Effect of SD On Disc
Effect of SD On Disc
Dapeng Yin
National-Provincial Joint Engineering Laboratory
for Fluid Transmission System Technology,
Zhejiang Sci-Tech University,
5 Second Avenue,
Xiasha Higher Education Zone,
Hangzhou 310018, China
Effect of Shaft Diameter on the
e-mail: [email protected]
Hydrodynamic Torque of
Junyu Tao
National-Provincial Joint Engineering Laboratory
for Fluid Transmission System Technology,
Butterfly Valve Disk
Zhejiang Sci-Tech University,
5 Second Avenue, In this study, computational fluid dynamics (CFD) software and detached eddy simulation
Xiasha Higher Education Zone, turbulence model were used to simulate butterfly valves with different designs. The effects
Hangzhou 310018, China of shaft diameters on the value and the fluctuation of valve disk torque were studied, and
e-mail: [email protected] the physical reason was discussed. The simulation results were verified by comparing
with the experimental data. The findings revealed that with the closing of the valve, the
Yi Li hydraulic torque of the valve disk first increases and then decreases. Meanwhile, the tor-
National-Provincial Joint Engineering Laboratory
que decreases gradually with the increase of the shaft diameter. The variation of torque
for Fluid Transmission System Technology,
is caused by the change of pressure on both sides of the valve disk. The result also indi-
Zhejiang Sci-Tech University,
cates that the fluctuation of torque is induced by the flow separation phenomenon occurs
5 Second Avenue,
on the valve disk. The fluctuation is significant for the valve opening from 20% to 60%.
Xiasha Higher Education Zone,
The strength of the torque fluctuation is greater for the smaller shaft diameter. This study
Hangzhou, 310018, China
provides a theoretical basis for the design and optimization of butterfly valves.
e-mail: [email protected]
[DOI: 10.1115/1.4047795]
Zuchao Zhu1
National-Provincial Joint Engineering Laboratory
for Fluid Transmission System Technology,
Zhejiang Sci-Tech University,
5 Second Avenue,
Xiasha Higher Education Zone,
Hangzhou 310018, China
e-mail: [email protected]
1 Introduction the control structure. When the valve is opening, the difference in
fluid pressure in different areas of the valve disk forms a torque
Availability of energy is one of the most important issues in
on the rotating shaft. The value and change law of the torque have
today’s society. Energy exploitation, transportation, and utiliza-
a great influence on the design and use of the valve body, the
tion have always been popular research topics [1–6]. Valves are
transmission mechanism, and the control mechanism. Therefore, a
indispensable components in pipeline systems for energy transport
lot of research has been conducted on the valve disk torque and
and are used for the regulation of the transmission media. The but-
the flow characteristics in the butterfly valve [7–20].
terfly valve is a common regulating valve with a rotatable disk as
Caraballo [7] used three-dimensional topology and genetic
algorithm to optimize the butterfly valve disk. Sun et al. [8] stud-
1
Corresponding author. ied the effect of friction coefficient on the flow coefficient of a tri-
Contributed by the Fluids Engineering Division of ASME for publication in the eccentric butterfly valve by numerical simulation. Toro et al. [9]
JOURNAL OF FLUIDS ENGINEERING. Manuscript received October 21, 2019; final
manuscript received July 2, 2020; published online August 7, 2020. Assoc. Editor: investigated the accuracy of using computational fluid dynamics
Praveen Ramaprabhu. (CFD) technology to predict the performance of butterfly valves.
mass flowrate, and the valve flap angle are 61.1%, 60.4%, and
60.7%, respectively. The Reynolds number of all working condi- Table 1 Boundary conditions of different valve openings
tions in this paper ranges from 6831 to 88826.
Open angle (%) Inlet pressure (kPa) Outlet pressure (kPa)
Uncertainty U was calculated as follows:
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 10 97.67 15.36
U ¼ Ua2 þ Ub2 (2) 20 97.10 16.41
30 95.55 16.95
vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 40 90.85 21.76
ui¼1n
uP ðyi yÞ2 50 79.52 16.65
t 60 68.92 18.42
Ua ¼ (3)
nðn 1Þ 70 49.30 21.34
80 41.18 23.93
pffiffiffi 90 38.03 25.25
Ub ¼ a= 3 (4) 100 36.81 25.52
on the valve plate torque. For the opening degree of 30%, the Pressure fluctuation in different areas of the valve disk causes
pressure difference at the inlet end (A1–A2) of the valve disk with the fluctuation of the valve plate torque. The pressure fluctuation
different Z values is basically the same, and that at the outlet end on the valve disk centerline was extracted. Figure 13 shows the
(G1–G2) increases as the Z value increases. Hence, the torque of static pressure fluctuation of the monitoring point along the valve
the valve disk decreases as the diameter of the shaft increases. For disk centerline when the opening is 30%, 60%, and 90%. The lon-
the opening of 60%, the pressure difference at the inlet end gitudinal coordinate represents the variance of static pressure fluc-
(A1–A2) increases as the Z value decreases and that at the outlet tuation at the monitoring point, and the abscissa represents the
end (G1–G2) increases as the Z value increases. Thus, the disk tor- monitoring point. When the opening degree is small, the pressure
que decreases as the diameter of the shaft increases. For the open- fluctuations at both ends of the valve disk are severe. As the open-
ing of 90%, when Z ¼ 0.4, the pressure difference at the inlet end ing increases, the maximum pressure fluctuation intensity in the
(A1–A2) is the largest, and the pressure difference at the inlet end valve disk decreases. However, the influence of pressure fluctua-
of other valve disks is small. The pressure difference at the outlet tion on the shaft area can be evident, especially the pressure fluc-
end (G1–G2) of the different disk is basically the same. Therefore, tuation at the top of the shaft as the opening and Z value increase.
the valve plate torque decreases as the diameter of the shaft Therefore, the pressure fluctuation at the end of the valve disk and
increases. at the top of the shaft is large. Moreover, the pressure fluctuation
Fig. 10 Torque fluctuation of valve disk under different open- 5.6 Flow Field Distribution. Figure 15 displays the pressure
ing degree distribution on the cross section near the valve disk. Figure 16
Velocity streamline distribution shows the streamline distribution
at point G1 is greater than that at point A1 on the front side, and near the valve disk. For the opening of 30%, the restrictive action
the pressure fluctuation at point A2 is greater than that at point G2 of the valve disk reduces the flow area, the flow velocity near the
on the back side. front side is low, and a large part of the high-pressure area appears
in front of the valve. Flow separation occurs at the edge of the
valve disk. Hence, the edge velocity of the valve disk is high, and
5.5 Valve Disk Front and Rear Edge Pressure Difference the pressure is low. Behind the disk, the pressure is small because
Changes. From the above analysis, the pressure changes of the of the flow separation. This condition also leads to the pressure
front and rear edges of the valve disk have a great influence on the distribution illustrated in Fig. 11. For the opening degree of 60%,
torque of the valve disk. Therefore, pressure monitoring points are the change of flow area leads to the change of velocity near the
front face, which makes the pressure field in front of the valve the flow area increases, the flow velocity increases, the pressure
nonuniform. At this time, the influence of the shaft increases, the value before the valve decreases, the pressure difference between
flow separation at the shaft becomes more serious, and the low the front and back sides decreases, the flow separation phenom-
pressure can appear in the shaft. At the junction of the shaft and enon at the shaft becomes more serious, the pressure at the shaft is
the valve disk, stable vortices can be found, and the fluid can stag- the smallest, the diameter of the shaft increases, and the flow sepa-
nate, thereby indicating high pressure. For the opening of 90%, ration phenomenon at the shaft becomes more evident. Comparing
the pressure distribution of butterfly valves under different work- at the outlet end of the front side is low. In the vicinity of the sepa-
ing conditions, the separation point at the inlet end of the valve ration point, the pressure fluctuates greatly. Hence, the pressure
disk is found close to the back side, whereas the separation point fluctuation at the outlet end of the front side in Fig. 13 is greater
at the outlet end is close to the front side. Therefore, in Fig. 12, than the inlet end, and the pressure fluctuation at the inlet end of
the pressure at the inlet end of the back side is low, whereas that the back side is greater than the outlet end.
6 Conclusions [5] Zheng, X., Lin, Z., and Xu, B., 2019, “Thermal Conductivity and Sorption Per-
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