1135 1320 85.98
0 120 Canteen 160 1160 1320 87.88
10 0 80 Canteen 120 1240 1360 91.18
0 120 Canteen 190 1130 1320 85.61
20 0 80 Canteen 280 1080 1360 79.41
15 0 130 Canteen 210 1100 1310 83.97
30 0 120 Canteen 185 1135 1320 85.98
25 0 80 Canteen 400 960 1360 70.59
0 120 Canteen 165 1155 1320 87.50
0 120 Canteen 190 1130 1320 85.61
10 0 120 Canteen 185 1135 1320 85.98
55 0 120 Canteen 225 1095 1320 82.95
0 120 Canteen 190 1130 1320 85.61
0 80 Canteen 100 1260 1360 92.65
10 0 140 Canteen 155 1145 1300 88.08
25 0 80 Canteen 210 1150 1360 84.56
20 0 120 Canteen 170 1150 1320 87.12
40 0 80 Canteen 315 1045 1360 76.84
0 110'Canteen 175 1155 1330 86.84
0 80 Canteen 145 1215 1360 89.34
0 80 Canteen 280 1080 1360 79.41
0 0 1440 1440 100.00
0 0 1440 1440 100.00
385 0 0 0 0 0 5410 36130 41540 2695
13 0 0 0.00 0.00 0.00 186.55 1245.86 1432.41 92.91
0.93 0.00 0.00 0.00 0.00 0.00 13.02 86.98 100.00 6.49

26.74 0.00 0.00

28 30 32 34 36 37 39 41 43 45

D-2 SET UP LOSS TIME TREND

200
180
160
140

100
120
90
90

100
MIN

85
80

75

75

75

75
70

70
80
60

60

60
60

60

60

60
60
60

60
60

55
60
45

45

45

45

45
30

40
20
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
DATE

26 28 29 31 33 35 37
 W0684
Performa
Productio nce %
n (mts) Gum Chipper
16.2 No Schedule Canteen STC Prob. Power Cut prob, Am
fall down
16660 88.00 120
15980 89.02 120
16600 81.05 80
16800 86.51 120
11780 60.66 120
17760 86.37 80
17150 90.59 120
17320 92.28 120
12520 67.59 120
16900 89.27 120
17160 84.80 80
17060 92.51 120
15500 87.94 80
15960 88.90 130
16280 87.89 120
14100 90.00 80
11430 60.64 120
16500 89.47 120
16560 89.40 120
15610 87.35 120
16120 87.41 120
16580 80.63 80
17330 92.74 140
16000 85.25 80
17420 92.82 120
15140 88.77 80
16240 86.16 110
17300 87.25 80
15640 88.73 80
0.00
0.00
463400 2480 0 3100
15979.31 85.52 0.00 106.90
 38.5 0.2 0.0 0.3

46 49 51 52 54 55 56 57 58

8510
75
55
45
27
28
29
30
31

38 41
tip up pro MPS Abnormilaty correction,
130
170
85
130
130
85
160
150
150
120
80
145
140
125
125
135
145
150
140
120
130
80
125
160
150
125
115
145
165
0
59 60 61 62 63 64 65 66 67
68
 29 STEELASTIC - B
Set up Gum set Cass
DATE Maintenance MHE Matl. Manpow
Change up change
Shortag Shortag er
min min min PM Mech Elect. e (min) e (min) Shortage

1-Feb-24

2-Feb-24

3-Feb-24

4-Feb-24

5-Feb-24

6-Feb-24

7-Feb-24

8-Feb-24

9-Feb-24

10-Feb-24

11-Feb-24

12-Feb-24

13-Feb-24

14-Feb-24

15-Feb-24

16-Feb-24

17-Feb-24

18-Feb-24

19-Feb-24

20-Feb-24

21-Feb-24

22-Feb-24

23-Feb-24

24-Feb-24

25-Feb-24

26-Feb-24

27-Feb-24

28-Feb-24

29-Feb-24

30-Dec-99

30-Dec-99

Sum 0 0 0 0 0 0 0 0 0
Avg 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0
% 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

0.00

1 2 11 14 17 19 20 22 24 26

D-2 SET UP LOSS TIME TREND

1
0.9
0.8
0.7
0.6
0.5
MIN

0.4
0.3
0.2
0.1
0 0 0.00
123456789111111111122222222223333
012345678901234567890123
DATE

1 2 11 14 17 19 20 22 24
STEELASTIC - BELT CUTTER
Start Misc
Utility / Tech Total Availabil
Material up / Run TOTAL
Power Trial Losses ity
Quality Shutdow Time TIME
Failure (min) Min. REASON (min) %
n

0 0 480 480 100.00

0 0 480 480 100.00
0 0 480 480 100.00
0 0 480 480 100.00
0 0 480 480 100.00
0 0 480 480 100.00
0 0 480 480 100.00
0 0 480 480 100.00
0 0 480 480 100.00
0 0 480 480 100.00
0 0 480 480 100.00
0 0 480 480 100.00
0 0 600 600 100.00
0 0 600 600 100.00
0 0 600 600 100.00
0 0 480 480 100.00
0 0 600 600 100.00
0 0 600 600 100.00
0 0 480 480 100.00
0 0 600 600 100.00
0 0 600 600 100.00
0 0 600 600 100.00
0 0 600 600 100.00
0 0 600 600 100.00
0 0 600 600 100.00
0 0 480 480 100.00
0 0 600 600 100.00
0 0 600 600 100.00
0 0 600 600 100.00
0 0 600 600 100.00
0 0 600 600 100.00
0 0 0 0 0 0 0 16800 16800 3100
0 0 0 0.00 0.00 0.00 0.00 579.31 579.31 106.90
0.00 0.00 0.00 0.00 0.00 0.00 0.00 100.00 100.00 18.45

0.00 0.00 0.00

28 30 32 34 36 37 39 41 43 45

D-2 SET UP LOSS TIME TREND

200
180
160
140
120
100
MIN

80
60
40
20
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
DATE

26 28 29 31 33 35 37
 W0684
Performa
Productio nce %
n (mts) CREEL INSERT Gum
No Schedule Power Cut FM
Canteen PASSING prob,
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
930 19.38
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
930 19
32.07 0.67
 0.2 0.0

46 49 51 52 54 55 56 57
27
28
29
30
31

38 41
Chipper
tip up pro MPS Abnormilaty correction, SET UP B/D
fall down
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
0 0.00
58 59 60 61 62 63 64 65 66
67 68
 29 HIGH TABLE
DATE Setup Change Size Change Maintenance MHE Matl. Manpowe
Shortag Shortag r
min Freq. min Freq. PM Mech Elect. e (min) e (min) Shortage

1-Feb-24 80 10 0 180 20
2-Feb-24 100 13 0
3-Feb-24 50 6 0
4-Feb-24 80 10 0 50
5-Feb-24 80 10 0
6-Feb-24 70 9 0 20 120
7-Feb-24 100 13 0 30
8-Feb-24 80 10 0
9-Feb-24 90 11 0
10-Feb-24 80 10 0 20 30
11-Feb-24 50 6 0
12-Feb-24 80 10 0 20
13-Feb-24 90 11 0 30 50
14-Feb-24 90 11 0 20
15-Feb-24 100 13 0
16-Feb-24 90 11 0 30
17-Feb-24 80 10 0 70 30
18-Feb-24 50 6 0
19-Feb-24 80 10 0 70
20-Feb-24 100 13 0 70
21-Feb-24 100 13 0
22-Feb-24 60 8 0
23-Feb-24 80 10 0
24-Feb-24 80 10 0 100
25-Feb-24 80 10 0 20 60
26-Feb-24 80 10 0 15 40
27-Feb-24 100 13 0 20 30
28-Feb-24 90 11 0 50
29-Feb-24 95 12 0 40
30-Dec-99 0 0
30-Dec-99 0 0
Sum 2385 298 0 0 180 145 190 610 80 30
Avg 82 10 0 0 6 5 7 21 3 1
 % 5.39 0.67 0.00 0.00 0.41 0.33 0.43 1.38 0.18 0.07
HIGH
TABLE 2.08
BIAS
CUTTER
1 2 3 5 6 8 10 11 13 15 17

SETUP LOSS TREND HTBC

300 1400
1300
250 1200
1100
200 1000
900
150
800

MIN
700
MIN

600
100 100 100 100 100
100 100 95
90 9090 90 90 82 500
80 8080 80 80 80 80 80 80808080
70 400
60
50 50 50 50
300
200
0 100
123456789111111111122222222223333
0
012345678901234567890123
PRODUCTIONDATE
TREND HTBC
12 100
90
10
80
70
8
60
IN MTS

6 50
%

40
4 30
20
2
10
0
0 1 2 3
DATE
HIGH TABLE BIAS CUTTER
Utility / Misc
0 Canteen,20 Total Availabi
Material Start up / Tech Run TOTAL
Power Machine Losses lity
Quality Shutdown Trial Time TIME
Failure Min. REASON
Canteen,40 (min)
40Cleaning,60 %
Machine
Table
100 80 0Cleaning,70
Canteen,40 460 980 1440 68.06
Cleaning,0 Plan
0 Canteen,0
Machine
Table
100 110 Change
Machine& 310 1090 1400 77.86
Cleaning,40
Cleaning,0 Plan
0 Canteen,40
Planning And
Cleaning,70
Table &
Change
70 80 Machine
Table Plan 200
Scheduling 1240 1440 86.11
Cleaning,0
30 Canteen,15
Planning And
Cleaning,60
Cleaning,0 Plan
110 90 Change
Machine
Scheduling& 330 1110 1440 77.08
Table
Change &
0 Canteen,20
Planning And
Cleaning,75
Cleaning,0
Planning Plan
And
90 100 Machine
Scheduling
Table & 270 1170 1440 81.25
Change
0Cleaning,90
Canteen,40
Scheduling,10'
Cleaning,0
Planning Plan
And
100 110 LogMachine
book,10'
Table 420 990 1410 70.21
30 Change &
Canteen,40
Scheduling,0'
Cleaning,60
Pibs Entry,
Cleaning,0 Plan
130 110 Planning
Machine
Log And
book,0' 370 1070 1440 74.31
Table
Change &
0'Canteen,20
Scheduling,0'
Cleaning,80
Pibs Entry,
Cleaning,0
Planning Plan
And
100 100 LogMachine
book,20'
Table 280 1160 1440 80.56
Change &
0'Canteen,10
Scheduling,0'
Cleaning,80
Pibs Entry,
Cleaning,0 Plan
110 140 Planning
Machine
Log And
book,0' 340 1070 1410 75.89
Table
Change &
0'Canteen,40
Scheduling,0'
Cleaning,
Pibs 60
Entry,
Cleaning,0
Planning Plan
And
130 100 Machine
Log book,0'
Table 360 1080 1440 75.00
Change &
0'Canteen,20
Scheduling,0'
Cleaning, 80
Pibs Entry,
Cleaning,0 Plan
70 70 Planning
LogMachineAnd
book,20' 190 1250 1440 86.81
Table
Change &
80'Canteen,0
Scheduling,0'
Cleaning, 80
Pibs Entry,
Cleaning,0
Planning Plan
And
110 120 Machine
Log book,0'
Table 330 1110 1440 77.08
Change &
40'Canteen,40
Scheduling,0'
Cleaning, 90
Pibs Entry,
Cleaning,0 Plan
160 100 Planning
Machine
Log And
book,0' 430 1010 1440 70.14
Table
Change &
0'Canteen,40
Scheduling,0'
Cleaning,
Pibs 70
Entry,
Cleaning,0
Planning Plan
And
130 140 Machine
Log book,0'
Table 380 980 1360 72.06
Change &
0'Canteen,40
Scheduling,0'
Cleaning,
Pibs 80
Entry,
Cleaning,0 Plan
90 140 Planning
Machine
Log And
book,0' 330 1070 1400 76.43
Table
Change &
40'Canteen,50
Scheduling,30'
Cleaning,
Pibs 80
Entry,
Cleaning,0
Planning Plan
And
110 120 LogMachine
book,20'
Table 350 1090 1440 75.69
Change &
40'Canteen,30
Scheduling,15'
Cleaning,
Pibs 0
Entry,
Cleaning,0 Plan
100 110 Planning
LogMachineAnd
book,15' 390 1010 1400 72.14
Table
Change &
40'Canteen,20
Scheduling,0'
Cleaning,
Pibs 50
Entry,
Cleaning,0
Planning Plan
And
70 80 Machine
Log book,0'
Table 200 1200 1400 85.71
Change &
40'Canteen,20
Scheduling,15'
Cleaning, 80
Pibs Entry,
Cleaning,0 Plan
140 90 Planning
Machine
Log And
book15' 380 1020 1400 72.86
Table
Change &
0'Canteen,40
Scheduling,15'
Cleaning, 60
Pibs Entry,
Cleaning,0
Planning Plan
And
110 120 Machine
Log book15'
Table 400 1000 1400 71.43
Change &
0'Canteen,40
Scheduling,0'
Cleaning, 40
Pibs Entry,
Cleaning,0 Plan
112 80 Planning
Machine
Log And
book,0' 292 1108 1400 79.14
Table
Change &
0'Canteen,30
Scheduling,20'
Cleaning,
Pibs 60
Entry,
Cleaning,0
Planning Plan
And
80 80 Machine
Log book,0'
Table 220 1220 1440 84.72
Change &
0'Canteen,20
Scheduling,20'
Cleaning,
Pibs 80
Entry,
Cleaning,0 Plan
130 100 Planning
Machine
Log And
book,0' 310 1130 1440 78.47
Table
Change &
0'Canteen,20
Scheduling,0'
Cleaning,
Pibs 80
Entry,
Cleaning,0
Planning Plan
And
110 110 Machine
Log book,0'
Table 400 1040 1440 72.22
Change &
0'Canteen,20
Scheduling,0'
Cleaning,
Pibs 80
Entry,
Cleaning,0 Plan
100 100 Planning
Machine
Log And
book,0' 360 1080 1440 75.00
Table
Change &
0'Canteen,20
Scheduling,0'
Cleaning, 90
Pibs Entry,
Cleaning,0
Planning Plan
And
140 100 Machine
Log book,0'
Table 375 1065 1440 73.96
Change &
0'Canteen,40
Scheduling,0'
Cleaning, 90
Pibs Entry,
Cleaning,0 Plan
110 110 Planning
Machine
Log And
book,0' 370 1070 1440 74.31
Table
Change &
Scheduling,0'
Cleaning, 70
Pibs Entry,
Cleaning,0
Planning Plan
And
100 110 LogTable
book,0' 350 1090 1440 75.69
Change &
Scheduling,0'
Pibs Entry,
Cleaning,0 Plan
100 110 Planning
Log And
book,0' 345 1095 1440 76.04
Change &
Scheduling,0'
Pibs Entry,
Planning And
0 Log book,0' 0 1440 1440 100.00
Scheduling,0'
Pibs Entry,
0 Log book,0' 0 1440 1440 100.00
Pibs Entry,
3112 0 0 0 3010 0 9742 34478 44220 2416
107 0 0 0 104 336 1189 1525 83
 7.04 0.00 0.00 0.00 6.81 0.00 22.03 77.97 100.00 5.46

216.11 0.00 0.00

19 21 23 25 27 28 30 32 34 36

RUN TIME TREND HTBC

1400
1300
1200
1100
1000
900
800
MIN

700
600
500
400
300
200
100
0

PERFOPMANCEDATE
TREND HTBC
100
90
80
70
60
50
%

40
30
20
10
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
DATE
 W0750
Performa
Producti nce % W0750
on (mts) No Schedule Canteen unskill Inventory
MCR Prod MCR Run time
mps Taking
10850 85.83 0
12330 87.69 40 0
14340 89.65 0
11220 78.36 0
13290 88.05 0
11300 88.48 30 700 70
13340 96.65 230 23
14020 93.69 0
12280 88.97 30 0
13230 94.96 0
12160 75.41 0
13380 93.44 0
11930 91.56 0
10370 82.03 80 0
12835 92.99 40 0
13570 96.51 0
10530 80.82 40 0
12040 77.78 40 0
10520 79.95 40 0
10520 81.55 40 0
8370 58.56 40 0
13530 85.97 0
13680 93.85 0
12570 93.69 0
12610 90.51 0
12740 92.73 0
12320 89.26 0
12720 90.46 0
13230 93.66 0
0.00 0
0.00 0
355825 2533 0 420 930
12270 87 0 14 32
 804.67 5.73

37 40 42 43 45 46

10242

6 27 28 29 30 31 32 33
Machine Plan Change & Planning Table Missing
Log book Pibs Entry Deff mat
Cleaning And Scheduling Cleaning Cord
20 60
40 70
40 40
70 10 10
40 60
15 75 20
20 90
40 60
40 80 20
20 80
10 60
40 80
20 80
90 30 20
40 70 15 15
40 80
80 15 15
50 15 15
30 60
20 80 20
20 60
40 40
40 60
30 80
20 80
20 80
20 90
20 90
40 70
 High
FM Power cut Uncoated teckiness AM Wrinkle Trimming, cass. Repa mps
proob.
Abnormalit
Roll fall dowDriver not Abnormilty,mc clean Badli not avCutter chanWaviness Down due to wetae
y corection
Power cut high tacknes welding jobabnormality correction Roll not loasw split cord
 29 LOW T
DATE Setup Change Size Change Maintenance
MHE Matl. Manpow
Shortag Shortag er
min Freq. min Freq. PM Mech Elect. e (min) e (min) Shortage

1-Feb-24 60 8 60 30
2-Feb-24 60 8 60 30
3-Feb-24 40 5 40 20
4-Feb-24 60 8 60 30 80
5-Feb-24 60 8 60 30 60
6-Feb-24 55 7 55 28 210 60
7-Feb-24 60 8 60 30
8-Feb-24 60 8 60 30
9-Feb-24 60 8 60 30
10-Feb-24 60 8 40 20
11-Feb-24 60 8 60 30
12-Feb-24 60 8 60 30 70
13-Feb-24 60 8 60 30
14-Feb-24 60 8 60 30 120
15-Feb-24 60 8 60 30 45
16-Feb-24 60 8 60 30 60 20
17-Feb-24 60 8 60 30 20
18-Feb-24 40 5 40 20
19-Feb-24 60 8 60 30 70 40
20-Feb-24 60 8 60 30 30 30
21-Feb-24 60 8 40 20 60 60
22-Feb-24 60 8 20 10 30
23-Feb-24 60 8 60 30 140
24-Feb-24 60 8 55 28 40
25-Feb-24 60 8 40 20 30
26-Feb-24 60 8 60 30 40 60
27-Feb-24 55 7 65 33 60 50
28-Feb-24 60 8 60 30
29-Feb-24 60 8 60 30 100
30-Dec-99 0 0
30-Dec-99 0 0
Sum 1690 211 1595 798 120 945 60 420 40 0
Avg 58 7 55 28 4 33 2 14 1 0
% 3.80 0.48 3.59 1.79 0.27 2.13 0.13 0.94 0.09 0.00

0.00

1 2 3 5 6 8 10 11 13 15 17
MHE, Per
Set up &
PM B/D Mate.& Loss& Total Teepc
S/C
MPs Tech
1 8.33 0 0 4.86111 10.4167 23.61 76.39
2 8.33 0 0 4.51389 10.4167 23.26 76.74
3 5.56 0 0 2.77778 6.94444 15.28 84.72
4 8.33 0 5.55556 5.55556 9.72222 29.17 70.83
5 8.33 0 4.16667 3.47222 9.72222 25.69 74.31
6 7.64 0 18.75 3.81944 4.86111 35.07 64.93
7 8.33 0 0 5.20833 10.4167 23.96 76.04
8 8.33 0 0 3.81944 10.4167 22.57 77.43
9 8.33 0 0 4.16667 8.33333 20.83 79.17
10 6.94 0 0 4.16667 6.25 17.36 82.64
11 8.33 0 0 2.43056 6.94444 17.71 82.29
12 8.33 0 4.86111 4.86111 11.1111 29.17 70.83
13 8.33 0 0 2.77778 10.4167 21.53 78.47
14 8.33 8.33333 0 2.08333 8.33333 27.08 72.92
15 8.33 0 3.125 3.81944 7.63889 22.92 77.08
16 8.33 0 4.16667 5.55556 12.5 30.56 69.44
17 8.33 0 1.38889 3.81944 14.2361 27.78 72.22
18 5.56 0 0 2.43056 6.94444 14.93 85.07
19 8.33 0 0 11.1111 6.94444 26.39 73.61
20 8.33 0 2.08333 5.90278 10.4167 26.74 73.26
21 6.94 0 4.16667 7.29167 6.94444 25.35 74.65
22 5.56 0 2.08333 2.08333 3.47222 13.19 86.81
23 8.33 0 9.72222 0 9.02778 27.08 72.92
24 7.99 0 2.77778 1.38889 6.94444 35.53 64.47
25 6.94 0 0.00 4.86111 6.94444 34.13 65.87
26 8.45 0 2.8169 8.33333 10.4167 30.02 69.98
27 8.33 0 4.16667 9.375 15.2778 37.15 62.85
28 8.33 0 0 4.86111 11.8056 25.00 75.00
29 8.33 0 0 11.1111 6.94444 26.39 73.61
30 0.00
-10.83

LTBC SET UP LOSS TIME TREND

300

250
100
200
90
150 80
MIN

100 70
 300

250
100
200
90
150 80
MIN

100 LTBC PRODUCTION TREND 70

15000 6060 6060556060606060606060606060 6060606060606060556060 58 60
50
14000 40 40
50

%
13000 0
12000 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 40
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3
11000 30
10000 DATE
20
9000
10
8000
7000 0
6000
5000
4000
3000
2000
1000
0
 LOW TABLE BIAS CUTTER
Misc 0
Utility / Start up / Canteen,2 Total Availabi
Material Tech 0 Run TOTAL
Power Shutdow 0 Log Losses lity
Quality Trial Canteen,1 Time TIME
Failure n Min. REASON
book, 30 (min) %
0
0 Log
Pibs Entry,
Canteen,2
book, 30
90 Single
0
70 150 0 Log
Pibs Entry, 340 1100 1440 76.39
Wind up,
Canteen,1 0
book,
90 20
Single
65 150 0 0
Table
Log 335 1105 1440 76.74
Pibs
Wind Entry,
up, 0
Canteen,1
cleaning,0
book, 20
60Table
Single
0
40 100 0 Log
Am,10'
Pibs Entry, 220 1220 1440 84.72
Wind up, 0
cleaning,0
Canteen,2
book, 20
Inventory
90Table
Single
80 140 0
Am,20'
0 Log 420 1020 1440 70.83
Pibs Entry,
Taking,
Wind up, 0
cleaning,0
Canteen,1
Inventory
book, 0
90Table
Single
0
50 140 Am,0'
0 Log
Taking,
Pibs Entry, 370 1070 1440 74.31
Wind up, 0
cleaning,0
Canteen,1
Inventory
book,
30Table 30
Single
55 70 0
Am,20'
0 Log 505 935 1440 64.93
Taking,
Pibs
Wind Entry,
up, 0
Canteen,2
cleaning,0
Inventory
book, 30
90Table
Single
0
75 150 0 Log
Am,20'
Taking,
Pibs Entry, 345 1095 1440 76.04
Wind up, 0
Canteen,2
cleaning,0
book, 30
Inventory
90Table
Single
55 150 0
0 Log
Am,20' 325 1115 1440 77.43
Pibs Entry,
Taking,
Wind up, 0
Canteen,2
cleaning,0
book, 30
Inventory
60Table
Single
0
60 120 0 Log
Am,20'
Pibs Entry,
Taking, 300 1140 1440 79.17
Wind up, 0
Canteen,2
cleaning,0
book, 20
Inventory
90 Single
60 90 0 30
Table
Log
Am,20' 250 1190 1440 82.64
Pibs Entry,
Taking,
Wind up, 0
Canteen,0
cleaning,0
book, 20
Inventory
60 Single
0
Table
35 100 Log book,
Am,10'
Pibs Entry,
Taking, 255 1185 1440 82.29
Wind up, 0
Canteen,3
cleaning,0
30 Pibs
Inventory
60 Single
70 160 0 30
Table
Log60
Am,10' 420 1020 1440 70.83
Entry,
Taking,
Wind up, 0
Canteen,3
cleaning,0
book, 30
Inventory
Single
0
Table
40 150 0 Log
Am,10'
Pibs Entry,
Taking, 310 1100 1410 78.01
Wind up, 0
Canteen,3
cleaning,0
book, 20
Inventory
60Table
Single
30 120 0
0 Log
Am,10' 390 1050 1440 72.92
Pibs Entry,
Taking,
Wind up, 0
Canteen,3
cleaning,0
book, 20
Inventory
60Table
Single
0
55 110 0 Log
Am,0'
Pibs Entry,
Taking, 330 1080 1410 76.60
Wind up, 0
Canteen,2
cleaning,0
book, 30
Inventory
90Table
Single
60 40 140 0 30
Log
Am,0'
Pibs Entry,
Taking, 440 1000 1440 69.44
Wind up, 0
Canteen,3
cleaning,0
book, 20
Inventory
90Table
Single
55 205 0 Log
Am,0'
40'Cantee
Pibs Entry,
Taking, 400 1040 1440 72.22
Wind up, 0
cleaning,0
book,
n,30
60 30
Inventory
Log
Single
35 100 Table
Am,0' 215 1225 1440 85.07
0'Canteen,
Pibs
book,
Wind Entry,
Taking,400
up,
cleaning,0
Inventory
20
30
Pibs Log
Single
Entry,
Table
50 100 Am,55'
0'Canteen,
Taking, 380 1030 1410 73.05
book,
Wind
80' 200
up,
Single
cleaning,0
Inventory
10 Log
55 150 Pibs
Wind Entry,
Table
up, 0
Am,0' 385 1015 1400 72.50
30'Cantee
Taking,
book, 10
60' Single
cleaning,0
Table
Inventory
n,30
Pibs Log
Entry,
45 100 Wind up, 0
Am,10'
0'Canteen,
cleaning,0
Taking, 365 1075 1440 74.65
book,
30' 30
Single
Table
Inventory
20 Log
30'Cantee
Am,0'
30 50 Pibs
Wind Entry,
up,
Taking,
book,
n,20
60' 200
cleaning,0
Log
Inventory
Single
190 1250 1440 86.81
Table
0'Canteen,
Am,0'
Pibs
book,Entry,
200
130 Taking,
Wind up, 390 1020 1410 72.34
cleaning,0
20 Log
Inventory
60' Single
Pibs
0'Canteen,
Table
Am,0'
20 100 book,
Taking,
Wind 200
up,
Entry,30' 275 1165 1440 80.90
30 Log
cleaning,0
Inventory
Pibs
0'Canteen,
Table
Single
40 30 70 book,
Am,10'
Taking,30 270 1140 1410 80.85
Entry,90'
30 Log
cleaning,0
Wind up, 0
Pibs
Inventory
0'Canteen,
Single
book,
Table30
Am,0'
60 20 130 Entry,130'
Taking,
20 Log 430 1010 1440 70.14
Wind up, 0
Pibs
Inventory
cleaning,0
Single
book, 20
85 30 190 Table
Entry,90'
Taking,
Am,0' 535 905 1440 62.85
Wind up, 0
Pibs
cleaning,0
Single
Inventory
70 20 150 Table
Entry,60' 360 1080 1440 75.00
Am,0'
Wind up, 0
Taking,
cleaning,0
Single
60 100 Inventory
Table 380 1060 1440 73.61
Am,0'
Wind up, 0
Taking,
cleaning,0
Inventory
Table
0 Am,0' 0 1440 1440 100.00
Taking,
cleaning,0
Inventory
0 Am,0' 0 1440 1440 100.00
Taking,
Inventory
1505 0 0 140 3615 0
Taking, 10130 34320 44450 2393
52 0 0 5 125 0 349 1183 1533 83
 3.39 0.00 0.00 0.31 8.13 0.00 22.79 77.21 100.00 5.38

104.51 0.00 0.00

19 21 23 25 27 28 30 32 34 36

5.03
5.51
17.07
-1.96
1.87
10.60
23.13
4.62
22.03
10.87
26.04
6.17
9.52
25.21
5.28
3.35 LTB
24.77
14.05 1000
8.51
37.82
21.42
30.82 719.3371
11.48
16.44
15.38
34.82 438.6742
3.96
2.89
30.63
158.0113

23.3

-122.6516

LTBC PERFORMANCE TREND

100
90
80
70
 LTBC PERFORMANCE TREND
100
90
80
70
60
50
%

40
30
20
10
0
DATE
 W0751
Performa
Chafer PLY
pcr nce %
Producti
on (mts) 1.70 1.2 No Schedule Canteen Flipper MCR Prod MCB Prod.

17760 4860 12900 94.97 6750

17750 4960 12790 94.49 1340 5920
17200 3590 13610 82.93 1050 6190
17680 5560 12120 101.96 6140
17850 3970 13880 98.13 7350
14210 4800 9410 89.40 5940
14309 5020 9289 76.87
18080 6220 11860 95.38 6030
15110 2700 12410 77.97 1500 2850
18030 2000 16030 89.13 1280 7060
14900 4370 10530 73.96 500 4590
16270 3320 12950 93.83 1000 6610
16920 2830 14090 90.48 30 4170 3560
13350 8010 5340 74.79 1150
17390 2430 14960 94.72 30 1900 7550
16430 7760 8670 96.65 3140
13300 2800 10500 75.23 1480 5200
17900 3850 14050 85.95 3860
16020 5360 10660 91.49 30 5040
10730 5350 5380 62.18 40 600
14360 5600 8760 78.58 3890
14700 3130 11570 69.18 730 4580
15350 3180 12170 88.52 30 4120
16550 4120 12430 83.56 4870
16400 5350 11050 84.62 30
11192 4161 7031 65.18 2870
14775 4100 10675 96.04 5335
17830 4570 13260 97.11 5850
12500 1900 10600 69.37 750 4500
0 0.00
0 0.00
454846 125871 328975 2473 0 190 8630 131545
15684 4340 11344 85 0 7 298 4536
 1023.28 283.17 740.10 5.56

37 39 40 41 46 47 48 49 50

LTBC RUN TIME TREND

ND
ND
 Single
Inventory Machine Plan Change & Planning Table
MCR Run time MCB Run time Windup
Taking Cleaning And Scheduling Cleaning
Run

0 563 90 10

134 493 90 20

105 516 60

0 512 90 20

0 613 90 20

0 495 30

0 0 90 20

0 503 90 20

150 238 60 10

128 588 30 10

50 383 60

0 551 100 10

0 297 60

0 96 60

0 629 60

0 262 90

148 433 90 55

0 322 60

0 420 30 10

0 50 80

0 324 60

73 382 30

0 343 60 10
0 406 60
0 0 30
0 239 90
0 445 130
0 488 90
75 375 60
0 0
51 52
 Attending
Driver not single
Log book Pibs Entry Personal Autonomous maintainance liner clear Roll not loa
come Windup
Needs
20 30
10 30
20 20
10 20
10 20
20 20
10 30
10 30
20 30
20 30
20 20
20 30
30 60
30 30
30 20
30 20
30 30
20 20
30 30
30 40
20 20
10 10
30 30
20 20
20 20
20 20
30 30
30 30
20 20
Badli not avstc liner fauSecondery Roll fall do Tight windi Cutter probLiner fold Split cord
MCR Run time
 29 AL
Setup Change Size Change Maintenance MHE Matl.
DATE Shortag Shortag
min Freq. min Freq. PM Mech Elect. e (min) e (min)

1-Feb-24 90 11 80 40 70
2-Feb-24 80 10 70 35 110 40
3-Feb-24 50 6 30 15 60
4-Feb-24 50 6 70 35 30
5-Feb-24 50 6 60 30 50 60
6-Feb-24 50 6 40 20 70 90
7-Feb-24 90 11 70 35 50
8-Feb-24 90 11 70 35 60
9-Feb-24 80 10 50 25 80 30
10-Feb-24 70 9 60 30 60 90 30
11-Feb-24 50 6 50 25 50 70 20
12-Feb-24 70 9 80 40 50
13-Feb-24 60 8 90 45 30 120
14-Feb-24 80 10 80 40 60 70
15-Feb-24 80 10 70 35 30
16-Feb-24 80 10 50 25 90 20
17-Feb-24 100 13 60 30 160
18-Feb-24 60 8 60 30 30
19-Feb-24 90 11 60 30 60
20-Feb-24 80 10 60 30 20 60
21-Feb-24 50 6 30 15 360 60
22-Feb-24 60 8 70 35
23-Feb-24 60 8 70 35 20 40
24-Feb-24 90 11 70 35 40 60
25-Feb-24 70 9 60 30
26-Feb-24 80 10 80 40 70
27-Feb-24 60 8 60 30 30
28-Feb-24 70 9 70 35 40
29-Feb-24 70 9 70 35 20
30-Dec-99 0 0
30-Dec-99 0 0
Sum 2060 258 1840 920 360 1280 360 660 0
Avg 71 9 63 32 12 44 12 23 0
 % 5.05 0.63 4.51 2.25 0.88 3.14 0.88 1.62 0.00

1 2 3 5 6 8 10 11 13 15

LTBC SET UP LOSS TIME TREND

300
1000

250

200 719.3371

150
MIN

MIN
438.6742
100 100
90 9090 90 90
80 80 808080 80 80
70 70 70 7070 71
60 60 6060 60
50 50505050 50 50
158.0113
0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3
-122.6516
DATE
LTBC PRODUCTION TREND

15000 100
14000
90
13000
12000 80
11000 70
10000
60
9000
IN MTS

8000 50
%

7000
40
6000
5000 30
4000
20
3000
2000 10
1000 0
0 1 2 3

DATE
 ALLWELL 105'
Manpowe Utility / Misc 105' 40
Canteen,
Total
Material Start up / Tech Log book,10 Run TOTAL
r Power Canteen, 40 Losses
Quality Shutdown Trial Pibs Entry,60 Time TIME
Shortage Failure Min. 65'
Log Canteen,
book,10 (min)
Teflon Plate
Pibs15Entry,50
Log
Cleaning
95' Canteen, -
160 110 book,05
Teflon Pibs
Plate 510 735 1245
Allwel,
15 Log 0
Entry,40
Cleaning -
120 100 60' Canteen,
Single
book,05 Wind
Pibs 520 755 1275
Teflon
Allwel,Plate
0
up,150 Log
Table
Entry,40
Cleaning
100'
Single Wind-
70 60 book,05 Pibs
cleaning,0
Teflon Plate 270 1025 1295
Allwel,
Canteen,
up, 0 035
Table
Entry,40
Am,90
Cleaning No -
110 60 60'
Log Canteen,
Single Wind
book,15
cleaning,0 320 935 1255
Teflon
Schedule
Allwel,Plate
0,
up,
Pibs300
Am,60 Log
Table
Entry,30
No
Cleaning
100'
Single Wind-
60 60 book,0' Pibs
cleaning,0
Teflon
SchedulePlate, 340 950 1290
Allwel,
Canteen,
up, 0 034
Table
Entry,50
Am,80
Cleaning No -
90 80 70'
Log Canteen,
Single Wind
book,10'
cleaning,0 420 920 1340
Teflon
Schedule
Allwel,Plate
0,
up,
Pibs200
Am,90 Log
Table
Entry,50
No
Cleaning
75' Canteen,
Single Wind-
160 80 book,10'
cleaning,0
Teflon
Schedule Pibs
Plate 450 930 1380
Allwel,
up,200 Log 0,
Table
Entry,50
Am,90
Cleaning No -
150 94 70' Canteen,
Single
book,10' Wind
cleaning,0Pibs 464 836 1300
Teflon
Schedule
Allwel,Plate
0,
up,300 Log
Table
Entry,50
Am,90 No
Cleaning
70' Canteen,
Single Wind-
120 80 book,10'
cleaning,0
Teflon
Schedule Pibs
Plate 440 870 1310
Allwel,
up,300 Log 0,
Table
Entry,30
Am,90
Cleaning No -
160 80 100'
Single
book,10' Wind
cleaning,0Pibs 550 775 1325
Teflon
Schedule
Allwel,Plate
035,
Canteen,
up, 0
Am,40 Table
Entry,30No
Cleaning
100'
Single Wind-
100 70 Log book,15'
cleaning,0
Teflon
SchedulePlate, 410 960 1370
Allwel,
Canteen,
up, 0 030
Table
Pibs
Am,6105'
Entry,50
0 No-
Cleaning
150 90 Single
Log Wind
book,0'
cleaning,0 440 805 1245
Canteen,
Teflon
Schedule
Allwel, 025
Plate,
up,
Pibs
Am, 0 Table
100'
Entry,70
40 No-
Log book,15'
Cleaning
Single Wind
110 100 cleaning,0
Canteen, 510 830 1340
Teflon
Schedule
up, Pibs
Allwel,
0 025
Plate
Table
,
Am,
Log 105'
0 No-
book,15'
Cleaning
140 100 Entry,50'Teflo
Single Wind
cleaning,0 530 670 1200
Canteen,
Schedule 035,
up,n Pibs
Allwel,
Am, 0Plate
Table
0 No
Log
70' book,5'
Canteen,
Entry,50'Teflo
Single Wind
110 90 Cleaning
cleaning,0
Schedule -, 380 955 1335
up,15
n Pibs
Log
0Plate
Table
Allwel,
Am, 0 0
No
110 90 90' Canteen,
Entry,50'Teflo
book,15'
Cleaning
cleaning,0Pibs
-, 440 810 1250
Single
ScheduleWind
25
n Log0No
Plate
100'
Entry,30'Teflo
Allwel,
Am, 140
up, 0 Table
120 90 book,15'
Cleaning
Canteen,
n Plate
Single
Schedule Pibs
-,
25
Wind 530 805 1335
cleaning,0
Entry,50'Teflo
LogAllwel, 0
book,15'
Cleaning
70 60
up,
30'Am,0 No-
0 Table
Canteen, 280 1090 1370
n Pibs
SinglePlate
Allwel,Wind
0 Log 0 ,
cleaning,0
Schedule
Cleaning
up,
70' 0 Table
Canteen,
Entry,50'Teflo
Single
Am,90 Wind
No -
130 90 book,20' Pibs 430 820 1250
Allwel,
cleaning,0
up,30
n 0 Log
Plate0,
Table
Schedule
Entry,0'Teflon
70' Canteen,
Single
Am,0
book,0' Wind
No-
120 90 PlatePibs
Cleaning
cleaning,0 430 850 1280
up,200 Log
Table
Schedule
100' 0 -,
Entry,0'Teflon
Allwel,No
Am,0
Cleaning
60 20 book,10'
cleaning,0
Canteen, Pibs 580 830 1410
Plate
Single
Schedule
Allwel, 035
Wind ,
Entry,40'Teflo
Am,90
Log
Cleaning
up, 0 No
book,15'
Table-
70 30 80' Canteen,
Single Wind 230 1140 1370
n Pibs
Plate0 ,
Schedule
Allwel,
cleaning,0
up,200 Log
Table
105'
Cleaning
Entry,50'Teflo
Single
Am,60WindNo -
100 70 book,10'
cleaning,0
Canteen, Pibs 360 970 1330
Allwel,
up,n 105'
0Plate040
Table
Schedule ,
Entry,50'Teflo
LogAm,0 No
book,10'
121 100 Single
CleaningWind
cleaning,0 -, 481 859 1340
Canteen,
Plate 30
n Pibs
Schedule
up, 0 Table
Allwel,
Am,0 0
No
Log
95' book,20'
Cleaning
Canteen,
Entry,49'Teflo -
110 80 cleaning,0
Single
ScheduleWind 320 860 1180
35
n Pibs
Allwel,
Log
Plate0,
105'
Am,40 No
up, 0 Table
161 99 Entry,40'Teflo
Single
book,5'
CleaningWind
Pibs
-, 490 815 1305
Canteen,
Schedule
cleaning,0 25
up,n 0Plate
Table
Entry,60'Teflo
Allwel, 0
Log book,15'
Am,40 No-
120 90 Cleaning
cleaning,0
n Pibs
SinglePlate
Wind 360 975 1335
Schedule
Allwel,
Am,180 0 -,
No
Cleaning
up, 0 Table
Entry,50'Teflo
110 100 Single
ScheduleWind , 390 905 1295
Allwel,
n Plate0
cleaning,0
up, 0
Single Table
Am,30WindNo-
110 90 Cleaning 360 1030 1390
cleaning,0
up, 0 Table
Schedule
Allwel, 0,
0 Am,0 No
cleaning,0 0 1440 1440
Single Wind
Schedule
Am,50 No ,
up, 0 Table
0 Schedule 0 1440 1440
cleaning,0,
0 3322 0 0 0 2353 Am,50 0 No 12235 28590 40825
Schedule ,
0 115 0 0 0 81 0 422 986 1408
 0.00 8.14 0.00 0.00 0.00 5.76 0.00 29.97 70.03 100.00

0.00 230.69 0.00 0.00

17 19 21 23 25 27 28 30 32 34

LTBC RUN TIME TREND

1000

719.3371
MIN

438.6742

158.0113

-122.6516
DATE TREND
LTBC PERFORMANCE

100

90

80

70

60

50
%

40

30

20

10

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

DATE
 W0752
Performa
Availabi nce %
Productio
lity MCR Run
n (mts) Single
% No Schedule Centeen MCR Production Time wind up
59.04 14500 115 90 105 0
59.22 14440 112 60 105 0
79.15 14910 85 80 65 0
74.50 16010 100 90 95 0
73.64 14680 90 90 60 0
68.66 15810 100 100 0
67.39 13990 88 60 0
64.31 15170 106 40 100 0
66.41 18760 126 60 70 0
58.49 15030 113 40 75 0
70.07 15920 97 70 0
64.66 15500 113 90 105 0
61.94 14210 100 100 0
55.83 13770 120 140 100 0
71.54 17280 106 105 0
64.80 16580 120 90 100 0
60.30 16960 123 105 0
79.56 18690 100 70 0
65.60 15850 113 90 100 0
66.41 14700 101 60 100 0
58.87 10510 74 30 0
83.21 16630 85 70 0
72.93 18170 110 40 70 0
64.10 17680 120 100 0
72.88 14430 98 180 80 0
62.45 14980 107 30 105 0
73.03 16285 98 105 0
69.88 18070 117 50 95 0
74.10 16240 92 50 0
100.00 0 0
100.00 0
2163 455755 3031 1370 2445 0 0
75 15716 105 47 84 0
 5.30 1116.36 7.43 3.36 5.99 0.00

36 37 40 42 43 45 46

3 24 25 26 27 28 29 30 31 32 33
 Machine
Attending Splice
Machine Table Logbook Checks - Teflon Plate
Pibs Entry Personal Repair -
Cleaning Cleaning Entry Documents Cleaning - Allwel
Needs Allwell
40 10 Upd 60
40 10 50
15 5 40
15 5 40
15 5 40
35 15 30
30 50
34 10 50
20 10 50
20 10 50
30 10 30
25 15 50
35 15 50
30 70
25 15 50
25 15 50
35 5 50
15 15 30
25 15 50
25 15 50
20
30
20 10 40
35 15 50
20 10 50
40 10 49
30 20 40
35 5 60
25 15 50
 Planning
And Am Dog ear Roll riwand M/C clean power cut Badli not avvaccum cupCass clear
Scheduling
high tackincutting proboff centre romps roll not loa Improvemenplan not avilable
 29 3 ROLL CA
Setup Size
Maintenance MHE Matl. Manpowe
Change Change Material
DATE Shortag Shortag r
Quality
min min PM Mech Elect. e (min) e (min) Shortage

1-Feb-24 40 120
2-Feb-24 115
3-Feb-24 75
4-Feb-24 115
5-Feb-24 125
6-Feb-24 15 115
7-Feb-24 110 70
8-Feb-24 115
9-Feb-24 35 115
10-Feb-24 110
11-Feb-24 20 80
12-Feb-24 20 105
13-Feb-24 10 100
14-Feb-24 10 105
15-Feb-24 20 120

16-Feb-24 110 90

17-Feb-24 120
18-Feb-24 45 105
19-Feb-24 120
20-Feb-24 120 20
21-Feb-24 80
22-Feb-24 30 80
23-Feb-24 110
24-Feb-24 105
25-Feb-24 50 115
26-Feb-24 120
27-Feb-24 110
28-Feb-24 10 120
29-Feb-24 50 115
30-Dec-99
30-Dec-99
Sum 355 3155 0 90 90 0 0 0 0
Avg 12 109 0 3 3 0 0 0 0
 % 0.80 7.08 0.00 0.20 0.20 0.00 0.00 0.00 0.00
0.00 0.00
1 2 5 8 10 11 13 15 17 19

0.40

LTBC SET UP LOSS TIME TREND

300
SET UP LOSS 3-ROLL
1200
SET 1200
250 SET UP
UP LOSS
LOSS 3-ROLL
3-ROLL 1100
250 1000
1100
1200
250
250 1000
1000
1100
200 900
200 900
1000
719.3371
200
200 800
800
900
150
150 700
MIN.MIN. MIN

700
800

MIN
150
150 MIN.
MIN. 438.6742
600
600
100 700
100 500
500
6060 6060556060606060606060606060 6060606060606060556060 MIN. 600
MIN.

50 58
100 40 40 400
400
100 158.0113
500
50 50

50 50
45 45
40 40

50 LTBC PRODUCTION
PRODUCTION
PRODUCTION TREND TREND
TREND 300
300
35 35

30 30

0 400
20 20
20 20

20 20

50

50
15

200
200
45

15000
12000 100
50 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3
10 10
10 10

10

50 100
40

12000 300
35

100 -122.6516
30

14000 012345678901234567890123 100

100
20
20

20
15

0
15

10

11000
11000 90 200
10
10

10

130001 2 3 4 5 6 7 8 9 1 1 1 1 1DATE
111112222222222333 90 00
90
0
10000
0 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 100
10000
120001 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 80
12345678911111111112222222222333 80 0
0 80
9000
11000
9000 011223 4
4556
3 DATE677889900112233445566778899001122 70
10000
8000 DATE 70
8000 DATE 70 60
9000
7000
7000
MTS

8000 60 50
MTS.
MTS.

60
%

6000
6000
7000
ININ

50
50 40
IN

6000
5000
5000
5000 30
4000
4000 40
40
4000
20
3000
3000
3000 30
2000 10
2000
2000
1000 20
1000
1000 0
0
10
00
DATE
DATE
DATE 0
0
1 2 3 4 5 6 7 8 9
3 ROLL CALENDER
Utility / Misc Total Availabi
Start up / Tech Run TOTAL Productio
Power Losses lity
Shutdown Trial Time TIME n (mts)
Failure Min. REASON (min) %
30 Mesh
50 change, 20 210 1230 1440 85.42 18610
30 Mesh
Knife set up
60 change, 30 175 1265 1440 87.85 19810
20'Mesh
Knife set up
35 change, 110 1330 1440 92.36 20930
35'Mesh
15'Knife set up
60 change, 175 1265 1440 87.85 21080
35'Mesh
25'Knife set up
60 change, 185 1255 1440 87.15 21120
30'Mesh
25'Knife set up
60 change,
50'Mesh 190 1250 1440 86.81 19990
30'Knife set up
change,
110 30'Mesh 290 1150 1440 79.86 19030
30'Knife set
change,
up,30' AM,
55 30'Mesh 170 1270 1440 88.19 20080
25'Knife set
change,
up,0' AM,
55 30'Mesh 205 1235 1440 85.76 20100
25'Knife set
change,
up,0' AM,
55 20'Mesh 165 1275 1440 88.54 21080
25'Knife set
change,
up,0' AM,
40 30'Mesh 140 1300 1440 90.28 20260
20'Knife set
change,25'Knif
up,0' AM,
55 180 1225 1405 87.19 19840
e 30'Mesh
set up, 35
change,25'Knif
Canteen
55 165 1235 1400 88.21 19820
e 30'Mesh
set up, 40
change,25'Knif
Canteen
55 170 1270 1440 88.19 19980
e30'Mesh
set up, 0
change,15'Knif
Canteen
45 185 1255 1440 87.15 19760
e30'Mesh
set up, 0
change,25'Knif
Canteen
55 255 1185 1440 82.29 19080
e30'Mesh
set up, 0
change,25'Knif
Canteen
55 175 1265 1440 87.85 20830
e30'Mesh
set up, 0
change,25'Knif
Canteen
55 205 1235 1440 85.76 19040
e30'Mesh
set up, 0
change,30'Knif
Canteen
60 180 1260 1440 87.50 20210
e30'Mesh
set up, 0
change,30'Knif
Canteen
60 200 1240 1440 86.11 19790
e20'Mesh
set up, 0
change,20'Knif
Canteen
40 120 1320 1440 91.67 20600
e30'Mesh
set up, 0
change,15'Knif
Canteen
45 155 1285 1440 89.24 19410
e30'Mesh
set up, 0
change,25'Knif
Canteen
55 165 1275 1440 88.54 21650
e30'Mesh
set up, 0
change,25'Knif
Canteen
55 160 1280 1440 88.89 20940
e30'Mesh
set up, 0
change,30'Knif
Canteen
60 225 1215 1440 84.38 20020
e30'Mesh
set up, 0
change,30'Knif
Canteen
60 180 1260 1440 87.50 20830
e30'Mesh
set up, 0
change,25'Knif
Canteen
55 165 1275 1440 88.54 21520
e30'Mesh
set up, 0
change,15'Knif
Canteen
45 175 1265 1440 87.85 20890
e20'Mesh
set up, 0
change,60'Knif
Canteen
20 80 265 1175 1440 81.60 19780
e set up, 0
0 Canteen 0 1440 1440 100.00
0 0 1440 1440 100.00
0 0 20 1630 0 5340 39225 44565 2729 586080
0 0 1 56 0 184 1353 1537 94 20210
 0.00 0.00 0.04 3.66 0.00 11.98 88.02 100.00 6.12 1315.11
0.00 0.00
21 23 25 27 28 30 32 34 36 37

RUN TIME 3-ROLL

RUN TIME 3-ROLL
00 LTBC RUN3-ROLL
TIME TREND
200 RUN TIME
00
1000
100
200
00
000
100
00
900
000
9.3371
00
800
900
00
700
800
8.6742
00
600
700
00
500
600
00
400
8.0113
500
00
300 LTBC PERFORMANCE TREND
PERFORMANCE TREND 3-ROLL
400 PERFORMANCE TREND 3-ROLL
00
200
300
2.6516
00
100
200 DATE
00
100
0
DATE
DATE

DATE

0
1

DATE

3 4 5 6 7 8 9 10
10 11
11 12
12 13
13 14
14 15
15 16
16 17
17 18
18 19
19 20
20 21
21 22
22 23
23 24
24 25
25 26
26 27
27 28
28 29
29 30
30 31
31 32
32
 W0451
Performa
nce %
OTR
No MCR MCB Mesh Knife Set
Canteen Productio Feed cut
Schedule Productin Production change up,
n
95 980 30 20
98 30 30
98 20 15
104 35 25
105 35 25
100 30 30
103 50 30
99 30 25
102 480 30 25
103 30 25
97 1130 20 20
101 35 30 25
100 40 30 25
98 350 30 25
98 650 30 15

101 30 25

103 30 25
96 30 25
100 30 30
100 30 30
98 20 20
94 800 30 15
106 30 25
102 30 25
103 30 30
103 30 30
105 30 25
103 30 15
105 20 60
0
0
2923 0 75 4390 0 0
101 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
 6.56

40 42 43 44 45 46 47 48 49

knife
55

8 29
29 30
30 31
31 32
32
AM cold calendring Lumpy Die cut MCR Run time

160 0
115 0
75 0
115 0
125 0
130 0
30 110 0
115 0
150 0
110 0
100 0
125 0
110 0
115 0
140 0
110 0
120 0
150 0
120 0
120 0
80 0
110 0
110 0
105 0
165 0
120 0
110 0
130 0
165 0
0 0
50 51 52 53 54 55 56
 OTR Run
MCB Run time Time
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
57 58 59
 29 A
Setup Change Size Change Maintenance MHE Matl.
DATE Shortag Shortag
min Freq. min Freq. PM Mech. Elect. e (min) e (min)

1-Feb-24 85 3
2-Feb-24 170 6
3-Feb-24 140 5
4-Feb-24 180 6
5-Feb-24 150 5
6-Feb-24 120 4
7-Feb-24 155 5
8-Feb-24 140 5
9-Feb-24 180 6
10-Feb-24 145 5
11-Feb-24 135 5
12-Feb-24 120 4 240
13-Feb-24 125 4 40
14-Feb-24 110 4
15-Feb-24 145 5
16-Feb-24 140 5
17-Feb-24 100 3
18-Feb-24 160 5
19-Feb-24 145 5
20-Feb-24 145 5
21-Feb-24 100 3
22-Feb-24 145 5 140
23-Feb-24 60 2
24-Feb-24 120 4
25-Feb-24 90 3
26-Feb-24 115 4
27-Feb-24 170 6
28-Feb-24 140 5
29-Feb-24 110 4
30-Dec-99 0
30-Dec-99 0
Sum 3840 128 0 0 240 0 180 0 0
Avg 132 4 0 0 8 0 6 0 0
 % 13.57 0.45 0.00 0.00 0.85 0.00 0.64 0.00 0.00

1 2 3 5 6 8 10 11 13 15

SET UP TIME TREND A/L

400

360

320

280

240
180

180
MIN

200
170

170
160
155
150

145

145

145
145

145
140

140

140

140
160
135

125
120

120

120

115
110

110
100

100
120

90
85

80
60
40

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

DATE
 ASSEMBLY LINE
Manpow Utility / Start up / Misc Total Availabilit
Material Tech Run TOTAL
er Power Shutdow Losses y
Quality Trial Time TIME
Shortage Failure n Min. REASON (min) %
480 No
schedule,
0 480 85 800 885 90.40
75No
schedule,
Canteen
0 40'No 170 730 900 81.11
60
schedule,
Canteen
0 480 140 1200 1340 89.55
60No
schedule,
Canteen
0 480 180 720 900 80.00
60No
schedule,
Canteen
0 540 150 750 900 83.33
60No
schedule,
Canteen
0 480 120 720 840 85.71
60No
480 No
schedule,
0 Canteen 155 735 890 82.58
schedule,
70'Cante
480 No
30'Cante
30 en 170 760 930 81.72
schedule,
en,30'
480 No
60'Cante
0 sleeve 180 720 900 80.00
schedule,
en,0'
change,
480 No
60'Cante
sleeve
0 schedule, 145 755 900 83.89
en,0'
change,
480 No
60'Cante
0 sleeve 135 765 900 85.00
schedule,
en,0'
change,
520 No
30'Cante
sleeve
0 schedule, 360 570 930 61.29
en,0'
change,
705'No
60'Cante
0 sleeve 165 695 860 80.81
schedule,
en,0'
change,
540'No
30'Cante
sleeve
0 schedule, 110 595 705 84.40
en,0'
change,
645'No
60'Cante
0 sleeve 145 695 840 82.74
schedule,
en,0'
change,
630'No
30'Cante
sleeve
0 schedule, 140 625 765 81.70
en,0'
change,
600'No
70'Cante
0 sleeve 100 640 740 86.49
schedule,
en,0'
change,
480'No
30'Cante
sleeve
0 schedule, 160 650 810 80.25
en,0'
change,
670'No
60'Cante
0 sleeve 145 755 900 83.89
schedule,
en,0'
change,
670'No
30'Cante
sleeve
0 schedule, 145 595 740 80.41
en,0'
change,
0'No
30'Cante
sleeve
0 schedule, 100 650 750 86.67
en,0'
change,
960'No
60'Cante
0 sleeve 285 1095 1380 79.35
schedule,
en,0'
change,
480'No
30'Cante
sleeve
90 schedule, 150 300 450 66.67
en,0'
change,
480'No
30'Cante
0 sleeve 120 810 930 87.10
schedule,
en,0'
change,
480'No
40'Cante
sleeve
70 schedule, 160 760 920 82.61
en,70'
change,
555'No
60'Cante
0 sleeve 115 785 900 87.22
schedule,
en,0'
change,
480'No
60'Cante
sleeve
0 schedule, 170 655 825 79.39
en,0'
change,
600'No
60'Cante
60 0 sleeve 200 700 900 77.78
schedule,
en,0'
change,
60'Cante
sleeve
0 110 670 780 85.90
en,0'
change,
0 sleeve 0 1440 1440 100.00
change,
0 0 1440 1440 100.00
0 0 0 0 60 190 0 4510 23780 28290 2578
0 0 0 0 2 7 0 156 820 976 89
 0.00 0.00 0.00 0.00 0.21 0.67 0.00 15.94 84.06 100.00 9.11
0.00 0.00 0.00 0.00
17 19 21 23 25 27 28 30 32 34 36

Chart Title
15-May-21

21-Jun-84

30-Jul-47
29 DATE
7-Sep-10ASSEMBLY LINE Setup Change min
Freq.
14-Oct-73 Size Change min
Freq.
Maintenance PM
170

21-Nov-36
Mech.
Elect.
140

30-Dec-99
1 MHE
3 Shortage
5 7 9(min)
11 13 15 17 19 21 23 25 27 29 31 33 35
115

Matl. Shortage (min)

110

Manpower Shortage
Material Quality
Utility / Power Failure

6 27 28 29 30 31 32
 W0452
Performa
Production (mts)
nce %
Inner Gum No MCR MCR Run
TOTAL Canteen Jamming
Liner Edge schedule Production time
3550 7750 11300 81.55 480 75 500 50

4950 7500 12450 99.46 480 60 1000 100

3100 7500 10600 50.87 40 60 750 75

2750 6250 9000 72.10 480 60 1000 100

3750 5700 9450 73.47 480 60 500 50

3450 6000 9450 76.24 540 60 750 75

4050 6500 10550 83.57 480 70 750 75

3400 8250 11650 88.27 480 30 0

4700 5500 10200 83.24 480 60 500 50

4200 6750 10950 84.44 480 60 750 75

2250 7500 9750 72.85 480 60 1000 100

3650 6000 9650 98.50 480 30 750 75

3350 6000 9350 78.09 520 60 500 50

2300 5320 7620 73.83 705 30 500 50

3220 7500 10720 88.91 540 60 500 50

2730 5250 7980 73.97 645 30 1250 125

2000 7500 9500 84.64 630 70 750 75

3000 5750 8750 77.99 600 30 1000 100

4700 6250 10950 84.90 480 60 750 75

1440 6860 8300 79.18 670 30 500 50

1950 6500 8450 74.31 660 30 1000 100
3900 6000 9900 52.70 60 750 75
1500 2500 4000 77.55 960 30 500 50
2510 4500 7010 50.23 480 30 1000 100
2100 8250 10350 77.58 480 40 0 0
2300 7000 9300 67.85 480 60 750 75
2450 5350 7800 68.76 555 60 750 75
5720 4250 9970 84.80 480 60 0
2400 5500 7900 67.99 600 60 0
0 0.00 0
0 0.00
91370 181480 272850 2228 14865 1485 18750 1875
3151 6258 9409 77 513 51 647 65
322.98 641.50 964.48 7.87 52.55 5.25 66.28 6.63

37 40 46 47 54 55 57

37.5
637.5
 Comp sleeve
Lumpy cold calen power cut temp pick Feed cut chemical sComp jam Am
a
stkup change

30

90

70
Feed roll cCold calenFM M/C clean B/R clear meeting Deffective chaffer
 29 J.S
Setup Size
Maintenance MHE Matl.
Change(FAB) Change(GUM)
DATE Shortag Shortag
min Freq. min Freq. PM Mech Elect. e (min) e (min)

1-Feb-24 70 4 30 6
2-Feb-24 70 4 30 6
3-Feb-24 60 3 20 4
4-Feb-24 90 5 30 6
5-Feb-24 90 5 30 6
6-Feb-24 90 5 30 6
7-Feb-24 90 5 40 8 180
8-Feb-24 90 5 30 6
9-Feb-24 90 5 30 6
10-Feb-24 90 5 30 6
11-Feb-24 60 3 20 4
12-Feb-24 70 4 30 6
13-Feb-24 50 3 30 6
14-Feb-24 60 3 20 4
15-Feb-24 70 4 30 6
16-Feb-24 70 4 30 6
17-Feb-24 70 4 30 6
18-Feb-24 90 5 30 6
19-Feb-24 70 4 30 6
20-Feb-24 90 5 30 6
21-Feb-24 70 4 30 6
22-Feb-24 60 3 20 4
23-Feb-24 70 4 30 6
24-Feb-24 70 4 30 6
25-Feb-24 60 3 20 4
26-Feb-24 70 4 30 6
27-Feb-24 90 5 30 6
28-Feb-24 90 5 30 6
29-Feb-24 90 5 30 6
30-Dec-99 0 0
30-Dec-99 0 0
Sum 2200 122 830 166 180 0 0 0 0
Avg 76 4 29 6 6 0 0 0 0
 % 5.21 0.29 1.97 0.39 0.43 0.00 0.00 0.00 0.00
152.78 8.49 57.64 11.53 12.50 0.00 0.00 0.00 0.00

1 2 3 5 6 8 10 11 13 15

SET UP LOSS J.S.S.

500
450
400
350
300
MIN

250
200
150
90

90

90

90

90

90

90

90

90

90
70

70

70

70

70

70

70

70

70

70

70
100
60

60

60

60

60
50
50
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 2

DATE

Prodution J.S.S.
80000

70000
54079

60000
51010
50370

48580

46970
46870

46360

45950

45690
45310

45190
45150
44910

43700

43600
42910
42180

50000
42040
40630

40570

40530
39430

38461

38380
37640
37590

32079

40000
MIN

30000

20000

10000

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

DATE
 J.S.S CAP PLY SLITTER
Utility / Misc Total
Manpower Material Start up / Tech Run TOTAL
Power Losses
Shortage Quality Shutdown Trial Time TIME
Failure Min. REASON (min)
90
0 100 1250 1350
Canteen
90
0 100 1250 1350
Canteen
60
0 80 1300 1380
Canteen
90
0 120 1230 1350
Canteen
90
0 120 1230 1350
Canteen
90
0 120 1230 1350
Canteen
60'
0 310 1070 1380
Canteen
90'
0 120 1230 1350
Canteen
90'
0 120 1230 1350
Canteen
90'
0 120 1230 1350
Canteen
60'
0 80 1300 1380
Canteen
90'
0 100 1250 1350
Canteen
90'
0 80 1270 1350
Canteen
60'
0 80 1300 1380
Canteen
90'
0 100 1250 1350
Canteen
90'
0 100 1250 1350
Canteen
90'
0 100 1250 1350
Canteen
90'
0 120 1230 1350
Canteen
90'
0 100 1250 1350
Canteen
90'
0 120 1230 1350
Canteen
70'
0 100 1270 1370
Canteen
60'
0 80 1300 1380
Canteen
90'
0 100 1250 1350
Canteen
90'
0 100 1250 1350
Canteen
60'
0 80 1300 1380
Canteen
90'
0 100 1250 1350
Canteen
90'
0 120 1230 1350
Canteen
90'
0 120 1230 1350
Canteen
90'
0 120 1230 1350
Canteen
0 0 1440 1440
0 0 1440 1440
0 0 0 0 0 0 0 3210 39020 42230
0 0 0 0 0 0 0 111 1346 1456
 0.00 0.00 0.00 0.00 0.00 0.00 0.00 7.60 92.40 100.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00 222.92 2709.72 2932.64

17 19 21 23 25 27 28 30 32 34

LOSS J.S.S.
1000
900
800
700
600

MIN
500

310
400
300
90

90

90

90

120
120
120

120
120
120

120
70

70

70

70

100
100

100

100
100
100

100
200
60

60

80

80

80
80
100
0
9 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

DATE

PERFORMANCE J.S.S.
94.20

94.20

94.20
94.07
92.59
92.59

92.59

92.59
92.59
92.59

92.59
91.11
91.11
91.11

91.11
91.11
91.11

91.11
100

90
77.54

80
54079

70
48120
46970

45570
45190
43600
42910

40570

40530

60
38380
37640

50
MIN

40

30

20

10

0
19 20 21 22 23 24 25 26 27 28 29 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

DATE
 W0755
Performa
Availabil Production (mts) nce %
TOTAL
ity
Gum Edge PROD.
% Capply No schedule MCR Roll trim
80mm Canteen
92.59 45200 50370 95570 43 90
92.59 49200 44910 94110 43 90
94.20 49600 39430 89030 40 60
91.11 41150 51010 92160 42 90
91.11 49900 40630 90530 43 90
91.11 48700 46870 95570 45 90
77.54 45100 48580 93680 50 60
91.11 41250 46360 87610 40 90
91.11 47607 45310 92917 43 90
91.11 48900 45950 94850 44 90
94.20 36500 42040 78540 34 60
92.59 39500 45690 85190 38 90
94.07 41000 42180 83180 37 90
94.20 50250 37590 87840 40 60
92.59 41250 38461 79711 37 90
92.59 45950 45150 91100 42 90
92.59 43900 32079 75979 36 90
91.11 44100 43700 87800 41 90
92.59 48150 42910 91060 42 90
91.11 45600 54079 99679 46 90
92.70 39650 37640 77290 35 70
94.20 49600 40570 90170 40 60
92.59 50600 43600 94200 44 90
92.59 41900 46970 88870 40 90
94.20 51100 38380 89480 40 60
92.59 39800 45190 84990 38 90
91.11 36750 40530 77280 36 90
91.11 33200 48120 81320 37 90
91.11 38100 45570 83670 38 90
100.00 0 0
100.00 0 0
2863 1283507 1269869 2553376 1174
99 44259 43789 88047 40
 6.78 3039.33 3007.03 6046.36 2.78
198.85 89132.43 88185.35 177317.78 81.51

36 37 43 46 47 49 53 55 58

OSS J.S.S.
120

120

120
120
120
100
100
100

100

100

100
100

100
80
80

80

80

0
0

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

DATE
100.00
100.00

ORMANCE J.S.S.
94.20

94.20

94.20
94.07

92.70
92.59
92.59
92.59

92.59

92.59
92.59

92.59
91.11

91.11

91.11
91.11
91.11

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

DATE
 Automo
Roll Driver Scrap
cutter Power Gumed mous Houske Cutting Abnorm
Over not classific
change cut ge prob maintne eping prob, ality corr
age come ation
nce
59 60 61 62 63 64 65 66 67 68 69
MCR Run time

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
73
Canteen
 29
Setup Change Size Change Maintenance MHE Matl.
DATE Shortage Shortage
min Freq. min Freq. PM Mech Elect. (min) (min)

1-Feb-24 80 40 0

2-Feb-24 70 35 0

3-Feb-24 60 30 0

4-Feb-24 90 45 0

5-Feb-24 80 40 0 120

6-Feb-24 90 45 0 120

7-Feb-24 45 23 0 15 330

8-Feb-24 80 40 0 120

9-Feb-24 45 23 0 560

10-Feb-24 60 30 0 30

11-Feb-24 60 30 0

12-Feb-24 90 45 0

13-Feb-24 100 50 0

14-Feb-24 100 50 0

15-Feb-24 90 45 0

16-Feb-24 60 30 0

17-Feb-24 120 60 0

18-Feb-24 60 30 0

19-Feb-24 60 30 0

20-Feb-24 60 30 0

21-Feb-24 90 45 0

22-Feb-24 60 30 0

23-Feb-24 70 35 0

24-Feb-24 90 45 0 120

25-Feb-24 80 40 0

26-Feb-24 50 25 30 2

27-Feb-24 100 50 0

28-Feb-24 90 45 0 30

29-Feb-24 90 45 0

30-Dec-99 0 0

30-Dec-99 0 0
 Sum 2220 1110 30 2 120 165 0 0 1160
Avg 77 38 1 0 4 6 0 0 40
% 5.32 2.66 0.07 0 0.29 0.40 0.00 0.00 2.78

1 2 3 5 6 8 10 11 13 15

SET UP LOSS T.K.S.

2500
2220
2000

1500
MIN

1000

500

807060908090458045606090100 9060120
100 606060906070908050100
9090 77
0
1 2 3 4 5 6PRODUCTION
7 8 9 1 1 1 1 1 TREND
1 1 1 1 1T.K.S.
22222222223333
012345678901234567890123
12 100
DATE
90
10
80
70
8
IN ROLLS

60
6 50
%

40
4
30

2 20
10
0 0
DATE

1 2 3 5 6 8 10 11 13 15
 TK CHAFER SLITTER
Manpowe Utility / Start up / Misc Total
Material Tech Run TOTAL
r Power Shutdow Losses
Quality Trial Min. Reasion Time TIME
Shortage Failure n (min)
105 Canteen,
90 0 170 1165 1335
0 No sched
45 Canteen, 0
60 0 130 1265 1395
No sched
75 Canteen, 0
60 0 120 1245 1365
No sched
115 Canteen,
100 0 190 1135 1325
0 No sched
115 Canteen,
110 0 310 1015 1325
0 No sched
85 Canteen, 0
90 0 300 1055 1355
No sched
110' Canteen,
60 0 450 880 1330
0 No sched
70' Canteen,
85 0 285 1085 1370
0 No sched
40' Canteen,
20 0 625 775 1400
0 No sched
120' Canteen,
60 0 150 1170 1320
0 No sched
85' Canteen,
60 0 120 1235 1355
0 No sched
125' Canteen,
90 0 180 1135 1315
0 No sched
115' Canteen,
90 0 190 1135 1325
0 No sched
120' Canteen,
90 0 190 1130 1320
0 No sched
110' Canteen,
90 0 180 1150 1330
0 No sched
120' Canteen,
90 0 150 1170 1320
0 No sched
120' Canteen,
103 0 223 1097 1320
0 No sched
115' Canteen,
90 0 150 1175 1325
0 No sched
115' Canteen,
90 0 150 1175 1325
0 No sched
105' Canteen,
90 0 150 1185 1335
0 No sched
120' Canteen,
90 0 180 1140 1320
0 No sched
85' Canteen,
60 0 120 1235 1355
0 No sched
45' Canteen,
70 0 140 1255 1395
0 No sched
85' Canteen,
100 0 310 1045 1355
0 No sched
115' Canteen,
110 0 190 1135 1325
0 No sched
115' Canteen,
150 0 230 1095 1325
0 No sched
110' Canteen,
120 0 220 1110 1330
0 No sched
100' Canteen,
120 0 240 1100 1340
0 No sched
120' Canteen,
90 0 180 1140 1320
0 No sched
0 0 1440 1440

0 0 1440 1440
 0 2528 0 0 0 0 0 6223 35512 41735
0 87 0 0 0 0 0 215 1225 1439
0.00 6.06 0.00 0.00 0.00 0.00 0.00 14.91 85.09 100.00
0.00 175.56 0.00 0.00
17 19 21 23 25 27 28 30 32 34

RUN TIME TREND T.

12

10

8
MIN

2
PERFORMANCE TREND T.K.S.
100 0
90 DATE
80
70
60
50
%

40
30
20
10
0
DATE

17 19 21 23 25 27 28 30 32 34
 W0756
Performa
Availabili Production (mts)
nce %
ty A-4 B-6 C-8 No
% ROLLS in mtr Canteen
12m/min 15m/min 15m/min schedule
87.27 4550 6860 17500 413 27.20 28910 105

90.68 4900 7560 14560 386 24.30 27020 45

91.21 4150 6440 13440 343.2857 21.69 24030 75

85.66 6300 4900 11970 331 25.15 23170 115

76.60 10640 22400 472 30.04 33040 115

77.86 4550 6860 18480 427 30.81 29890 85

66.17 6720 17360 344 24.92 24080 110

79.20 7000 7210 12880 387 30.72 27090 70

55.36 1400 2800 12880 244 21.63 17080 40

88.64 6300 6300 18480 444 30.36 31080 120

91.14 2155 6930 17920 385.7857 21.96 27005 85

86.31 3500 5040 15540 344 22.77 24080 125

85.66 2100 9520 19040 438 27.15 30660 115

85.61 3500 6510 15680 367 24.42 25690 120

86.47 2800 2100 21280 374 22.52 26180 110

88.64 3500 7420 16240 388 24.85 27160 120

83.11 3500 6930 12880 333 23.45 23310 120

88.68 2800 2800 20160 368 21.91 25760 115

88.68 3150 7910 14458 364.5429 23.32 25518 115

88.76 0 7910 14500 320.1429 17.61 22410 105

86.36 5250 8540 10080 341 25.29 23870 120

91.14 2800 3990 25760 465 25.70 32550 85

89.96 3500 3150 19600 375 21.61 26250 45

77.12 1400 3150 14560 273 17.75 19110 85

85.66 6860 7000 10080 342 26.85 23940 115

82.64 0 7770 19040 383 22.37 26810 115

83.46 2800 3850 16800 335 21.72 23450 110

82.09 3500 8260 16240 400 27.28 28000 100

86.36 0 4100 12880 242.5714 13.41 16980 120

100.00 0 0.00 0
100.00 0 0.00 0
 2636 92265 179170 472688 10630 699
91 3182 6178 16300 367 24
6.32 221.07 429.30 1132.59 25.47 1.67

36 37 39 41 45 46 48 49 50

N TIME TREND T.K.S.

T.K.S.

DATE

36 37 39 41 45 46 48
id MP hk AbnormitityWrinkle ul wv inv. & scra Power cut Heavy spli
Material pr Liner Aare cutter cha cutting pro uncoated
 29 CALEMARD CAP
Setup Change Size Change Maintenance MHE Matl. Manpow
DATE Shortag Shortag er
min Freq. min Freq. PM Mech Elect. e (min) e (min) Shortage
1-Feb-24 0 0
2-Feb-24 0 0
3-Feb-24 0 0
4-Feb-24 0 0 40
5-Feb-24 0 0
6-Feb-24 0 0
7-Feb-24 0 0
8-Feb-24 0 0
9-Feb-24 0 0 30
10-Feb-24 0 0
11-Feb-24 0 0
12-Feb-24 0 0
13-Feb-24 0 0
14-Feb-24 0 0 280
15-Feb-24 0 0
16-Feb-24 0 0
17-Feb-24 0 0
18-Feb-24 0 0
19-Feb-24 0 0
20-Feb-24 0 0
21-Feb-24 0 0
22-Feb-24 0 0
23-Feb-24 0 0
24-Feb-24 0 0
25-Feb-24 30 43 0
26-Feb-24 0 0
27-Feb-24 30 43 0
28-Feb-24 0 0
29-Feb-24 0 0
30-Dec-99 0 0
30-Dec-99 0 0
Sum 60 86 0 0 280 40 30 0 0 0
Avg 2 3 0 0 10 1 1 0 0 0

% 0.13 0.19 0.00 0.00 0.63 0.09 0.07 0.00 0.00 0.00

0.00

1 2 3 5 6 8 10 11 13 15 17

SET UP LOSS CALEMARD SLITTER

35

30 30 30

25

20
MIN

15

10

0
1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1
DATE
CALEMARD CAPSTRIP SLITTER
Utility / Start up / Misc Total Availabi
Material Tech Run TOTAL
Power Shutdow Losses lity
Quality Trial Time TIME
Failure n Min. REASON (min) %
90 0 85 Canteen 90 1350 1440 93.75
80 0 120 Canteen 80 1360 1440 94.44
60 0 85 Canteen 60 1380 1440 95.83
70 0 120 Canteen 110 1330 1440 92.36
80 0 120 Canteen 80 1360 1440 94.44
100 0 120 Canteen 100 1340 1440 93.06
50 0 80 Canteen 50 1390 1440 96.53
90 0 125 Canteen 90 1350 1440 93.75
75 0 120' Canteen 105 1335 1440 92.71
90 0 120' Canteen 90 1350 1440 93.75
55 0 120' Canteen 55 1385 1440 96.18
75 0 120' Canteen 75 1365 1440 94.79
90 0 120' Canteen 90 1350 1440 93.75
65 0 70' Canteen 345 1095 1440 76.04
80 0 125' Canteen 80 1360 1440 94.44
85 0 125' Canteen 85 1355 1440 94.10
90 0 120' Canteen 90 1350 1440 93.75
75 0 115' Canteen 75 1365 1440 94.79
81 0 75' Canteen 81 1359 1440 94.38
80 0 110' Canteen 80 1360 1440 94.44
90 0 125' Canteen 90 1350 1440 93.75
60 0 80' Canteen 60 1380 1440 95.83
90 0 120' Canteen 90 1350 1440 93.75
80 0 125' Canteen 80 1360 1440 94.44
40 0 125' Canteen 70 1370 1440 95.14
75 0 85' Canteen 75 1365 1440 94.79
50 0 85' Canteen 80 1360 1440 94.44
70 0 125' Canteen 70 1370 1440 95.14
80 0 85' Canteen 80 1360 1440 94.44
0 0 1440 1440 100.00
0 0 1440 1440 100.00
2196 0 0 0 0 0 2606 42034 44640 2919
76 0 0 0 0 0 90 1449 1539 101
4.92 0.00 0.00 0.00 0.00 0.00 5.84 94.16 100.00 6.54

152.50 0.00 0.00

19 21 23 25 27 28 30 32 34 36
 W0757
Perform
Production ance %
(mts)
No schedule Canteen Material id Ma HK
Capstrip
prob. broken
451000 51 85
438000 49 120
465000 51 85
440000 50 120
430000 48 120
456000 52 120
480000 52 80
459000 52 125
438000 50

455000 51 120
450000 49 120
435000 48 120
413000 46 120
397000 55 70
468000 52 125
451000 50 125
428000 48 120
429000 48 115
455000 51 75
435000 48 110
431000 48 125
415000 46 80
451985 51 120
453000 50 125
433000 48 125
439000 49 85
439000 49 85
453000 50 125
445000 50
0
0
12832985 1441 0 2945
442517 50 0 102
28747.73 3.23 0.00 6.60

37 40 42 43
 brush
w/v sw Roll solve other cutter change Cutting prob,
damage
Canteen
80
80
110
90
120
120
120
85
85
80
85
120
120
40
120
45
 BNB 105
NBW FILLER Ext. BNB 106 BNB 107 KRUPP
Batches
Date
Production Production Production Production Run Time

01/Feb /24 0 0 0 0 0 0 30
02/Feb /24 0 0 0 0 0 0 30
03/Feb /24 0 0 0 0 0 0 30
04/Feb /24 0 0 0 0 0 0 30
05/Feb /24 0 0 0 0 0 0 30
06/Feb /24 0 0 0 0 0 0 30
07/Feb /24 0 0 0 0 0 0 30
08/Feb /24 0 0 0 0 0 0 30
09/Feb /24 0 0 0 0 0 0 30
10/Feb /24 0 0 0 0 0 0 30
11/Feb /24 0 0 0 0 0 0 30
12/Feb /24 0 0 0 0 0 0 30
13/Feb /24 0 0 0 0 0 0 30
14/Feb /24 0 0 0 0 0 0 30
15/Feb /24 0 0 0 0 0 480 64
16/Feb /24 0 0 0 0 0 0 30
17/Feb /24 0 0 0 0 0 0 30
18/Feb /24 0 0 0 0 0 0 30
19/Feb /24 0 0 0 0 0 0 30
20/Feb /24 0 0 0 0 0 0 30
21/Feb /24 0 0 0 0 0 0 30
22/Feb /24 0 0 0 0 0 0 30
23/Feb /24 0 0 0 0 0 300 51
24/Feb /24 0 0 0 0 0 0 30
25/Feb /24 0 0 0 0 0 0 30
26/Feb /24 0 0 0 0 0 0 30
27/Feb /24 0 0 0 0 0 160 41
28/Feb /24 0 0 0 0 0 0 30
29/Feb /24 420 0 0 0 0 0 30
30/Dec /99 0 0 0 0 0 0 30
30/Dec /99 0 0 0 0 0 0 30
Total 420 0 0 0 0 940 997
 MCR SFG
SRRD 3ROLL STC ASSEMBLY LINE
Chaffer
Production Run Time Production Run Time Production Production Run Time Production
in Mtr.
0 0 0 0 3500 0 143 500
0 0 0 0 0 0 0 1000
0 0 0 0 3900 0 163 750
0 0 0 0 0 0 0 1000
0 0 0 0 1500 0 67 500
0 0 0 0 3100 0 131 750
0 0 0 0 0 0 0 750
0 0 0 0 4200 0 178 0
0 0 0 0 0 0 0 500
0 0 0 0 3200 0 128 750
0 0 0 0 700 0 35 1000
0 0 0 0 0 0 0 750
0 0 0 0 0 0 0 500
0 0 0 0 4070 0 172 500
0 0 0 0 3200 0 128 500
0 0 0 0 0 0 0 1250
0 0 0 0 3400 0 138 750
0 0 0 0 900 0 45 1000
0 0 0 0 3200 0 128 750
0 0 0 0 0 0 0 500
0 0 0 0 4460 0 191 1000
0 0 0 0 210 0 11 750
0 0 0 0 3200 0 128 500
0 0 0 0 100 0 5 1000
0 0 0 0 3300 0 133 0
0 0 0 0 0 0 0 750
0 0 0 0 1800 0 74 750
0 0 0 0 3200 0 128 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 51140 2125 18750
ASSEMBLY LINE Jss (MCR) Ply Cutter (MCR +MCB)
Chaffer Run Total Ply Run
Run Time Run Time Run Time
Run Time Run Times Time
(HTBC ) (LTBC )
(LTBC )
(AW) Timis

50 0 0 563 0 0 563
100 0 0 627 0 0 627
75 0 0 621 0 0 621
100 0 0 512 0 0 512
50 0 0 613 0 0 613
75 0 70 495 0 0 565
75 0 23 0 0 0 23
0 0 0 503 0 0 503
50 0 0 388 0 0 388
75 0 0 716 0 0 716
100 0 0 433 0 0 433
75 0 0 551 0 0 551
50 0 0 297 0 0 297
50 0 0 96 0 0 96
50 0 0 629 0 0 629
125 0 0 262 0 0 262
75 0 0 581 0 0 581
100 0 0 322 0 0 322
75 0 0 420 0 0 420
50 0 0 50 0 0 50
100 0 0 324 0 0 324
75 0 0 455 0 0 455
50 0 0 343 0 0 343
100 0 0 406 0 0 406
0 0 0 0 0 0 0
75 0 0 239 0 0 239
75 0 0 445 0 0 445
0 0 0 488 0 0 488
0 0 0 450 0 0 450
0 0 0 0 0 0 0
0 0 0 0 0 0 0
1875 0 93 11825 0 0 11918
 TK Slitter MCR+ MCB Production

TK Slitter MCR+ MCB TK Slitter MCR+

Production in Roll MCB Production

0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
 MIS Pibs
Date HTBC LTBC Allwell Total HTBC LTBC Allwell Total
1-Feb-24 10850 17760 14500 43110
2-Feb-24 12330 17750 14440 44520
3-Feb-24 14340 17200 14910 46450
4-Feb-24 11220 17680 16010 44910
5-Feb-24 13290 17850 14680 45820
6-Feb-24 11300 14210 15810 41320
7-Feb-24 13340 14309 13990 41639
8-Feb-24 14020 18080 15170 47270
9-Feb-24 12280 15110 18760 46150
10-Feb-24 13230 18030 15030 46290
11-Feb-24 12160 14900 15920 42980
12-Feb-24 13380 16270 15500 45150
13-Feb-24 11930 16920 14210 43060
14-Feb-24 10370 13350 13770 37490
15-Feb-24 12835 17390 17280 47505
16-Feb-24 13570 16430 16580 46580
17-Feb-24 10530 13300 16960 40790 12080 19690 17220 48990
18-Feb-24 12040 17900 18690 48630 11990 17020 18100 47110
19-Feb-24 10520 16020 15850 42390
20-Feb-24 10520 10730 14700 35950
21-Feb-24 8370 14360 10510 33240
22-Feb-24 13530 14700 16630 44860
23-Feb-24 13680 15350 18170 47200
24-Feb-24 12570 16550 17680 46800
25-Feb-24 12610 16400 14430 43440
26-Feb-24 12740 11192 14980 38912
27-Feb-24 12320 14775 16285 43380
28-Feb-24 12720 17830 18070 48620
29-Feb-24 13230 12500 16240 41970
30-Dec-99 0 0 0 0
30-Dec-99
Avg. 12236 15798 15697 44390 12035 18355 17660
 Pibs Vs MIS
HTBC LTBC Allwell Total

-1550 -6390 -260 -8200

50 880 590 1520

-750 -2755 165