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Tri-Data CartriFile Instruction Manual

This document provides an instruction manual for the CartriFile 40 tape drive. It describes the equipment, specifications, installation, operation, theory of operation, maintenance and troubleshooting. The manual contains detailed sections on components, functions, timings, adjustments and repair procedures.

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jair
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0% found this document useful (0 votes)
31 views80 pages

Tri-Data CartriFile Instruction Manual

This document provides an instruction manual for the CartriFile 40 tape drive. It describes the equipment, specifications, installation, operation, theory of operation, maintenance and troubleshooting. The manual contains detailed sections on components, functions, timings, adjustments and repair procedures.

Uploaded by

jair
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 80

Instruction Manual

TA
TR I - DA,I, 800 Maude Avenue/Mountain View/CA 94040
Phone (415) 969-3700/TWX 910-379-6978
CartriFile 40

CONTENTS

INTERFACE . . . . . . 1

Section Title Page

DESCRIPTION . . . . . 1-1
INTRODUCTION 1-1
EQUIPMENT DESCRIPTION 1-1
Tape Drive Assembly 1-1
Electronics Assembly 1-1
Power Supply . 1-2
Front Panel. . 1-2
Tape Cartridges 1-2
SPECIFICATIONS 1-2
Physical Characteristics. 1-2
Dimensions and Weight. 1-2
Environment . . . . 1-2
Input Power Requirements 1-2
Input/Output and Power Connectors 1-2
Operational Characteristics 1-4
Input/Output Signal Levels 1-4
Tape Motion . . . 1-4
Recording Technique 1-4
Record Format 1-4
Data Transfer. . . 1-4
Inter-Record Gaps . 1-4
Beginning-of-Tape and End-of-Tape 1-4
Data Transfer Rate . . . . 1-4
Data Transfer Time Per Record 1-5
Load-Point Search Time 1-5
Data Storage Capacity . 1-5
1000 Series Tape Cartridges 1-5

II INSTALLATION. . 2-1
GENERAL . . . 2-1
INSTALLATION. 2-1
Table-Top Placement 2-1
Rack Mounting 2-1
Power Connection 2-1
Grounding. . . 2-2
Remote Load-Point Search Control. 2-2
Interface Connections 2-2

III OPERATION . . . . . 3-1


INTRODUCTION 3-1
CONTROLS AND INDICATORS 3-1
Application of Power 3-1
Cartridge Insertion and Removal. 3-1
Remote Load-Point Search Control. 3-1
AUTOMATIC OPERATIONS. 3-1
Write Sequence and Timing 3-1
Read Sequence and Timing 3-3
Read Timing Variations. . 3-4
Load-Point Search and Status 3-4
Bits-Per-Word Format Selection. 3-4

iii
CartriFile 40
TRI-DATA

CONTENTS (Continued)

Section Title Page.

IV THEORY OF OPERATION . 4-1


GENERAL . . . . . . 4-1
RECORDING TECHNIQUE 4-1
TAPE TRANSPORT. . 4-2
CIRCUIT OPERATION 4-3
Power Supplies . . 4-3
Power Supply 10947-1 . 4-3
Regulator Board 10790-0 . 4~3
Motion Control . . . . . 4-4
Load-Point Sensing. . . 4-4
Pinch roller Actuator Driver 4-4
Load-Point Search Operation. 4-4
Write/Read Start Operations . 4-5
Write/Read Stop Operations . 4-6
Write Electronics. . . . . . 4-6
Timing & Data Board 10748-0 4-6
Write Drivers . . 4-8
Read Electronics. . . . . . 4... 8
Read Preamplifiers . . . . 4-8
Read Amplifier Board 10746-1 4-8
Timing & Data Board 10786-0 4-11
In terface Electronics. 4-11

v INTRODUCTION 5-1
DAILY MAINTENANCE 5-2
YEARLY MAINTENANCE 5-2
Capstan Motor Lubrication 5-2
Drive Belt Replacement. 5-2
Lamp Replacement. . . 5-2
Actuator Adjustment . . 5-2
Electronics Checkout and Adjustment. 5-3
Regulator Board 10790-0. . "
5-4
Read Amplifier Board 10746-1 5-4
Photosense Board 10972-0 5-4
3-YEAR MAINTENANCE 5-5
Capstan Motor Replacement. . 5-5
Capstan Assembly Replacement . 5-5
Cooling Fan Replacement. . . 5-5
MAGNETIC HEAD MAINTENANCE 5-6
Head Alignment . . 5-6
Head Wear . . . . 5-8
Head Replacement . 5-9
TROUBLESHOOTING. 5-9

iv
CartriFile 40
TRI-DATA

TABLES

Table Title Page

1-1 Input Power . . . 1-2


1-2 Data Transfer Rates . 1-5
3-1 Write Clock Timing . 3-2
3-2 Read Clock Timing . 3-4
4-1 CartriFile 40 Mnemonics 4-3
4-2 Time Delay Adjustments 4-5
5-1 Maintenance Schedule 5-1
5-2 Problem Analysis. . . 5-9

ILLUSTRATIONS

Figure Title Page

1-1 Mounting Dimensions and Clearances 1-3


3-1 Write Timing Relationships 3-2
3-2 Read Timing Relationships 3-3
4-1 Write/Read Waveforms of 16-Bit Data Word 1010100110010101. 4-1
4-2 Tape Transport Mechanism 4-2
4-3 Photosense Assembly . . . 4-4
4-4 Write Operation Block Diagram 4-6
4-5 Write Timing Diagram . . . 4-7
4-6 Read Operation Block Diagram 4-9
4-10 Read Timing Diagram . . 4-10
5-1 Actuator Adjustment Points . 5-2
5-2 Read Amplifier TP6. . . . 5-3
5-3 Location of Electronics Assemblies, Connectors, and Terminals 5-3
5-4 Power Supply Terminals . . . . . 5-6
5-5 Head Alignment Checkout Waveforms. 5-7
5-6 Azimuth Alignment. . 5-8
5-7 Vertical Alignment . . . . 5-8
5-8 Head Adjustment Screws . . 5-8
5-9 Read Amplifier Board 10746-1 5-11
5-10 Timing & Data Board 10786-0 5-12
5-11 Motion Control 1 Board Assembly 10788-0 5-13
5-12 Regulator Board 10790-0. . . . 5-14
5-13 Motion Control 2 Board 10968-0 . 5-15
5-14 Photosense & Lamp Board 10972-0 5-16
5-15 Actuator Driver Board 10974-0 . 5-17
5-16 Transport Board 10976-0. . . . 5-18

v
TRJ-OATA

SECTION I
DESCRIPTION

INTRODUCTION The CartriFile® 40 cartridge-loaded digital magnetic tape unit is used with small digital
computers, data terminals, and off-line data entry and readout stations. The unit contains
a four-cartridge tape transport, all necessary read/write electronics, and a power supply. Tri-Data 1000 series single-tape
cartridges are used as the recording medium. Each cartridge contains an endless-loop magnetic tape, with the photoreflective
load-point marker serving to indicate both the beginning and the end of the tape loop. The CartriFile 40 tape unit can
be loaded with one, two, three, or four cartridges in any slot or combination of slots.

CartriFile 40 tape units are available with interface electronics for all widely used minicomputers or with standard
interfacing for those who wish to build their own special interfaces. Details of the interface equipment supplied with
this CartriFile 40 tape unit are presented in the separate INTERFACE section in the front of this manual.

EQU IPM ENT The CartriFile 40 magnetic tape unit is supplied in a cabinet suitable for desk or table-top
DESCRIPTION mounting. Four single-cartridges, an a-c power cable, and one copy of the CartriFile
Instruction Manual are supplied with each unit. In addition, either the standard interface equipment or interfacing for a
specific type of computer is furnished, as requested. Brackets for mounting the cabinet into a 19-inch equipment rack
are also supplied.

The major assemblies of the CartriFile 40 tape unit are the tape transport, the electronics, the power supply, the front
panel, and the cartridges. Descriptions of these assemblies are given below. Details of operation are given in Section III.

Tape Drive Assembly The front of the transport serves as a mount for five
lamps and a power switch. The upper and lower lamps
The tape drive assembly contains the electromechanical light when the associated tape is in motion. The center
components for driving the tape, the read/write heads, the lamp lights when power is supplied to the tape unit.The
load point sensors and buffers, the write driver amplifiers, lamps illuminate plastic buttons in the front panel. The
the read amplifiers, and the sensors for detecting proper power switch is located below the cartridge slots; it is
cartridge insertion and the write enabled status of the provided as a servicing aid and is normally left in the
individual tapes. The tape drive assembly is mounted "on" position.
within the cabinet on a hinge so that it can be swung
outward for servicing. Electronics Assembly

Tape drive occurs in a "forward only" direction and is The electronics assembly card rack contains six printed
accomplished by a constantly rotating capstan and a circuit boards and an extender board. The printed circuit
pinchroller actuator. The actuator engages a pinchroller boards contain the read and write timing and signal
. (located within the cartridge), clamping the tape against amplification circuits, data registers, and power regulation
the capstan. The tape is started, driven, and stopped by circuits. The boards can be removed from the front of
energizing and de-energizing the actuator for that particular the cabinet, and the extender board is provided to bring
tape. The four tapes are actuated independently. any of the boards forward for servicing while the unit
is operating.
The capstan drive motor operates from either GO-Hz or
50-Hz power; however, the pulley on the drive shaft is Input/output signals for the tape unit are run through a
equipped with two drive belt grooves to accommodate single cable from the card cage to connector J3, which
differences in operating speeds. Units sold domestically is normally mounted on the rear panel. An alternate
are furnished with the drive belt positioned in the "GO-Hz" location for J3, toward the front of the cabinet, permits
groove; for 50-Hz operation, the pulley must be reversed .the installation of an interface circuit board within
and the belt engaged with the "50-Hz" groove. the cabinet.

®CartriFile is a registered trademark of Tri-Data Corporation.

1-1
TRf-OATA

Power Supply Front Panel

The power supply provides the power requirements of The front panel is attached to the CartriFile tape unit
the tape unit from an a-c line source and also includes by a stud and catch on each end. To remove the panel,
a small fan for cooling the unit. The power supply is an grasp the panel near the cartridge slot area and pull
integral part of the rear panel assembly, which is hinged outward. The front panel contains no operating controls.
to the cabinet frame and swings outward for access to Five plastic buttons to the right of the cartridge slots
power supply components. are illuminated by transport-mounted lamps to indicate
"tape in motion" and "power-on".
The power supply operates at a line frequency of either 60
Hz or 50 Hz. The input voltage can be either 105-125 v ac
or 210-250 v ac, depending upon the setting of a Tape Cartridges
two-position slide switch mounted on the rear panel.
The primary power input connector, fuseholder, and fuse Each 1000 series cartridge contains a single endless-loop
are also located on the rear panel. tape. A photoreflective Load Point marker on the tape
determines the "beginning" and "end" of the tape. Write
Connector J2 on the rear panel is provided for optional lockout is provided on the cartridge by a Protect/Enable
remote load-point search control. By grounding the switch. An integral slide cover encloses the tape completely
appropriate line through J2, a tape can be brought to when the cartridge is not in use. The front of each
load point without a programmed instruction or other cartridge has a surface suitable for writing file identification
command through the controller. information.

SPECI FICA TlONS The specifications which follow include physical dimensions, environmental considerations,
and various operating and timing characteristics of the CartriFile 40 tape unit. Specifications
for the Tri-Data tape cartridges are also given. For specifications for the interface equipment supplied with this tape
unit, refer to the separate INTERFACE section at the front of this manual.

Physical Characteristics Table 1-1. Input Power

Specifications for CartriFile 40 dimensions, environmental VOLTAGE FREQUENCY


conditions, power requirements, and connectors are given NOMINAL RANGE RANGE
below.
115 vac, 60 Hz 105 vac to 125 vac 57 Hz to 63 Hz
DIMENSIONS AND WEIGHT
115 vac, 50 Hz 105 vac to 125 vac 47 Hz to 53 Hz
External dimensions, mounting dimensions, and clearances
for the CartriFile 40 tape unit are shown in Figure 1-1. 230 vac, 60 Hz 210 vac to 250 vac 57 Hz to 63 Hz
The tape unit weighs approximately 34 pounds.
230 vac, 50 Hz 210 vac to 250 vac 47 Hz to 53 Hz
ENVIRONMENT

The CartriFile 40 tape unit will operate in an ambient


temperature range of +40°F to +110°F and at any relative INPUT/OUTPUT AND POWER CONNECTORS
humidity between 20% and 90% without condensation.
The unit will also operate at any altitude between sea Connector J3, for data and control inputs and outputs,
level and 10,000 feet. is located at the left rear of the CartriFile 40 tape unit.
Detailed information on this connector and the signals
INPUT POWER REQUIREMENTS carried on the connector pins is presented in the separate
INTERF ACE section.
Maximum input power of 180 watts is required in any of
four voltage frequency combinations. The CartriFile 40 The power connector, J1, is recessed into the rear panel.
tape unit will meet all specifications when the input A power cord which mates with J1 is supplied; its
power is within the ranges given in Table 1-1. opposite end is fitted with a standard male U-ground plug.

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~ 1131
Operational Characteristics during the major portion of the period between Read
Clock pulse outputs. Precise timing for the data transfers
The following paragraphs describe the operational is given in Section III, OPERATION.
characteristics of the CartriFile 40 tape unit: signal
levels, tape motion, data transfer rate and storage capacity, INTER-RECORD GAPS
and so forth.
In Writing each record, a Write Start delay of 16 msec
INPUT/OUTPUT SIGNAL LEVELS and a Write Stop delay of 8 msec accommodate the
start- and stop-tape motion transients and provide the
CartriFile 40 input and output circuitry uses time for writing a 0.16-inch (maximum length) inter-record
Transistor-Transistor Logic (TTL), +2.5 to +5.0 v for High gap. Internal circuitry times both delays and controls the
and -0.5 to +0.5 v for Low. Sink current requirements tape motion and gap writing.
for a Low input will not exceed 2 rna. The outputs can
supply 1 rna at minimum High voltage and can sink After reading each record, internal circuitry recognizes
10 ma at maximum Low voltage. the inter-record gap remaining to accommodate the start
transient prior to reading the next record. The Read
TAPE MOTION Start and Read Stop delays are 9.5 msec and 4.75 msec,
respectively.
The tape is driven at 10 inches per second in a "forward"
direction in the three operating modes: Write Tape, Read BEGINNING-OF-TAPE AND END-OF-TAPE
Tape, and Load-Point Search. "Reverse" or "backspace"
tape movement is not possible. A 3-inch long photoreflective Load Point marker affixed
to the continuous-loop tape marks both the beginning
RECORDING TECHNIQUE and the end of the tape. Each tape passes a photosensor
before reaching the magnetic head; the 1.45-inch separation
The CartriFile 40 tape unit employs a bit-serial between the photosensor and head provides for the following
phase-encoded, two-track recording technique with beginning-of-tape timing and end-of-tape warning.
record-error detection.
On writing the first record on a tape, a Write Start delay
RECORD FORMAT of 375 msec is initiated after the Load Point marker passes
the photosensor to assure adequate beginning-of-tape
Records of sequential data words are written on the tape, gap. The resulting total Write Start or Read Start delay
with the records separated by gaps. Each record may for the first record is therefore between 375 and 675
contain any number of words, as determined by the msec, depending upon the exact Load Point position
external control unit during writing. of the tape when the Start Command input occurs.

The data words may contain 8, 12, or 16 bits. Either An end-of-tape warning is provided during Writing when
8 or 12 bits-per-word formats may be program-selected the leading edge of-the marker passes under the photosensor
by the external control unit or fixed by wiring the select and causes the Load Point status line for the tape to go
input to ground at the interface. For 16 bpw, no ground True. When this occurs, 1.2 inches of the tape (up to
connection is required. 180 8-bit words) may be written before a Write Stop
Command is mandatory.
DATA TRANSFER
DATA TRANSFER RATE
The data words are transferred in and out bit-parallel.
The data are written on the tapes bit-serial, with internal The bit rate is 18,000 bits per second, recording 900
circuitry making the parallel-to-serial conversion during bits to the inch (at 10 inches per second) on two tracks.
Writing and the serial-to-parallel conversion during Reading. The written tape format is bit-serial, and a Start bit is
added to each half-word prior to writing it on the tape.
The using external control unit (e.g., digital computer) The transfer rate during either writing or reading is
has wide latitude in servicing the data transfers during therefore:
both Writing and Reading. During Writing, a Write Data
Clock pulse output occurs at a fixed rate; the using control 18,000
unit has the major portion of the period between each
Transfer Rate = B+2 words per second,
Data Clock to input the data word with a Write Data
Transfer input pulse. During Reading, the data outputs where B is the number of data bits in each word at the
may be sampled by the external control unit at any time data input and data output (Table 1-2).

1-4
TRI-OATA

Table 1-2. Data Transfer Rates DATA STORAGE CAPACITY

Word Length Peak Transfer Rate The data storage capacity on each tape varies with the
bits-per-word and words-per-record format written and
8 bits 1800 words/second the length of the tape. The total storage available in the
12 bits 1286 words/second unit without reloading is the capacity of the four tapes
16 bits 1000 words/second with which it is loaded. The tape length required per
record is

DATA TRANSFER TIME PER RECORD (B + 2)N


Tape length per record = 2 x 900 + 0.16 inch,
When writing records at the maximum rate, the elapsed
time for each record is where B data bits per word,
N words per record,
(B + 2)N 900 CartriFile recording density in bits
Time per record 18,000 + 0.025 second, per inch, and
0.16 inter-record gap (maximum).
where B data bits per word
N record length in words, and The tape length required to store a number of records
0.025 the sum of the Write Start and Write is the sum of the lengths required for each record plus
Stop delays, 3 inches for the Load Point marker and initial record
gap. For fixed record lengths, the capacity of a tape in
with the exception that an additional 0.375- to 0.675-sec records is
Write Start delay occurs at the beginning of each tape.
. Total inches tape - 3 inches
When reading records at the maximum rate, the elapsed Record capaCIty = Inches Tape per Record
time for each record is
The capacity in words is the capacity in records times
(B + 2)N the words per record. For data in 1,000-character records,
Time per record = 18,000 + 0.020 second, the capacity of a 150-foot tape is 300,000 8-bit words.
System capacity for the same data is 1,200,000 8-bit words.
where B data bits per word (8, 12, or 16),
N record length in words, and 1000 Series Tape Cartridges
0.020 the sum of the Read Start and Read
Stop delays, Tape Length Model 1010: 10 feet
Model 1025: 25 feet
with the exception that an additional 0.375- to 0.675-sec Model 1050: 50 feet
Read Start delay occurs at the beginning of each tape. Model 1150: 150 feet

LOAD-POINT SEARCH TIME Size 4 inches wide by 6 inches long


by 7/8 inches thick.
Upon receipt of a Load-Point Search command input,
the tape is advanced at 10 inches per second until the File Protect Self-locking switch with integral
Load Point marker is reached. Load-Point Search time position indicator.
is directly proportional to the length of tape remaining
on the tape loop at the time of the Load-Point Search Tape Endless loop of 1/4-inch wide
command input. computer-grade magnetic tape. One
per cartridge.
L
Load-Point Search Time = 10 seconds, Tape is tested and certified
Certification
error-free.
where L is the length of tape remaining (in inches).
Average search time for a 150-foot file is 90 seconds.

1-5
TRf-OATA

SECTION II
INSTALLATION

GENERAL The CartriFile 40 tape unit shipment consists of the tape unit itself, four 1000 Series
single-tape cartridges, one Instruction Manual, an a-c power cord, and interface equipment.
Brackets and hardware for rack mounting are also included. The interface equipment shipped depends on the type of
interface ordered. Refer to the INTERFACE section for information on the equipment supplies and installation instructions.

Be certain that all parts have been unpacked before discarding the packing material.

I NST AL LA TI ON The CartriFile 40 tape unit is designed for operation at sites that are not subject to shock,
vibration, or wide ranges of ambient temperature. The CartriFile cabinet is suitable for placing
on a desk or table top. Brackets for mounting the cabinet into a standard 19-inch rack are included. In either case, the unit
should be mounted to provide access to the front and rear of the cabinet. Installation consists of placing the unit in its
selected location and making the power and interface connections.

Table-Top Placement 4. Install the rack-mount covers by engaging the lip


with the bottom of the bracket. Lift up against the spring,
If the CartriFile tape unit is to be positioned on a desk push in at the top, then release. The spring will pull
or table top, the only requirements are a level surface, a the cover down, engaging the pin at the top.
location close enough to the computer or controlling
device to provide for safe installation of the connecting Power Connection
cables and the power cord, and availability of access to
the front of the cabinet for cartridge insertion and removal. CAUTION
Access to the rear of the cabinet is necessary only for
cable installation and for servicing. Four rubber feet are The CartriFile tape unit may be operated
provided on the bottom of the cabinet to prevent marring at 115 v nominal or at 230 v nominal.
the mounting surface. To avoid damaging the equipment, the
line selector slide switch on the rear
Rack Mounting panel must be in the proper position
before connecting power to the tape unit.
The CartriFile 40 cabinet requires 7 inches of vertical
space in a standard 19-inch equipment rack. In addition, An a-c power switch is located behind the front panel
the 10404-0 Rack Mount Adapter Assembly (two brackets below the cartridge slots on the transport. This switch
and two covers, plus hardware) must be installed on the is normally left in the "on" position so that power is
cabinet. Installation is as follows. applied when the power cable is connected.

1. Two 1/4-20 socket drive set screws are located near Connect the female end of the a-c power cord to the
the front of each side panel on the cabinet. Carefully recessed power receptacle, J1, on the rear panel. The
remove enough paint to insert a l/S-inch hex key and male end of the power cord connects to any standard
withdraw the set screws. V-ground receptacle.

2. Note that there is a left-hand and a right-hand The CartriFile power supply will operate at a line frequency
bracket. Install each one on its matching side panel using of 50 Hz to 60 Hz. The capstan drive motor will also
the 1/4-20 hardware provided. operate at either frequency, but pulley diameters must
be changed to accommodate the differences in rotational
3. Remove the four rubber feet from the bottom of speed. The pulley on the motor shaft is provided with
the cabinet, then mount the cabinet in the equipment two grooves for the drive belt: units sold domestically
rack. are furnished with the belt positioned on the 60-Hz

2-1
TRI-DATA

(smaller diameter) pulley groove. The change from 60-Hz Grounding


to 50-Hz operation is made as follows.
On the CartriFile rear panel are two ground terminals,
1. Remove the front panel by reaching through a SIGNAL and CHASSIS. The tape unit is shipped with these
cartridge slot, grasping the panel, and pulling outward. terminals tied together. Depending on system grounding
The front panel is held by two spring catches, one at the requirements, the jumper can be removed from these
extreme left center and one at the extreme right center. terminals; however, CartriFile SIGNAL and CHASSIS
grounds must be connected together at some point in
2. Remove the transport retaining screw (above the the system.
upper right-hand corner of the transport), and swing the
transport outward on its hinge. Remote Load-Point Search Control
3. Disengage the drive belt from the groove in the
Connector J2 on the CartriFile rear panel provides for
small pulley, then withdraw it over the capstan flywheel.
optional remote control of the Load-Point Search operation.
Supplying a ground through the mating plug (Switchcraft
4. Loosen the two set screws in the motor pulley
12CL5M), switches tape 1 (pin 1), tape 2 (pin 2), tape 3
with a 0.050-inch hex key. Remove the pulley from the
motor shaft. (pin 3), or tape 4 (pin 4) into the Load-Point Search
mode. (Pin 5 is ground.) The mating plug may be ordered
5. Reverse the pulley and place it back on the shaft. through Tri-Data as part no. 00021':'015.
Align the large diameter (50-Hz) pulley groove with the
groove in the capstan flywheel, then tighten the two set I nterface Connections
screws securely.
Installation of the interface equipment supplied with
6. Install the drive belt first in the flywheel groove, the CartriFile 40 tape unit is presented in the separate
then stretch it gently and engage it in the groove in the INTERFACE section in the front of this manual. Interface
large pulley. equipment manufactured by Tri-Data Corporation can
be used in the various CartriFile models: when referring
7. Swing the transport back into the cabinet, install to the INTERFACE section, note that the information
the transport retaining screw, and snap the front panel presented covers the CartriFile 40 tape unit and the other
onto the cabinet. CartriFilemodels which use the same interface equipment.

2-2
SECTION III
OPERATION

INTRODUCTION The CartriFile 40 tape unit operates automatically under the control of a data processing
system. Under Automatic control, the data processing or controlling system may command
the CartriFile tape unit to Read, Write, or Load-Point Search its tapes. (Refer to Section I for limitations regarding
such commands.) Manual operations are limited to inserting and removing the tape cartridges.

CONTROLS AND The CartriFile 40 front panel contains five plastic indicator buttons which are lighted,
IN DI CA TO RS from behind by lamps mounted on the tape transport. The upper and lower (white) indicators
are lighted whenever the associated tape is "busy", i.e., in motion during a Read, Write, or Load-Point Search operation.
The center (red) indicator is lighted whenever power is applied to the CartriFile tape unit.

An a-c power switch is located behind the front panel below the cartridge slots on the transport. This switch is primarily
a service aid and is normally left in the "on" position. On the rear panel, provision is made for optional remote control
of Load-Point Search operations through connector J2.

Application of Power plastic switch lock can be inserted on the top of the slide
switch to keep the switch from being accidentally moved.
Connect the a-c power cable to a power outlet and check
that the transport power switch, located below the Slide the cartridge into the cartridge slot until it seats.
cartridge slots, is in the "on" position. The center To remove the cartridge, simply pull outward. If the
indicator on the front panel will light (red) when power cartridge is not to be used again immediately, slide the
is applied. cover door out and across the open end to exclude dust
and other contaminants from the tape and pinchroller.
,Cartridge I nsertion and Removal Remote Load-Point Search Control

Before inserting a cartridge, move the cover door to its Connector J2 on the CartriFile rear panel is provided for
recessed position and set the Protect/Enable switch optional remote control of Load-Point Search, an operation
appropriately. When the cartridge switch indicates normally initiated by command from the data handling
PROTECT, the tape is file-protected. Moving the switch system. Grounding the appropriate line (J2-1 for tape 1,
in and to the right sets the switch in the ENABLE J2-2 for tape 2, J2-3 for tape 3, J2-4 for tape 4) places
position, permitting data to be written on the tape. A the tape in the Load-Point Search mode.

AUTOMATIC The automatic operations initiated by commands from the data processing system include
OP E RA T IONS the Write sequence and timing, the Read sequence and timing, and the Load-Point Search
sequence. These operations and the bits-per-word format selection are described in the paragraphs which follow. The
CartriFile 40 tape unit operates in either the Write mode or the Read mode for only one selected tape at a time. The
Load-Point Search mode can be initiated for any tape at any time.

Write Sequence and Timing the tape drive circuits are enabled and an internal Write
Start delay is initiated.
Figure 3-1 shows the time relationships of input and
output signals associated with writing a record on a tape.
Only one tape can be processed at a time. With the Write A Write Clock output pulse occurs 16 msec after the
Select Tape (1, 2, 3, or 4) input True, a Write Start input fall of the Write Start input pulse (the delay is between
pulse commits the selected tape to write a record. The 375 and 675 msec at the beginning of each tape), and
Write Mode and Busy (1, 2, 3, or 4) status lines go True subsequent Write Clock outputs occur at a fixed rate
at the initiation of the pulse. At the fall of the pulse, until a Write Stop input pulse is received.

3-1
TRI-DATA

+5V Ji

w---
TAPE
r
OV ~
r
SELECT

WRITE START
(WSTC) -
W
A
r
.A ,
TAPE BUSY - ......---
,
.I A
'r
-
WRITE MODE
, .,
A
r---

16 msec, except at BPW RWCL PERIOD


beginning of tape: 8 0.56 msec _ _ 8msec_
375 to 675 msec 12 0.78 msec
16 1.00 msec

WRITE CLOCK 1 .A
WXFR -r W r
(RWCL)
BPW PERIOD W W W
8 0.4 msec
C\
,
12 0.5 msec .1
WRITE WORD TRAN SFER
16 0.8 msec.r .A
(WXFR)
r
t:1WA v/A~ WdLJ V///hi
'1' - OV
VWOR~
DATA BITS (DBT)
'0' - +5V
,
A t%'WORD OJ VWORD/j .A
J,
WRITE STOP
(WSPC)
, 'L/AVLl

Figure 3-1. Write Timing Relationships

After each Write Clock output pulse, either a Write the data bit inputs are ONE or ZERO at the time the
Word Transfer input pulse or a Write Stop input pulse Write Word Transfer pulse occurs. At the end of the fixed
must occur within a fixed time period (as listed in period, if a Write Stop input pulse has not been received,
Table 3-1), or else the last previously transferred data internal circuitry samples the input registers and transfers
word will be repeated on the tape. A Write Word the data to a parallel-to-serial converter. As the data are
Transfer input pulse will set the data input registers written on the tape from the converter, the input register
being used to a "1" or "0" state, determined by whether is ready to accept the next data word.

Table 3-1. Write Clock Timing

TIME SPAN FOR WRITE WORD


TRANSFER OR WRITE STOP
TIME BETWEEN WRITE INPUT INSERTION
BITS-PER-WORD SELECTION CLOCK OUTPUTS FOLLOWING WRITE
CLOCK OUTPUT

8 bits 0.56 msec 0.4 msec

12 bits 0.78 msec 0.6 msec

16 bits 1.00 msec 0.8 msec

3-2
TRI-DATA

A Write Stop input commits the tape that is writing to Read Sequence and Timing
terminate the record and stop. Further Write Clock
outputs are inhibited. At the time at which the next Write Figure 3-2 shows the time relationships of the input and
Clock would have occurred had the Write Stop input output signals associated with reading a record from the
not occurred, the tape drive circuitry is de-energized and tape.
an internal 8-msec assurance time delay is initiated. At
the end of this delay, the Write Mode and Busy status With the Read Select Tape (1, 2, 3, or 4) input True, a
lines go False. An exception to this happens when Read Start input pulse commits the tape to read a record.
a Load-Point Search input occurs while the record is The Read Mode and Busy (1, 2, 3, or 4) status lines go True
being written: at the completion of the record, the Busy at the initiation of the pulse. At the fall of the pulse,
status line will remain True and a Load-Point Search the tape drive circuits are enabled and an internal Read
operation will begin immediately. The Write Mode status Start delay is initiated.
will go False.
The first data word is encountered and read from the
Note that the CartriFile 40 tape unit can be operated tape approximately 16 msec after the fall of the Read
as a Write Only unit by removal of the Read Amplifier Start input pulse (at the beginning of the tape, the delay
circuit board. Removing this board inhibits the Read will be between 375 and 675 msec). Subsequent Read
Start command. Clock outputs occur as each data word is read from the

TAPE +5V A
SELECT =::L U__ y r
OV

READ START
(RSTC) - -A
y
A
r
W
TAPE BUSY - I---
A .4
~r
Y
READ MODE - .4
I---
~
Y y

16 msec, except at BPW RWCL PERIOD


beginning of tape:
375 to 675 msec.
~ 8 - 0.56 msec
12 - 0.78 msec
16 - 1.00 msec
READ CLOCK .A J
(RWCL) r y
U- U- W

'1' ~OV

DATA BITS
(DBT)
'0' = +5V
r
I%' WORD /: ~W9RD : / !«'WORDX V,/; WORD //.
,
A

(MAY BE SAMPLED
---- f-- "" 0.5 msec

~
AT ANY TIME BETWE EN
RWCL RISE AND NEX TFALL
INTER-RECORD GAP ~ 3 msec
DETECTED
INTERNALLY I

Figure 3-2. Read Timing Relationships

3-3
TRI-OATA

tape. The data bit outputs will be ONE or ZERO, determines whether a normal (short) start delay or a Load
representing the word read from the tape continuously Point (long) start delay will be initiated. The short delay
from the time of the fall of the Read Clock output is used during normal writing or reading. The output of
pulse until the time of the next Read Clock output pulse. this flip-flop may be set such that a normal (short)
start delay will be actuated even though a new cartridge
When the last word of the record has been read, internal tape which is already at Load Point has been inserted
circuitry recognizes the absence of data in the inter-record and the long start delay is required to clear the Load
gap and de-energizes the tape drive. After a 4.75-msec Point Marker. A Load-Point Search command, however,
delay, the Read Mode and Busy status lines go True. will reset the flip-flop so that the long start delay will
An exception to this happens when a Load-Point Search be actuated.
input occurs while the record is being read: at the
completion of the record, the Busy status line will If the tape is not at Load Point and not being written
remain True and a Load-Point Search operation will or read when the Load Point Search input occurs, a
begin immediately. The Read Mode status will go False. Load Point Search sequence results. The Busy status
output goes True, and the tape is advanced until it
If an error has been detected, the Record Error output reaches its Load Point. At Load Point, the tape stops and
goes True at the time of the Read Clock output and the Busy status output goes False.
remains True until the Read Start Command for the next
record occurs, at which time Record Error is reset to False. If the tape is being written or read when the Load
Point Search input occurs, writing or reading will continue
Read Timing Variations until the record is completed. Then the Load-Point
Search sequence described above will occur.
The 16-msec Read Start Delay and the times between
Read Clock outputs (shown in Figure 3-2, in Table 3-2, The Load Point status output is True when the tape is
and in Section I) are determined by times at which data at Load Point and False when it is not.
are read from the tape; they are therefore varied by all
conditions that change the tape length or the tape speed Bits-Per-Word Format Selection
between writing and reading the data. The CartriFile
has adequate margin to operate normally with the Read The data input and output registers provide for up to
tape speed departing from the Write tape speed by as 16 parallel data bits in each word. The internal circuitry
much as ±20%. is set by the Bits-Per-Word Select inputs to write and
read 8-bit parallel data words using only the first 8 data
Table 3-2. Read Clock Timing bit inputs and outputs, or for 12-bit parallel words using
the first 12, or for 16-bit parallel words using all 16.
BITS-PER-WORD NOMINAL TIME BETWEEN The word transfer rate for each bits-per-word format is
SELECTION READ CLOCK OUTPUTS a different constant since the data are written on the
tapes bit-serially at a constant bit rate.
8 0.56 msec
If the bits-per-word format to be used in a particular
12 0.78 msec CartriFiIe installation is to be fixed, the Bits-Per-Word
Select input may be pre-wired at the interface for the
16 1.00 msec format used. If the bits-per-word format is selected under
program control:

Load-Point Search and Status The Bits-Per-Word Select input must be held True
during writing a record from the time of initiation of the
A Load-Point Search input pulse normally causes one of Write Start pulse until the record is complete.
three actions on the tape and its status outputs.

If the tape is at Load Point when the Load-Point Search The Bits-Per-Word Select input must be held True
input occurs, no tape motion results. It is recommended during reading a record from the time of initiation of the
however, that a Load-Point Search command always be Read Start pulse until the record has been completed,
given to a newly loaded tape for the following reason: and the select input must be the same as that used in
the output of a flip-flop in the Load Point circuitry writing the record.

3-4
TRI-OATA

SECTION IV

THEORY OF OPERATION

GENERAL The CartriFile 40 tape unit consists essentially of a tape transport mechanism for driving
four magnetic tapes, tape motion control logic, Read/Write electronics, and power supplies.
In this section, the recording technique and the tape transport are discussed first, followed by circuit descriptions for all of
the circuit boards within the tape unit. Interface circuit boards are discussed in the separate INTERFACE section.

In general, the CartriFile 40 tape unit performs three basic operations: writing data, reading recorded data, and searching
for the Load Point marker. In a Write operation, after tape motion is initiated, input data bits in parallel form are converted
to serial form, phase-encoded, and recorded on the tape on two tracks. At the end of a record, tape motion is stopped
by command. In a Read operation, tape motion is initiated, and flux transitions on the tape are detected. Timing is
reconstructed and the data assembled bit by bit. There is also error detection. When a word is completely assembled in a
register, it is made available for strobing out in parallel form. Detection of the inter-record gap automatically stops tape
motion. When Load-Point searching, the selected tape is driven forward until a photoreflective marker attached to the tape
loop is sensed, generating a signal which stops tape motion.

RECORDING The recording technique used in the CartriFile 40 tape unit is the phase-encoded,
TECHN I au E non-return-to-zero type, which is self-clocking. Figure 4-1 shows the recording and playback
waveforms of a 16-bit data word. Data "ones" are recorded as positive transitions and "zeros" as negative transitions.
Note that there is always a transition at data times, and a half-cell transition occurs only if the next data cell hasthe
same data value. The half-cell transition is opposite to the next data cell value.

DATA CELL
VALUE
I
I SYNC
i 1 I 1 I 1 I 0 I 1 o I 0 I 0
CHANNEL A . I I I I I I I ________ +H

I
I
s
y
I
I
I I
r r:
0 0 0 I I 0
I N
c I I ·1
CHANNEL B
I I I I -------+H
WRITE
DATA ...,
Mag. Fieldl:iJ L..-_ _ ....,~(f-r_ f:
.....
I I ~ 1/2 CELL TRANSITION (SAMPLE)I
I ~DATATRANSITION I
141'---- SYNC TRANSITION I
I I
1 I _ _ _ _ _ _ _ _ +V

CHANNEL A
READ
DATA
(emf)

--------v
-------+v
CHANNEL B
READ
DATA
(emf)"

_ _ _ _ _ -V

Figure 4-1. Write/Read Waveforms of 16~Bit Data Word 1010100110010101

4-1
TRI-DATA

Information is recorded on the tape in serial-bit form at 900 bits per inch on two tracks, designated channel A and channel
B. The data word is broken into two half-words: the odd-numbered bits are recorded on channel A, the even-numbered
bits on channel B. The channels are independent of each other, except at the start of each word when both tracks are
made to record a "one". The detection of this .first positive transition is used as a "start" bit for timing purposes during
reading.

TAP E The Tape Transport consists of the capstan and drive motor, two pinchroller actuator
TRANSPORT assemblies, two actuator drivers, and Read/Write head assemblies, Write drivers, Read
preamplifiers, and Load Point sensing circuits. The electronics associated with the Tape Transport are located on three circuit
boards mounted to the transport frame. The pinchroller. is part of the cartridge itself and is mechanically coupled to the
pinchroller arm when the cartridge is inserted into the transport. A Protect/Enable switch for the tape and a cartridge-insert
switch for each cartridge are used for interlocking and status indications.

When power is applied to the tape unit, an a-c motor continuously drives the capstan (Figure 4-2). Each cartridge
contains a continuous-loop tape which passes in front of its pinchroller. The solenoid-actuated arm, engaged with the
pinchroller, pulls the pinchroller against the capstan, forcing the tape against the capstan. While in contact with the
capstan, the tape is driven at 10 inches per second. In this manner, the tape is pulled past a two-track magnetic head
assembly. (The same head is used for both Read and Write functions.)

SOLENOID

ARMATURE-

PINCHROLLER ARM

R/WHEAD
PINCHROLLER
CAPSTAN

A-CMOTOR

TAPE
PACK CARTRIDGE

Figure 4-2. Tape Transport Mechanism

4-2
TRI-DATA

CI RCU I T The electronic operation of the CartriFile 40 tape unit is described below under four major
OPERATION 'divisions: Power Supplies, Motion Control, Write Electronics, and Read Electronics. The
circuitry is contained primarily on six printed circuit boards in the card cage and two printed circuit boards mounted
on the transport. The transport frame also mounts the photosense circuit board and the tape motion indicator lamps.
The power supply chassis is located on the hinged rear panel. In tracing some of the functional operations, it is necessary
to follow signal paths on several of the schematics; the schematics carry the assembly numbers of the circuit boards and
are located in Section VI. The overall interconnection diagram is schematic 99005.

The logic circuits used throughout are TTL and DTL types. Logic operation is described in terms of Positive Logic, where
a high is +2.5 to +5 volts and a low is -0.5 to +0.5 volts. CartriFile mnemonics for the signals are listed in Table 4-1.
A bar over the mnemonic on a signal line indicates that the "true" level is low for that function. Integrated circuit gates
are shown as NAND gates on the schematics. References to logic sections of an integrated circuit package are made by
package number and output pin: for example, ML4-6 designates pin 6 of package ML4.

Table 4-1. CartriFile 40 Mnemonics Power Supplies

MNEMONIC FUNCTION All the necessary power for the internal operation of the
tape unit and, in some cases, power for external interface
BPW 8, 12 Bits per word select (8 or 12) circuitry is supplied by two units, the Power Supply and
CISW (X) Cartridge insert switch (tape X) the Regulator board.
DBT (1-16) Data bit (1 through 16) POWER SUPPLY 10947-1
FPSW (X) File-protect switch (tape X)
FWD (X) Forward drive (tape X) Incoming a-c power is applied to transformer T1 through
a switch on the front of the transport. Switch Sl is
HSLD (X) Head (X) selected for write or read used for changing the T1 primaries from parallel to series
LPA (X) Load Point attained (tape X) connection when the a-c input is 230 v ac instead of115
v ac. Three of the four secondaries of T1 connect to
LPSC Load-Point Search command
full-wave rectifier-capacitor circuits to supply the +15 v,
PSN (X) Photosensor for tape (X) -15 v, and +5 v regulators. The +30 v unregulated supply
RDCL Read data clock is used for the pinchroller actuators and load-point lamp
regulator. B1 is a fan (115 v) placed across one of the
RESET Resets certain circuits at power-on
T1 primaries.
RERR Record error
RM Read mode REGULATOR BOARD 10790-0

RSLD (X) Read selected (tape X) The Regulator board contains the circuitry for power
RSTC Read Start command regulation and Reset control and some circuits associated
RWCL Read or Write clock with the Write Clock and Load-Point Search functions.

TSLP Tape selected is at Load Point With power off, the normally off contact of K1 grounds
T(X)BY Tape (X) busy the Reset line. When power is applied initially, a 100-msec
delay occurs before the Reset line is switched to "high".
T(X)FP Tape (X) file-protected
The delay results from C1 charging up to 10 volts (set
T(X)LP Tape (X) at Load Point by Zener diode CR3), at which point Q1, Q2 turns on
T(X)OL Tape (X) on line and energizes K1.
T(X)SL Tape (X) select
T(X)SM Tape (X) in Search mode ML18, ML19, and ML17 and associated components
are series regulators for the +5 v, +15 v, and -15 v supplies,
WDCL Write clock
respectively. The regulators are current-limited by R23,
WM Write mode R22, and R24, with the output voltages adjusted by
WSLD (X) Write selected (tape X) potentiometers R20, R13, and R16. Q3 and Q4 are used
to turn off the 15 v supplies rapidly to avoid Write
WSPC Write Stop command transients when power is turned off. The falling of the
WSTC Write Start command +5 v supply turns off Q3, allowing Q4 to turn on (since
WXFR Write word transfer the unregulated +20 v remains high for a longer period),
thereby switching off the 15 v regulators through CR5
(X) indicates tape 1, 2, 3, or 4 and CR6.

4-3
TRI-DATA

Motion Control

Motion Control includes all the circuits associated with the


ADJUSTMENT
movement of the tape and the preparation for data TRANSPARENT POTENTIOMETERS
transfer to or from the tape: tape start, drive, and stop PLASTIC LENS
operations; load-point search operations; write/read start
and stop operations; and the handling of the various
command and status signals. The circuits themselves are
spread over several circuit boards in the card rack and on
the transport assembly.

Tape Motion is initiated by anyone of three commands:


LPSC (Load-Point Search), WSTC (Write Start), or RSTC
(Read Start). It is stopped by one of three signals:
LPA (Load-Point attained following a Load-Point Search
operation), WSPC (Write Stop command), or an internal
Stop command derived from the detection of an inter-record
gap during a Read operation.

LOAD-POINT SENSING

The Photosense Assembly (Figure 4-3) and the Photosense


circuit (schematic 10972) detect the presence of the
photoreflective Load Point marker on the tape as it
approaches the magnetic head. There are five identical
photo,...transistor amplifier circuits, one for each tape and
one (Q9, Q10) reference circuit used to control the lamp
voltage.

Each tape sensor circuit works as follows, using Q7,


Q8 as an example. When tape 1 is at Load Point,
photo-transistor Q8 is illuminated, making it conduct
more, thus raising the voltage at the base of Q7, an
emitter-follower. When the tape is not at Load Point,
Q8 conducts much less, making the output of Q7 go low.

Changes in temperature and lamp brightness will in turn


vary the lamp voltage accordingly through the /.I A 723
regulator located on the Actuator Driver board. R12 is
used to manually adjust the lamp voltage. Each tape
sensor circuit has its own potentiometer for adjusting
the output at PSN.

PINCHROLLER ACTUATOR DRIVER

Four actuator solenoid driver circuits (one per tape) are


located on the Actuator Driver Board (10974). The FWD
inputs are derived from the Motion Control boards.

The operation of the tape 1 driver circuit is as follows. Figure 4-3. Photosense Assembly
When no drive is requested, the FWD1 input is high,
turning Q1 on, which keeps Q6 off. No current flows LOAD-POINT SEARCH OPERATION
in the actuator coil and the BUSY lamp is off. When
FWD1 goes low (drive requested), Q1 turns off and the Each tape has a load-point sensor, PSN, the output of
collector of Q1 is clamped at about 6 v by CR3 and CR4. which is fed to Transport board 2 (schematic 10968).
Q6 is turned on, energizing the solenoid and turning When the load-point marker on tape 1 is opposite its
the BUSY lamp on. sensor, PSN1 is high and the LPA1 output of ML9-5

4-4
TRI-DATA

is also high. ML9 acts as a time delay (R36, C8) and a Table 4-2. Time Delay Adjustments
Schmitt circuit. When the marker moves away from the
sensor, LPA1 goes low. PSN2 and LPA2 for tape 2 DELAY WRITE READ
operate in the same way, using ML4.
Start (long) 375 msec 185 msec
LP A1 connects to the Regulator board (schematic 10790). Start (normal) 16 msec 9.5 msec
The LP A1 signal is inverted by ML2-8 to provide the Stop 8msec 4.75 msec
T1LP (tape 1 at load point) status indication. Assume
that tape 1 is not at load point and that an LPSC
(Load-Point Search command) for tape 1 is given. LPSC1 In following a Write Start operation, assume that when
goes low, setting flip-flop ML4-8. This causes ML7-8 the WSTC (Write Start command) is received, these
(T1SM, tape 1 in Search mode) to go low, making the conditions exist: tape 1 is selected but not already in a
FWD1 and T1BY (tape 1 busy) lines go low on the Read, Write, or Search mode; the tape is at Load Point;
Motion Control 1 board (schematic 10788). Tape 1 is the cartridge Protect/Enable switch is set at Enable;
driven until the load-point marker is sensed, making and the cartridge is inserted in the upper slot. Under these
LPA1 high. conditions, ML16-8 goes low, setting flip-flop ML15-11
and making the WM (Write Mode) line high (through
If tape 1 is then selected for a Read or Write operation, ML22-8). The WSTC pulse, through ML23-8, also sets
HSLD1 (magnetic head 1 selected) goes high, causing the following flip-flops: MLll-6 (through ML24-8),
ML7-12 to go low, which makes ML5-6 (TSLP, tape ML12-11 (through ML7-3), and ML9-9. As a result,
selected is at load point) high. TSLP is used by the Motion the FWD1 lines goes low (through ML10-11 and ML10-8),
Control board to generate a long start delay which causing tape 1 to be driven.
allows the load point marker to pass the head before the
first record is read or written. As tape 1 moves off load When the load point marker moves away from the
point, LPA1 goes low, making ML2-6 high. ML2-11, Photosense assembly, photosense signal TSLP goes low,
R6, R7, and C2 generate a negative-going pulse atML7-5, causing ML12-3 to go high, ML22-12 to go low, and Q1
which resets flip-flop ML4-8 so that TSLP will be low to turn off. C2 then begins to charge through R9. After
(for the generation of normal start delays for subsequent about 375 msec, C2 reaches +5 v, ML3 triggers, and the
records on tape 1). negative-going signal at ML8-12 resets flip-flops MLll-6
When the leading portion of the load-point marker is and ML12-11. Q1 turns on again through ML22-12,
sensed again, additional data can still be written (or discharging C2, causing ML3-9 to go low, thus causing
read) on the small length of tape remaining between the a positive pulse at ML8-2. At the trailing edge of the pulse,
head and the sensor. If this is done, however, an LPSC ML9-12 is set high (Timing Enable), turning on the
must be given to set flip-flop ML4-8. The additional sawtooth generator located on the RegUlator board. The
LPSC will not cause the tape to move, but assures that output of the sawtooth generator is fed out as a pulse
the next time the tape is started, the appropriate "long" train with a pulse repetition rate of 12 kHz which is
start delay will be generated to allow the marker to clear used as the Write Clock. In this manner, the writing of
the head before writing or reading. the first record on the tape is initiated.

LPA2, LPA3, and LPA4 signals are processed in a similar


manner. The Read Start operation (schematic 10788) is similar
to the Write Start operation. It is initiated by the RSTC
WRITE/READ START OPERATIONS (Read Start) command; however, the long start delay is
185 msec when the tape starts from Load Point. The
The start of tape motion for a Write or Read operation shorter delay is caused by lowering the trigger level of the
is controlled by the Motion Control 1 board (schematic sawtooth generator to 2.7 v by ML7-6 and R6. ML14-4
10788). Of particular importance is the control of Start inhibits the RSTC pulse if the Read Amplifier Board
delays: these differ in duration and depend not only on is removed from the tape unit.
whether a Write or a Read operation is being initiated,
but also on whether the tape is at Load Point or not
when the operation starts. A normal Start delay occurs The normal start delays for Write and Read operations
when the tape is not starting from Load Point and, in are generated whenever the tape is started from other
combination with the Stop delays, provides the inter-record than the Load Point position. These shorter delays are
gap on the tape. A long Start delay, however, is required obtained by switching R7 (Write) or R8 (Read) in shunt
when the tape starts at Load Point to allow time for with R9 to provide a faster charging rate for C2. Since
the 3-inch-long Load Point marker to move past the the tape is not at Load Point, latch ML12-11 is not set
magnetic head. The various time delays are listed in by Start pulses, keeping ML12-3 high for Write or Read
Table 4-2. operations.

4-5
TRf-OATA

WRITE/READ STOP OPERATIONS drive and initiates a 4.75-msec time delay. At the end
of the delay, the RSLD flip-flops are reset and the Timing
The stopping of tape motion during a Write or a Read Enable Gate flip-flop ML9-12 is also reset.
operation is also controlled by the Motion Control 1
board (schematic 10788). Stop time delays are listed in For control of tapes 3 and 4, the WSLD and RSLD
Table 4-2. "Normal" start/stop time delays produce the flip-flops and the FWD and HSLD gates are located on
inter-record gaps on the tape. Motion Control 2 board (1096S), with the start/stop
signals derived from Motion Control 1 board.
With the tape unit in the Write mode, the WSPC (Write
Stop) command sets latch ML25-6. At the end of the Write Electronics
Write Clock cycle, a Write Clock pulse at pin 10 generates
the Write Stop Trigger through gates ML21-4 and ML6-3,
setting latch MLll-6 and resetting flip-flop ML9-9 through The Write Electronics consists of Write timing, data
ML6-6 and ML8-6. The FWD line goes high, stopping storage, shift register, phase encoder, and head driver
tape drive. Latch MLll-6 turns on the delay generators; circuits. Figure 4-4 is a block diagram of the Write
bu t since MLS-4 is low, the trigger level is 2.7 v, giving operation, and Figure 4-5 is a timing chart showing
a Stop time delay of S msec. Write timing signals for one record. The circuitry is
located on the Timing & Data board and on the Transport
At the end of the delay, the pulse at MLS-2 generates the board.
Mode Gate Reset pulse through ML6-11 and ML6-S,
resetting the WSLD flip-flops. ML9-9 resets the Timing TIMING & DATA BOARD 10786-0
Enable Gate flip-flop ML9-12, which stops the Write
Clock. The Timing & Data board (schematic 107S6-0) contains
the data registers, binary counter, multiplexers, and timing
The Read Stop operation occurs in a similar manner. circuits. The Write Drivers are located on Transport
The Read Stop pulse coming in on pin 34 stops the tape Board 1 and are described later.

PHASE
ENCODER
A
..- D-[>----1 ~ADI I DATA

~
¢
I B
A&B

~~
!
A&B
DBT STORAGE SHIFT
INPUT REGISTERS

V REGISTERS

I
DATA
A
PHASE
ENCODER
B
~
D-. HEAD 2

WXFR t LOAD SHIFT WRITE TAPE


MODE SELECT

RWCL Note: Read/Write heads 3

BPW . COUNTER and 4 not shown.

WRITE
CLOCK TIMING
ENABLE

Figure 4-4. Write Operation Block Diagram

4-6
TRI-DATA

PIN
29 T1SL -,1lUI:rl\-\. - - - - - - - - - - - - - - - - - - - - - - - - - - -.. .~\-~. - - -
1 I

16 WSTC ~r\---------------------------~!I
I 1
47 T1BY 1 I

~\-f------------------------------------------------------~I~
TP3 RM :: !l1---------------------------------------------------------....t..lrS-~I-
TP4 WM 1 1 1

~l~----------------------------------------~!~
ACCEPT~D
MOTION 37 START
COMMAND
Ir--~-----------~--~------------~!!
1--1 msec __ 1 except at beginning of tape when it is 375 ms + tab I
I
CONTROL I ............-\+5 V +2.7 V 1
BOARD
TP6 DELAY ~l \ .-A~
SAW : : 1-8 msec __ 1 :
7 WSPC -----:-'---I! \ 1 U ~ ~I 1 I
1 1
WRITE
ML6-3 STOP
TRIGGER
TIMING
II r l
1 I
1

1
TP5 ENABLE I ONE RECORD - ONE 16-BIT WORD 1100110011001100 l I
GATE "----....:,---\ 1 1 1 1
MODE
MLB-2 GATE
:
I~
n 11---------------------------------------------------....t..I~
n L-
RESET : I 1
TP2 ACTUAT~' : ~I !
DRIVE I I .
\~--~--------------------------------------~
---t-I 1-55.6/'sec

REGULATOR{
BOARD C6
TIMING
SAW
I~-----
1 1 1 1 1 1 I I I
1 1 I I I I I I I I I 1 I I
I I I 1 1 I I I I I I 1 I 1 1 I I I 1 I I 1 36

TP6
TOTAL
CLOCK

COUNTER
~~------
I 1 I I
I I I 1
01112 31 4-16
II 1011 1I
I I I I I I I I I I I I I 1
I I I I I 1 I I 1 1 I I I I
117 1112 31415161718 91101111121311411511611
r:
J
PULSES

0
31 \
\1--___
STATE II ------
I I 1311 1 I 1 I I
I I I I I r-~I-~I-~~---'---'~I-~I----II~\--
TP3 WDCL !I
U I 1 IU
1 1
I 1 I 1 1
39 WXFR !! .-----------~~---'~I--~I--~~~--~~I----~!~\
I I --
TIMING &
DATA
U I
I
1
1
BOARD

n~~~i~~~~-~7-__~~~
ML7-6 LOAD 1 I
AORB TIME 0

EVEN
ML2-6 CLOCK ------I~
. nn
T-------J L-J L - - - - - -
(SHIFT)

ML22-8 ENCODE;::.R"--____~\ \1-______________________--'


ENABLE

ENCODED I-____________________________ ~

TP2 DATA -------....t..

SYNC 1 0 o o o

Figure 4-5. Write Timing Diagram

4-7
TRI-DATA

Assume that a WSTC (Write Start) command has been Input data bits are loaded into the shift register at the
received and that, after the appropriate Start delay, the trailing edge of the Load pulse. Both the Q and Qoutputs
Timing Enable gate (Motion Control 1 Board) has started of ML17-15 are used for switching the Write Driver
the sawtooth generator so that Write Clock pulses are amplifiers (located on the Transport board).
appearing at pin 13 of the Timing & Data board. Also,
the bits-per-word selection is BPWI6, i.e., pins 11 and 12 WRITE DRIVERS
are high.
The Write Drivers are located on the Transport board
The Write Clock pulses generate Total Clock pulses (schematic 10976). Each channel has its own driver
through ML6-12 to drive the counter (MLI7, MLlS, circuit. A head select circuit switches Head 1, 2, 3, or 4
MLI9) and to transfer data into the shift register (ML3, into that circuit, depending on the state of the HSLD
MLS, MLI3). The shift action is gated at MLl-S by signals, which are derived from the tape select and
the 1 state of the counter so that shift pulses occur only Read/Write start command logic of the Motion Control
for even states of the count. boards. With HSLD 2, 3, or 4 high, Head 2, 3, or 4 is
selected. If HSLD 2, 3, and 4 are low, Head 1 is selected.
The five-stage binary counter has a modulus of IS for
With HSLD 2 high, head 2 is selected as follows. ML3-12,
BPWI6, 14 for BPWI2, and 10 for BPWS. For BPWI6,
MLl-S, and ML3-10 are low, keeping Q9, Q11, and Q15
the output at MLI-6 is maintained high; when the counter
off. ML3-S goes high, turning Q13 on, which turns Q5
reaches state 17, MLI-6 goes low and the leading edge
and Q6 on, switching in Head 2 channel A and B coils.
of the ISth clock pulse sets the 2, 4, S, and 16 counter
Since both Write channels operate in the same way, only
states to 1 through ML11-6, making the counter state 31.
channel A is described.
The trailing edge of the ISth clock pulse changes the
counter state to O. For BPW12 (or BPWS), a similar Phase encoded data are fed in as DATA A (pin 16)
action is involved with ML12-6 (or ML6-S) at counter and DATA A (pin IS). If DATA A is high and DATA A
state 13 (or 9). Also, at the start of each record, the is low, ML6-S switches on, turning QI0 on, which drives
counter is reset by a pulse from MLI6-S, originating as current left to right through head coil A and to ground
the Accepted Start command. through R25 and CRI7. ML6-5 is switched off, keeping
Q26 off. For the opposite case (DATA A low and
The counter states are decoded to produce the following DATA A high), ML6-5 switches on, turning Q16 on,
timing pulses: WCAL by gating counter state 1 with the driving current right to left through the head coil A
Write Clock pulse at ML23-6; Write Clock· 31, by gating and to ground through R31 and CR21. ML6-S is switched
counter state 31 with the Write Clock pulse at MLI6-3; off, keeping QI0 off.
and Load time, by counter state 0 at ML23-S. At the
start of a record, the counter cycles once before allowing Read Electronics
the Write cycle to begin. The Encoder Enable latch
ML24-3 is set at the end of this first cycle. The Read Electronics contains the Read Amplifier, peak
detector, clock, error detection, shift register, and data
The data bits (DBT) are clocked into the quad-latch storage circuits. Figure 4-6 is a block diagram of the
storage registers MLI0 and ML9 on receipt of the WXFR Read operation; Figure 4-7 is a timing chart indicating
(transfer) pulse, which is gated out through ML23-6. Read timing signals for one record. The circuitry is located
During the Write operation, Tri-Level gates ML5 and ML15 on three boards: Read Amplifier, Timing & Data, and
are kept off since ML2-12 is kept low. Transport 1.

The Load pulse (ML24-S) then transfers the data into READ PREAMPLIFIERS
the shift register (ML3, MLS, MLI3); and the Shift
pulse (MLl-S) transfers the data sequentially into the The Read preamplifiers are located on the Transport
phase encoder (ML21-6, ML17 -15) to produce the serial board 1 (schematic 10976). ML5 (channel A) and ML4
phase-encoded data for the magnetic head. The output (channel B) are differential preamplifiers which sense the
of the shift register (ML3-10) is fed to the J and K inputs data signals from the magnetic heads. The outputs, Preamp,
of flip-flop ML17 -15, which is conditioned by the and Preamp, are transferred to the Read Amplifier board
odd/even state of the counter at ML20-6. At Data time, for further processing.
the Write Clock pulse at an even counter state sets the
J-K to the data value at ML3-10. (The trailing edge of READ AMPLIFIER BOARD 10746-1
this pulse shifts the data in the shift register.) At
half-cell times, the Write Clock pulse for odd counter The Read Amplifier board (schematic 10746-1) operates
states sets the J-K to the opposite of the data value at with data signals from the Read Preamplifiers (Transport
ML3-10, which now has the next data value. At Sync 1 board) and in conjunction with the Timing & Data
times, the bit value at ML3-10 is always 1, so the Write board. Read channels A and B operate in the same way;
Clock pulse sets the J-K to the 1 state. only channel A is described below.

4-S
TIMING & DATA
BOARD A

DERIVED DATA A

OBT
OUTPUT
(ODD)

SHIFT
THRESHOLD READ SHIFT
AND PEAK I CLOCK REGISTER
STORAGE

DETECTOR INSERTED I A
RDXFR A A

CLOCK A I
I

RERR D-RDCL II I
OBT
OUTPUT
(EVEN)

THRESHOLD

HEAQ-J
READ SHIFT STORAGE
AND PEAK' RDXFR
DETECTOR INSERTED I CLOCK
B
REGISTER
B
B
CLOCKB SHIFT

Note: Read/Write heads 3 DERIVED DATA B


and 4 not shown.

TRANSPORT READ AMPLIFIER TIMING & DATA


BOARD BOARD BOARDB
TRI-OATA

PIN
29 TISL Lr5r -----------------------------{Sj

20 RSTC~jT:--------------------------~Sjr---

I I
47
TIBY -i II
~;i~-~SSr----------------------------i~~
LI I
TP4 :: H 5Sf---II - - -
I I 1

RM :: :

MOTION
TP3
,: r
CONTROL 1~,~---?S~5~-------------------------------------------------------i5~
01 1
BOARD
1
ACCEPTED n I
START --J ~Sr--~----------------------------~5rI5~-~I~
COMMAND : ~ 9.5 m8ec~ except at beginning of tape when it is 185 maec + tab I.- 4;75 ---..J I
: .J ~---- +5 V :_ :;~: - +2.7 V
TP6 DELAY ~ ,J \~_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _~I~'J :~

SAW : I I I
MLS-2
MODE 1 n
GATE --~I----_5S~I---------------------------~-~5s___J L--
n
RESET 1
1
TIMING 1 ONE RECORD-ONE 16-BIT WORD 1100110011001100
TP5 ENABLE ----1-1___~O~_ _- - I 5
GATE

TP2 ACTUATORI
DRIVE ---
:

~~S----------------------------------------------------~·
r 5

(A)TPI
READ AMP
(B) TP6 5

(A) ML20-7 READ AMP


(B)MLI6-7 5 ~--------------~~jr-----

DERIVED
(A) PIN 45
DATA
(B) PIN 11 S f
READ
AMPLIFIER TP4 RDCL
BOARD
H
(A)TP2 DATA
r-----------------~Jr----­
(B)TP5 CLOCK
so "sec 1>.1.</70"sec
--+5V
(A)C11 TIMING
(B) C27 SAW S
INSERTED
(A) PIN 41 CLOCK
(B) PIN 13 5 5

READ STOP
PIN 29 S5

TP6 TOTAL
CLOCK
5 I
5
1
COUNTER 10

TIMING & STATE 5S I 55


,DATA
BOARD
AORB ML2-6 SHIFT 5 5
READXFR
TP4
H
u *These pulses may be absent on channel B.

Figure 4-7. Read Timing Diagram

4-10
The preamplifled data signals are applied to the Read (RERR) status signal (pin 37). The flip-flops are reset
Amplifier board at pins 49 and 47 and are amplified at the start of the next record by the Accepted Start
further by a combination of two amplifiers (ML20). The Command pulse at pin 23.
outputs of ML20 are the Read Amp and Read Amp signals,
which are identical except that Read Amp is lS0° out The RDCL (Read Data Clock) pulses are generated on
of phase with Read Amp. The ML20-7 output is fed to a the Read Amplifier board by J-K flip-flops ML2-12 and
limiting circuit consisting of R1S, CR5, Ql, and R19 to ML3-12. The Read Transfer B (RDXFR B) pulse sets
produce the Derived Data output at pin 45 (high for a 1 ML2-12 to 1; RDXFR A sets ML3-12 to 1. When both
data transition and low for a 0 data transition). flip-flops are set to 1, ML7-3 goes low and causes the
flip-flops to reset, after a short delay, through ML9-S
The negative-going portions of the ML20 outputs are and ML7-G. The RDCL pulse exits at pin 25 for use in
fed through CRl and CR2 to a 1.5-v threshold circuit, the system. The Read operation is affected next by the
R9 and RiO. Data signals exceeding 2 v are transferred Timing & Data board.
to the peak detector circuit (ML19). This circuit is
essentially a differentiator followed by a limiter, with TIMING & DATA BOARD 10786-0
the output clamped to +3.5 v and -0.7 v. The RC circuit
consisting of Cl0, R16, and R17 together with ML15-6 The Data and Inserted Clocks (pins 7 and 22) are combined
produces a positive pulse when the output of ML19 on the Timing & Data board (schematic 107SG-0) at OR
goes negative, corresponding to a peak of the Read gates MLG-12 and MLl-3 to produce the Total Clock and
waveform. This pulse is ANDed at MLS-S with the Read Read Clock signals. The Total Clock drives the five-stage
Enable signal from ML10-11 to produce the Data Clock binary counter (described under Write Electronics, Timing
signal at pin 43. & Data board). Shift pulses for shift registers ML3, MLS,
and ML13 are generated by gating the Total Clock with
Data-derived clock pulses are used to synchronize a even counter states at ML1-S.
sawtooth generator to the timing information from the
tape. The first data-derived clock pulse sets ML9-G, a The serially derived data (pin 15) from the Read Amplifier
latch which turns on the sawtooth generator (Q2, R20, board are fed into the shift register at MLS-l (for
R21, Cll, ML14). The timing sawtooth generates the lG-bit words), at ML13-1 (12-bit words), or ML3-1
Inserted Clock pulses when there are no half-cell transitions (S-bit words). The gating action is controlled by the
on the tape. AND/OR logic of ML21-S and MLll. The data bits are
sequentially shifted in the register by the shift pulses
Comparator ML14 triggers at about +5 v, and a positive which occur at data times.
pulse appears at ML10-G to drive a three-stage binary
counter (ML5 and ML4-12). The decoded output of the After the derived bits are completely assembled in the
counter is gated with the input pulse to produce the shift register, they are transferred to the quad-latch
Read Stop pulse at pin 29 when the counter state is G. storage registers ML4 and ML14. The Read Mode. signal
This occurs when no more clock pulses are derived from (pin 17) is high, enabling Read data to exit through the
the tape. In effect, the inter-record gap produces the Tri-Level gates ML5 and ML15 to the DBT lines. At the
Read Stop signal. The counter is reset to 0 by the counter state 31 (the end of a cycle), a Read Clock pulse
data-derived Read Clock. at ML22-3 generates the Read transfer (RDXFR) pulse,
which in tum generates the Transfer-to-Storage pulse at
Error detection is conditional on the counter state being ML1G-G: the data bits transfer into the storage register
out of synchronization with the data-derived Read Clock. and are then available in parallel as DBT outputs.
If the counter is in an even state (pin 31 high) at the
time of an Inserted Clock pulse, J-K flip-flop ML4-9 Interface Electronics
is set to 1; at the end of the data word, the Read Transfer
(RDXFR) pulse at pin 39 transfers this error signal Operation of the interface circuitry is presented in the
through ML3-S to ML10-S to provide the Record Error separate INTERFACE section.

4-11
TRI-DATA

SECTION V

MAINTENANCE

INTRODUCTION CartriFile tape units were designed and built with care to provide long, trouble-free usage;
they have demonstrated remarkable reliability under varying conditions of service. To keep
the CartriFile tape unit operating efficiently, a program of periodic servicing is recommended.

This section is divided into five parts to help service the CartriFile tape unit with a minimum of effort: Daily Maintenance,
Yearly Maintenance, 3-Year Maintenance, Magnetic Head Maintenance, and Troubleshooting. As their headings imply,
Daily, Yearly, and 3-Year Maintenance contain those procedures which are to be performed at regular intervals. Magnetic
head maintenance is handled separately: the head assembly should be trouble-free for at least 2000 hours of operating
time; however, procedures for checking and aligning the heads and for checking head wear are included. Troubleshooting
information is presented in table form, listing possible fault conditions and what to investigate should a malfunction occur.

Table 5-1 is a check list keyed to the maintenance intervals, including the tools and test equipment required.
The maintenance time intervals are based on an operating time (tape in motion) of about 8 to 16 hours per week. If usage is
significantly higher, shorten the time intervals between servicing accordingly. When servicing the tape unit, perform all
of the procedures listed for that time interval and follow the sequence in which the procedures are given.

Table 5-1. Maintenance Schedule

INTERVAL RECOMMENDED MAINTENANCE TOOLS AND EQUIPMENT REQUIRED

Daily Clean head and capstan Cotton swab, Freon solvent or alcohol

Yearly Lubricate capstan motor Shell #33 infusion oil


Replace drive belt, indicator lamps, Component Parts Kit 10691
photosense lamp
Check and adjust actuator 0.012-inch and O.005-inch feeler gauges, 3/16-inch
open-end wrench, 0.062-inch Allen wrench,
oscilloscope, scratch cartridge
. Check and adjust electronics Oscilloscope, scratch cartridge, CartriFile Exerciser
or on-line system access
Check head alignment Oscilloscope, Tri-Data Standard Alignment Tape
10720-3, 0.050-inch Allen wrench

3 years Replace capstan motor Soldering iron, 0.050-inch and 9/64-inch Allen
wrenches, Motor Replacement Kit 10692
Replace capstan assembly 7/16-inch open-end wrench. Capstan/Flywheel
Assembly 10043-3
Replace cooling fan Soldering iron, screwdriver, Fan Assembly Crri-Data
00097-005)
Perform complete Yearly Maintenance
procedures
Check for head wear

5 years Factory reconditioning: replace head assemblies, actuator assemblies, cartridge detent assembly,
capstan motor, capstan bearings, capstan, sensing switches, and power relay. Provide complete
checkout and alignment.

5-1
TRI-DATA

DAI L Y Every day, before using the CartriFile tape unit, the head and capstan should be cleaned to
MAINTENANCE remove loose oxide, dust, or other contaminants. Use cptton swabs and Freon solvent
(Miller-Stepehnson Chemical Co., MS-180 Freon TF Degreaser) or denatured alcohol. Occasional cleaning of the photosense
lens is also recommended.

1. Remove the cartridges. Grasp the front panel, 3. Apply power to the tape unit. While the capstan
and pull it outward to remove it. rotates, hold a cotton swab moistened with solvent
against it. Lightly scrub the capstan from top to bottom.
2. Moisten a cotton swab with solvent. Reach through
the cartridge slot and clean the visible surfaces of the head. 4. Snap the front panel in place.

YEARL Y The "yearly" maintenance procedures given below should be performed when the CartriFile
MAINTENANCE tape unit has accumUlated somewhere between 400 and 800 hours of operating time (tape
in motion). The procedures should be followed in the order given: this sequence provides an orderly and thoro~gh checkout
in a minimum amount of time. Replacement parts for three Yearly Maintenance procedures are included in the Component
Parts Kit 10691.

Begin the maintenance procedures by removing the cartridges and front panel. Clean the head and capstan, then perform
all of the procedures given below.

After completing the yearly maintenance procedures, refer to MAGNETIC HEAD MAINTENANCE and check the
alignment of the head assembly.

Capstan Motor Lubrication 5. Return the Busy Lamp board to its original position
and secure with the mounting screws.
1. Remove the transport retaining screw under the
lower right-hand end of the transport and swing the 6. Swing the transport out. The Photosense board is
transport out of the cabinet. on the right rear of the transport. Unsolder the photosense
lamp,and replace it with type 2162 (Tri-Data part
2. At the bottom of the motor, directly across from no. 00041-007).
the mounting flange is an oil hole. Directly above this,
at the top end of the motor is a second oil hole. Squirt 7. Solder new lamp in place, and trim excess leads.
a small quantity of oil into each hole. Wipe off any
excess around the outside of the holes. 8. Swing the transport into place and secure with the
retaining screw.
Drive Belt Replacement
Actuator Adjustment
1. Remove the old drive belt, disengaging it first from
the groove in the small pUlley. 1. Swing the transport out. With the actuator
de-energized, check the gap (see Figure 5-1) with shim
2. Install a new drive belt (Tri-Data part no. 00007-002). stock or 0.012-inch feeler gauge. Adjust backstop screw
Place it in the groove around the large pulley, then to obtain this setting (3/16 wrench).
stretch it gently and engage the groove in the small pulley.

Lamp Replacement PANHEAD


SCREW

1. Remove power from the tape unit.

2. Remove the Busy Lamp board mounting screws


and swing board on harness for rear access.

/ ~~
3. Swing the spring clips aside and replace the four
busy lamps (two upper and two lower) with type 328 TOP VIEW

(Tri-Data part no. 00041-004), and power indicator 0.012 0.062


GAP
lamp with type 327 (Tri-Data part no. 00041-009). Install BACKSTOP ALLEN SCREW
SCREW WITH LOCK NUT
the red boot on the power indicator lamp.

4. Return the spring clips to their original position. Figure 5-1. Actuator' Adjustment Points

5-2
TRI-OATA

2. Place a O.005-inch shim in the gap for tape 1. the panhead screw, keeping in mind that the panhead
must end up a tight fit against the housing.
3. Place a cartridge of the shortest length available
that has been written continuously from Load Point to 6. Stop reading and remove the 0.005-inch shim. Read
Load Point. Start again. The data should be a constant-amplitude
signal.
4. Read Start the tape and check TP6 of the Read
Amplifier board for. data coming off tape. The signal
should be approximately 19 v pk-pk and on the verge Electronics Checkout and Adjustment
of dropping out (see Figure 5-2).
The location of all circuit boards, connectors, and terminal
boards are shown in Figure 5-3. All of the boards within
the card file plus the Transport board contain test
points, adjustment points, or both. If desired, timing
and waveform diagrams for each circuit board may be
consulted during the checkout procedures; these diagrams
are Figures 5-9 through 5-16, which are arranged in
numerical sequence by circuit board number.

Figure 5-2. Read Amplifier TP6 All of the electronic checkout procedures assume access to
the on-line system. Electronics adjustments may, however,
5. To obtain these results, loosen lock nut on Allen be performed without on-line access through the use
screw, and adjust the Allen screw in conjunction with of the Tri-Data CartriFile Exerciser, Model 4092.

J2
REMOTE LOAD
JI
POINT SEARCH
POWER
I
I

I ::J..~ l'r I
L _ _ _ _ _ _ _ _ _ _ _ -'- ___
~~~g~~Y
~ _________ J
I
!
ffi ... r--JIO- J9 - J8 - J7 J6 J5 __J4
Z ~ I PIO
ffi ~ I Pll
~n~ ACTUATOR DRIVER
BOARD
I Jll
I ..... c:<I

r~U-~-- I
I
...:I
o
...:I
op::
~ E-<
I z Z
o o
o o
I I
Z Z
I I o o
.....
I g:: E-<
I I
o o
I I ~ ~
I I
I I I
I TB2 I
I BUSY LAMP
BOARD
b JI2 I
I
J3

L _____ _ _ .L: """"'


L ___ _ _ _______ J

CARD FILE
TRANSPORT TOP VIEW

Figure 5-3. Location of Electronics Assemblies, Connectors, and Terminals

5-3
TRI-OATA

CAUTION 4. On the Timing & Data board for channel A, observe


the waveform at TP1. The waveform should be a series
Avoid shorting out IC's and other circuit of negative pulses with the time interval between pulses
components. NEVER remove or install a printed alternating between 80 ±2 J.lsec and about 70 J.lsec.
circuit board while power is applied to the Adjust the longer time interval to 80 ±2 J.lsec with
tape unit. potentiometer R21 on the Read Amplifier board. (The
70 J.lsec interval is not critical.)
NOTE
5. Repeat step 4 for TP1 on the Timing & Data board
If difficulty is encountered in adjusting the for channel B, grounding terminal B and adjusting
electronics (Le., certain voltages given in the potentiometer R48 on the Read Amplifier board.
procedures cannot be obtained), the problem
may be caused by a faulty component on a 6. Remove the ground jumper.
circuit board. Isolate the faulty component
and replace it using normal circuit board 7. Insert a scratch cartridge and write short records
repair procedures. with a 00110011 ... sequence.

REGULATOR BOARD 10790-0 8. Set the oscilloscope time base to 0.1 msecjcm
and the vertical display to 5 vjdivision. Set the triggering
Measurements must be made with a d-c VTVM capable mode to INT DC POS.
of ±1% accuracy and while the tape unit is in operation.
All measurements are referenced to ground at TP6. 9. Read the tape and observe TP6 on the Read
Amplifier board. The data signal should be 19 ±3 v pk-pk.
1. Measure the voltage at TP3. If the reading is not Adjust R3 to obtain the correct reading.
+15 ±0.5 v, adjust R13.
10. Repeat step 9, observing TP5 and using R29 for
2. Measure the voltage at TP4. If the reading is not adjustment.
+5 ±0.2 v, adjust R20.
11. Turn off the tape unit power and install the Read
3. Measure the voltage at TP5. If the reading is not Amplifier board in the card file.
-15 ±0.5 v, adjust R16.
PHOTOSENSE BOARD 10972-0
4. Set the oscilloscope time base to 10 J.lsecjcm and
the vertical display to 2 vjdivision. Set the triggering 1. Set the oscilloscope time base to 1 msecjcm, and
mode to INT DC POS. the vertical display to 1 vjdivision. Set the triggering
mode to auto, free run.
5. Using a scratch cartridge, write long records on
the tape. 2. Insert scratch cartridges and bring all tapes to
Load Point.
6. Observe the waveform at TP6 of the Timing & Data
board 10786. The sawtooth timing from the start of one 3. Set the voltage at TP5 on the Actuator Driver
pulse to the start of the next pulse should be 55.6 ±2.5 board to 9 or 9.5 v using R12 on the Photosense board.
J.lsec. Adjust potentiometer R27 to the correct timing.
4. Set R13 through R16 on the Photosense board to
READ AMPLIFIER BOARD 10746-1 maximum and determine which channel has the least
gain (TP2 through TP5). This channel will be adjusted
1. Turn the tape unit power off. Place the Read first.
Amplifier board on the extender board for access to
terminals in this procedure, then apply power to the 5. Set the weak channel's potentiometer to mid-position.
tape unit. Adjust R12 such that this channel switches from 4 v at
Load Point to less than 1 v off Load Point. After
2. Set the oscilloscope time base to 20 J.lsecjcm and obtaining the proper R12 setting, do not adjust it further.
the vertical display to 2 vjdivision. Set the triggering
mode to INT DC NEG. 6. Adjust the remaining three channels, using each
channel's potentiometer only. The associated test point
3. Ground terminal A (use TP6 on the Regulator voltage for each channel should be greater than 3.5 v
board). on-tab and less than 1 v off-tab.

5-4
TR1-OATA

7. After adjusting all channels, check that the voltage 8. If the TP5 voltage exceeds 12 v, check the regulator
at TP5 on the Actuator Driver board is not higher circuit, photo-transistors, and photosense lamp for a
than about 12 v. faulty components.

3-YEAR When the CartriFile tape unit has accumulated 1200 to 2400 hours of operating time (the
MAINTENANCE approximate average range of usage in three years), the capstan motor, capstan, and cooling
fan should be replaced. Procedures for the replacement of these items are given below. Parts required are the Motor
Replacement Kit 10692, Capstan/Flywheel Assembly 10043-3, and a Fan Assembly (Tri-Data part no. 00097-002).

Perform the replacement procedures below first, then perform the YEARLY MAINTENANCE procedures in their entirety.
After completing the yearly procedures, refer to MAGNETIC HEAD MAINTENANCE and check the head assembly
for wear.

Capstan Motor Replacement 2. Remove the nut and the washer beneath it. Withdraw
the capstan/flywheel from the bottom of the transport.
1. Remove the cartridges, front panel, and a-c power
cord. 3. Place the old spacer on the shaft of a new 10043-3
capstan/ijywheel. Slide the spacer all the way down the
2. Remove the transport retaining screw, and swing the shaft un til it seats against the flywheel.
transport out of the cabinet.
4. Insert the capstan/flywheel shaft into the bearing at
3. Remove the drive belt, disengaging it first from the bottom of the transport. Slide it upwards, guiding
the groove in the motor pulley. it through. the upper bearing. Care should be taken
that no damage occurs to the plastic-coated surface of
4. Using a 0.050-inch hex key, loosen the two set the shaft.
screws in the motor pulley. Remove the pulley.
5. Place the old washer on the top of the shaft.
5. Trace the two leads from the motor and locate the
point at which they connect to a plastic connector. 6. Install the self-locking nut on the top of the shaft.
Disconnect the connector.
7. Insert a 0.002-inch shim between the upper bearing
6. Using a 9/64-inch hex key, remove the four and the washer. Grasp the flywheel below the transport
socket-head cap screws with lockwashers which pass and tighten the self-locking nut at the top until the
through the transport side and secure the motor. shim is just held snugly. Remove the shim and tighten
the nut one-eighth additional turn.
7. Remove and discard the motor.
8. Install a new drive belt (Tri-Data part no. 00007-003).
8. Mount the new drive motor using the hardware Place it in the groove around the flywheel, then stretch
removed in step 6. Connect the plastic connectors. it gently and engage the groove in the small pulley.

9. Install the pulley removed in step 4 on the motor 9. Swing transport into place and fasten.
shaft. Note that this pulley has two grooves: the larger
diameter is for 50-Hz operation, the smaller for 60-Hz Cooling Fan Replacement
operation. The pulley must be placed on the shaft so
that the desired groove is closest to the motor. Align The following steps assume that the tape unit is in
the appropriate pulley groove with the groove in the normal operating position and viewed from the rear.
capstan flywheel. Tighten the setscrews securely.
NOTE
Capstan Assembly Replacement
Certain systems include interface cables and
This procedure assumes that the capstan motor has just components which project outward from the
been replaced and continues with the drive belt not yet rear panel, preventing it from pivoting on
installed. its hinge. The interfering components must
be removed before proceeding with the steps
1. Grasp the flywheel and hold it firmly. Using a below. Refer to the separate INTERFACE
7/16-inch end wrench, loosen the self-locking nut on section of this manual for interface installation
the top of the capstan shaft. instructions.

5-5
1. Unplug the power cord from the rear panel.

2. Remove the two No.6 panhead screws, lockwashers,


and flat washers at the left-hand edge of the rear
panel. The rear panel may now be pivoted out.

3. Locate the black plastic protective cover with the


CAUTION note. Withdraw the two No. 4 panhead
screws, lockwashers, and flat washers. Remove the cover.

4. Two terminal strips are now exposed, as shown in


Figure 5-4. The terminal strip on the left is TS2, the
other is TS1. Terminals are numbered 1 through 4
consecutively, with terminal 1 nearest the rear panel.

5. Carefully holding wires away from the area, unsolder


each of the leads connecting the fan to the terminal
strips.

6. Using a screwdriver, remove the four screws which


secure the fan and guard. Discard the fan.

7. Install a new cooling fan (Tri-Data part no.


00097-005).

8. Dress the leads of the new fan to the terminal Figure 5-4. Power Supply Terminals
strips: brown to TS2-1, blue to TS2-2, and yellow to
TS1-4.
11. Swing the rear panel in and secure in place with
9. Solder the leads to the terminal strips. the hardware removed in step 2.

10. Install the black plastic cover using the hardware 12. Install any interface components removed. Connect
removed in step 3. the power cord.

MAGNETIC HEAD The CartriFile 40 tape unit contains four read/write magnetic heads mounted as an assembly,
MAl NTENANCE with the heads capable of separate vertical and azimuth adjustment. The alignment of the heads
can be checked once a year following the electronics checkout and adjustment procedures. The heads should also be
checked for wear at about three years, in case replacement is required at that time.

Head AI ignment Tri-Data Standard Alignment Tape (part no. 10720-3)


to isolate the misalignment to one tape unit (where
Correct head alignment is crucial to the reliable interchange several are in lise) and to realign the head.
of cartridges between tape units. Vertical alignment ensures
that the active track on. the head will be properly 1. Connect the A and B oscilloscope channels to
registered with the track location on the tape. Azimuth TP6 and TP5 of the Read Amplifier board. Sync the
alignment produces minimum skew between the data oscilloscope from TP5 of the Motion Control 1 board.
tracks. Set the gain to 5 v/division (0.5 v/division for a 10:1
probe), horizontal sweep time to 5 msec/division, and
Normally, there should be no need for realignment during EXT sync. The start period and data block will be
the life of the head assembly. The adjustments are sealed displayed.
at the factory, and further adjustments should not be
attempted unless there is a definite indication of
misalignment. 2. Observe channel A while reading a tape written in
blocks of the bit pattern 101100110011. Raise the gain
A dual-trace oscilloscope is required to check for proper to 1 v/division and center the trace so that the start
alignment of the head. However, if a misalignment is period is centered vertically. Vertical misalignment will
indicated by the check, it will be necessary to use the be indicated by a signal in excess of 0.5 v pk-pk during

5-6
TRI-DATA

the start period preceding the data block. This signal first bit. If the two signals are of the same amplitude
may not be continuously present, so observe the display and waveshape and are exactly in phase, the data portion
for at least 15 seconds. of each word will cancel and the out-of-phase portion will
add, producing a presentation similar to Figure 5-5a. Adjust
3. Repeat step 2 for channel B. both oscilloscope channel voltages to obtain maximum
cancellation of data. (Perfect cancellation will not occur
because of minor variations in amplitude, waveshape, and
4. If these tests indicate vertical misalignment, the
head azimuth alignment.
error may be caused either by the tape unit on which
the tape was written or by the tape unit reading the
8. If the alignment is poor, a presentation similar to
tape. The Standard Alignment Tape must then be used
Figure 5-5b will appear. If the "grass" between the
to isolate the faulty tape unit. If, when using this tape,
pulses reaches the level of the negative pulses, an error
the signal preceding the data block exceeds 0.5 v pk-pk
will occur; if the "grass" exceeds about one-third of
the vertical alignment is definitely faulty.
this level, a potential azimuth alignment problem exists
and should be corrected. Again, to be sure that the tape
5. To check azimuth alignment, use the same oscilloscope unit under test is the one actually causing the error,
connections and settings as for the vertical alignment check, this test must be performed using the Standard Alignment
except that the display should be set to "chopped" Tape.
and the polru.ity of one channel should be inverted.
Observe the simultaneous display of both channels. NOTE

6. If the amplitude of both channels is not the same, If the tests above indicate misalignment,
reduce the amplitude of the larger signal with the returning the CartriFile tape unit to the
oscilloscope gain control until both channel amplitudes factory for realignment is recommended.
are approximately equal. The realignment can be attempted by
following the procedure below; however,
7. Set the display to A-B. At the test points of the the adjustments interact and several cycles
Read Amplifier board, the data from the two tape of "test and adjust" may be required
channels will be of the same polarity, except for the before proper alignment is obtained.

a. Proper Alignment b. Misalignment

Figure 5-5. Head Alignment Ch'eckout Waveforms

5-7
TRI-DATA

9. Insert the Standard Alignment Tape into the tape NOTE


unit. Set the oscilloscope time base to 2 msec/cm,
vertical display to 5 v/division, and triggering mode to Do NOT tamper with the reference screw
EXT DC POS. Trigger from TP6 of the Motion Control 1 (Figure 5-8); it is a reference point set at
board. Connect the channel A probe to TP5 and the the factory. If moved, field realignment of
channel B probe to TP5 of the Read Amplifier board. the head becomes very difficult.
Genrate a Read Start Command.

10. For azimuth alignment, set the display mode to VERTICAL


A-B and adjust both oscilloscope channel voltages to AZIMUTH
obtain maximum cancellation of data. The cancelled
data should be 25% (or less) of the negative pulses
(Figure 5-6.)

One bit of data

Canceled data should not


--$--I

exceed 25% of negative


pulses

Figure 5-6. Azimuth Alignment

11. If adjustment is required,turn the azimuth adjustment


screw (Figure 5-8) very slightly to obtain maximum
cancellation.
Figure 5-8. Head Adjustment Screws
12. For vertical alignment, set the oscilloscope to
"chopped" and 1 v/division on channels A and B. Check 14. Recheck alignments (steps 10 through 13): azimuth
the inter-record gap for noise (Figure 5-7). Less than and· vertical adjustments interact, and correct overall
0.5 v pk-pk is desirable. alignment may not be achieved on the first try.

Head Wear
Noise in inter-record gap
should not exceed 0.5 v on .
either track. The amount of wear on the magnetic head is highly
dependent upon. the actual usage of the CartriFile tape
unit. "Average" life for a head is about 2000 hours,
roughly 2-1/2 to 3 years under "normal" usage. However,
a number of conditions can significantly alter head life.
New tapes, for example, are more abrasive than used
tapes and will wear down the head more quickly. Daily
usage over a span of 2 to 3 years may also vary widely.
As a result, it is recommended that head wear be checked
at the third yearly maintenance period. It mayor may
not be necessary to replace the head assembly at this
time.

Figure 5-7. Vertical Alignment The following are indications of head wear:

13. If adjustment is required, turn the vertical adjustment 1. The tip of a magnetic head (where it contacts the
screw (Figure 5-8) very slightly to reduce the noise to tape) becomes flattened as it wears. However, because of
the minimum value on both channels. diminishing gap reluctance, a head is most efficient

5-8
TRI-OATA

just before it wears out completely. A visual inspection 3. Remove harness mounting screws, as required.
may indicate a worn head.
4. Remove transport board connector mounting screws
2. Insufficient gain when reading a tape and difficulty and swing connector out to gain access to head connections.
adjusting Read amplifiers on the Read Amplifier board
may be caused by a worn head.
5. Unsolder leads of head to be removed.
3. Inability to read back a tape just written by that
head (assuming that the head is properly aligned) is 6. Using an 1l/32-inch hex wrench, remove tension
an important indication of head wear. A good test is spring retaining nut, washer, and spring.
to write on a previously recorded tape, then read it back:
a badly worn head will be indicated by information 7. Remove head assembly from transport.
remaining in the inter-record gaps.
8. Install new head assembly by reversing steps 3
Head Replacement
through 7. Make sure that the head alignment screws rest
If head wear is apparent, the head should be replaced in dimples in the mounting boss when tightening the
with a new unit (10994-X). Specify whether the head is tension spring.
above or below mounting plate and the color of the
dot. 9. Using a 0.050-inch Allen wrench and a 0.076-inch
drill gauge, set clearance between head mounting plate
1. Remove Transport board assembly. and mounting boss.

2. Remove Photosense assembly mounting screws and 10. Install Photosense assembly and Transport board
swing assembly out on harness. assembly.

TROUBLESHOOTING Table 5-2 contains information that will be useful in determining the nature of certain
CartriFile tape unit problems, particularly operator or minor hardware problems. If the
tape unit continues to exhibit abnormal operation, load the diagnostic program into the computer and note the unit's
operating characteristics and indications. Analysis of the diagnostic program printout should indicate the nature of
the fault conditions.

Table 5-2. Problem Analysis

PROBLEM PROBABLE SOLUTION

1. Cannot apply power to the CartriFile. A. Check a-c line cord and fuse.
B. Check POWER lamp filament and Power switch.
C. Check J10 and Jll connectors to tape
transport.

2. Does not go into On-line with cartridge A. Check position of "cartridge inserted" sensing
inserted. switch assembly. Try moving cartridge back and
forth.
B. Check J10 and Jll connectors to tape transport.

3. Tape Busy lamp always on and tape in A. Check seating and position of the interface
motion. board.
B. Check seating of P3 connector to transport.
C. Check for 0 v level at FWD terminals on
Actuator Driver board. Signal originates on
Motion Control boards.

5-9
TRI-OATA

Table 5-2. Problem Analysis (Continued)

PROBLEM PROBABLE SOLUTION

4. No apparent tape action. A. Check Busy lamp filament.


B. Check capstan drive belt.
C. Check the actuator to be sure it is being energized.
D. Check for 0 v level at FWD terminal on
Actuator Driver board.

5. Tape wrap around capstan. A. Clean capstan daily with Freon or alcohol to
remove tape lubricant build-up.
B. Check capstan for damage (gouged or rutted):
the surface that contacts tape should be
smooth and clean.

6. Tape creases or gouges. A. A loop may form at the face of the cartridge:
move loop into cartridge by running finger
over pinchroUer before inserting into tape
unit or closing the cartridge cover.

7. Tape motion does not stop within 3 A. Check for capstan rotation
minutes after a Load-Point Search
command. B. Check Photosense lamp filament.
C. Check Photosense adjustment.

S. Cannot write on a particular tape. A. Check that the cartridge file-protect lever has
actuated the microswitch in the transport.

B. Attempt to isolate the problem by trying to


write on the other tapes.

9. Read errors. A. Check cleanliness of tape guides, head, and


capstan.
B. Check tape for damage; change cartridges.
C. Change capstan drive belt.
D. Check head alignment.

5-10
TRI-OATA

R21: ADJUST FOR A LONG PERIOD OF 80 ,",sec AT TP1


OF TIMING & DATAA WITH TERMINAL A
GROUNDED
TERMINAL A
ADJUST FOR 19 ±3 V PK-PK

TERMINALB

TP1 DERIVED CLOCK A


TP2 RERR
TP3 RDCL
TP4 DERIVED CLOCK B
TP5 DATAB
R48: ADJUST FOR A LONG PERIOD OF
80 ,",sec AT TP1 OF TIMING & DATA B TP6 DATA A
WITH TERMINAL B GROUNDED

R29: ADJUST FOR 19 ±3V PK-PK


AT TP5

+4 V
TP1
OV I I II
+4V--
~NOERROR
' - - ONCE ERROR OCCURS, REMAINS SET
TP2 OV UNTIL NEXT READ START COMMAND
+4V--

TP3 OV

+4 V
TP4
OV I I I I I I II
TP5 +10 V----/

TP6 OV---/

WAVEFORMS SHOWN ARE BASED ON 12 BITS PER WORD, 1 WORD PER RECORD, BIT PATTERN 001100110011

Figure 5-9. Read Amplifier Board 10746-1

5-11
TRI-OATA

TPI INSERTED CLOCK (READ ONLY)


TP2 ENCODED DATA (WRITE ONLY)
TP3 WCAL (WRITE ONLY)
TP4 RDXFR (READ ONLY)
TP5 DERIVED DATA (READ ONLY)
TP6 TOTAL CLOCK

+4V--
WRITE MODE
TP2 oV------------~

+4V---~---------_.-------------------

TP3 OV--
T2 T12 (8 BPW)
T16 (12 BPW)
T20 (16 BPW)

TP6 +: :=--J.......L.II....L.......L-JIIIL.......L....LII--,-,--11.L...L.....L..III-L--L-ilL......l-...LIII~II.L...L.....L..III--J........I.-Il..L.......I..--111--,--1_
READ MODE

TPI +: :-=---r-,-.--,-r- - -TI--r-,-,--,


I ~I,"'- - '- 1"""T--r-1"""'
I ---'11 - -
+4V_______________TI~0~~~s~eC~~8~0~~~S~e~c______________
~I~~

TP4
OV-
~114l--- 1 Ilsec
I
+4 V-----,
TP5
OV-

TP6 +: :=--L-...J....LI
II---L-L-.II.L.L........L..II II~II ....L...I......III.L......I..--L.111..J,.......L--L111....L---1_ _
WAVEFORMS SHOWN ARE BASED ON 12 BITS PER WORD, 1 WORD PER RECORD, BIT PATTERN 001100110011

Figure 5-10. Timing & Data Board 10786-0

5-12
TPl FWD 2
TP2 FWD 1
TP3 RM (READ ONLY)
TP4 WM (WRITE ONLY)
TP5 TIMING ENABLE
TP6 DELAY SAW

+4 V-----,
TPl
OV- ~----------------------------------~S5~----~

+4V--.,......;
TP2 ~I I<!if---- 70 J1sec
OV-- : ~·-------------------~Sr5---~
I
I
TP;4V
i
OV-- 1~---------------------~551~-----~
I
+4 V I

TP40vi
I'~--------------------------------~~~----------~
I I
1 1
I I
+4 V - 1 I 55 I
TP5 I I I
OV I -------1 I
I NORMAL START DELAY I I I STOP DELAY
I I I 18 msec-WRITE
~
+5 V - - I
~
I
16 msec - WRITE 1
9.5 msec - REA.,?~ ------I :~sec - READ
- i /1 __ ---- -- I +2.7 V 1
~ __ I--------

L'/ 3~!~~~~ j
TP6 I 'r-_ _ _ ~:/1

OV 55 '------

185 msec -- READ

Figure 5-11. Motion Control 1 Board Assembly 10788-0

5-13
TRI-DATA

R27: ADJUST FOR A PERIOD OF 55.6 IJsec


AT TP6 OF TIMING & DATA BOARD

TPI LOADPOINT ATTAINED (TAPE 1)


TP2 LOADPOINT ATTAINED (TAPE 2)
TP3 +15 V (ADJUST R13)
TP4 +5 V (ADJUST R20)
TP5 -15 V (ADJUST R16)
TP6 GROUND

OFF LOADPOINT AT LOADPOINT

TPI
+4V--

OV
---.1
n I~ 2 IJsec
+4V--
TP2
OV
(
POWER OFF POWER ON
+15V--
TP3
OV
--.1
r114l----
8 msec

+5V--
I
TP4
OV ~:
-..1 8msec I~

OV
-'1 1~2msec

TP5
-15V-- ~
Figure 5-12. Regulator Board 10790-0

5-14
TRI-OATA

TP2 LPA 4
TP3 FWD3
TP4 FWD4
TP5 LPA3

+4V- (
AT LOADPOINT
TP2 o V OFF LOADPOINT :
~I 1~2lLsec

+4 V
TP3
OV--
I
I I H
I I DEPENDS ON RECORD LENGTH :
I I~ AND MODE ~
+4 V I I I
TP4
OV--
I
I
I
I AFTER MODE GATE JJ I
~I /...c-- 70 IL sec

+4 V - - IIi AT LOADPOINT
, TP5 OFF LOADPOINT I I
oV --------'
-.1 1.- 2 ILsec

Figure 5-13. Motion Control 2 Board 10968-0

5-15
TRI-DATA

.--- .--- .--- r--


r- I--

'\. S>
P
P0 TP1 PSNI
] 0 TP2 PSN2
] 0 'I'P3 PSN3

P0 TP4 PSN4

\0 TP5 PSN5

~
R12. ADJUST TO OBTAIN
9-9.5 V AT TP5 ON THE
ACTUATOR DRIVER BOARD

OFF LOADPOINT AT LOADPOINT


~3.5V
TP1

';;;lV /l
I
I
I
I
~3.5V

TP2
';;;1 V !/l
I I
I I ~3.5 V
TP3

';;;1 V !J1
I I
I I
~3.5V

TP4

';;;1 V i/l
~lm1s~cl-.-

Figure 5-14. Photosense & Lamp Board 10972-0

5-16
TRI-DATA

I l~_---,
c=) TPl FWDl

o TP2FWD2

c=) TP3 FWD3

o TP4FWD4

c=) TP5 PHOTOSENSE


~--------------------------------------------~ REGULATOR

6V--

o.6v----,/i
TPl

I I

TP2
6V

-VI
0.6 V-----'
I

I
r'-------------

TP3
6V-Vi
0.6 V I I

TP4
6V-Vi
--.15
0.6V----'

msec I~

Figure 5-15. Actuator Driver Board 10974-0

5-17
TRI-DATA

I I

TPI PREAMPA
TP2 HSLDl
TP3 HSLD2
TP4 HSLD3
TP5 HSLD4
TP6 PREAMPB

00000_0
TP6 TP5 TP4 TP3 TP2 TPI

TPI +1.7 V - - - - - - ' - " ' " 450 mV ±30% PK-PK

TP2
+4V=11
OV
fL
I I

TP3 +4V
oV
I
r l

15 DEPENDS ON RECORD LENGTH


fL
I

--'1 msecl~ 25 msec (WRITE) MINIlVIUM


20 msec (READ) -'1
I
I
+4V=11 I I~
I
TP4

OV· I
I
I I
TP5
+4V
OV
=-r I
1
I
ff

TP6 +1.7 V - - - - -...... 450 mV ±30% PK-PK

Figure 5-16. Transport Board 10976-0

5-18
TRI-DATA

11050-0,-1 CARTRIFILE 40 ASSEMBLY


TRI-DATA QTY
ITEM DESCRIPTION PER
PART NEXT SPARES
NO. NUMBER ASSY
1 10746-1 Amplifier Board Assy. (see separate list) 1
2 10786-0 Timing & Data Board Assy. (see separate list) 2
3 10788-0 Motion control 1 Board Assy. (see separate list) 1
4 10790-0 Regulator Board Assy. (see separate list) 1
5 10947-1 Power Supply Assy. (see separate list) 1
6 10962-0 Extender Board Assy. (see separate list) 1
7 10968-0 Motion Control 2 Board Assy. (see separate list) 1
9 10990-0 Tape Transport Assy. (see separate list) 1
11 11048-0 Front Panel Assembly (see separate list) 1
12 11049-0 Cabinet Assembly (see separate list) 1
13 11049-1 Cabinet Assembly (see separate list) 1

17 00048-003 Nut, hex, #6 AIR


19 00062-027 Screw, pan hd, #6-32 x 3/8 AIR
20 00062-029 Screw, pan hd, #6-32 x 1/2 AIR

24 00077-002 Washer, ext. tooth lock, #6 AIR


25 00078-003 Washer, plain, #6 AIR
27 00109-001 Cord, power 1

A:x01
~ Il~1----------=========~==============4'='
~~_ _ _ _ _ _ _ _ _ _ _-==43 DEI<.DATA.''A':
D6.TAC.LK.."A:,'
I
1------------=:'2'9 :::;1 I02EADSTOP
"T/I~I

~~
IV-

o ~~~g (TI=>20)

tfl MLIO
fi
c:=:,
o TDI (TI=>~)
READ AMP "A"
2'2. I Ko) I <>/0
1<2.54-
'2'2.1 K..,I"~
~~T,EO
0E:iC.. OA.TA' 8'

~
DA.TAC.LK.."B'I

- I

COMPOr...Jer...JT I...ASTUSED I OMITTeD ~


_ CA.~,.cITOr<. C!3:=, CS, C:Z4
DIODE: CI<.I:O
.-! r...JT. C I R:.CL.IIT ML20 MLIS
l<e~loe-ro1C 1<52
TRA"-lS. 04- --l
I ---"

E:X02 READ AMPLIFIER BOARD ASSEMBLY 10746-0,-1


TRI-DATA

10746-0 -1 READ AMPLIFIER BOARD ASSEMBLY


TRI-DATA QTY
ITEM DESCRIPTION PER
PART NEXT SPARES
NO. NUMBER ASSY
10746-0 READ AMPLIFIER BOARD ASSY. (Model 1124)
10746-1 READ AMPLIFIER BOARD ASSY. (CartriFile 20/40)
1 10745-0
· Circuit Board 1
3 10181-7
· Test Point Handle, marked -0: 1
4 10182-2
· Test Point Handle, marked -1: 1
5 00011-001
· Cap. , fxd, cer, .01uf, 50V C3,4,6,7,12,13,15, 13
16,19,~,22,33/35

6 00011-004
· Cap. , fxd, cer, 100pf, 500V C14,28 2
7 00011-022
· Cap. , fxd, cer, .1uf, 25V C23,
~O
'2.
9 00013-00).. • Cap. , fxd, mica,/Opf, 500V C9,25 2
11 00014-005
· Cap. , fxd, Mylar, .001uf, 200V C5,10,21,26 4
12 00014-011
· Cap. , fxd, Mylar, .0033uf, 80V C29 1
13 00014-021
· Cap. , fxd, Mylar, .022uf, 80V Cll,27 2
14 00015-013
· Cap. , fxd, Tant. , luf, 35V Cl,2,17,18 4
15 00015-027
· Cap. , fxd, Tant. , 15uf, 20V C30/32 3
17 00024-001
· Diode, Ge, lN270 CR5,14 2
18 00025-001
· Diode, Si, lN4446 CR1/4,6/8,10/13,15 12
19 00026-001 Diode, Zener, lN4740
· CR9 1
21 00033-001
· Integrated Circuit, 7l0C ML12,14 2
22 00033-011
· Integrated Circuit, 748C ML17,19 2
23 00033-010
· Integrated Circuit, N5558V ML16,20 2
25 00045-001
· Integrated Circuit, 7400N ML6,10,11,15 4
26 00045-003
· Integrated Circuit, 7473N MLl/5 5
27 00045-005 Integrated Circuit, 7440N
· ML8 1
28 00045-014
· Integrated Circuit, 849 ML7,9 2
29 00045-015
· Integrated Circuit, 863 ML13 1
30 00057-001
· Res. , fxd, camp. , 10 ohm, 1/4W, 10% R15,41 2
31 00057-011
· Res. , fxd, camp. , 68 ohm, 1/4W, 10% R25,52
32 00057-025 Res. , fxd, camp. , lK, 1/4W,10%
· R7,14,24,26,33,
40,46,51
8

33 00057-027
· Res., fxd, camp. , 1.5K, 1/4W, 10% Rll,37 2
34 00057-029
· Res. , fxd, camp. , 2.2K, 1/4W, 10% Rl,2,27,28 4
35 00057-031
· Res. , fxd, camp. , 3.3K, 1/4W, 10% Rl0,22,36,49 4
36 00057-033
· Res., fxd, camp. , 4.7K, 1/4W, 10% R16,17,19,23,
42,43,45,50
8

37 00057-034
· Res. , fxd, camp. , 5.6K, 1/4W, 10% R13,39 2

E:X02
TRI-DATA

10746-0 , -1 READ AMPLIFIER BOARD ASSEMBLY (continued)


TRI-DATA QTY
ITEM PER
PART DESCRIPTION NEXT SPARES
NO. NUMBER ASSY
38 00057-037 • Res., fxd, camp. , 10K, 1/4W, 10% R18,44 2
39 00057-042 • Res., fxd, camp. , 27K, 1/4W, 10% R9,35 2
40 00057-061 • Res., fxd, camp. , 1M, 1/4W, 10% R12,38 2
42 00060-002 • Res., Var, film, 5K R21,48 2
43 00060-004 • Res., Var, film, 1K R3,29 2
45 00075-001 • Transistor, NPN, 2N3904 Q1/4 4
47 00085-019 • Res., fxd, camp. , 330 ohm, 1/4W, 5% R4,5,30,31 4
49 00086-056 • Res., fxd, film, 7.5K, 1/8W, 1% R20,47 2
50 00086-075 • Res., fxd, film, 22.1K, 1/8W, 1% R6,8,32,34 4
52 00087-003 • Roll pin, 3/32 x 7/16 -0: 1
53 00087-001 • Roll pin, 3/32 x 1/4 -1: 1
54 00098-006 • Terminal 2

E:X02
~
W'.1)C: .1- 101.0 )cFR MOO& wXFR:. ........S MO.,...
45 37
T ... :a
T ... :2
o \I
ENccrCIIIC 0
COAT.... IK
, R!I II Sl
.'K
'--
10

I ""I.. '22 IS"


12

14
~~-~,

ML.- 20
CAT...

10~e rQ <;i
p::~~----------.......,.----------------------'3:!..j11~ ",:2 T SV

ML..? '.--
'T~I , • ~JC
..
....
Ia.
ML.I7

'I'~~~
4 5
.... ML..20

..... L..22.
~~
"'" ML..2.S
~ ~a.~~I+-___

<SINO
{If-
.f"_....___e-__---i~----_e>----- .....-....,
L--------+-~T:2~--e-,'~~
'2"0_ I &f
~a.~+_--__--_.~~
T I
I -::. MI..I... ....1 1.31
l ~+---__------------------_+-=~QQ 40,~7~__-----------------~
S F3-4 C1-ll

~+_4----------------------_4~141 3q aO~~~------------_4~
.:~"'"
I~ r-+_+_+-------------------------~~14~z~ zc~I~~-------------------+_~__
5 ~+-+_~~-----------------------~~I Iq ,o,~2~------------_4--+_~~
..... 1.. I

ML.. ....

"I_....._I~
e.e.PWIE-

RI
4 .. 7K
+ SV--< • a ' --<

Ii! e,pvv 12 .3

ML ~"T
'TCi' 9
A~P~ 13
'1P~ a
~M~,,--------------------~~IH---~ '4='~ II
'2' 12 ML.7

9~4J
~ ~~B~----------------4-----J
ML-Ia. ~T'
~

10
WFiiTii liS 13_ "-T' e ~
CL-K
+sv ---U '~12~----------~--4_--------~~-- ~f
e __ ~

?
•>R~
4,7K
I~ I
ML.a.
: II<;
~~
~
""1..2

~MO_
C""'T......
1~6 0 erNI'II,~I_.---_4-----------------~
~~~----------------------4~~~~a.c:L.~~K
C:::L-I<
L---------------------------------------------------------R~IB L~~I..-~~ ~~~
~,,__- -_ _ _ _ _ __'I~S~
r:a._c ..... COClI!!. a. " IIT ...S O}....MIK"'-~-----..... '''''--
=I~I ~
.... -10 S I ~
~

L-l-~,g, ~s CI!II'tIV_= OJIo"TA. '5~ 11'...


,,---.:.11.1.1 1.:1 IZ- .J IowIL.. 7
ML.-Z ~L..2 ~ 11!I!»PW ~ ML.. 21
jjiIN;jje~e~I'II~T!iiIlE.,.,~2~2=---------...--------1-----=::,~R~~f.S~--{O TP 1
C~K " IK INESRTSg ~L.K
.,
\_,,10
~(------'
1'-"

NOTES: COM"'ONIiiNT L.A5T USEijO OMI'T"TSC


I. UNL..E:.SS OTHa"'WI!5E S"'SCIPlep: CA"'ACI'Ta", c:: 1(:;)
AL..L.. F<E5015'TaR55I AREII; IN O~MS, 1/4."",) ;1:,.0'"/0. CIOOS;; C::R .40
AL.L.. CAPACI'TOIq A,1q& IN IvIICI"IC>F..... !qA.t::>S. INTeG. CIRCUIT ML...'240

--l'l- = SIL...IC"O"-l t::>/~C:"""


RESISTOR
TEST POINT
R.;LO
TF'CO

0:002 TIMING &DATA A/B BOARD ASSEMBLY 10786-0


TRI-DATA
10786-0 TIMING &DATA AlB BOARD ASSEMBLY
TRI-DATA QTY
ITEM DESCRIPTION PER
PART NEXT SPARES
NO. NUMBER ASSY
1 10182-0 Test Point Handle, marked 1
3 10785-0 Circuit Board 1
5 00011-001 Cap. , fxd, cer, .01uf C1/7 7
7 00013-014 Cap. , fxd, mica, 120pf C10 1
9 00014-005 Cap. , fxd, Mylar, .001uf C9 1
11 00015-027 Cap. , fxd, tanto , 15uf C8 1
13 00026-001 Diode, Si, 1N4446 CR1/4 4
15 00045-001 Integrated Circuit, 7400N ML1,11,20,22 4
16 00045-002 Integrated Circuit, 7420N ML12 1
17 00045-004 Integrated Circuit, 7476N ML17/19 3
18 00045-005 Integrated Circuit, 7440N ML16 1
19 00045-007 Integrated Circuit, 7475N ML4,9,10,14 4
20 00045-009 Integrated Circuit, 7451N ML21 1
21 00045-011 Integrated Circuit, 7410N ML6 1
22 00045-013 Integrated Circuit, 7404N ML2,7 2
23 00045-024 Integrated Circuit, 830 ML23,24 2
24 00045-026 Integrated Circuit, 7495N ML3,8,13 3
25 00045-046 Integrated Circuit, 8094 ML5,15 2
28 00057-011 Res. , fxd, camp. , 68 ohm, 1/4W, 10% R8,10/17 9
29 P0057-025 Res. , fxd, camp. , 1K, 1/ 4W, 10% R5/7,9,18,19 6
30 00057-033 Res. , fxd, camp. , 4.7K, 1/4W, 10% R1/4,20 5
32 P0087-001 Roll pin, 3/32 x 1/4 1

C:OOI
TRI-DATA
10788-0 MOTION CONTROL 1 BOARD ASSEMBLY
TRI-DATA QTY
ITEM DESCRIPTION PER
PART NEXT SPARES
NO. NUMBER ASSY

2 10182-1 Test Point Handle, marked 1


4 10787-0 Circuit Board 1
6 00011-001 Cap. , fxd, cer, .01uf C6,9,10,13 4
7 00011-003 Cap. , fxd, cer, 470pf C5 1
8 00013-014 Cap. , fxd, mica, 120pf C7,8,11,12 4
9 00147-001 Cap. , fxd, tanto , 3.3uf C2 1
10 00015-027 Cap. , fxd, tant. , 15uf C1,3,4 3
12 00024-001 Diode, Ge, 1N270 CR1, 7/11 6
13 00025-001 Diode, Si, 1N4446 CR3/6,12 5
14 P0026-003 Diode, Zener, 1N4740A CR2 1
16 P0033-001 Integrated Circuit, 710C ML3 1
17 P0045-001 Integrated Circuit, 7400N ML6,7,10,12,15,20,24,25 8
18 ~0045-002 Integrated Circuit, 7420N ML11,16 2
19 00045-003 Integrated Circuit , 7473N ML9 1
20 00045-011 Integrated Circuit, 7410N ML18,19 2
21 00045-013 Integrated Circuit, 7404N ML14,17,21 3
22 P0045-015 Integrated Circuit, 863 ML22 1
23 P0045-024 Integrated Circuit, 830 ML13,23 2
24 P0045-025 Integrated Circuit, 7405N ML8 1

29 P0057-011 Res. , fxd, comp. , 68 ohm, 10%, 1/4W R1,14,15,28, 6


29,31
30 P0057-025 Res. , fxd, comp. , 1K, 10%, 1/4W R3,4,32/34,36,37 7
31 P0057-029 Res. , fxd, comp. , 2.2K, 10%, 1/4W R10,11 2
32 b0057-031 Res. , fxd, compo , 3.3K, 10%, 1/4W R12 1
33 b0057-033 Res. , fxd, compo , 4.7K, 10%, 1/4W R2,13,16/27,30,35 16
35 b0075-001 Transistor, Si, NPN, 2N3904 Q1 1
37 P0086-039 Res. , fxd, film, 1.96K, 19<0, 1/8W R5 1
38 b0086-041 Res., fxd, film, 2.37K, 19<0, 1/8W R6 1
39 b0086-055 Res. , fxd, film, 6.81K, 19<0, 1/8W R8 1
40 b0086-061 Res., fxd, film, 12.1K, 19<0, 1/8W R7 1
41 P0086-111 Res. , fxd, film, 267K, 1%, 1/8W R9 1
43 b0087-001 Roll Pin, 3/32 x 1/4 1

E:OOI
o
TIMING
o
o E.NA.
cvv_
I-' 47

R.I
CI'<.I
100

c::.1 T
I"uF '-'-
:;20V WR.ITE. CL=I-<..

+.5V

18
, - - - - - - - - 4 TZL..P

MLI

IZ
'-------------------~ HSI-D :2.

:23
HSLD I

'" .52
'" ~~----------------------------------------------------------~~~A~~-+5Y
R..34-
48 4.7K
TSL..P

+(fsv INPUT) [
~Z~9~__- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - _ , .57
RSRR
RZO IKcw- Ro
Ml-4
~8
NOTES: .38
RI!:l RoZI RERRo
I. UNLESS OTI-lERWISE. SPECIFIEO: 1.51<. 40:20
A.LL RESISTORS ARE IN Ol-+MS, 1!4W t 10:10 Io/C) I':",
ALL CAPACITORS ARE: IN MICROFARADS.
---»-= SILICON DIODE.
Roil 7
8
4 .3 5
-1
+=ZENER DIODE 100 ~3".ol e C;;

~I
MLIB
.... =
, tviTD.
Z. FOR L..\.!55.. IN MODE.L 4-0 ONLY. _ 0 Z
'eXT.
10
TP4
R'Z3
ION CASe.

COMPONENT LAST useD OM ITT&D


.....-VVI,r--e---+-------'.-}:>--i-:- - 1 I Q.. 7
0.18
CAPACITOR C:I~ :2 \oV L ___ J SG/SS
DIODE CR~ L--------4--~~------~---------~+sYeus,
C.7-8-~ I
INTEG. CIRCUIT ML 19 ML.3,8,9, II/IG. =14 I
RESISTOR R.3S 14XO'O'PF I
TRANSISTOR QeD +SV ,
TE.ST POINT TP<o I
I
,
L-____________________~------------------------------------~8~2~+SV RcF~

-1
t-SV <D I
MLIS , tviTD.
I 'EXT.
10 , ION CAse
R22 4S'/~, I 1 ,Q.8
O-'V'v'\.-.......--+---~~ _.J
1.2
ZVV 5-0/.5'5
L-____________~----~----------------------------~~~+IS'V BUS,
RI3 RoI4- I
RIO RI:2. I
If.<. .3320 IK. .3010 I
_cow I '/'0
I~o +1.5V
,I
L-____________________ -+___________________________________.3_S4 + 15Y REFJ

<0 15
CI'<.5 Ml-17

-t'SV <::4 10
47C>PF 13

R315'
"".7K -=
4- 0 ML Z
;:wa::.
:2.1 e.
..3 TPG> 0 ~~--~~~V\~--~IVY_--~--~~+_--_e-----------------------------..3~V.-4~-ISV6US
RoIS
33"'-0
FilleD R.I?
3010
IK
iiTJ5C"C I crill _c.vv 1,..-0

TP.s -ISV
R.32 1/2
\I
L---------------~------------------------------------~~GND.eu5,
1

L-______________________________ ~----------------------------------~~==)~NO.REF.J
.54 :s I
TRI-OATA

10790-0 REGULATOR BOARD


TRI-DATA QTY
ITEM DESCRIPTION PER SPARES
PART NEXT
NO. NUMBER ASSY
1 10181-9 Test Point Handle, marked 1
2 10789-0 Circuit Board 1
4 00011-001 Cap. , cer. disc, O.Oluf C7/9,14/16 6
5 00011-003 Cap. , cer. disc, 470pf C2,4,S,12 4
6 00014-017 Cap. , Mylar, O.Oluf C3 1
7 00014-019 Cap. , Mylar, 0.015uf C6 1
8 00015-013 Cap. , tanto polarized, 1.0uf C1 1
12 00025-001 Diode, Si, 1N4446 CR1,2,5/8 6
13 00026-003 Diode, Zener, 10V, 1N4740A CR9 1
14 00026-006 Diode, Zener, 3.6V, 1N4729A CR4 1
15 00026-007 Diode, Zener, 8.2V, 1N4738A CR3 1
18 00033-001 Integrated Circuit, ?lOC ML10 1
19 D0033-003 Integrated Circuit, 723C ML17/19 3
21 D0045-001 Integrated Circuit, TTL, 7400 ML2,4 2
22 )0045-013 Integrated Circuit, TTL, 7404 ML1 1
23 )0045-015 Integrated Circuit, DTL, 863 ML5/7 3
25 00056-005 Relay, reed, 1 form C Kl 1
26 00057-011 Res. , fxd comp. , 1/4W, 10%, 68 ohm R4,18,25,29,32,33 6
27 00057-013 Res. , fxd comp. , 1/4W, 10%, 100 ohm R11 1
28 00057-025 Res. , fxd comp. , 1/ 4W, 10%, 1K R3,5,10,28 4
29 00057-029 Res., fxd comp. , 1/4W, 10%, 2.2K R2,7,9,30 4
30 00057-031 Res. , fxd comp. , 1/4W, 10%, 3.3K R6,31 2
32 00057-033 Res. , fxd comp. , 1/4W, 10%, 4.7K R34,35 2
33 00057-037 Res. , fxd comp. , 1/ 4W, 10%, 10K R8 1
34 00057-049 Res. , fxd comp. , 1/4W, 10%, lOOK R1 1
36 00059-005 Res. , WW, 59<0 , 2W, 1. 2 ohm R22,24 2
37 00059-014 Res. , WW, 59<0 , 2W, 0.18 ohm R23 1
38 00060-002 Res., var. , 5K R27 1
39 00060-004 Res. , var. , 1K R13,16,20 3
41 00075-001 Transistor, Si, 2N3904 Q1/5 5
42 00075-005 Transistor, Si, 2N5298 Q6 1
44 00086-035 Res. , prec. , 1/8W, 19<0, 1.5K R19 1
45 00086-044 Res. , prec. , 1/8W, 19<0 , 3010 ohm R14,17 2
46 00086-045 Res., prec. , 1/8W, 19<0, 3320 ohm R12,15 2
47 00086-047 Res. , prec. , 1/8W, 19<0 , 4020 ohm R21 1
48 00086-055 Res. , prec. , 1/8W, 19<o , 6.8kK R26 1
51 00087-001 Roll Pin, 3/32 x 1/4 1
D:001
TRI-DATA

109AO-0 -1 -2 TRANSISTOR ASSEMBLY


TRI-DATA aTY
ITEM PER
PART DESCRIPTION NEXT SPARES
NO. NUMBER ASSY

10940-0 TRANSISTOR ASSEMBLY


10940-1 TRANSISTOR ASSEMBLY
10940-2 TRANSISTOR ASSEMBLY
2 00075-005 · Transistor, Si, NPN, 2N5298 1
4 00099-020 Tubing, shrink, 1/4", (l" long) 1
5 00099-120 Tubing, shrink, 3/32", (4-1/2" long) 1
7 00100-000 · Wire, stranded, 24 GA, b1k. , (8" long) -1 : 1
8 00100-010 Wire, stranded, 24 GA. brn .• (6" long)
· -0: 1
9 00100-020 · Wire, stranded, 24 GA. red, (l0" long) -2: 1
10 00100-030 · Wire, stranded, 24 GA, org .• (6" loI).g) -0: 1
11 00100-040 Wire, stranded. 24 GA. ye1., (6" long)
· -0: 1
12 00100-060 Wire. stranded, 24 GA, b1u. , (l0" long) -2: 1
13 00100-070 Wire. stranded, 24 GA. via. , (l0" long) -2: 1
14 00100-080 Wire, stranded, 24 GA, gry. , (8" long) -1: 1
15 00100-090 Wire, stranded, 24 GA, wht. , (8" long) -1: 1
17 00157-001 Terminal, wire, crimp 3

B:X01
a ~o
111 02
o:loJJ
2 ~ U1,jO
COMPOt-.:lE..I--JT I..AST useD ClMITTe.Cl ::!.:r\J!lI
FAN .e I ~ ~ ~(I!J ~
CAPAC.I~IO!:. ce. - J!.ilfl V 0 I.'J V1 ~ ~J \/I
FUSE.. !=" I ljljuuul ~~\o~<I»~
.s
~ ~~ ~ I
3~~6~~~1
Rec.TI FI e:.~ CI'2.
C.OlVt-JE:.c..TOR. -I '2.. .J...J.J...J 1/1
SWI"TC.1-4 51 ~<[<lHl+IU
TRAJ..JSFQIC.MeJ<. "T I -NfIl'flQ
TER:MI I-:IA LSTRIP ,52 ." "
C -=- - - -=-
" <t
1fI~

~~'1tJ ~ ~ U] ~ ~ ~ ~ ~J ~ ~ ~ ~ ~ ~!!! ~ ~ ~ iii ~: Q 6) ~ ~ 0111. ~ ~ 2~ ~ ~


TE.R.... I~A L ~QAI'C:D "T~4_ TIOI, z..

~-----------------------------~~~~~b~:~~~~~r--~------------ -----------~-~----~ ------1


I
I
caRY 14 I
"Teo s. I I
I
FI
r------ ----,
PO\AlEI<. SUPPLY P. C. BOAJ<:D I
I
I
115V 2A SLe, . 1 VI .lIe I : I
29QV IA Sloe,
-.II
r - - - - I ' WI-! WI-I
./
.,./ SK.
II WI-I
I
11 I
*CI<.I I
).,14- GRI-I .5'),
I r--

I ~ TJ XF"-I TSI-2. r----------T-Sae~-4_---+~ I T I ~~~~-'R-e-4tr~,C~I--~l.--~T---+--~~~--==~~T~----, I t-..lTEt:2COt--..lt--..lE.CT


I ...L I / VI 1101 Y'-' *~300 ~C5' I (- - - - - lsi-HELD 12,1, P. C. BOAR.D
./ I I 140V l ' I
I 12 ~'Z
T IO!:)C::>'=l - 0
GI<OUI-:ID <I ).,13 - - - BL.U loT

I 11 rh --;0 I YE
Tse-3 ~/YE. I Glo.J lTs r GRU .3; TB-4
I 11IS I I S;ZC~3 I !GEC I,

"-LI~
LOW , WH/G/JI B ).,15] RED 4_
lSI
____ ...J a;. I ! \ z:,.CR4 tT ce T r ORG e I
GJ-l ;,7\ ~9=O*ca.1 WHT "7 I
T I 1 lEV 1 -I I yeL 9
I
BL Ia. I BLK B I
I S;ZCI<.5" 11 E:oLK.. II I
YE J,S' Ie:;;, CL.I'C: BRAID 1.3 I
T \ ~"c:;, t T C.3 T I Bt.K BRAID .::;. I
BL ),4\ *:StDOO *C7 I L. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ I
T I 1" I
~~

GoY TSI-I l4C>V


ClI'C: 1,3 I hv, " h '" h "V, ,J;

GOY le. ¥C~"7 11"7 ~~~~~q~ =~~~~~~~~~~~~~~~~~~~~~~~~3~~~~ ~~


~--~----~~~~~ rri'1t)'

J O~ :,1 *=si~oo
TI
I
L
1
__________ JT
o4OV
~~ 119
T,s
IIJItJ

r-- 7
I I

SIGD. CI-lASSIS
<51-:10, 177
NOTES:
I, Ur-.JLE.SS OTt-lE..5ZWISe.. SPE.C.IFIEO:
r.ae.S1ST02S 1+oJ O~MS,

CAPAC..IT"OIaS '''' -MI.::qOF,<::\IC.AClS.


----i*-
=51 L-1C:::C+oJ CIOO&'
SINIT~I-I CCJ+oJTAC,-rS SHOVV"-J I "-l 1'15 V '::0.....,01, ICJ+oJ •

G: 101 POWER SUPPLY ASSEMBLY 10947-1


Z~(S)O

za=QO
Z!2EQD

I-'
o
I!)
.J>.
-...J
I
o
I
I-'

-Q 8
23
-/ 9

4 -/
Z/EQO 3--Q :} ~ PLACE>S

ZEEQD
AJOTE /

4K-QD
4eE6!D
4EEGJO

AJCJTE<;;:
t. M4Ek" mET /I/O. "SeE TABLE"
APPRQ)( Wf.I€PE S/-IOWN.
ZEEQD
2 £'EQO
212EQD
E: EEQO
E:EEGJO
2EEQD
1 54
2 3E'EGJO }
45 9EEGJO

2'7 3et::ClO
;3 PL,QCES

G)
/l/UNB££S TO Boo I/es 1-11:31-1
o CQC.o.e Bl.4:!J::. '
o
l'0

I-'
o
I-' SECT/OM
TRI-DATA

10947-0,-1 POWER SUPPLY ASSEMBLY


TRI-DATA OTY
ITEM PER
PART DESCRIPTION NEXT SPARES
NO. NUMBER ASSY

10947-0 POWER SUPPLY ASSEMBLY (Model 20)


10947-1 POWER SUPPLY ASSEMBLY (Model 40)
1 10019-2 Transformer, power 1
2 10034-1 · Board, insulation 1
3 10901-0 Rear Panel -0: 1
4 10901-1 Rear Panel -1: 1
5 10902-0 Chassis, power supply 1
6 10909-0 Hinge, chassis 2
7 10910-0 Hinge, power supply 2
8 10936-0 Power Supply Cable
· -0: 1
9 10936-1 Power Supply Cable -1: 1
10 10953-0 Guard, fan 1
11 10959-0 Power Supply Board Assy. (See Separate List) 1
12 00019-001 Clamp, capacitor, 1 - 3/8 inch 3
13 00019-002 Clamp, capacitor, 2 inch 1
14 00022-019 Connector, 5 pin, audio 1
15 00023-009 AC Connector, male receptacle, 3 pin w/fil ter 1
16 00027-015 Jumper 1
·
17 00027-021 Screw, pan hd, 8-32 x 1/2 self-tapping 4
18 00030-009 Speed Clip - Tinnerman, round 2
19 00031-013 · Fuse, cartridge, lA, SLB 1
20 00031-015 Fuse, cartridge, 2A, SLB 1
·
21 00032-002 Fuseho1der 1
22 00035-002 Mount, cable tie AIR
23 00035-003 Cable Tie, small AIR
·
24 00035-004 Cable Tie, large AIR
·
nylon #6 3
25 00038-002
· Insulator, AIR
hex, 4-40
26 00048-002 · Nut,
AIR
27 00048-003 · Nut, hex, 6-32
hex, sm pattern, 10-32 AIR
28 00048-012 · Nut,
31 00062-010 · Screw, pan hd, 4-40 x 1/4 AIR
32 00062-012 Screw, pan hd, 4-40 x 3/8 AIR
33 00062-029 · Screw, pan hd, 6-32 x 1/2 AIR
34 00062-027 Screw, pan hd, 6-32 x 3/8 AIR
·
35 00062-030 · Screw, pan hd. 6-32 x 5/8 AIR

G:002,101
TRI-DATA

10947-0,-1 POWER SUPPLY ASSEMBLY (continued)


TRI-DATA QTY
ITEM DESCRIPTION PER
PART NEXT SPARES
NO. NUMBER ASSY

pan hd. 8-32 x 3/8


36 00062-040 · Screw, AIR
39 00070-002 Swi tch, slide, 3 PDT 1
40 00071-007 · Solder Lug, #6 2
41 00072-004 Terminal Strip, 4 lugs 2
42 00076-003 · Washer, into tooth lock #6 AIR
43 into tooth lock #10
00076-005 · Washer, AIR
44 00077-001 Washer, ext. tooth lock #4 AIR
45 00077-002 Washer, ext. tooth lock #6 AIR
46 00078-002 Washer, plain, #4 AIR
47 00078-003 Washer, plain, #6 AIR
48 00083-002 Screw, round hd, 10-32 x 2-3/4 4
49 00097-005 Fan, 65CFM, 115V 1
50 00099-060 Tubing, heat shrink, 3/4 inch AIR
51 00099-100 Tubing, heat shrink, 2 inch AIR
52 00119-005 Rivet, universal head 1/8 dia. x 1. 00 19 2
53 00155-006 Spacer, threaded, 4-40 x 1/4 o .d. x 1. 00 19 2
54 00161-002 Capacitor, 4uf, 400VDC, 10% 1

G:002,101
TRI-DATA

10959-0 POWER SUPPLY BOARD ASSEMBLY


TRI-DATA QTY
ITEM DESCRIPTION PER
NO.
PART NEXT SPARES
NUMBER ASSY

1 10958-0 Circuit Board 1


2 00011-024 Cap. , fxd, cer, .1uf, 50W C5/7 3
3 00012-001 Cap. , fxd, elect, 1300uf, 50W Cl 1
4 00012-002 Cap. , fxd, elect, 3600uf, 40V C3 1
5 00012-003 Cap. , fxd, elect, 8400uf, 40V C4 1
6 00012-004 Cap. , fxd, elect, 9200uf, 15V C2 1
7 00054-002 Diode, lN4998 CR1/8 8
8 00059-002 Res., WW, 1000 ohm, 10%, 2W R2 1
9 00098-001 Terminal, turret, Useco 2010B-l 19
10 00152-020 Screw, pan hd, #10-32 x 3/8 long 8
11 00076-005 Washer, lock, into tooth #10 8

B:002
TRI-DATA

10962-0 EXTENDER BOARD ASSEMBLY


TRI-DATA QTY
ITEM DESCRIPTION PER
PART NEXT SPARES
NO. NUMBER ASSY

1 10015-0 Connector, modified 1


2 10691-0 Circuit Board 1
3 00062-017 Screw, pan hd., #4-40 x 3/4 19. 1
4 00064-053 Spacer, fiber, tubular 3/8 19 1
5 00077-001 Washer, lock, ext. tooth 1
6 00130-001 Solder A/R

A:OOI
I~
,P2
~1

I~ - - - - - __ ~_ - - _4~ - - J~ ~Zl ~
SV~4~~-+---I.:::o~1
e
P--t--t---o----il""zH
1'3 MI..24
II

iC ~:
I~
Ml..I"!)

I
MI...~ I 10
-----~--r--------- e
t:2~:::')Z.2K... e 3 '='
-vVv- -:.:.-
~~3,~.~K.
vv
-
vv
. l2..j.M~12
~~=e::...T-&____-+__~I~ IZ
lel
~I MLI4
~P~I (,~--------------------------------------------------~

TPS 2 I
12 I 2
r-----------------------------, ~
MLZ4 ML.."22 ~-:;:, !vi I... I:;>

~
L.P~_4__---------+----------------3~7, L.P""~4

;i ML': l MUP:=::....---------------+--L-P-:,--C._-S_-:"IJ--::_-_-:_-_-_-_-_-_-1+-_-_-:_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-:_:.-::~:~~ 1...:SC3


~ ... 12 13 Ml..2S Ml..2Z
l--_~ "'p.:...::=----+--+---<>-:-,o-i II OS c:;o
I=:'.r ~ 4
'ML.20 ~
,P5

/0
8
-=-- 9
~7
~PA~~,~--------------------------------------------------~ Ml..11

l lZ 'ZOl 4.'7 "-


-v v
TL-.:.Jv.
re.I 7(1:l.;4V·"'-7_.,::.--........=L..::...PA:3 L.PA3~~----------~--~4~
sl

'ML20 ""IL "2 I


C.IZ?
74~M~__~~--------------~----+_~
q
~
~-~ ~~
~\jf Q\I~t((I\/:;j '/

e e I~ If I~ I~ *
I. LJ'-JL.E""e, O'T1-<EIC!.WI'OE- 'OF'ECIFI ED
A. ALL.. 1C:E51'O,ORS Ar.:.e: IN
OI-lM~) 1/4W) 10 0/0.
e. AL~ CAPACI-roI2!.'S A~ I"-J
M Ie I2!.O l=AeA.D~ •

z. * ALL
c. DIODE-::' Aoz.e 1""""<:7°.
='-lI.JE-C.TIO"-J5 TO MO.,..IO'-l

:3. ** CO)..l'IO!.OL. ' I ' eO.A.1C:D.


CO'-lI...JEc:nO"-l """TO
~EG:o'-'LA~~ eOA.l<:D.
=
A:001 MOTION CONTROL 2 BOARD ASSEMBLY 10968-0
TRI-DATA

10968-0 MOTTON IN''R, ? l=lnZl.'Rn Zl..c:.c:F.Ml=lT.V

TRI-DATA aTY
ITEM PER
PART DESCRIPTION NEXT SPARES
NO.
NUMBER ASSY
1 10182-3 Handle, test point, marked 1
2 10967-0 P.C. Board 1
4 00011-001 Cap. , fxd, cer, • 01uf, 50V 6
5 00011-003 Cap. , fxd, cer, 470uf, 500 V 2
7 00015-017 Cap. , fxd, Tant., pol. , 2.2uf, 20V 4
8 00015-027 cap. , fxd, Tant. , pol., 15uf, 20V 1
10 00024-001 Diode, Ge, 1N270 8
12 00033-004 Intergrated Circuit, CA3046 3
14 00045-001 Intergrated Circuit, 7400N 4
15 00045-002 Intergrated Circuit, 7420N 2
16 00045-011 Intergrated Circuit, 7410N 4
17 00045-013 Intergrated Circuit, 7404N 3
18 00045-014 Intergrated Circuit, 849p 1
20 00057-011 Res. , fxd, camp. , 68olun, 1/4W, 10% 8
21 00057-025 Res., fxd, camp. , 1K, 1/4w, 10% 4
22 00057-028 Res. , fxd, camp. , 1.8K, 1/4W, 10% 4
23 00057-029 Res., fxd, camp. , 2.2K, 1/4W, 10% 10
24 00057-031 Res., fxd, camp. , 3.3K, 1/4W, 10% 6
25 00057-033 Res., fxd, camp. , 4.7K, 1/4W, 10% 14
27 00087-001 Pin, roll 3/32 x 1/4 1

A: 001
TRI-DATA

] 0972-( PHOTOSENSE EV T.AMP BOARD ASSEMBLY


TRI-DATA QTY
ITEM PER
PART DESCRIPTION NEXT SPARES
NO. NUMBER ASSY
2 10971-0 P.C. Board 1
3 10987-0 Lens, photosense 1
5 00015-013 Cap. , fxd, Tant., pol., luf, 35V 1
7 00026-002 Diode, Zener, 5.6V, lN4734A 1
9 00030-004 Clip 3

11 00041-007 Lamp, 14V, 10Oma. 1


13 00050-015 Ink, black, gloss A/R
15 00057-037 Res. , fxd, camp., 10K, 1/4W, 10% 10
16 00060-001 Res. , var., lOOK, 3/4W 5
17 00075-001 Transistor, Si., 2N3904 5

18 00079-001 Res. , fxd, camp., 1.5K, lW, 10% 1


21 00098-004 Terminal, bifurcated 10
23 10995-1 Photo-Transistor, medium 3
24 10995-0 Photo-Transistor, high 2

B:OOl
COMPONENT .. AST USE D OMITTED
CA"A,CITOR C2.
OIODE ct'l.11
I>JTE~. CIRcuIT I
,....,~

RE.SISTOR R.17
TRANSISTOP-. ~'3

TP5

~R'
CR.=<' <I
I<l )

15K
R,I
Ik
,PI [ Ie

1
~w ~

CR,3 1
>
-
<\ 2..
F"WD I <
QI (0 R.1
sW
ttl
> !3\lSY LAMP'

3
)
ACT ~':2..
cR5"" 3 COIL.
)
R("
)!) I<.
R.5"
II<
':J...VJ
,P2-

j
I I
>
I

eRE> 1'/
[)I

7 - }R7
>'0
3'
> 8\lS'y- lAHP 2..
Q2.. 5"w

I
I
1i
:=JI
31
)
AC"T=3
! C!<,7 3 2.. COl\....
I
." >
'>
R.':l
ISK. ""0
II<;
TI'3 I I o

1 :~;;:: ~XT.)
;tw

.9
(I-1TD.
qs
CR,8 JI
[)I >

FWD=,
30
< \

(;(.3
}Rg
>10
sw
1 ~
~b

C R.5
~
2.
~I
>
R,1'l. RI3

r"
IS'~ II<
?-w

.,
~

CfUo ~

FWD <1
~
< (r I
< ~II
10
2-
)
q<j S'W
<l 3
> LA,HPs 'A.iN.
'-t;-- c.II. I I
'l.<l \I
:2.'2. 4
<
+lcl
ISrp..r. ~~ cI'\"
5',10 \)
c. R, I
1l-\7
2-'\
) PI..l\l-. IN\). ~AI1I'

I sov TP5
( --. . ---- 0
llao
1/7..W
R2.
5'." :38

¥Q<,
1/2.W 10%
" > .p,S, LAJ..jP HI

10 t 2-
.J.
7 PH eTO S E./JS E..
0,
W3 1.-p.{;
-1
REG,ULAioR.
Mkl
,+ ::3 5"\1
II'

t-
II
RIS"
P,I</ < ':> Rtf.
3.:H: ,i(
3.31< " 2. 3
> P,$, l.. ... 1-t P r<,j N,

I-' I. II"-lLESS oTHefl.WISE. SPECIFIE.o:


o At..L ~E.SISiORS A"E IIJ OHHS... '/<lW :tIO%.
'..0
---l ALL cP,PACITORS AR.t: nJ NIcI'IOl"ARAPS.

a""'"
I
-1<1-= SiLicON OJODa
TRI-DATA

-
10974 0 ACTUATOR DRIVER BOARD ASSEMBLY
TRI-DATA OTY
ITEM DESCRIPTION PER
PART NEXT SPARES
NO. NUMBER ASSY

1 10973-0 P.C. Board 1


3 00015-021 Cap. , fxd, Tant. , pol. ,4. 7uf, 35V 1
4 00016-001 Cap. , fxd, eleot. , 50uf I 50V 1
6 00025-001 Diode, S i., IN4496 4

7 00026-002 Diode, Zener, 5.6V, IN4734A 1


8 00026-004 Diode, Zener, 24V, IN4749 1
10 00033-003 Intergrated Circuit, 723C 1
11 00049-002 Nut, hex., self-locking, #4 AIR
12 00054-001 Rectifier, Si. , IN4002 4
13 00054-002 Rectifier, Si. , IN4998 1
15 00057-025 Res., fxd, camp. , lK, 1/4W, 10% 1
16 00057-031 Res. , fxd, camp. , 3.3K, 1/4W, 10% 2
17 00057-039 Res. , fxd, camp. , 15K, 1/4w, 10% 4
20 00059-002 Res. , fxd, W.W. , lK, 2W, 10% 4
21 00059-012 Res. , fxd, W.W., 10ohm, 5W, 5% 4
22 00062-011 Screw, mach., pan hd., 6-32 x 5/16 AIR
23 00075-001 Transistor, Si. , 2N3904 4
24 00075-005 Transistor, Si. , 2N5298 1
26 00088-005 Res., fxd, camp. , 5.6ohm, 1/2W, 10% 1
27 00088-023 Res. , fxd, camp. , 180ohm, 1/2W, 10% 1

A: 001
3 + 15V 6
DATA A 16 (~'--------410--=-1 ~~------~> 17 DATA B

CRI2 R20 RI5 CRI3


1.5K 15K

QIO QI6 QI2 QI4 L-~------------------~> 15


R21 R22 RI6
CRI 10 K 10K 10K CR2
5 4 2
18 (f-----e---=-I ~~-------~> 19 DATA B
ML6 ML6

r-------
1 I
Q8 141 I Q7
RED ORG 1
D~ I =MFCI-..IE"-IT I-A.~T LJSEO QN11-r-re-D
12'L- ____ ____ J
40 HDI 41 CA~A.C.ITOe. ColO
13
CRII CRIO 01005 C.e.ZI
RED ORG \J....rrecs.c.i IC.Co. I...AI...G<>
Rig RIS
D~ 1M 1M 126S1 SI"CIC. 1Z.4-"2:
36 HD2 37
T2.e...>...4SIS"T01C! q.c<>
-- CR9 CR8
...-eST ~L.JT -;F"C<>
yEL BLU
RI4 RI2 D~
1M 1M 30 HD3 31
CR7 CR6
yEL BLU
R9 R7 D~
1M 1M
26 HD4 27
CR5 CR4
-=-
R4 R2
1M 1M

R24 R23 R29 C9


22K 22K CRI5 CRI9 .1 22K
~VV'v-4h---/()...-_--{)f----&---/V\.I\r-4'}--)I--O---<Il----4I~_ + 5V
PREAMP A 14 <f-----------, R26 ~ ~. ~ ~r----------~) 8 PREAMP B
4.22K cr~a::U)'
I 0/0 16 R33
2.2K
8"
4 5 9 $--~'V'v-+----,
CRI4 C5
10 R35
470 ML4
PF 7 2.2K
2
TP2 TP3 TP4 TP5
3 R~A9 __~O
.~.~ TP6
R28 IK
C7 15K
PREAMP A 13 ( f - - - - - - - - . . . . . J ~---------7) 7 PREAMP B
.1

rl -15V

+30V
>C
",cD
_ cr
+15V

+5V

c) o}) I

[>6 1II I I__.----_}»


5
C3 + G NO.
HSLD2 6« 15
20V
23
-15 V ~------ ----~ 21 -15V
ML3 ML3 QII v v v v
3 202542
3 4 II 10
HSLD3 5 <li HEAD
SHIELDS
ML3 ML3 Q9
2 13 12
HSL04 4 <
CR3
ML3 ML3

--

A;OOI TRANSPORT BOARD ASSEMBLY 10976-0


TRI-DATA

10976-0 TRANSPORT BOARD ASSEMBLY


TRI-DATA QTY
ITEM DESCRIPTION PER
PART NEXT SPARES
NO. NUMBER ASSY

2 10975-0 P.C. Board 1


4 00011-022 Cap. , fxd, cere , .1uf, 25V 5
5 00011-003 Cap. , fxd, cer., 470pf, 500V 2
6 00015-027 Cap. , fxd, Tant., pol., 15uf, 20V 3
8 00024-001 Diode, Ge. , IN270 12
9 00025-001 Diode, Si., IN4446 9
11 00033-004 Intergrated Circuit, CA3046 3
13 00045-014 Intergrated Circuit, 849P 1
14 00045-015 Intergrated Circuit, 863P 1
15 00045-023 Intergrated Circuit, 837P 1
17 00057-025 Res. , fxd, compo , lK, 1/4W, 10% 2
18 00057-027 Res. , fxd, compo , 1.5K, 1/4W, 10% 4
19 00057-029 Res. , fxd, compo , 2.2K, 1/4W, 10% 4
20 00057-034 Res., fxd, compo , 5.6K, 1/4W, 10% 4
21 00057-037 Res., fxd, compo , 10K, 1/4W, 10% 5
22 00057-039 Res. , fxd, compo , 15K, 1/4W, 10% 5
23 00057-041 Res. , fxd, compo , 22K, 1/4W, 10% 4
24 00057-061 Res. , fxd, compo , 1M, 1/4W, 10% 8

29 00075-001 Transistor, Si. , 2N3904 4


30- 00075-002 Transistor, Si., 2N3906 4
31 00075-007 Transistor, Si., 2N5464 8

33 00085-039 Res. , fxd, comp., 15K, 1/4W, 5% 2


35 00086-048 Res., fxd, film, 4.22K, 1/8W, 1% 4

A: 001
TRI-DATA

10990-0 TAPE TRANSPORT ASSEMBLY


TRI-DATA QTY
ITEM PER
PART DESCRIPTION NEXT SPARES
NO. NUMBER ASSY
1 10041-1 Spacer, capstan 1

2 10042-0 Washer, capstan 1


3 10043-3 Flywheel, capstan 1
4 10065-1 pulley, motor 1
5 10194-0 Cartridge Detent Assembly 4
8 10923-0 Divider, cartridge 3

9 10928-0 Bracket, switch 1

10 10931-0 Cartridge Protector-Top 1


11 10931-1 Cartridge Protector-Bottom 1
12 10943-0 File Protect Seitch Assembly 2

16 10972-0 Photosense & Lamp Board Assembly (see separate list 1


17 10974-0 Actuator Driver Board Assembly (see separate list) 1

18 10976-0 Transport Board Assembly 1


19 10978-0 Busy Light Board Assembly 1
19.5 00041-004 • Lamp, type 328 1
19.6 00041-009 • Lamp, type 327 1
19.8 00042-006 • Filter, red 1
22 10985-0 Hinge, Transport 1
23 10988-0 Harness, Tape Transport 1
24 10991-0 Transport Casting 1
25 10993-0 Head/Actuator Assembly 1

30 00001-009 Compound, retaining (Loctite) A/R


31 00004-002 Bearing, ball .500 x 1.125 x .312 2
32 00007-004 "0" Ring Drive Belt 1
35 00020-004 Connector, female 1
36 00021-004 contact, male 2
39 00030-002 Clip, Tinnerrnan 1
40 00030~009 Clip, Tinnerrnan 2
41 00035-002 Mount, cable tie A/R
42 00035-004 Cable Tie A/R
45 00046-005 Motor, 115V 1
47 00059-001 Nut, hex, self-locking, 1/4-28 1

50 00062-0lC Screw, mach., pan hd, 4-40 x 1/4 A/R

B:001
'ffi
TRI-DATA

10990-0 TAPE TRANSPORT ASSEMBLY (Page 2)


TRI-DATA QTY
ITEM PER
PART DESCRIPTION NEXT SPARES
NO. NUMBER ASSY
51 00062-012· Screw, mach. , pan hd, 4-40 x 3/8 AIR
52 00062-014 Screw, mach. , pan hd, 4-40 x 1/2 AIR

56 00062-027 Screw, mach. , pan hd, 6-32 x 3/8 AIR


57 00062-030 Screw, mach. , pan hd, 6-32 x 5/8 AIR
58 00062-031 Screw, mach. , pan hd, 6-32 x 3/4 AIR
59 00062-032 Screw, mach. , pan hd, 6-32 x 7/8 AIR
60 00062-033 Screw, mach. , pan hd, 6-32 x 1" AIR
61 00069-001 Switch, toggle, SPDT 1
64 00077-001 Washer, ext tooth lock, #4 AIR
65 00077-003 Washer, ext tooth lock, #6 AIR
68 00078-002 Washer, plain, #4 AIR
69 00078-003 Washer, plain, #6 AIR
72 00080-013 Screw, socket hd, cap, 8-32 x 5/8 AIR
73 00094-007 Setscrew, headless, hex, 4-40 x 3/16 AIR
76 00119-005 Rivet, solid, 1/8 dia x 1.00 Ig (SST 303) 2
77 00119-006 Rivet, CSK, solid, 1/8 dia x 3/16 Ig. Al 2
78 00120-080 Tape, foam, 1/32 thk AIR
79 00129-004 Washer, split lock, #8 AIR

B:OOI
10993-0 HEAD/A~T T~'lY)R 1\ ~~RM"8T.V

ITEM TRI- DATA aTY


PART DESCRIPTION PER
NEXT SPARES
NO. NUMBER ASSY
1 10058-0 Cap, tape guide 8
2 10075-0 Pinch Roller Actuator Assembly 4
5 10467-0 Pad, felt 4
6 10643-0 Spring Assembly, tape edge guide 8
9 10927-0 separator, tape 4
12 10951-1 Rod, threaded 2
13 10989-0 Bracket, connector 2
14 10992-0 Mounting, head actuator 1
15 10994-0/2 Head Plate Assembly - Top 2
16 10994-3/5 Head Plate Assembly - Bottom 2
18 00001-005 Acetate Cement AIR
19 00022-015 Key, polarizing 1
20 00022-003 Connector, female (44 Pin) 2
21 00027-025 Card Guide 2
22 00038-001 Insulator 4
23 00048-002 Nut, hex, #4-40 AIR
24 00048-003 Nut, hex, #6-32 AIR
25 00048-004 Nut, hex, #8-32 AIR
27 00050-007 Red G1ypta1 AIR
28 00062-010 Screw, pan hd #4-40 x 1/4 AIR
29 00062-011 Screw, pan hd #4-40 x 5/16 AIR
30 00062-012 Screw, pan hd #4-40 x 3/8 AIR
31 00062-014 Screw, pan hd #4-40 x 1/2 AIR
32 00062-017 Screw, pan hd #4-40 x 3/4 AIR
33 00062-030 Screw, pan hd #6-32 x 5/8 AIR
35 00075-005 Transistor, 2N5298 Q6, Q7, Q8, & Q9 4
38 00077-001 Washer, ext. tooth lock, #4 AIR
39 00077-002 Washer, ext. tooth lock, #6 AIR
41 00078-004 Washer, plain, #8 AIR
42 00078-009 Washer, plain, #4 AIR
45 00080-001 Screw, socket hd, cap, 4-40 x 1/4 AIR
46 00080-005 Screw, socket hd, cap, 4-40 x 3/4 AIR
47 00080-006 Screw, socket hd, cap, 6-32 x 1/4 AIR

51 00127-021 Setscrew, hex, oval point, 6-32 x 5/8 AIR

B:001
TRI-DATA

10993-0 HEAD/ACTUATOR ASSEMBLY (Page 2)


TRI-DATA QTY
ITEM DESCRIPTION PER
PART NEXT SPARES
NO. NUMBER ASSY

55 00134-009 pin, dowel, 3/32 dia x 3/8 19, 18-8 SS 8


56 00135~006 spring, head 4
57 00143-002 Setscrew, hex, cone point, 4-40 x 1/4 12

61 00155-008 Spacer, threaded, tubular, 4-40 x 1~ 2


62 00159-001 Grease, silicone A/R

B:OOl
TRI-DATA

11048-0 FRONT PANEL ASSEMBLY


TRI-DATA QTY
ITEM PER
PART DESCRIPTION NEXT SPARES
NO. NUMBER ASSY

1 00001-001 Adhesive (Loctite #73) AIR


2 00001-006 Adhesive (Eastman 910) AIR
3 00030-011 Stud, ball 2
4 10872-0 Lens 5
5 10980-0 Panel, front 1
6 00099-150 Tubing, shringk, b1k. AIR

A: 001
TRI-OATA
11049-0,-1 CABINET ASSEMBLY

TRI-DATA QTY
ITEM PER
PART DESCRIPTION NEXT SPARES
NO. NUMBER ASSY
11049-0 CABINET ASSEMBLY (External Interface)
11049-1 CABINET ASSEMBLY (Internal Interface)
1 10929-0 • Bracket, transport lock 1
2 10940-0
· Transistor Assy 1
3 10940-1
· Transistor Assy 1
4 10940-2
· Transistor Assy 1
5 10941-1 • Wire Wrap Assy 1

9 10981-0
· Cover 1
10 10982-0
· Card Guide-Lower 1
11 10982-1
· Card Guide-Upper 1
12 10983-0
· Bracket, upper rear 1
13 10983-1
· Bracket, upper rear 1
14 10984-0 • Bracket, lower rear 1
15 10984-1
· Bracket, lower rear 1
18 10986-0 • Bracket, front panel 1
21 00030-002
· Clip, Tinnerman 1
22 00038-001
· Insulator 3
24 00047-003
· Foot, black polyurethane 4
25 00048-003
· Nut, hex. #6 AIR
26 00048-010
· Nut, hex. #4 (small pattern) AIR
28 00062-014
· Screw, pan hd #4-40 x 1/2 AIR
29 00062-018
· Screw, pan hd #4-40 x 7/8 AIR
32 00077-001 • Washer, ext. tooth, #4 AIR
33 00077-002 • Washer, ext. tooth, #6 AIR
36 00078-002 • Washer, plain, #4 AIR
37 00078-003 • Washer, plain, #6 AIR
40 00089-003
· Clamp, cable, 1/4 x 3/8 1
43 00119-006
· Rivet, CSK, solid AL, 1/8 Dia x 3/16 2
44 00120-080
· Tape, adhesive coated (foam 1/32 thk.) AIR
47 00159-001
· Silicone Compound AIR

A:XOI
SPARE PARTS LIST TRI-DATA
CARTRIFILE 20, 40, PD 20

PART
NUMBER DESCRIPTION

CARTRIFILE 40 PLUG-IN CIRCUIT BOARDS

10746-1 Amplifier AlB


10786-0 Timing AlB
10788-0 Control "1"
10790-0 Regulator
10968-0 Control "2"
10962-0 Extender Board
10972-0 Photosense and Lamp Board
10974-0 Actuator Driver Board
10976-0 Transport Board
10978-0 Busy Light Board

CARTRIFILE 20 PLUG-IN CIRCUIT BOARDS

10746-1 Amplifier
10786-0 Timing AlB
10788-0 Control
10790-0 Regulator
10962-0 Extender Board
10780-0 Transport "2" Board
10782-0 Transport "1" Board
10784-0 Photosense Board
10871-0 Busy Lamp Board

PD 20 TRANSPORT PLUG-IN CIRCUIT BOARDS

10780-0 Transport "2" Board


10784-0 Photosense and Lamp Board
10871-0 Busy Light Board
11062-0 PD 20 #1 Board
11064-0 PD 20 #2 Board

INTERFACE CIRCUIT BOARDS CARTRIFILE 20, 40

10876-0 PDP-8I, PDP-8L Interface Board


10880-0 PDP-8E Interface Board
10888-0 PDP-II Interface Board
10884-0 Nova Interface Board
11072-0 Honeywell Interface Board
11074-0 Interdata Interface Board
11078-0 Hewlett-Packard Computer Board
10896-0 Hewlett-Packard CartriFi1e Board

SPARE PARTS KITS FOR TAPE UNITS

10691-001 Component parts kit CartriFi1e 20/40. This kit is


designed to provide the customer with spare components
not readily available elsewhere and will provide for
regular preventative maintenance and corrective main-
tenance if required. Contains 3-year supply of lamps
and drive belts, linear and digital ICs (approx. 25),
transistors, rectifiers, diodes, switches, relays and
fuse.
TRt-DATA

PART
NUMBER DESCRIPTION

10692-001 Motor replacement kit CartriFile 20/40. Provides motor


replacement with connector attached. Ready for plug-in.

SPARE PARTS KITS FOR CARTRIFILE 20/40 INTERFACES

10639-001 Spare components for PDP-8I, PDP-8L interface circuit


board. Integrated circuits.

10693-001 Spare components for PDP-8E interface circuit board.


Integrated circuits.

10694-001 Spare components for PDP-II interface circuit board.


Integrated circuit.

10695-001 Spare components for Nova interface circuit board.


Integrated circuit.

10696-001 Spare components for Honeywell interface board.


Integrated circuit.

10697-001 Spare components for Interdata interface board.


Integrated circuit.

10698-001 Spare components for Hewlett-Packard interface board.


Integrated circuits.

10699-001 Spare components for SPC-12/6 interface boards.


Integrated circuits.

FIELD REPLACEABLE ASSEMBLIES AND MECHANICAL PARTS

00004-002 Bearings
00046-005 Motor, Capstan Drive (CartriFile 20/40)
00097-005 Fan (CartriFile 20/40)
10947-002 Power Supply (CartriFile 20)
10947-101 Power Supply (CartriFile 40)
10946-004 Tape Transport (CartriFile 20)
10990-001 Tape Transport (CartriFile 40)
10944-002 Head/Actuator Assembly (CartriFile 20, PD 20)
10993-001 Head/Actuator Assembly (CartriFile 40)
10075-004 Single Actuator (4096, 4196, CartriFile 20/40, PD 20)
10945 Single Head/Plate (CartriFile 20, PD 20)
10994 Single Head/Plate (CartriFile 40)
10043-201 Capstan/Flywheel (CartriFile 20)
10043-301 Capstan/Flywheel (CartriFile 40)
10943-001 Insert/Protect Switch Assembly (CartriFile 40/20, PD 20)
10643-002 Tape Edge Guide
10720-201 Alignment Tape (CartriFile 20/40)

TAPE UNIT EXERCISER

10840-0 Model 4092 Exerciser (CartriFile 20, 40)

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