OVERMADE

TECHNICAL SPECIFICATION
No. 6023/21 V2
HEADBOXES
FOR
CPM JK PAPER LTD
INDIA
Verona, 17 May 2021
OVERMADE
Via Mirandola, 13 - 37026 – Verona ITALY
Tel: +39 045 8281111
Email: [email protected]
SUMMARY
A GENERAL ................................................................................................................................... 4
A.1 PROJECT DESCRIPTION ......................................................................................................................... 5
A.1.1 GENERAL .......................................................................................................................................................................................... 5
B TECHNICAL DESCRIPTION................................................................................................... 6
B.1 PAPER MACHINE DATA ........................................................................................................................... 7
B.2 HEADBOX OPERATING PARAMETERS ............................................................................................... 8
B.2.1 HEADBOX ROUGHNESS SPECIFICATION .................................................................................................................................... 9
B.3 HEADBOXES SCOPE OF SUPPLY ......................................................................................................... 10

B.4 HYDRAULIC HEADBOX EQUIPMENT DESCRIPTION ................................................................... 12
B.4.1 MANIFOLD...................................................................................................................................................................................... 12
B.4.2 RECIRCULATION VALVE............................................................................................................................................................... 13
B.4.3 PERFORATED PLATES .................................................................................................................................................................. 13
B.4.4 MIXING CHAMBER ........................................................................................................................................................................ 14
B.4.5 TUBE BANK..................................................................................................................................................................................... 14
B.4.6 EDGE FLOW CONTROL SYSTEM.................................................................................................................................................. 15
B.4.7 LAMELLAS ...................................................................................................................................................................................... 16
B.4.8 TOTAL HEAD PRESSURE TRANSMITTER .................................................................................................................................... 17
B.4.9 APRON SUPPORT BEAM ............................................................................................................................................................... 17
B.4.10 APRON LIP ...................................................................................................................................................................................... 18
B.4.11 SLICE BODY.................................................................................................................................................................................... 18
B.4.12 VERTICAL LIP MOVEMENT SYSTEM ........................................................................................................................................... 19
B.4.13 HORIZONTAL LIP MOVEMENT SYSTEM ..................................................................................................................................... 20
B.4.14 SLICE LIP PROFILING ASSEMBLY ............................................................................................................................................... 20
B.4.15 HEADBOX SUPPORT FRAMEWORK ............................................................................................................................................ 21
B.4.16 SHOWER.......................................................................................................................................................................................... 21
B.4.17 PRESSURE PULSATION ATTENUATOR........................................................................................................................................ 21
B.4.18 PAIR OF DECKLE RULERS ........................................................................................................................................................... 23
B.4.19 PIPE BETWEEN ATTENUATOR OUTLET AND MANIFOLD........................................................................................................ 23
B.4.20 HEADBOX FOOTWALKS................................................................................................................................................................ 23
B.4.21 HEADBOX INSTRUMENTATION ................................................................................................................................................... 24
B.5 FILLER HEADBOX - DILUTION SYSTEM .......................................................................................... 25

B.5.1 DILUTION MANIFOLD .................................................................................................................................................................. 26
B.5.2 DILUTION VALVES AND ACTUATORS ......................................................................................................................................... 26
B.6 AUXILIARIES............................................................................................................................................. 28
CPM JK PAPER Paper Machines part

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Our Reference : SM 24 May 2021
B.6.1 CONTROL CONSOLES AND PANELS............................................................................................................................................ 28
C STANDARDS ............................................................................................................................ 29
C.1 UNITS ........................................................................................................................................................... 30
C.2 TECHNICAL STANDARDS ...................................................................................................................... 31
C.3 SHOP ERECTION ...................................................................................................................................... 33
C.3.1 GENERAL ........................................................................................................................................................................................ 33
C.3.2 HEADBOX ....................................................................................................................................................................................... 33
D ENGINEERING ....................................................................................................................... 34
D.1 GENERAL ................................................................................................................................................... 35
D.2 MANUALS ................................................................................................................................................... 37
D.3 ENGINEERING STANDARDS ................................................................................................................. 38
E FIELD SERVICES ................................................................................................................... 39

E.1 GENERAL ................................................................................................................................................... 40
E.2 ERECTION SUPERVISION ...................................................................................................................... 40
E.3 START-UP ASSISTANCE TRAINING AND BABY SITTING ............................................................. 41
E.4 COMMISSIONING ..................................................................................................................................... 41
E.5 MANDAYS SUMMARY............................................................................................................................. 42

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A GENERAL

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A.1 PROJECT DESCRIPTION
A.1.1 GENERAL
This proposal covers the supply of:
HEADBOXES
TOP LAYER HYDRAULIC HEADBOX with its attenuator
BOTTOM LAYER HYDRAULIC HADBOX with its attenuator
FILLER LAYER HYDRALIC HEADBOX without its attenuator as it is

recommended to reuse the existing attenuator and only relocate the
existing approach flow piping
DILUTION SYSTEM FOR FILLER HEADBOX

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B TECHNICAL DESCRIPTION

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B.1 PAPER MACHINE DATA
Grades and finished basis weights : FBB

SBP
RECYCLE BOARD
Grades basis weights range 165 to 450 g/m2

Anchor basis weight 280 g/m2
Paper machine designed speed 450 mpm

Headbox design speed 500 mpm
Fan Pump Capacity (TOP) 12.983 lpm

Headbox flow (TOP) 11.900 lpm
Fan Pump Capacity (BOTTOM) 12.983 lpm

Headbox flow (BOTTOM) 11.900 lpm
Fan Pump Capacity (FILLER) 16.867 lpm

Headbox flow (FILLER) 16.000 lpm
Wire section type MULTI FOURDRINIER

Wire width 2.930 mm
Paper width on wire 2900 mm
Pond Width 2850 mm

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B.2 HEADBOX OPERATING PARAMETERS
Head Box Consistency % 0.4-0.6

Back Water Consistency (Min) % 0.04
Hydraulic Capacity (Top and bottom) LPM 9.000-15.000
Hydraulic Capacity (filler) LPM 15.000-22.000
Stock Temperature °C 42
Boilout temperature °C 75
Freeness at SR box °SR 30-32
Freeness at Head Box °SR 35-36
First Pass Retention % 92

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So the headboxes design will be as follow
Type : Hydraulic type

Flow rate range at slice, see : 9.000-15.000 lpm
Flow rate range at slice, see : 15.000-22.000 lpm
Pond width : 2,850 mm.

Slice opening range : 5 to 100 mm
Stock inlet : One-sided tapered header,
maximum recirculation 5%
Material of construction : AISI 316 and AISI 304 stainless
steel.
This will give the possibility for future production increase of 20% considering the same
retention and headbox consistency.
B.2.1 HEADBOX ROUGHNESS SPECIFICATION
The headbox will be mechanically ground to these surface finish degrees :
Section Surface Finish
micro inch Ra, micron
Header : 16 0.20
Distribution perforated plate : 10 0.20
Mixing chamber : 4 0.10
Nozzle : 4 0.10
Slice area : 4 0.10

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B.3 HEADBOXES SCOPE OF SUPPLY
TOP and BOTTOM headbox the scope will be as follow:
Q.ty ITEM OVERMADE CUSTOMER

1 Manifold 
1 Recirculation valve 
1 Perforated plate 
1 Stilling chamber 
1 Tube Bank 
2 Edge Flow Control system 
1 Lamellas 
1 Total Head Pressure Transmitter 
1 Apron Support Beam 
1 Apron Lip 
1 Slice Body 
1 Vertical lip movement system 
1 Horizontal lip movement system 
1 Slice Lip Profile Assemblies 
1 Headbox Support Framework 
1 Shower 
1 Pressure Pulsation Attenuator System 
1 Pair of deckle rulers 
1 Temperature Control System 
1 Pipe between attenuator outlet and Manifold 
1 Pipe between screen outlet and attenuator 
inlet
1 Headbox Footwalks 

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FILLER headbox the scope will be as follow:
Q.ty ITEM OVERMADE CUSTOMER

1 Manifold 
1 Recirculation valve 
1 Perforated plate 
1 Stilling chamber 
1 Tube Bank 
2 Edge Flow Control system 
2 Lamellas 
1 Total Head Pressure Transmitter 
1 Apron Support Beam 
1 Apron Lip 
1 Slice Body 
1 Vertical lip movement system 
1 Horizontal lip movement system 
1 Slice Lip Profile Assemblies 
1 Headbox Support Framework 
1 Shower 
1 Pressure Pulsation Attenuator System EXISTING
1 Pair of deckle rulers 
1 Temperature Control System 
1 Pipe between attenuator outlet and Manifold EXISTING
1 Pipe between screen outlet and attenuator 
inlet
1 Headbox Footwalks 

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B.4 HYDRAULIC HEADBOX EQUIPMENT DESCRIPTION
B.4.1 MANIFOLD
Function Carries stock from inlet piping across the machine and
disperses stock to tube bank.
Equipment Location On the upstream side of the tube bank.
Construction Stainless steel 304L and stainless steel 316L for all part
in contact with the pulp.
Parabolic shape

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B.4.2 RECIRCULATION VALVE
Function Controls differential pressure by regulating the flow in

the Purchaser's recirculation line.
Equipment Location In the Purchaser's recirculation line.
Construction Connections to the valve are metal-to-metal flanged.
B.4.3 PERFORATED PLATES
Function To bring the pulp from header CD direction into to

headbox MD direction. The composite material
perforated distributor plate will be designed to assure
uniform flow distribution and proper flow mixing to the
mixing chamber.
Equipment Location Attached to header.
Construction Composite special material.
Specials Dilution system will be installed in this position.

See dedicated description later.

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B.4.4 MIXING CHAMBER
Function To Equalize the pressure of the stock in CD direction

just before the turbulence generator so to equalize the
flow and stock speed into the turbulence generator
pipes.
Equipment Location Between perforated plate and turbulence generator.
Construction Stainless steel AISY 316.
B.4.5 TUBE BANK
Function Delivers stock flow from cross machine header,

perforated plate and mixing chamber to the slice nozzle
through tubes that expand to maximum open area.

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Equipment Location Between the cross machine header and slice nozzle.
Construction Fabricated box section with internal ribs.

Tubes are a circular inlet and expanded to a rectangular
outlet. Tubes are tight packed with uniform tube
position. Stainless steel 316L
Features Sudden expansion circular shaped tubes create shear

and head loss converging to a rectangular shaped
discharge progressively decreasing velocities. This
special designed section will assure micro-turbulence
and a uniform and stable flow to the slice and will avoid
the macro-turbulence
B.4.6 EDGE FLOW CONTROL SYSTEM
Function Allows the volume of flow through the edge tubes in the
tube bank to be manually regulated.
Flow can be locally from 160% to 60% of the nominal
flow. So to supply solution to any edge issue may occur
Position for the edge flow control system will be
provided
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Equipment Location At edges of tube bank. System is inside oversized edge
tubes.
Construction Stainless steel 316L
B.4.7 LAMELLAS
Function Optimize final stock flow from the slice. Maintaining the
optimized micro-turbulence created on the turbolence
generator up to the slice lip while pulp is accelerating to
machine speed.
Equipment Location In nozzle attached to tube bank.
Construction Integral hinge adapters that mount to dovetail slots in

tube bank. Graduate from thick base dimension to
profiled tip. Robaflow chemically resistant against
caustic soda or acid boil-outs
Feature Removal of sheets is from lateral.

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B.4.8 TOTAL HEAD PRESSURE TRANSMITTER
Function Monitors total head in the form of pressure readings.
Equipment Location Two are supplied: on the front and on the back pond
side in the sheet region.
Construction Operates by pressure repeater signal.

Monitoring indication is to Buyer's computer.
Stainless steel
B.4.9 APRON SUPPORT BEAM
Function Establishes the fixed underside of the slice nozzle.
Equipment Location Fixed under slice nozzle.

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Construction Fabricated temperature control equilibrium
compartment with underside mounting for apron lip.
Stainless steel 316L for all part in contact with the pulp
Feature Inlet and outlet pipe taps for temperature control

circulating water.
B.4.10 APRON LIP
Function Precision extension of apron beam that forms the fixed

side of the headbox nozzle.
Equipment Location Attached to the discharge point of the apron beam.
Construction Solid structure of stainless steel 316L
Feature Replaceable.
B.4.11 SLICE BODY
Function Adjustable part of slice nozzle allowing adjustments of

slice set back and opening relative to apron
Equipment Location Attached to the downstream side of the tube bank.
Construction Fabricated temperature control compartment with a

knuckle mounting adjacent to the tube bank.
Stainless steel 304L and stainless steel 316L for all part
in contact with the pulp
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Feature Inlet and outlet pipe taps for temperature control
circulating water. Slice frame rigidity must not allow for
the distortion and change of the slice opening under
headbox operating pressure. Both headboxes will be
shop tested confirming that the above requirement has
been met.
B.4.12 VERTICAL LIP MOVEMENT SYSTEM
Function Provides the adjustment for the nozzle opening.
Equipment Location Mounted from the tube bank structure.
Construction Multiple cross shaft connected actuator assemblies

powered by AC motor provide cross machine support.
The number of mechanical jacks controlling the
movement of the top slice lip will be such as to avoid lip
deflection. The true position of the slice lip tip will be
indicated by a mechanical indicator and a digital
indication will also be provided.
Feature Opening allows access for inspection and clean-out.

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B.4.13 HORIZONTAL LIP MOVEMENT SYSTEM
Function Manipulates the adjustment of the slice lip relative to

the apron while the headbox is in operation.
Equipment Location Between the tube bank and the slice body knuckle.
Eccentric outer knuckle attaches tube bank to slice
body.
Construction Multiple actuator assemblies provide eccentric knuckle

rotation. (Stainless steel 304L)
Gauge metal plate with etched measurement pattern.
(Stainless steel 316L)
B.4.14 SLICE LIP PROFILING ASSEMBLY
Function Assure the lip profile adjustment.
Equipment Location Front of the headbox.
Construction Lip profile adjustment is made of a set of rods located at

equal distance from each other. The profile adjustment
screws are manually adjusted.
Stainless steel 304L
Pitch 150 mm

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B.4.15 HEADBOX SUPPORT FRAMEWORK
Function Concrete Framework supports the headbox.
Equipment Location Between baseplates and underside of headbox.
Construction Back side support is fixed to foundation.

Remainder of supports has expansion joints.
Isolation shield is full width, between headbox and
fourdrinier. Material Stainless steel 304L
B.4.16 SHOWER
Function for the protection of the apron.
Equipment Location This shower is located under the Headbox and directed
under the nose of the bottom lip.
Construction Stainless steel 316L with V-jet nozzles across the

machine, with SS cleaning brush.
B.4.17 PRESSURE PULSATION ATTENUATOR
Function Reduces hydraulic pressure pulsations to the flow

entering the system created by screens, pumps, etc.
Equipment Location In line between the stock piping an inlet pipe section of
the header.
Air tank is adjacent to the attenuator flow box with

surface mounted controls.

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Construction Attenuator separates an air tank from the stock flow
forming part of the pipe wall.
Air chamber is self-compensating pressure vessel
controlled to stock line pressure.
Each end of attenuator has metal-on-metal seal to
header inlet and flange with stub ends for circular stock
piping.
Stainless steel 316L
Features The attenuator base design is a slide assembly that

allows for thermal expansion of piping between
attenuator and the headbox.
Flush plugged pressure taps are provided on inlet and
outlet sides of attenuator base.

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B.4.18 PAIR OF DECKLE RULERS
Function Keep the Headbox Edge flow on the wire.
Equipment Location Mounts just after the headbox flow on the two edges.
Construction Mechanically adjustable for setting the relationship of

the rulers to the fabric.
Stainless Steel 316L supports.
B.4.19 PIPE BETWEEN ATTENUATOR OUTLET AND MANIFOLD
Included
B.4.20 HEADBOX FOOTWALKS
Function Provides access points on the headbox.
Equipment Location Spans the width of the headbox front to back and a
ladder to either the forming walking surface elevation or
to the floor elevation.

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Construction Grating will be welded into framing of the crosswalk with
sloping design.
Ladder fastened to crosswalk on the front side by
customer
Crosswalk and ladder will have handrails on both sides.
Aluminium alloy
B.4.21 HEADBOX INSTRUMENTATION
The following instruments will be supplied to provide

control of the headbox functions :
 A pressure transmitter for total head control.

 A differential pressure transmitter for pulsation
attenuator level control
 Digital indicator for slice opening.
These instruments are required for control of the

headbox. The digital read-out of the slice opening will
be located in the headbox control panel. The signal of
the total pressure transmitter will be fed to DCS system,
the signal from the total head pressure transmitter will
be sent to the DCS, which will perform the same
controlling function over the fan pump speed.

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B.5 FILLER HEADBOX - DILUTION SYSTEM
The scope of supply of this section will be:
 Dilution Header
 Perforated plate, material: Composite.
 Valves and actuators installation (supplied by others)
 Flexible hoses to accommodate the connection of the dilution
plate.
 All necessary mounting hardware.
The scope of supply do not include:

 Dilution pump and motor
 Modification to the existing feed line is necessary in customer
scope.
 Dilution screen
 Dilution valves and actuators

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B.5.1 DILUTION MANIFOLD
Function Carries dilution water from inlet piping across the

machine and disperses stock to tube bank.
Equipment Location Behind the headbox at machine floor.
Construction Stainless steel 316L.

With pressure transmitter with reinforced flexible hoses
for connection between dilution manifold and headbox
B.5.2 DILUTION VALVES AND ACTUATORS
Function Regulate the dilution water supply in CD.
Q.ty 38 valves.
Equipment Location On dilution manifold.
Construction Stainless steel 316L.
B.5.2.1 PERFORATED PLATES

The plate will be in composite material.
The perforations for the thin stock passage will be with

a pitch of 75 mm, corresponding to, and aligned with,
three tubes of the tube section, so that each valve will
be responsible of the dilution control of one pair of
vertical rows of tubes. For each stock passage, there

6023-21 V2 Page 26 of 42
will be a dilution water passage, adjacent to it, and
oriented towards the inside of the header.
The hydraulics so designed, will allow a gentle mixing of

the dilution water, at a reduced pressure differential
between stock header and dilution water header with
respect to the actual operation. In this way, maximum
dilution water flow rates of up to 30% will be made
possible.
Dilution capacity: 3800 lt/min
Maximum flow rate per valve of: 100 l/min
Depending on the quality of control by QCS and on the

fourdrinier elements, wire, felt and approach flow
system design, we can state that it is expected a:
2sigma variation on 150 gsm = +/- 0,6 gsm,

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B.6 AUXILIARIES
B.6.1 CONTROL CONSOLES AND PANELS
Control consoles and panels will be supplied, as follows :
Location Type, quantity STEP

Headbox Panel, qty 1 1
Electrical, pneumatic and hydraulic controls, as applicable, will be in

separate sections of each control console or panel. All consoles and
panels will be pre-piped and pre-wired, with piping, tubing and wiring
grouped in rack with identification tags. Interconnecting piping, tubing
and wiring from the consoles and panels to the paper machine foot
are not included in the supply.

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C STANDARDS

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C.1 UNITS
The physical units used throughout this Technical Specification are
the most common units used in the Pulp and Paper Industry, rather
than ISO units, which could sometimes generate some
misinterpretation of important parameter values. However,
recognizing the need for a more strict and scientifically accurate
usage of physical characteristics, some parameters have been
expressed in ISO unit, wherever their notation has already gained
extensive use, with the aim to slowly converting all practical units into
ISO notation, as the latter becomes familiar to the Trade. In particular
the following main units have been used :
Item Used ISO

Paper machine speeds m/min m/s
Paper machine production rates t/day kg/s
Lengths, widths, diameters mm m
Linear loads, nip loads kN/m kN/m
Pressures kg/cm2 Pa
Electric energy kWh J
Air, stock velocity m/s m/s
Flow rates, liquids l/min m3/s
Flow rates, air and gas nm3/h nm3/s
Flow rates, vacuum m3/min nm3/s
Vacuum levels mm Hg Pa
Temperature °C °C

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C.2 TECHNICAL STANDARDS
The equipment object of this Proposal will conform technically and
dimensionally to the following standards :
Item Reference
Tolerances ISO
Surface roughness ISO/R468
ISO 1302
Metric thread ISO 68
ISO 261
ISO 262
Pipe thread ISO 7/1
ISO 228/1
Shaft ends, keys and keyways ISO/R775
ISO/R 773
Structural steel DIN 17100
ISO/R 630
Tempered steel DIN17200
ISO/R 683
Hardened steel DIN 17210
Stainless steel AISI 304
AISI 304 L
Acid-proof steel AISI 316
AISI 316 L
Gray cast iron ISO/R 185
DIN 1691
Spheroidal graphite cast iron ISO 1083
DIN 1693
General cast steel ISO 3755
DIN 1681
Screws and nuts ISO
DIN
UNI
Anti-friction bearings ISO
DIN
Lubricating nipples DIN 3404
DIN 7141 2
Flanges ISO 2084
DIN 2501 Bl. 1

6023-21 V2 Page 31 of 42
Drawings ISO
European standard
Seller’s standard
Graphic symbols ISO 1219
ISO 3511
IEC 117-1
ISO 2553
ISO/R 1101/1

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C.3 SHOP ERECTION
C.3.1 GENERAL
The standard extent of shop pre-assembly is summarily described

here below. A complete shop pre-erection can be performed, as
requested by the Purchaser, at an extra price separately quoted as
an option, and with a reasonable extension on the delivery delay.
C.3.2 HEADBOX
The headbox will be entirely pre-assembled, including its tapered

header. All headbox components will therefore be fitted together and
doweled as the case May require. The headbox will be shipped as
one single piece, with the exclusion of the header, which will be
detached by the headbox for ease of transportation. All critical parts,
such the nozzle lips, will be protected in order to avoid damages
during handling and transportation. Proper handling instructions will
be given.

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D ENGINEERING

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D.1 GENERAL
The engineering includes lay-out, sizing, planning and construction
details with the objective of integrating the equipment supplied within
all the operational system. The supplied engineering services will be
relevant to all the equipment supplied.
The supplied engineering services will be relevant to the following
areas:
 Headboxes
The engineering can be divided in these main areas
A) Basic engineering including the data necessary to size

preliminarily the plant. It will include:
 Flow sheet with mass flow balance
 Equipment overall dimensions and weights
 Preliminary foundation dwgs with static and dynamic loads

with indication of the point or area of application.
 Minimum clearances required from equipment to structures
 Machine and equipment connections
 Consumption figures
B) Detailed engineering for process, mechanical and controls

engineering The following documents will be provided by the
Seller for the Seller’s equipment only:
 P&I diagrams
 Process description
 Foundation dwg with static and dynamic load data to permit

to Buyer civil engineering company to calculate the building
structure
6023-21 V2 Page 35 of 42
 Erection loads and erection requirements
 Layout and details of access platforms and ladders
 Instrument list
 Loop diagrams
 Wiring diagrams of control consoles and panels
 Data sheet of visual display machines (Monitors)
 Control consoles profile and location plan
For electrification and automation following engineering data

are provided :
 The necessary function, performance requirement and

technical data, mechanical Drive diagram and sequence
diagram for the drive system
 Interlocking logic diagram and functional description for
drives
 Principle diagram related to the motors included in the
equipment of the Seller
 Junction box principle diagram and wiring diagram related
to the equipment of the Seller
 Utilities and electrical load list
 Shipment schedule
Preliminary drawings and documents will be supplied as per following

format: Electronic format on Seller Server.
Final drawings and documents will be supplied as per following

format: Electronic format on Seller Server.
1 CD

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D.2 MANUALS
Manuals for training, start-up, operation and maintenance will be
supplied as described here:
 Operating instructions
The material shall, in order to be as easy to read as possible, contain
a large number of illustrations, including the following :
 general theoretical description of the sub-process
concerned (=process description)
 instruction needed to teach the personnel to run the
plant, i.e. operating instructions including description of
o operation
o stops, short and long period
o start
o trouble shooting
 maintenance instruction formulated in such a way that
they can be used for training the Purchaser’s personnel.
The instructions shall contain all data needed for
maintenance and information concerning equipment
included, such as makes, designations and terms used
for components, their locations (with the aid of drawings,
diagrams, exploded diagrams of similar), assembly and
dismantling instructions, necessary tolerances, tightening
torque, adjustment possibilities, inspection and
maintenance intervals etc. Weights of all machines units
included shall be given.
 Lubrication instructions including drawings showing
appropriate lubrication points plus lists of the lubricant
grades and amounts to be used, lubrication intervals etc.
Lubricant grades shall refer to a lubricant supplier to be
selected by the Purchaser
 Information of vital tools and accessories (auxiliary
equipment) for erection, dismantling and maintenance,

6023-21 V2 Page 37 of 42
which are not included in the delivery. This refers for
example to hydraulic nuts for bearings, special tools etc.
 Spare part list for each position plus assembly drawings
or exploded diagrams with position numbers showing the
location of components. Spare part designations shall be
unambiguously defined, i.e. in principle showing the
origin of the part, with information on its general name,
make, type, dimensions, materials etc. So that new parts
can be ordered on the basis of the designation. The
number of units for each position shall also be indicated.
A list of a recommended range of spare parts shall be
provided for the whole delivery. At the same time, prices
shall be quoted for all positions in the spare part list.
The manuals will be supplied as per following format:

1 CD electronic format
D.3 ENGINEERING STANDARDS

The following standards will be used as a basis of the offered
equipment and materials :
- ISO metric system
- ISO EN (DIN – UNI)
- PED –(ISPESL TUV APAVE)
- TAPPI and other Technical Associations
- Seller’s own standards
- Purchaser’s own standards when specifically requested,
discussed and agreed before the Contract signature.

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E FIELD SERVICES

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E.1 GENERAL
The scope of the supply includes erection supervision, start-up
assistance and commissioning assistance with personnel of the
Supplier, as described in the following paragraphs.
E.2 ERECTION SUPERVISION

The Supplier will furnish the services of specialized, first class
personnel to supervise all the stages of erection of the paper
machine and auxiliary systems, object of the scope of delivery. One
senior supervisor will be present in the Purchaser’s mill from the
moment of installing the soleplates until the start-up of the machine.
The duties of the supervisor are those of coordinating, organizing
and guiding the erection work of the equipment included in the scope
of the supply, which will be performed by the erectors provided by the
Purchaser. At the same time, the Seller’s supervisor will coordinate
the erection of the paper machine under his own responsibility with
the work of the other suppliers that could possibly be present on site,
so to ensure a regular progress of the erection work within the time
frame indicated in the Project Time Schedule. The work of this
supervisor will be complemented and integrated by the intervention
of supervisors of the major sub-suppliers of equipment in the scope
of the supply, such as the gas fired hood, the steam and condensate
system and others, who will be called on the site at the appropriate
time. The total amount of service by the senior supervisor and the
other supervisors will be distributed over a period of 1 month which
will be the approximate duration of the erection of the paper machine.
The cost of this service, indicated in the Price List in the Commercial
Proposal attached to this Technical Proposal, will cover only the
service of the Seller’s personnel.
All costs for traveling, board, lodging and pocket at Buyer’s charge.

6023-21 V2 Page 40 of 42
E.3 START-UP ASSISTANCE TRAINING AND BABY SITTING
The Supplier will furnish the services of specialized, first class
personnel to assist the Purchaser during the start-up of the paper
machine and auxiliary systems, object of the scope of delivery. One
senior specialist will be present in the Purchaser’s mill from the
moment of starting-up the machine until the machine enters into
regular production. The duties of the specialist are those of
coordinating, organizing and guiding the start-up procedures of the
equipment included in the scope of the supply, which will be
performed by the papermakers provided by the Purchaser. At the
same time, the Seller’s specialist will coordinate the work of
specialists of other suppliers that could possibly be present on site,
so to ensure a regular progress of the plant start-up within the time
frame indicated in the Project Time Schedule. The work of this
specialist will be complemented and integrated by the intervention of
specialists of the major sub-suppliers of equipment in the scope of
the supply, such as the gas fired hood, the steam and condensate
system and others, who will be called on the site at the appropriate
time.
The cost of this service, indicated in the Price List in the Commercial
Proposal attached to this Technical Proposal, will cover the service of
the Seller’s personnel,
All costs for traveling, board, lodging and pocket at Buyer’s charge.
E.4 COMMISSIONING
At the end of the start-up period, when the supplied paper machine
and associated auxiliary system have been put into regular
operation, the start-up specialist and the authorized personnel of the
Purchaser will jointly sign a Commissioning Certificate. Should, for
reasons not depending in the Seller’s responsibility, the regular
production of the equipment not be attained at the end of the start-up
period, then a commissioning, or acceptance test will have to be
carried out, as regulated by the relevant clauses of the Contract. In

6023-21 V2 Page 41 of 42
this case, additional trips and time of the Seller’s specialists will be
charged to the Purchaser at the ANIMA rates.
E.5 MANDAYS SUMMARY
Number of technician Duration day(s) Man-day
Supervision of Erection Mechanical 1 10 10
Start-up 1 7 7
Training on site 1 3 3
Performance test 1 3 3
Should this duration be in need of extension for reasons which are

not under the responsibility of the Seller, the additional time required
to the Seller’s supervisor will be charged to the Purchaser at the
ANIMA rates, attached to this Technical Proposal.

6023-21 V2 Page 42 of 42

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TECHNICAL SPECIFICATION

CPM JK PAPER LTD

Verona, 17 May 2021

B.3 HEADBOXES SCOPE OF SUPPLY ......................................................................................................... 10

B.5 FILLER HEADBOX - DILUTION SYSTEM .......................................................................................... 25

CPM JK PAPER Paper Machines part

E FIELD SERVICES ................................................................................................................... 39

CPM JK PAPER Paper Machines part

CPM JK PAPER Paper Machines part

This proposal covers the supply of:

BOTTOM LAYER HYDRAULIC HADBOX with its attenuator

FILLER LAYER HYDRALIC HEADBOX without its attenuator as it is

DILUTION SYSTEM FOR FILLER HEADBOX

CPM JK PAPER Paper Machines part

CPM JK PAPER Paper Machines part

Grades and finished basis weights : FBB

Grades basis weights range 165 to 450 g/m2

Paper machine designed speed 450 mpm

Fan Pump Capacity (TOP) 12.983 lpm

Fan Pump Capacity (BOTTOM) 12.983 lpm

Fan Pump Capacity (FILLER) 16.867 lpm

Wire section type MULTI FOURDRINIER

CPM JK PAPER Paper Machines part

Head Box Consistency % 0.4-0.6

CPM JK PAPER Paper Machines part

Type : Hydraulic type

Pond width : 2,850 mm.

B.2.1 HEADBOX ROUGHNESS SPECIFICATION

The headbox will be mechanically ground to these surface finish degrees :

Section Surface Finish

micro inch Ra, micron

Distribution perforated plate : 10 0.20

Mixing chamber : 4 0.10

Slice area : 4 0.10

CPM JK PAPER Paper Machines part

TOP and BOTTOM headbox the scope will be as follow:

Q.ty ITEM OVERMADE CUSTOMER

CPM JK PAPER Paper Machines part

Q.ty ITEM OVERMADE CUSTOMER

CPM JK PAPER Paper Machines part

Equipment Location On the upstream side of the tube bank.

CPM JK PAPER Paper Machines part

Function Controls differential pressure by regulating the flow in

Equipment Location In the Purchaser's recirculation line.

Construction Connections to the valve are metal-to-metal flanged.

B.4.3 PERFORATED PLATES

Function To bring the pulp from header CD direction into to

Equipment Location Attached to header.

Construction Composite special material.

Specials Dilution system will be installed in this position.

CPM JK PAPER Paper Machines part

Function To Equalize the pressure of the stock in CD direction

Equipment Location Between perforated plate and turbulence generator.

Construction Stainless steel AISY 316.

B.4.5 TUBE BANK

Function Delivers stock flow from cross machine header,

CPM JK PAPER Paper Machines part

Construction Fabricated box section with internal ribs.

Features Sudden expansion circular shaped tubes create shear

B.4.6 EDGE FLOW CONTROL SYSTEM