Lamp C - Blank Rekapitulasi & Rincian Penawaran Paket-3B (Rev.3 - 160424)
Lamp C - Blank Rekapitulasi & Rincian Penawaran Paket-3B (Rev.3 - 160424)
Lamp C - Blank Rekapitulasi & Rincian Penawaran Paket-3B (Rev.3 - 160424)
A OTHER COST & GENERAL EXPENSES (INDIRECT COST) 0.00 0.00 0.00 0.00 0.00
F TANK R-5
0.00 0.00 0.00 0.00 0.00
SUB TOTAL TANK R-5 0.00 0.00 0.00 0.00 0.00
II TOTAL B + C + D + E + F + G #REF!
PEMBULATAN #REF!
TERBILANG
TABEL 3 : OTHER COST AND GENERAL EXPENSES
PROJECT : MODIFICATION TANK PROJECT-RDMP RU V BALIKPAPAN PACKAGE - 3B
WORK CATEGORY FWBS 021 STORAGE TANK MODIFICATION REVISION : R3
NO PERINCIAN PEKERJAAN UNIT Harga Satuan (Rp) Total Harga (Rp) Total
VOL REMARKS
Upah Material Alat Biaya Lain-lain Upah Material Alat Biaya Lain-lain
I PEKERJAAN PERSIAPAN
1 Sewa Peralatan Survey
2 Total Station unit-month
3 Water Pass (Auto Level) unit-month
Summary Persiapan
LUMP SUM
A. DIRECT COST
Cleaning works (by water jet) shall include activities such removing remaining dirt,
3,025.96 m2
oil film, and any other activity to make sure the tank safe and clean for entry.
Install Valves
- Gate Valve (Outlet) ø 24 inch 1.00 ea
- Gate Valve (Inlet) ø 10 inch 1.00 ea
- Gate Valve (Outlet) ø 16 inch 1.00 ea
- Gate Valve (Drain) ø 3 inch 1.00 ea
- Gate Valve (Temp Gauge) ø 1,5 inch 1.00 ea
e. All gasket, bolt, nut, and flanges for reinstatement shall be new, good condition and
as per Project Specification.
- Outlet (New)
i. Gasket ø 24 inch 1.00 ea
ii. Bolt & Nuts 1 1/4" x 200 mm 20.00 ea
iii. Flange ø 24 inch 1.00 ea
Page 5 of 40 A-4
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARKS
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
- Outlet (Old)
i. Gasket ø 16 inch 1.00 ea
ii. Bolt & Nuts 7/8" x 210 mm 16.00 ea
iii. Flange ø 16 inch 1.00 ea
iv. Blind Flange ø 16 inch 1.00 ea
- Inlet
i. Gasket ø 10 inch 1.00 ea
ii. Bolt & Nuts 7/8" x 195 mm 12.00 ea
iii. Flange ø 10 inch 1.00 ea
- Sump Drain
i. Gasket ø 4 inch 1.00 ea
ii. Bolt & Nuts 5/8" x 140 mm 8.00 ea
iii. Flange ø 4 inch 1.00 ea
- Steam inlet
i. Gasket ø 2 inch 16.00 ea
ii. Bolt & Nuts 5/8" x 130 mm 32.00 ea
iii. Blind Flange ø 2 inch 16.00 ea
- Condensate
i. Gasket ø 2 inch 8.00 ea
ii. Bolt & Nuts 5/8" x 85 mm 32.00 ea
iii. Blind Flange ø 2 inch 8.00 ea
- Temp. Gauge
i. Gasket ø 1 inch 1.00 ea
ii. Bolt & Nuts 1/2" x 65mm 4.00 ea
iii. Flange ø 1 inch 1.00 ea
Dismantle existing tank insulation c/w steel anchor (clip) and angle hanger support
f. include removing/transporting dismantled material (hazardous waste) by an 1,418.00 m2
authorized party,
g. Demolish steam heating coil inside tank & blind nozzle (including pipe accessories &
7,540.00 kg
support)
Bottom and annular plate dismantling. Works shall include cutting and remove old
b.
plates to designated area.
- Annular & Bottom Plate 95,895.17 kg
Provide and install new plates including fabrication, erection, fit up, welding,
c.
inspection and testing.
Material by PERUSAHAAN
- Annular Plate: A 283 Gr.C 10 mm thickness *) 12 Sheet 9144 x 1828 18,894.90 kg
- Bottom Plate: A 283 Gr.C 9,5 mm thickness *) 44 Sheet 9144 x 2438 77,000.27 kg
Page 6 of 40 A-4
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARKS
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
2 Shell Plate Replacement 0.00 0.00 0.00
a. Dismantle all connection to shell plate and reinstall after work completion.
- Tank Appurtenances 1,028.00 kg
Shell Plate Dismantling. Works shall include cutting and remove old plates to
b.
designated area.
- Dismantling Existing Shell Plate Course #1 and Course #6 46,284.66 kg
Install new plates. Works shall include cutting and remove old plates to designated
c. area, and new plates installation including fabrication, erection, fit up, welding,
inspection and testing. Material by PERUSAHAAN
- Shell Course #1 Plate: A 283 Gr.C 20 mm thickness 9144mm x 1828mm 34,603.92 kg
- Shell Course #6 Plate: A 283 Gr.C 8 mm thickness 9144mm x 1828mm 11,680.74 kg
Provide and install new nozzle complete with flange including fit up, welding,
c. New Nozzle Material by KONTRACTOR
inspection and testing:
- New Oulet Nozzle at Shell ø 24 inch 1.00 ea
- Temperature Transmitter (TT) nozzle at roof c/w stilling well CS Pipe A106 Gr.B size
ø 4 inch #150 1.00 set
4''
- Level Transmitter (LT) nozzle at roof ø 24 inch 1.00 ea
- ATG Nozzle at Roof ø 24 inch 1.00 ea
- Breather valve (BV) nozzle at roof ø 6 inch 4.00 ea
d. Vortex Breaker Provide and install Vortex breaker at Outlet Nozzle 1.00 ea
e. Davit & Hinge Provide and Install Davit & Hinge to Eksisting Manway ø 24 inch 3.00 ea
Page 7 of 40 A-4
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARKS
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
5 Testing and Inspection for Tank 0.00 0.00 0.00
Contractor shall conduct inspection and testing for tank repair completion.
- Water spray test 1.00 lot
- Foam for Foam test Procedure 1.00 lot
- NDE 1.00 lot
- Plumbness Test 1.00 lot
- Roundness Test 1.00 lot
- Hydrostatic test for tank after repair (including settlement check) 1.00 lot
Page 8 of 40 A-4
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARKS
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
Bundwall Tile (400 x 400)mm , 50mm THK, concrete K-175, wiremesh m-4 40.80 m2
Cement plaster 40.80 m2
c. Temporary Bundwall
Clay Soil Impermeable (THK = 200mm) 6.36 m3
Sand bag 22.50 m3
d. Repair Spot Damage
Sand Filling (Thk = 200mm) 7.20 m2
Soil Filling 19.20 m2
Bundwall Tile (400 x 400)mm , 50mm THK, concrete K-175, wiremesh m-4 25.00 m2
Cement Plastered 25.00 m2
2 Tank Foundation
a. Asphalt Sheet 50mm thk (Bottom Tank) 42.48 m2
Asphalt Sheet 50mm thk (Terrace) 10.41 m2
3 Drainage
a. Demolished existing ditch 50.00 m
d. Bak Kontrol
Concrete K-175 0.77 m3
Wiremesh M-4 0.12 ton
Lean Conc K-125, 30mm THK 0.12 m3
Formwork 4.12 m2
Excavation 1.22 m3
Back Fill 1.17 m3
Disposal 0.05 m3
4 Landscape
Ground,ditch, FDN Terrace & bundwall Cleaning from grass,Oil,scrap,etc 2,302.47 m2
Grading ground level 345.37 m2
5 Fire Screen
Concrete K-175 1.61 m3
Rebar Concrete (90kg/m3) 0.40 ton
Lean Conc K-125 0.40 m3
Formwork 7.99 m2
Compacted Soil 0.80 m3
Weathershield Painting 7.99 m2
Page 9 of 40 A-4
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARKS
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
1 GROUNDING WORKS
Earth rod test well for unpaved Copper earth rod 19mm diameter, 3000mm length, c/w earth clamp for 2x95mm2
1 4.00 EA
area wire, and concrete earth inspection housing size: 300mm x 300mm.
Retractable Grounding
2 RGA 750 c/w new Aluminum cable 70 mm2. Conforms to API 545 and NFPA 780. N/A EA
Assembly (RGA)
3 Grounding wire Green yellow PVC insulated, Copper conductor, 95 mm2. 75.00 M
Material by KONTRACTOR
4 Cable lug Cable lug for grounding wire cupper conductor 95 mm2. 4.00 EA
5 Clamp Earth clamp, 2x95mm2, Copper conductor and earth rod. 2.00 EA
6 Stub-Up Conduit PVC HDG 2" Dia, length 600mm 6.00 EA
Unistrut channel 150mm length, masonry anchor M10, sealing compund, conduit
7 Accessories (not limited to) 1.00 Set
bushing, conduit clamp).
Page 10 of 40 A-4
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARKS
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
d. Install Valves
- Gate Valve (Inlet) ø 18 inch 1.00 ea
- Gate Valve (Outlet) ø 24 inch 1.00 ea
- Gate Valve (Drain) ø 4 inch 1.00 ea
e All gasket, bolt, nut, for reinstatement shall be new, good condition and as
per Project Specification.
- Outlet (New)
i. Gasket ø 24 inch 1.00 ea
ii. Bolt & Nuts 1 1/4" x 200 mm 20.00 ea
- Inlet
i. Gasket ø 18 inch 1.00 ea
ii. Bolt & Nuts 7/8" x 195 mm 12.00 ea
Material by KONTRACTOR
- Sump Drain
i. Gasket ø 4 inch 1.00 ea
Page 11 of 40 A-5
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL Material by KONTRACTOR
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARKS
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
ii. Bolt & Nuts 5/8" x 140 mm 8.00 ea
- Temp. Gauge
i. Gasket ø 1 inch 1.00 ea
ii. Bolt & Nuts 1/2" x 65mm 4.00 ea
iii. Flange ø 1 inch 1.00 ea
f Demolish steam heating coil inside tank & blind nozzle (including pipe &
1,200.00 kg
accessories)
Bottom and annular plate dismantling. Works shall include cutting and
b.
remove old plates to designated area.
- Annular & Bottom Plate 95,895.17 kg
Provide and install new plates including fabrication, erection, fit up, welding,
c.
inspection and testing.
Material by PERUSAHAAN
- Annular Plate: A 283 Gr.C 12 mm thickness *) 12 Sheet 9144 x 1828 18,894.90 kg
- Bottom Plate: A 283 Gr.C 10 mm thickness *) 44 Sheet 9144 x 2438 77,000.27 kg
2. Roof Plate Replacement 0.00 0.00 0.00
a. Dismantle all connection to roof plate and reinstall after work completion.
- Steel Supports 1,150.00 kg
- Tank Appurtenances 3,300.00 kg
Roof Plate and Structure Dismantling. Works shall include cutting and
b.
remove old plates and structure to designated area.
- Roof Plate & Roof Structure Dismantling 116,097.26 kg
Install new roof plates installation including fabrication, erection, fit up,
c.
welding, inspection and testing. Material by PERUSAHAAN
- Roof Plate: A 283 Gr.C 7 mm thickness 9144MM x 2438MM 56,362.51 kg
- Roof Structure: A 36 59,734.75 kg Material by KONTRACTOR
Shell Plate Dismantling. Works shall include cutting and remove old plates to
b.
designated area.
- All Shell Course Plate Dismantling 136,983.20 kg
Provide and install new plates. Works shall include cutting and remove old
c. plates to designated area, and new plates installation including fabrication,
erection, fit up, welding, inspection and testing.
- Shell Course #1 Plate: A 283 Gr.C 18 mm thickness 9144MM x 1829MM 33,449.38 kg
- Shell Course #2 Plate: A 283 Gr.C 14 mm thickness 9144MM x 1829MM 24,157.89 kg
Material by PERUSAHAAN
- Shell Course #3 Plate: A 283 Gr.C 12 mm thickness 9144MM x 1829MM 20,706.77 kg
- Shell Course #4 Plate: A 283 Gr.C 10 mm thickness 9144MM x 1829MM 17,255.63 kg
- Shell Course #5 Plate: A 283 Gr.C 8 mm thickness 9144MM x 1829MM 13,804.51 kg
- Shell Course #6 Plate: A 283 Gr.C 8 mm thickness 9144MM x 1829MM 13,804.51 kg
- Shell Course #7 Plate: A 283 Gr.C 8 mm thickness 9144MM x 1829MM 13,804.51 kg
4 Tank Appurtenances 0.00 0.00 0.00
a. Stairway Replacement
Dismantle Existing stairway 1,693.44 kg
Provide and install new Spiral Stairway (attached to tank shell). Contractor
1,693.44 kg
shall verify shell plate strength for the new stairway loads.
b. Roof Handrail Replacement
Dismantle Roof Handrail 2,131.88 kg
Provide and install new roof handrail & handrail to roof center. 2,131.88 kg
Page 12 of 40 A-5
Material by KONTRACTOR
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARKS
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
Provide and install new nozzle complete with flange including fit up,
c.
welding, inspection and testing:
- Inlet ø 18 inch; #150 1.00 ea
- Outlet ø 24 inch; #150 1.00 ea
- Drain ø 4 inch; #150 1.00 ea
- Temp. Gauge ø 2 inch; #150 1.00 ea Material by KONTRACTOR
- Level Transmitter ø 24 inch; #150 1.00 ea
- ATG ø 24 inch; #150 1.00 ea
- Temperature Transmitter (TT) nozzle at roof c/w stilling well CS Pipe A106
ø 4 inch; #150 1.00 set
Gr.B size 4''
- ERV ø 24 inch; #150 1.00 ea
- Breather Valve (Nozzle) ø 6 inch; #150 4.00 ea
- Gauge Hatch (GH include Flange Nozzle) ø 16 inch; #150 1.00 set
Provide and Install new manway
- Roof manway c/w Davit & Hinge ø 24 inch; API std 1.00 ea
- Shell manway c/w Davit & Hinge ø 24 inch; API std 2.00 ea
>> Water sprinkler piping shall be installed. Works shall include preparation,
erection, welding, NDE, testing for following materiaEA :
Page 13 of 40 A-5
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL Material by PERUSAHAAN
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARKS
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
a. Gasket 6 inch Non Asbestos Neoprene binder 4.00 ea
b. Gasket 4 inch Non Asbestos Neoprene binder 12.00 ea
c. Gasket 3 inch Non Asbestos Neoprene binder 12.00 ea
- Bolt and Nut
a. M16 x 90L A 193-B7/194-2H 180.00 ea
b. M20 x 100L A 193-B7/194-2H 56.00 ea
- Sprinkler nozzle (Threadolet size 3/4 inch) Sch.80 GALV 76.00 ea
- Pipe support
a. UNP 150 x 75 x 6.5thk, @6000 mm 10.00 ea Material by KONTRACTOR
b. L 75 x 75 x 6 thk, @6000 mm 40.00 ea
- Elbow 90 Deg
EL-90, CS A105N, INPT, CL3000, B16.11, GALV ø 4 inch 30.00 ea
EL-90, CS A234-WPB N, SMLS, BE, STD, B16.9 ø 6 inch 10.00 ea
- Elbow 45 Deg
EL-90, CS A105N, INPT, CL3000, B16.11, GALV ø 4 inch 10.00 ea
EL-90, CS A234-WPB N, SMLS, BE, STD, B16.9 ø 6 inch 5.00 ea
- Coupling, CS A105, NPT, CL3000, B16.11, GALV ø 4 inch 30.00 ea Material by PERUSAHAAN
- Reducer , RED CON A234, SMLS, BE, STD x STD ø 6x4 inch 2.00 ea
>> Foam pipe; Size : 4 inch; Specification : CS; A106-B Seamless, A234-WPB,
138.00 m
A105N
- Flange Size 4 inch ANSI #150 SORF, A105 6.00 ea
- Gasket Non Asbestos 4.00 ea
- Bolt and Nut M16 x 90L A 193-B7/194-2H 24.00 ea
1 Bundwall
a. Truck and crane access
Bund wall access 1.5 m height and 5 m widht
Volume removal 26.25 m3
b. Rebuild Bundwall
Sand Filling (Thk = 200mm) 8.20 m3
Soil Filling 25.74 m3
40.80
Bundwall Tile (400 x 400)mm , 50mm THK, concrete K-175, wiremesh m-4 m2
Cement plaster 40.80 m2
c. Temporary Bundwall
Clay Soil Impermeable (THK = 200mm) 6.36 m3
Sand bag 22.50 m3
d. Repair Spot Damage
Sand Filling (Thk = 200mm) 7.20 m3
Soil Filling 3.60 m3
36.00
Bundwall Tile (400 x 400)mm , 50mm THK, concrete K-175, wiremesh m-4 m2
Cement plaster 36.00 m2
2 Tank Foundation
a.
Asphalt Sheet 50mm thk (Bottom Tank) 54.48 m3
Asphalt Sheet 50mm thk (Terrace) 9.72 m3
3 Drainage
a. Demolish existing ditch 283.00 m2
Page 14 of 40 A-5
Material by KONTRACTOR
d. Bak Kontrol
Concrete K-175 0.24 m3
Wiremesh M-4 0.04 ton
Lean Conc K-125, 30mm THK 0.02 m3
Formwork 4.12 m2
Excavation 0.60 m3
Back Fill 0.36 m3
Disposal 0.24 m3
4 Landscape
5 Fire Screen
Concrete K-175 1.61 m3
Rebar Concrete (90kg/m3) 0.40 ton
Lean Conc K-125 0.40 m3
Formwork 7.99 m2
Compacted Soil 0.80 m3
Weathershield Painting 7.99 m2
Page 15 of 40 A-5
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARK
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
LUMP SUM
A. DIRECT COST
Cleaning works (by water jet) shall include activities such removing remaining dirt,
a. 3,642.60 m2
oil film, and any other activity to make sure the tank safe and clean for entry.
d. Install Valves
- Gate Valve & MOV (Inlet) ø 12 inch 1.00 ea
- Gate Valve (Inlet) ø 10 inch 1.00 ea
- Gate Valve (Outlet) ø 12 inch 1.00 ea
- Gate Valve (Outlet) ø 16 inch 1.00 ea
- Gate Valve (Drain) ø 3 inch 1.00 ea
f. All gasket, bolt, and nut for reinstatement shall be new, good condition and as per
Project Specification.
- Inlet
i. Gasket ø 12 inch 1.00 ea
ii. Bolt & Nuts 7/8" x 150 mm 12.00 ea
Page 16 of 40 A-22
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARK
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
- Inlet
i. Gasket ø 10 inch 1.00 ea
ii. Bolt & Nuts 7/8" x 130 mm 8.00 ea
- Outlet
i. Gasket ø 10 inch 1.00 ea
ii. Bolt & Nuts 7/8" x 130 mm 8.00 ea
- Outlet
Material by KONTRACTOR
i. Gasket ø 12 inch 2.00 ea
ii. Bolt & Nuts 7/8" x 150 mm 24.00 ea
- Sump Drain
i. Gasket ø 4 inch 1.00 ea
ii. Bolt & Nuts 5/8" x 100 mm 8.00 ea
- Temp. Gauge
i. Gasket ø 2 inch 1.00 ea
ii. Bolt & Nuts 5/8" x 90 mm 4.00 ea
iii. Flange ø 2 inch 1.00 ea
g. Dismantle existing foam chamber and line (4 ea – 3 in.) and dispose to designated
ø 3 inch 4.00 unit
area.
h. Conduct Visual & Thickness Inspection, and Re-painting Existing fire water for
ø 4 inch 40.00 m
cooling line (up to strainer near foundation).
Bottom and annular plate dismantling. Works shall include cutting and remove old
b.
plates to designated area.
- Annular & Bottom Plate 82,240.82 kg
Provide and install new plates including fabrication, erection, fit up, welding,
c.
inspection and testing.
Material by PERUSAHAAN
- Annular Plate: A 283 Gr.C 12 mm thickness *) 12 Sheet 9144 x 1828 15,740.59 kg
- Bottom Plate: A 283 Gr.C 10 mm thickness *) 38 Sheet 9144 x 2438 66,500.23 kg
b. Replace existing crown plate at roof tank for fire water system 1.00 Set
c. Stairway Replacement
Dismantle Existing stairway 1,693.44 kg
Page 17 of 40 A-22
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARK
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
Provide and install new Spiral Stairway (attached to tank shell). Contractor shall
1,693.44 kg
verify shell plate strength for the new stairway loads.
Provide and install new nozzle complete with flange, gasket, bolt&nut, including fit
e. New Nozzle
up, welding, inspection and testing:
- Future Mixer Connection (c/w blind flange) ø 30 inch 1.00 ea Material by KONTRACTOR
- New Outlet Nozzle ø 30 inch 1.00 ea
- ATG nozzle at roof c/w stilling well CS Pipe A106 Gr.B size 8'' ø 8 inch 1.00 set
- Temperature Transmitter (TT) nozzle at roof c/w stilling well CS Pipe A106 Gr.B
ø 4 inch 1.00 set
size 4''
- Level Transmitter (LT) nozzle at roof c/w stilling well CS Pipe A106 Gr.B size 8'', ø 8 inch 1.00 set
- Circular Vent (Center) Cover Alumunium min 0.8mm, Mesh ø 10 inch 1.00 ea
- Circular Vent (Peripheral) Cover Alumunium min 0.8mm, Mesh ø 24 inch 10.00 ea
f. Vortex Breaker Provide and install Vortex breaker at Outlet Nozzle 2.00 ea
g. Davit & Hinge Provide and Install Davit & Hinge to Eksisting Manway ø 24 inch 3.00 ea
h. Inlet Diffuser Provide and install Inlet Diffuser at Inlet Nozzle 2.00 ea
Page 18 of 40 A-22
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARK
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
Foam pipe, size 4 in (include fitting). Specification : CS; A106-B Seamless, A234-WPB,
a. 72.00
A105N m
- Flange Size 4 inch ANSI #150 SORF, A105 6.00 ea Material by PERUSAHAAN
- Gasket Non Asbestos 4.00 ea
- Bolt and Nut M16 x 90L A 193-B7/194-2H 48.00 ea
- Pipe support
a. UNP 150 x 75 x 6.5thk, @6000 mm 4.00 ea Material by KONTRACTOR
b. L 75 x 75 x 6 thk, @6000 mm 18.00 ea
1 Bundwall
a. Truck and crane access
Bund wall access 1 m height and 5 m widht
Volume Removal 21.56 m3
b. Rebuild Bundwall
Sand Filling (Thk = 200mm) 4.68 m3
Soil Filling 12.00 m3
Bundwall Tile (400 x 400)mm , 50mm THK, concrete K-175, wiremesh m-4 23.04 m2
Cement Plestered 23.04 m2
c. Temporary Bundwall
Clay Soil Impermeable (THK = 200mm); K=10^(-7) cm/sec 4.68 m3
Sand bag 12.00 m3
d. Repair Spot Damage
Sand Filling (Thk = 200mm) 2.40 m3
Soil Filling 10.80 m3
Bundwall Tile (400 x 400)mm , 50mm THK, concrete K-175, wiremesh m-4 4.80 m2
Cement Plestered 4.80 m2
2 Tank Foundation
Asphalt Sheet 50mm thk (Bottom Tank) 42.48 m3
Asphalt Sheet 50mm thk (Terrace) 8.64 m3
3 Drainage
a. Demolished existing ditch Demolished existing ditch 60.24 m3
b. Ditch Repairement (Terrace)
Concrete K-175 9.96 m3
Wiremesh M-4 0.60 ton
Lean Conc K-125, 30mm THK 1.92 m3 Material by KONTRACTOR
Formwork 83.04 m2
Excavation 30.12 m3
Back Fill 9.24 m3
Disposal 20.88 m3
c. Ditch Inside Bundwall
Concrete K-175 26.88 m3
Wiremesh M-4 1.68 ton
Lean Conc K-125, 30mm THK 5.16 m3
Formwork 223.20 m2
Excavation 81.02 m3
Back Fill 24.55 m3
Disposal 56.47 m3
d. Bak Kontrol
Concrete K-175 0.24 m3
Wiremesh M-4 0.12 ton
Lean Conc K-125, 30mm THK 0.12 m3
Formwork 1.68 m2
Excavation 0.60 m3
Back Fill 0.36 m3
Disposal 0.24 m3
d. Repair Spot Damage
Page 19 of 40 A-22
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARK
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
Cement Plaster 5.38 m3
4 Landscape
Ground,ditch, FDN Terrace & bundwall Cleaning from grass,Oil,scrap,etc 1,293.96 m2
Grading ground level 194.09 m2
Page 20 of 40 A-22
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL COST UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) (IDR) REMARK
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
LUMP SUM
A. DIRECT COST
d. Install Valves
- Gate Valve (Inlet) ø 16 inch 1.00 ea
- Gate Valve (Inlet) ø 8 inch 1.00 ea
- Gate Valve (Outlet) ø 16 inch 1.00 ea
- Gate Valve (Outlet) New ø 30 inch 1.00 ea
- Gate Valve (Drain) ø 4 inch 1.00 ea
f. All gasket, bolt, and nut for reinstatement shall be new, good condition and as per Project
Specification.
- Outlet
i. Gasket ø 30 inch 2.00 ea
ii. Bolt & Nuts 1 1/4" x 200 mm 60.00 ea
- Outlet
i. Gasket ø 16 inch 1.00 ea
ii. Bolt & Nuts 1" x 150 mm 16.00 ea
- Inlet
Page 21 of 40 A-23
Material by KONTRACTOR
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL COST UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) (IDR) REMARK
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
i. Gasket ø 16 inch 1.00 ea
ii. Bolt & Nuts 1" x 150 mm 16.00 ea
- Inlet
i. Gasket ø 12 inch 1.00 ea Material by KONTRACTOR
ii. Bolt & Nuts 7/8" x 150 mm 12.00 ea
- Sump Drain
i. Gasket ø 4 inch 1.00 ea
ii. Bolt & Nuts 5/8" x 100 mm 8.00 ea
- Temp. Gauge
i. Gasket ø 2 inch 1.00 ea
ii. Bolt & Nuts 5/8" x 90 mm 4.00 ea
iii. Flange ø 2 inch 1.00 ea
g Dismantle existing foam chamber and line (4 ea – 3 in.) for recondition, and reinstall
ø 3 inch 4.00 unit
Foam Chamber after recondition to existing position.
h Conduct Visual & Thickness Inspection, and Re-painting Existing fire water for cooling
ø 4 inch 40.00 m
line (up to strainer near foundation).
Bottom and annular plate dismantling. Works shall include cutting and remove old plates
b.
to designated area.
Material by PERUSAHAAN
- Annular & Bottom Plate 82,240.82 kg
c. Install new plates including fabrication, erection, fit up, welding, inspection and testing.
- Annular Plate: A 283 Gr.C 10 mm thickness *) Est 12 Sheet 9144 x 1828 15,740.59 kg
- Bottom Plate: A 283 Gr.C 9,5 mm thickness *) Est 44 Sheet 9144 x 2438 66,500.23 kg
b. Replace existing crown plate at roof tank for fire water system 1.00 Set
c. Stairway Replacement
Dismantle Existing stairway 1,693.44 kg
Provide and install new Spiral Stairway (attached to tank shell). Contractor shall verify
1,693.44 kg
shell plate strength for the new stairway loads.
f. Vortex Breaker Provide and install Vortex breaker at Outlet Nozzle 2.00 ea
g. Davit & Hinge Provide and Install Davit & Hinge to Eksisting Manway ø 24 inch 3.00 ea
h. Inlet Diffuser Provide and install Inlet Diffuser at Inlet Nozzle 2.00 ea
Page 23 of 40 A-23
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL COST UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) (IDR) REMARK
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
1 Bundwall
a. Truck and crane access
Bund wall access 1 m height and 5 m widht
Volume Removal 21.56 m3
b. Rebuild Bundwall
Sand Filling (Thk = 200mm) 4.68 m3
Soil Filling 12.00 m3
Bundwall Tile (400 x 400)mm , 50mm THK, concrete K-175, wiremesh m-4 23.04 m2
Cement Plestered 23.04 m2
c. Temporary Bundwall
Clay Soil Impermeable (THK = 200mm); K=10^(-7) cm/sec 4.68 m3
Sand bag 12.00 m3
d. Repair Spot Damage
Sand Filling (Thk = 200mm) 2.40 m3
Soil Filling 10.80 m3
Bundwall Tile (400 x 400)mm , 50mm THK, concrete K-175, wiremesh m-4 4.80 m2
Cement Plestered 4.80 m2
2 Tank Foundation
a. Asphalt Sheet 50mm thk (Bottom Tank) 42.48 m3
Asphalt Sheet 50mm thk (Terrace) 8.64 m3
3 Drainage
a. Demolished existing ditch Demolished existing ditch 60.24 m3
b. Ditch Repairement (Terrace)
Concrete K-175 9.96 m3
Wiremesh M-4 0.60 ton
Lean Conc K-125, 30mm THK 1.92 m3 Material by KONTRACTOR
Formwork 83.04 m2
Excavation 30.12 m3
Back Fill 9.24 m3
Disposal 20.88 m3
c. Ditch Inside Bundwall
Concrete K-175 26.88 m3
Wiremesh M-4 1.68 ton
Lean Conc K-125, 30mm THK 5.16 m3
Formwork 223.20 m2
Excavation 81.02 m3
Back Fill 24.55 m3
Disposal 56.47 m3
d. Bak Kontrol
Concrete K-175 0.24 m3
Wiremesh M-4 0.12 ton
Lean Conc K-125, 30mm THK 0.12 m3
Formwork 1.68 m2
Excavation 0.60 m3
Back Fill 0.36 m3
Disposal 0.24 m3
d. Repair Spot Damage
Cement Plaster 5.38 m3
4 Landscape
Ground,ditch, FDN Terrace & bundwall Cleaning from grass,Oil,scrap,etc 1,293.96 m2
Grading ground level 194.09 EA
Material by KONTRACTOR
Page 24 of 40 A-23
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL COST UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) (IDR) REMARK
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
3 Grounding wire Green yellow PVC insulated, Copper conductor, 95 mm2. 90.00 M
Material by KONTRACTOR
4 Cable lug Cable lug for grounding wire cupper conductor 95 mm2. 12.00 EA
5 Clamp Earth clamp, 2x95mm2, Copper conductor and earth rod. 6.00 EA
6 Stub-Up Conduit PVC HDG 2" Dia, length 600mm 6.00 EA
Unistrut channel 150mm length, masonry anchor M10, sealing compund, conduit
7 Accessories (not limited to) 1.00 Set
bushing, conduit clamp).
Page 25 of 40 A-23
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
(IDR) (IDR) (IDR) (IDR)
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) REMARK
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
LUMP SUM
A. DIRECT COST
c. Install Valves
- Gate Valve (Inlet) ø 12 inch 1.00 ea
- Gate Valve (Inlet) ø 8 inch 1.00 ea
- Gate Valve (Outlet) ø 16 inch 1.00 ea
- Gate Valve (Outlet) ø 12 inch 1.00 ea
- Gate Valve (Outlet) with MOV ø 30 inch 1.00 ea
- Gate Valve (Drain Sump) ø 4 inch 1.00 ea
- Gate Valve (Recycle) ø 8 inch 1.00 ea
Roof appurtenances shall be inspected as applicable. Typical recondition shall include cleaning,
d.
painting, calibration (venting), install new gasket, greasing, replace seal, etc.
- Breather valve ø 6 inch 5.00 ea
- Gauge Hatch ø 8 inch 1.00 ea
All gasket, bolt, and nut for reinstatement shall be new, good condition and as per Project
e. 1.00 lot
Specification.
- Outlet
i. Gasket ø 30 inch 2.00 ea
ii. Bolt & Nuts 1 1/4" x 200 mm 60.00 ea
- Outlet
i. Gasket ø 16 inch 1.00 ea
ii. Bolt & Nuts 1" x 150 mm 16.00 ea
Page 26 of 40 A-24
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
(IDR) (IDR) (IDR) (IDR)
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) REMARK
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
- Inlet
i. Gasket ø 12 inch 1.00 ea
ii. Bolt & Nuts 7/8" x 150 mm 12.00 ea
- Inlet
i. Gasket ø 8 inch 1.00 ea
ii. Bolt & Nuts 3/4" x 120 mm 8.00 ea
Material by KONTRACTOR
- Sump Drain
i. Gasket ø 4 inch 1.00 ea
ii. Bolt & Nuts 5/8" x 100 mm 4.00 ea
- Recycle
i. Gasket ø 3 inch 1.00 ea
ii. Bolt & Nuts 5/8" x 100 mm 4.00 ea
- Temp. Gauge
i. Gasket ø 2 inch 1.00 ea
ii. Bolt & Nuts 5/8" x 90 mm 4.00 ea
iii. Flange ø 2 inch 1.00 ea
Foam Chamber Existing and Foam Line Existing shall be dismantle, and disposed to the designated
f. ø 4 inch 3.00 ea
area
g. Cooling line existing shall be dismantled and replaced with fire water system ø 4 inch + ø 6 inch 3.00 Set
Bottom and annular plate dismantling. Works shall include cutting and remove old plates to
b.
designated area.
- Annular & Bottom Plate 82,240.82 kg
c. Install new plates including fabrication, erection, fit up, welding, inspection and testing.
- Annular Plate: A 283 Gr.C 10 mm thickness *) Est 12 Sheet 9144 x 1828 15,740.59 kg
- Bottom Plate: A 283 Gr.C 9,5 mm thickness *) Est 44 Sheet 9144 x 2438 66,500.23 kg Material by PERUSAHAAN
b. Stairway Replacement
Dismantle Existing stairway 1,693.44 kg
Provide and install new Spiral Stairway (attached to tank shell). Contractor shall verify shell plate
1,693.44 kg
strength for the new stairway loads.
Page 27 of 40 A-24
Material by KONTRACTOR
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
(IDR) (IDR) (IDR) (IDR)
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) REMARK
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
Provide and install new roof handrail & handrail to roof center. 2,131.88 kg
Provide and install new nozzle complete with flange, gasket, bolt&nut, including fit up, welding,
d.
inspection and testing:
- Future Mixer Connection (c/w blind flange) ø 30 inch 1.00 ea
- New Outlet Nozzle ø 30 inch 1.00 ea Material by KONTRACTOR
- ATG nozzle at roof c/w stilling well CS Pipe A106 Gr.B size 8'' ø 8 inch 1.00 set
- Temperature Transmitter (TT) nozzle at roof c/w stilling well CS Pipe A106 Gr.B size 4'' ø 4 inch 1.00 set
- Level Transmitter (LT) nozzle at roof c/w stilling well CS Pipe A106 Gr.B size 8'', and Blind Flange ø 8 inch 1.00 set
- Circular Vent (Center) Cover Alumunium min 0.8mm, Mesh ø 10 inch 1.00 ea
- Circular Vent (Peripheral) Cover Alumunium min 0.8mm, Mesh ø 24 inch 10.00 ea
- Blind flange include gasket and bolt-nut ( For deactivate existing nozzle) ø 16 inch 1.00 set
f. Vortex Breaker Provide and install Vortex breaker at Outlet Nozzle 2.00 ea
g. Davit & Hinge Provide and Install Davit & Hinge to Eksisting Manway ø 24 inch 3.00 ea
h. Inlet Diffuser Provide and install Inlet Diffuser at Inlet Nozzle 2.00 ea
Page 28 of 40 A-24
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
(IDR) (IDR) (IDR) (IDR)
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) REMARK
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
1 Bundwall
a. Truck and crane access
Bund wall access 1 m height and 5 m widht
Volume Removal 12.00 m3
b. Rebuild Bundwall
Sand Filling (Thk = 200mm) 4.68 m3
Soil Filling 12.00 m3
Bundwall Tile (400 x 400)mm , 50mm THK, concrete K-175, wiremesh m-4 23.04 m2
Cement Plestered 23.04 m2
c. Temporary Bundwall
Clay Soil Impermeable (THK = 200mm); K=10^(-7) cm/sec 4.68 m3
Sand bag 12.00 m3
d. Repair Spot Damage
Sand Filling (Thk = 200mm) 2.40 m3
Soil Filling 10.80 m3
Bundwall Tile (400 x 400)mm , 50mm THK, concrete K-175, wiremesh m-4 4.80 m2
Cement Plestered 4.80 m2
2 Tank Foundation
a. Asphalt Sheet 50mm thk (Bottom Tank) 42.48 m3
Asphalt Sheet 50mm thk (Terrace) 8.64 m3
3 Drainage
a. Demolished existing ditch Demolished existing ditch 60.24 m3
b. Ditch Repairement (Terrace)
Concrete K-175 9.96 m3
Wiremesh M-4 0.60 ton
Material by KONTRACTOR
Lean Conc K-125, 30mm THK 1.92 m3
Formwork 83.04 m2
Excavation 30.12 m3
Back Fill 9.24 m3
Disposal 20.88 m3
c. Ditch Inside Bundwall
Concrete K-175 26.88 m3
Wiremesh M-4 1.68 ton
Lean Conc K-125, 30mm THK 5.16 m3
Formwork 223.20 m2
Excavation 81.02 m3
Back Fill 24.55 m3
Disposal 56.47 m3
d. Bak Kontrol
Concrete K-175 0.24 m3
Wiremesh M-4 0.12 ton
Page 29 of 40 A-24
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
(IDR) (IDR) (IDR) (IDR)
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) REMARK
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
4 Landscape
Ground,ditch, FDN Terrace & bundwall Cleaning from grass,Oil,scrap,etc 1,132.22 m2
Grading ground level 169.83 m2
Page 30 of 40 A-24
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARK
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
LUMP SUM
A. DIRECT COST
Cleaning works (by water jet) shall include activities such removing remaining dirt,
a. 3,440.94 m2
oil film, and any other activity to make sure the tank safe and clean for entry.
Install Valves
- Gate Valve (Inlet) ø 10 inch 1.00 ea
- Gate Valve (Outlet) ø 16 inch 1.00 ea
- Gate Valve (Recycle) ø 4 inch 1.00 ea
- Gate Valve (Suction) ø 2 inch 4.00 ea
- Gate Valve (Suction) ø 3 inch 1.00 ea
- Gate Valve (Suction) ø 6 inch 1.00 ea
- Gate Valve (Drain) ø 2 inch 1.00 ea
- Gate Valve (Nitrogen) ø 10 inch 1.00 ea
Roof appurtenances shall be checked as per applicable for the following. Typical
d. recondition work shall include cleaning, painting, calibration (venting), install new
gasket, greasing, replace seal, etc.
Page 31 of 40 R-5
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARK
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
- Breather Valve ø 6 x 8 inch 3.00 ea
- Manual Gauging ø 6 inch 1.00 ea
- Tank Crown for Fire Water Cooling ø 30 inch 1.00 ea
e. All gasket, bolt, and nut for reinstatement shall be new, good condition and as per
Project Specification.
- Outlet
i. Gasket ø 16 inch 1.00 ea
ii. Bolt & Nuts 1" x 150 mm 16.00 ea
- Inlet
i. Gasket ø 10 inch 1.00 ea
ii. Bolt & Nuts 7/8" x 150 mm 8.00 ea
- Recycle
i. Gasket ø 4 inch 1.00 ea
ii. Bolt & Nuts 5/8" x 100 mm 8.00 ea
- Suction
i. Gasket ø 6 inch 1.00 ea
ii. Bolt & Nuts 3/4" x 120 mm 8.00 ea
- Suction
i. Gasket ø 3 inch 1.00 ea
ii. Bolt & Nuts 5/8" x 100 mm 4.00 ea
- Suction
i. Gasket ø 2 inch 4.00 ea
ii. Bolt & Nuts 5/8" x 90 mm 16.00 ea
- Nitrogen
i. Gasket ø 10 inch 1.00 ea Material by KONTRACTOR
ii. Bolt & Nuts 7/8" x 150 mm 8.00 ea
iii. Flange ø 4 inch 1.00 ea
- Sump Drain
i. Gasket ø 4 inch 1.00 ea
ii. Bolt & Nuts 5/8" x 100 mm 8.00 ea
- Drain
i. Gasket ø 2 inch 1.00 ea
ii. Bolt & Nuts 5/8" x 100 mm 4.00 ea
- Steam
i. Gasket ø 2 inch 4.00 ea
ii. Bolt & Nuts 5/8" x 90 mm 16.00 ea
iii. Blind Flange ø 2 inch 4.00 ea
- Temp. Gauge
i. Gasket ø 2 inch 1.00 ea
ii. Bolt & Nuts 5/8" x 90 mm 4.00 ea
iii. Flange ø 2 inch 2.00 ea
Dismantle existing foam chamber and line (4 ea – 4 in.) and dispose to designated
f. area. New Foam Chamber and line shall be installed as per P&ID. Unused nozzles ø 4 inch 4.00 unit
shall be blinded (if any)
Page 32 of 40 R-5
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARK
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
g. Thickness Inspection and Re-painting Existing fire water for cooling line (up to
40.00 m
strainer near foundation).
Dismantle Heating Coil include its accessories. 3,467.00 Kg
Bottom and annular plate dismantling. Works shall include cutting and remove old
b.
plates to designated area.
- Annular & Bottom Plate Dismantling 88,540.05 kg
Install new plates including fabrication, erection, fit up, welding, inspection and
c.
testing.
- Annular Plate: A 283 Gr.C 10 mm thickness *) 13 Sheets 9144 x 1828 17,052.30 kg Material by PERUSAHAAN
- Bottom Plate: A 283 Gr.C 9.5 mm thickness *) 43 Sheets 9144 x 2438 71,487.75 kg
Roof Plate Dismantling. Works shall include cutting and remove old plates to
b.
designated area. Roof structure dismantling shall be based on internal inspection.
- Roof Plate Dismantling 61,250.22 kg
Install new plates installation including fabrication, erection, fit up, welding,
c.
inspection and testing.
Material by PERUSAHAAN
- Roof Plate: A 283 Gr.C 7 mm thickness 9144 x 2438 61,250.22 kg
b. Stairway.
Existing stairway shall be dismantled. Contractor shall verify shell plate strength for
the new stairway loads.
- Dismantling Existing Stairway 1,693.44 kg
- Provide and install New Spiral Stairway (attached to tank shell). 1,693.44 kg
c. Vortex Breaker Provide and install Vortex breaker at Outlet Nozzle 1.00 ea
d. Davit & Hinge Provide and Install Davit & Hinge to Shell Manway ø 24 inch 2.00 ea
Provide and Install Hinge to Roof Manway ø 20 inch 1.00 ea
Page 33 of 40 R-5
Material by KONTRACTOR
1 Bundwall
a. Repair Spot Damage
Sand Filling (Thk = 200mm) 8.00 m3
Soil Filling 30.00 m3
Bundwall Tile (400 x 400)mm , 50mm THK, concrete K-175, wiremesh m-4 2.00 m2
Cement Plestered 50.00 m2
2 Tank Foundation
Asphalt Sheet 50mm thk (Bottom Tank) 54.48 m3
Asphalt Sheet 50mm thk (Terrace) 9.72 m3
Page 34 of 40 R-5
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARK
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
3 Drainage
b. Ditch Repair (Terrace)
Concrete K-175 11.04 m3
Wiremesh M-4 0.72 ton
Lean Conc K-125, 30mm THK 2.16 m3
Formwork 92.04 m2
Excavation 33.48 m3
Back Fill 10.32 m3
Disposal 23.16 m3
c. Ditch Inside Bundwall Material by KONTRACTOR
Concrete K-175 13.56 m3
Wiremesh M-4 0.84 ton
Lean Conc K-125, 30mm THK 2.64 m3
Formwork 112.68 m2
Excavation 40.90 m3
Back Fill 12.39 m3
Disposal 28.51 m3
d. Bak Kontrol
Concrete K-175 0.31 m3
Wiremesh M-4 0.04 ton
Lean Conc K-125, 30mm THK 0.13 m3
Formwork 8.48 m2
Excavation 1.21 m3
Back Fill 0.20 m3
Disposal 1.01 m3
e. Repair Spot Damage
Cement Plaster 0.52 m3
4 Landscape
Ground,ditch, FDN Terrace & bundwall Cleaning from grass,Oil,scrap,etc 746.41 m2
Grading ground level 111.96 m2
VI ELECTRICAL WORKS 0.00 0.00 0.00
1 GROUNDING WORKS
Earth rod test well for Copper earth rod 19mm diameter, 3000mm length, c/w earth clamp for 2x95mm2
1 6.00 EA
unpaved area wire, and concrete earth inspection housing size: 300mm x 300mm.
Retractable Grounding
2 RGA 750 c/w new Aluminum cable 70 mm2. Conforms to API 545 and NFPA 780. N/A
Assembly (RGA)
3 Grounding wire Green yellow PVC insulated, Copper conductor, 95 mm2. 15.00 M
Material by KONTRACTOR
4 Cable lug Cable lug for grounding wire cupper conductor 95 mm2. 2.00 EA
5 Clamp Earth clamp, 2x95mm2, Copper conductor and earth rod. 1.00 EA
6 Stub-Up Conduit PVC HDG 2" Dia, length 600mm 6.00 EA
Unistrut channel 150mm length, masonry anchor M10, sealing compund, conduit
7 Accessories (not limited to) 1.00 Set
bushing, conduit clamp).
Page 35 of 40 R-5
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARK
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
LUMP SUM
A. DIRECT COST
a. Cleaning works (by water jet) shall include activities such removing remaining 3,438.68 m2
dirt, oil film, and any other activity to make sure the tank safe and clean for entry.
Page 36 of 40 R-6
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARK
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
Roof appurtenances shall be checked as per applicable for the following. Typical
d. recondition work shall include cleaning, painting, calibration (venting), install
new gasket, greasing, replace seal, etc.
- Breather Valve ø 6 x 8 inch 3.00 ea
- Manual Gauging ø 6 inch 1.00 ea
- Tank Crown for Fire Water Cooling ø 30 inch 1.00 ea
All gasket, bolt, and nut for reinstatement shall be new, good condition and as
e.
per Project Specification.
- Outlet
i. Gasket ø 16 inch 3.00 ea
ii. Bolt & Nuts 1" x 150 mm 46.00 ea
- Inlet
i. Gasket ø 10 inch 1.00 ea
ii. Bolt & Nuts 7/8" x 150 mm 8.00 ea
- Recycle
i. Gasket ø 4 inch 1.00 ea
ii. Bolt & Nuts 5/8" x 100 mm 8.00 ea
- Suction
i. Gasket ø 6 inch 1.00 ea
ii. Bolt & Nuts 3/4" x 120 mm 8.00 ea
- Suction
i. Gasket ø 3 inch 1.00 ea
ii. Bolt & Nuts 5/8" x 100 mm 4.00 ea
- Suction
i. Gasket ø 2 inch 4.00 ea
ii. Bolt & Nuts 5/8" x 90 mm 16.00 ea
- Nitrogen
Material by KONTRACTOR
i. Gasket ø 10 inch 1.00 ea
ii. Bolt & Nuts 7/8" x 150 mm 8.00 ea
- Sump Drain
i. Gasket ø 4 inch 1.00 ea
ii. Bolt & Nuts 5/8" x 100 mm 8.00 ea
- Drain
i. Gasket ø 2 inch 1.00 ea
ii. Bolt & Nuts 5/8" x 100 mm 4.00 ea
- Steam
i. Gasket ø 2 inch 4.00 ea
ii. Bolt & Nuts 5/8" x 90 mm 16.00 ea
iii. Blind Flange ø 2 inch 4.00 ea
- Temp. Gauge
i. Gasket ø 2 inch 1.00 ea
ii. Bolt & Nuts 5/8" x 90 mm 4.00 ea
iii. Flange ø 2 inch 2.00 ea
Page 37 of 40 R-6
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARK
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
Dismantle existing foam chamber for recondition by Contractor. After repair, all
f. ø 4 inch 4.00 unit
foam chambers shall be reinstalled to the original position.
Recondition fire water for cooling line (up to strainer near foundation, include
g. 40.00 m
tank crown).
h. Dismantle Heating Coil include its accessories. 3,467.00 Kg
b. Stairway.
Existing stairway shall be dismantled. Contractor shall verify shell plate strength
for the new stairway loads.
- Dismantling Existing Stairway 1,693.44 kg
- Provide and install New Spiral Stairway (attached to tank shell). 1,693.44 kg
c. Vortex Breaker Provide and install Vortex breaker at Outlet Nozzle 1.00 ea
d. Davit & Hinge Provide and Install Davit & Hinge to Shell Manway ø 24 inch 2.00 ea
Provide and Install Hinge to Roof Manway ø 20 inch 1.00 ea
Page 38 of 40 R-6
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARK
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
- Internal Shell 413.73 m2
- Internal Roof 1,017.36 m2
- Piping on Tank, Roof Structure, Stairway, and Tank Accessories 484.26 m2
a. After demolish, Foam chamber line piping shall be installed. Works shall
include preparation, erection, welding, NDE, testing for following material EA :
- New pipe, size 4 in (include fitting). Specification : CS; A106-B Seamless, A234-WPB, A105N 60.00 m
- New pipe, size 3 in (include fitting). Specification : CS; A106-B Seamless, A234-WPB, A105N 48.00 m
- Flange Class/Flange Facing : Class 150 Flat Face
a. Flange 4 inch ANSI #150 SORF, A105 16.00 ea
b. Flange 3 inch ANSI #150 SORF, A105 8.00 ea
Material by PERUSAHAAN
- Gasket
a. Flange 4 inch Non Asbestos 8.00 ea
b. Flange 3 inch Non Asbestos 4.00 ea
- Bolt and Nut
a. M16 x 90L A 193-B7/194-2H 326.00 ea
- Pipe support
a. UNP 150 x 75 x 6.5thk, @6000 mm 3.00 ea Material by KONTRACTOR
b. L 75 x 75 x 6 thk, @6000 mm 11.00 ea
b. Foam chamber shall be installed ø 4 inch 4.00 ea Material by PERUSAHAAN
c. Install Pipe Support For Nitrogen Line (10 in)
- Pipe support
a. UNP 150 x 75 x 6.5thk, @6000 mm 10.00 ea Material by KONTRACTOR
b. L 75 x 75 x 6 thk, @6000 mm 16.00 ea
1 Bundwall
a. Repair Spot Damage
Sand Filling (Thk = 200mm) 8.00 m3
Soil Filling 30.00 m3
Bundwall Tile (400 x 400)mm , 50mm THK, concrete K-175, wiremesh m-4 2.00 m2
Cement Plestered 50.00 m2
2 Tank Foundation
a. Repair spot damage of Foundation
Asphalt Sheet 50mm thk (Terrace) 6.79 m3
3 Drainage
b. Ditch Repair (Terrace)
Concrete K-175 11.04 m3
Page 39 of 40 R-6
DETAIL BREAKDOWN PROJECT COST
UNIT MATERIAL
UNIT LABOR COST TOTAL MATERIAL TOTAL LABOR TOTAL COST
QTY COST
No. DESCRIPTION SIZE / DIMENSION UOM (IDR) (IDR) (IDR) (IDR) REMARK
(IDR)
(a) (b) (c) (d) = (a) x (b) (e) = (a) x (c) (f) = (d) + (e)
Wiremesh M-4 0.72 ton
Lean Conc K-125, 30mm THK 2.16 m3
Formwork 92.04 m2
Excavation 33.48 m3
Back Fill 10.32 m3
Disposal 23.16 m3
c. Ditch Inside Bundwall
13.56 m3 Material by KONTRACTOR
Concrete K-175
Wiremesh M-4 0.84 ton
Lean Conc K-125, 30mm THK 2.64 m3
Formwork 112.68 m2
Excavation 40.90 m3
Back Fill 12.39 m3
Disposal 28.51 m3
d. Bak Kontrol
Concrete K-175 0.31 m3
Wiremesh M-4 0.04 ton
Lean Conc K-125, 30mm THK 0.13 m3
Formwork 8.48 m2
Excavation 1.21 m3
Back Fill 0.20 m3
Disposal 1.01 m3
e. Repair Spot Damage
Cement Plaster 0.52 m3
4 Landscape
Ground,ditch, FDN Terrace & bundwall Cleaning from grass,Oil,scrap,etc 1,073.56 m2
Grading ground level 161.03 m2
Earth rod test well for unpaved Copper earth rod 19mm diameter, 3000mm length, c/w earth clamp for
1 6.00 EA
area 2x95mm2 wire, and concrete earth inspection housing size: 300mm x 300mm.
Retractable Grounding
2 RGA 750 c/w new Aluminum cable 70 mm2. Conforms to API 545 and NFPA 780. N/A
Assembly (RGA)
3 Grounding wire Green yellow PVC insulated, Copper conductor, 95 mm2. 15.00 M
4 Cable lug Cable lug for grounding wire cupper conductor 95 mm2. 2.00 EA Material by KONTRACTOR
5 Clamp Earth clamp, 2x95mm2, Copper conductor and earth rod. 1.00 EA
6 Stub-Up Conduit PVC HDG 2" Dia, length 600mm 6.00 EA
Unistrut channel 150mm length, masonry anchor M10, sealing compund, conduit
7 Accessories (not limited to) 1.00 Set
bushing, conduit clamp).
Page 40 of 40 R-6