TDSdescription
TDSdescription
61
Best Software for Calculation of Power Transformers
From .4KV to 750Kv and 2MVA to 600MVA
General parameters
Transformer type:
1. Separate winding
2. Auto transformer
TOC : Total ownership cost
N-Phase Definition : Number of transformer phases.
Number of Field : number of division consider on winding and spacers and supports and strip bars.
P0 : No load losses of transformer.
PK : load losses of winding or segment.
PZ : Additional losses appear in loading of transformer like losses in Tank surfaces, Tank shielding, yoke beams, pressing
plates, welding points...
Auto connection factor : This value creates automatically by software and depended to Connection on windings in auto transformer. In separate
winding transformers this value is 1
Cooling types:
1. ONAN
2. ONAN / ONAF
SN : Number of segments
Gcu : Weight of conductors in segment or total windings. (Normally copper)
VW : Volt per turn
Impedance voltage (UK) : Per unit impedance of Transformer.
CPO : Thickness of top pressing ring that come into core window from top yoke.
CPU : Thickness of bottom pressing ring that come into core window from top yoke.
Practical distance between two fields: indicate spacers and Supports and strip bars distance on windings. Normally spacers and Supports and strip bars
locate on field division.
UAA : Height difference from previous winding.
Taped : If tap turn located on winding this parameter is ' Yes ' else this parameter is ' No’
ER/HW : This parameter defines cooling system adjustment respect to height of windings.
Windings parameters
Disk sorts
Base parameters
Base Temperature for Calculation of RI^2
Base Temperature for Calculation of PK
Base Temp. for Calculation of Two and Tolw
Relative Permeability of No Ferro Magnetic Plates
ρc : Special Weight of Winding Conductor [KG/M^3]
ρfe-core : Special Weight of Core Sheets [KG/M^3]
ρfe : Special Weight of Fe [KG/M^3]
Conductivity of Ferro-Magnetic Plates in 20'c [S/mm]
Conductivity of Non Magnetic Plates in 20'c [S/mm]
Conductivity of Winding Conductor in 20 'C [S/mm]
Conductivity of Core Sheets in 20 'C [S/mm]
µs : Saturated Relative Permeability of Core
Bsat : Saturation Induction for Core
µr : Nominal Relative Permeability of Core
AK1, AK2, AK3 : Number for Indication of position of core cooling channels.
BS : Width of Core Pockets in limbs.
BR : Width of Core Pockets in return limbs.
BJ : Width of Core Pockets in return yokes
SS : Total Thickness of core stacks.
BX : Width of core pockets in pocket number X , SX : Thickness of core pockets stack in pocket number X
Ind.L : Induction in wounded limbs.
Ind.Y : Induction in yoke.
Ind.R : Induction in unwounded (return) limbs.
Qs : Cross section of wounded limbs.
Qj : Cross section of yoke.
Or : Cross section of return (unwounded limbs).
ES : Mean distance between two wounded limbs.
HF : Height of core window.
BS
ES : Mean distance between two wounded limbs.
DS
Core form : See core section
BJ : See core section
T1, T2, T3 : Temperature of parts of core stack between two axial cooling channels.
AWF : Radial distance between outer windings of two different phases.
AWR : Radial distance between outer windings of wounded limb to outer pocket of UN wounded limb.
Core Lamination:
1. Step lap
2. Over lap
Core Press form
1. Press plate
2. Tie rode
NB : Number of wounded limbs of core.
NU : Number of unwounded limbs of core.
NC : Number of cooling channels inside core limb.
P0 : No load losses of transformer
BF : Width of core window
Special losses of Core pockets
SN : Number of segments
SS : See core parameters
E : Modulus of elasticity of the conductor (Copper = 113000 N/MM^2, Aluminum = 65000 N/MM^2)
ES : Mean distance between two wounded limbs.
HF : Height of core window.
BS : See core section.
I.FAC : Impulse factor of short circuit current=SQR (2) * K
RP.2 : Permissible stress in the conductor in N/MM^2 (Copper=80-180 N/MM^2, Aluminum=30 N/MM^2)
ESR : Mean distance between a wounded limb and unwounded limb.
BF : Width of core window.
DS : See core parameters
Core f. : Core form
BJ : See core parameters
M : Segment indication number.
W : Winding indication number.
G : Parameter show pressing of segment (0: Isn't pressed by previous segment , 1: is pressed by previous segment)
IW : Ampere turns of segment. Or winding
HCU : Total height of blank conductor in axial direction.
DI : Inner diameter of segment.
PE : parameter related to relative elastic module of paper and press board.
YD : Axial distance of top pressing ring bottom edge to bottom pressing ring top edge
Y1 : Axial distance of top edge of bottom yoke to bottom edge of segment.
Y2 : Axial distance of top edge of bottom yoke to top edge of segment.
L0 : Axial height of compressible part of segment located under the segment
BW : Width of segments.
BAA : Width of spacers.
NAA : Number of spacers. (Input/Output)
NX : Number of division in Radial direction for each segment.
NY : Number of division in axial direction for each segment.
SEG : Text description about segment
Top edge:
1. IW : Ampere turn of top edge of segment.
2. HOT : Height of conductor of top edge of segment.
3. NA : Number of conductor in top edge of segment for one turn in axial direction
4. BOT : Width of conductor of top edge of segment
5. NR : Number of conductor in top edge of segment for one turn in radial direction.
Bottom edge:
1. IW : Ampere turn of bottom edge of segment.
2. HOT : Height of conductor of bottom edge of segment.
3. NA : Number of conductor in bottom edge of segment for one turn in axial direction
4. BOT : Width of conductor of bottom edge of segment
5. NR : Number of conductor in bottom edge of segment for one turn in radial direction.
Qcu : Total cross section of segment conductor.
Smax : Maximum radial Stress in segments.
FUE1 : Axial outer forces calculated with UE>0
FUE2 : Axial outer forces calculated with UE>0
FAMAX : Maximum axial internal forces.
FV : Initial workshop Clamping (pressing) force
FE : Final workshop Clamping (pressing) force (1/k^2*FVOR )
P1 : Workshop impresses forces on winding equals to .75 * FEIN
P2 : Workshop impresses forces on winding equals to 1.25 * FEIN
ZKRITT : Calculated Number of Strip bars (Duct spacer).
ZKMIN : Calculated Number of Strip bars by rounding to dividable number to 4.
FU in Top Edge : Axial outer forces of segment or winding in top edge.
FU in Bottom Edge : Axial outer forces of segment or winding in Bottom edge.
F-Axial Maximum Inside : Maximum internal forces inside of segment or winding.
Axial Tension : Maximum axial stress on support and conductors.
UE : imaginary axial displacement of segments for calculation critical value for forces
Gfe : Weight of Core iron.
Sort of core pockets : Two type of pocketing available in his software
1. Small
2. Large
Short circuit text detailed results parameters information
Seg. : Index for segment.
Se.Pa : (each segment divides to NY parts)
Y : Coordinate of segment part with bottom yoke coordinate y=0
FX (UE>0) : Radial force of segment with UE>0
FX (UE<0) : Radial force of segment with UE<0
S (UE>0) : Radial stress of segment with UE>0
S (UE<0) : Radial stress of segment with UE<0
FY (UE>0) : Axial force of segment with UE>0
FY (UE<0) : Axial force of segment with UE<0
Turns
DHLL : Voltage Transfer ratio deviation From HV terminal to LV terminal in lower tap position.
DHLM : Voltage Transfer ratio deviation From HV terminal to LV terminal in middle tap position.
DHLU : Voltage Transfer ratio deviation From HV terminal to LV terminal in upper tap position.
DHTL : Voltage Transfer ratio deviation From HV terminal to TW terminal in lower tap position.
DHTM : Voltage Transfer ratio deviation From HV terminal to TW terminal in middle tap position.
DHTU : Voltage Transfer ratio deviation From HV terminal to TW terminal in upper tap position.
DLTM : Voltage Transfer ratio deviation From LV terminal to TW terminal in middle tap position.
DLTL : Voltage Transfer ratio deviation From LV terminal to TW terminal in lower tap position.
DLTU : Voltage Transfer ratio deviation From LV terminal to TW terminal in upper tap position.
Load modes
Note1: WA, WR: Software may create combination of axial or radial turns with parameters of WA1, WA2, WR1, and WR2. For example in disk type winding
some of disks my have 8 and other disks may have 9 turns
How to use automatic analyzing
Step 1: Press button ' Analyze ' in tab analyze input & outputs, analyze inputs. This action is optional and inform user of mistake or not defined or no
match between input parameters. Wrong values are shown with red color. Back to previous steps to correct any mistake. IMPORTANT: If you come back to
each previous steps re follow step by step using of software from this previous step.
Step 2: Complete master parameter values as below:
o Accuracy: This parameter may be 1 to 5 and is used for step 0. Software varies turn of winding with accuracy value around nominal value
and may find some Volt per turn with desired voltage transfer ratio. ( This parameter is used for step of volt per turns)
o Core diameter (DS): Core diameter scan range is a practical value and depends to skill of user for minimum number of try for reach to
optimum design. Limit for core diameter in automatic analyzing are as bellow. In library analyzing there is no limitation for core diameter and
user defined diameter of core considered. Software suggest a practical value for minimum and maximum core diameter and also step of core
diameter for scan In tap Step 0 by pressing button ' Consulter '. Wide range of core diameter take more time for analyzes. ( This parameter
is used for step of volt per turns)
o
Sort of core pockets Core press form Min DS ( MM ) Max DS( MM )
Small Large Press plate Tie rode
X X 350 1699
X X 350 1699
X X 250 868
X X 200 750
o Flux density: Defines minimum and maximum flux density and depend to core characteristics or customer request or desired no load losses.
Normally value between 1.55 [T] to 1.75 [T] good choice. Software suggest a practical value for minimum and maximum flux density and also
step of flux density for scan in tap Step 0 by pressing button ' Consulters '. ( This parameter is used for Step of volt per turns)
o Height: This values is Minimum and maximum height for scan of first winding. Other winding's height depend to height of first winding and
Maximum UAA and Minimum UAA. These parameters are practical parameter (also some time is customer limit) and depend to power and
impedance voltage and many other parameters. 500 mm for minimum and 2500 mm for maximum and 50 mm for size of scan step is a good
choice. However a skill full user may choose other value for saving time of analyzing. Wide range of core diameter take more time for
analyzes. ( This parameter is used for step of winding design )
o No load transfer ratio error: This parameter could be defined for each two terminal and depend to Standard and some time customer
request.
Step 3: Go to tab ' Step of volt per turn ' and press button ' Start '. If input values are not correct or not marched with each other or user increase limits very
much (like reduce no load transfer ratio) may number of variants in this step be zero. User must change some parameters to solve this problem. Total number
of variant for volt per turn can be 500 for this step. User can see result in summary show or detailed show or one line list modes.
Step 4: Go to tab ' Step of winding design ' and press button ' Start '. After this action software creates variants that satisfy user limits and request. Total
number of variant in these steps could be 20000. All of these variants are locally optimized in windings and core but combination of windings and core in all of
variants are different from each other so cause to different TOC. In this step analyze option help to user to reach best result in minimum time. User can see
result in summary show or detailed show modes.
• Filter Level graph: During analyzing user can see effect of user filters on analyzing of variants in graph mode .This tool is very effective for user if
software couldn't reach any result in this step. For use of this graph activate ' tap analyze output ‘. This graph shows filters level percentage and user
can find maximum number of filter that reduces number of variants all omit all variants. by choosing ' Full description legend ' option, this graph is
shown by some information about relation between user defined limits and filter level. This information is very use full for user to change some limits
to reach best results
.
• Capitalize calculation graph (TOC): This graph show to user around which volt per turn, designs reach to optimum (capitalized) point.
• Analyze option
1. Number of Sub designs of winding including in Capitalize Calculation for Each Combination of (B) and (DS) and (HM):
Define number of sub designs of windings that combine to other winding and result of Step of volt per turn. For example if number
of result for volt per turn be 300 and this parameter for HV be 100 and for LV be 100 and for Fein be 10 then software analyze
300*100*100*10 = 30.000.000 alternatives and select alternatives that satisfy user limits. If this parameter for windings be high takes
more time to analyze all alternatives.
2. Use Filter for Exact winding Height: This option limit range each winding height to previous winding height minus MAX UAA and
previous winding height minus Min UAA.
Step 5: Filter & Sort
After completed Winding analyze user can sort and filter results. Sorting queries could be DS, HF, GCU, GFE ... And filtering queries could be maximum volt
per turn, maximum TOC,.... for use of this ability select desired item from list and press " Add to list ' and press ' Execute sorting queries ' or ' Execute filter
queries '
Step 6 ( optional step ) : Select one on engine result and press button ' Add to library ' for use library designs base tools to refine or re check design.
Each design in library design could be transferred from engine or could be create individual in library design. Each design created by engine is named "
Engine created Design ID= (ID number)’
Summary of automatic Analyzing
• Automatic Analyzing tool included for Find Best Capitalized Design before Any Analyzing all input Data checked and not correct inputs and Not
Matched Values will be warned to User.
• Base Function of Automatic Analyzing is Changing Master Parameters of Core induction, Core Diameter, Heights of Windings and Find Best results
with considering capitalize calculation and Sort Final Result. This Analyzing use Wire and Core Collections for Automatic Designing. Result of
Analyzing Could be thousand of Variants that be Filtered or Sorted by User.
• After filtering and sorting and fined Best Engine calculated design , User Can add This Design to Library and use Library Design Capability for
Refining and Do More and Exact Calculation about all items of Transformer.
Outputs of step1
===========================================================Variant1 ================================================
DS Ind.L Ind.Y Ind.R VW NC AK1 AK2 AK3 T1 T2 T3 QS Qj Qr BS BJ BR SS
760 1.592 1.592 1.592 147.059 1 3.0 0.0 0.0 32.4 0.0 0.0 4161 0 2081 740 0 360 726
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Wstep WHVL WHVM WHVU WLVL WLVM WLVU WTWL WTWM WTWU WTW WFE WUS WOS WGR
15 1565 1565 1565 765 900 1035 136 136 136 136 150 900 665 150
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
DHLL DHLM DHLU DHTL DHTM DHTU DLTM P0kgL P0kgY P0kgR S0kgL S0kgY S0kgR
0.01 0.01 0.01 0.34 0.33 0.33 0.33 1.260 1.260 1.260 3.332 3.332 3.332
Core Pockets Size
BX (1) = 740 SX (1) = 175
BX (2) = 720 SX (2) = 245
BX (3) = 700 SX (3) = 297
BX (4) = 680 SX (4) = 340
BX (5) = 660 SX (5) = 378
BX (6) = 640 SX (6) = 410
BX (7) = 620 SX (7) = 440
BX (8) = 600 SX (8) = 467
BX (9) = 560 SX (9) = 514
BX (10) = 520 SX (10) = 555
BX (11) = 480 SX (11) = 590
BX (12) = 440 SX (12) = 620
BX (13) = 400 SX (13) = 646
BX (14) = 360 SX (14) = 670
BX (15) = 320 SX (15) = 690
BX (16) = 280 SX (16) = 707
BX (17) = 220 SX (17) = 726
Automatic Analyzing Parameters Information
• Including matters
o Input data
o Core
o Base constants
o Dmax ( Voltage transfer ratio error )
o Turns
o Details of Winding
o Connection mode
o Load mode
o Short circuit
\\ITRI-K034\E:\TDS Designs\data\Anasory\barg_tehran_210mva_1pol_var2\barg_tehran_210mva_1pol_var2.TDS
Number of Library Designs 1
Engine created Design ID= 54-Library Design 2
Design 1
General details--------------------------------------------------------------------------------------------
---------Document----------
File::\\ITRI-K034\E:\TDS Designs\data\Anasory\barg_tehran_210mva_1pol_var2\barg_tehran_210mva_1pol_var2.TDS
Design Name: Engine created Design ID= 54-Library Design 2
---------Input Data---------
Type of Transformer : Auto Transformer
Number of Terminals :3
Number of Phases :1
Over Exciting Ability : 10%
Frequency : 50
Cooling Type : ONAN/ONAF
Three Phase Nominal Power of Terminal HV : 410\630 [MVA]
Three Phase Nominal Power of Terminal LV : 410\630 [MVA]
Three Phase Nominal Power of Terminal TW : 78\130 [MVA]
Three Phase Line Voltage of Terminal HV : 400 [KV]
Three Phase Line Voltage of Terminal LV : 230 [KV]
Three Phase Line Voltage of Terminal TW : 20 [KV]
Voltage Regulation Range in Terminal HV :-9*1.6667%, +9*1.6667%
Voltage Regulation Range in Terminal LV :-0*0%, +0*0%
Voltage Regulation Range in Terminal TW :-0*0%, +0*0%
Tap Changer Connected to Terminal : HV
Type of Tap Changer : ON LOAD
Tap Changer Class : Reverse
Tap Changer Name : 10191W
Three Phase Connection Vector Group: Yna0d1
Ambient Temperature: 50 [`C]
Guaranty Temperature Rise for OIL : 50 [`K]
Guaranty Temperature Rise for HV : 55 [`K]
Guaranty Temperature Rise for LV : 55 [`K]
Guaranty Temperature Rise for TW : 55 [`K]
Guaranty Hot Spot Rise for HV : 70 [`K]
Guaranty Hot Spot Rise for LV : 70 [`K]
Guaranty Hot Spot Rise for TW : 70 [`K]
Insulation Levels:
UM Power Frequency Lightning impulse
LV 245 360 850
HV 420 570 1300
TW 24 50 95
--------------------------------Dmax--------------------------------
------------------------------------Turns-------------------------
Turn of Step (Wstep) : 17
Active Turn of Terminal HV in Tap Position Lower : 857
Active Turn of Terminal HV in Tap Position Middle : 1010
Active Turn of Terminal HV in Tap Position Upper : 1163
Active Turn of Terminal LV in Tap Position Lower : 582
Active Turn of Terminal LV in Tap Position Middle : 582
Active Turn of Terminal LV in Tap Position Upper : 582
Active Turn of Terminal TW in Tap Position Lower : 88
Active Turn of Terminal TW in Tap Position Middle : 88
Active Turn of Terminal TW in Tap Position Upper : 88
Physical Turn of Winding TW : 88
Physical Turn of Winding FE : 170
Physical Turn of Winding US : 582
Physical Turn of Winding OS : 428
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
VW DS QS Qj QR BS BJ BR SS HF ES ESR AWF AWR Gcu Gfe TOC
227.273 930 6056 0 3028 920 0 460 843 2818 2293 1527 0 150 18503 38079 528389
Details of Windings------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Con. Win.type Category Taped Rad-Cool AX-Cool Wire-type Epoxy-Wire Dis.sor N.field max-Kgama max-Zmitte
TW Layer Auxiliary NO No Yes Transposed No D 48 1.00 2.9
FEIN IL Tap. Yes. No. No. Transposed No D 16 1.00 1.8
US Disk Main NO Yes Yes Flat No D 16 3.53 34.5
OS Disk Main NO Yes Yes Flat No D 16 1.00 14.3
----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Con. NSPDL NSPSL NPPDL NPPSL HSol HM DI BW AW Ibase Ib.Fac J F.F Turn AU AO Gcu
TW 1 1 1 1 2444 2418 976.0 37.0 23.0 2166.7 1.00 2.83 0.75 88. 232. 42. 1923
FEIN 1 1 1 1 2328 2200 1200.0 57.0 75.0 909.3 1.02 2.15 0.57 170. 290. 200. 2543
US 1 1 1 1 2202 2203 1458.0 137.0 72.0 672.1 0.97 3.13 0.41 582. 353. 263. 5611
OS 1 1 1 2 2094 2096 1892.0 200.5 80.0 909.3 1.02 2.72 0.17 428. 407 317 8426
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Con. WA1 WR1 WA2 WR2 BA.WA PDA PDR Hot Bot NT BD HD B-Lack H-Lach Zi Zit Sz
TW 88.00 1.00 - - 0.00 2.0 1.00 6.30 1.90 33.0 36.08 13.74 0.14 0.15 0.80 0.00 0.20
FEIN 170.00 1.00 - - 0.00 1.0 2.00 5.00 1.25 35.00 28.65 12.94 0.14 0.15 3.00 0.00 0.20
US 98.00 6.00 - - 6.00 1.0 4.00 16.00 1.70 2.00 5.10 17.07 0.00 0.00 0.90 0.40 0.00
OS 54.00 8.00 - - 4.00 1.0 4.00 12.50 1.70 2.00 5.60 13.98 0.00 0.00 1.40 0.40 0.00
Con. S1 Ns1 S2 Ns2 S3 Ns3 S4 Ns4 S5 Ns5 AIF RIF P.M.P P.B.P SLZ1 SLZ2 SLZ3
TW 0.0 177 1.5 0 0.0 0 0.0 0 0.0 0 1 1 0 0 0 0 0
FEIN 0.0 179 1.5 0 0.0 0 0.0 0 0.0 0 10 1 0 0 0 0 0
US 4.5 8 6.0 89 0.0 0 0.0 0 0.0 0 1 1 0 0 0 0 0
OS 4.5 7 6.0 99 0.0 0 0.0 0 0.0 0 1 1 0 0 0 0 0
--------------------------------------------------------------------------------------------------------------------------------
Con. PAPcom PSPCom W.I.S N.I.S W.O.S N.O.S BK1 BK2 NRK NSK Ra-NM AX-NM NBoil Boil NHoil Hoil EF.BOIL
TW 0.82 0.92 20 48 12 48 6 6 1 1 2 2 0 5.0 177 0.00 6.00
FEIN 0.82 0.92 12 48 12 48 6 6 2 1 2 2 0 0.0 179 0.00 6.00
US 0.82 0.92 20 48 12 48 6 6 8 1 2 6 2 5.0 97 5.88 5.50
OS 0.82 0.92 12 48 12 48 6 6 8 1 2 8 3 5.0 106 5.90 5.40
--------------------------------------------------------------------------------------------------------------------------------
Con. Cal-FV[KN] CAL-FE[KN] ACC-FV[KN] ACC-FE[KN] SIG-FV SIG-FE NAA BAA R[Mohm] Nu.Make step T.L.E.D
TW 130 50 120 50 5.66 2.33 48 25 6.3 0 Yes
FEIN 60 20 60 20 5 2 48 25 27.5 9 Yes
US 200 100 230 110 6 3 12 25 235.4 0 Yes
OS 300 120 300 120 6 3 48 25 145.9 0 Yes
Details of Connection Modes ---------------------------------------------------------------------------------------------------------------------------------------------------------
Mode1: Tap position: LOWER (HV-LV) Uk=21.99
Mode4: Tap position: MIDDLE (HV-LV) Uk=14.07
Mode7: Tap Position: UPPER (HV-LV) Uk=10.73
-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Con. Mode1 Mode4 Mode7
IW%-TW 0.00 0.00 0.00
IW%-FEIN -54.55 0.00 26.09
IW%-US -100.00 -100.00 -100.00
IW%-OS 154.55 100.00 73.91
IW%-Sum 100.00 100.00 100.00
S-Base 630.00 630.00 630.00
Details of Load Modes ------------------------------------------------------------------------------------------------------------------------------------
Summery of Load modes
----------------------
Loading Power [MVA]
------------------------Details-------------------------------------------------------------------------------
Mode2: Cooling: ONAN Tap position: Lower
Transferred Power: HV Power: 410<0.00 LV Power: 410<180.00 TW Power: 0<0.00
Situation: Only Show in Results
con. V [KV] S [MVA] I [A] K-gama PK [KW] RI^2[KW] J [A/mm^2] ZmitteR [%] ZmitteA [%]
TW 20.00 0.00 0.0<0.0 0.0 0.0 0.0 0.0 0.0 0.0
FEIN -60.00 24.12 -402.0<180.0 1.0 8.6 6.9 -1.0 1.8 1.9
US 230.00 44.22 192.2<180.0 3.5 24.8 15.1 0.9 34.5 323.4
OS 230.94 68.33 295.9<0.0 1.0 42.2 30.3 0.9 14.3 0.0
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Sum --- --- --- --- 75.5 --- --- --- ---
PZ=61.1
Step 5: (Optional step): Use library design tools for refine or exact calculation.
Library design tools
Library design tools: All tools that calculate and refine parameters of design in library.
1. Magnetic Field Calculation
2. Calculation eddy losses & Hot spot & ... of windings
3. Calculation of eddy losses & temperature rise of tank and fittings
4. Calculation of current & Voltage & phase in short circuit mode
5. Short circuit axial & radial forces & safety factors & ...
6. Connection mode calculation
7. Inrush Currents
Base parameters definition
Base Temperature for Calculation of RI^2
Base Temperature for Calculation of PK
Base Temp. For Calculation of Two and Tolw
Relative Permeability of Core
Relative Permeability of No Ferro Magnetic Plates
Special Weight of Winding Conductor [KG/M^3]
Special Weight of Core Sheets [KG/M^3]
Special Weight of Fe [KG/M^3]
Conductivity of Ferro-Magnetic Plates in 20'c [S/mm]
Conductivity of Non Magnetic Plates in 20'c [S/mm]
Conductivity of Winding Conductor in 20 'C [S/mm]
Conductivity of Core Sheets in 20 'C [S/mm]
Saturated Relative Permeability of Core
Saturation Induction
Transformer type
1-Separate winding
2-Auto transformer
Cooling Types:
1. ONAN
2. ONAN / ONAF
Sort of core pockets
Two type of pocketing available in his software
1. Small
2. Large
Number of Field: Number of division considers on winding and spacers and supports and strip bars.
PZ: Additional losses appear in loading of transformer like losses in Tank surfaces, Tank shielding, yoke beams, pressing plates,
welding points...
TOC: Total ownership cost
ER/HW: This parameter shows center line of cooling system to center line of windings division: See picture below:
Auto connection factor: This value creates automatically by software and depended to Connection on windings in auto transformer. In separate
winding transformers this value is 1
Tank Dissipation Losses (P55): losses that could be dissipate from tank surface and cooling system in temperature rise of oil to ambient equal to
55 'k
DHLL DHLM DHLU DHTL DHTM DHTU DHTM (when tap changer connected to HV terminal)
DHLL DHLM DHLU DLTL DLTM DLTU DLTM (when tap changer connected to LV terminal)
DHLL: Voltage Transfer ratio deviation From HV terminal to LV terminal in lower tap position.
DHLM: Voltage Transfer ratio deviation From HV terminal to LV terminal in middle tap position.
DHLU: Voltage Transfer ratio deviation From HV terminal to LV terminal in upper tap position.
DHTL: Voltage Transfer ratio deviation From HV terminal to TW terminal in lower tap position.
DHTM: Voltage Transfer ratio deviation From HV terminal to TW terminal in middle tap position.
DHTU: Voltage Transfer ratio deviation From HV terminal to TW terminal in upper tap position.
DLTM: Voltage Transfer ratio deviation From LV terminal to TW terminal in middle tap position.
DLTL: Voltage Transfer ratio deviation From LV terminal to TW terminal in lower tap position.
DLTM: Voltage Transfer ratio deviation From LV terminal to TW terminal in middle tap position.
DLTU: Voltage Transfer ratio deviation From LV terminal to TW terminal in upper tap position.
DLTM: Voltage Transfer ratio deviation From LV terminal to TW terminal in middle tap position.
Wstep WHVL WHVM WHVU WLVL WLVM WLVU WTWL WTWM WTWU WTW WFE WUS WOS WGR
Disk sorts
Type A: Full Combed interleaved Double Disk
Type B: Half combed interleaved Double Disk
Type C: Not Combed interleaved Double Disk
Type D: Not interleaved Double Disk
Wire types
1. Transposed
2. Flat
3. Twin , Triple , ...
In this form IEC norm BIL will be suggested by pressing button “IEC standard “.
In this form software suggest a practical value for BIL of neutral by using internal calculation and database. User can change suggestion of software.
Tap changer
Two general type of tap changer could be used in software
Onload: On load tap changers could be one of following class:
Reverse
Coarse-fine
Linear
Off circuit: Off circuit tap changers could be one of following class:
Linear
Bridge
Connection of tap changer to winding is depend to Tap changer class or voltage variation category or construction of tap windings or tap disks.
Tap changer consulter tool can help user to choose correct tap changer class.
Tap changer consulter tool
In this form user choose tap changer class manually or by suggestion of software.
With changing of “Type of Tap changer” or " Windings with tap leads”, change results of consulter.
• Number of steps for Fein Winding: Number of steps should be created in fine winding for choose tap changer. This parameter depended to tap
changer manufacturer. This parameter created automatically by software.
• Number of steps for Grub Winding: Number of steps should be created in coarse winding for choose tap changer. This parameter depended to tap
changer manufacturer. This parameter depended to tap changer manufacturer. This parameter created automatically by software
• Model name: Standard naming of tap changer manufacturer.( See definition map for On load tap changer )
Specification: Linear / CFVV / Auto Transformer Specification: Linear / VFVV / Auto Transformer /
/ Voltage variation in HV terminal Voltage variation in LV terminal (Not supported in this Version)
Specification: Linear / CFVV / Auto Transformer
/ Voltage variation in LV terminal
(Not supported in this Version)
Specification: Linear / CFVV / Separate winding Transformer /
Voltage variation in LV or HV terminal
Tap changer connection in bridge class
Specification: Bridge / CFVV / Auto Transformer Specification: Bridge / VFVV / Auto Transformer /
/ Voltage variation in HV terminal Voltage variation in LV terminal (Not supported in this Version)
Specification: Bridge / CFVV / Separate Transformer
/ Voltage variation in HV or LV terminal
Tap changer connection in coarse fine class
Step 5: Press button “Calculate inductances “. After this action self and mutual inductance and reactance of all segments will be calculate with text view.
Transformer Data:
ONAN Power of HV 410 MVA, ONAF Power of HV 630 MVA
ONAN Power of LV 410 MVA, ONAF Power of LV 630 MVA
ONAN Power of TW 78 MVA, ONAF Power of TW 130 MVA
-------------------------------Detailed Output Data's----------------------------------------
Transformer Data:
ONAN Power of HV 410 MVA, ONAF Power of HV 630 MVA
ONAN Power of LV 410 MVA, ONAF Power of LV 630 MVA
ONAN Power of TW 78 MVA, ONAF Power of TW 130 MVA
-------------------------------------------------General Input and Output Data's-------------------------------------
Sn DS N-Phase N Wounded Limbs Base Power Transformer Type Auto Connection Factor
-- -- ------- --------------- ---------- ---------------- ----------------------
5 930 1 1 630.0 Auto Transformer 0.181
T1, T2, T3: Temperature of parts of core stack between two axial cooling channels.
AWR: Radial distance between outer windings of wounded limb to outer pocket of UN wounded limb.
AK1, AK2, AK3: Number for Indication of position of core cooling channels.
ES: Mean distance between two wounded limbs
Core form 12
Core form 20
Core form 22
Core form 30
Core form 32
Example of core pockets sizing
Example of front view of core coordinate generated by software
Example picture of top view of core coordinate generated by software
Load modes related parameters
M : Segment index
W : Winding index
T : Terminal index
AV E.L.F [%] : Average eddy losses factor of segment
MAX E.L.F [%] (Max - Zmitte): Maximum eddy losses factor of segment
H.S.F : Hot spot factor of segment
RI^2[KW] : DC losses of segment
PK [KW] : AC losses of segment
Qolw ['k] : Increment of oil temperature alone the segment
Qwo ['k] : Temperature rise of segment to oil
Toilmin ['k] : Minimum temperature of oil
Toilmax ['k] : Maximum temperature of oil
Axial Conductor : Conductor number (first bottom conductor number is 1) .
Step 3: Press button “Set segment data to lib design “In load mode calculation form. After this action segment generator create segments according to
design structure. User can use general setup for creation of segments. See picture:
Step 4: Complete input Parameter: Some parameters not complete automatically and user must complete them.
o General
Number of segments: Create automatically after pressing of button "Set segment data to lib design" Time of calculation.
Time of calculation: (Default is Zero). Origin for time is segments with ' 0 ' degree of current (Normally Segments belong to HV
terminal main winding have ' 0 ' degree of current.)
Total additional losses of tank and fittings: This INPUT/OUTPUT parameter. After Calculation of Eddy losses of Tank and Fitting
this parameter re correct.
No Load losses
o Active part coordinate( This parameters must be entered directly by user Active part distance to tank bottom plate
Active part distance to tank top plate
Active part distance to tank left plate
Active part distance to tank right plate
Active part distance to tank north plate
Active part distance to tank south plate
Transformer Data:
ONAN Power of HV 120 MVA, ONAF Power of HV 200 MVA
ONAN Power of LV 120 MVA, ONAF Power of LV 200 MVA
ONAN Power of TW 24 MVA, ONAF Power of TW 40 MVA
------------------------------Eddy Losses and Temperature rise of Windings and Tank Dissipation factor------------------------------
M W T AV E.L.F [%] MAX E.L.F [%] H.S.F RI^2[KW] PK [KW] Tolw ['k] Two ['k] Toilmin ['k] Toilmax ['k]
1 1 TW 3.8 25.7 1.21 3.51 4.44 7.08 22.27 34.58 56.85
2 2 LV 9.8 21.4 1.11 2.05 2.74 4.97 8.65 34.58 43.23
3 3 LV 16.0 16.8 1.01 2.18 3.07 5.25 8.89 34.58 43.47
4 4 LV 6.8 103.5 1.91 35.81 46.58 9.28 14.08 34.58 48.66
5 5 HV 5.0 23.8 1.18 5.89 7.54 1.69 0.00 34.58 0.00
6 5 HV 5.7 28.1 1.21 5.89 7.58 1.70 8.39 34.58 42.97
Transformer Data:
ONAN Power of HV 120 MVA, ONAF Power of HV 200 MVA
ONAN Power of LV 120 MVA, ONAF Power of LV 200 MVA
ONAN Power of TW 24 MVA, ONAF Power of TW 40 MVA
------------------------------Eddy Losses Factor of windings in all Conductors. ---------------
Segment Index: 1 :< TW>Layer
------------------------------------------------------------------------------------------------------------------------
Axial Conductor Coordinate Y [MM] Eddy Losses Factor [%]
1 248.9 25.66
2 255.2 22.00
3 261.5 19.86
4 267.8 18.19
5 274.2 16.76
6 280.5 15.50
7 286.8 14.39
8 293.1 13.39
9 299.4 12.50
10 305.7 11.69
11 312.0 10.96
12 318.3 10.30
13 324.7 9.69
14 331.0 9.13
Calculation of eddy losses & temperature rise of tank and fittings
• This tool calculate eddy losses and temperature rise and Flux density in tank parts ( Bodies) as bellow :
1. Tank left side plate
2. Tank right side plate
3. Tank north side plate
4. Tank south side plate
5. Left side plate shielding
6. Right side plate shielding
7. North side plate shielding
8. South side plate shielding
9. Pressing plates
10. Top yoke beams
11. Bottom yoke beams
See example for text result
Example of text eddy losses & temperature rise of tank and fittings.
Losses Calculation program TLC 1.0.61
User: Anasory
File: \\ITRI-K034\E:\TDS Designs\data\Anasory\item2_1pol_ver2\item2_1pol_ver2.TDS
Load mode Name: Mode13: Cooling: ONAF Tap position: Lower
Design Name: Engine created Design ID= 1-Library Design 1
Transformer Data:
ONAN Power of HV 120 MVA, ONAF Power of HV 200 MVA
ONAN Power of LV 120 MVA, ONAF Power of LV 200 MVA
ONAN Power of TW 24 MVA, ONAF Power of TW 40 MVA
------------------------------------------Eddy Losses and Temperature rise of Tank surface and Bodies inside of tank-------------------------------------------------
ID Body name Eddy Losses [KW] Is Include Material Temp rise [.K] Flux density [T]
1 Top Plate 0.03 Yes Ferro Magnet Steel 0.0\0.0\0.2\0.3 ----
2 Bottom Plate 0.08 Yes Ferro Magnetic Steel 0.0\0.0\0.6\0.4 ----
3 Left Side Plate 0.00 Yes Ferro Magnetic Steel 0 ----
4 Right Side Plate 0.00 Yes Ferro Magnetic Steel 0 ----
5 North Side Plate 0.99 Yes Ferro Magnetic Steel 6 ----
6 South side Plate 1.68 Yes Ferro Magnetic Steel 16 ----
7 Left Side Plate Shielding 0.00 No Silicon Steel --- 0.00
8 Right Side Plate Shielding 0.00 No Silicon Steel --- 0.00
9 North Side Plate Shielding 0.00 No Silicon Steel --- 0.00
10 South Side Plate Shielding 0.00 No Silicon Steel --- 0.00
11 Pressing Plates 0.03 Yes Non Ferro Magnetic --- ---
12 Top Yoke Beams 0.07 Yes Ferro Magnetic --- ---
13 Bottom Yoke Beams 0.03 Yes Ferro Magnetic --- ---
-----------------------------------------------------------
Total eddy Losses in Tank and Fittings: 2.9
Magnetic Field Calculation
Important: This is a Library design based Tool.
This tool is depended to load mode and calculate magnetic field for defined load mode in active system or reactive system in selected region and show
results in text or plot picture for desired results to selected device. These tools create Top view and front view of core & bodies coordinate for visual checking.
• Selectable regions for calculation of magnetic field:
1. Core window
2. Tank-right hand
3. Tank-left hand
4. Tank-south side
5. Tank-north side
• Selectable device for plot of magnetic field results :
1. File
2. Screen
3. Printer
• Selectable plot picture for desired results :
1. Flux direction :
2. Constant HX: Show constant magnetic field in X direction.
3. Constant HY: Show constant magnetic field in Y direction.
4. Constant magnetic field: Show constant total magnetic field line.
5. H amplitude: Show magnetic filed amplitude curve.
6. Field line :
Magnetic field related parameters for text output
Transformer Data:
ONAN Power of HV 120 MVA, ONAF Power of HV 200 MVA
ONAN Power of LV 120 MVA, ONAF Power of LV 200 MVA
ONAN Power of TW 24 MVA, ONAF Power of TW 40 MVA
Region: Core Window
X Y HX-R HX-I |HX| HX-ph HY-R HY-I |HY| HY-Ph |H| (T=0) H-Ph (T=0)
[MM] [MM] [A/MM] [A/MM] [A/MM] [DEG] [A/MM] [A/MM] [A/MM] [DEG] [A/MM] [DEG]
0 0 0 0 0 0 0 0 0 0 0 0
3 0 12 0 12 0 -10 0 -10 0 0 0
6 0 18 0 18 0 -50 0 -50 0 0 0
9 0 30 0 30 0 -90 0 -90 0 0 0
12 0 35 0 35 0 -150 0 -150 0 0 0
15 0 36 0 36 0 -200 0 -200 0 0 0
Example picture for field line
Example picture for flux direction
Example picture for H amplitude
Example picture for constant HX
Example picture for constant HY
Example picture for Magnetic field constant
Over loading
This tool creates over loading curve and also text result for transformer with IEC 60354 Guide for over loading. Two mode of over loading solve by this tool
1. Normal Cyclic over loading: Text result and graph result for this type of over loading is available.
2. Long time emergency over loading :graphs for Permissible duties , minimum resting time , ageing rate for Long time emergency over loading could
be created .
Example text for normal cyclic over loading
Over loading Calculation program 1.0.61
User: Anasory
File: \\ITRI-K034\E:\TDS Designs\data\Anasory\shotu_africa_var2\shotu_africa_var2.TDS
Design Name: Engine created Design ID= 188-Library Design 2
Transformer Data:
Three Phase ONAN Power of HV 150 MVA, Three Phase ONAF Power of HV 250 MVA
Three Phase ONAN Power of LV 150 MVA, Three Phase ONAF Power of LV 250 MVA
Three Phase ONAN Power of TW 24 MVA, Three Phase ONAF Power of TW 40 MVA
<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<General Inputs>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>
•
Inrush Currents
Important: This is a Library design based Tool.
This tool calculates Inrush current in terminals when energizing transformer from each terminal. Results could be reported to file or printer in text mode or
Graph.Damping curve of inrush current are available in output shape and also damping time constant and Half amplitude time are some of output results.
This software create inrush current curve by solving differential equation in two region of B-H Curve. one region is non saturated core region another is
saturated core region. these two regions are defined by µr and µs parameters. See B-H Curve used by software below:
Parameters information
1. Frequency
2. Ds : Core diameter
3. Qs: Cross section of wounded limb.
4. Switching angle : Angle of energizing for transformer terminal ( Reference for this angle is 90' shifted to 0 Voltage )
5. Saturation Induction: Knee point of magnetic system.
6. Core Induction
7. µr : Nominal permeability of core.
8. µs : Saturated permeability of core.
9. Calculation accuracy: This parameter used for solving differential equation accuracy.
10. End time / time Constant: Defines region of calculation time.
11. Plot Accuracy
12. BR/Bmax: Residual induction ratio to Maximum induction of core.
13. Vector Group
14. Core Lamination
15. Energizing Side: Terminal side for calculation of inrush current.
Main winding characteristics
1. Resistance of windings
2. Height of winding
3. Inner diameter of winding ( HW )
4. Width of winding ( BW )
5. Turn Of winding
6. Line voltage
Example of inrush current Curve
Text example of inrush current
Inrush current Calculation program 1.0.61
User: Anasory
File: \\ITRI-K034\E:\TDS Designs\data\Anasory\barg_tehran_210mva_1pol_var2\barg_tehran_210mva_1pol_var2.TDS
Design Name: Engine created Design ID= 54-Library Design 2
Transformer Data:
ONAN Power of HV 410 MVA, ONAF Power of HV 630 MVA
ONAN Power of LV 410 MVA, ONAF Power of LV 630 MVA
ONAN Power of TW 78 MVA, ONAF Power of TW 130 MVA
<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<General Inputs>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>
Frequency: [HZ] 50
Core Diameter: [MM] 930
Core Cross Section: [CM^2] 6056.256
Residual Induction/Nominal Induction): 0.8
Switching Angle (Refer to Residual Flux angle): [DEG] 0
Saturation Induction: [T] 2.04
Core Nominal Induction: [T] 1.690
Nominal Relative Permeability of Core: 25000
Saturated Relative Permeability of Core: 2.5
Vector Group: Yna0d1
Core lamination Type: Step lap
Energizing Side: HV
Energizing Side line Voltage: 400
----------------------------
Main Winding Characteristics:
Winding category:
1- Main
2- Tap.
3- Auxiliary
:
IL Helical (interleaved Layer-Helical) type windings
• Main Characteristics :
1. AIF * RIF =Number making of steps
2. WR = RIF
3. WA = AIF * WSTEP
4. PDRW = PDR * RIF
5. PDRW = AIF * PDA
• This type is like helical in physical characteristics (but with no wire transposition in radial direction) and like IL type has axial and radial interleave
wires. This type is used only in fine tap windings. total number of fine steps is equal to AIF * RIF. If RIF=1, WR=1 then is winding is equal to IL with
one layer. See pictures below :
PDAW = 4 , AIF = 2 , RIF = 5 , Number making of steps = 10 , PDA =1 , PDR = 1 , PDRW = 2 , PDRW = 5
:
• This type is very useful with two parallel parts in large power transformer with main winding with two parallel parts. exit lead of two parallel part of
main winding come out between these two parallel parts. See picture below for this arrange
:
IL (Interleaved Layer) type windings
• Main Characteristics :
1. PHYSICAL TURN / WR = AIF * WSTEP
2. For full radial interleaved AIF * RIF * WSTEP= PHYSICAL TURN
3. Normally connected leads creates for all steps.
4. Normally is used for fine or coarse tap windings.
5. for this type series capacitance increase by AIF and RIF.
• Normally this type of windings is used for tap windings. IL type windings are similar to layer type with full axial interleave. If this type is used for fine
tap winding then PHYSICAL TURN / WR = AIF * WSTEP and some times in this case fine tap winding is full radial interleave then AIF * RIF *
WSTEP= PHYSICAL TURN .Normally for fine tap windings IL type has connection lead for each WSTEP but some times some of steps don't have
connection leads and this excess steps used only for reaching desired height of winding or other mechanical purpose . If this type used for coarse tap
winding then normally AIF=2 and usually is enough for increasing series capacitance and reduce transient voltage drop along the winding. See
pictures below for some type of IL windings :
WR=1 , AIF=4 , RIF=1 WR=2 , AIF=4 , RIF=1 WR=2 , AIF=4 , RIF=2
ILM parallel (Interleaved Layer middle parallel connection) type windings
• Main Characteristics :
1. AIF = 2
2. RIF = 1
3. WR = 1
4. WA = PHYSICAL TURN
5. This type winding only is used for Fine tap windings.
6. PDAW = 2 * PDA
7. This type winding only can be external (last) winding.
This type is similar to ILM but with two parallel part in axial direction. These two parts have different winding direction for symmetrical current distribution in
different tap steps. Also this type is used for tap winding.
Example picture for ILM parallel:
WSTEP=3, AIF=2, PDAW=2, PDA=1, Number making of steps=6
:
ILM (Interleaved Layer middle connection) type windings
• Main Characteristics :
1. AIF = 2
2. RIF = 1
3. WR = 1
4. WA = PHYSICAL TURN
5. This type winding only is used for Fine tap windings.
6. PDAW = 2 * PDA
7. This type winding only can be external (last) winding.
This type have special shape of connection of leads. This type only is used for fine tap windings and only with WR=1 because connection lead come out
along the external surface of winding. For this type AIF=2 and RIF=1 and PDAW=2 * PDA . Some steps are right wound and some steps are left wound. For
example an ILM winding with 10 steps have 4 steps with Left and 6 steps with right wound. This arrangement of steps and step directions useful for
symmetrical current distribution. Series capacitance in this type is smaller than IL type but mechanical strength and stability and creepage distance between
two steps is higher. Choosing IL or ILM type is depended to optimization of transformer and many other parameters like axial length, tap selector size of tap
changer, winding current and some workshop limits.
Example picture for ILM:
WSTEP=3, AIF=2, PDAW=2, PDA=1, Number making of steps=10
Layer type windings
• Main Characteristics :
1. PDRW<=2.
2. It is better PDAW<=10 (Work shop and design limitation).
3. It is better WR<10.
4. It is better to has equal turn in layers.
5. WR=Number of layer.( WR )
6. Noil (Number of axial oil duct) =WR (Number of layer) -1.
7. PDAW / PDA = AIF
• Layer type windings normally is wounded with up to 2 radial wire (PDRW<=2) and Axial wire (PDAW<=10). Normally number of layers ( WR ) are less
than 10 in power transformers and number of turn in axial direction is equal to physical turn divided by number of layers ( if number of turn in layers
be equal ) . These are workshop and some times design limits. For 2 radial wires must be 1 transposition of wire in radial direction and for 3 radial
wires must be 2 transposition of wire in radial direction and etc. In layer windings with high current some times radial transposition of wire is done
from a layer to next layer for equal division of current in wires. Normally an axial oil duct located between two layers. Width of this axial duct (Boil ) is
an input data. Normally number of axial oil duct equal to number of layer minus one number of axial cooling surface ( Axial NM ) are twice of number
of layer if no cylinder is clove on the layer surface. This type may have radial oil duct between axial wires. Number of axial wire between two radial oil
ducts is called NSK . If number of axial wire and height of each wire be big then may cause to big Ampere-turn hole in top and bottom of winding and
some problem in magnetic forces and axial structure of supports. All of this create limits for best choice of wire, NSK, AIF, PDAW ... Normally it is
better to use this type of winding for system voltage of UM<=36KV.
Example picture for Layer windings:
PDA=3, PDR=1, WR1 =2, NSK=1
• Layer winding can have radial or axial interleaved. See Following examples for axial or radial interleaved layer. Axial Full interleaved layer normally
used as fine tap winding and named IL type winding . In some times one layer winding with AIF=2 and RIF=1 use as coarse tap winding. In some
cases (normally in auto transformers) with two layer radial interleaved (RIF=2) are used. With increasing of AIF can increase series capacitance of
winding and reduce voltage drop along winding and also reduce tap selector size of tap changer.
AIF=4, RIF=1 AIF=1, RIF=4
See transposition figure in layer windings in following shape:
Segments
• Segment is a part of winding that has different characteristics from another parts. Segment generator of software create segments base on the
windings construction and tools. Segment base tools use segments details for exact calculation of desired parameters. Segment base tools are as
following :
1. Calculation of magnetic Field
2. Calculation eddy losses & Hot spot & ... of windings & tank dissipation power
3. Calculation of eddy losses & temperature rise of tank and fittings
4. Short circuit axial & radial forces & safety factors & ...
• See example of created segments in Short circuit axial & radial forces & safety factors
• User can use setup for segment generator. This setup defines percentage of winding without ampere-turn that could be considered as a segment and
height of windings that could be considered as one segment. These parameters define accuracy of modeling of winding structure by segments. See
picture below :
Series and Parallel connection of winding parts
Four important parameters indicate for software number of series or parallel part of winding:
1. NSPDL: Number of series parts belong to a winding in different limbs.
2. NSPSL: Number of series parts belong to a winding in same limbs.
3. NPPDL: Number of parallel parts belong to a winding in different limbs.
4. NPPSL: Number of parallel parts belong to a winding in same limbs.
Follow examples to understand how to indicate series or parallel part of windings in a transformer:
Example 1 : Specification : Number of Phases =1 ,Number of wounded limbs =2 , NPPSL=1 NPPDL=1 , NSPSL=2 , NSPDL=2
Example 2 : Specification : Number of Phases =1 ,Number of wounded limbs =2 , NPPSL=2 NPPDL=2 , NSPSL=1 , NSPDL=1
Example 3 : Specification : Number of Phases =3 ,Number of wounded limbs =3 , NPPSL=2 NPPDL=4 , NSPSL=1 , NSPDL=1
Example 4 : Specification : Number of Phases =1 ,Number of wounded limbs =4 , NPPSL=2 NPPDL=2 , NSPSL=1 , NSPDL=1
Short circuit mode setup
Important: This is an Input parameters based Tool.
In menu Initialize\Short circuit modes setup after pressing create standard mode by consulter software automatically create all possible short circuit
modes in three pole or one pole faults software automatically activate or deactivate this modes corresponded to network characteristics defined in this form.
Parameters information:
1. Short circuit mode name: This input complete automatically by software.
2. Short circuit mode situation: This input could be Activated or Not activated.
3. Active network side:
1. HV : Selection of HV network identify that this network connected to energized network line
2. LV : Selection of LV network identify that this network connected to energized network line.
3. TW: Selection of TW network identify that this network connected to energized network line.
4. Short circuit side :
1. HV : Selection of HV side identify that consulter activate short circuit modes that is done in this line.
2. LV: Selection of LV side identify that consulter activate short circuit modes that is done in this line.
3. TW: Selection of TW side identify that consulter activate short circuit modes that is done in this line.
4. HV+LV : Selection of HV+LV side identify that consulter activate short circuit modes that is done in HV and LV side simultaneity.
5. HV+TW: Selection of HV+TW side identify that consulter activate short circuit modes that is done in HV and TW side simultaneity.
6. LV+TW : Selection of LV+TW side identify that consulter activate short circuit modes that is done in LV and TW side simultaneity.
5. Connected network to HV , LV , TW
o System voltage : System voltage of network
o Short circuit power : Apparent short circuit power of Network
o Z0/Z1: Ratio of Zero sequence to direct sequence impedance of network.
6. Production Tolerance of UK: After calculation of UK (Impedance voltage) software use this tolerance for calculation of maximum possible of short
circuit current corresponded to UK after making and testing of transformer.
7. Terminal HV and LV Z0/Z1 : Ratio of Zero sequence to direct sequence impedance between HV and LV terminal.
8. Terminal HV and TW Z0/Z1: Ratio of Zero sequence to direct sequence impedance between HV and TW terminal.
9. Terminal LV and TW Z0/Z1: Ratio of Zero sequence to direct sequence impedance between LV and TW terminal.
10. HV , LV , TW reactor or resistor :
0. Zn of Neut. Rea. or Res. [ % ] : If a neutral reactor or resistor connected to neutral of terminal , impedance of this reactor or resistor must
be entered here.
1. Z of Series Rea. or Res. [%]: If a series reactor or resistor connected to line or phase of terminal, impedance of this reactor or resistor must
be entered here.
2. Base Power [MVA]: Base power for reactor or resistor.
How to use short circuit modes setup
Notice: This is library design base tools.
Step 1: Complete parameters in menu initialization \ Short circuit mode setup .
Step 2: In menu analyzing \ Library press button "S.C Current & Voltage & Forces" and select desired short circuit mode. In this page user can see results
of short circuit voltages and currents in feeding or loading line and transformer. See parameters information > See picture below
Step 3: Press button "Short circuit forces". In short circuit forces page press button "Set to library design". This action create input parameters of segments
according to library design. (See input parameters information’s ). User can change setup of segment creation before this action. Note: User can change all
input data manually to desired value and then use next steps.
Step 4: Press button “Forces calculation “.
Step 5: After completion of calculation user can see results in following manner:
Depended tools:
1. User can export / import text or detailed results by button "Export to file" or "Import from file" as FCO files.
2. User can save / open total input data as TFC files.
Short circuit axial & radial forces & safety factors &...
Important: This is a Library design based Tool.
This tool calculates static short circuit forces with segment base parameter in radial or axial direction and also safety factors & number of radial or axial
supports & total compressive forces & needed forces for workshop pre-pressing and final pressing & many other parameters depended to this matter. output
result could be in graph or draw or text mode also text results of detailed values.
Parameters information of short circuit calculation
• Short circuit mode input Parameters
• S.C Current & Voltage & Forces parameters information See also
• Short circuit calculation output parameters ( For text view mode )
• Short circuit calculation input parameters
o SN
o BS
o SS
o E
o ES
o UE
o I.FAC
o HF
o BF
o DS
o RP.2
o ESR
o BJ
o Core F. ( Core form ) : ( Description 1 ) ( Description 2 )
o M
o W
o G
o IW
o DI
o Hcu
o PE
o YD
o Y1
o Y2
o L0
o BW
o BAA
o NAA
o NX
o NY
o SEG
1. EW / ESA:
• When winding insulation made of paper and end supports made of press board:
EW / ESA= EP / EPR=1 / 6
EP: modulus of elasticity of paper
EPR: modulus of elasticity of pressboard.
• When winding insulation made of paper and press board and end supports made of press board:
Section block of end supports DM * PI / ( ZSA / BSA ) NAA * BAA / ZSA * BSA
.
Example graph for short circuit forces
Short circuit forces text result parameters information.
SN : Number of segments
E : Modulus of elasticity of the conductor (Copper = 113000 N/MM^2, Aluminum = 65000 N/MM^2)
ES : Mean distance between two wounded limbs.
I.FAC : Impulse factor of short circuit current=SQR (2) * K
HF : Height of core window.
BS : see core parameters
RP.2 : Permissible stress in the conductor in N/MM^2 (Copper=80-180 N/MM^2, Aluminum=30 N/MM^2)
ESR : Mean distance between a wounded limb and unwounded limb.
BF : width of core window.
DS : see core parameters
CF : Core form.
BJ : see core parameters
M : Segment indication number.
W : Winding indication number.
G : Parameter show pressing of segment (0: Isn't pressed by previous segment , 1: is pressed by previous segment)
IW : Ampere turns of segment.
HCU : Total height of blank Conductor in axial direction.
PE : parameter related to relative elastic module of paper and press board
YD : Axial distance of top pressing ring bottom edge to bottom pressing ring top edge
Y1 : Axial distance of top edge of bottom yoke to bottom edge of segment. (See Picture below)
Y2 : Axial distance of top edge of bottom yoke to top edge of segment (See Picture below)
L0 : Axial height of compressible part of segment located under the segment (See Picture below)
BW : width of segments.
BAA : Width of spacers.
NAA : Number of spacers. (Input/Output)
NX : Number of division in Radial direction for each segment.
NY : Number of division in Axial direction for each segment.
SEG : Text description about segment
Top edge:
Bottom edge:
------ FU in Top Edge------ ------FU in Bottom Edge------ F-Axial Maximum inside --Axial Tension--
---UE>0--- ---UE<0--- ---UE>0--- ---UE<0--- --UE>0--- ---UE<0---
M W G
1 1 0 5.00 0.00 0.00 0.74 12.5 14.6 0.5
2 2 0 0.00 0.00 0.00 0.00 0.0 0.0 0.0
3 3 1 0.00 0.00 0.00 0.00 0.0 0.0 0.0
4 4 0 0.00 125.89 193.78 0.00 1386.0 1349.6 8.7
5 5 0 148.34 0.00 0.00 0.00 1604.7 1592.3 13.8
6 5 0 0.00 0.00 0.00 155.99 1601.6 1607.8 13.8
Short circuit forces text result with details
Transformer Data:
ONAN Power of HV 120 MVA, ONAF Power of HV 200 MVA
ONAN Power of LV 120 MVA, ONAF Power of LV 200 MVA
ONAN Power of TW 24 MVA, ONAF Power of TW 40 MVA
With this input box user input vector group without any mistake.
Auto Analyze Phase Vector Group: Software can automatically analyze winding wound direction and phase to phase lead connection for desired vector
group and suggest all possible option that user can choose one of them. For example for Vector group "Yna0d11" software suggest 24 options all bellow :
<Standard options are frequently used and no Standard options not used so much >
Option 1
Option 2
Option 3
Option 4
Option 5
Option 6
Option 7
Option 8
Option 9
Option 10
Option 11
Option 12
Option 13
Option 14
Option 15
Option 16
Option 17
Option 18
Option 19
Option 20
Option 21
Option 22
Option 23
Option 24
Add remove user
User can add or remove user with personal password in Menu Setup \ Clients. Software create in installation drive a folder in path Drive name \Data\Use
name.
When starting software list users and each user must select own user name.