Emp PJT 1 & PJT 3 MST 010 Polyurea WH 200
Emp PJT 1 & PJT 3 MST 010 Polyurea WH 200
Emp PJT 1 & PJT 3 MST 010 Polyurea WH 200
Client EMIRATES CENTRAL COOLING SYSTEMS CORPORATION PJSC Ref. No. EMP-PJT-1 & PJT-3-MSUB-010
Consultant YOUNG ENGINEERING CONSULTANCY SERVICES Revision 00
Contractor LEADERS FORT CONTRACTING L.L.C. Date 05-03-24
Submitted by Contractor: Signature & Stamp: Received by Consultant: Signature & Stamp:
Name: Rashid Khader Name:
Date: 05-03-2024 Date:
The above submittal is: □ Approved □ Approved as Noted □ Revise & Resubmit □ Rejected
Consultant Engineer Signature & Stamp: Client Engineer Signature & Stamp:
Name: Name:
Date: Date:
DOCUMENT TITTLE: MATERIAL SUBMITTAL FOR POLYUREA WH200
DOCUMENT NUMBER: EMP-PJT-1 & PJT-3-MST-010 Rev.00
CLIENT: EMPOWER ENERGY SOLUTIONS
CONSULTANT: YOUNG ENGINEERING CONSULTANCY SERVICES
CONTRACTOR: LEADERS FORT CONTRACTING
Contract Specification
SN Specified Material Proposed Material Remarks
Clause Ref:
1 Section 3.3-Specs- 2.6 POLYUREA WATERPROOFING POLYUREA WH200- two-component polyurea, pigmented, elastic, highly COMPLY and
EMP-45-TR-0417 The material used shall be a two-component polyurea, pigmented, reactive, spray / brush applied waterproofing membrane. see attached
(Clause 2.6, Page 20 & elastic, highly reactive, spray / brush applied waterproofing membrane Purpose of use: Waterproofing PJT3 Cooling Tower Basin letter from
21 of 23) with short curing time. Supplier/Manufacturer: FOSROC FOSROC
constructive solutions
Ref : TL-CS-7635
Date : 25th March 2024
Dear Sir,
With reference to the above subject, we would like to inform you that, Fosroc Polyurea WH200 (fast
setting, hybrid polyurea/polyurethane elastomeric waterproof coating) can be applied as a waterproofing
coating for the water tank basin of cooling tower. And for submerged condition where there is no
exposure to UV rays or direct sunlight, Polyurea WH200 is expected to be colour stable throughout its
service life under general maintenance practices as per manufacturer’s guideline.
Additionally, any overcoating to be done within 48 hours from the application of the final coat of Polyurea
WH200, if 48 hours exceeded, Polyurea WH200 to be re-activated by a swipe of Nitoprime 150.
We would also like to inform you that, once applied and cured as per manufacturer’s guideline, Polyurea
WH200 will not be affected under the service temperature of -20°C to 80°C.
For more details regarding Fosroc products, please refer to the manufacturer’s Technical Data Sheet &
Method Statement.
Should you need any further clarification, please feel free to contact the undersigned.
Best Regards
For Al Gurg Fosroc LLC,
Disclaimer: Please note that this advice is given in good faith based on the information provided. Fosroc cannot accept responsibility for any problems that may
arise due to use of its products outside the scope of the standard guidelines on our Product Datasheets and Method Statements.
www.fosroc.com Registered Office: 215 Community, Street No. 13, Nad Al Hamar Road, Al Ramool Industrial Estate, Rashidiya, Dubai
PALM JUMEIRAH TRUNKS 1 AND 3– PLANT BUILDING STRUCTURAL REPAIR WORKS
TENDER REF. NO.: EMP-45-TR-0417
d. Contractor Shall submit details drawings and method statements mentioning procedure for
cleaning existing joint, surface preparation, application of new sealant etc. to Engineer / Client
for review and approval.
e. Contractor Shall install mockups including removal of existing sealant, surface preparation,
new sealant and joint accessories to illustrate installation quality and color.
f. Contractor shall provide manufacturer's and applicators signed standard limited combined
warranty, against adhesive and cohesive failure of sealant and against infiltration of water and
air through sealed joint and also against failure of joint sealant due to poor application for a
period of 1 year from date of completion.
POLYUREA WATERPROOFING
a. The material used shall be a two-component polyurea, pigmented, elastic, highly reactive,
spray / brush applied waterproofing membrane with short curing time.
b. The material shall be fast reacting and have high build capability.
c. The material should possess excellent mechanical properties and crack bridging properties.
d. The material shall be resistant to puncture and standing water.
e. The material shall be applicable to vertical surfaces without any runs.
f. The material shall have high elasticity, excellent tensile strength, elongation and a good wear
resistance.
g. The ASTM / EN / BS standards listed in the table below shall be complied.
The below repair methodology shall be followed for the application purpose.
a. The condition of the area to be applied should be initially inspected and documented by the
applicator and shall be addressed to the contractor. Agreements regarding the suitability of the
system or any recommended modification and necessary preparation should be established prior
to execution of any works.
b. The works to be done shall be planned, prioritizing critical areas and consider execution of works
per zone for large areas.
c. The weather conditions and forecast shall be checked to avoid possible rain, fog, extreme
humidity and sandstorms as the application is not recommended in any of this condition. For best
result, application is advisably done under temperatures within the range of 5 - 50˚C.
d. The moisture content in concrete should be below 5% and ambient humidity under 85%.
e. The surroundings shall be protected from over spraying using tarpaulins or plastic sheets. This
includes nearby facilities, equipment, and other elements that could be stained by the coating.
f. Surface preparation and priming is one of the key stages in the application. Substrates should
ideally have minimum pull-off strength of 1.5 N/mm².
g. It is recommended to abrade the surface by either grinding or grit blasting. This method ensures
removal of any friable matters, weak surface layer and defects that will affect the adhesion of the
coating.
h. Surface defects which were exposed during surface preparation such as shrinkage cracks, blow
holes, minor honey combing, and minor damage to joint arises, etc. shall be filled. Larger repairs
can be carried out using approved products. Reference for concrete repairs shall be made with
section 5.10.
i. Remove any contamination such as oil, fuel, grease on surface using suitable cleaning agents.
j. Allow the substrate to dry following any cleaning, rain and/or moisture condensation, then blow
any residual dust / dirt away using compressed air or collect using an industrial
k. Mix the two components on a dry and clean container until it is homogeneous and free of streaks.
l. Apply the mixed primer to the substrate using medium pile roller at a rate of 0.15-0.3kg/m²
depending on the porosity and profile of the substrate. Re-apply primer if the substrate has
noticeably absorbed the initially application.
m. If the spray application is delayed for more than 48 hours or if noticeably contaminated with
moisture, dust and/or dirt, clean the initially primed substrate and re-apply primer.
n. The hybrid polyurea can only be applied by means of a suitable two-component, heated, high-
pressure spray machine with mixing ratio of 1:1 by volume or brush applied, capable of providing
the required pressure of 130-180 Bars and heating temperature of 70-75 ˚C.
o. The hybrid polyurea shall be applied at 1.5-2.5 kg/m², this corresponds to a thickness of approx.
2 -2.5mm. It shall be applied at a consistent rate by spraying in constant hand speed and at
standard crosshatch spray pattern. Applying each layer at perpendicular direction provides more
uniformity in its thickness and coverage.
p. Each parallel spray stroke should overlap 50% with previous stroke to ensure proper coverage of
material. The coating thickness per spray application at normal hand speed is approximately 0.5
- 0.7mm (0.5-0.7kg/m²).
q. Due to the product’s fast setting property, the required thickness can normally be built-up at the
same time of application by spraying multiple coating layers.
r. Full cure is normally achieved within 48 hours.
EXPANSION JOINT
Contractor shall repair the expansion joint where leakage for damage of the sealant has been
noticed.
a. Contractor shall provide UV resistant One component moisture curing elastomeric/ epoxy
expansion joint sealant (suitable for indoor and outdoor applications) for the horizontal joint in
the slab and vertical joint in the precast panels.
b. Sealant material shall be from established suppliers such as SIKA, BASF, FOSROC etc.
POLYUREA WH 200
Summary
▪ Technical datasheet
Al Gurg Fosroc
The company was founded as a joint venture in 1975 between HE Easa Saleh Al Gurg
and Fosroc International. Al Gurg Fosroc is the first construction chemicals company to
establish a manufacturing base in the region, and presently serves the markets of the
U. A. E., Kuwait, Bahrain, Oman and other Fosroc companies worldwide.
Fosroc is one of the world's leading manufacturers of advanced technology products for
the construction and refurbishment industries.
For over 45 years, Al Gurg Fosroc is widely recognised as the market leader in concrete
repairs and protection, in particular; and has built a substantial reputation in a wide
range of product fields: Admixtures - Concrete repair and protection - Joint fillers
and sealants -Waterproofing - Protective coatings - Surface treatments -
Waterstops - Grouts and anchors – Flooring – Electrochemical products and
services.
Fosroc's success is built on a powerful combination of market knowledge, technical
resource, manufacturing expertise and problem-solving capabilities. The company
follows a policy of detailed product research and development providing high quality
products and long-term solutions.
The company has been the first construction materials manufacturing company to
introduce specification and AutoCAD services.
Al Gurg Fosroc's products are guaranteed for quality, but they must be applied correctly
and consistently to benefit from a long service life. To ensure this success, Al Gurg
Fosroc has introduced a Contracts and Application Department. This ensures that the
technical product knowledge is transpired to the applicators and the availability of the
local technical support center ensures that the correct application techniques are
followed.
Al Gurg Fosroc's commitment to total quality management system had lead to ISO 9002
certification in December 1994 - the first construction chemicals company in the Gulf
region to achieve this prestigious award. To keep up with the present market demands,
Al Gurg Fosroc has chosen the policy of continuous improvement, which led to
ISO 9001:2015 certification.
Al Gurg Fosroc was awarded the ISO 14001 certification in 1996 making it the first
construction chemicals company and the third company in any sector in the Gulf region
to receive this award.
As a clear indication of continual improvement in safety, quality and environmental
standards, Al Gurg Fosroc was awarded the OHSAS 18001 certification in October
2004. Currently updated to ISO 45001:2018.
Al Gurg Fosroc has a state of the art production unit, which has an output exceeding
160,000 metric tons per annum.
www.fosroc.com
Legal Type (Limited Liability Company)LLC ذات مسئولية محدودة الشكل القانونى
Expiry Date 09/03/2024 تاريخ النتهاء Issue Date 30/10/1974 تاريخ الصدار
® D&B D-U-N-S 561643177 الرقم العالمي Main License No. 300142 رقم الرخصة الم
No.
Register No. 41541 رقم السجل التجارى DCCI No. 10278 عضوية الغرفة
مدير Manager / الردن Jordan / منار صلح سعيد جمهور 496716
MANAR SALAH SAID JAMHOUR
ملك الشيخ مانع بن خليفه بن سعيد ال مكتوم -ام رمول P215-357UNIT7مستودع رقم
Print Date 10/03/2023 12:45 تاريخ الطباعة Receipt No. 14890100 رقم اليصال
يمكنك الن تجديد رخصتك التجارية من خلل الرسائل النصية القصيرة ،أرسل رقم الرخصة إلى ( 6969دو/اتصالت) للحصول
على اذن الدفع. Get FREE access to
Zoho One for the first
Now you can renew your trade license by sending a text message )SMS(. Send your trade year
license number to 6969 )Du/ Etisalat( to receive payment voucher. احصل على زوهو ون مجانا (
للسنة الولى
Zoho.com/det
وثيقة إلكترونية معتمدة وصادرة بدون توقيع من دائرة القتصاد والسياحة في دبي .لمراجعة صحة البيانات الواردة في الرخصة يرجي مسح رمزالستجابة السريعة
this is a certified e-document issued without signature by the department of Economy and Tourism .Kindly Scan the QR Code to
Verify the certificate
License no. 300142 300142 رقم الرخصة
Trade Name AL GURG FOSROC CO. (L.L.C) ( م. م.شركة القرق فوسروك )ذ السم التجاري
Legal Status Limited Liability Company(LLC) ذات مسئولية محدودة الشكل القانوني
Concrete
Dry abrasive blasting, wet abrasive blasting, vacuum-assisted
abrasive blasting, and centrifugal shot blasting, as described in
ASTM D4259, may be used to remove contaminants, laitance,
and weak concrete, to expose blow holes, and to produce a
sound concrete surface with adequate profile and surface
porosity. All blow holes and minor surface imperfections shall
be filled with recommended filler prior to application of Primer.
Bare Steel
All welding seams must have a surface finish which ensures
that the quality of the paint system will be maintained in all
respects. Holes in welding seams, undercuts, cracks, etc.
must be avoided. If found, they must be remedied by welding
and/or grinding. All weld spatters must be removed. All sharp
edges must be removed or rounded off in such a way that the
specified film thickness can be built-up on all surfaces. The
radius of the rounding must be minimum 2 mm.
The steel must be of firs class quality and must not have been
constructive solutions
Fosroc Polyurea WH 200
Coverage:
Normal recommended minimum applied thickness of Fosroc
Polyurea WH 200 / WH 200GR is 1.5mm, using cross-hatch
Fosroc Primer 195 and Fosroc Nitoprime 31
spray pattern. Applied product can be walked on carefully after
approximately 10 minutes; is light duty trafficabl (e.g. light - Concrete 0.25kg per m2
foot traffic after approximately 24 hours, and fully serviceable Porous concrete will have
after 2-3 days. reduced primer coverage
- Steel 0.15kg per m2
For temperatures below +5OC, longer cure times must be Polyurea WH 200 / WH 200GR
anticipated – contact Fosroc for further advice. : 1.5 litres per m2 / 1.5mm thick*
Fosroc Nitoproof UVR : 16 m2 per 5kg pack for
When lapping new sprayed coat of Polyurea WH 200 / WH Topcoat 0.2mm film *
200GR to existing polyurea surface >12 hours after the : 32m2 per 10kg pack for 0.2mm
existing polyurea surface was applied, a Fosroc Nitoprime film *
150 wipe is required, and allowed to become touch-dry prior
to fresh polyurea application. * Normal recommended coverage is 1.5 litres per m2.
3.0 litres/m2 rate is the maximum coverage rate for a
Use appropriate non-solvent chemical for the flushing of single coat application.
equipment.
** Nitoproof UVR Topcoat should be applied as a minimum
Refer to Fosroc Polyurea Method Statement for further detail. 0.2mm film, to achieve 100 opacity.
constructive solutions
Fosroc Polyurea WH 200
Do not proceed with application if atmospheric relative Avoid contact with eyes and skin. Wear suitable protective
humidity is >85% or if the surface temperature is <3ºC above clothing, gloves and eye/face protection at all times. En-
the dew point. sure adequate ventilation and avoid inhalation of vapour
For a bonded polyurea coating application, concrete substrate and aerosol. Use supplied air hood.
must have achieved at least 75% of its design strength. Fosroc Polyurea WH 200 / WH 200GR, Fosroc Nitoprime
Concrete relative humidity must be ≤75%. Do not proceed 31, Fosroc Primer 195 and Fosroc Nitoproof UVR Topcoat
with application if the substrate temperature or the ambient may cause sensitisation.
temperature is, or is anticipated to be, <+5ºC during the In case of eye contact, first aid must be administered i -
application. mediately. The eyes should be held open while flushing
with a continuous low pressure stream of water for at least
For work in exposed areas, do not proceed with application if 15 minutes. Seek medical advice immediately. If swal-
precipitation is imminent. If in doubt, contact Fosroc for advice. lowed, seek medical attention immediately - do not induce
vomiting.
The use of barrier creams provides additional skin protec-
It should be noted that Fosroc Polyurea WH 200 / WH 200GR tion.
is an aromatic polyurea; therefore, as with all aromatics, over Refer to product safety data sheets for detailed informa-
a period of time significant colour change will occur if exposed tion.
to UV rays. This will not cause any negative effect on the
physical properties of the product.
Disposal considerations
Flash Point
Fosroc is a registered trademark of Fosroc International
Fosroc Polyurea WH 200 / WH 200GR and Primer 195 are Limited.
non-flammable
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the
Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to obtain the
latest version.
Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email: [email protected]
Al Gurg Fosroc LLC
Regional offices
Post Box 657, Duba Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: [email protected]
Bahrain, YBA Kanoo telephone: 17738200 fax: 17732828 email: [email protected]
United Arab Emirates Kuwait, Boodai telephone: 4817618 fax: 4832124 email: [email protected]
Oman, Al Amana telephone: 24815080 fax: 24817554 email: [email protected]
www.fosroc.com
UAE/0966/19/C
Method statement
Fosroc Polyurea Method Statement constructive solutions
1.1 Observe the site owner’s Health, Safety and Environment policy at all times and obey all
written and verbal instructions from site managers and representatives.
1.2 Wear Personal Protective Equipment at all times including hard hat, safety glasses, boots,
gloves, air hood and masks as required.
1.3 When using high-pressure plural component spray equipment, all personnel working in the
application area must wear double-filter breathers with Occupational Safety and Health
Administration (OSHA) ratings.
1.4 When applying coatings in enclosed areas, all personnel working within the enclosed area
must wear full-face masks with OSHA-rated supplied air respirators.
A2. Cleaning:
Clean spills and oversprays as they occur, and equipment as necessary, using Fosroc
proprietary solvents and equipment cleaners.
Clean site to the site owner’s satisfaction prior to final acceptance.
Section B : General
i) Air temperature:
Polyurea WPE/ FLM -30ºC to +70ºC
Polyurea WH 200 +5ºC to +60ºC
Surface Temperature:
Polyurea WPE/ FLM -30ºC to +80ºC
Polyurea WH 200 +5ºC to +70ºC
Important Note: for applications where the surface temperature is below +5°C, e.g. in
cold storage rooms in service or in cold external conditions; Fosroc must be consulted
for project-specific advice.
ii) Weather Conditions; The relative humidity must be ≤ 90% (Note: ≤ 85% for Polyurea
WH 200) and
Surface temperature must be at least 3ºC above the dew point.
Recommended equipment for the monitoring of Dew Point is the Positector ® DPM.
iii) The concrete must have achieved 75% of its design strength. If the condition iv)
below is met, normally this would indicate that 75% of design strength has been
achieved. If in doubt, contact Fosroc for further advice.
iv) Concrete relative humidity (as measured by the “Vaisala test”) must be ≤ 75% *.
Alternatively, concrete moisture meter must show <5% moisture *.
Calcium Chloride test for moisture transmission must show ≤ 14.6g/ m2 /24hours (≤3
lb/ 24hr/1,000 ft2).
* Note: If the concrete relative humidity is >75% and/or contains >5% moisture,
Fosroc Primer 195 must be used. Contact Fosroc for further advice.
In this case the concrete surface must not be completely coated; a suitable surface
area must be left exposed for the entrapped moisture to escape.
The surface must be field tested for soluble salts. See Section C2.3 for details of the test and
treatment methodology.
B4. Equipment:
The following list of equipment must be adopted as a minimum requirement.
Protective clothing : Protective overalls
: Good quality gloves, goggles and face mask, supplied air hood
Preparation : Proprietary blasting equipment.
Mixing : Pneumatic pump and mixers.
Priming : Spreader
Polyurea WPE/FLM/WH 200: Recommended:
Wiwa DuoMix PU460 with Probler P2 Gun
Note: Probler P2 Gun is highly recommended and can be
retrofitted onto older spray machines
Other:
Graco: EXP-2/ EXP-3 (Electric)
HXP series (Hydraulic)
Fusion AP (Air Purge Gun)
Fusion MP (Mechanical Purge Gun)
Note Graco E-10 is NOT a suitable polyurea equipment
Note: at the lower end of the application temperature range, and especially at the bottom
end of the range (-30ºC for Polyurea WPE/ FLM, +5ºC for Polyurea WH 200), longer cure
and trafficable times must be expected; consult Fosroc for advice.
B6. Applicator:
The client/ main contractor must be satisfied that the applicator has suitable equipment and
expertise, and will follow the procedures detailed in this Method Statement and the relevant
product data sheets.
Only Fosroc products are to be used in the application, with such products being sourced
from Fosroc directly or from a Fosroc authorised distributor.
Fosroc Polyurea WCS, Fosroc Nitoprime 31, Fosroc Primer 195, Fosroc Nitoprime 150,
Fosroc Nitoproof UVR Topcoat, Fosroc Nitodek UVR Topcoat
Storage temperature +5 to +30ºC.
Keep dry. Keep from freezing. Keep containers tightly closed when not in use.
Recommended storage in covered, temperature-controlled environment.
C1. System:
2.1 All surfaces must be clean and free from debris, loose or flaking material, standing water, oil,
grease and organic growth.
2.2 Concrete surfaces must be free from laitance and any traces of shuttering, release oils and
curing compounds.
2.3 Steel/ marine surfaces must be checked for soluble salts; Test with Chlor*Test. If the level of
soluble salts exceeds recommended limits, jetwash the surface and then retest. If the level of
soluble salts still exceeds recommended limits, treat with Chlor*Rid as a 0.1% solution in
warm water.
Repeat the process until acceptable limits are reached.
Maximum amounts of soluble salts (micrograms per cm2):
Chlorides 3 immersion, 7 non-immersion
Nitrates 5 immersion, 10 non-immersion
Sulfates 10 immersion, 20 non-immersion
2.4 Blasting is highly recommended as an effective method of surface preparation and to provide
a suitable key for Polyurea coating. Abrasive blast per ICRI Technical Guideline No. 03732
or SSPC SP13. Achieve a concrete surface profile of ICRI CSP-3 to CSP-5. The minimum
blast profile must be 75 - 100 microns.
2.5 Following the above preparation, care must be taken to ensure that any surface irregularities
are filled with Fosroc Nitomortar FC/ Fosroc Nitomortar FCB.
2.6 For Bare Steel all welding seams must have a surface finish which ensures that the quality of
the paint system will be maintained in all respects. Holes in welding seams, undercuts,
cracks, etc. must be avoided. If holes are found, they must be remedied by welding and/or
grinding. All weld spatters must be removed. All sharp edges must be removed or rounded off
in such a way that the specified film thickness can be build-up on all surfaces. The radius of
the rounding must be minimum 2 mm. The steel must be of first class quality and must not
have been allowed to rust more than corresponding to grade B of ISO 8501-1:2007. Any
laminations must be removed. Blast cleaning to Sa 2½. (ISO 8501-1:2007). Roughness:
using abrasives suitable to achieve a coarse surface of Grade Medium G (50-85μm, Ry5)
(ISO 8503-2).
2.7 For application onto bituminous torched-on membranes, no surface primer is required.
2.8 For application onto asphalt surfaces of <18 months old, flame treatment and primer is
required; suitable equipment for flame treatment is the Ripack 2000 heat gun.
2.9 For application onto asphalt surfaces of >18 months old, wire brush the surface; no surface
primer is required.
2.10 For application onto Galvanised metal – new metal requires degreasing with degreasing
agent, old metal surface needs a brush-off abrasive blast clean (also known as a sweep
blast).
2.11 For application onto metal decking, Primer 195 must be used.
3.6 All cracks shall be chased to a 5mm x 5mm groove and filled using
Fosroc Nitomortar FC/ FCB.
C4. Priming:
4.1 Primer to be used on sound, dry concrete or concrete surface repair (refer to Section B2) and
at ambient/substrate temperature of ≥10⁰C is Fosroc Nitoprime 31. If the minimum
temperature or concrete substrate condition is not met, then Fosroc Primer 195 must be
used. For steel surfaces use Primer 195, for other surfaces consult Fosroc for advice.
4.2 Mix the entire contents of the hardener and base containers well, ensure the mixed product is
of uniform consistency. DO NOT dilute the primer under any circumstances.
4.3 Apply the mixed primer immediately at a consistent coverage rate (in the range 250-400ml
per m2 dependent on concrete porosity). Note on occasions where the substrate is extremely
porous, >400ml per m2 may be required. Recommended coverage rate of Fosroc Primer 195
on steel is 150ml per m2.
4.4 Broadcast DRY sand (fire-dried, 0.2 - 0.5mm diameter) onto the wet primer (see Section C5).
4.5 Allow the primer to become touch-dry (ca.2hour@350C/ 4hrs@200C/ 6hrs@10ºC/ 8hrs@5ºC)
before applying the Fosroc Polyurea, otherwise pinholing may occur due to trapped air in the
substrate expanding on application of the hot-spray applied Fosroc Polyurea.
4.6 The entire primed surface must be coated within 24 hours. If the primer has been allowed to
dry >24 hours then a fresh application of primer (100ml per m2) must be carried out, and
allowed to become touch-dry (see above) before applying the Fosroc Polyurea.
5.1 This methodology is designed to maximise intercoat adhesion between primer and polyurea
coating, by providing a rough surface profile with high exposed surface area for the polyurea
coating to adhere to (mechanical as well as chemical locking). This methodology is (i) highly
recommended but optional in the case of application of Fosroc Polyurea WPE/ WH 200/
WCS (except in internal tank coating applications where it is mandatory) and (ii) mandatory
for the application of Fosroc Polyurea FLM for trafficked areas.
5.2 Broadcast DRY quartz sand (fire-dried, 0.2 - 0.5 mm particle diameter) evenly onto the wet
primer at a suggested rate of 4 m2 per kg (range 2.5 - 10 m2 per kg).
5.3 Allow the primer to dry (see 4.5 above). Remove any loose sand by brush, vacuum or
positive air pressure.
5.4 Use of coloured sand in place of regular sand is recommended on metal surfaces, as the
colouration acts as a visual guide as to where priming has taken place.
6.1 If appropriate, add pigment paste to Part B AMINE drum in the correct quantity as
appropriate. Using a drum mixer, mix at low speed 300-400rpm for 20 minutes or until a
homogeneous mixture is formed without any streaks. In the case of pre-pigmented coloured
Part B AMINE, similarly mix the product at low speed 300-400rpm for 10 minutes or until a
homogeneous mixture is formed without any streaks. DO NOT mix at higher speed, in order
to avoid air entrapment. DO NOT dilute the product under any circumstances.
6.2 Fosroc Polyurea is spray-applied using a plural-component proportioner with air purge or
mechanical purge spray gun and tip (see section B2). The components in the line hoses
must be circulated and heated (see section B5 for process details).
6.3 Apply Fosroc Polyurea at a consistent rate using a standard cross-hatch spray pattern, with a
minimum of 2 alternate directional passes for complete coverage, at the required application
coverage rate.
The physical properties of applied Polyurea coating is highly dependent on having good
equipment and application technique; Polyurea coating, if applied correctly with good spray
technique by a trained applicator, should have low entrained air content and an applied
specific gravity of just over 1.0. A simple but effective test for coating quality is to carry out
the “water sinking test”. A sprayed sample film of debonded polyurea should be placed in
water – sink indicates a “pass”, float indicates a “fail”. In the case of a “fail”, equipment must
be checked or replaced and spray technique improved by practice and/or training in order to
attain a “pass” prior to commencing application work.
The water sinking test must be carried out on free-film sprayed samples at the start of, and
subsequently on a regular basis during the course of, a working day, results noted in the
Daily Project Log and the samples labelled and retained.
9.1 Flood testing on a deck can be carried out ≥ 3 hours after polyurea application. If application
is onto geotextile (see C.12), it is recommended to test 24 hours after polyurea application.
9.2 Holiday testing should be carried out using a Buckley PHD 1-20kV type holiday tester. This
has a squeegee-type testing head and offers a warning sound if a holiday is found.
10.1 The method to be utilized when beginning work >12 hours following previous application work
(field/day joints), or in the case of dirty or dusty coating surface; Clean and reactivate the
polyurea surface with a Nitoprime 150 wipe; apply at a suggested rate of 10g per m 2, to a
minimum overlap of 50mm (preferably 100mm) onto the previous coating. Apply polyurea
when the surface is dry, typically after 20-30 minutes at temperatures of (+20ºC to +35ºC).
10.2 Movement joints should be debonded with a continuous strip of Proofex Total Tape prior to
polyurea application.
C11. Anti-slip feature/ third component spray system for special systems:
11.1 Anti-slip feature can be achieved by immediately post-spraying a fine mist of Fosroc Polyurea
over the coating surface, allowing discrete droplets to fall onto the coating surface to give
anti-slip feature; or alternatively, by the introduction of fine, dry sand into the coating as a
separate component supplied in-situ by spray gun modified by addition of a OL3K Drymix
unit, or by careful use of appropriate sandblasting equipment. Coloured sand is
recommended in place of regular sand where a specific visual effect is required, or where
resistance to water/ salts ingress is a concern, e.g on some road surfaces, on metal
substrates, in marine applications.
11.2 Special coating properties may be provided by the introduction of specialized fillers, rubbers
and/or and fibres, provided as a separate component supplied in-situ by spray gun modified
by addition of a OL3K Drymix unit. Contact Fosroc for further advice on the OL3K unit.
Fig: OL3K Drymix unit; storage (left) and modified spray gun with injector above spray nozzle (right)
C12. Use of Geotextile as separation layer with Fosroc Polyurea WPE/ WH 200:
Where a geotextile layer is specified e.g for a non-bonded roof membrane or secondary
waterproofing application, the geotextile should be pinned down to the substrate and then
oversprayed with Fosroc Polyurea.
Non-woven Polypropylene-type geotextiles are recommended, typically grades 140g/m2 are
used for roofs and 340g/m2 for below-ground construction.
Nitoproof UVR Topcoat is a colour stable and fire rated topcoat suitable for coating polyurea,
particularly Fosroc Polyurea WPE/ WH 200. See Fosroc Nitoproof UVR Topcoat data sheet
for detailed information.
Pour and drain the full contents of the hardener container into the base container and mix
thoroughly with a slow speed electric stirrer fitted with an appropriate paddle, for a minimum
of 3 minutes until homogeneous. Apply to the Fosroc Polyurea surface at the required
coverage rate using a medium-hard rubber squeegee, then lightly backroll with a roller to
remove the squeegee lines, leaving a uniform finish. Allow to dry, approximately 6 hours at
20oC. A sand broadcast can be used for anti-slip effect, see Fosroc Nitoproof UVR Topcoat
data sheet for further information.
Nitodek UVR Topcoat is a colour stable, flooring grade traffickable topcoat suitable for
coating polyurea, particularly Fosroc Polyurea FLM. See Fosroc Nitodek UVR Topcoat data
sheet for detailed information.
Pour and drain the full contents of the hardener container into the base container and mix
thoroughly with a slow speed electric stirrer fitted with an appropriate paddle, for a minimum
of 3 minutes until homogeneous. Apply to the Fosroc Polyurea surface at the required
coverage rate using a medium-hard rubber squeegee, then lightly backroll with a roller to
remove the squeegee lines, leaving a uniform finish.
Allow to dry, approximately 12 hours at 20oC. A sand broadcast, or preferably the addition of
Fosroc Nitodek UVR anti-slip grains into the product mix (contact Fosroc) can be used for
anti-slip effect, see Fosroc Nitodek UVR Topcoat data sheet for further information.
For car park decking applications with Fosroc Polyurea FLM, See Fosroc Polyurea FLM data
sheet for detailed information.
C15. Application of Fosroc Polyurea WCS – Low Pressure Spray and Pour Applications
15.1 Spray applications – use Fosroc Polyurea WCS pneumatic gun with Fosroc Polyurea WCS
spray static mixer.
15.1.1 The pneumatic gun is pre-assembled and maintenance free. Air pressure of 7-8 bar
(100-120psi) must be provided at site. Installation instructions:
(i) Screw the pressure gauge/ air inlet at the underside of the handle of the pneumatic
gun until it sits tightly.
(ii) Close the air flow switch on the air-pressure regulator.
(iii) The red adjusting wheel adjusts the piston speed. The “1” setting is minimum speed
(Min.), and the “8” setting is maximum speed (Max.). The recommended setting is “7”
(Engagement).
(iv) Attach the air outlet pipe from the compressor to the air inlet on the underside of the
gun handle, to introduce air pressure to the gun.
(v) Draw back the pistons by pressing the square red button on the gun handle.
15.2 Pour applications – use Fosroc Polyurea WCS manual gun with Fosroc Polyurea WCS pour
static mixer.
(viii) To remove used or part used cartridge from the gun, draw back the pistons by
pressing the clutch and pulling back on the piston lever.
This method statement is offered by Fosroc as a ‘standard proposal’ for the application of Fosroc
Polyurea. Any variation to the above system must be approved by Fosroc in writing.
Where alternative methods are to be used, these must be submitted to Fosroc for approval, in
writing, prior to commencement of any work. Fosroc will not accept responsibility or liability for
variations to the above method statement under any other condition.
Application
Project:
location detail:
Applicator company:
HSE requirements
Confirm Disposable overalls:
Confirm Safety shoes:
Confirm Gloves:
Confirm Safety glasses/ goggles:
Confirm Air hood respirator:
Other:
Surface Preparation
Type of substrate (concrete, steel etc)
Priming
Detail of which Primer used
Primer Batch Number(s):
Details of Primer coverage rate:
Other Detail:
Polyurea Equipment
Reactor model:
Spray gun model:
Other Detail:
1.2. Relevant identified uses of the substance or mixture and uses advised against
Identified uses Polyurea Elastomeric Waterproofing Coating
Health hazards Acute Tox. 4 - H332 Skin Irrit. 2 - H315 Eye Irrit. 2 - H319 Resp. Sens. 1 - H334 Skin Sens. 1
- H317 Repr. 2 - H361 STOT RE 1 - H372
Hazard pictograms
1/7
Revision date: 29/09/2019 Revision: 1
Precautionary statements P280 Wear protective gloves/ protective clothing/ eye protection/ face protection.
P302+P352 IF ON SKIN: Wash with plenty of water.
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove
contact lenses, if present and easy to do. Continue rinsing.
P501 Dispose of contents/ container in accordance with national regulations.
3.2. Mixtures
Classification
Acute Tox. 4 - H332
Skin Irrit. 2 - H315
Eye Irrit. 2 - H319
Resp. Sens. 1 - H334
Skin Sens. 1 - H317
Repr. 2 - H361
STOT RE 1 - H372
Aquatic Chronic 4 - H413
2/7
Revision date: 29/09/2019 Revision: 1
Classification
Acute Tox. 4 - H302
The Full Text for all R-Phrases and Hazard Statements are Displayed in Section 16.
Ingestion Do not induce vomiting. Get medical attention immediately. Never give anything by mouth to
an unconscious person.
Skin contact Wash immediately with soap and water or suitable skin cleanser. Obtain medical advice if skin
disorders develop.
Eye contact Do not rub eye. Rinse immediately with plenty of water. Continue to rinse for at least 10
minutes. Get medical attention if any discomfort continues.
4.2. Most important symptoms and effects, both acute and delayed
Inhalation Irritation of nose, throat and airway. May cause allergy or asthma symptoms or breathing
difficulties if inhaled.
Skin contact Causes skin irritation. May cause an allergic skin reaction.
4.3. Indication of any immediate medical attention and special treatment needed
Notes for the doctor Treat symptomatically.
3/7
Revision date: 29/09/2019 Revision: 1
Methods for cleaning up Absorb in vermiculite, dry sand or earth and place into containers. Containers with collected
spillage must be properly labelled with correct contents and hazard symbol.
Protective equipment
Appropriate engineering Provide adequate general and local exhaust ventilation. Avoid inhalation of vapours and
controls spray/mists. Ensure that eyewash stations and safety showers are close to the workstation
location.
Hand protection Chemical-resistant, impervious gloves complying with an approved standard should be worn if
a risk assessment indicates skin contact is possible. Wear protective gloves made of the
following material: Neoprene. Nitrile rubber.
Other skin and body Wear appropriate clothing to prevent any possibility of skin contact.
protection
Respiratory protection Use an approved air purifying respirator with replaceable filter cartage comply with EN 140and
filter EN 141: Organic Vapour cartridge type A1
Odour Aromatic.
4/7
Revision date: 29/09/2019 Revision: 1
Oxidising properties Does not meet the criteria for classification as oxidising.
10.1. Reactivity
Reactivity Reacts with water forming carbon dioxide.
Polyurethane Prepolymer
5/7
Revision date: 29/09/2019 Revision: 1
Species Rat
12.1. Toxicity
Ecological information on ingredients.
General The product is not covered by international regulations on the transport of dangerous goods
(IMDG, IATA, ADR/RID).
14.1. UN number
Not applicable.
6/7
Revision date: 29/09/2019 Revision: 1
Not applicable.
14.7. Transport in bulk according to Annex II of MARPOL and the IBC Code
Transport in bulk according to Not applicable.
Annex II of MARPOL 73/78
and the IBC Code
15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture
EU legislation Regulation (EC) No 1907/2006 of the European Parliament and of the Council of 18
December 2006 concerning the Registration, Evaluation, Authorisation and Restriction of
Chemicals (REACH) (as amended).
Revision 1
This information relates only to the specific material designated and may not be valid for such material used in combination
with any other materials or in any process. Such information is, to the best of the company's knowledge and belief, accurate
and reliable as of the date indicated. However, no warranty, guarantee or representation is made to its accuracy, reliability or
completeness. It is the user's responsibility to satisfy himself as to the suitability of such information for his own particular use.
7/7
Revision date: 01/10/2019 Revision: 1
1.2. Relevant identified uses of the substance or mixture and uses advised against
Identified uses Polyurea Elastomeric Waterproofing Coating
Hazard pictograms
Contains DIETHYLMETHYLBENZENEDIAMINE
1/8
Revision date: 01/10/2019 Revision: 1
3.2. Mixtures
DIETHYLMETHYLBENZENEDIAMINE 10-30%
CAS number: 68479-98-1 EC number: 270-877-4
M factor (Chronic) = 1
Classification
Acute Tox. 4 - H302
Acute Tox. 4 - H312
Eye Irrit. 2 - H319
STOT RE 2 - H373
Aquatic Chronic 1 - H410
The Full Text for all R-Phrases and Hazard Statements are Displayed in Section 16.
Ingestion Get medical attention immediately. Rinse mouth thoroughly with water. Do not induce
vomiting. Never give anything by mouth to an unconscious person.
Skin contact Remove affected person from source of contamination. Remove contaminated clothing. Wash
skin thoroughly with soap and water or use an approved skin cleanser. Get medical attention
if irritation persists after washing.
Eye contact Do not rub eye. Rinse with water. Continue to rinse for at least 10 minutes. Get medical
attention if irritation persists after washing.
4.2. Most important symptoms and effects, both acute and delayed
Inhalation Irritating to respiratory system.
4.3. Indication of any immediate medical attention and special treatment needed
Notes for the doctor Treat symptomatically.
2/8
Revision date: 01/10/2019 Revision: 1
DNEL General population - Oral; Long term systemic effects: 0.1 mg/kg bw/day
General population - Dermal; Long term systemic effects: 1 mg/kg bw/day
General population - Inhalative; Long term systemic effects: 0.1 mg/m³
Industrial - Dermal; Long term systemic effects: 1 mg/kg bw/day
Industrial - Inhalative; Long term systemic effects: 0.13 mg/m³
3/8
Revision date: 01/10/2019 Revision: 1
Protective equipment
Hand protection Wear protective gloves made of the following material: Neoprene. Nitrile rubber.
Other skin and body Wear appropriate clothing to prevent any possibility of skin contact.
protection
Respiratory protection Use an approved air purifying respirator with replaceable filter cartage comply with EN 140and
filter EN 141: Organic Vapour cartridge type A1
Odour Aromatic.
Oxidising properties Does not meet the criteria for classification as oxidising.
10.1. Reactivity
Reactivity Stable at normal ambient temperatures and when used as recommended.
4/8
Revision date: 01/10/2019 Revision: 1
DIETHYLMETHYLBENZENEDIAMINE
Species Rat
Species Rat
Notes (dermal LD₅₀) LD₅₀ > 2000 mg/kg bw, Dermal, Rat
12.1. Toxicity
Toxicity The product contains a substance which is toxic to aquatic organisms.
DIETHYLMETHYLBENZENEDIAMINE
5/8
Revision date: 01/10/2019 Revision: 1
Acute toxicity - fish LC₅₀, 48 hour: 200 mg/L, Leuciscus idus (Golden orfe)
M factor (Chronic) 1
14.1. UN number
UN No. (ADR/RID) 3082
Proper shipping name (IMDG) ENVIRONMENTALLY HAZARDOUS SUBSTANCE, LIQUID, N.O.S. (CONTAINS
DIETHYLMETHYLBENZENEDIAMINE)
Proper shipping name (ICAO) ENVIRONMENTALLY HAZARDOUS SUBSTANCE, LIQUID, N.O.S. (CONTAINS
DIETHYLMETHYLBENZENEDIAMINE)
Proper shipping name (ADN) ENVIRONMENTALLY HAZARDOUS SUBSTANCE, LIQUID, N.O.S. (CONTAINS
DIETHYLMETHYLBENZENEDIAMINE)
6/8
Revision date: 01/10/2019 Revision: 1
ADR/RID class 9
ADR/RID label 9
IMDG class 9
ICAO class/division 9
ADN class 9
Transport labels
14.7. Transport in bulk according to Annex II of MARPOL and the IBC Code
Transport in bulk according to Not applicable.
Annex II of MARPOL 73/78
and the IBC Code
15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture
EU legislation Regulation (EC) No 1907/2006 of the European Parliament and of the Council of 18
December 2006 concerning the Registration, Evaluation, Authorisation and Restriction of
Chemicals (REACH) (as amended).
7/8
Revision date: 01/10/2019 Revision: 1
Revision 1
This information relates only to the specific material designated and may not be valid for such material used in combination
with any other materials or in any process. Such information is, to the best of the company's knowledge and belief, accurate
and reliable as of the date indicated. However, no warranty, guarantee or representation is made to its accuracy, reliability or
completeness. It is the user's responsibility to satisfy himself as to the suitability of such information for his own particular use.
8/8
Test report
Page 1 of 4
Industry & Facilities Division
Interim
√ Final
BV Client: P/o nr: (client to BV) :IN 1PO 45381 -1, dtd
M/s. Fosroc Chemicals( I ) Pvt Ltd.,Bangalore 28/03/17
No
INSP 002 En 1
GM SI 101 Copyright Bureau Veritas 04/2011
Page 2 of 4
Industry & Facilities Division
Interim
√ Final
Introduction : As per the request of Fosroc Technology Centre , M/s Fosroc Chemicals (I) Pvt Ltd, the
undersigned Surveyor -- Witnessing of Abrasion as per ASTM D4060 - Fosroc Polyurea WH 200,
reference FCC2148 , at their testing facility on 01/04/2017
Mr. Abdul Rakib – Project Manager – Bureau Veritas (I) Pvt. Ltd., Bangalore
INSP 002 En 2
GM SI 101 Copyright Bureau Veritas 04/2011
Page 3 of 4
Industry & Facilities Division
Interim
√ Final
Results of Inspection: Witnessed Abrasion as per ASTM D4060 & Results are as tabulated above.
INSP 002 En 3
GM SI 101 Copyright Bureau Veritas 04/2011
Page 4 of 4
Industry & Facilities Division
Interim
√ Final
PHOTO PHOTO
#1 #2
NO PHOTO
PHOTO
#3
INSP 002 En 4
GM SI 101 Copyright Bureau Veritas 04/2011
Page 1 of 4
Industry & Facilities Division
Interim
√ Final
BV Client: P/o nr: (client to BV) :IN 1PO 45381 -1, dtd
M/s. Fosroc Chemicals( I ) Pvt Ltd.,Bangalore 28/03/17
No
INSP 002 En 1
GM SI 101 Copyright Bureau Veritas 04/2011
Page 2 of 4
Industry & Facilities Division
Interim
√ Final
Introduction : As per the request of Fosroc Technology Centre , M/s Fosroc Chemicals (I) Pvt Ltd, the
undersigned Surveyor -- Witnessing of Crack Bridging as per ASTM C836 - Fosroc Polyurea WH 200,
reference FCC2148 at their testing facility on 01/04/2017
Mr. Abdul Rakib – Project Manager – Bureau Veritas (I) Pvt. Ltd., Bangalore
INSP 002 En 2
GM SI 101 Copyright Bureau Veritas 04/2011
Page 3 of 4
Industry & Facilities Division
Interim
√ Final
Results of Inspection: Witnessed Crack Bridging as per ASTM C836 & Results are as tabulated
above.
INSP 002 En 3
GM SI 101 Copyright Bureau Veritas 04/2011
Page 4 of 4
Industry & Facilities Division
Interim
√ Final
PHOTO PHOTO
#1 #2
NO PHOTO
PHOTO
#3
INSP 002 En 4
GM SI 101 Copyright Bureau Veritas 04/2011
Page 1 of 4
Industry & Facilities Division
Interim
√ Final
BV Client: P/o nr: (client to BV) :IN 1PO 45381 -1, dtd
M/s. Fosroc Chemicals( I ) Pvt Ltd.,Bangalore 28/03/17
No
INSP 002 En 1
GM SI 101 Copyright Bureau Veritas 04/2011
Page 2 of 4
Industry & Facilities Division
Interim
√ Final
Introduction : As per the request of Fosroc Technology Centre , M/s Fosroc Chemicals (I) Pvt Ltd, the
undersigned Surveyor -- Witnessing of Crack Bridging as per ASTM C836 - Fosroc Polyurea WH 200,
reference FCC2148 at their testing facility on 01/04/2017
Mr. Abdul Rakib – Project Manager – Bureau Veritas (I) Pvt . Ltd., Bangalore
INSP 002 En 2
GM SI 101 Copyright Bureau Veritas 04/2011
Page 3 of 4
Industry & Facilities Division
Interim
√ Final
Results of Inspection: Witnessed Crack Bridging as per ASTM C836 & Results are as tabulated
above.
INSP 002 En 3
GM SI 101 Copyright Bureau Veritas 04/2011
Page 4 of 4
Industry & Facilities Division
Interim
√ Final
PHOTO PHOTO
#1 #2
NO PHOTO
PHOTO
#3
INSP 002 En 4
GM SI 101 Copyright Bureau Veritas 04/2011
Page 1 of 4
Industry & Facilities Division
Interim
√ Final
BV Client: P/o nr: (client to BV) :IN 1PO 45381 -1, dtd
M/s. Fosroc Chemicals( I ) Pvt Ltd., Bangalore 28/03/17
No
INSP 002 En 1
GM SI 101 Copyright Bureau Veritas 04/2011
Page 2 of 4
Industry & Facilities Division
Interim
√ Final
Introduction : As per the request of Fosroc Technology Centre , M/s Fosroc Chemicals (I) Pvt Ltd, the
undersigned Surveyor -- Witnessing of Flood Testing as per ASTM D5957 for Fosroc Polyurea WH 200,
reference FCC 2148 , at their testing facility on 07/04/2017
Mr. Abdul Rakib – Project Manager – Bureau Veritas (I) Pvt . Ltd., Bangalore
INSP 002 En 2
GM SI 101 Copyright Bureau Veritas 04/2011
Page 3 of 4
Industry & Facilities Division
Interim
√ Final
Results of Inspection: Witnessed Flood Testing as per ASTM D5957 for Fosroc Polyurea WH 200,
INSP 002 En 3
GM SI 101 Copyright Bureau Veritas 04/2011
Page 4 of 4
Industry & Facilities Division
Interim
√ Final
PHOTO PHOTO
#1 #2
Fosroc Polyurea WH 200, reference FCC Fosroc Polyurea WH 200, reference FCC 2148
2148 – Before Test, Lateral View – Before Test , Top View
PHOTO
#4
PHOTO
#3
Fosroc Polyurea WH 200, reference FCC Fosroc Polyurea WH 200, reference FCC 2148
2148 – Before Test , Top View – After Test
INSP 002 En 4
GM SI 101 Copyright Bureau Veritas 04/2011
Page 1 of 5
Industry & Facilities Division
Interim
√ Final
BV Client: P/o nr: (client to BV) :IN 1PO 45381 -1, dtd
M/s. Fosroc Chemicals( I ) Pvt Ltd., Bangalore 28/03/17
No
INSP 002 En 1
GM SI 101 Copyright Bureau Veritas 04/2011
Page 2 of 5
Industry & Facilities Division
Interim
√ Final
Introduction : As per the request of Fosroc Technology Centre , M/s Fosroc Chemicals (I) Pvt Ltd, the
undersigned Surveyor -- Witnessing of Pull Off Adhesion as per ASTM D 4541 - Fosroc Polyurea WH 200,
reference FCC2148 , at their testing facility on 31/03/2017
Mr. Abdul Rakib – Project Manager – Bureau Veritas (I) Pvt . Ltd., Bangalore
INSP 002 En 2
GM SI 101 Copyright Bureau Veritas 04/2011
Page 3 of 5
Industry & Facilities Division
Interim
√ Final
Pull-off
Sl results
Temperature Type of System Pull-off results (MPa) Type of Failure
No Average
(MPa)
Nitoprime 31 + Fosroc
1 Polyurea WH 200
2.68, 2.55, 3.2, 2.56 2.74 100% concrete Failure
50 deg C
Primer 195 + Fosroc
2 Polyurea WH 200
2.99, 2.19, 3.5, 3.42 3.02 100% concrete Failure
Nitoprime 31 + Fosroc
3 Polyurea WH 200
4.06, 2.70 3.38 100% concrete Failure
25 deg C
Primer 195 + Fosroc
4 Polyurea WH 200
3.0, 2.5, 2.66, 3.29 2.86 100% concrete Failure
Nitoprime 31 + Fosroc
5 Polyurea WH 200
2.51, 2.47, 1.95 2.31 100% concrete Failure
10 deg C
Primer 195 + Fosroc
6 Polyurea WH 200
2.31, 3.36, 1.69, 2.75 2.52 50% concrete Failure
Nitoprime 31 + Fosroc
7 Polyurea WH 200
1.78,2.39,2.19,1.93 2.07 50%concrete Failure
5 deg C
Primer 195 + Fosroc
8 Polyurea WH 200
2.62,2.89,3.20,3.34 3.01 50%concrete Failure
Results of Inspection: Witnessed Pull-Off Adhesion as per ASTM D 4541 & Results are as
tabulated above.
INSP 002 En 3
GM SI 101 Copyright Bureau Veritas 04/2011
Page 4 of 5
Industry & Facilities Division
Interim
√ Final
PHOTO PHOTO
#1 #2
INSP 002 En 4
GM SI 101 Copyright Bureau Veritas 04/2011
Page 5 of 5
Industry & Facilities Division
Interim
√ Final
PHOTO
PHOTO
#3
#4
INSP 002 En 5
GM SI 101 Copyright Bureau Veritas 04/2011
Page 1 of 4
Industry & Facilities Division
Interim
√ Final
BV Client: P/o nr: (client to BV) :IN 1PO 45381 -1, dtd
M/s. Fosroc Chemicals( I ) Pvt Ltd.,Bangalore 28/03/17
No
INSP 002 En 1
GM SI 101 Copyright Bureau Veritas 04/2011
Page 2 of 4
Industry & Facilities Division
Interim
√ Final
Introduction : As per the request of Fosroc Technology Centre , M/s Fosroc Chemicals (I) Pvt Ltd, the
undersigned Surveyor -- Witnessing of Shore Hardness as per ASTM D2240 - Fosroc Polyurea WH 200,
reference FCC2148 , at their testing facility on 31/03/2017
Mr. Abdul Rakib – Project Manager – Bureau Veritas (I) Pvt . Ltd., Bangalore
INSP 002 En 2
GM SI 101 Copyright Bureau Veritas 04/2011
Page 3 of 4
Industry & Facilities Division
Interim
√ Final
Results of Inspection: Witnessed Shore Hardness as per ASTM D2240 & Results are as
tabulated above.
INSP 002 En 3
GM SI 101 Copyright Bureau Veritas 04/2011
Page 4 of 4
Industry & Facilities Division
Interim
√ Final
PHOTO PHOTO
#1 2
INSP 002 En 4
GM SI 101 Copyright Bureau Veritas 04/2011
Page 1 of 4
Industry & Facilities Division
Interim
√ Final
BV Client: P/o nr: (client to BV) :IN 1PO 45381 -1, dtd
M/s. Fosroc Chemicals( I ) Pvt Ltd. Bangalore 28/03/17
No
INSP 002 En 1
GM SI 101 Copyright Bureau Veritas 04/2011
Page 2 of 4
Industry & Facilities Division
Interim
√ Final
Introduction : As per the request of Fosroc Technology Centre , M/s Fosroc Chemicals (I) Pvt Ltd, the
undersigned Surveyor -- Witnessing of Tear Strength as per ASTM D624 - Fosroc Polyurea WH 200,
reference FCC2148 , at their testing facility on 31/03/2017
Mr. Abdul Rakib – Project Manager – Bureau Veritas (I) Pvt. Ltd., Bangalore
INSP 002 En 2
GM SI 101 Copyright Bureau Veritas 04/2011
Page 3 of 4
Industry & Facilities Division
Interim
√ Final
Results of Inspection: Witnessed Tear Strength as per ASTM D624 & Results are as
tabulated above.
INSP 002 En 3
GM SI 101 Copyright Bureau Veritas 04/2011
Page 4 of 4
Industry & Facilities Division
Interim
√ Final
PHOTO PHOTO
#1 2
INSP 002 En 4
GM SI 101 Copyright Bureau Veritas 04/2011
Page 1 of 4
Industry & Facilities Division
Interim
√ Final
BV Client: P/o nr: (client to BV) :IN 1PO 45381 -1, dtd
M/s. Fosroc Chemicals( I ) Pvt Ltd.,Bangalore 28/03/17
No
INSP 002 En 1
GM SI 101 Copyright Bureau Veritas 04/2011
Page 2 of 4
Industry & Facilities Division
Interim
√ Final
Introduction : As per the request of Fosroc Technology Centre , M/s Fosroc Chemicals (I) Pvt Ltd, the
undersigned Surveyor -- Witnessing of Water Absorption as per ASTM C413 - Fosroc Polyurea WH 200,
reference FCC2148 , at their testing facility on 31/03/2017
Mr. Abdul Rakib – Project Manager – Bureau Veritas (I) Pvt. Ltd., Bangalore
INSP 002 En 2
GM SI 101 Copyright Bureau Veritas 04/2011
Page 3 of 4
Industry & Facilities Division
Interim
√ Final
Average 0.39
Results of Inspection: Witnessed Water Absorption as per ASTM C413 & Results are as
tabulated above.
INSP 002 En 3
GM SI 101 Copyright Bureau Veritas 04/2011
Page 4 of 4
Industry & Facilities Division
Interim
√ Final
PHOTO PHOTO
#1 2
INSP 002 En 4
GM SI 101 Copyright Bureau Veritas 04/2011
Industry & Facilities Division Page 1 of 4
Interim
√ Final
INSPECTION REPORT Nr:
FCIPL/BENG/03761/IR/001
BV Job nr : IND.B.04.17.0129
Stamping :
No
INSP 002 En 1
GM SI 101 Copyright Bureau Veritas 04/2011
Industry & Facilities Division Page 2 of 4
Interim
√ Final
INSPECTION REPORT Nr:
FCIPL/BENG/03761/IR/001
BV Job nr : IND.B.04.17.0129
INSP 002 En 2
GM SI 101 Copyright Bureau Veritas 04/2011
Industry & Facilities Division Page 3 of 4
Interim
√ Final
INSPECTION REPORT Nr:
FCIPL/BENG/03761/IR/001
BV Job nr : IND.B.04.17.0129
Results of Inspection:
Verified Calibration Status of Universal Testing Machine with Load cells used during Testing witness
and found within validity.
Witnessed Tensile Strength as per ASTM D 412 and Test results are as tabulated above.
Photographs:
Initial Dimension of Test Sample During Thickness verification Dumbbell Shaped Samples – Before
Test – Fosroc Polyurea WH 200.
Reference FCC2148.
INSP 002 En 3
GM SI 101 Copyright Bureau Veritas 04/2011
Industry & Facilities Division Page 4 of 4
Interim
√ Final
INSPECTION REPORT Nr:
FCIPL/BENG/03761/IR/001
BV Job nr : IND.B.04.17.0129
Temperature & Relative Humidity Calibration Sticker on UTM Dumbbell Shaped Samples – After Test–
during testing Fosroc Polyurea WH 200.
Reference FCC2148.
- - - - - - - END OF REPORT - - - - - - -
Signature: Signature:
INSP 002 En 4
GM SI 101 Copyright Bureau Veritas 04/2011
Job reference
Fosroc Job References | AGF
Marketing Department constructive solutions
POLYUREA WH 200
The Second
Regions
Al Ali Property Construction Co.
Crown Plaza Hotel in Polyurea Waterproofing &
1 Buildings Landscape 4000 M2 Dubai Investments NA LTD of China December-2023
Business bay WH 200 Contracting
(API) Construction Third
L.L.C.
Engineering Bureau
Emirates & Al Nasr
Mixed Use Building in
Polyurea Private Building &
2 Residential Al Raha Beach - Sector Podium 15000 M2 Abu Dhabi NA NA August-2023
WH 200 Investor Construction
RBW2 Plot number 7
Company (Egyco)
Super
Al Ali Property
Crown Plaza Hotel in Polyurea Structure Second Construction
3 Buildings 2500 M2 Dubai Investments NA NA June-2023
Business bay WH 200 Roof And L.L.C
(API)
Pool
Construction of
Warehouse, Admin
Polyurea Private Loyal Building
4 Industrial Building, and other Parking 4500 M2 Dubai NA NA June-2023
WH 200 Investor Contracting
facilities for PolyFab
Plastic Industry LLC
Al Khumasiya
Dubai Hills Estate - Golf
Polyurea Emaar Trojan General Constrution &
5 Residential Place Terraces II Roof 5000 M2 Dubai NA April-2023
WH 200 properties Contracting Insulation
(PA05)
Materials
Ithra Dubai ( A
Crystal Line
part of Beaver Gulf
Deira Enrichment Polyurea Insulating
6 Residential Landscaping 5500 M2 Dubai Investment NA Contracting, Delta April-2023
Project (DEP) - Plot 8 WH 200 Materials
Corporation of Emirates Contracting
Trading L.L.C
Dubai)
Mohammed Bin Zyed Polyurea Roof Crown Prince
7 Buildings 3000 M2 Fujairah NA Tornado NA September-2022
mosque fujairah WH 200 waterproofing Court
Page 1 of 3
Fosroc Job References | AGF
Marketing Department constructive solutions
POLYUREA WH 200
Waterproofin ADNEC - Al Ain Hall Polyurea Serex Civil Power Protect Middle
14 Waterproofing 11 000 M2 Abu Dhabi ADNEC January-2022
g Roofing Waterproofing WH 200 International Contracting East
Page 2 of 3
Fosroc Job References | AGF
Marketing Department constructive solutions
POLYUREA WH 200
Experts Team
District Cooling Plants -
Polyurea Building
16 Industrial DCP 05 & 06 in Waterproofing --- Dubai --- --- --- April-2021
WH 200 Maintenance
Business Bay
LLC
Ali Harqoos
Deira Enrichment Polyurea
17 Buildings Waterproofing --- Dubai Technical --- --- --- April-2021
Project (DEP) - Plot 8 WH 200
Services
Polyurea Protect Middle
18 Buildings Deira Plt 12 Waterproofing 10000 m2 Dubai ICD AE7 SSangYong January-2021
WH 200 East
Page 3 of 3
Previous Approvals
CONTRAC MATERIAL APPROVAL REQUEST
Location / area of use / Discipline: Pumping Station (ESPN-1) and Rising Mains
Revise & Resubmit - Work May Not Proceed Rejected - Submit Another Alternative
Remarks:
Approved - refer to Engineer's comments ref no. AE171WTSJA-CRS-124 - Rev.1
Review and approval is only for general conformance with the design concept of the project and general compliance with the information provided in the contract documents.
Contractor, and his Subcontractor / Supplier, remains responsible for compliance with contract documents, confirmation and correlation of quantities and dimensions, selection
of fabrication process and techniques, coordination of trades, and performance of this work in a safe and satisfactory manner.
Jacobs 0.2 Application strictly based on manufature's method statement and MSDS. SK 14-Nov-21
NOTE: Review and approval is only for general conformance with the design concept of the project and general compliance with the information
provided in the contract documents. Contractor / Supplier remains responsible for compliance with contract documents, confirmation and correlation
of quantities and dimensions, selection of fabrication process and techniques, coordination of trades, and performance of this work in a safe and
satisfactory manner.
Legend
A RETAINING WALL
OPTION 1 - PU INJECTION
Carrying out crack repairs to the retaining wall using two component
polyurethane resin including surface preparation, installation of packers,
A.1.1 LM 500.00 340 (Rate only)
injecting resin, removal of packers and reinstating the finishes as per
technical specification 2.3.
Carrying out crack repairs to the retaining wall using resin including
surface preparation, installation of packers, injecting resin, removal of
A.1.2 M2 640.00 1,367 874,880
packers and reinstating the finishes as per technical specification 2.2.
(Provisional Item)
PJT1 (cont'n)
B RAFT SLAB
Carrying out crack repairs to the raft slab using two component epoxy
resin including surface preparation, installation of packers, injecting resin,
B.1.1 LM 250 285 71,250
removal of packers and reinstating the finishes as per technical
specification 2.3.
Supply and application of epoxy coating on the raft slab of the basement
B.2.1 M2 2,700 57 153,900
as per technical specification 2.9.
PJT1 (cont'n)
C BLOCKWORK WALL
A RETAINING WALL
Carrying out trial pits including shoring / dewatering (if required) and
repairs to the retaining wall using two component polyurethane resin
A.1.1 including surface preparation, installation of packers, injecting resin, Item 1.00 120,000 120,000
removal of packers and reinstating the finishes (including waterproofing
system).
PJT1 (cont'n)
A.2.2 Supply and installation of Galvanic anodes on the concrete repair areas
Nos 15.00 260 3,900
as per engineer's instruction.
B TRENCHES
Carrying out crack repairs to the retaining wall using two component
polyurethane resin including surface preparation, installation of packers,
B.1 LM 50.00 340 17,000
injecting resin, removal of packers and reinstating the finishes as per
technical specification 2.1.
C SLAB
C.2 Application of polysulphide sealant between precast panels. LM 60.00 155 9,300
D BLOCKWORK WALL
E PAINTING WORKS
Supply and application of paint on the interior areas of the ground floor
E.1 M2 880 30 26,400
including walls as per technical specification 2.8.
Supply and application of epoxy coating on the floor slab as per technical
E.2 M2 700 57 39,900
specification 2.9.
PROVISIONAL ITEM
PJT1 (cont'n)
6mm thick GRP lining waterproofing system to catch basin M2 1.00 250 Rate Only
PJT1 (cont'n)
Bill 2 R2 - Page 5 0
A RETAINING WALL
Carrying out crack repairs to the retaining wall using two component
polyurethane resin including surface preparation, installation of
A.1.1 LM 200.00 340 68,000
packers, injecting resin, removal of packers and reinstating the
finishes as per technical specification 2.2.
B SLAB
Carrying out crack repairs to the raft slab using two component
polyurethane resin including surface preparation, installation of
B.1.1 LM 95.00 285 27,075
packers, injecting resin, removal of packers and reinstating the
finishes as per technical specification 2.1.
Carrying out crack repairs to the slab soffit using two component
polyurethane resin including surface preparation, installation of
B.1.2 LM 75.00 275 20,625
packers, injecting resin, removal of packers and reinstating the
finishes as per technical specification 2.1.
PJT3 (cont'n)
A RETAINING WALL
Carrying out crack repairs to the retaining wall using two component
polyurethane resin including surface preparation, installation of
A.1.1 LM 40.00 340 13,600
packers, injecting resin, removal of packers and reinstating the
finishes as per technical specification 2.1.
PJT3 (cont'n)
B EXPANSION JOINT
C BLOCKWORK WALL
D PAINTING WORKS
A EXPANSION JOINT
A.1
Carrying out repair works to expansion joint including removal of
existing sealant, application of polysulphide sealant and reinstating LM 90 665 59,850
of finishes as per technical specification 2.7.
B BLOCKWORK WALL
PJT3 (cont'n)
C PAINTING WORKS
Carrying out crack repairs to the retaining wall using two component
polyurethane resin including surface preparation, installation of
A.1.1 LM 120 340 40,800
packers, injecting resin, removal of packers and reinstating the
finishes as per technical specification 2.2.
B EXPANSION JOINT
B.1
Carrying out repair works to expansion joint including removal of
existing sealant, application of polysulphide sealant and reinstating LM 50 665 33,250
of finishes as per technical specification 2.7.
PJT3 (cont'n)
C BEAM
D BLOCKWORK WALL
E PAINTING WORKS
PJT3 (cont'n)
6mm thick GRP lining waterproofing system to catch basin M2 1.00 250 Rate Only
PJT3 (cont'n)
Bill 2 R2 - Page 6 0
Ref : TL-CS-7635
Date : 25th March 2024
Dear Sir,
With reference to the above subject, we would like to inform you that, Fosroc Polyurea WH200 (fast
setting, hybrid polyurea/polyurethane elastomeric waterproof coating) can be applied as a waterproofing
coating for the water tank basin of cooling tower. And for submerged condition where there is no
exposure to UV rays or direct sunlight, Polyurea WH200 is expected to be colour stable throughout its
service life under general maintenance practices as per manufacturer’s guideline.
Additionally, any overcoating to be done within 48 hours from the application of the final coat of Polyurea
WH200, if 48 hours exceeded, Polyurea WH200 to be re-activated by a swipe of Nitoprime 150.
We would also like to inform you that, once applied and cured as per manufacturer’s guideline, Polyurea
WH200 will not be affected under the service temperature of -20°C to 80°C.
For more details regarding Fosroc products, please refer to the manufacturer’s Technical Data Sheet &
Method Statement.
Should you need any further clarification, please feel free to contact the undersigned.
Best Regards
For Al Gurg Fosroc LLC,
Disclaimer: Please note that this advice is given in good faith based on the information provided. Fosroc cannot accept responsibility for any problems that may
arise due to use of its products outside the scope of the standard guidelines on our Product Datasheets and Method Statements.
www.fosroc.com Registered Office: 215 Community, Street No. 13, Nad Al Hamar Road, Al Ramool Industrial Estate, Rashidiya, Dubai