Emp PJT 1 & PJT 3 MST 010 Polyurea WH 200

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MATERIAL SUBMITTAL

Project STRUCTURAL REPAIR WORKS AT PJT-1 AND PJT-3

Client EMIRATES CENTRAL COOLING SYSTEMS CORPORATION PJSC Ref. No. EMP-PJT-1 & PJT-3-MSUB-010
Consultant YOUNG ENGINEERING CONSULTANCY SERVICES Revision 00
Contractor LEADERS FORT CONTRACTING L.L.C. Date 05-03-24

POLYUREA WH 200-Fast setting, hybrid


Item Description: polyurea/polyurethane elastomeric waterproof List of Enclosure:
coating

Location: PJT3 Cooling Tower Basin


□ Compliance Statement
Ref. (Specs, BOQ, Dwg): Section 3.3 EMP-45-TR-0417 Clause 2.6 Page 20 & 21 □ Catalogues/ Model/ Samples
Manufacturer / Supplier: FOSROC □ Test Results
Country of Origin / Brand: UAE □ Other
Reason for Alternative:
Contractor's statement: we confirm that we have checked all items submitted herewith and found them in compliance with the
contract documents and fit to the required purpose except:

Submitted by Contractor: Signature & Stamp: Received by Consultant: Signature & Stamp:
Name: Rashid Khader Name:
Date: 05-03-2024 Date:

Consultant Engineer's Instructions and Comments: Date:

The above submittal is: □


Approved □Approved as Noted □ Revise & Resubmit □ Rejected
Employer Engineer's Instructions and Comments: Date:

The above submittal is: □ Approved □ Approved as Noted □ Revise & Resubmit □ Rejected
Consultant Engineer Signature & Stamp: Client Engineer Signature & Stamp:

Name: Name:
Date: Date:
DOCUMENT TITTLE: MATERIAL SUBMITTAL FOR POLYUREA WH200
DOCUMENT NUMBER: EMP-PJT-1 & PJT-3-MST-010 Rev.00
CLIENT: EMPOWER ENERGY SOLUTIONS
CONSULTANT: YOUNG ENGINEERING CONSULTANCY SERVICES
CONTRACTOR: LEADERS FORT CONTRACTING

COMPLIANCE STATEMENT AND RESOLUTION SHEET (CRS)

Contract Specification
SN Specified Material Proposed Material Remarks
Clause Ref:
1 Section 3.3-Specs- 2.6 POLYUREA WATERPROOFING POLYUREA WH200- two-component polyurea, pigmented, elastic, highly COMPLY and
EMP-45-TR-0417 The material used shall be a two-component polyurea, pigmented, reactive, spray / brush applied waterproofing membrane. see attached
(Clause 2.6, Page 20 & elastic, highly reactive, spray / brush applied waterproofing membrane Purpose of use: Waterproofing PJT3 Cooling Tower Basin letter from
21 of 23) with short curing time. Supplier/Manufacturer: FOSROC FOSROC
constructive solutions

Ref : TL-CS-7635
Date : 25th March 2024

Project: PALM JUMEIRAH TRUNKS 1 AND 3


Client: EMIRATES CENTRAL COOLING SYSTEM CORPORATION PJSC
Consultant: YOUNG ENGINEERING CONSULTANCY SERVICES
Main Contractor: LEADERS FORT CONTRACTING LLC

Subject: Fosroc Polyurea WH200

Dear Sir,

With reference to the above subject, we would like to inform you that, Fosroc Polyurea WH200 (fast
setting, hybrid polyurea/polyurethane elastomeric waterproof coating) can be applied as a waterproofing
coating for the water tank basin of cooling tower. And for submerged condition where there is no
exposure to UV rays or direct sunlight, Polyurea WH200 is expected to be colour stable throughout its
service life under general maintenance practices as per manufacturer’s guideline.

Additionally, any overcoating to be done within 48 hours from the application of the final coat of Polyurea
WH200, if 48 hours exceeded, Polyurea WH200 to be re-activated by a swipe of Nitoprime 150.

We would also like to inform you that, once applied and cured as per manufacturer’s guideline, Polyurea
WH200 will not be affected under the service temperature of -20°C to 80°C.

For more details regarding Fosroc products, please refer to the manufacturer’s Technical Data Sheet &
Method Statement.

Should you need any further clarification, please feel free to contact the undersigned.

Best Regards
For Al Gurg Fosroc LLC,

Mostafa Abdine, MRSC.


Technical Manager

Disclaimer: Please note that this advice is given in good faith based on the information provided. Fosroc cannot accept responsibility for any problems that may
arise due to use of its products outside the scope of the standard guidelines on our Product Datasheets and Method Statements.

Al Gurg Fosroc Co. LLC


Post Box 657, Dubai telephone: fax: email:
United Arab Emirates (+9714) 2039699 (+9714) 2859649 [email protected]

www.fosroc.com Registered Office: 215 Community, Street No. 13, Nad Al Hamar Road, Al Ramool Industrial Estate, Rashidiya, Dubai
PALM JUMEIRAH TRUNKS 1 AND 3– PLANT BUILDING STRUCTURAL REPAIR WORKS
TENDER REF. NO.: EMP-45-TR-0417

c. Contractor shall submit manufacturer’s descriptive material including samples, literature,


catalogues, product specifications, test results and installation instructions to Engineer / Client
for review and approval.

d. Contractor Shall submit details drawings and method statements mentioning procedure for
cleaning existing joint, surface preparation, application of new sealant etc. to Engineer / Client
for review and approval.

e. Contractor Shall install mockups including removal of existing sealant, surface preparation,
new sealant and joint accessories to illustrate installation quality and color.

f. Contractor shall provide manufacturer's and applicators signed standard limited combined
warranty, against adhesive and cohesive failure of sealant and against infiltration of water and
air through sealed joint and also against failure of joint sealant due to poor application for a
period of 1 year from date of completion.

POLYUREA WATERPROOFING

The below listed material properties shall be followed.

a. The material used shall be a two-component polyurea, pigmented, elastic, highly reactive,
spray / brush applied waterproofing membrane with short curing time.
b. The material shall be fast reacting and have high build capability.
c. The material should possess excellent mechanical properties and crack bridging properties.
d. The material shall be resistant to puncture and standing water.
e. The material shall be applicable to vertical surfaces without any runs.
f. The material shall have high elasticity, excellent tensile strength, elongation and a good wear
resistance.
g. The ASTM / EN / BS standards listed in the table below shall be complied.

Hardness ASTM D2240


Tensile strength ASTM D412 : 2013
Elongation ASTM D412 : 2013
Tear strength ASTM D624 : 2000e
Crack bridging ability EN 1504
Hydrostatic pressure resistance ASTM D5385
Depth of penetration of water under pressure BS EN 12390 Pt8

The below repair methodology shall be followed for the application purpose.

a. The condition of the area to be applied should be initially inspected and documented by the
applicator and shall be addressed to the contractor. Agreements regarding the suitability of the
system or any recommended modification and necessary preparation should be established prior
to execution of any works.
b. The works to be done shall be planned, prioritizing critical areas and consider execution of works
per zone for large areas.
c. The weather conditions and forecast shall be checked to avoid possible rain, fog, extreme
humidity and sandstorms as the application is not recommended in any of this condition. For best
result, application is advisably done under temperatures within the range of 5 - 50˚C.
d. The moisture content in concrete should be below 5% and ambient humidity under 85%.

Volume 3: Section 3.3 R00 Page 20 of 23


18 November 2022
PALM JUMEIRAH TRUNKS 1 AND 3– PLANT BUILDING STRUCTURAL REPAIR WORKS
TENDER REF. NO.: EMP-45-TR-0417

e. The surroundings shall be protected from over spraying using tarpaulins or plastic sheets. This
includes nearby facilities, equipment, and other elements that could be stained by the coating.
f. Surface preparation and priming is one of the key stages in the application. Substrates should
ideally have minimum pull-off strength of 1.5 N/mm².
g. It is recommended to abrade the surface by either grinding or grit blasting. This method ensures
removal of any friable matters, weak surface layer and defects that will affect the adhesion of the
coating.
h. Surface defects which were exposed during surface preparation such as shrinkage cracks, blow
holes, minor honey combing, and minor damage to joint arises, etc. shall be filled. Larger repairs
can be carried out using approved products. Reference for concrete repairs shall be made with
section 5.10.
i. Remove any contamination such as oil, fuel, grease on surface using suitable cleaning agents.
j. Allow the substrate to dry following any cleaning, rain and/or moisture condensation, then blow
any residual dust / dirt away using compressed air or collect using an industrial
k. Mix the two components on a dry and clean container until it is homogeneous and free of streaks.
l. Apply the mixed primer to the substrate using medium pile roller at a rate of 0.15-0.3kg/m²
depending on the porosity and profile of the substrate. Re-apply primer if the substrate has
noticeably absorbed the initially application.
m. If the spray application is delayed for more than 48 hours or if noticeably contaminated with
moisture, dust and/or dirt, clean the initially primed substrate and re-apply primer.
n. The hybrid polyurea can only be applied by means of a suitable two-component, heated, high-
pressure spray machine with mixing ratio of 1:1 by volume or brush applied, capable of providing
the required pressure of 130-180 Bars and heating temperature of 70-75 ˚C.
o. The hybrid polyurea shall be applied at 1.5-2.5 kg/m², this corresponds to a thickness of approx.
2 -2.5mm. It shall be applied at a consistent rate by spraying in constant hand speed and at
standard crosshatch spray pattern. Applying each layer at perpendicular direction provides more
uniformity in its thickness and coverage.
p. Each parallel spray stroke should overlap 50% with previous stroke to ensure proper coverage of
material. The coating thickness per spray application at normal hand speed is approximately 0.5
- 0.7mm (0.5-0.7kg/m²).
q. Due to the product’s fast setting property, the required thickness can normally be built-up at the
same time of application by spraying multiple coating layers.
r. Full cure is normally achieved within 48 hours.

EXPANSION JOINT

Contractor shall repair the expansion joint where leakage for damage of the sealant has been
noticed.

a. Contractor shall provide UV resistant One component moisture curing elastomeric/ epoxy
expansion joint sealant (suitable for indoor and outdoor applications) for the horizontal joint in
the slab and vertical joint in the precast panels.

b. Sealant material shall be from established suppliers such as SIKA, BASF, FOSROC etc.

c. Contractor shall submit manufacturer’s descriptive material including samples, literature,


catalogues, product specifications, test results and installation instructions to Engineer / Client
for review and approval.

Volume 3: Section 3.3 R00 Page 21 of 23


18 November 2022
Technical Submittal

POLYUREA WH 200

Al Gurg Fosroc CO.LLC


P O Box 657, Dubai U.A.E.
Tel : 04 2039699, Fax : 04 2859649
www.fosroc.com
Company Introduction
SUBMISSION SUMMARY

Summary

Fosroc’s range of products offer the following key advantages :

▪ Technology developed to match application criteria

▪ High durability - long service life

▪ Full compatibility between systems

▪ Excellent track record in middle east conditions

In terms of this submission, points of note include the following :

▪ Technical datasheet

▪ Independent test certificates

▪ Job references and approvals of previous applications

The other main benefits of choosing Fosroc include :

▪ Products manufactured by an ISO 9001, quality-assured manufacturer

▪ Full range of complimentary products to ensure a compatible system

▪ Products manufactured, and fully supported, locally in the UAE

▪ Experienced, local applicators available

▪ Additional training available for main contractor’s supervisory staff to ensure


that the correct installation techniques are observed throughout
constructive solutions

Al Gurg Fosroc
The company was founded as a joint venture in 1975 between HE Easa Saleh Al Gurg
and Fosroc International. Al Gurg Fosroc is the first construction chemicals company to
establish a manufacturing base in the region, and presently serves the markets of the
U. A. E., Kuwait, Bahrain, Oman and other Fosroc companies worldwide.
Fosroc is one of the world's leading manufacturers of advanced technology products for
the construction and refurbishment industries.
For over 45 years, Al Gurg Fosroc is widely recognised as the market leader in concrete
repairs and protection, in particular; and has built a substantial reputation in a wide
range of product fields: Admixtures - Concrete repair and protection - Joint fillers
and sealants -Waterproofing - Protective coatings - Surface treatments -
Waterstops - Grouts and anchors – Flooring – Electrochemical products and
services.
Fosroc's success is built on a powerful combination of market knowledge, technical
resource, manufacturing expertise and problem-solving capabilities. The company
follows a policy of detailed product research and development providing high quality
products and long-term solutions.
The company has been the first construction materials manufacturing company to
introduce specification and AutoCAD services.
Al Gurg Fosroc's products are guaranteed for quality, but they must be applied correctly
and consistently to benefit from a long service life. To ensure this success, Al Gurg
Fosroc has introduced a Contracts and Application Department. This ensures that the
technical product knowledge is transpired to the applicators and the availability of the
local technical support center ensures that the correct application techniques are
followed.
Al Gurg Fosroc's commitment to total quality management system had lead to ISO 9002
certification in December 1994 - the first construction chemicals company in the Gulf
region to achieve this prestigious award. To keep up with the present market demands,
Al Gurg Fosroc has chosen the policy of continuous improvement, which led to
ISO 9001:2015 certification.
Al Gurg Fosroc was awarded the ISO 14001 certification in 1996 making it the first
construction chemicals company and the third company in any sector in the Gulf region
to receive this award.
As a clear indication of continual improvement in safety, quality and environmental
standards, Al Gurg Fosroc was awarded the OHSAS 18001 certification in October
2004. Currently updated to ISO 45001:2018.
Al Gurg Fosroc has a state of the art production unit, which has an output exceeding
160,000 metric tons per annum.
www.fosroc.com

Al Gurg Fosroc LLC


Post Box 657, Dubai
United Arab Emirates telephone: fax: email:
(+9714) 2039699 (+9714) 2859649 [email protected]
www.fosroc. com
Registered Office: 215 Community, Street No. 13, Nad Al Hamar Road, Al Ramool Industrial Estate, Rashidiya, Dubai
ISO Certificate
Trade License
‫رخصة صناعية‬
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‫‪Company Name‬‬ ‫(‪AL GURG FOSROC CO. )L.L.C‬‬
‫شركة القرق فوسروك (ذ‪ .‬م‪ .‬م)‬ ‫السم التجارى‬
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Trade Name AL GURG FOSROC CO. (L.L.C) (‫ م‬.‫ م‬.‫شركة القرق فوسروك )ذ‬ ‫السم التجاري‬

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Date of Issue 30/10/1974 30/10/1974 ‫تاريخ الصدار‬

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Technical data sheet
Fosroc Polyurea WH 200 constructive solutions

Fast setting, hybrid polyurea/polyurethane Specification


elastomeric waterproof coating
Where mentioned in the contract drawings, the protective
Description and waterproofing coating shall be Fosroc Polyurea WH
200 or Fosroc Polyurea WH 200GR, 100% solids, flexible,
Fosroc Polyurea WH 200 is a spray-applied, 100% solids, two-component, rapid curing hybrid Polyurea coating
flexible, two-component, rapid curing hybrid Polyurea system providing high corrosion resistance, abrasion and
system, designed as a waterproofing and protective coating. waterproofing resistance
It combines the advantages of seamless coating with long life
cycles and high durability. Properties
Fosroc Polyurea WH 200 consists of two main components. Typical Physical properties at 23OC
Fosroc Polyurea WH 200 Part A ISO; Fosroc Polyurea WH
200 Part B AMINE.
Solids by Volume : 100%
The system offers excellent surface properties and overall Viscosity : A ISO 400-800mPas
physical properties. : B AMINE 400-800mPas
Density at 25 C, sprayed fil
O
: 1.02g/ml
See Fosroc Polyurea Method Statement for application
protocol and further details. Tensile strength ASTM D412 : 13MPa
Tear Resistance ASTM D624C : 50N/mm
For Green roof applications Fosroc Polyurea WH 200GR Elongation ASTM D412 : >450%
must be used. Shore A ASTM D2240 : 80
Abrasion (1kg,CS10 wheels) : 1.4mg /1000 cycles
Uses
ASTM D4060
Waterproof and protective coating for concrete and steel in a Abrasion (1kg,CS17 wheels) : 19mg /1000 cycles
wide range of environmental conditions. DIN EN ISO 5470
Abrasion (1kg,H22 wheels) : 117mg /1000 cycles
Typical applications include:
ASTM D4060

 Podium decks Service temperature : -20oC to +80oC

 Stadium stands Resistance to Fire EN13501-1 : Class E, d0

 Service roofs Chemical resistance : Spillages of mineral and


hydraulic oils, and fuels
 Cut and cover tunnels : Sea water
 Green roofs (Fosroc Polyurea WH 200GR) : Dilute acids and alkalis in
soils

Advantages Clarification of property values

The typical physical properties given above are derived from


 Environment friendly – zero VOC independent verified testing of Fosroc Polyurea WH 200 / WH
 Good thermal stability and UV resistance * 200GR spray-applied in accordance with the Fosroc Polyurea
 Fast turn-around time. Method Statement with Probler P2 gun in controlled laboratory
environment and tested after a minimum of 14 days cure.
 Excellent impact, abrasion and puncture resistance
 Seamless and monolithic, including field joint
Results derived from testing field-applied samples may vary
 Enhances the durability of reinforced concrete dependent on circumstances beyond our control such as the
 Low permeability values type and condition of equipment utilised, static and dynamic
 Colour stable when coated with Nitoproof UVR Topcoat ** working pressures, application temperatures and weather
conditions, film thickness, test and curing conditions and age
Polyurea WH 200

 Fire rated when coated with Nitoproof UVR Topcoat **


of samples tested. A water sinking test must be carried out and
 Designed for service temperatures from -20OC to a “pass” achieved (sample sinks in water) prior to spraying.
+80OC
Certification
* see Colour section
** see Nitoproof UVR Topcoat Data Sheet Fire Rated as roof waterproofing to BS476-3: EXT F.AA when
coated with Fosroc Nitoproof UVR Topcoat.
Fosroc Polyurea WH 200

allowed to rust more than corresponding to grade B of ISO


Solar Reflectance Index value of 102 to ASTM E1980 when 8501-1:2007. Any laminations must be removed.
coated with Fosroc Nitoproof UVR Topcoat white. Blast cleaning to Sa 2½. (ISO 8501-1:2007). Roughness:
using abrasives suitable to achieve a coarse surface of Grade
Medium G (50-85μm, Ry5) (ISO 8503-2).
Processing parameters
Priming
Following correct preparation, the substrate must be
Block Temperature : +65oC to +75oC
primed. For sound, dry concrete and at ambient/substrate
Hose Temperature : +65oC to +75oC temperatures of >10oC, prime using Fosroc Nitoprime 31. If
Volume ratio : 1:1 this condition, or concrete substrate condition is not met (see
Pressure : 120-150bar limitations), then Fosroc Primer 195 must be used. For steel
surfaces use Fosroc Primer 195, for other surfaces consult
Tack free Time : 15 seconds
Fosroc for advice.
Walkable : 10 minutes
For concrete, suggested application rate is 0.25kg per m2;
Trafficable (light dut : 24 hours For steel substrates, a suggested rate of 0.15kg per m2. A
Fully Serviceable : 2-3 days broadcast of fi e-dried sand is recommended for optimum
adhesion properties.
Refer to Application section below and Fosroc Polyurea The primer shall be allowed to become touch-dry prior to
Method Statement for further detail. application of Fosroc Polyurea WH 200 / WH 200GR.
Refer to Fosroc Polyurea Method Statement for full details.
Project Log
Spray Equipment
A Project Log should be maintained for each polyurea site
application. For details of Project Log requirements refer to
A high pressure spray proportioning machine/ spray gun
the Fosroc Polyurea Method Statement.
for plural heated polyurea components such as those
manufactured by WIWA or Graco should be used for this
Instructions for use
product. A list of appropriate equipment is provided in the
Fosroc Polyurea Method Statement.
Surface preparation

All surfaces must be clean, dry and free from contamination.


The surface must be assessed and treated in accordance
with ISO 8504.

Concrete
Dry abrasive blasting, wet abrasive blasting, vacuum-assisted
abrasive blasting, and centrifugal shot blasting, as described in
ASTM D4259, may be used to remove contaminants, laitance,
and weak concrete, to expose blow holes, and to produce a
sound concrete surface with adequate profile and surface
porosity. All blow holes and minor surface imperfections shall
be filled with recommended filler prior to application of Primer.

Bare Steel
All welding seams must have a surface finish which ensures
that the quality of the paint system will be maintained in all
respects. Holes in welding seams, undercuts, cracks, etc.
must be avoided. If found, they must be remedied by welding
and/or grinding. All weld spatters must be removed. All sharp
edges must be removed or rounded off in such a way that the
specified film thickness can be built-up on all surfaces. The
radius of the rounding must be minimum 2 mm.
The steel must be of firs class quality and must not have been

constructive solutions
Fosroc Polyurea WH 200

Colour Stable Fire Rated Topcoat

If colour stability and/or high fire rating is required, a minimum Estimating


0.2mm film of Fosroc Nitoproof UVR Topcoat of the appropriate Supply:
colour should be applied. See product data sheet.
Fosroc Polyurea WH 200 / WH 200GR Part A ISO
Nitoproof UVR Topcoat should be applied to the clean, dry component
Polyurea WH 200 / WH 200GR surface typically 30 - 60 Pail, Drum : 46 litres, 194 litres
minutes after application of the polyurea, but within 48 hours.
If >48 hours has elapsed since polyurea application, polyurea Fosroc Polyurea WH 200 / WH 200GR Part B AMINE
surface should be reactivated using a Fosroc Nitoprime 150 component
wipe and allowed to dry prior to application of Nitoproof UVR Pail, Drum : 46 litres, 194 litres
Topcoat.

Fosroc Primer 195


Refer to Fosroc Nitoproof UVR Topcoat product data sheet
and Fosroc Polyurea Method Statement for further detail. Metal containers : 20kg packs

Application Fosroc Nitoprime 31


Metal containers : check local pack sizes
The client/ main contractor must be satisfied that the applicator
has suitable equipment and expertise, and will follow the
Fosroc Nitoprime 150
procedures detailed in this datasheet and in the Fosroc
Polyurea Method Statement. Metal container : 1 litre packs

Fosroc Nitoproof UVR Topcoat


Do not dilute Fosroc Polyurea WH 200 / WH 200GR, Fosroc
Nitoprime 31 or Fosroc Primer 195 under any circumstances. Plastic containers : 5 kg, 10 kg packs

Coverage:
Normal recommended minimum applied thickness of Fosroc
Polyurea WH 200 / WH 200GR is 1.5mm, using cross-hatch
Fosroc Primer 195 and Fosroc Nitoprime 31
spray pattern. Applied product can be walked on carefully after
approximately 10 minutes; is light duty trafficabl (e.g. light - Concrete 0.25kg per m2
foot traffic after approximately 24 hours, and fully serviceable Porous concrete will have
after 2-3 days. reduced primer coverage
- Steel 0.15kg per m2
For temperatures below +5OC, longer cure times must be Polyurea WH 200 / WH 200GR
anticipated – contact Fosroc for further advice. : 1.5 litres per m2 / 1.5mm thick*
Fosroc Nitoproof UVR : 16 m2 per 5kg pack for
When lapping new sprayed coat of Polyurea WH 200 / WH Topcoat 0.2mm film *
200GR to existing polyurea surface >12 hours after the : 32m2 per 10kg pack for 0.2mm
existing polyurea surface was applied, a Fosroc Nitoprime film *
150 wipe is required, and allowed to become touch-dry prior
to fresh polyurea application. * Normal recommended coverage is 1.5 litres per m2.
3.0 litres/m2 rate is the maximum coverage rate for a
Use appropriate non-solvent chemical for the flushing of single coat application.
equipment.
** Nitoproof UVR Topcoat should be applied as a minimum
Refer to Fosroc Polyurea Method Statement for further detail. 0.2mm film, to achieve 100 opacity.

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Fosroc Polyurea WH 200

Limitations Safety handling

Do not proceed with application if atmospheric relative Avoid contact with eyes and skin. Wear suitable protective
humidity is >85% or if the surface temperature is <3ºC above clothing, gloves and eye/face protection at all times. En-
the dew point. sure adequate ventilation and avoid inhalation of vapour
For a bonded polyurea coating application, concrete substrate and aerosol. Use supplied air hood.
must have achieved at least 75% of its design strength. Fosroc Polyurea WH 200 / WH 200GR, Fosroc Nitoprime
Concrete relative humidity must be ≤75%. Do not proceed 31, Fosroc Primer 195 and Fosroc Nitoproof UVR Topcoat
with application if the substrate temperature or the ambient may cause sensitisation.
temperature is, or is anticipated to be, <+5ºC during the In case of eye contact, first aid must be administered i -
application. mediately. The eyes should be held open while flushing
with a continuous low pressure stream of water for at least
For work in exposed areas, do not proceed with application if 15 minutes. Seek medical advice immediately. If swal-
precipitation is imminent. If in doubt, contact Fosroc for advice. lowed, seek medical attention immediately - do not induce
vomiting.
The use of barrier creams provides additional skin protec-
It should be noted that Fosroc Polyurea WH 200 / WH 200GR tion.
is an aromatic polyurea; therefore, as with all aromatics, over Refer to product safety data sheets for detailed informa-
a period of time significant colour change will occur if exposed tion.
to UV rays. This will not cause any negative effect on the
physical properties of the product.
Disposal considerations

Storage Cured Fosroc Polyurea WH 200 / WH 200GR, cured


Fosroc Nitoprime 31, cured Fosroc Primer 195 and cured
Fosroc Polyurea WH 200 / WH 200GR has a shelf life of 12 Nitoproof UVR Topcoat can be disposed of without restric-
months if kept in a dry, air conditioned store between +5OC tion. The uncured Part A and Part B components should
and +30OC in the original unopened containers. Any changes be disposed of according to local environmental laws and
in colour have no negative effect on reactivity and physical ordinances.
properties of the coating. “Drip free” containers should be disposed of according to
local environmental laws and ordinances.
Refer to safety data sheets for all relevant information on
Precautions Fosroc Polyurea WH 200 / WH 200GR, Fosroc Nitoprime
31, Fosroc Primer 195, Fosroc Nitoprime 150 and Fosroc
For full information refer to appropriate Product Safety Data Nitoproof UVR Topcoat.
Sheet.

Flash Point
Fosroc is a registered trademark of Fosroc International
Fosroc Polyurea WH 200 / WH 200GR and Primer 195 are Limited.
non-flammable

Flash Point Fosroc Equipment Cleaner: 44oC

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the
Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to obtain the
latest version.

Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: [email protected]
Al Gurg Fosroc LLC
Regional offices
Post Box 657, Duba Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: [email protected]
Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: [email protected]
United Arab Emirates Kuwait, Boodai telephone: 4817618 fax: 4832124 email: [email protected]
Oman, Al Amana telephone: 24815080 fax: 24817554 email: [email protected]

www.fosroc.com
UAE/0966/19/C
Method statement
Fosroc Polyurea Method Statement constructive solutions

Section A : Health, Safety and Environment

A1. Personal safety requirements:

1.1 Observe the site owner’s Health, Safety and Environment policy at all times and obey all
written and verbal instructions from site managers and representatives.

1.2 Wear Personal Protective Equipment at all times including hard hat, safety glasses, boots,
gloves, air hood and masks as required.

1.3 When using high-pressure plural component spray equipment, all personnel working in the
application area must wear double-filter breathers with Occupational Safety and Health
Administration (OSHA) ratings.

1.4 When applying coatings in enclosed areas, all personnel working within the enclosed area
must wear full-face masks with OSHA-rated supplied air respirators.

A2. Cleaning:

Clean spills and oversprays as they occur, and equipment as necessary, using Fosroc
proprietary solvents and equipment cleaners.
Clean site to the site owner’s satisfaction prior to final acceptance.

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Section B : General

B1. Quality Control Procedures:


- including mandatory maintaining of a Daily Project Log
A sample panel must be prepared for guidance and as reference panel for the project. The
sample panel must be step down to show each coat /procedure. All work standards will be
measured against this approved sample.
Product batch numbers must be recorded on delivery along with the compilation of
certificates of conformity.
A Daily Project Log must be maintained throughout the course of the project. See Sections
B2 to B5 below for Project Log requirements, and see the end of the document – Daily
Project Log Template which should be used.

B2. Environmental Conditions:


– mandatory that all conditions below must be met, for application work to be carried
out. A Daily Project Log, with several readings per day, must be maintained, of air and
surface temperatures, humidity and dew point. See end of document for Daily Project
Log Template.

i) Air temperature:
Polyurea WPE/ FLM -30ºC to +70ºC
Polyurea WH 200 +5ºC to +60ºC

Surface Temperature:
Polyurea WPE/ FLM -30ºC to +80ºC
Polyurea WH 200 +5ºC to +70ºC

Important Note: for applications where the surface temperature is below +5°C, e.g. in
cold storage rooms in service or in cold external conditions; Fosroc must be consulted
for project-specific advice.

ii) Weather Conditions; The relative humidity must be ≤ 90% (Note: ≤ 85% for Polyurea
WH 200) and
Surface temperature must be at least 3ºC above the dew point.

Recommended equipment for the monitoring of Dew Point is the Positector ® DPM.

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B3. Concrete Substrate Condition:


– mandatory that all conditions below must be met, for application work to be carried
out. A Daily Project Log must be maintained, detailing substrate condition,
preparation methodology and repair work, primer used and coverage rate. See end of
document for Daily Project Log Template.

iii) The concrete must have achieved 75% of its design strength. If the condition iv)
below is met, normally this would indicate that 75% of design strength has been
achieved. If in doubt, contact Fosroc for further advice.
iv) Concrete relative humidity (as measured by the “Vaisala test”) must be ≤ 75% *.
Alternatively, concrete moisture meter must show <5% moisture *.
Calcium Chloride test for moisture transmission must show ≤ 14.6g/ m2 /24hours (≤3
lb/ 24hr/1,000 ft2).
* Note: If the concrete relative humidity is >75% and/or contains >5% moisture,
Fosroc Primer 195 must be used. Contact Fosroc for further advice.
In this case the concrete surface must not be completely coated; a suitable surface
area must be left exposed for the entrapped moisture to escape.

B4. Steel Substrate Condition:

The surface must be field tested for soluble salts. See Section C2.3 for details of the test and
treatment methodology.

B4. Equipment:
The following list of equipment must be adopted as a minimum requirement.
Protective clothing : Protective overalls
: Good quality gloves, goggles and face mask, supplied air hood
Preparation : Proprietary blasting equipment.
Mixing : Pneumatic pump and mixers.
Priming : Spreader
Polyurea WPE/FLM/WH 200: Recommended:
Wiwa DuoMix PU460 with Probler P2 Gun
Note: Probler P2 Gun is highly recommended and can be
retrofitted onto older spray machines
Other:
Graco: EXP-2/ EXP-3 (Electric)
HXP series (Hydraulic)
Fusion AP (Air Purge Gun)
Fusion MP (Mechanical Purge Gun)
Note Graco E-10 is NOT a suitable polyurea equipment

Gusmer: FF 2500 (Hydraulic)


FF 3500 (Hydraulic)

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H-20/35 (Pro Hydraulic)


GX-7 DI (Mechanical Purge Gun)
GAP Pro (Air Purge Gun)
GlasCraft: GlasCraft MH, MMH, MHIII (Hydraulic)
Probler (Air Purge Gun)
Probler P3 (very low output/thin film applications)
The Applicator must maintain testing, spray and other installation equipment in proper
operating condition throughout testing, preparation and installation. Provide minimum one
reserve spray equipment as required.
Equipment and hoses must be flushed with appropriate non-solvent, inert chemical, when not
in use for prolonged periods – contact local Fosroc office for advice if required.

B5. Application Details:


- The project log must include details of pump and gun models used, static and
dynamic working pressures and temperatures, amount of product used, surface area
covered and dry film thickness readings (several per application day, using ultrasonic
gauge). See end of document for Daily Project Log Template.

Temperature of components in line hoses;


Polyurea WPE/ FLM : +70 ºC to +80ºC
Polyurea WH 200 : +65 ºC to +75ºC
Process Pressure : 1,750 - 2,200 psi (120 - 150bar)
Tack-free Time : ≤ 15 seconds
Cure Time, walkable
Polyurea WPE/ FLM : 2 minutes
Polyurea WH 200 : 10 minutes
Light Foot Traffic
Polyurea WPE/ FLM : 15 - 20 minutes
Polyurea WH 200 : 24 hours

Note: at the lower end of the application temperature range, and especially at the bottom
end of the range (-30ºC for Polyurea WPE/ FLM, +5ºC for Polyurea WH 200), longer cure
and trafficable times must be expected; consult Fosroc for advice.

B6. Applicator:

The client/ main contractor must be satisfied that the applicator has suitable equipment and
expertise, and will follow the procedures detailed in this Method Statement and the relevant
product data sheets.

B7. Source of Products: - A log of product batch numbers must be maintained

Only Fosroc products are to be used in the application, with such products being sourced
from Fosroc directly or from a Fosroc authorised distributor.

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B8. Storage of products:

Fosroc Polyurea A Side (ISO)


Storage temperature +5 to +30ºC.
Keep dry. Keep from freezing. Keep containers tightly closed when not in use.
Recommended storage in covered, temperature-controlled environment. Use dry air
desiccant for intake vent on drum.

Fosroc Polyurea B Side (AMINE)


Storage temperature +5 to +30ºC.
Keep dry. Keep from freezing. Keep containers tightly closed when not in use.
Recommended storage in covered, temperature-controlled environment. Use dry air
desiccant for intake vent on drum.
If the product is coloured (pre-pigmented), the use of drum rollers is recommended, to allow
periodic rotation to prevent pigment settlement.

Fosroc Polyurea WCS, Fosroc Nitoprime 31, Fosroc Primer 195, Fosroc Nitoprime 150,
Fosroc Nitoproof UVR Topcoat, Fosroc Nitodek UVR Topcoat
Storage temperature +5 to +30ºC.
Keep dry. Keep from freezing. Keep containers tightly closed when not in use.
Recommended storage in covered, temperature-controlled environment.

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Section C : Application Methodology

C1. System:

Filler/ Surface repair : Fosroc Nitomortar FC/ FCB


Fosroc Nitoprime 31/ Primer 195 : 2.5 - 4.0 m2/ litre (250-400ml /m2) on concrete/
surface repair
Fosroc Primer 195 : 150ml/ m2 on steel
Sand (fire-dried) Broadcast : DRY Quartz sand 0.2 - 0.5 mm particle size
Fosroc Polyurea : 1.5-3.0 mm thickness,see product Data Sheet
Field/ Day Joints : Nitoprime 150 (see C10.1)
Movement Joints : Proofex Total Tape (see C10.2)
Colour stable topcoats : Fosroc Nitoproof UVR Topcoat (see C13)
Fosroc Nitodek UVR Topcoat (see C14)
Low Pressure Spray
Repair/ Small Area System : Fosroc Polyurea WCS (see C15)

C2. Surface Preparation:

2.1 All surfaces must be clean and free from debris, loose or flaking material, standing water, oil,
grease and organic growth.

2.2 Concrete surfaces must be free from laitance and any traces of shuttering, release oils and
curing compounds.

2.3 Steel/ marine surfaces must be checked for soluble salts; Test with Chlor*Test. If the level of
soluble salts exceeds recommended limits, jetwash the surface and then retest. If the level of
soluble salts still exceeds recommended limits, treat with Chlor*Rid as a 0.1% solution in
warm water.
Repeat the process until acceptable limits are reached.
Maximum amounts of soluble salts (micrograms per cm2):
Chlorides 3 immersion, 7 non-immersion
Nitrates 5 immersion, 10 non-immersion
Sulfates 10 immersion, 20 non-immersion

2.4 Blasting is highly recommended as an effective method of surface preparation and to provide
a suitable key for Polyurea coating. Abrasive blast per ICRI Technical Guideline No. 03732
or SSPC SP13. Achieve a concrete surface profile of ICRI CSP-3 to CSP-5. The minimum
blast profile must be 75 - 100 microns.

2.5 Following the above preparation, care must be taken to ensure that any surface irregularities
are filled with Fosroc Nitomortar FC/ Fosroc Nitomortar FCB.

2.6 For Bare Steel all welding seams must have a surface finish which ensures that the quality of
the paint system will be maintained in all respects. Holes in welding seams, undercuts,

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cracks, etc. must be avoided. If holes are found, they must be remedied by welding and/or
grinding. All weld spatters must be removed. All sharp edges must be removed or rounded off
in such a way that the specified film thickness can be build-up on all surfaces. The radius of
the rounding must be minimum 2 mm. The steel must be of first class quality and must not
have been allowed to rust more than corresponding to grade B of ISO 8501-1:2007. Any
laminations must be removed. Blast cleaning to Sa 2½. (ISO 8501-1:2007). Roughness:
using abrasives suitable to achieve a coarse surface of Grade Medium G (50-85μm, Ry5)
(ISO 8503-2).

2.7 For application onto bituminous torched-on membranes, no surface primer is required.

2.8 For application onto asphalt surfaces of <18 months old, flame treatment and primer is
required; suitable equipment for flame treatment is the Ripack 2000 heat gun.

2.9 For application onto asphalt surfaces of >18 months old, wire brush the surface; no surface
primer is required.

2.10 For application onto Galvanised metal – new metal requires degreasing with degreasing
agent, old metal surface needs a brush-off abrasive blast clean (also known as a sweep
blast).

2.11 For application onto metal decking, Primer 195 must be used.

C3. Filling Of Surface Irregularities with Fosroc Nitomortar FC/ FCB:


3.1 Refer to the relevant Fosroc Nitomortar product data sheet. Before mixing together, the
hardener and base components must be stirred thoroughly in order to disperse any
settlement.
3.2 The entire contents of the hardener and base containers must be mixed together thoroughly,
until a uniform consistency, a fully homogeneous trowellable mortar, is achieved.
3.3 Due to the easy workability of the product, the mixed product can be taken directly from the
mixing vessel or subdivided onto spot boards for individual applicators.
3.4 Apply the mixed Fosroc Nitomortar FC/ FCB to the substrate using appropriate application
equipment; such as trowel, scraper, filling knife, squeegee.
3.5 Once the Fosroc Nitomortar FC/ FCB is cured (approx. 4-6 hrs @ 35ºC/ 10-12 hrs @25ºC) it
shall be slightly abraded and cleaned to a dust-free surface before the application of primer.

3.6 All cracks shall be chased to a 5mm x 5mm groove and filled using
Fosroc Nitomortar FC/ FCB.

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C4. Priming:

4.1 Primer to be used on sound, dry concrete or concrete surface repair (refer to Section B2) and
at ambient/substrate temperature of ≥10⁰C is Fosroc Nitoprime 31. If the minimum
temperature or concrete substrate condition is not met, then Fosroc Primer 195 must be
used. For steel surfaces use Primer 195, for other surfaces consult Fosroc for advice.

4.2 Mix the entire contents of the hardener and base containers well, ensure the mixed product is
of uniform consistency. DO NOT dilute the primer under any circumstances.

4.3 Apply the mixed primer immediately at a consistent coverage rate (in the range 250-400ml
per m2 dependent on concrete porosity). Note on occasions where the substrate is extremely
porous, >400ml per m2 may be required. Recommended coverage rate of Fosroc Primer 195
on steel is 150ml per m2.

4.4 Broadcast DRY sand (fire-dried, 0.2 - 0.5mm diameter) onto the wet primer (see Section C5).

4.5 Allow the primer to become touch-dry (ca.2hour@350C/ 4hrs@200C/ 6hrs@10ºC/ 8hrs@5ºC)
before applying the Fosroc Polyurea, otherwise pinholing may occur due to trapped air in the
substrate expanding on application of the hot-spray applied Fosroc Polyurea.

4.6 The entire primed surface must be coated within 24 hours. If the primer has been allowed to
dry >24 hours then a fresh application of primer (100ml per m2) must be carried out, and
allowed to become touch-dry (see above) before applying the Fosroc Polyurea.

C5. Sand Broadcast onto Primer:

5.1 This methodology is designed to maximise intercoat adhesion between primer and polyurea
coating, by providing a rough surface profile with high exposed surface area for the polyurea
coating to adhere to (mechanical as well as chemical locking). This methodology is (i) highly
recommended but optional in the case of application of Fosroc Polyurea WPE/ WH 200/
WCS (except in internal tank coating applications where it is mandatory) and (ii) mandatory
for the application of Fosroc Polyurea FLM for trafficked areas.
5.2 Broadcast DRY quartz sand (fire-dried, 0.2 - 0.5 mm particle diameter) evenly onto the wet
primer at a suggested rate of 4 m2 per kg (range 2.5 - 10 m2 per kg).
5.3 Allow the primer to dry (see 4.5 above). Remove any loose sand by brush, vacuum or
positive air pressure.
5.4 Use of coloured sand in place of regular sand is recommended on metal surfaces, as the
colouration acts as a visual guide as to where priming has taken place.

C6. Application of Fosroc Polyurea WPE/ FLM/ WH 200:

6.1 If appropriate, add pigment paste to Part B AMINE drum in the correct quantity as
appropriate. Using a drum mixer, mix at low speed 300-400rpm for 20 minutes or until a
homogeneous mixture is formed without any streaks. In the case of pre-pigmented coloured
Part B AMINE, similarly mix the product at low speed 300-400rpm for 10 minutes or until a

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homogeneous mixture is formed without any streaks. DO NOT mix at higher speed, in order
to avoid air entrapment. DO NOT dilute the product under any circumstances.

6.2 Fosroc Polyurea is spray-applied using a plural-component proportioner with air purge or
mechanical purge spray gun and tip (see section B2). The components in the line hoses
must be circulated and heated (see section B5 for process details).
6.3 Apply Fosroc Polyurea at a consistent rate using a standard cross-hatch spray pattern, with a
minimum of 2 alternate directional passes for complete coverage, at the required application
coverage rate.

C7. Application Technique Quality test – water sinking test

The physical properties of applied Polyurea coating is highly dependent on having good
equipment and application technique; Polyurea coating, if applied correctly with good spray
technique by a trained applicator, should have low entrained air content and an applied
specific gravity of just over 1.0. A simple but effective test for coating quality is to carry out
the “water sinking test”. A sprayed sample film of debonded polyurea should be placed in
water – sink indicates a “pass”, float indicates a “fail”. In the case of a “fail”, equipment must
be checked or replaced and spray technique improved by practice and/or training in order to
attain a “pass” prior to commencing application work.
The water sinking test must be carried out on free-film sprayed samples at the start of, and
subsequently on a regular basis during the course of, a working day, results noted in the
Daily Project Log and the samples labelled and retained.

C8. Coating Thickness testing


Coating thickness should be tested and recorded using an Ultrasonic Coating Thickness
tester such as the Positector ® 200.

C9. Watertightness/ Holiday testing

9.1 Flood testing on a deck can be carried out ≥ 3 hours after polyurea application. If application
is onto geotextile (see C.12), it is recommended to test 24 hours after polyurea application.

9.2 Holiday testing should be carried out using a Buckley PHD 1-20kV type holiday tester. This
has a squeegee-type testing head and offers a warning sound if a holiday is found.

C10. Treatment of field/day joints and movement joints:

10.1 The method to be utilized when beginning work >12 hours following previous application work
(field/day joints), or in the case of dirty or dusty coating surface; Clean and reactivate the
polyurea surface with a Nitoprime 150 wipe; apply at a suggested rate of 10g per m 2, to a
minimum overlap of 50mm (preferably 100mm) onto the previous coating. Apply polyurea
when the surface is dry, typically after 20-30 minutes at temperatures of (+20ºC to +35ºC).

10.2 Movement joints should be debonded with a continuous strip of Proofex Total Tape prior to
polyurea application.

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C11. Anti-slip feature/ third component spray system for special systems:

11.1 Anti-slip feature can be achieved by immediately post-spraying a fine mist of Fosroc Polyurea
over the coating surface, allowing discrete droplets to fall onto the coating surface to give
anti-slip feature; or alternatively, by the introduction of fine, dry sand into the coating as a
separate component supplied in-situ by spray gun modified by addition of a OL3K Drymix
unit, or by careful use of appropriate sandblasting equipment. Coloured sand is
recommended in place of regular sand where a specific visual effect is required, or where
resistance to water/ salts ingress is a concern, e.g on some road surfaces, on metal
substrates, in marine applications.

11.2 Special coating properties may be provided by the introduction of specialized fillers, rubbers
and/or and fibres, provided as a separate component supplied in-situ by spray gun modified
by addition of a OL3K Drymix unit. Contact Fosroc for further advice on the OL3K unit.

Fig: OL3K Drymix unit; storage (left) and modified spray gun with injector above spray nozzle (right)

C12. Use of Geotextile as separation layer with Fosroc Polyurea WPE/ WH 200:

Where a geotextile layer is specified e.g for a non-bonded roof membrane or secondary
waterproofing application, the geotextile should be pinned down to the substrate and then
oversprayed with Fosroc Polyurea.
Non-woven Polypropylene-type geotextiles are recommended, typically grades 140g/m2 are
used for roofs and 340g/m2 for below-ground construction.

C13. Application of Fosroc Nitoproof UVR Topcoat

Nitoproof UVR Topcoat is a colour stable and fire rated topcoat suitable for coating polyurea,
particularly Fosroc Polyurea WPE/ WH 200. See Fosroc Nitoproof UVR Topcoat data sheet
for detailed information.
Pour and drain the full contents of the hardener container into the base container and mix
thoroughly with a slow speed electric stirrer fitted with an appropriate paddle, for a minimum
of 3 minutes until homogeneous. Apply to the Fosroc Polyurea surface at the required
coverage rate using a medium-hard rubber squeegee, then lightly backroll with a roller to
remove the squeegee lines, leaving a uniform finish. Allow to dry, approximately 6 hours at
20oC. A sand broadcast can be used for anti-slip effect, see Fosroc Nitoproof UVR Topcoat
data sheet for further information.

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C14. Application of Fosroc Nitodek UVR Topcoat

Nitodek UVR Topcoat is a colour stable, flooring grade traffickable topcoat suitable for
coating polyurea, particularly Fosroc Polyurea FLM. See Fosroc Nitodek UVR Topcoat data
sheet for detailed information.
Pour and drain the full contents of the hardener container into the base container and mix
thoroughly with a slow speed electric stirrer fitted with an appropriate paddle, for a minimum
of 3 minutes until homogeneous. Apply to the Fosroc Polyurea surface at the required
coverage rate using a medium-hard rubber squeegee, then lightly backroll with a roller to
remove the squeegee lines, leaving a uniform finish.
Allow to dry, approximately 12 hours at 20oC. A sand broadcast, or preferably the addition of
Fosroc Nitodek UVR anti-slip grains into the product mix (contact Fosroc) can be used for
anti-slip effect, see Fosroc Nitodek UVR Topcoat data sheet for further information.
For car park decking applications with Fosroc Polyurea FLM, See Fosroc Polyurea FLM data
sheet for detailed information.

C15. Application of Fosroc Polyurea WCS – Low Pressure Spray and Pour Applications

15.1 Spray applications – use Fosroc Polyurea WCS pneumatic gun with Fosroc Polyurea WCS
spray static mixer.

15.1.1 The pneumatic gun is pre-assembled and maintenance free. Air pressure of 7-8 bar
(100-120psi) must be provided at site. Installation instructions:
(i) Screw the pressure gauge/ air inlet at the underside of the handle of the pneumatic
gun until it sits tightly.
(ii) Close the air flow switch on the air-pressure regulator.
(iii) The red adjusting wheel adjusts the piston speed. The “1” setting is minimum speed
(Min.), and the “8” setting is maximum speed (Max.). The recommended setting is “7”
(Engagement).
(iv) Attach the air outlet pipe from the compressor to the air inlet on the underside of the
gun handle, to introduce air pressure to the gun.
(v) Draw back the pistons by pressing the square red button on the gun handle.

15.1.2 Loading the cartridge and static mixer:


(i) Shake the cartridge well before use, to redisperse pigment.
(ii) Hold the cartridge upright and remove the protective cap. Ensure that there is no
blockage in the two material openings. If necessary, carefully remove any blockage
material.
(iii) Push the spray static mixer onto the cartridge top and secure it by screwing on tightly.
Keep the cartridge upright.
(iv) Load the cartridge into the gun with the cartridge and gun upright, to avoid spillage or
premature mixing of the two components.
(v) Connect the air pressure feed pipe to the air inlet on the spray nozzle, until it clicks
tight. Please listen out for an audible click of the airline, as this ensures a tight fit.
Ensure that the spray nozzle is sitting on the mixer tip evenly, as a bad fit might lead
to a reduction in spray quality and could cause an unwanted blockage.
(vi) With the gun and cartridge still upright, open the valve at the air-pressure regulator to
open air flow to the spray nozzle.

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constructive solutions

15.1.3 Spray application instructions:


(i) Prepare a disposable vessel or surface and point the gun toward it. Tilt the gun
horizontally and pull the trigger to start spray application. The material will be pushed
forward by the pistons and the air pressure at the spray nozzle will provide a spray
fan.
(ii) Spray onto the disposable area for a few seconds to allow the two components to
equalise. If necessary the spray fan can be adjusted by turning the fine-tuning
regulator on the air pressure valve.
(iii) When the required spray fan and consistent colour is achieved, direct the gun toward
the surface or object that you are wishing to coat and continue spraying. The gun
should be kept at an angle as close as possible to perpendicular (90) to the
substrate. The distance between the gun and the substrate should be in the range of
0.8 - 1.0 meter for efficient application. Coating texture is affected by this distance,
shorter gives finer texture, longer gives coarser texture (with a potential for
overspray). The spray operation should be continued until the cartridge is empty, or
the coating work is complete.
(iv) If application is stopped for more than a few seconds, it is possible that the nozzle will
block with hardening material. In such cases switch off air flow to the spray nozzle,
then (with the cartridge upright) carefully remove the old static mixer, attach a fresh
static mixer, return air flow to the spray nozzle and continue the application.
(v) Part used cartridges can be stored for reuse later. With the cartridge upright, remove
the static mixer from the cartridge and reseal the cartridge by replacing the cap.
Ensure that the cap is replaced in the original way, to avoid material crossover and
blockage.
(vi) To remove used or part used cartridge from the gun, draw back the pistons by
pressing the square red button on the gun handle.
(vii) For vertical applications, recommended maximum thickness per coat is 1mm. If a
higher thickness is required, apply additional coats at maximum 1mm per coat, and
the time gap between each coat should be minimum 1hour to avoid sagging.

15.2 Pour applications – use Fosroc Polyurea WCS manual gun with Fosroc Polyurea WCS pour
static mixer.

(i) Shake the cartridge well before use, to redisperse pigment.


(ii) Hold the cartridge upright and remove the protective cap. Ensure that there is no
blockage in the two material openings. If necessary, carefully remove any blockage
material.
(iii) Push the pour static mixer onto the cartridge top and secure it by screwing on tightly.
Attach optional nozzle attachment if required. Keep the cartridge upright.
(iv) Load the cartridge into the manual gun with the cartridge upright, to avoid spillage or
premature mixing of the two components.
(v) Tilt the gun horizontally and pull the trigger to start pour application. Discard mixed
material onto a disposable area for a few seconds to allow the two components to
equalise.
(vi) When consistent colour is achieved, direct the gun toward the surface or object that
you are wishing to bond/coat and continue gunning/spreading as appropriate.
(vii) Part used cartridges can be stored for reuse later. With the cartridge upright, remove
the static mixer from the cartridge and reseal the cartridge by replacing the cap.
Ensure that the cap is replaced in the original way, to avoid material crossover and
blockage.

Fosroc Polyurea Method Statement Page 12 of 15


Revision F – October 2017
constructive solutions

(viii) To remove used or part used cartridge from the gun, draw back the pistons by
pressing the clutch and pulling back on the piston lever.

Section D : Approval and variations

This method statement is offered by Fosroc as a ‘standard proposal’ for the application of Fosroc
Polyurea. Any variation to the above system must be approved by Fosroc in writing.
Where alternative methods are to be used, these must be submitted to Fosroc for approval, in
writing, prior to commencement of any work. Fosroc will not accept responsibility or liability for
variations to the above method statement under any other condition.

Fosroc Polyurea Method Statement Page 13 of 15


Revision F – October 2017
Fosroc Polyurea Method Statement constructive solutions

FOSROC Polyurea - Daily Application Log Template

Created by: Date:

Application
Project:
location detail:

Applicator company:

HSE requirements 
Confirm Disposable overalls:
Confirm Safety shoes:
Confirm Gloves:
Confirm Safety glasses/ goggles:
Confirm Air hood respirator:

Other:

Surface Preparation
Type of substrate (concrete, steel etc)

Description of substrate condition (how rough, how clean, how dry,


any contamination etc):

Concrete moisture level:


Confirm calcium chloride test for moisture transmission:
If concrete relative humidity >75%, give detail of surface area left
exposed:
Detail of method of substrate preparation:
Detail of check for soluble salt levels (metal surfaces):
Confirm substrate is now clean, dry, free of debris/contamination,
etc:
Detail of method for filling of surface irregularities:
Other Detail:

Priming
Detail of which Primer used
Primer Batch Number(s):
Details of Primer coverage rate:
Other Detail:

Polyurea Equipment
Reactor model:
Spray gun model:
Other Detail:

Fosroc Polyurea Method Statement Page 14 of 15


Revision E – August 2017
constructive solutions

Polyurea Material and Application


Detail of which Polyurea Grade used
Polyurea batch numbers:
Polyurea storage conditions:
Confirm initial spray-up sample taken for reference and labelled
clearly
Confirm initial water-sinking test carried out and "pass" sink
achieved
Confirm primer is touch-dry and no older than 24 hours since
applied:
If >24 hours since primer applied, confirm primer has been
reapplied:

Temperature & Humidity, Dew Point Checks, Spray-up


1 2 3 4 5 6
samples
Time of check:
Air temperature:
Substrate temperature:
Relative humidity:
Dew Point:
Confirm that surface temp is >3ºC above dew point:
Process pressure static A:
Process pressure static B:
Process pressure dynamic A:
Process pressure dynamic B:
Material temperature A:
Material temperature B:
Material in-hose temperature:
Confirm 1:1 ratio maintained:
Confirm spraying in a cross-hatched pattern method:
Confirm spray-up sample taken
Dry film thickness check:
Confirm water-sinking test carried out and "pass" sink achieved
Confirm spray-up sample labelled and retained
Details of polyurea coverage rate:

Other Detail (any patch repairs, methodology etc):

Fosroc Polyurea Method Statement Page 15 of 15


Revision F – October 2017
MSDS
Revision date: 29/09/2019 Revision: 1

SAFETY DATA SHEET


FOSROC POLYUREA WH200 PART A

SECTION 1: Identification of the substance/mixture and of the company/undertaking

1.1. Product identifier


Product name FOSROC POLYUREA WH200 PART A

1.2. Relevant identified uses of the substance or mixture and uses advised against
Identified uses Polyurea Elastomeric Waterproofing Coating

1.3. Details of the supplier of the safety data sheet


Supplier Al Gurg Fosroc LLC
PO Box 657
Dubai
United Arab Emirates
+ 971 4 2858606

1.4. Emergency telephone number


Emergency telephone +97142039699 (08:00 to 16:30) // +971506258232 (16:30 to 08:00)GMT+4

SECTION 2: Hazards identification

2.1. Classification of the substance or mixture


Classification (EC 1272/2008)
Physical hazards Not Classified

Health hazards Acute Tox. 4 - H332 Skin Irrit. 2 - H315 Eye Irrit. 2 - H319 Resp. Sens. 1 - H334 Skin Sens. 1
- H317 Repr. 2 - H361 STOT RE 1 - H372

Environmental hazards Aquatic Chronic 4 - H413

2.2. Label elements

Hazard pictograms

Signal word Danger

Hazard statements H332 Harmful if inhaled.


H315 Causes skin irritation.
H319 Causes serious eye irritation.
H334 May cause allergy or asthma symptoms or breathing difficulties if inhaled.
H317 May cause an allergic skin reaction.
H361 Suspected of damaging fertility or the unborn child.
H372 Causes damage to organs through prolonged or repeated exposure.
H413 May cause long lasting harmful effects to aquatic life.

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Precautionary statements P280 Wear protective gloves/ protective clothing/ eye protection/ face protection.
P302+P352 IF ON SKIN: Wash with plenty of water.
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove
contact lenses, if present and easy to do. Continue rinsing.
P501 Dispose of contents/ container in accordance with national regulations.

Contains Polyurethane Prepolymer, TRIS (2-CHLORISOPROPYL) PHOSPHATE

Supplementary precautionary P201 Obtain special instructions before use.


statements P202 Do not handle until all safety precautions have been read and understood.
P260 Do not breathe vapour/ spray.
P261 Avoid breathing vapour/ spray.
P264 Wash contaminated skin thoroughly after handling.
P270 Do not eat, drink or smoke when using this product.
P271 Use only outdoors or in a well-ventilated area.
P272 Contaminated work clothing should not be allowed out of the workplace.
P273 Avoid release to the environment.
P284 [In case of inadequate ventilation] wear respiratory protection.
P304+P340 IF INHALED: Remove person to fresh air and keep comfortable for breathing.
P308+P313 IF exposed or concerned: Get medical advice/ attention.
P312 Call a POISON CENTRE/doctor if you feel unwell.
P314 Get medical advice/ attention if you feel unwell.
P321 Specific treatment (see medical advice on this label).
P332+P313 If skin irritation occurs: Get medical advice/ attention.
P333+P313 If skin irritation or rash occurs: Get medical advice/ attention.
P337+P313 If eye irritation persists: Get medical advice/ attention.
P342+P311 If experiencing respiratory symptoms: Call a POISON CENTER/ doctor.
P362+P364 Take off contaminated clothing and wash it before reuse.
P405 Store locked up.

2.3. Other hazards


This product does not contain any substances classified as PBT or vPvB.

SECTION 3: Composition/information on ingredients

3.2. Mixtures

Polyurethane Prepolymer 60-100%


CAS number: 39420-98-9

Classification
Acute Tox. 4 - H332
Skin Irrit. 2 - H315
Eye Irrit. 2 - H319
Resp. Sens. 1 - H334
Skin Sens. 1 - H317
Repr. 2 - H361
STOT RE 1 - H372
Aquatic Chronic 4 - H413

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FOSROC POLYUREA WH200 PART A

TRIS (2-CHLORISOPROPYL) PHOSPHATE 10-30%


CAS number: 13674-84-5 EC number: 237-158-7

Classification
Acute Tox. 4 - H302

The Full Text for all R-Phrases and Hazard Statements are Displayed in Section 16.

SECTION 4: First aid measures

4.1. Description of first aid measures


Inhalation Move affected person to fresh air and keep warm and at rest in a position comfortable for
breathing. Get medical attention if any discomfort continues.

Ingestion Do not induce vomiting. Get medical attention immediately. Never give anything by mouth to
an unconscious person.

Skin contact Wash immediately with soap and water or suitable skin cleanser. Obtain medical advice if skin
disorders develop.

Eye contact Do not rub eye. Rinse immediately with plenty of water. Continue to rinse for at least 10
minutes. Get medical attention if any discomfort continues.

4.2. Most important symptoms and effects, both acute and delayed
Inhalation Irritation of nose, throat and airway. May cause allergy or asthma symptoms or breathing
difficulties if inhaled.

Ingestion May cause irritation. May cause stomach pain or vomiting.

Skin contact Causes skin irritation. May cause an allergic skin reaction.

Eye contact Irritating to eyes.

4.3. Indication of any immediate medical attention and special treatment needed
Notes for the doctor Treat symptomatically.

SECTION 5: Firefighting measures

5.1. Extinguishing media


Suitable extinguishing media Extinguish with foam, carbon dioxide or dry powder.

5.2. Special hazards arising from the substance or mixture


Specific hazards Toxic gases or vapours.

5.3. Advice for firefighters


Special protective equipment Wear positive-pressure self-contained breathing apparatus (SCBA) and appropriate protective
for firefighters clothing.

SECTION 6: Accidental release measures

6.1. Personal precautions, protective equipment and emergency procedures


Personal precautions Provide adequate ventilation. For personal protection, see Section 8.

6.2. Environmental precautions


Environmental precautions Do not discharge into drains or watercourses or onto the ground. Spillages or uncontrolled
discharges into watercourses must be reported immediately to the Environmental Agency or
other appropriate regulatory body.

6.3. Methods and material for containment and cleaning up

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Methods for cleaning up Absorb in vermiculite, dry sand or earth and place into containers. Containers with collected
spillage must be properly labelled with correct contents and hazard symbol.

6.4. Reference to other sections


Reference to other sections For waste disposal, see Section 13.

SECTION 7: Handling and storage

7.1. Precautions for safe handling


Usage precautions Avoid breathing vapours. Avoid contact with skin and eyes.

7.2. Conditions for safe storage, including any incompatibilities


Storage precautions Keep away from heat. Keep container tightly closed to prevent moisture. Store in a well-
ventilated place.

Storage class Chemical storage.

7.3. Specific end use(s)


Specific end use(s) The identified uses for this product are detailed in Section 1.2.

SECTION 8: Exposure controls/Personal protection

8.1. Control parameters


Occupational exposure limits
Not available.

8.2. Exposure controls

Protective equipment

Appropriate engineering Provide adequate general and local exhaust ventilation. Avoid inhalation of vapours and
controls spray/mists. Ensure that eyewash stations and safety showers are close to the workstation
location.

Eye/face protection Wear tight-fitting, chemical splash goggles or face shield.

Hand protection Chemical-resistant, impervious gloves complying with an approved standard should be worn if
a risk assessment indicates skin contact is possible. Wear protective gloves made of the
following material: Neoprene. Nitrile rubber.

Other skin and body Wear appropriate clothing to prevent any possibility of skin contact.
protection

Respiratory protection Use an approved air purifying respirator with replaceable filter cartage comply with EN 140and
filter EN 141: Organic Vapour cartridge type A1

SECTION 9: Physical and chemical properties

9.1. Information on basic physical and chemical properties


Appearance Liquid.

Odour Aromatic.

Flash point 208°C

Relative density 1.14+/-0.02

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Oxidising properties Does not meet the criteria for classification as oxidising.

9.2. Other information


Other information No data available.

SECTION 10: Stability and reactivity

10.1. Reactivity
Reactivity Reacts with water forming carbon dioxide.

10.2. Chemical stability


Stability Stable under the prescribed storage conditions.

10.3. Possibility of hazardous reactions


Possibility of hazardous No potentially hazardous reactions known.
reactions

10.4. Conditions to avoid


Conditions to avoid Avoid contact with water. Moisture. Heat, sparks, flames.

10.5. Incompatible materials


Materials to avoid Acids. Alkalis.

10.6. Hazardous decomposition products


Hazardous decomposition Oxides of carbon.
products

SECTION 11: Toxicological information

11.1. Information on toxicological effects


Acute toxicity - oral
ATE oral (mg/kg) 4,200.0

Acute toxicity - inhalation


ATE inhalation (vapours mg/l) 12.94

Inhalation Irritation of nose, throat and airway.

Ingestion May cause discomfort.

Skin contact Irritating to skin. May cause an allergic skin reaction.

Eye contact May cause eye irritation.

Toxicological information on ingredients.

Polyurethane Prepolymer

Acute toxicity - inhalation

ATE inhalation (vapours 11.0


mg/l)

TRIS (2-CHLORISOPROPYL) PHOSPHATE

Acute toxicity - oral

Acute toxicity oral (LD₅₀ 630.0


mg/kg)

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Species Rat

ATE oral (mg/kg) 630.0

Acute toxicity - dermal

Notes (dermal LD₅₀) LD₅₀ >5000 mg/kg, Dermal, Rabbit

Acute toxicity - inhalation

Notes (inhalation LC₅₀) LC50 >7 (4 h) mg/l, Inhalation, Rat

SECTION 12: Ecological information

12.1. Toxicity
Ecological information on ingredients.

TRIS (2-CHLORISOPROPYL) PHOSPHATE

Acute aquatic toxicity

Acute toxicity - fish LC₅₀, 96 hours: 56.2 mg/l, Fish

Acute toxicity - aquatic EC₅₀, 48 hours: 131 mg/l, Daphnia magna


invertebrates

Acute toxicity - aquatic EC₅₀, 72 hours: 82 mg/l, Algae


plants

12.2. Persistence and degradability


Persistence and degradability No data available.

12.3. Bioaccumulative potential


Bioaccumulative potential No information available.

12.4. Mobility in soil


Mobility The product cures in contact with water, immobile substance.

12.5. Results of PBT and vPvB assessment


Results of PBT and vPvB This product does not contain any substances classified as PBT or vPvB.
assessment

12.6. Other adverse effects


Other adverse effects None known.

SECTION 13: Disposal considerations

13.1. Waste treatment methods


Disposal methods Dispose of waste to licensed waste disposal site in accordance with the requirements of the
local Waste Disposal Authority.

SECTION 14: Transport information

General The product is not covered by international regulations on the transport of dangerous goods
(IMDG, IATA, ADR/RID).

14.1. UN number
Not applicable.

14.2. UN proper shipping name

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Not applicable.

14.3. Transport hazard class(es)


No transport warning sign required.

14.4. Packing group


Not applicable.

14.5. Environmental hazards

Environmentally hazardous substance/marine pollutant


No.

14.6. Special precautions for user


Not applicable.

14.7. Transport in bulk according to Annex II of MARPOL and the IBC Code
Transport in bulk according to Not applicable.
Annex II of MARPOL 73/78
and the IBC Code

SECTION 15: Regulatory information

15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture
EU legislation Regulation (EC) No 1907/2006 of the European Parliament and of the Council of 18
December 2006 concerning the Registration, Evaluation, Authorisation and Restriction of
Chemicals (REACH) (as amended).

15.2. Chemical safety assessment


No chemical safety assessment has been carried out.

SECTION 16: Other information

General information Only trained personnel should use this material.

Revision comments This is the first issue.

Revision date 29/09/2019

Revision 1

SDS number 27924

Hazard statements in full H302 Harmful if swallowed.


H315 Causes skin irritation.
H317 May cause an allergic skin reaction.
H319 Causes serious eye irritation.
H332 Harmful if inhaled.
H334 May cause allergy or asthma symptoms or breathing difficulties if inhaled.
H361 Suspected of damaging fertility or the unborn child.
H372 Causes damage to organs through prolonged or repeated exposure.
H413 May cause long lasting harmful effects to aquatic life.

This information relates only to the specific material designated and may not be valid for such material used in combination
with any other materials or in any process. Such information is, to the best of the company's knowledge and belief, accurate
and reliable as of the date indicated. However, no warranty, guarantee or representation is made to its accuracy, reliability or
completeness. It is the user's responsibility to satisfy himself as to the suitability of such information for his own particular use.

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SAFETY DATA SHEET


FOSROC POLYUREA WH200 PART B

SECTION 1: Identification of the substance/mixture and of the company/undertaking

1.1. Product identifier


Product name FOSROC POLYUREA WH200 PART B

1.2. Relevant identified uses of the substance or mixture and uses advised against
Identified uses Polyurea Elastomeric Waterproofing Coating

1.3. Details of the supplier of the safety data sheet


Supplier Al Gurg Fosroc LLC
PO Box 657
Dubai
United Arab Emirates
+ 971 4 2858606

1.4. Emergency telephone number


Emergency telephone +97142039699 (08:00 to 16:30) // +971506258232 (16:30 to 08:00)GMT+4

SECTION 2: Hazards identification

2.1. Classification of the substance or mixture


Classification (EC 1272/2008)
Physical hazards Not Classified

Health hazards Eye Irrit. 2 - H319 STOT RE 2 - H373

Environmental hazards Aquatic Chronic 2 - H411

2.2. Label elements

Hazard pictograms

Signal word Warning

Hazard statements H319 Causes serious eye irritation.


H373 May cause damage to organs through prolonged or repeated exposure.
H411 Toxic to aquatic life with long lasting effects.

Precautionary statements P273 Avoid release to the environment.


P280 Wear protective gloves/ protective clothing/ eye protection/ face protection.
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove
contact lenses, if present and easy to do. Continue rinsing.
P501 Dispose of contents/ container in accordance with national regulations.

Contains DIETHYLMETHYLBENZENEDIAMINE

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Supplementary precautionary P260 Do not breathe vapour/ spray.


statements P264 Wash contaminated skin thoroughly after handling.
P314 Get medical advice/ attention if you feel unwell.
P337+P313 If eye irritation persists: Get medical advice/ attention.
P391 Collect spillage.

2.3. Other hazards


This product does not contain any substances classified as PBT or vPvB.

SECTION 3: Composition/information on ingredients

3.2. Mixtures

DIETHYLMETHYLBENZENEDIAMINE 10-30%
CAS number: 68479-98-1 EC number: 270-877-4
M factor (Chronic) = 1

Classification
Acute Tox. 4 - H302
Acute Tox. 4 - H312
Eye Irrit. 2 - H319
STOT RE 2 - H373
Aquatic Chronic 1 - H410

The Full Text for all R-Phrases and Hazard Statements are Displayed in Section 16.

SECTION 4: First aid measures

4.1. Description of first aid measures


Inhalation Move affected person to fresh air and keep warm and at rest in a position comfortable for
breathing. Get medical attention if any discomfort continues.

Ingestion Get medical attention immediately. Rinse mouth thoroughly with water. Do not induce
vomiting. Never give anything by mouth to an unconscious person.

Skin contact Remove affected person from source of contamination. Remove contaminated clothing. Wash
skin thoroughly with soap and water or use an approved skin cleanser. Get medical attention
if irritation persists after washing.

Eye contact Do not rub eye. Rinse with water. Continue to rinse for at least 10 minutes. Get medical
attention if irritation persists after washing.

4.2. Most important symptoms and effects, both acute and delayed
Inhalation Irritating to respiratory system.

Ingestion May cause discomfort if swallowed.

Skin contact May cause skin irritation.

Eye contact Causes eye irritation.

4.3. Indication of any immediate medical attention and special treatment needed
Notes for the doctor Treat symptomatically.

SECTION 5: Firefighting measures

5.1. Extinguishing media


Suitable extinguishing media Extinguish with alcohol-resistant foam, carbon dioxide or dry powder.

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5.2. Special hazards arising from the substance or mixture


Hazardous combustion Toxic fumes Oxides of carbon. Oxides of nitrogen.
products

5.3. Advice for firefighters


Special protective equipment Wear positive-pressure self-contained breathing apparatus (SCBA) and appropriate protective
for firefighters clothing.

SECTION 6: Accidental release measures

6.1. Personal precautions, protective equipment and emergency procedures


Personal precautions Wear protective clothing as described in Section 8 of this safety data sheet.

6.2. Environmental precautions


Environmental precautions Do not discharge into drains or watercourses or onto the ground. In case the product spills
into drains/surface waters/ground water, immediately inform the authorities.

6.3. Methods and material for containment and cleaning up


Methods for cleaning up Absorb in vermiculite, dry sand or earth and place into containers. Containers with collected
spillage must be properly labelled with correct contents and hazard symbol. Dispose of
contents/container in accordance with local regulations.

6.4. Reference to other sections


Reference to other sections For waste disposal, see Section 13.

SECTION 7: Handling and storage

7.1. Precautions for safe handling


Usage precautions Avoid contact with skin and eyes. Avoid inhalation of vapours and spray/mists.

7.2. Conditions for safe storage, including any incompatibilities


Storage precautions Keep container tightly closed, in a cool, well ventilated place. Keep only in the original
container.

7.3. Specific end use(s)


Specific end use(s) The identified uses for this product are detailed in Section 1.2.

SECTION 8: Exposure controls/Personal protection

8.1. Control parameters

DIETHYLMETHYLBENZENEDIAMINE (CAS: 68479-98-1)

DNEL General population - Oral; Long term systemic effects: 0.1 mg/kg bw/day
General population - Dermal; Long term systemic effects: 1 mg/kg bw/day
General population - Inhalative; Long term systemic effects: 0.1 mg/m³
Industrial - Dermal; Long term systemic effects: 1 mg/kg bw/day
Industrial - Inhalative; Long term systemic effects: 0.13 mg/m³

PNEC - Fresh water; 0.001 mg/L


- STP; 17 mg/L
- Sediment (Freshwater); 0.029 mg/kg
- Sediment (Marinewater); 0.003 mg/kg
- Soil; 5.6 µg/kg

8.2. Exposure controls

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Protective equipment

Appropriate engineering Provide adequate general and local exhaust ventilation.


controls

Eye/face protection Wear tight-fitting, chemical splash goggles or face shield.

Hand protection Wear protective gloves made of the following material: Neoprene. Nitrile rubber.

Other skin and body Wear appropriate clothing to prevent any possibility of skin contact.
protection

Respiratory protection Use an approved air purifying respirator with replaceable filter cartage comply with EN 140and
filter EN 141: Organic Vapour cartridge type A1

SECTION 9: Physical and chemical properties

9.1. Information on basic physical and chemical properties


Appearance Coloured liquid.

Odour Aromatic.

Odour threshold Not applicable.

Flash point 182°C

Relative density 1.02-1.06

Solubility(ies) Insoluble in water.

Auto-ignition temperature Not determined.

Explosive properties Not considered to be explosive.

Explosive under the influence Not considered to be explosive.


of a flame

Oxidising properties Does not meet the criteria for classification as oxidising.

9.2. Other information


Other information No data available.

SECTION 10: Stability and reactivity

10.1. Reactivity
Reactivity Stable at normal ambient temperatures and when used as recommended.

10.2. Chemical stability


Stability Stable under the prescribed storage conditions.

10.3. Possibility of hazardous reactions


Possibility of hazardous No potentially hazardous reactions known.
reactions

10.4. Conditions to avoid


Conditions to avoid Keep away from heat, sparks and open flame.

10.5. Incompatible materials

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Materials to avoid Strong acids. Strong alkalis.

10.6. Hazardous decomposition products


Hazardous decomposition Oxides of nitrogen. Oxides of carbon.
products

SECTION 11: Toxicological information

11.1. Information on toxicological effects


Acute toxicity - oral
ATE oral (mg/kg) 2,500.0

Acute toxicity - dermal


ATE dermal (mg/kg) 5,500.0

Inhalation May cause irritation.

Ingestion May cause irritation. May cause stomach pain or vomiting.

Skin contact Causes skin irritation.

Eye contact Causes serious eye irritation.

Toxicological information on ingredients.

DIETHYLMETHYLBENZENEDIAMINE

Acute toxicity - oral

Acute toxicity oral (LD₅₀ 738.0


mg/kg)

Species Rat

Notes (oral LD₅₀) LD₅₀ 738 mg/kg, Oral, Rat

Acute toxicity - dermal

Acute toxicity dermal (LD₅₀ 2,000.0


mg/kg)

Species Rat

Notes (dermal LD₅₀) LD₅₀ > 2000 mg/kg bw, Dermal, Rat

Acute toxicity - inhalation

Notes (inhalation LC₅₀) LC50 > 2.45 mg/L, Inhalation, Rat

Germ cell mutagenicity

Genotoxicity - in vitro Ames test: Positive. Chromosome aberration: Negative.

Genotoxicity - in vivo Chromosome aberration, OECD 474: Negative.

SECTION 12: Ecological information

12.1. Toxicity
Toxicity The product contains a substance which is toxic to aquatic organisms.

Ecological information on ingredients.

DIETHYLMETHYLBENZENEDIAMINE

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Acute aquatic toxicity

Acute toxicity - fish LC₅₀, 48 hour: 200 mg/L, Leuciscus idus (Golden orfe)

Acute toxicity - aquatic EC₅₀, 48 hours: 0.5 mg/L, Daphnia magna


invertebrates

Acute toxicity - aquatic EC50, 72 hours: 104 mg/l, Desmodesmus subspicatus


plants

Chronic aquatic toxicity

M factor (Chronic) 1

12.2. Persistence and degradability


Persistence and degradability No data available.

12.3. Bioaccumulative potential


Bioaccumulative potential No information available.

12.4. Mobility in soil


Mobility The product is insoluble in water.

12.5. Results of PBT and vPvB assessment


Results of PBT and vPvB This product does not contain any substances classified as PBT or vPvB.
assessment

12.6. Other adverse effects


Other adverse effects None known.

SECTION 13: Disposal considerations

13.1. Waste treatment methods


Disposal methods Dispose of waste to licensed waste disposal site in accordance with the requirements of the
local Waste Disposal Authority.

SECTION 14: Transport information

14.1. UN number
UN No. (ADR/RID) 3082

UN No. (IMDG) 3082

UN No. (ICAO) 3082

UN No. (ADN) 3082

14.2. UN proper shipping name


Proper shipping name ENVIRONMENTALLY HAZARDOUS SUBSTANCE, LIQUID, N.O.S. (CONTAINS
(ADR/RID) DIETHYLMETHYLBENZENEDIAMINE)

Proper shipping name (IMDG) ENVIRONMENTALLY HAZARDOUS SUBSTANCE, LIQUID, N.O.S. (CONTAINS
DIETHYLMETHYLBENZENEDIAMINE)

Proper shipping name (ICAO) ENVIRONMENTALLY HAZARDOUS SUBSTANCE, LIQUID, N.O.S. (CONTAINS
DIETHYLMETHYLBENZENEDIAMINE)

Proper shipping name (ADN) ENVIRONMENTALLY HAZARDOUS SUBSTANCE, LIQUID, N.O.S. (CONTAINS
DIETHYLMETHYLBENZENEDIAMINE)

14.3. Transport hazard class(es)

6/8
Revision date: 01/10/2019 Revision: 1

FOSROC POLYUREA WH200 PART B

ADR/RID class 9

ADR/RID classification code M6

ADR/RID label 9

IMDG class 9

ICAO class/division 9

ADN class 9

Transport labels

14.4. Packing group


ADR/RID packing group III

IMDG packing group III

ICAO packing group III

ADN packing group III

14.5. Environmental hazards

Environmentally hazardous substance/marine pollutant

14.6. Special precautions for user


EmS F-A, S-F

ADR transport category 3

Emergency Action Code •3Z

Hazard Identification Number 90


(ADR/RID)

Tunnel restriction code (-)

14.7. Transport in bulk according to Annex II of MARPOL and the IBC Code
Transport in bulk according to Not applicable.
Annex II of MARPOL 73/78
and the IBC Code

SECTION 15: Regulatory information

15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture
EU legislation Regulation (EC) No 1907/2006 of the European Parliament and of the Council of 18
December 2006 concerning the Registration, Evaluation, Authorisation and Restriction of
Chemicals (REACH) (as amended).

15.2. Chemical safety assessment


A chemical safety assessment has been carried out.

SECTION 16: Other information

7/8
Revision date: 01/10/2019 Revision: 1

FOSROC POLYUREA WH200 PART B

General information Only trained personnel should use this material.

Revision comments This is the first issue.

Revision date 01/10/2019

Revision 1

SDS number 27931

Hazard statements in full H302 Harmful if swallowed.


H312 Harmful in contact with skin.
H319 Causes serious eye irritation.
H373 May cause damage to organs through prolonged or repeated exposure.
H410 Very toxic to aquatic life with long lasting effects.
H411 Toxic to aquatic life with long lasting effects.

This information relates only to the specific material designated and may not be valid for such material used in combination
with any other materials or in any process. Such information is, to the best of the company's knowledge and belief, accurate
and reliable as of the date indicated. However, no warranty, guarantee or representation is made to its accuracy, reliability or
completeness. It is the user's responsibility to satisfy himself as to the suitability of such information for his own particular use.

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BV Job nr : IND. B.4.17.003

PROJECT: --- Ref: :

BV Client: P/o nr: (client to BV) :IN 1PO 45381 -1, dtd
M/s. Fosroc Chemicals( I ) Pvt Ltd.,Bangalore 28/03/17

Manufacturer: P/o nr: (client to Manufacturer) - NIL


M/s. Fosroc Chemicals( I ) Pvt Ltd., Bangalore
Inspection Requested By: M/s.Fosroc Technology Centre ,
Fosroc Chemicals( I ) Pvt Ltd., Bangalore

SUPPLY / SUBJECT OF INSPECTION ITEM / TAG Nr QTY

Witnessing of Abrasion as per ASTM D4060- Fosroc Polyurea WH


200, reference FCC2148 Nil

DOCUMENTS OF REFERENCE : See continuation sheet for additional documents: Yes No


Title Reference n° Rev. Approved by Date
INSPECTIONS : Results of inspection : Satisfactory Unsatisfactory
Inspection place & Date or Period:
M/s.Fosroc Chemicals ( I) Pvt Ltd, Non Conformities Reports (NCR):
Fosroc technology Centre  NCR’s issued during reported period : NIL
Kuluvanahalli,Bangalore Rural Dist
on 01/04/2017  List of outstanding NCR’s : NIL
Stage of inspection :
Before manufacturing Main Conclusions & Remarks: (for details see continuation
During manufacturing sheet)
Final
Packing Witnessing of Abrasion as per ASTM D4060 - Fosroc
Type of inspection: Polyurea WH 200, reference FCC2148
Pre-inspection meeting The samples were prepared & cured by M/s.Fosroc, Sample
Document and QC record review preparation and curing process was not Witnessed by BVIL..
Visual examination, checks
Witnessing tests Next visit scheduled: as per call request from M/s Fosroc
Manufacturing progress status Chemicals (I) Pvt Ltd, Bangalore.
Vendor assessment
Final inspection
Packing
(for details see continuation sheet)
Stamping :

No

INSP 002 En 1
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Fosroc Chemicals/Blr/IR/06

BV Job nr : IND. B.4.17.003

Description of the inspections carried out:

Introduction : As per the request of Fosroc Technology Centre , M/s Fosroc Chemicals (I) Pvt Ltd, the
undersigned Surveyor -- Witnessing of Abrasion as per ASTM D4060 - Fosroc Polyurea WH 200,
reference FCC2148 , at their testing facility on 01/04/2017

The following persons were present :

Mr. Abdul Rakib – Project Manager – Bureau Veritas (I) Pvt. Ltd., Bangalore

Mr. Manjunatha .M.S. - M/s Fosroc Technology Centre - Bangalore


Mr. Viral Thakur. - M/s Fosroc Technology Centre - Bangalore

 Applicable Documents & Status of Approval : Nil


 Manufacturing Progress Status : Not Covered under BVIL Scope of inspection
 Details of inspection activities carried out with respect to scope of work :
Witnessing of Abrasion as per ASTM D4060 - Fosroc Polyurea WH 200, reference FCC2148
 Surveillance with reference to ITP :
Abrasion for Fosroc Polyurea WH 200, reference FCC2148 .
Witnessing of Abrasion as per ASTM D4060 - Fosroc Polyurea WH 200, reference FCC2148

The Test Results were as follows


Room Temperature During testing : 25 * C
Relative Humidity in room During Testing : 55 % RH
Sample Details : As per standard.

Test Results are as tabulated in the following page :

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BV Job nr : IND. B.4.17.003

ABRASION RESISTANCE TEST RESULTS

Test Standard ASTM D4060


Date of Testing 01/04/2017
Lab Temperature *C 25*C
Lab Humidity %RH 55
Load 1 kg
Number of Cycles 1000

H22- Wheels CS17- Wheels CS10- Wheels


Weight Weight Weight
No. of Product No. of PRODUCT No. of
Product Name loss loss loss
cycles Name cycles NAME cycles
(mg) (mg) (mg)
Fosroc 1000 114 Fosroc 1000 20 1000 1.4
Fosroc Polyurea
Polyurea WH Polyurea WH
1000 120 1000 18 WH 200 1000 1.2
200 200

Average 117 Average 19 Average 1.3

Results of Inspection: Witnessed Abrasion as per ASTM D4060 & Results are as tabulated above.

 Problems pending :Nil

****************************** End Of This Report *************************************


ANNEXES Yes (Total number of pages: ….. ) No

Inspected by: Checked by :

Name: Abdul Rakib Signature.... Name: Abdul Rakib Signature....

Date of Issue : 01/04/2017

Inspection Centre : BV BANGALORE


Distribution : FOSROC CHEMICALS BV BANGALORE

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BV Job nr : IND. B.4.17.003

PHOTOGRAPHS OF TEST WITNESSED AT FOSROC TECHNOLOGY CENTRE, BANGALORE:

PHOTO PHOTO
#1 #2

FOSROC POLYUREA WH 200, FOSROC POLYUREA WH 200,


REFERENCE FCC2148 - WITH H22 REFERENCE FCC2148 - WITH CS17
WHEELS WHEELS

NO PHOTO
PHOTO
#3

FOSROC POLYUREA WH 200,


REFERENCE FCC2148 - WITH CS10
WHEELS

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Fosroc Chemicals/Blr/IR/07

BV Job nr : IND. B.4.17.003

PROJECT: --- Ref: :

BV Client: P/o nr: (client to BV) :IN 1PO 45381 -1, dtd
M/s. Fosroc Chemicals( I ) Pvt Ltd.,Bangalore 28/03/17

Manufacturer: P/o nr: (client to Manufacturer) - NIL


M/s. Fosroc Chemicals( I ) Pvt Ltd., Bangalore
Inspection Requested By: M/s.Fosroc Technology Centre ,
Fosroc Chemicals( I ) Pvt Ltd., Bangalore

SUPPLY / SUBJECT OF INSPECTION ITEM / TAG Nr QTY

Witnessing of Crack Bridging as per ASTM C836 Fosroc Polyurea


WH 200, reference FCC2148 Nil

DOCUMENTS OF REFERENCE : See continuation sheet for additional documents: Yes No


Title Reference n° Rev. Approved by Date
INSPECTIONS : Results of inspection : Satisfactory Unsatisfactory
Inspection place & Date or Period:
M/s.Fosroc Chemicals ( I) Pvt Ltd, Non Conformities Reports (NCR):
Fosroc technology Centre  NCR’s issued during reported period : NIL
Kuluvanahalli,Bangalore Rural Dist
on 01/04/2017  List of outstanding NCR’s : NIL
Stage of inspection :
Before manufacturing Main Conclusions & Remarks: (for details see continuation
During manufacturing sheet)
Final
Packing Witnessing of Crack Bridging as per ASTM C836 - Fosroc
Type of inspection: Polyurea WH 200, reference FCC2148
Pre-inspection meeting The samples were prepared & cured by M/s.Fosroc, Sample
Document and QC record review preparation and curing process was not Witnessed by BVIL..
Visual examination, checks
Witnessing tests Next visit scheduled: as per call request from M/s Fosroc
Manufacturing progress status Chemicals (I) Pvt Ltd, Bangalore.
Vendor assessment
Final inspection
Packing
(for details see continuation sheet)
Stamping :

No

INSP 002 En 1
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INSPECTION REPORT Nr:


Fosroc Chemicals/Blr/IR/07

BV Job nr : IND. B.4.17.003

Description of the inspections carried out:

Introduction : As per the request of Fosroc Technology Centre , M/s Fosroc Chemicals (I) Pvt Ltd, the
undersigned Surveyor -- Witnessing of Crack Bridging as per ASTM C836 - Fosroc Polyurea WH 200,
reference FCC2148 at their testing facility on 01/04/2017

The following persons were present :

Mr. Abdul Rakib – Project Manager – Bureau Veritas (I) Pvt. Ltd., Bangalore

Mr. Manjunatha .M.S. - M/s Fosroc Technology Centre - Bangalore


Mr. Viral Thakur. - M/s Fosroc Technology Centre - Bangalore

 Applicable Documents & Status of Approval : Nil


 Manufacturing Progress Status : Not Covered under BVIL Scope of inspection
 Details of inspection activities carried out with respect to scope of work :
Witnessing of Crack Bridging as per ASTM C836 - Fosroc Polyurea WH 200, reference FCC2148
 Surveillance with reference to ITP :
Crack Bridging for Fosroc Polyurea WH 200, reference FCC2148
Witnessing of Crack Bridging as per ASTM C836 - Fosroc Polyurea WH 200, reference FCC2148

The Test Results were as follows


Room Temperature During testing : 25 * C
Relative Humidity in room During Testing : 55 % RH
Sample Details : As per standards.

Test Results are as tabulated in the following page :

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BV Job nr : IND. B.4.17.003

CRACK BRIDGING TEST RESULTS

Test Standard ASTM C836 (with modifications)


Date of Testing 01/04/2017
Lab Temperature *C 25*C
Lab Humidity %RH 55
Rate of Loading 3.2 mm/hr
Crack Opening Distance 2.0 mm
Membrane Thickness 1.5 mm
Modification Precondition & Test temperature changed to 25°C

Number of Maximum applied


Product name Observation
Cycles Load (N)
Fosroc Polyurea WH 200 10 152 No crack was observed

Results of Inspection: Witnessed Crack Bridging as per ASTM C836 & Results are as tabulated

above.

 Problems pending :Nil

****************************** End Of This Report *************************************


ANNEXES Yes (Total number of pages: ….. ) No

Inspected by: Checked by :

Name: Abdul Rakib Signature.... Name: Abdul Rakib Signature....

Date of Issue : 01/04/2017

Inspection Centre : BV BANGALORE


Distribution : FOSROC CHEMICALS BV BANGALORE

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Fosroc Chemicals/Blr/IR/07

BV Job nr : IND. B.4.17.003

PHOTOGRAPHS OF TEST WITNESSED AT FOSROC TECHNOLOGY CENTRE,BANGALORE:

PHOTO PHOTO
#1 #2

FOSROC POLYUREA WH 200, FOSROC POLYUREA WH 200, REFERENCE


REFERENCE FCC2148- BEFORE TEST FCC2148 - DURING TEST - EXTENSION
UPTO 2 MM

NO PHOTO
PHOTO
#3

FOSROC POLYUREA WH 200,


REFERENCE FCC2148 - AFTER TEST

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Fosroc Chemicals/Blr/IR/08

BV Job nr : IND. B.4.17.003

PROJECT: --- Ref: :

BV Client: P/o nr: (client to BV) :IN 1PO 45381 -1, dtd
M/s. Fosroc Chemicals( I ) Pvt Ltd.,Bangalore 28/03/17

Manufacturer: P/o nr: (client to Manufacturer) - NIL


M/s. Fosroc Chemicals( I ) Pvt Ltd., Bangalore
Inspection Requested By: M/s.Fosroc Technology Centre ,
Fosroc Chemicals( I ) Pvt Ltd., Bangalore

SUPPLY / SUBJECT OF INSPECTION ITEM / TAG Nr QTY

Witnessing of Crack Bridging as per ASTM C836 Fosroc Polyurea


WH 200, reference FCC2148 Nil

DOCUMENTS OF REFERENCE : See continuation sheet for additional documents: Yes No


Title Reference n° Rev. Approved by Date
INSPECTIONS : Results of inspection : Satisfactory Unsatisfactory
Inspection place & Date or Period:
M/s.Fosroc Chemicals ( I) Pvt Ltd, Non Conformities Reports (NCR):
Fosroc technology Centre  NCR’s issued during reported period : NIL
Kuluvanahalli,Bangalore Rural Dist
on 01/04/2017  List of outstanding NCR’s : NIL
Stage of inspection :
Before manufacturing Main Conclusions & Remarks: (for details see continuation
During manufacturing sheet)
Final
Packing Witnessing of Crack Bridging as per ASTM C836 - Fosroc
Type of inspection: Polyurea WH 200, reference FCC2148
Pre-inspection meeting The samples were prepared & cured by M/s.Fosroc, Sample
Document and QC record review preparation and curing process was not Witnessed by BVIL..
Visual examination, checks
Witnessing tests Next visit scheduled: as per call request from M/s Fosroc
Manufacturing progress status Chemicals ( I) Pvt Ltd, Bangalore.
Vendor assessment
Final inspection
Packing
(for details see continuation sheet)
Stamping :

No

INSP 002 En 1
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INSPECTION REPORT Nr:


Fosroc Chemicals/Blr/IR/08

BV Job nr : IND. B.4.17.003

Description of the inspections carried out:

Introduction : As per the request of Fosroc Technology Centre , M/s Fosroc Chemicals (I) Pvt Ltd, the
undersigned Surveyor -- Witnessing of Crack Bridging as per ASTM C836 - Fosroc Polyurea WH 200,
reference FCC2148 at their testing facility on 01/04/2017

The following persons were present :

Mr. Abdul Rakib – Project Manager – Bureau Veritas (I) Pvt . Ltd., Bangalore

Mr. Manjunatha .M.S. - M/s Fosroc Technology Centre - Bangalore


Mr. Viral Thakur. - M/s Fosroc Technology Centre - Bangalore

 Applicable Documents & Status of Approval : Nil


 Manufacturing Progress Status : Not Covered under BVIL Scope of inspection
 Details of inspection activities carried out with respect to scope of work :
Witnessing of Crack Bridging as per ASTM C836 - Fosroc Polyurea WH 200, reference FCC2148
 Surveillance with reference to ITP :
Crack Bridging for Fosroc Polyurea WH 200, reference FCC2148 , reference FCC2148
Witnessing of Crack Bridging as per ASTM C836 - Fosroc Polyurea WH 200, reference FCC2148

The Test Results were as follows


Room Temperature During testing : 25 * C
Relative Humidity in room During Testing : 55 % RH
Sample Details : As per standard.

Test Results are as tabulated in the following page :

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Fosroc Chemicals/Blr/IR/08

BV Job nr : IND. B.4.17.003

CRACK BRIDGING TEST RESULTS

Test Standard ASTM C836 (with modifications)


Date of Testing 01/04/2017
Lab Temperature *C 25*C
Lab Humidity %RH 55
Rate of Loading 3.2 mm/hr
Crack Opening Distance 8.0 mm
Membrane Thickness 1.5 mm
Modification Precondition & Test temperature changed to 25°C

Number of Maximum applied


Product name Observation
Cycles Load (N)
Fosroc Polyurea WH 200 10 345 No crack was observed

Results of Inspection: Witnessed Crack Bridging as per ASTM C836 & Results are as tabulated

above.

 Problems pending :Nil

****************************** End Of This Report *************************************


ANNEXES Yes (Total number of pages: ….. ) No

Inspected by: Checked by :

Name: Abdul Rakib Signature.... Name : Abdul Rakib Signature....

Date of Issue : 01/04/2017

Inspection Centre : BV BANGALORE


Distribution : FOSROC CHEMICALS BV BANGALORE

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Fosroc Chemicals/Blr/IR/08

BV Job nr : IND. B.4.17.003

PHOTOGRAPHS OF TEST WITNESSED AT FOSROC TECHNOLOGY CENTRE,BANGALORE:

PHOTO PHOTO
#1 #2

FOSROC POLYUREA WH 200, FOSROC POLYUREA WH 200, REFERENCE


REFERENCE FCC2148 - BEFORE TEST FCC2148 - DURING TEST - EXTENSION
UPTO 8.0 MM

NO PHOTO
PHOTO
#3

FOSROC POLYUREA WH 200,


REFERENCE FCC2148 - AFTER TEST

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Fosroc Chemicals/Blr/IR/25

BV Job nr : IND. B.4.17.003

PROJECT: --- Ref: :

BV Client: P/o nr: (client to BV) :IN 1PO 45381 -1, dtd
M/s. Fosroc Chemicals( I ) Pvt Ltd., Bangalore 28/03/17

Manufacturer: P/o nr: (client to Manufacturer) - NIL


M/s. Fosroc Chemicals( I ) Pvt Ltd., Bangalore
Inspection Requested By: M/s. Fosroc Technology Centre ,
Fosroc Chemicals( I ) Pvt Ltd., Bangalore

SUPPLY / SUBJECT OF INSPECTION ITEM / TAG Nr QTY

Witnessing of Flood Testing as per ASTM D5957 for Fosroc Polyurea


WH 200, reference FCC 2148. Nil

DOCUMENTS OF REFERENCE : See continuation sheet for additional documents: Yes No


Title Reference n° Rev. Approved by Date
INSPECTIONS : Results of inspection : Satisfactory Unsatisfactory
Inspection place & Date or Period:
M/s. Fosroc Chemicals ( I) Pvt Ltd, Non Conformities Reports (NCR):
Fosroc technology Centre Kuluvanahalli,  NCR’s issued during reported period : NIL
Bangalore Rural Dist
on 07/04/2017  List of outstanding NCR’s : NIL
Stage of inspection :
Before manufacturing Main Conclusions & Remarks: (for details see continuation
During manufacturing sheet)
Final
Packing Witnessing of Flood Testing as per ASTM D5957 for
Type of inspection: Fosroc Polyurea WH 200, reference FCC 2148.
Pre-inspection meeting The samples were prepared & cured by M/s.Fosroc, Sample
Document and QC record review preparation and curing process were not Witnessed by BVIL..
Visual examination, checks
Witnessing tests Next visit scheduled: as per call request from M/s Fosroc
Manufacturing progress status Chemicals ( I) Pvt Ltd, Bangalore.
Vendor assessment
Final inspection
Packing
(for details see continuation sheet)
Stamping :

No

INSP 002 En 1
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INSPECTION REPORT Nr:


Fosroc Chemicals/Blr/IR/25

BV Job nr : IND. B.4.17.003

Description of the inspections carried out:

Introduction : As per the request of Fosroc Technology Centre , M/s Fosroc Chemicals (I) Pvt Ltd, the
undersigned Surveyor -- Witnessing of Flood Testing as per ASTM D5957 for Fosroc Polyurea WH 200,
reference FCC 2148 , at their testing facility on 07/04/2017

The following persons were present :

Mr. Abdul Rakib – Project Manager – Bureau Veritas (I) Pvt . Ltd., Bangalore

Mr. Manjunatha .M.S. - M/s Fosroc Technology Centre - Bangalore


Mr. Viral Thakur. - M/s Fosroc Technology Centre - Bangalore

 Applicable Documents & Status of Approval : Nil


 Manufacturing Progress Status : Not Covered under BVIL Scope of inspection
 Details of inspection activities carried out with respect to scope of work :
Witnessing of Flood Testing as per ASTM D5957 for Fosroc Polyurea WH 200, reference FCC 2148.
 Surveillance with reference to ITP :

Flood Testing for Fosroc Polyurea WH 200, reference FCC 2148.


Witnessing of Flood Testing as per ASTM D5957 for Fosroc Polyurea WH 200, reference FCC 2148

The Test Results were as follows

Test Results are as tabulated in the following page :

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BV Job nr : IND. B.4.17.003

FLOOD TEST RESULTS

Test Sstandard ASTM D5957


Test Start 04/04/2017
Test End 07/04/2017
TestTemperature °C 55
Test Humidity % RH 60
Test Duration (hrs) 72
Maximum Water Depth(mm) 100
Overlap Area (mm) 100
Film Thickness (mm) 1,5 - 2.0
Water Used De mineralized water with blue colour

System Leakage of water Result: Pass/ Fail

Fosroc Polyurea WH 200 overlap of 100 mm No Pass


(reactivated by Primer 150)

Results of Inspection: Witnessed Flood Testing as per ASTM D5957 for Fosroc Polyurea WH 200,

reference FCC 2148 & Results are as tabulated above.

 Problems pending :Nil

****************************** End Of This Report *************************************


ANNEXES Yes (Total number of pages: ….. ) No

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Fosroc Chemicals/Blr/IR/25

BV Job nr : IND. B.4.17.003

Inspected by: Checked by :

Name : Abdul Rakib Signature.... Name : Abdul Rakib Signature....

Date of Issue : 07/04/2017

Inspection Centre : BV BANGALORE


Distribution : FOSROC CHEMICALS BV BANGALORE

PHOTOGRAPHS OF TEST WITNESSED AT FOSROC TECHNOLOGY CENTRE,BANGALORE:

PHOTO PHOTO
#1 #2

Fosroc Polyurea WH 200, reference FCC Fosroc Polyurea WH 200, reference FCC 2148
2148 – Before Test, Lateral View – Before Test , Top View

PHOTO
#4
PHOTO
#3

Fosroc Polyurea WH 200, reference FCC Fosroc Polyurea WH 200, reference FCC 2148
2148 – Before Test , Top View – After Test

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Fosroc Chemicals/Blr/IR/05

BV Job nr : IND. B.4.17.003

PROJECT: --- Ref: :

BV Client: P/o nr: (client to BV) :IN 1PO 45381 -1, dtd
M/s. Fosroc Chemicals( I ) Pvt Ltd., Bangalore 28/03/17

Manufacturer: P/o nr: (client to Manufacturer) - NIL


M/s. Fosroc Chemicals( I ) Pvt Ltd., Bangalore
Inspection Requested By: M/s. Fosroc Technology Centre ,
Fosroc Chemicals( I ) Pvt Ltd., Bangalore

SUPPLY / SUBJECT OF INSPECTION ITEM / TAG Nr QTY

Witnessing of Pull Off Adhesion as per ASTM D 4541- Fosroc


Polyurea WH 200, reference FCC2148. Nil

DOCUMENTS OF REFERENCE : See continuation sheet for additional documents: Yes No


Title Reference n° Rev. Approved by Date
INSPECTIONS : Results of inspection : Satisfactory Unsatisfactory
Inspection place & Date or Period:
M/s. Fosroc Chemicals ( I) Pvt Ltd, Non Conformities Reports (NCR):
Fosroc technology Centre Kuluvanahalli,  NCR’s issued during reported period : NIL
Bangalore Rural Dist
on 31/03/2017  List of outstanding NCR’s : NIL
Stage of inspection :
Before manufacturing Main Conclusions & Remarks: (for details see continuation
During manufacturing sheet)
Final
Packing Witnessing of Pull Off Adhesion as per ASTM D 4541 -
Type of inspection: Fosroc Polyurea WH 200, reference FCC2148.
Pre-inspection meeting The samples were prepared & cured by M/s.Fosroc, Sample
Document and QC record review preparation and curing process were not Witnessed by BVIL..
Visual examination, checks
Witnessing tests Next visit scheduled: as per call request from M/s Fosroc
Manufacturing progress status Chemicals (I) Pvt Ltd, Bangalore.
Vendor assessment
Final inspection
Packing
(for details see continuation sheet)
Stamping :

No

INSP 002 En 1
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√ Final

INSPECTION REPORT Nr:


Fosroc Chemicals/Blr/IR/05

BV Job nr : IND. B.4.17.003

Description of the inspections carried out:

Introduction : As per the request of Fosroc Technology Centre , M/s Fosroc Chemicals (I) Pvt Ltd, the
undersigned Surveyor -- Witnessing of Pull Off Adhesion as per ASTM D 4541 - Fosroc Polyurea WH 200,
reference FCC2148 , at their testing facility on 31/03/2017

The following persons were present :

Mr. Abdul Rakib – Project Manager – Bureau Veritas (I) Pvt . Ltd., Bangalore

Mr. Manjunatha .M.S. - M/s Fosroc Technology Centre - Bangalore


Mr. Viral Thakur. - M/s Fosroc Technology Centre - Bangalore

 Applicable Documents & Status of Approval : Nil


 Manufacturing Progress Status : Not Covered under BVIL Scope of inspection
 Details of inspection activities carried out with respect to scope of work :
Witnessing of Pull Off Adhesion as per ASTM D 4541 - Fosroc Polyurea WH 200, reference FCC2148.
 Surveillance with reference to ITP :
Pull Off Adhesion for Fosroc Polyurea WH 200, reference FCC2148.
Witnessing of Pull Off Adhesion as per ASTM D 4541 - Fosroc Polyurea WH 200, reference FCC2148

The Test Results were as follows


Room Temperature During testing : 25 * C
Relative Humidity in room During Testing : 55 % RH
Sample Details : As per standard.

Test Results are as tabulated in the following page :

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BV Job nr : IND. B.4.17.003

PULL OFF ADHESION TEST RESULTS

Test Standard ASTM D 4541


Date of Testing 31/03/2017
Lab Temperature *C 25*C
Lab Humidity %RH 55
Substrate M 20 Concrete , 28 days cured
Primer Coverage 4.0 sqm/litre
Polyurea WH 200 Thickness 1.50 mm - 2.00 mm
Primers Used Nitoprime 31 and Primer 195

Pull-off
Sl results
Temperature Type of System Pull-off results (MPa) Type of Failure
No Average
(MPa)
Nitoprime 31 + Fosroc
1 Polyurea WH 200
2.68, 2.55, 3.2, 2.56 2.74 100% concrete Failure
50 deg C
Primer 195 + Fosroc
2 Polyurea WH 200
2.99, 2.19, 3.5, 3.42 3.02 100% concrete Failure
Nitoprime 31 + Fosroc
3 Polyurea WH 200
4.06, 2.70 3.38 100% concrete Failure
25 deg C
Primer 195 + Fosroc
4 Polyurea WH 200
3.0, 2.5, 2.66, 3.29 2.86 100% concrete Failure
Nitoprime 31 + Fosroc
5 Polyurea WH 200
2.51, 2.47, 1.95 2.31 100% concrete Failure
10 deg C
Primer 195 + Fosroc
6 Polyurea WH 200
2.31, 3.36, 1.69, 2.75 2.52 50% concrete Failure
Nitoprime 31 + Fosroc
7 Polyurea WH 200
1.78,2.39,2.19,1.93 2.07 50%concrete Failure
5 deg C
Primer 195 + Fosroc
8 Polyurea WH 200
2.62,2.89,3.20,3.34 3.01 50%concrete Failure

 Results of Inspection: Witnessed Pull-Off Adhesion as per ASTM D 4541 & Results are as

tabulated above.

 Problems pending :Nil

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BV Job nr : IND. B.4.17.003

****************************** End Of This Report *************************************


ANNEXES Yes (Total number of pages: ….. ) No

Inspected by: Checked by :

Name : Abdul Rakib Signature.... Name : Abdul Rakib Signature....

Date of Issue : 31/03/2017

Inspection Centre : BV BANGALORE


Distribution : FOSROC CHEMICALS BV BANGALORE

PHOTOGRAPHS OF TEST WITNESSED AT FOSROC TECHNOLOGY CENTRE,BANGALORE:

PHOTO PHOTO
#1 #2

FOSROC POLYUREA WH 200, FOSROC POLYUREA WH 200, REFERENCE


REFERENCE FCC2148 - PULL OFF FCC2148 -PULL OFF ADHESION AT 10 ° C
ADHESION AT 5 ° C

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BV Job nr : IND. B.4.17.003

PHOTO
PHOTO
#3
#4

FOSROC POLYUREA WH 200, FOSROC POLYUREA WH 200, REFERENCE


REFERENCE FCC2148 - PULL OFF FCC2148 - PULL OFF ADHESION AT 50 ° C
ADHESION AT 25 ° C

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Fosroc Chemicals/Blr/IR/03

BV Job nr : IND. B.4.17.003

PROJECT: --- Ref: :

BV Client: P/o nr: (client to BV) :IN 1PO 45381 -1, dtd
M/s. Fosroc Chemicals( I ) Pvt Ltd.,Bangalore 28/03/17

Manufacturer: P/o nr: (client to Manufacturer) - NIL


M/s. Fosroc Chemicals( I ) Pvt Ltd., Bangalore
Inspection Requested By: M/s.Fosroc Technology Centre ,
Fosroc Chemicals( I ) Pvt Ltd., Bangalore

SUPPLY / SUBJECT OF INSPECTION ITEM / TAG Nr QTY

Witnessing of Shore Hardness as per ASTM D2240- Fosroc Polyurea


WH 200, reference FCC2148. Nil

DOCUMENTS OF REFERENCE : See continuation sheet for additional documents: Yes No


Title Reference n° Rev. Approved by Date
INSPECTIONS : Results of inspection : Satisfactory Unsatisfactory
Inspection place & Date or Period:
M/s.Fosroc Chemicals ( I) Pvt Ltd, Non Conformities Reports (NCR):
Fosroc technology Centre  NCR’s issued during reported period : NIL
Kuluvanahalli,Bangalore Rural Dist
on 31/03/2017  List of outstanding NCR’s : NIL
Stage of inspection :
Before manufacturing Main Conclusions & Remarks: (for details see continuation
During manufacturing sheet)
Final
Packing Witnessing of Shore Hardness as per ASTM D2240 -
Type of inspection: Fosroc Polyurea WH 200, reference FCC2148.
Pre-inspection meeting The samples were prepared & cured by M/s.Fosroc, Sample
Document and QC record review preparation and curing process was not Witnessed by BVIL..
Visual examination, checks
Witnessing tests Next visit scheduled: as per call request from M/s Fosroc
Manufacturing progress status Chemicals ( I) Pvt Ltd, Bangalore.
Vendor assessment
Final inspection
Packing
(for details see continuation sheet)
Stamping :

No

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Fosroc Chemicals/Blr/IR/03

BV Job nr : IND. B.4.17.003

Description of the inspections carried out:

Introduction : As per the request of Fosroc Technology Centre , M/s Fosroc Chemicals (I) Pvt Ltd, the
undersigned Surveyor -- Witnessing of Shore Hardness as per ASTM D2240 - Fosroc Polyurea WH 200,
reference FCC2148 , at their testing facility on 31/03/2017

The following persons were present :

Mr. Abdul Rakib – Project Manager – Bureau Veritas (I) Pvt . Ltd., Bangalore

Mr. Manjunatha .M.S. - M/s Fosroc Technology Centre - Bangalore


Mr. Viral Thakur. - M/s Fosroc Technology Centre - Bangalore

 Applicable Documents & Status of Approval : Nil


 Manufacturing Progress Status : Not Covered under BVIL Scope of inspection
 Details of inspection activities carried out with respect to scope of work :
Witnessing of Shore Hardness as per ASTM D2240 - Fosroc Polyurea WH 200, reference FCC2148.
 Surveillance with reference to ITP :
Shore Hardness for Fosroc Polyurea WH 200, reference FCC2148.
Witnessing of Shore Hardness as per ASTM D2240 - Fosroc Polyurea WH 200, reference FCC2148

The Test Results were as follows


Room Temperature During testing : 25 * C
Relative Humidity in room During Testing : 55 % RH
Sample Details : Shape as per standards.

Test Results are as tabulated in the following page :

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BV Job nr : IND. B.4.17.003

Shore Hardness TEST RESULTS

Test Standard ASTM D2240


Date of Testing 31/03/2017
Lab Temperature *C 25
Lab Humidity %RH 55
Dimension of Specimen As per standard

Sl No Sample Name Shore A Shore D


1 FOSROC POLYUREA WH 200 84, 86, 86, 85, 84 29, 30, 30, 30, 30
Average 85 30

 Results of Inspection: Witnessed Shore Hardness as per ASTM D2240 & Results are as

tabulated above.

 Problems pending :Nil

****************************** End Of This Report *************************************


ANNEXES Yes (Total number of pages: ….. ) No

Inspected by: Checked by :

Name : Abdul Rakib Signature.... Name : Abdul Rakib Signature....

Date of Issue : 31/03/2017

Inspection Centre : BV BANGALORE


Distribution : FOSROC CHEMICALS BV BANGALORE

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BV Job nr : IND. B.4.17.003

PHOTOGRAPHS OF TEST WITNESSED AT FOSROC TECHNOLOGY CENTRE,BANGALORE:

PHOTO PHOTO
#1 2

SAMPLE – SHORE A HARDNESS SAMPLE – SHORE D HARDNESS DURING


DURING TEST – FOSROC POLYUREA TEST – FOSROC POLYUREA WH 200,
WH 200, REFERENCE FCC2148 REFERENCE FCC2148

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BV Job nr : IND. B.4.17.003

PROJECT: --- Ref: :

BV Client: P/o nr: (client to BV) :IN 1PO 45381 -1, dtd
M/s. Fosroc Chemicals( I ) Pvt Ltd. Bangalore 28/03/17

Manufacturer: P/o nr: (client to Manufacturer) - NIL


M/s. Fosroc Chemicals( I ) Pvt Ltd., Bangalore
Inspection Requested By:M/s.Fosroc Technology Centre ,
Fosroc Chemicals ( I ) Pvt Ltd., Bangalore

SUPPLY / SUBJECT OF INSPECTION ITEM / TAG Nr QTY

Witnessing of Tear Strength as per ASTM D624 - Fosroc Polyurea


WH 200, reference FCC2148. Nil

DOCUMENTS OF REFERENCE : See continuation sheet for additional documents: Yes No


Title Reference n° Rev. Approved by Date
INSPECTIONS : Results of inspection : Satisfactory Unsatisfactory
Inspection place & Date or Period:
M/s.Fosroc Chemicals ( I) Pvt Ltd, Non Conformities Reports (NCR):
Fosroc technology Centre  NCR’s issued during reported period : NIL
Kuluvanahalli,Bangalore Rural Dist
on 31/03/2017  List of outstanding NCR’s : NIL
Stage of inspection :
Before manufacturing Main Conclusions & Remarks: (for details see continuation
During manufacturing sheet)
Final
Packing Witnessing of Tear Strength as per ASTM D624 - Fosroc
Type of inspection: Polyurea WH 200, reference FCC2148.
Pre-inspection meeting The samples were prepared & cured by M/s.Fosroc, Sample
Document and QC record review preparation and curing process was not Witnessed by BVIL..
Visual examination, checks
Witnessing tests Next visit scheduled: as per call request from M/s Fosroc
Manufacturing progress status Chemicals (I) Pvt Ltd, Bangalore.
Vendor assessment
Final inspection
Packing
(for details see continuation sheet)
Stamping :

No

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INSPECTION REPORT Nr:


Fosroc Chemicals/Blr/IR/02

BV Job nr : IND. B.4.17.003

Description of the inspections carried out:

Introduction : As per the request of Fosroc Technology Centre , M/s Fosroc Chemicals (I) Pvt Ltd, the
undersigned Surveyor -- Witnessing of Tear Strength as per ASTM D624 - Fosroc Polyurea WH 200,
reference FCC2148 , at their testing facility on 31/03/2017

The following persons were present :

Mr. Abdul Rakib – Project Manager – Bureau Veritas (I) Pvt. Ltd., Bangalore

Mr. Manjunatha .M.S. - M/s Fosroc Technology Centre - Bangalore


Mr. Viral Thakur. - M/s Fosroc Technology Centre - Bangalore

 Applicable Documents & Status of Approval : Nil


 Manufacturing Progress Status : Not Covered under BVIL Scope of inspection
 Details of inspection activities carried out with respect to scope of work :
Witnessing of Tear Strength as per ASTM D624 - Fosroc Polyurea WH 200, reference FCC2148
 Surveillance with reference to ITP :
Tear Strength for Fosroc Polyurea WH 200, reference FCC2148
Witnessing of Tear Strength as per ASTM D624 Die C - Fosroc Polyurea WH 200, reference FCC2148

The Test Results were as follows


Room Temperature During testing : 25 * C
Relative Humidity in room During Testing : 55 % RH
Sample Details : as per standards.

Test Results are as tabulated in the following page :

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BV Job nr : IND. B.4.17.003

TEAR STRENGTH TEST RESULTS

Test Standard ASTM D624, Die C


Date of Testing 31/03/2017
Lab Temperature ºC 25
Lab Humidity %RH 55
UTM used INSTRON 5569, 5KN Capacity

Rate of Loading 500 mm/min


Dimension of Specimen As per standards

S.No. Product name Tear stress in N/mm


1 Fosroc Polyurea WH 200 48.88
2 Fosroc Polyurea WH 200 51.91
3 Fosroc Polyurea WH 200 52.41
4 Fosroc Polyurea WH 200 48.27
5 Fosroc Polyurea WH 200 50.65
Average 50.4

 Results of Inspection: Witnessed Tear Strength as per ASTM D624 & Results are as

tabulated above.

 Problems pending :Nil

****************************** End Of This Report *************************************


ANNEXES Yes (Total number of pages: ….. ) No

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Fosroc Chemicals/Blr/IR/02

BV Job nr : IND. B.4.17.003

Inspected by: Checked by :

Name: Abdul Rakib Signature.... Name: Abdul Rakib Signature....

Date of Issue : 31/03/2017

Inspection Centre : BV BANGALORE


Distribution : FOSROC CHEMICALS BV BANGALORE

PHOTOGRAPHS OF TEST WITNESSED AT FOSROC TECHNOLOGY CENTRE, BANGALORE:

PHOTO PHOTO
#1 2

SAMPLE – BEFORE TEST – FOSROC SAMPLE – AFTER TEST – FOSROC


POLYUREA WH 200, REFERENCE POLYUREA WH 200, REFERENCE FCC2148
FCC2148

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Fosroc Chemicals/Blr/IR/04

BV Job nr : IND. B.4.17.003

PROJECT: --- Ref: :

BV Client: P/o nr: (client to BV) :IN 1PO 45381 -1, dtd
M/s. Fosroc Chemicals( I ) Pvt Ltd.,Bangalore 28/03/17

Manufacturer: P/o nr: (client to Manufacturer) - NIL


M/s. Fosroc Chemicals( I ) Pvt Ltd., Bangalore
Inspection Requested By: M/s.Fosroc Technology Centre ,
Fosroc Chemicals( I ) Pvt Ltd., Bangalore

SUPPLY / SUBJECT OF INSPECTION ITEM / TAG Nr QTY

Witnessing of Water Absorption as per ASTM C413- Fosroc Polyurea


WH 200, reference FCC2148. Nil

DOCUMENTS OF REFERENCE : See continuation sheet for additional documents: Yes No


Title Reference n° Rev. Approved by Date
INSPECTIONS : Results of inspection : Satisfactory Unsatisfactory
Inspection place & Date or Period:
M/s.Fosroc Chemicals ( I) Pvt Ltd, Non Conformities Reports (NCR):
Fosroc technology Centre  NCR’s issued during reported period : NIL
Kuluvanahalli,Bangalore Rural Dist
on 31/03/2017  List of outstanding NCR’s : NIL
Stage of inspection :
Before manufacturing Main Conclusions & Remarks: (for details see continuation
During manufacturing sheet)
Final
Packing Witnessing of Water Absorption as per ASTM C413 -
Type of inspection: Fosroc Polyurea WH 200, reference FCC2148.
Pre-inspection meeting The samples were prepared & cured by M/s.Fosroc, Sample
Document and QC record review preparation and curing process was not Witnessed by BVIL..
Visual examination, checks
Witnessing tests Next visit scheduled: as per call request from M/s Fosroc
Manufacturing progress status Chemicals (I) Pvt Ltd, Bangalore.
Vendor assessment
Final inspection
Packing
(for details see continuation sheet)
Stamping :

No

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INSPECTION REPORT Nr:


Fosroc Chemicals/Blr/IR/04

BV Job nr : IND. B.4.17.003

Description of the inspections carried out:

Introduction : As per the request of Fosroc Technology Centre , M/s Fosroc Chemicals (I) Pvt Ltd, the
undersigned Surveyor -- Witnessing of Water Absorption as per ASTM C413 - Fosroc Polyurea WH 200,
reference FCC2148 , at their testing facility on 31/03/2017

The following persons were present :

Mr. Abdul Rakib – Project Manager – Bureau Veritas (I) Pvt. Ltd., Bangalore

Mr. Manjunatha .M.S. - M/s Fosroc Technology Centre - Bangalore


Mr. Viral Thakur. - M/s Fosroc Technology Centre - Bangalore

 Applicable Documents & Status of Approval : Nil


 Manufacturing Progress Status : Not Covered under BVIL Scope of inspection
 Details of inspection activities carried out with respect to scope of work :
Witnessing of Water Absorption as per ASTM C413 - Fosroc Polyurea WH 200, reference FCC2148.
 Surveillance with reference to ITP :
Water Absorption for Fosroc Polyurea WH 200, reference FCC2148 .
. Witnessing of Water Absorption as per ASTM C413 - Fosroc Polyurea WH 200, reference FCC2148

The Test Results were as follows


Room Temperature During testing : 25 * C
Relative Humidity in room During Testing : 55 % RH
Sample Details : as per standard.

Test Results are as tabulated in the following page :

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BV Job nr : IND. B.4.17.003

Water Absorption TEST RESULTS

Test Standard ASTM C413


Date Of Testing 31/03/2017
Lab Temperature *C 25*C
Lab Humidity %RH 55
Water Used De Mineralized Water
Dimension of Specimen As per standards

Weight after Weight gain Percentage


Product name Initial weight (g)
boiling 2 hrs (g) after 2 hrs (g) absorption (%)

FOSROC POLYUREA WH 200 5.6383 5.6613 0.023 0.41

FOSROC POLYUREA WH 200 5.5623 5.5840 0.022 0.39

FOSROC POLYUREA WH 200 5.6992 5.7230 0.024 0.42

FOSROC POLYUREA WH 200 5.3600 5.3812 0.021 0.40

FOSROC POLYUREA WH 200 5.5196 5.5392 0.020 0.36

Average 0.39

 Results of Inspection: Witnessed Water Absorption as per ASTM C413 & Results are as

tabulated above.

 Problems pending :Nil

****************************** End Of This Report *************************************


ANNEXES Yes (Total number of pages: ….. ) No

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BV Job nr : IND. B.4.17.003

Inspected by: Checked by :

Name: Abdul Rakib Signature.... Name: Abdul Rakib Signature....

Date of Issue : 31/03/2017

Inspection Centre : BV BANGALORE


Distribution : FOSROC CHEMICALS BV BANGALORE

PHOTOGRAPHS OF TEST WITNESSED AT FOSROC TECHNOLOGY CENTRE, BANGALORE:

PHOTO PHOTO
#1 2

SAMPLE – WATER ABSORPTION SAMPLE – WATER ABSORPTION AFTER


BEFORE TEST – FOSROC POLYUREA TEST – FOSROC POLYUREA WH 200,
WH 200, REFERENCE FCC2148 REFERENCE FCC2148

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FCIPL/BENG/03761/IR/001

BV Job nr : IND.B.04.17.0129

PROJECT: --- Insp. Call Ref.: Client Email Dtd. 20.09.2017.


BV Client: M/s. Fosroc Chemicals India Pvt. Ltd., Bangalore P/o nr: IN1PO50376-1 Dtd 22.09.2017
(FCIPL - BVIL)
Manufacturer: M/s. Fosroc Chemicals India Pvt. Ltd., Bangalore. P/o nr: (client to Manufacturer) - NA
Inspection Requested By: Fosroc Technology Centre of M/s. Fosroc Chemicals India Pvt. Ltd., Bangalore.

SUPPLY / SUBJECT OF INSPECTION ITEM / TAG Nr QTY


Witnessing of Tensile Strength as per ASTM D412 - Fosroc Polyurea WH 200 Nil
Reference FCC2148.

DOCUMENTS OF REFERENCE : See continuation sheet for additional documents: Yes No


Title Reference n° Rev. Approved by Date

INSPECTIONS : Results of inspection : Satisfactory Unsatisfactory


Inspection place & Date or Period: Non Conformities Reports (NCR):
M/s. Fosroc Chemicals ( I) Pvt Ltd,  NCR’s issued during reported period : NIL
Fosroc technology Centre, Kuluvanahalli,
Bangalore Rural Dist. on 25.09.2017.  List of outstanding NCR’s : NIL
Stage of inspection :
Before manufacturing Main Conclusions & Remarks: (for details see continuation
During manufacturing sheet)
Final
Packing
Type of inspection: Witnessing of Tensile Strength as per ASTM D412 -
Pre-inspection meeting Fosroc Polyurea WH 200 Reference FCC2148.
Document and QC record review
Visual examination, checks The samples were prepared & cured by M/s. Fosroc, Sample
Witnessing tests preparation and curing process was not Witnessed by BVIL.
Manufacturing progress status
Vendor assessment
Final inspection
Packing Next visit scheduled: As per Purchase Order requirements, next
(for details see continuation sheet) visit Not required.

Stamping :

No

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INSPECTION REPORT Nr:
FCIPL/BENG/03761/IR/001

BV Job nr : IND.B.04.17.0129

Description of the inspections carried out:


Introduction: As per the request of Fosroc Technology Centre , M/s. Fosroc Chemicals (I) Pvt Ltd,
undersigned Surveyor visited for Witnessing of Tensile Strength as per ASTM D412 - Fosroc Polyurea WH
200 Ref. FCC2148, at their testing facility on 25.09.2017.
The following persons were present :
Mr. Manjunatha .M.S., Application Support Manager, M/s. Fosroc Technology Centre, B’lore and
Mr. Ravindra Nath D, Surveyor, M/s. Bureau Veritas (I) Pvt. Ltd., Bangalore.

 Applicable Documents & Status of Approval: Nil.

 Manufacturing Progress Status: Not Covered under BVIL Scope of inspection.

 Details of inspection activities carried out with respect to scope of work:


Witnessing of Tensile Strength as per ASTM D412 - Fosroc Polyurea WH 200 Ref. FCC2148.
 Surveillance with reference to ITP :
Tensile Strength for Fosroc Polyurea WH 200.
Witnessing of Tensile Strength as per ASTM D412 - Fosroc Polyurea WH 200 Ref. FCC2148

The Test Results were as follows;


Room Temperature During testing : 26 ̊ C
Relative Humidity in room During Testing : 43 % RH
Sample Details : Dumbbell Shaped as per standards.

Test Results are as tabulated:


TENSILE STRENGTH TEST RESULTS
Test Standard ASTM D412
Date Of Testing 25/09/2017
Lab Temperature ̊ C 26
Lab Relative Humidity %RH 43
UTM Used INSTRON 5569, 5 KN Capacity
System ID: 5569P2420
Rate of Loading 500 mm/min
Dimension of Specimen Dumbbell Shaped

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BV Job nr : IND.B.04.17.0129

Tensile Modulus Modulus Modulus


Sl. Thickness Elongation
Sample name Strength (Secant (Secant (Secant
No. (mm) (%)
(Mpa) 100 %) 200%) 300%)

1 Fosroc Polyurea WH 200, 1.88 13.7 520 5.1 6.9 8.7


Reference FCC2148

2 Fosroc Polyurea WH 200, 1.94 13.4 576 4.9 6.6 8.4


Reference FCC2148

3 Fosroc Polyurea WH 200, 1.65 14.7 547 5.6 7.5 9.6


Reference FCC2148

4 Fosroc Polyurea WH 200, 1.98 14.3 581 4.8 6.5 8.3


Reference FCC2148

5 Fosroc Polyurea WH 200, 1.60 13.6 509 5.1 7.1 9.2


Reference FCC2148
Average 13.9 547 5.1 6.9 8.8

 Results of Inspection:
Verified Calibration Status of Universal Testing Machine with Load cells used during Testing witness
and found within validity.
Witnessed Tensile Strength as per ASTM D 412 and Test results are as tabulated above.

 Problems pending: Nil.

 Photographs:

Initial Dimension of Test Sample During Thickness verification Dumbbell Shaped Samples – Before
Test – Fosroc Polyurea WH 200.
Reference FCC2148.

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BV Job nr : IND.B.04.17.0129

Temperature & Relative Humidity Calibration Sticker on UTM Dumbbell Shaped Samples – After Test–
during testing Fosroc Polyurea WH 200.
Reference FCC2148.

- - - - - - - END OF REPORT - - - - - - -

ANNEXES Yes (Total number of pages: 05) No

Inspected by: Checked by :

Name: Ravindra Nath D Name: Abdul Rakib

Signature: Signature:

Date of Issue: 25.09.2017.

Inspection Centre : BV BANGALORE


Distribution : FOSROC CHEMICALS BV BANGALORE

INSP 002 En 4
GM SI 101 Copyright Bureau Veritas 04/2011
Job reference
Fosroc Job References | AGF
Marketing Department constructive solutions

POLYUREA WH 200

Project Site Consultant/ Subcontractor/


No. Project Title Product Application Quantity Client Main Contractor Date
Category Location Specifier Applicator

The Second
Regions
Al Ali Property Construction Co.
Crown Plaza Hotel in Polyurea Waterproofing &
1 Buildings Landscape 4000 M2 Dubai Investments NA LTD of China December-2023
Business bay WH 200 Contracting
(API) Construction Third
L.L.C.
Engineering Bureau
Emirates & Al Nasr
Mixed Use Building in
Polyurea Private Building &
2 Residential Al Raha Beach - Sector Podium 15000 M2 Abu Dhabi NA NA August-2023
WH 200 Investor Construction
RBW2 Plot number 7
Company (Egyco)
Super
Al Ali Property
Crown Plaza Hotel in Polyurea Structure Second Construction
3 Buildings 2500 M2 Dubai Investments NA NA June-2023
Business bay WH 200 Roof And L.L.C
(API)
Pool
Construction of
Warehouse, Admin
Polyurea Private Loyal Building
4 Industrial Building, and other Parking 4500 M2 Dubai NA NA June-2023
WH 200 Investor Contracting
facilities for PolyFab
Plastic Industry LLC
Al Khumasiya
Dubai Hills Estate - Golf
Polyurea Emaar Trojan General Constrution &
5 Residential Place Terraces II Roof 5000 M2 Dubai NA April-2023
WH 200 properties Contracting Insulation
(PA05)
Materials
Ithra Dubai ( A
Crystal Line
part of Beaver Gulf
Deira Enrichment Polyurea Insulating
6 Residential Landscaping 5500 M2 Dubai Investment NA Contracting, Delta April-2023
Project (DEP) - Plot 8 WH 200 Materials
Corporation of Emirates Contracting
Trading L.L.C
Dubai)
Mohammed Bin Zyed Polyurea Roof Crown Prince
7 Buildings 3000 M2 Fujairah NA Tornado NA September-2022
mosque fujairah WH 200 waterproofing Court

Page 1 of 3
Fosroc Job References | AGF
Marketing Department constructive solutions

POLYUREA WH 200

Project Site Consultant/ Subcontractor/


No. Project Title Product Application Quantity Client Main Contractor Date
Category Location Specifier Applicator

Azizi Yasamine in Al Shaikh Saeed Aquatite Water


Polyurea AZIZI Developments
8 Buildings Furjan in Plot No. Roof / Gutters 1800 M2 Dubai Mohd. Hasher NA Proofing & July-2022
WH 200 LLC
AFRA003 Almaktoum Insulation L.L.C.
Emirates
ENOC 1628-Filling National Oil
Polyurea Flat Roof
9 Utilities Station, Al Karama, 89 M2 Dubai Company NA Gulf Asia Contracting NA June-2022
WH 200 Slabs
Dubai LTD. ENOC
L.L.C
Emirates
National Oil
ENOC 1177-Filling Polyurea Flat Roof
10 Utilities 406 M2 Dubai Company NA Gulf Asia Contracting NA June-2022
Station,Sharjah WH 200 Slabs
LTD. ENOC
L.L.C
Azizi Feirouz in Al Aquatite
Polyurea Flat Roof Azizi Developments
11 Buildings Furjan in Plot No. 1000 M2 Dubai NA NA Waterproofing May-2022
WH 200 Slabs LLC
AFRA001 Insulation LLC

Azizi Yasamine in Al Barajeel Aquatite Water


Polyurea Azizi Azizi Developments
12 Buildings Furjan in Plot No. Waterproofing 1,000sqm Dubai Engineering Proofing & April-2022
WH 200 Investments LLC
AFRA003 Consultants Insulation LLC

Polyurea Serex Civil Power Protect Middle


13 Buildings ADNEC - Al Ain Hall Waterproofing 10000 m2 Abu Dhabi ADNEC April-2022
WH 200 International Contracting East

Waterproofin ADNEC - Al Ain Hall Polyurea Serex Civil Power Protect Middle
14 Waterproofing 11 000 M2 Abu Dhabi ADNEC January-2022
g Roofing Waterproofing WH 200 International Contracting East

Water Edge Dutch


Polyurea ALDAR Trojan General
15 Buildings Development in Yas Waterproofing 42000 M2 Abu Dhabi Atkins Global Foundation June-2021
WH 200 Properties Contracting
Island Company

Page 2 of 3
Fosroc Job References | AGF
Marketing Department constructive solutions

POLYUREA WH 200

Project Site Consultant/ Subcontractor/


No. Project Title Product Application Quantity Client Main Contractor Date
Category Location Specifier Applicator

Experts Team
District Cooling Plants -
Polyurea Building
16 Industrial DCP 05 & 06 in Waterproofing --- Dubai --- --- --- April-2021
WH 200 Maintenance
Business Bay
LLC
Ali Harqoos
Deira Enrichment Polyurea
17 Buildings Waterproofing --- Dubai Technical --- --- --- April-2021
Project (DEP) - Plot 8 WH 200
Services
Polyurea Protect Middle
18 Buildings Deira Plt 12 Waterproofing 10000 m2 Dubai ICD AE7 SSangYong January-2021
WH 200 East

Page 3 of 3
Previous Approvals
CONTRAC MATERIAL APPROVAL REQUEST

Project No: 301-929 MAR No.: DJ-587-MAR-089R1


CONSTRUCTION OF MUWAILEH SEWAGE PUMPING STATION (ESPS-1) AND RISING MAINS TO AL
Project Name:
HOUMA STP
Employer / Client: M/s. DEPARTMENT OF PUBLIC WORKS
Engineer: M/s. JACOBS
Contractor: M/s. DARWISH ENGINEERING EMIRATES
PRODUCT DATA
Material Description: Technical Submission of Polyurea WH 200 (Alternative)

Name of the Product: Polyurea WH 200

Location / area of use / Discipline: Pumping Station (ESPN-1) and Rising Mains

Material Trade Name: N/A


Manufacturer's Name: M/s. Al Gurg Fosroc Co. LLC
Manufacturing Location/ Country: UAE
Local agent / Supplier's Name: M/s. Al Gurg Fosroc Co. LLC
Client's Approved Vendor? N/A
Specification reference: N/A
Is this an alternative product? Yes Original MAR No.:
Reason for alternative product:

Cost Impact: Yes No Time Impact: Yes No

Technical details/ Attachments:


Specification comparison sheet: Yes No Sample Submitted: Yes No

Other Supporting Documents


Original Brochure: Yes No Yes No
submitted:
Originator:

Name Signature Date

Contractor Authorized Representative: Yaser Rahma 04.Dec.2021

Project Manager Name Signature Date

ACKNOWLEDGEMENT OF SAMPLE RECEIPT

Engineer's Representative: Mohamed Yusuf Mohamedi

Resident Engineer Name Signature Date


FOR ENGINEER'S USE
Status Approved - Work May Proceed Approved As Noted - Close Noted Comments

Revise & Resubmit - Work May Not Proceed Rejected - Submit Another Alternative

Remarks:
Approved - refer to Engineer's comments ref no. AE171WTSJA-CRS-124 - Rev.1

Review and approval is only for general conformance with the design concept of the project and general compliance with the information provided in the contract documents.
Contractor, and his Subcontractor / Supplier, remains responsible for compliance with contract documents, confirmation and correlation of quantities and dimensions, selection
of fabrication process and techniques, coordination of trades, and performance of this work in a safe and satisfactory manner.

Response prepared by:

Name Signature Date


Issued by:

Name Signature Date


Contract No. 301-929: Construction of Main Sewage Pump Station at Muwaileh Area
and Rising Main to Al Houma STP
Review Comments/Response Sheet
Document No. DJ587-MAR-89 Rev. 1 Date of Submission 4-Dec-21

Title: Polyurea WH 200

Engineer's Comments Sheet No. AE171WTSJA-CRS-124 Rev. 1 Date: 9-Dec-21

No. Comments Initials Date


Polyurea WH 200 ,fast curing Elastomeric waterproof coating, Manufactured and supplied by M/s
Jacobs 0.1 Fosroc is approved based on attached Product data ,compliance,method statement and previous SK 14-Nov-21
approvals.
DEE 0.1 Noted. KHK 4-Dec-21

Jacobs 0.2 Application strictly based on manufature's method statement and MSDS. SK 14-Nov-21

DEE 0.2 Noted. KHK 4-Dec-21


Jacobs 0.3 Risk assesment shall be submitted. SK 14-Nov-21
MSDS has been enclosed. A detailed Risk Assessment will be summitted with method statement
DEE 0.3 KHK 4-Dec-21
for the activity involving this material in the future.

NOTE: Review and approval is only for general conformance with the design concept of the project and general compliance with the information
provided in the contract documents. Contractor / Supplier remains responsible for compliance with contract documents, confirmation and correlation
of quantities and dimensions, selection of fabrication process and techniques, coordination of trades, and performance of this work in a safe and
satisfactory manner.

Legend

Comments issued for Rev. 0 Closed Comments

Open Comments Addl.Comments in Successive Revisions

The Engineer's Reviewer:

Reviewed by: SK Checked by: MM

[A] Approved [B] Approved Subject to Comments


[C] Revise and Resubmit [D] Rejected
[E] Information

Position: Resident Engineer Name: Mohamed Yusuf Mohamedi Signature

DEE Response: Project Manager

By Yaser Rahma Checked By


PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 2 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED

C7: CONCRETE SUNDRIES

PJT1 - BASEMENT FLOOR

A RETAINING WALL

A.1 CRACK INJECTION REPAIRS TO RETAINING WALL

OPTION 1 - PU INJECTION

Carrying out crack repairs to the retaining wall using two component
polyurethane resin including surface preparation, installation of packers,
A.1.1 LM 500.00 340 (Rate only)
injecting resin, removal of packers and reinstating the finishes as per
technical specification 2.3.

OPTION 2 - CURTAIN WALL INJECTION

Carrying out crack repairs to the retaining wall using resin including
surface preparation, installation of packers, injecting resin, removal of
A.1.2 M2 640.00 1,367 874,880
packers and reinstating the finishes as per technical specification 2.2.
(Provisional Item)

A.2 CRYSTALLINE WATERPROOFING TO RETAINING WALL

Supply and application of crystalline waterproofing system including


A.2.1 surface preparation, proper curing and reinstating the finishes as per M2 640.00 48 30,720
technical specification 2.4.

Page total carried to Bill 2 R2 Summary 905,600

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 1 of 8
PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 2 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED

C7: CONCRETE SUNDRIES

PJT1 (cont'n)

A.3 PATCH REPAIRS TO RETAINING WALL

Carrying out repairs to the concrete delaminated areas, including


A.3.1 breaking out of concrete 20 mm behind reinforcement and reinstating the M2 80.00 695 55,600
area using micro concrete as per the technical specification 2.1.

Supply and installation of Galvanic anodes on the concrete repair areas


A.3.2 Nos 100.00 260 26,000
as per engineer's instruction.

A.4 PAINTING WORKS

Supply and application of paint on the wall of the basement as per


A.4.1 M2 5,000.00 30 150,000
technical specification 2.8.

B RAFT SLAB

B.1 CRACK INJECTION REPAIRS TO RAFT SLAB

Carrying out crack repairs to the raft slab using two component epoxy
resin including surface preparation, installation of packers, injecting resin,
B.1.1 LM 250 285 71,250
removal of packers and reinstating the finishes as per technical
specification 2.3.

B.2 COATING WORKS

Supply and application of epoxy coating on the raft slab of the basement
B.2.1 M2 2,700 57 153,900
as per technical specification 2.9.

Page total carried to Bill 2 R2 Summary 456,750

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 2 of 8
PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 2 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED

C7: CONCRETE SUNDRIES

PJT1 (cont'n)

B.3 PATCH REPAIRS TO RAFT SLAB

Carrying out repairs to the concrete delaminated areas, including


B.3.1 breaking out of concrete 20 mm behind reinforcement and reinstating the M2 50 715 35,750
area using micro concrete as per the technical specification 2.1.

Supply and installation of Galvanic anodes on the concrete repair areas


B.3.2 Nos 60 260 15,600
as per engineer's instruction.

C BLOCKWORK WALL

Carrying out repairs to block wall cracks by removing plaster 7.5cm on


either side of the cracks and reinstating them with appropriate non-
C.1 LM 60 150 9,000
shrinkable cement mortar, approved steel / fiber mesh and reinstating the
existing finishes as per engineers approval.

PJT1 - GROUND FLOOR

A RETAINING WALL

A.1 CRACK INJECTION REPAIRS TO RETAINING WALL (AROUND MEP


OPENING)

Carrying out trial pits including shoring / dewatering (if required) and
repairs to the retaining wall using two component polyurethane resin
A.1.1 including surface preparation, installation of packers, injecting resin, Item 1.00 120,000 120,000
removal of packers and reinstating the finishes (including waterproofing
system).

A.2 PATCH REPAIRS TO RETAINING WALL

Carrying out repairs to the concrete delaminated areas, including


breaking out of concrete 20 mm behind reinforcement, application of
A.2.1 M2 10.00 695 6,950
bonding agent to concrete substrate, and reinstating the area using
micro concrete as per the technical specification 2.1.

Page total carried to Bill 2 R2 Summary 187,300

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 3 of 8
PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 2 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED
C7: CONCRETE SUNDRIES

PJT1 (cont'n)

A.2.2 Supply and installation of Galvanic anodes on the concrete repair areas
Nos 15.00 260 3,900
as per engineer's instruction.

B TRENCHES

Carrying out crack repairs to the retaining wall using two component
polyurethane resin including surface preparation, installation of packers,
B.1 LM 50.00 340 17,000
injecting resin, removal of packers and reinstating the finishes as per
technical specification 2.1.

C SLAB

Carrying out repairs to the slab, including surface preparation, cutting V-


C.1 groove and filling with a two component low viscosity epoxy resin and LM 95.00 340 32,300
reinstating the finishes.

C.2 Application of polysulphide sealant between precast panels. LM 60.00 155 9,300

D BLOCKWORK WALL

Carrying out repairs to block wall cracks by removing plaster 7.5cm on


either side of the cracks and reinstating them with appropriate non-
D.1 LM 120 150 18,000
shrinkable cement mortar, approved steel / fiber mesh and reinstating the
existing finishes as per engineers approval.

E PAINTING WORKS

Supply and application of paint on the interior areas of the ground floor
E.1 M2 880 30 26,400
including walls as per technical specification 2.8.

Supply and application of epoxy coating on the floor slab as per technical
E.2 M2 700 57 39,900
specification 2.9.

PROVISIONAL ITEM

Supply and application of spray applied hybrid polyurea waterproofing


A system on the roof with a minimum thickness of 2mm as per technical M2 750 225 168,750
specification 2.6.

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 4 of 8
PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 2 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED
Page total carried to Bill 2 R2 Summary 315,550

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 5 of 8
PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 2 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED
C7: CONCRETE SUNDRIES

PJT1 (cont'n)

ITEMS TO BE INSERTED AT THE DISCRETION OF THE


CONTRACTOR

6mm thick GRP lining waterproofing system to catch basin M2 1.00 250 Rate Only

Page total carried to Bill 2 R2 Summary 0

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 6 of 8
PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 2 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED
C7: CONCRETE SUNDRIES

PJT1 (cont'n)

Bill 2 R2 - Page 1 905,600

Bill 2 R2 - Page 2 456,750

Bill 2 R2 - Page 3 187,300

Bill 2 R2 - Page 4 315,550

Bill 2 R2 - Page 5 0

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 7 of 8
PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 2 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED
Bill No 2 R2 Total carried to Main Summary 1,865,200

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 8 of 8
PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 3 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED

C7: CONCRETE SUNDRIES

PJT3 - BASEMENT FLOOR

A RETAINING WALL

A.1 CRACK INJECTION REPAIRS TO RETAINING WALL

Carrying out crack repairs to the retaining wall using two component
polyurethane resin including surface preparation, installation of
A.1.1 LM 200.00 340 68,000
packers, injecting resin, removal of packers and reinstating the
finishes as per technical specification 2.2.

A.2 CRYSTALLINE WATERPROOFING TO RETAINING WALL

Supply and application of crystalline waterproofing system including


A.2.1 surface preparation, proper curing and reinstating the finishes as per M2 300.00 48 14,400
technical specification 2.3.

A.3 PATCH REPAIRS TO RETAINING WALL

Carrying out repairs to the concrete delaminated areas, including


breaking out of concrete 20 mm behind reinforcement and
A.3.1 M2 40.00 695 27,800
reinstating the area using micro concrete as per the technical
specification 2.1.

Supply and installation of Galvanic anodes on the concrete repair


A.3.2 Nos 80.00 260 20,800
areas as per engineer's instruction.

B SLAB

B.1 CRACK INJECTION REPAIRS TO RAFT SLAB

Carrying out crack repairs to the raft slab using two component
polyurethane resin including surface preparation, installation of
B.1.1 LM 95.00 285 27,075
packers, injecting resin, removal of packers and reinstating the
finishes as per technical specification 2.1.

Carrying out crack repairs to the slab soffit using two component
polyurethane resin including surface preparation, installation of
B.1.2 LM 75.00 275 20,625
packers, injecting resin, removal of packers and reinstating the
finishes as per technical specification 2.1.

Page total carried to Bill 3 R2 Summary 178,700

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 1 of 12
PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 3 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 2 of 12
PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 3 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED

C7: CONCRETE SUNDRIES

PJT3 (cont'n)

B.2 PATCH REPAIRS TO RAFT SLAB

Carrying out repairs to the concrete delaminated areas, including


breaking out of concrete 20 mm behind reinforcement and
B.2.1 M2 60.00 715 42,900
reinstating the area using micro concrete as per the technical
specification 2.1.

Supply and installation of Galvanic anodes on the concrete repair


B.2.2 Nos 70.00 260 18,200
areas as per engineer's instruction.

PJT3 - GROUND FLOOR

A RETAINING WALL

A.1 CRACK INJECTION REPAIRS TO RETAINING WALL

Carrying out crack repairs to the retaining wall using two component
polyurethane resin including surface preparation, installation of
A.1.1 LM 40.00 340 13,600
packers, injecting resin, removal of packers and reinstating the
finishes as per technical specification 2.1.

A.2 CRYSTALLINE WATERPROOFING TO RETAINING WALL

Supply and application of crystalline waterproofing system including


A.2.1 surface preparation, proper curing and reinstating the finishes as per M2 120.00 48 5,760
technical specification 2.3.

A.3 PATCH REPAIRS TO RETAINING WALL

Carrying out repairs to the concrete delaminated areas, including


breaking out of concrete 20 mm behind reinforcement, application of
A.3.1 M2 10.00 695 6,950
bonding agent to concrete substrate, and reinstating the area using
micro concrete as per the technical specification 2.1.

A.3.2 Supply and installation of Galvanic anodes on the concrete repair


Nos 15 260 3,900
areas as per engineer's instruction.

Page total carried to Bill 3 R2 Summary 91,310

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 3 of 12
PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 3 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED

C7: CONCRETE SUNDRIES

PJT3 (cont'n)

B EXPANSION JOINT

Carrying out repair works to expansion joint including removal of


B.1 existing sealant, application of polysulphide sealant and reinstating LM 90 665 59,850
of finishes as per technical specification 2.7.

C BLOCKWORK WALL

Carrying out repairs to block wall cracks by removing plaster 7.5cm


on either side of the cracks and reinstating them with appropriate
C.1 LM 90 150 13,500
non-shrinkable cement mortar, approved steel / fiber mesh and
reinstating the existing finishes as per engineers approval.

D PAINTING WORKS

Supply and application of paint on the interior areas of the ground


D.1 M2 2,400 30 72,000
floor including walls as per technical specification 2.8.

Supply and application of epoxy coating on the floor slab as per


D.2 M2 2,050 57 116,850
technical specification 2.9.

PJT3 - MEZZANINE FLOOR

A EXPANSION JOINT

A.1
Carrying out repair works to expansion joint including removal of
existing sealant, application of polysulphide sealant and reinstating LM 90 665 59,850
of finishes as per technical specification 2.7.

B BLOCKWORK WALL

Carrying out repairs to block wall cracks by removing plaster 7.5cm


on either side of the cracks and reinstating them with appropriate
B.1 LM 95.00 150 14,250
non-shrinkable cement mortar, approved steel / fiber mesh and
reinstating the existing finishes as per engineers approval.

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 4 of 12
PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 3 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED

Page total carried to Bill 3 R2 Summary 336,300

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 5 of 12
PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 3 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED
C7: CONCRETE SUNDRIES

PJT3 (cont'n)

C PAINTING WORKS

Supply and application of paint on the interior areas of the ground


C.1 floor including walls and slab soffit areas as per technical M2 1,800 30 54,000
specification 2.8.

Supply and application of epoxy coating on the floor slab as per


C.2 M2 1,250.00 57 71,250
technical specification 2.9.

PJT3 - ROOF FLOOR

A COOLING TOWER WALL

A.1 CRACK INJECTION REPAIRS TO CONCRETE WALL

Carrying out crack repairs to the retaining wall using two component
polyurethane resin including surface preparation, installation of
A.1.1 LM 120 340 40,800
packers, injecting resin, removal of packers and reinstating the
finishes as per technical specification 2.2.

A.2 POLYUREA WATERPROOFING TO CT BASIN

Supply and application of polyurea waterproofing system including


A.2.1 M2 600 225 135,000
surface preparation, proper curing.

A.3 PATCH REPAIRS TO CONCRETE WALL

Carrying out repairs to the concrete delaminated areas, including


breaking out of concrete 20 mm behind reinforcement and
A.3.1 M2 40 695 27,800
reinstating the area using micro concrete as per the technical
specification 2.1.

Supply and installation of Galvanic anodes on the concrete repair


A.3.2 Nos 50 260 13,000
areas as per engineer's instruction.

B EXPANSION JOINT

B.1
Carrying out repair works to expansion joint including removal of
existing sealant, application of polysulphide sealant and reinstating LM 50 665 33,250
of finishes as per technical specification 2.7.

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 6 of 12
PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 3 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED
Page total carried to Bill 3 R2 Summary 375,100

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 7 of 12
PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 3 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED
C7: CONCRETE SUNDRIES

PJT3 (cont'n)

C BEAM

Carrying out repairs to the beam, including surface preparation,


cutting V-groove and filling with a two component low viscosity
C.1 LM 140 340 47,600
epoxy resin and reinstating the finishes as per technical specification
2.1.

D BLOCKWORK WALL

Carrying out repairs to block wall cracks by removing plaster 7.5cm


on either side of the cracks and reinstating them with appropriate
D.1 LM 35 150 5,250
non-shrinkable cement mortar, approved steel / fiber mesh and
reinstating the existing finishes as per engineers approval.

E PAINTING WORKS

Supply and application of paint on the cooling tower wall as per


E.1 M2 580 30 17,400
technical specification 2.8.

Supply and application of paint on the beams as per technical


E.2 M2 350 57 19,950
specification 2.9.

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 8 of 12
PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 3 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED

Page total carried to Bill 3 R2 Summary 90,200

C7: CONCRETE SUNDRIES

PJT3 (cont'n)

ITEMS TO BE INSERTED AT THE DISCRETION OF THE


CONTRACTOR

6mm thick GRP lining waterproofing system to catch basin M2 1.00 250 Rate Only

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 9 of 12
PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 3 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED

Page total carried to Bill 3 R2 Summary 0

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 10 of 12
PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 3 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED

C7: CONCRETE SUNDRIES

PJT3 (cont'n)

Bill 2 R2 - Page 1 178,700

Bill 2 R2 - Page 2 91,310

Bill 2 R2 - Page 3 336,300

Bill 2 R2 - Page 4 375,100

Bill 2 R2 - Page 5 90,200

Bill 2 R2 - Page 6 0

Bill No 3 R2 Total carried to Main Summary 1,071,610

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 11 of 12
PALM JUMEIRAH TRUNK 1 AND TRUNK 3 BILLS OF QUANTITIES BILL No.
EMPOWER
PLANT BUILDING STRUCTURAL REPAIR WORKS
CONCRETE REPAIRS 3 R2

Rate Total Amount


Item Ref. Description Unit Qty
AED AED

PJT1 and PJT3 District Cooling Plants


Plant Buildings Structural Repair Works
Tender Documents - Volume 4/Section 4.2 - Bill of Quantities R02
25 Oct 2023 12 of 12
constructive solutions

Ref : TL-CS-7635
Date : 25th March 2024

Project: PALM JUMEIRAH TRUNKS 1 AND 3


Client: EMIRATES CENTRAL COOLING SYSTEM CORPORATION PJSC
Consultant: YOUNG ENGINEERING CONSULTANCY SERVICES
Main Contractor: LEADERS FORT CONTRACTING LLC

Subject: Fosroc Polyurea WH200

Dear Sir,

With reference to the above subject, we would like to inform you that, Fosroc Polyurea WH200 (fast
setting, hybrid polyurea/polyurethane elastomeric waterproof coating) can be applied as a waterproofing
coating for the water tank basin of cooling tower. And for submerged condition where there is no
exposure to UV rays or direct sunlight, Polyurea WH200 is expected to be colour stable throughout its
service life under general maintenance practices as per manufacturer’s guideline.

Additionally, any overcoating to be done within 48 hours from the application of the final coat of Polyurea
WH200, if 48 hours exceeded, Polyurea WH200 to be re-activated by a swipe of Nitoprime 150.

We would also like to inform you that, once applied and cured as per manufacturer’s guideline, Polyurea
WH200 will not be affected under the service temperature of -20°C to 80°C.

For more details regarding Fosroc products, please refer to the manufacturer’s Technical Data Sheet &
Method Statement.

Should you need any further clarification, please feel free to contact the undersigned.

Best Regards
For Al Gurg Fosroc LLC,

Mostafa Abdine, MRSC.


Technical Manager

Disclaimer: Please note that this advice is given in good faith based on the information provided. Fosroc cannot accept responsibility for any problems that may
arise due to use of its products outside the scope of the standard guidelines on our Product Datasheets and Method Statements.

Al Gurg Fosroc Co. LLC


Post Box 657, Dubai telephone: fax: email:
United Arab Emirates (+9714) 2039699 (+9714) 2859649 [email protected]

www.fosroc.com Registered Office: 215 Community, Street No. 13, Nad Al Hamar Road, Al Ramool Industrial Estate, Rashidiya, Dubai

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