Adidas - Production Methodology - Workstation Engineering

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Workstation
Engineering
Layout / Manpower
Prep Assembly
aTA
Hanger line
Cell design
OPTIMIZE Workstation Engineering
Production Material handling – Obtain & aside

Methodology
Workstation Engineering
MC Attachment & Fixture
Roller Folder & Guides
Template / Semi automation
Fully Automation
Workstation
Engineering MC ATTACHMENT & FIXTURE

✓ For Operator Safety Extension Table Needle Guard

✓ Workplace organization
✓ Ergonomics
- Convenient Motion
✓ Increase Operator
Efficiency
- Repetitive Motion
- Nearest to NP
✓ Help operator to make
Shelves Eye Guard Protector
the job easy
Workstation
Engineering MC ATTACHMENT & FIXTURE

Below are the example of different kind of MC attachment & Fixture

Fusing MC for roll 4Needles 6threads MC 1 Needle Overlock MC Overlock MC w/ TFD


Equipped with: Equipped with: Equipped with: Equipped with:
Synchronized re-winder, Knee press scissor-type Automatic backlatch and 1 Automatic tape feeder
adjustable guide, Top pneumatic chain cutter + needle for light and medium device for feeding, cutting
and bottom tape racks, electro-pneumatic waste foot knitwear. It increases the and inserting the elastic in
Side tables with wheels lifter. productivity and the quality front of the presser foot.
of the seams.
Workstation
Engineering ROLLER

Attached Waistband to Body

Attached Neck Rib Collar


With auto
Positioning

Benefits:
• Speed - Make the job easy
for the operator (roller holds
the rib collar parts while sewing
in circular motion.)

• Beautiful Product – Roller


helps to flatten the panel
after sewing to be free from
puckering
Workstation
Engineering FOLDER & GUIDES

Below are the example of different kind of folders and guides

Cylinder bed sewing Shirt Placket


machine for tubular (Eyelette side)
seams on knitwear.
Knit outwear in
tubes or closed at
sides. Attached Front
Placket (Button side)

Overlock machine for Double Chainstitch MC. Bottom hem


blind stitch welting on Suitable to produce with swing
knit underwear and inside waistband of Guide (curved)
outwear men trousers manually
using rolled tapes,
entering special guide
Workstation
Engineering TEMPLATE / SEMI AUTOMATION

Pro’s Con’s
Consistent good quality Required to Invest MC for
template making
Required Low Operators Additional budget for the
Attach Attach Cuff skill template materials
yoke to back to interlining Utilized Manpower Need expert people that
will create template
Reduce NVA

Improved method

Attach Attach
square label 3-striped

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