As Required service The employees of Bell Equipment take pride in the Equipment we manufacture. With the Customer Service Centre and Bell Equipment working together, we can continue to improve the quality of our products.
1 Engine
1.1 Drain water from the Primary Fuel Filter (Check cold , drain before starting engine ) X X X X X
1.2 Check Engine oil and Coolant levels. (On CDU in service mode) X X X X X
1.3 Check condition of Fan belt, including idler and tentioner pulleys & Bearings. X X X X
1.4 Change the Oil and filter - (Additional oil level check after first test drive) X (D) X X X
1.5 Fuel tank breather filter X (C) X (C) X (O) X (O)
1.6 Adblue® / DEF / DEF Tank Breather Filter (Where applicable) X (C) X (C) X (O) X (O)
1.7 Change Adblue® / DEF / DEF Filter (Where applicable) Install with water based grease. X X X
1.8 Check and adjust the Engine Valve and Jacobs Brake clearances.(Refer to Service manual) X X X
1.9 Change the Primary Fuel Filter / Water Separator ( RACOR ) X (D) X X
1.10 Change Secondary Fuel Filter and clean prefilter screen.(Filter situated on the engine) X (D) X X
1.11 Check the coolant mixture X (J) X X
1.12 Change Both Air Cleaner Primary Filters X (G) X (G) X (G)
1.13 Change Both Air Cleaner Secondary Filters X (G) X (G)
1.14 Change Fan belt X
1.15 Change the coolant X (H)
1.16 Change Idler Pulley Bearings X
1.17 Change A/C Pulley Bearing and inspect Pulley Grooves for excessive wear X
1.18 Check DPF filter replace as required (Where applicable) (See service manual for details) X 2 Transmission - Allison
2.1 Check for Oil leaks X X X X X
2.2 Check Transmission Oil level (On CDU as well, in service mode) X X X X X
2.3 Transmission Breather X (C) X (C) X (O) X (O)
2.4 Change Transmission Filters X (K) X (K) X (K)
2.5 Change the Transmission Oil - (Additional oil level check after first test drive) X (A)(N) X (A)(N)
3 Transfer Case
3.1 Check the Oil level (Sight Glass) X X X X X
3.2 Transfer case Breather X (C) X (C) X (O) X (O)
3.3 Change the Transfer Case Oil - (Additional oil level check after first test drive) X (N) X (N)
4 Hydraulics, Brakes & WDB Cooling
4.1 Check Hydraulic and Wet Disk Brake Oil levels X X X X X
4.2 Hydraulic and Wet Disk Brake Cooling oil Reservoir Breathers X (C) X (O) X (O) X (O)
4.3 Test the Brake Accumulator function (Refer to Service Manual) X X X X
4.4 Check Visually - All Hydraulic Hoses for Leaks, Chaffing, Routing X X X X
4.5 Change Hydraulic Return Filter X X X
4.6 Change High Pressure Hydraulic Filter Kit (Where applicable) X X X
4.7 Change Wet Disc Brake Cooling Oil - (Additional oil level check after first test drive) X (N) X (N)
4.8 Change Wet Disc Brake Return Filter. X X X
4.9 Change Hydraulic Oil X (N)
4.10 Inspect Hydraulic, Emergency and WDB Suction Strainers - (clean if required) X
5 Axles, Chassis & Suspension
5.1 Inspect and clean Breathers X (C) X (C) X (C) X (C) X
Check Brake Function,WDB Wear indicators and Park Brake Pads/Disks for wear (Refer to 5.2 X X X X Service Manual for specs and procedure) 5.3 Check and adjust Bin Shock Pad Clearance ( Refer to service manual for specs ) X X X X Check Suspension Strut Height, Oil Leaks & General Condition (refer to Service Manual for set 5.4 X X X X up and charging) 5.5 Check condition of all Drive Shafts ( Including securing bolt torque) X (L) X (L) X (L) X (L)
5.6 Check condition of all Axle Driveline Cross and Rollers (Replace as required) X X X X
5.7 Check the Oil level in the Axles and Final Drives X X X
5.8 Change all Axle and Final Drive Oils (Clean any debris off Drain Plug Magnets) X (N) X (N) 6 Cab, Pneumatics & Electrical
6.1 Air Conditioner Filter X (B) X (B) X (B) X (B) X (B)
6.2 Check Operator Controls - SDC, SSM Functions, Bonnet Switch & HVAC functionionality X X X X
6.3 Check All Lights including beacon and indicators, reverse buzzer X X X X
6.4 Check Machine software version and update to latest revision. X (I) X (I) X (I) X (I)
6.5 Check Electrical Connections and Wire Routing for chaffing X X X X
6.6 Record and Delete Fault Codes found on CDU Fault Display Page X X X X
6.7 Check and reset all accelerometers on CDU in service mode. X X X X
6.8 Change the Air Drier Filter X X X
6.9 Check Operation of Seat belt X (F)
7 Lubrication
7.1 Check the Grease level in the Auto Greasing System (Where applicable) X X X X X
7.2 Grease Bonnet Hinges X (E) X (E) X (E) X (E) X (E)
7.3 Grease all remaining greasable Lube Points, including Oscillation Joint X (E) X (E) X (E) X (E) X (E)
7.4 Change the Auto Greasing Filler Filter (Where applicable) X X X X
Inspect all Driveshaft Slip Joints and grease as required all Driveshaft Cross and Rollers 7.5 X (E) X (E) X (E) X (E) (Greasable type only - where applicable) 7.6 Grease Cab Tilt Cylinder ( Refer to service manual ) X X X
7.7 Carry out Oscillation Joint Maintenance Procedure X (M) X (M) X (M)
7.8 Grease park brake eccentric shaft. X X X
8 General
8.1 Check and clean all Coolers X
9 Tyres
9.1 Check tyre pressures ( Cold - Refer to Decal ) X X X X X
Reference Guide Only Allison Approved TES 295 oil to be used (BN005549) .Drain intervals can be extended by oil sampling. (Use kit 261677 for oil sampling Allison A Transmissions) B Clean Daily depending on site conditions.
C Inspect and Clean the breathers and clean around the area if required, replace if blocked.
D In severe conditions, halve intervals.
E All grease points to be checked daily and greased if necessary.
F See SIB 1016/2014/1800 for seat belt inspection procedure
G Very Dusty Conditions Could trigger the Air cleaner blocked warning light - Filters to be replaced should it trigger before suggested service interval.
H Appropriate coolant to be used as recommended in the lubricants catalogue.
I Update file to be created before going to site, and only to be done if current software is outdated.
J Coolant mixture to be checked seasonally. Coolant to be replaced according to sampling or minimum every 6 Years.
K Note ! Machines with remote transmission filters option installed can be serviced from under the bonnet. See Service manual for location.
L All Driveshaft bolts to be checked and torqued to specification if found loose.
M Refer to SIB 2010/1004 to carry out oscillation joint maintenance.
Oil sampling as per the Bell Lube Check SIB 1015/2016 is recommended before any oils are drained for proactive maintenance. Sampling Mandatory for N Extended Wet driveline warranty applications. Ensure all component oil levels are rechecked after machines first test drive to confirm correct fill level.
O Replace Breather/Filter
Please return these forms, even if all items are satisfactory
Service Comments
CUSTOMER/ FORMAN NAME SIGN
CUSTOMER SERVICE CENTER / DEALER + SERVICE TECHNICIAN SMR DATE SIGN
Please refer to the latest Lubricants Brochure for recommended lubricants. All Specified part numbers are for 20L containers. LUBRICANTS AND COOLANTS
BELL RECOMMENDED OIL /
COMPONENT OR SYSTEM NOTE COOLANT PART NUMBERS
ENGINE ( Semi Synthetic 10W40 ) MB228.51 Approved oil Only. BN005546 SA / 910425 Euro
TRANSFER BOX (Kessler) ( Gear Oil Limited Slip 80W-90 ) API GL-5 BN005575
AXLE OIL ( Gear Oil Limited Slip 80W-90 ) ( EURO - Borate Axle oil ) API GL-5 BN005575 SA / BN005580 Euro
AXLE OIL ( SA PIN 3 WDB ) (Super gear oil) API GL-5 BN035704 BN005557*1 / BN005598**2 HYDRAULIC SYSTEM ( Hydraulic Oil VHVI*1 , Hydraulic Oil VG68**2, ( VG 46 Euro )***3 VG 46 for use in Europe and USA. (BN005603)***3 WET DISC BRAKE COOLING SYSTEM ( E# WDB Plus ) WDB Plus BN061186 SA / Euro
GREASE - SUPER HEAVY DUTY ( Pins, Bushes, Auto greasing, etc.) BN005601 SA ( 18 kg )
GREASE - DRIVELINE ( Bearings, Prop shafts, etc.) BN005563 SA / 910410 Euro
LUBRICANTS FILL CAPACITY (Lt)
Component Service Fill Quantities B30E ENGINE 29 L COOLANT 28 L TRANSMISSION 34 L TRANSFER BOX (Kessler) 10 L AXLE OIL / Per axle - including final drives. 44 L WET DISC BRAKE COOLING SYSTEM 86 L HYDRAULIC RESERVOIR 135 L ADBLUE RESERVOIR 40 L FUEL SYSTEM B30E SCR = 302 L / Non SCR = 379 L
STAGE V = SCR/Adblue/DPF ( Euro/USA ) - STAGE 3A = NON SCR/Adblue ( SA ) 10mg/kg = 10ppM
15mg/Kg = 15ppM
500mg/Kg = 500ppM
*1 & **2 Either oil may be used but do not mix. (Drain completely and refill only.) Refer to latest Lubricants Brochure for usage - SA.
