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EX0704

This document provides an example problem and solution for calculating stresses in cylinders experiencing combined rolling and sliding contact. The problem gives parameters for two rolling cylinders under a radial load. The solution shows calculations for contact patch geometry, average and maximum pressures, applied stresses, and determining principal stresses.

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igualdi53
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34 views3 pages

EX0704

This document provides an example problem and solution for calculating stresses in cylinders experiencing combined rolling and sliding contact. The problem gives parameters for two rolling cylinders under a radial load. The solution shows calculations for contact patch geometry, average and maximum pressures, applied stresses, and determining principal stresses.

Uploaded by

igualdi53
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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MACHINE DESIGN - An Integrated Approach, 4th Ed.

Example 7-4-1

EXAMPLE 7-4

Stresses in Combined Rolling and Sliding of Cylinders


Problem: A pair of calendering rolls are run together with a combination of rolling and sliding. Find
the maximum tensile, compressive, and shear stresses in the rollers.
Given: Roller radii R1  1.250  in R2  2.500  in
Radial load F  5000 lbf
Length of contact L  24 in
The parts are hardened steel. Therefore:
6
E  30 10  psi ν  0.28
Assumptions: Coefficient of friction μ  0.33

Solution: See Mathcad file EX0704.


1. The contact-patch geometry is found in the same way as was done in Example 7-2. Find the material constants
from equation 7.9a.
2
1ν 8 1
Material constants m1  m1  3.072  10 
E psi
m2  m1 (a)
The geometry constant is found from equation 7.15a.

  
1 1 1 1
Geometry constant B    B  0.600  in (b)
2  R1 R2 

and the patch half-width from equation 7.15b.


1
2
Contact patch  2 m1  m2 F 
half-width a      a  0.003685 in (c)
π B L
where a is the half-width of the contact patch. The rectangular contact-patch area is then
2
Contact area A  2  L a A  0.1769 in (d)
2. The average and maximum contact pressure can now be found from equations 7.14b and c.
F
Average pressure p avg  p avg  28266  psi (e)
A

2 F
Maximum pressure p max  p max  35989  psi (f)
π a  L

The tangential pressure is found from equation 7.22f.


Tangential
pressure fmax  μ  p max fmax  11876  psi (g)

3. With  = 0.33, the principal stresses in the contact zone will be maximal on the surface (z = 0) at x = 0.3a from
the centerline as shown in Figures 7-20 and 7-22. The applied-stress components are found from equation
7.23a for the normal force and equation 7.23b for the tangential force.

For x  0.3 a
2
x
σxn  p max  1  σxn  34331  psi (h)
2
a

EX0704.xmcd
MACHINE DESIGN - An Integrated Approach, 4th Ed. Example 7-4-2

x
σxt  2  fmax  σxt  7126 psi
a

2
x
σzn  p max  1  σzn  34331  psi (i)
2
a

σzt  0  ksi τxzn  0  psi

2
x
τxzt  fmax  1  τxzt  11329  psi (j)
2
a

4. Equations 7.24a and 7.24b can now be solved for the total applied stresses along the x, y, and z axes.
σx  σxn  σxt σx  41.457 ksi (k)
σz  σzn  σzt σz  34.331 ksi (l)
τxz  τxzn  τxzt τxz  11.329 ksi (m)
5. Since the rollers are long, we expect a plane strain condition to exist. The stress in the third dimension is
found from equation 7.24b:

σy  ν  σx  σz σy  21.221 ksi (n)

6. Unlike the pure-rolling case, these stresses are not principal because of the applied shear stress. The
principal stresses are found from equation 4.4 using a cubic root finding solution.
τxz
τxy  0 τyz  0 τzx 
psi
σx σy σz
σx  σy  σz 
psi psi psi

C2   σx  σy  σz
4
C2  9.701  10

  σx τxy   σx τzx   σy τyz   9


C1            C1  2.903  10
  xy y 
τ σ  zx z 
τ σ  yz z  
τ σ

 σx τxy τzx 
  13
C0   τxy σy τyz  C0  2.748  10
τ τ σ 
 zx yz z 
3 2
f ( σ )  σ  C2 σ  C1 σ  C0

 C0   4.977  104 


   
v   C1 
s  polyroots ( v) s  2.602  10 
 4
 C2   
   4
 1   2.122  10 

Principal stresses: σ1  s  psi σ1  21221  psi


3

σ2  s  psi σ2  26018  psi (o)


2

EX0704.xmcd
MACHINE DESIGN - An Integrated Approach, 4th Ed. Example 7-4-3

σ3  s  psi σ3  49771  psi


1

The maximum shear stress is found from the principal stresses using equation 4.5.

σ1  σ3
τ13  τ13  14275  psi (p)
2

7. The principal stresses are maximum at the surface as seen in Figures 7-20 and 7-22.

EX0704.xmcd

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