INSTALLATION AND USER’S GUIDE

HP UC

HP KIT ECO

HP SC KIT

HP SC

HP V

HP SC DOUBLE
Dear Customer,

we thank you for having chosen HP WATERMAKERS.

The quality of the materials and the technical devices installed in our systems make these products absolu-
tely new and functional. All the HP units are seriously tested before leaving the factory and they respond to
the highest production standards and quality (ISO 9001).
The manual and Auto series machines are covered by a standard 24 months warranty for European Coun-
tries and 12 months for Extra EU ones.
All the RP TRONIC and AMCS models (full automatic) are covered by 36 months warranty all over the world
on the functioning and on the corrosion.

The warranty is valid only if the registration card has been returned filled in and signed by HP WATER-
MAKERS Srl – at the following address, Via Fratelli Cervi 16 – 20080 ZIBIDO SAN GIACOMO (MI) – ITALY or
sent by fax at the +39 02 90005377.

We remind you that for the best functional result of your watermaker, it would be better install it below the
Waterline (if on a yacht) or below a water column under pressure. The installation of a non return valve on
the sea water suction line, is always compulsory to avoid lack of water during the treatment.

Before starting the unit, please read this manual carefully, following the installation and use instructions, to
avoid functional problems and warranty invalidation.

HP HIGH PRESSURE SRL

 WARRANTIES

24 MONTHS (Manual – Auto Series)

36 MONTHS ( RP TRONIC – AMCS)

On the functioning and on the corrosion

***COMPULSORY: COMPLETE AND RETURN THE CUSTOMER REGISTRATION CARD***
The warranty is valid only if the registration card (HP INTERNATIONAL WARRANTY REGISTRATION CARD
is sent to HP within 60 days from the date of the purchase. In case the card will not be sent the warranty will
not be considered valid.

To activate the registration after that period, a written request to [email protected], containing all the
machine datas, will be required.

The warranty will cover any manufacture defect, of the material and of the part assembly, and it is limited to
the replacement and/or reparation of the defective part at HP factory in Zibido San Giacomo (MI).
The warranty is submitted to the yearly technical intervention of the HP authorized technical services, please
see the list at the end of this manual.
The technical service intervention (see page x of this book) must be effected yearly at the end of each
working season, by any of the service point listed in the HP WATERMAKERS SERVICE NETWORK. The
service intervention will be charged to the end user.
The units will be considered covered by warranty after the first year only after the authorized service inter-
vention of maintenance, which will be recognized valid only if the card of maintenance will be stamped and
signed by any of the authorized dealers.
Any intervention made by non authorized dealer will automatically decay all the warranties even in case one
of the yearly intervention will not be effected.
The warranty does not give any right for the request of indemnity of any kind. HP WATERMAKERS declines
any responsibility for material damages directly or not, caused by the watermaker

The warranty is invalidated:

- If the machine has been repaired, unassembled or modified by non authorised personnel
- If the malfunctioning has been caused by mistake during the installation of the electrical cables or non
conforming protection fuses.
- If the plant installation has not been done following the correct procedures or if the malfunctioning has
been caused by incorrect or bad operation (PLC DIAGNOSTIC).
- If the unit has been used in harbours or in other polluted waters.
- If the unit has been over used or reached by non correct and non conforming voltages (VOLTAGE – PLC
DIAGNOSTIC)
- If the unit has been in contact with abrasive and corrosive agents
- If the materials has been subjected to the normal aging (as for example corrosion).

The unit or the defective part will have to be sent back to HP WATERMAKERS factory in Zibido San Giaco-
mo, (at customers cost. HP HIGH PRESSURE will investigate the causes of the defect, and will judge if it will
be considered a case of warranty. After the reparation that will be subjected to the costs of intervention, the
unit will be sent back to the customer charging the shipping costs.

HP has the right to modify the warranty rules without any notice.

COMPETENT COURT – MILANO (ITALY)

 SINCE 1995

INDEX

Functioning description................................................................................................................ page 24÷25

Installation......................................................................................................................................................26
Commissioning.......................................................................................................................................27÷28
Start . ..............................................................................................................................................................29
Production stop – Membranes flushing..................................................................................................30÷31
Standard maintenance..................................................................................................................................32
Trouble shooting.....................................................................................................................................33÷39
HP UC series
Components outline...............................................................................................................................40
Installation scheme.........................................................................................................................41÷42
Switchboard...........................................................................................................................................43
Modello HP KIT ECO
Components outline...............................................................................................................................44
Installation scheme................................................................................................................................45

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Switchboard...........................................................................................................................................47
Modello HP SC KIT
Components outline...............................................................................................................................44
Installation scheme................................................................................................................................46
Switchboard...........................................................................................................................................47
Modello HP SC
Components outline...............................................................................................................................48
Installation scheme.........................................................................................................................49÷51
Switchboard...........................................................................................................................................52
Modello HP V
Components outline...............................................................................................................................53
Installation scheme................................................................................................................................54
Switchboard...........................................................................................................................................55
Modello HP SC DOUBLE
Components outline...............................................................................................................................56
Installation scheme................................................................................................................................57
Switchboard...........................................................................................................................................58
HP RP Tronic
Schema componenti..............................................................................................................................59
Flushing valve
Components outline...............................................................................................................................60
WW90 pump
Components outline...............................................................................................................................61
W71 pump
Components outline...............................................................................................................................62
Electrical schemes..................................................................................................................................63÷68
Italian service network............................................................................................................................69÷70
Worldwide service network............................................................................................................................71
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 SINCE 1995

WATERMAKER FUNCTIONING DESCRIPTION

MANUAL SERIES PLANTS
The 3 WAY VALVE (38) selects the fluid to use ie. SEA WATER (22) for the desalination phase, FRESH
WATER (23) for the plant flushing. The LOW PRESSURE PUMP (8) sends the water selected to the HIGH
PRESSURE PUMP (10), via the CARTRIDGE FILTERS, 1st a 20 Micron charcoal filter and 2nd at 5 micron
(13 – 14), which remove all particles in suspension larger than 5 micron.
From the HIGH PRESSURE PUMP the water is pushed at 60 bar into the OSMOTIC MEMBRANES (32),
where the desalination process takes place, by the REVERSE OSMOSIS PROCESS.
The 60 bar pressure, is reached, by manually adjusting the NEEDLE VALVE (49), installed at the end of the
hydraulic circuit, immediately after the membranes high pressure line. The desalinated water, leaving the
membranes, is checked by a CONDUCTIVITY SENSOR (16). The water then passes through a three way
SOLENOID VALVE (27) and sent to the FLOWMETER (9), which measures the water produced in litres per
hour at the moment of the reading.
If the salt content increases over the set values, the salinity control system send a signal to the PLC, which
redirects the non conforming produced water to the overboard dump.
At this time the display shows the message WASTE. If the values decreases below the limit set, the water
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produced will be sent to the fresh water tank.

The dumped water (24), after leaving the membrane passes through the NEEDLE VALVE (49) with hand
operated regulation for the adjustment of the watermaker working pressure.
The pressure is read by a PRESSURE SENSOR (7), that sends a signal to the PLC, that in case of too low
pressure or too high pressure will stop the unit warning the user on the display.
At the end of the circuit the brine water is directed overboard (24).

AUTO SERIES PLANTS

The automatic flushing valve HP VAL (PATENTED) (12) automatically selects the fluid to pump into the sy-
stem, SEA WATER (22) for the production phase, FRESH WATER (23) for the watermaker flushing.
The LOW PRESSURE PUMP (8) sends the water selected to the HIGH PRESSURE PUMP (10), via the CAR-
TRIDGE FILTERS, 1st a 20 Micron charcoal filter and 2nd at 5 micron (13 – 14), which remove all particles
in suspension larger than 5 micron.
From the HIGH PRESSURE PUMP the water is pushed at 60 bar into the OSMOTIC MEMBRANES (32),
where the desalination process takes place, by the REVERSE OSMOSIS PROCESS.
The 60 bar pressure, is reached, by manually adjusting the NEEDLE VALVE (49) installed at the end of the
hydraulic circuit, immediately after the membrane high pressure line. The desalinated water is checked by
a CONDUCTIVITY SENSOR (16). The water then passes through a three way SOLENOID VALVE (27) and
sent to the FLOWMETER (9), which measures the water produced in litres per hour at the moment of the
reading.
If the salt content increases over the set values, the salinity control system send a signal to the PLC, which
redirects the non conforming produced water to the overboard dump. At this time the display shows the
message WASTE. If the values decreases below the limit set, the water produced will be sent to the fresh
water tank.
The dumped water (24), after leaving the membrane passes through the NEEDLE VALVE (49) with hand
operated regulation for the adjustment of the watermaker working pressure. The pressure is read by a
PRESSURE SENSOR (7), that sends a signal to the PLC, that in case of too low pressure or too high pres-
sure will stop the unit alarming the user on the display.
At the end of the circuit the brine water is directed overboard (24).

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 SINCE 1995

RP TRONIC SERIES
The 3 WAY VALVE (38) selects the fluid to use ie. SEA WATER (22) for the desalination phase, FRESH
WATER (23) for the plant flushing. The LOW PRESSURE PUMP (8) sends the water selected to the HIGH
PRESSURE PUMP (10), via the CARTRIDGE FILTERS, 1st a 20 Micron charcoal filter and 2nd at 5 micron
(13 – 14), which remove all particles in suspension larger than 5 micron.
From the HIGH PRESSURE PUMP the water is pushed at 60 bar into the OSMOTIC MEMBRANES (32),
where the desalination process takes place, by the REVERSE OSMOSIS PROCESS.
The 60 bar pressure, is obtained by the RP TRONIC VALVE (PATENTED) (5) with full automatic regulation
which adjust the watermaker working pressure installed at the end of the hydraulic circuit, just after the
membranes high pressure line.
The desalinated water, leaving the membranes, is checked by a CONDUCTIVITY SENSOR (16). The water
then passes through a three way SOLENOID VALVE (27) and sent to the FLOWMETER (9), which measures
the water produced in litres per hour at the moment of the reading. If the salt content increases over the set
values, the salinity control system send a signal to the PLC, which diverts the non conforming produced
water to the outboard dump.
At this time the display shows the message WASTE. If the values decrease below the limit set, the water
produced will be sent to the fresh water tank.
The dumped water (24), leaves the membrane via the RP TRONIC VALVE (PATENTED) (5) .
The pressure in the system is read by a PRESSURE SENSOR (7), that sends a signal to the PLC, that in

ENGLISH
cases of too low or too high pressure will stop the unit and warn the user on the display.
At the end of the circuit the brine water is sent overboard (24).

AMCS FUNCTION
During the automatic flushing of the system in the series AUTO and RP TRONIC the AMCS system, installed
on the fresh water line inlet, doses a minimum quantity of conserving product, to prevent bacteria growth
in the circuit and on the membranes film. Once the flushing cycle is ended the AMCS pumps stops auto-
matically.

MODBUS PROTOCOL
The MODBUS communication protocol, combined with the MB mother board allows the yacht monitoring
systems to access all the functions and data of the watermaker directly from the main monitoring system
installed on the cockpit. This function is available on request.

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 SINCE 1995

INSTALLATION
Install the watermaker if possible below the Waterline (or in the case of land based applications, below an ade-
quate column of sea water, i.e. sea water holding tank), fixing it with the four holes on the base of the frame.
To avoid vibration transmissions, due to the motor and pump running, it is advised to install on SILENT
BLOCKS (Rubber mounts) (44), which are not supplied because they can vary in shape, size and type
depending on different installation cases.
Install a 1” (one inch) seacock connected to a strainer, this may be reduced to ½” (half inch)
The non return valve is compulsory in the installation.
Connect the sea water line to inlet of the unit (22), half inch (½”).
Connect the pressurised fresh water line linked to the holding tanks with the fresh water inlet (23), half inch
(½”). The working pressure of the water going to the unit must not exceed 3 bar, otherwise install a pressure
reducing device in the sea water inlet.
Connect the main dump (24), and the non conforming produced water (25) to the dump outboard, by two
separate independent lines or connect them together by using a Y fitting. In the case of installation of a T
fitting (46), refer to the installation schemes in the next pages. In the SC DOUBLE models the concentrate
dump and the non conforming water lines are already connected together.
Connect the produced fresh water outlet (26) to the holding tank (47). NOTE: Do not connect the produc-
ENGLISH

tion outlet pipe to the vent system of the tank.

Connect the electrical supply cable (19) to the main switchboard, using adequate magneto thermal switches
(Circuit Breakers) following the AMPS table here below.
Plug the remote control panel cable (serial door – 20) to the unit electrical switchboard.

AMS TABLE
HP UC 1X10A
HP KIT ECO 1X16A
HP SC KIT 1X16A
HP SC 1X16A
HP V 1X16A
HP SC DOUBLE FINO A 540 2X16A
HP SC DOUBLE FINO A 1600 2X20A

Provide the grounding of the plant, with a link between the frame and the general mass on board. If the AISI
316 stainless steel pressure vessels are installed on the unit, please link them to the grounding system to avoid
that the galvanic corrosions on the metal. In this case it will be compulsory to connect both side of the pressure
vessel. Where the pressure vessels are the type made of carbon fibre this procedure will not be necessary.
Once electrically and hydraulically installed, the watermaker is ready to be commissioned, and started as
described in the next paragraphs.
For all the fitting connections we recommend the use of Teflon tape or LOCTITE 5331. For the AISI316 ones
we recommend the use of LOCTITE 542. If other types of sealant are used, HP High Pressure Srl will not be
responsible for any damage caused by these. We recommend the use of 2 X AISI 316 hose clips on all the
pipes connections to the unit and between all the components of the installation (sea inlet, strainer, non return
valve etc.).
NOTE: We remind you that installation mistakes and damages caused by and related to, faulty installation will
make all warranties invalid.

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 SINCE 1995

COMMISSIONING OF THE PLANT

Before starting the unit
Be sure that all the installation instructions have been followed carefully. For the first start during the com-
missioning be sure that the unit is reached by the sea water checking that the machine or the low pressure
pump, has been installed below the sea level or in any case that the non return valve (40) is installed after
the strainer. WARNING: Avoid the operation of the low pressure pump without water. Starting the low pres-
sure pump without water can cause seals and bearings damage. Also do not start the high pressure pump
without water. Starting the HP pump without water can cause piston damage.
Both sea water (22) and the fresh water (23) must reach the watermaker, before starting.
All the related valves must be opened.
In the case of modular systems with separate components, check that all the hydraulic pipes and fittings
are all sealed. If leaks are found on the PVC or AISI 316 fittings, the problem can be solved tightening them
adequately.
WARNING:
MANUAL AND AUTO SERIES: to avoid starting the unit under pressure, it will be necessary to open the
hand operated pressure regulation needle valve fully, turning it anti-clockwise.

ENGLISH
RP TRONIC SERIES: It will not be necessary to adjust the pressure regulation valve (please read carefully
when an intervention on the RP TRONIC VALVE is needed).
NOTE: The warranty will be void if the installation instructions are not followed fully, or if any parts are mo-
dified or manipulated, and if the unit is not maintained following the service programs.

MANUAL SERIES COMMISSIONING

Be sure that the check valve on the sea water line is completely open and the fresh water circuit is under
pressure (boat fresh water pump ON). Open the hand operated flushing valve (38), to the sea water line
(22). Check that the hand operated pressure regulation valve (49) is completely open, by turning it anti-
clock wise. Press PRIME and let the unit be filled with water for about 5 minutes. During this phase it will
be necessary to clear the air contained in the pre filters (13 – 14), by opening with a screwdriver the bleed
valves (37). When all the air is completely eliminated, the water will leak out from a small hole positioned
on the vent valve, which can now be closed. When the plant is primed, verify that the brine water is being
dumped overboard; it will now be possible to start the plant.
Directly press START without stopping the low pressure pump and turn the hand operated pressure valve
(49) clockwise, to obtain a pressure of 50 bar.
Wait for 2 minutes to stabilise the pressure, after that adjust the valve slowly clockwise up to 60 bar.
Check on the display the hourly production (lt/h) and the quality of the water (GOOD).

AUTO SERIES COMMISSIONING

Be sure that the check valve on the sea water line is completely open and the fresh water circuit is under
pressure (boat fresh water pump ON). Insert the spacer (17), on the piston shaft (12-2) of the automatic
flush valve stopper (12), which must be lifted manually, opening the sea water inlet (22). Check that the
hand operated pressure regulation valve (49) is completely open, turning it anti clockwise. Press PRIME
and let the unit be filled with water for about 5 minutes. During this phase it will be necessary to clear the air
contained in the pre filters (13 – 14), by opening with a screwdriver the bleed valves (37). When all the air
is completely eliminated, the water will leak out from a small hole positioned on the vent valve, which can
now be closed. When the plant is primed, verify that the brine water is being dumped outboard, it will now
be possible to start the plant.

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 SINCE 1995

Directly press START without stopping the low pressure pump and turn the hand operated pressure valve
(49) clock wise, to obtain a pressure of 50 bar. Wait for 2 minutes to stabilise the pressure, after that adjust
the valve slowly clockwise up to 60 bar.
Check on the display the hourly production (lt/h) and the quality of the water (GOOD). Once the watermaker
is working at its best it will be necessary to remove the spacer (17) - see page 60 -, in order for the the
automatic flushing of the unit when the machine is stopped.

RP TRONIC SERIES COMMISSIONING

Be sure that the check valve on the sea water line is completely open and the fresh water circuit is under
pressure (boat fresh water pump ON). Insert the spacer (17), on the piston shaft (12-2) of the automatic
flush valve stopper (12), which must be lifted manually, opening the seawater inlet (22). Check that the hand
operated pressure regulation valve (49) is completely open, turning it anti clockwise. Press PRIME and let
the unit be filled with water for about 5 minutes.
During this phase it will be necessary to clear the air contained in the pre filters (13 – 14), by opening with
a screwdriver the bleed valves (37). When all the air is completely eliminated, the water will leak out from a
small hole positioned on the vent valve, which can now be closed.
When the plant is primed, verify that the brine water is being dumped outboard, it will now be possible to
start the plant.
ENGLISH

Directly press START without stopping the low pressure pump. After some seconds the automatic pressure
regulation RP TRONIC (5) will gradually adjust the pressure (2 minutes) and the plant will reach a pressure
of 60 bar. Check on the display the hourly production (lt/h) and the quality of the water (GOOD).
Once the watermaker is working at its best it will be necessary to remove the spacer (17), in order for the
the automatic flushing of the unit when the machine is stopped.

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 SINCE 1995

START
It is not necessary to press PRIME when the machine has to be started after initial commissioning.

MANUAL SERIES
Open the sea water line (22) via the hand operated flushing valve (38) and press START. For the first 10 secon-
ds the low pressure pump will work and then the high pressure pump. Turn the pressure regulation valve (49)
clockwise, until the pressure reads 50 bar. Wait for 2 minutes to stabilise the pressure, then further adjust the
valve clockwise up to 60 bar.

AUTO SERIES
The automatic flushing valve (12) automatically selects fresh water for initial start to ensure feed water at start
then sea water for the desalination phase and again fresh water at stop for flushing.
Press START. For the first 10 seconds the low pressure pump will work (when the watermaker is equipped with
Shurflo or Flowjet pumps, these could work intermittently, due to the pressure switch, that detects the presence
of the pressure in the circuit). After the first 10 seconds the high pressure pump will start running. Turn the pres-
sure regulation valve (49) clockwise, up to 50 bar. Wait for 2 minutes to stabilise the pressure, then further adjust
the valve clockwise up to 60 bar.

ENGLISH
RP TRONIC SERIES
The automatic flushing valve (12) automatically selects fresh water for initial start to ensure feed water at start
then sea water for the desalination phase and again fresh water at stop for flushing.
Press START. For the first 10 seconds the low pressure pump will work (when the watermaker is equipped with
Shurflo or Flowjet pumps, these could work intermittently, due to the pressure switch, that detects the presence
of the pressure in the circuit). After the first 10 seconds the high pressure pump will start running. At this point
the automatic RP TRONIC valve activates, automatically adjusting the working pressure, in a first phase at an
intermediate pressure for about 2 minutes, then further adjustment to 60 bar (+ or – 1 bar). During the regulation
phase the buttons + and – will flash.
The start phase can be also operated from the remote control panel.

NOTES FOR ALL THE MODELS

During the working phase the LEDs on the PRIME, SAND FILTER & START button will be illuminated.
The display shows:
1. Working pressure (bar)
2. Water quality (BEST W – produced water at the maximum quality standard – GOOD W produced water
at a good standard – POOR W – non conforming water, which is dumped out board),
3. Quantity of water produced (lt/h) the working hours (Wh).
The quantity of produced water depends on three variables, working pressure (60 bar), sea water conduc-
tivity (32.000 ppm), sea water temperature (25°). The values in the parenthesis indicates the best values, for
getting the nominal production of the plant. If one of them changes, the productivity of the plant changes.
With a higher salinity of the water the productivity of the plant decreases as well as with a lower pressure
and temperature. The production increases when the salinity of the water decreases, and when the pres-
sure and the temperature increase.
There are limits for pressure and temperature that must be respected (max 72 bar and 45°C) .
With regards to the feedwater temperature, for every degree lost below 25°C, there is a production decrea-
se of the 3% as well as a production increase for each degree gained to a maximum of 45C.

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 SINCE 1995

PRODUCTION STOP – MEMBRANE FLUSHING

To stop the unit and the related fresh water flush of the circuit and membranes follow the procedures below.
Once the desalination process is ended it is always necessary to flush the unit with fresh water to avoid that
the salt contents would settling on the membranes, crystallising and clogging the membranes.

MANUAL SERIES
Turn the hand operated pressure regulation valve (49) anti clockwise to obtain a pressure of 25 bar. Press
STOP. During this phase the high pressure pump (10) stops while the low pressure pump (8) goes on
working (when machines are equipped with the Shurflo or Flojet Low Pressure pumps, these could be
working intermittently). Turn the hand operated flushing valve (38), to divert the fresh water line (23), coming
from the pressurised fresh water line and wait for the end of the flushing time count down (XXX – WASH on
the display). At the end of the flushing it will be necessary to turn the hand operated valve (38) back to the
position of sea water inlet (22) to avoid emptying of the fresh water tank. At the end of the flushing cycle
the low pressure pump stops and the unit is at a standby mode.

AUTO SERIES
The membranes and circuit flushing on the AUTO series is automatic. At the end of every production cycle
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the flushing valve (12) automatically opens the fresh water line, flushing the circuit and the membranes to
avoid that the salt contents settling on the membranes, crystallising and clogging the membranes. Turn the
hand operated pressure regulation valve (49) anti clockwise to obtain a pressure of 25 bar. Press STOP.
During this phase the high pressure pump (10) stops while the low pressure pump (8) goes on working (in
case the machines are equipped with the Shurflo or Flojet Low Pressure pumps, these could be working
intermittently). Wait for the end of the flushing time countdown (XXX – WASH on the display).
At the end of the flushing cycle the low pressure pump stops and the unit is at a standby mode.

RP TRONIC SERIES
The membranes and circuit flushing on the RP TRONIC series is automatic. At the end of every production
cycle the flushing valve (12) automatically opens the fresh water line, flushing the circuit and the membranes
to prevent the salt contents settling on the membranes, crystallising and clogging the membranes. Turn the
hand operated pressure regulation valve (49) anti clockwise to obtain a pressure of 25 bar. Press STOP.
During this phase the high pressure pump (10) stops while the low pressure pump (8) goes on working (in
case the machines are equipped with the Shurflo or Flowjet LP pumps, these could be working intermit-
tently). In the RP TRONIC series the pressure regulation valve (RPT - 5) opens automatically, allowing the
outflow of the brine coming from the membranes flushing. In this phase the LED of the – (minus) button
flashes. Wait until the end of the flushing time countdown (XXX – WASH on the display). At the end of the
flushing cycle the low pressure pump stops and the unit is at a standby mode.
WARNING: Do not stop the watermaker at the dedicated switch on the main electrical switchboard of the
boat or by stopping the genset. This procedure would interrupt the flushing cycle with serious consequen-
ces to the productivity of the membranes in the future production phases. The system diagnostics record
all the operations of starts and stops and all the machine alarms. Where there is no correspondence
between the number of stars and stops, the warranty could be compromised.

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 SINCE 1995

AMCS
During the automatic flushing phase in the AUTO and RP TRONIC systems, the AMCS device, installed on
the fresh water flushing line, doses a minimal quantity of conserving product to preserve the membranes
from the bacteria growth. Once the flushing cycle is finished the AMCS system deactivate automatically.
(SEE THE INSTALLATION SCHEME).
The AMCS has its own switch, 0-1 and/or ON-OFF (depending on the models supplied). To verify if the
system is working and during the wintering phase, proceed as follows. On the watermaker control panel
press MAN.VALVE button and then press PRIME, to start the low pressure pump and simultaneously giving
the consent to the AMCS system to be activated). The AMCS pump during the factory test is always left with
the switch ON. In case it was found on OFF position, it will be necessary to switch it ON, adjusting the dim-
mer at 5% during the normal service and at the 30% during the wintering service. In order to let the AMCS
system work automatically, keep the switch in the position ON. The pump will be activated only during the
flushing phase. To stop the hand operated usage of the AMCS press PRIME and MAN. VALVE just after.

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 SINCE 1995

STANDARD MAINTENANCE
We remind you to check and maintain the unit frequently, to avoid problems during the usage of the units
and expenses for the machine reparation. This is not only a recommendation but an obligation to maintain
the warranty valid. However the warranty is considered valid only if the maintenance program is followed
and respected (see the end of this manual).

FILTER CHANGE
The frequency of the filter change (charcoal filter (13) and 5 micron (14)) depends on the water quality of
the water pumped in the unit and so is variable from case to case. However the filters are installed in tran-
sparent housings in order to check the clog level. When the filters are clogged, the machine will warn the
user displaying the following message LOW PRESSURE – NO WATER IN CIRCUIT.

HP PUMP OIL CHANGE

After the first 500 working hours the PLC will warn to change the oil showing the message CHANGE OIL. So it
will be necessary to change the oil (SAE 20-40). Unscrew the oil cap (52) from the HP pump, and remove the
old oil with the help of a oil syringe and fill the pump body with SAE 20-40 oil, reaching the level on the probe
of the oil cap. Once the oil is replaced press RESET.
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HP PUMP SEAL AND PISTONS CHANGE

The piston seal consumption is variable, (between 500 and 900 working hours). Anyhow they have to be
changed if the pump is leaking from the pump manifold. To change the gasket and pistons, order the KIT
(COD.10 for the HP UC MAN – HP UC RP TRONIC models - COD.12 for all the models, MANUAL from 70
up to 540 lt/h – COD.13 for all the models RP TRONIC from 70 up to 540 lt/h).

AUTOMATIC FLUSHING VALVE

The automatic valve, being in contact with the sea water in the inner chamber, can be subjected to clogs
due to the salt deposits coming from the sea water line. To prevent the blocking of the piston, the inner
chamber of the valve must be cleaned at every season’s end.
Unplug the fittings on the sea water and fresh water lines going into the valve. Open the valve cap, by the
four screws on the top.
Extract the piston and clean it with warm fresh water, and soap. AVOID abrading (scratching) the internal
wall with tools. Once the components are cleaned check that the seat of the piston is not damaged, and
the seals are not spoiled. In case these last are damaged please contact HP factory to get the repair kit.
Silicone grease the seal and fit the piston back to its original position and close the valve cap tightening
the screws.
If it is difficult to get the piston out from the valve body please contact HP factory.

BELTS (only UC series)

After the first 30 working hours it is necessary to adjust the pump-motor coupling belts, by adjusting (tighte-
ning) the screws posed on the rear side of the plant and check them every 50 working hours.

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 SINCE 1995

ERROR MESSAGES - TROUBLESHOOTING

PROBLEM:
PLC message: ALARM LOW PRESSURE NO WATER IN CIRCUIT
Press reset to go back to the stand by position.

CAUSES REMEDY
1) Lack of water in the inlet Open the sea water valve.
Purge the pre filters of air.

2) Sea water check valve closed Lack of water in the fresh water holding tanks – Emergency
start with the valve spacer on the automatic flushing valve.
Insert the spacer (17), on the piston (12-2) of the automatic
flush valve stopper (12), that must be previously extracted
(pulled up) manually, opening the sea water inlet (22) and
Press PRIME and let the unit be filled with water for about 5
minutes. During this phase it will be necessary to clear the air
contained in the pre filters (13 – 14), opening with a screwdri-

ENGLISH
ver the bleed valves (37). When all the air is completely eli-
minated, the water will leak out from a small hole positioned
on the vent valve, which can now be closed. Press START to
let the unit work. The spacer (17) can be removed from the
emergency position.

3) Valve of auotclaves closed Open the valve of autoclaves

4) Clogged filters Clogged filters change

5) Pressure sensor not working pro- Pressure sensor change. It is possible to work in emergency
perly (i.e. pressure reading on the mode deactivating from the PLC the pressure sensor (PRES-
display 0 bar, reading on the gauge. SURE SENSOR - OFF), by entering the sub menu.
30 bar) In case the pressure sensor is defective the reading on the
display will be 0 bar. This 0 reading will prevent the RP Tronic
valve from starting (the minimum working pressure reading
should be 2 bar). So it will be necessary to use the automatic
pressure valve in the manual mode.

6) Mancanza improvvisa di tensione Check that the generator is providing a constant power sup-
ply, during normal usage of other equipment (i.e. air condi-
tioning).
To verify the voltage arriving to the watermaker press once
the button +

7) Dirty high pressure pump valves Open the six caps of the valves on the HP pump manifold
(see drawing hp pump - 10.9) (10.8), extract the valves (10.9) from each of the seats and
check that each valve is free from particles or grains. Clean
them up and re introduce them in their seats,replace and ti-
ghten the caps. If the problem remains contact the HP techni-

33
 SINCE 1995

cal service. If these valves are dirty, the pump does not build
the required pressure.

8) SR safety valve (brass), too open Tighten the screw on the upper part of the SR valve and re-
only on the MANUAL plants (of the se- start the system.
ries SC – V – SC KIT - SCD)

PROBLEM:
At the start:
NOISY HP PUMP - EMPTY FILTERS - LOW PRESSURE ALARM

CAUSES REMEDY
Lack of water in the inlet Open the sea water intake valve and check if the EV2 valve is
Sea water check valve closed opening when the watermaker is started. Press RESET.
Vent the pre filters.
RESET the thermal overload relay of the LP pump only if alar-
ENGLISH

med by the PLC display.

PROBLEM:
PLC message: MAX PRESSURE ALARM
Press reset to go back to the stand by position.

CAUSES REMEDY
1) Lack of water Open the sea water valve.
Vent the pre filters.
Lack of water in the fresh water holding tanks

2) Closed valves on the dump lines Open all the dump valves.

3) Clogged Membranes Proceed with the chemical flushing of the membranes or

change the membranes where the production is below the
60% of the nominal rate at 25°C, 35000 ppm TDS, 60 bar.

4) Lack of power supply A lack of power supply, normally caused by over loads on the
generator (i.e. starting of A/C compressors) can influence the
RP TRONIC functioning. Low voltage, causes a minor number
or revolutions per minute of the electrical motor which causes
a pressure shortage, that is revealed by the pressure sensor.
This sends the value to the PLC, that orders the RP TRONIC
valve to close to adjust the pressure to the best working va-
lue.
When the voltage stabilises, the rpm of the motor goes back
to the normal, and with it the quantity of water pumped throu-
gh the membranes (volumetric pump), but in this phase the
RP TRONIC valve, is already closed by the PLC, (because it

34
 SINCE 1995

found a lack of pressure due to a lack of voltage) so when

the right amount of water goes back to the machine, an over
pressure alarm can be generated.
Press the RESET button and START the unit again.

PROBLEM:
PLC message: WASTE

The watermaker is dumping all the Wait for the conductivity values of the produced water to sta-
produced water outboard. bilise. If the values are not conforming to the set ones within 5
minutes from the start the following message will be shown.
ALARM HIGH SALINITY CHECK MEMBRANES.

PROBLEM:
PLC message: ALARM HIGH SALINITY CHECK MEMBRANES
Press reset to go back to the stand by position.

ENGLISH
CAUSES REMEDY
The maximum conductivity level has Check the quality of the produced water.
been exceeded. Press RESET and START the system. If the problem persists,
proceed as follows.

INCREASE ALARM SET POINT (page CONDUCTIVITY SET

HIGH): to get access at the program menu, press the button
+ e – together and insert the password. Keep the + button
pressed up to the page CONDUCTIVITY SET HIGH and verify
the value that is on the right side of the screen (which indica-
tes the actual conductivity reading). Press ENTER to be able
to modify the set value (1500 by default). With the + button
is possible to modify the value. It will be necessary to increa-
se the default value over 100 points, compared to the actual
value read on the right of the display. Press ENTER to set the
new default value and go back to the main menu pressing +
and – button together.

CONDUCTIVITY SENSOR DEACTIVATION (ONLY IN CASE

OF EMERGENCY): In case the actual conductivity value (read
on the right side of the display at CONDUCTIVITY SET HIGH
page) is exceeding 2000 (water of average quality, usable
for services i.e. toilets), but the water produced by the water-
maker is strictly needed, it is possible to deactivate electroni-
cally the conductivity sensor. ): to get access at the program
menu, press the button + e – together and insert the pas-
sword. Keep the button + pressed up to the page CONDUC-
TIVITY SENSOR (ON). Press ENTER to modify the state and
press + to exclude it from the system (OFF). Press ENTER to
set the new value and get back to the main menu pressing the
+ and – button together.
35
 SINCE 1995

PROBLEM:
PLC message: LOW PRESSURE PUMP THERMAL PROTECTION
Press reset to go back to the stand by position.

CAUSES Unblock the low pressure pump, rotating the electric motor
WARNING: The low pressure pump shaft (rear side – fan cover), using a screwdriver. Open the
thermal overload set point has been electrical switchboard and press the blue button (reset) on
exceeded due to low voltage or the the thermal overload relay of the low pressure pump. Close
low pressure pump is blocked. (SC – V the switchboard door and press RESET on the PLC. Press
– SCK – DOUBLE series). START. If the problem continues contact the HP technical ser-
vice.

PROBLEM:
PLC message: HIGH PRESSURE PUMP THERMAL PROTECTION
Press reset to go back to the stand by position.

CAUSES Open the electrical switchboard and press the blue button
WARNING: The high pressure pump (reset) on the thermal overload relay. Close the switchboard
ENGLISH

thermal overload set point has been door and press RESET on the PLC. Press START. If the pro-
exceeded due to low voltage or the blem continues contact the HP technical service.
high pressure pump is blocked. The
most common and frequent cases di-
pend on the low voltage reaching the
unit, which means higher current con-
sumption and then the intervention of
the thermal overload relay.

The motor of the high pressure pump Unblock the pump motor and check that the capacitors are
can be blocked. not broken or exploded and working properly..

The high pressure pump can be bloc- In case the high pressure pump is blocked it will be necessary
ked. to disassemble the high pressure pump and the manifold,
then check the shaft rotation, and piston movement.

PROBLEM:
PLC message: UNDER VOLTAGE (blinking)

CAUSES WARNING : Verify that the voltage, reaching the unit, is cor-
WARNING: UNDER VOLTAGE alarm rect related to the nominal values of the motors (get the test
corresponds to a lack of correct power on the internal clips of the selector 0 -1 ). If the voltage is low,
supply verify the cable size and distances ad the correct functionali-
ties of the generator.

36
 SINCE 1995

PROBLEM:
PLC message: OVER VOLTAGE (blinking)

CAUSES REMEDY
WARNING: OVER VOLTAGE alarm WARNING: Verify that the voltage, reaching the unit, is correct
corresponds to an over feeding of related to the nominal values of the motors (get the test on the
voltage, that can make the capacitors internal clips of the selector 0 -1 ). If the voltage is low, verify
explode. the cable size and distances ad the correct functionalities of
the generator.

PROBLEM:
WATER LEAK FROM THE HIGH PRESSURE PUMP AND OIL EMULSION IN THE PUMP BODY

CAUSES REMEDY
Damaged gaskets Change the gaskets (see the HP pump schemes)

PROBLEM:

ENGLISH
AUTOMATIC DEACTIVATION OF THE MAGNETO THERMAL SWITCH IF THE MAIN SWITCHBOARD

CAUSES REMEDY
1) Watermaker switch below the limits. Install an adequate switch, corresponding to the nominal va-
lues of the unit electrical consumption. Verify the table in the
chapter “Installation” .

2) Short-circuit on the watermaker Verify that there are not short-circuit on the power supply
power supply line. line.

3) Internal short-circuit inside the wa- Verify that there are not short-circuit inside the watermaker
termaker. (i.e. electrical motors or sensors).

PROBLEM:
POWER SUPPLY FUSES BLOW ON START

CAUSES REMEDY
The main cause for this inconvenien- In the MANUAL or AUTO series is necessary to open the hand
ce is due to the complete closing of operated pressure regulation valve (49), turning it anti clock
the pressure regulation valve. At the wise.
moment of the start the circuit is com-
pletely closed and the high pressure In the RP TRONIC series, press the MAN. VALVE button and
pump, finding a full resistance is not keep pressed the – button for at least 10 seconds, in order
able to start and the fuses blow. to open completely the automatic pressure regulation valve,
helping the pump to start without problem.

37
 SINCE 1995

PROBLEM:
24V FUSE BLOWS

CAUSES REMEDY
The main causes of this inconvenience Verify each of the sensors SD, MN, FL, disconnecting the
are normally due to a short-circuit on plugs, and reconnecting each of them, one after the other, to
one of the sensors (pressure MN, con- check the defective one.
ductivity SD, flow meter SF).

Defective motherboard transformer Change the complete motherboard

PROBLEM:
PRODUCTION AND SALINITY EXCEEDING THE NOMINAL VALUES

CAUSES REMEDY
One or more membranes may be da- Check each membrane to understand which of them is da-
maged maged.
ENGLISH

PROBLEM:
EPROM ERROR

CAUSES REMEDY
Microchip internal memory error Change the microchip

PROBLEM:
SECURITY BLOCK CODE (XXXX)

CAUSES REMEDY
Security Block. The unit has been Contact HP HIGH PRESSURE to get the unlocking code.
set to work within a limited period of
time, after which automatically it stops
working, generating an alarm blocking
the unit and visualising a four number
series.

PROBLEM:
EMERGENCY KEY

CAUSES REMEDY
1) The emergency button is pushed. Unlock the emergency button turning it anti clock wise.

2) A PLC component is damaged. Change the PLC Board .

38
 SINCE 1995

PROBLEM:
BEST W.

CAUSES
During the normal functioning the con-
ductivity of the produced water is be-
low the lower set point and the water
can be considered of a very high qua-
lity level.

PROBLEM:
GOOD W.

CAUSES
During the normal functioning the
conductivity of the produced water is
between the lower and the higher set
point and the water can be considered

ENGLISH
of good quality.

PROBLEM:
POOR W.

CAUSES
During the normal functioning the
conductivity of the produced water is
above the higher set point and the wa-
ter can be considered of poor quality.
(This water can be used for showers
and toilet usages)

39
40
HP UC
Schema Componenti / Components Outline
SINCE 1995
 HP UC RP tronic
Schema Installazione / Installation
SINCE 1995

41
42
HP UC Manual
Schema Installazione / Installation
SINCE 1995
 HP UC
Quadro Elettrico / Switchboard
SINCE 1995

43
44
HP SC KIT - KIT ECO
Schema Componenti / Components Outline

MANUAL MANUAL - AUTO KIT ECO

SINCE 1995

RP Tronic
 HP KIT ECO
Schema Installazione / Installation
SINCE 1995

45
46
HP SC KIT
Schema Installazione / Installation
SINCE 1995
 HP SC KIT
Quadro Elettrico / Switchboard
SINCE 1995

47
48
HP SC Manual- Auto - RP Tronic
Schema Componenti / Components Outline
SINCE 1995
 HP SC Manual
Schema Installazione / Installation
SINCE 1995

49
50
HP SC Auto
Schema Installazione / Installation
SINCE 1995
 HP SC RP Tronic
Schema Installazione / Installation
SINCE 1995

51
52
HP SC Manual- Auto - RP Tronic
Quadro Elettrico / Switchboard
SINCE 1995
 HP V
Schema Componenti / Components Outline
SINCE 1995

53
54
HP V
Schema Installazione / Installation
SINCE 1995
 HP V
Quadro Elettrico / Switchboard
SINCE 1995

55
56
HP SC DOUBLE
Schema Componenti / Components Outline
SINCE 1995
 HP SC DOUBLE
Schema Installazione / Installation
SINCE 1995

57
58
HP SC DOUBLE
Quadro Elettrico / Switchboard
SINCE 1995

REAR VIEW
 HP RP Tronic
Schema Componenti / Components Outline
SINCE 1995

59
60
Valvola di scambio - Flushing valve
Schema Componenti / Components Outline
SINCE 1995
 Pompa WW90 - WW90 Pump
Schema Componenti / Components Outline
SINCE 1995

61
62
Pompa W71 - W71 Pump
Schema Componenti / Components Outline
SINCE 1995
 HP UC 35 12 V
M. BOARD
SINCE 1995

63
64
HP UC 35 - 70 24 V
M. BOARD
SINCE 1995
 HP UC 230 V
M. BOARD
SINCE 1995

65
66
HP SC - V - SC KIT - DOUBLE
M. BOARD
SINCE 1995
 HP SC - V - SC KIT - DOUBLE
M. BOARD - 230 V
SINCE 1995

67
68
HP SC - V - SC KIT - DOUBLE
M. BOARD - 380 V
SINCE 1995
 WORLDWIDE SERVICE NETWORK

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