Date : 03-01-2012 PREP BY : DP

ORIFICE PLATE BORE CALCULATION AS PER ISO-5167

(Prog. By Engineering Specialities Pvt Ltd., Kolkata 700016, Ph : 33-2252-5584/2064, email : [email protected])

CLIENT : INGERSOLL RAND INDIA LTD. PO# JEPL/BRD/PO/111212/

PROJECT : JINDAL STEEL & POWER LIMITED, ANGUL 079/2011-12 of 22.12.2011
NB SIZE : 200 mm NB (219.1 OD x 8.18 mm Thk) Rev. No. : 2 - 03012012
TAG NO. : FE-51, 53, 55, 57, 59, 61, 63 Quantity : 7 Nos.
SERVICE : AIR Doc. No. 17442740 FLANGE TAPS

PIPING DATA PIPE SIZE & SCH : 200 mm NB (219.1 OD x 8.18 mm Thk)
PIPE MATERIAL : CARBON STEEL
FLANGE STANDARD : ANSI-B16.5 150# SORF
FLANGE MATERIAL : ASTM-A-105

FLOW DATA
Std.Pipe ID(at 20oC) = 0.20274 M = 202.74 mm
Temp. Corr. For I.D. = 1.001158
D Corrected I.D. = 0.2029747 M
T Oper. Temperature = 125.25 deg. C
BP Barometric Pressure = 100695 Pa = 1.0268 Kg/cm2
Pr Line Pressure = 880637 Pa = 8.98 Kg/cm2(g)
Op Operating Pressure = 981332 Pa = 10.0068 Kg/cm2(a)
v Dynamic Viscosity = 0.000021 Pa.s = 0.00021 Poise
G Specific Gravity = 1.000 = 1.293 Kg/NcM
p Density at Op. Cond. = 8.585779 Kg/cM
Qn Volumetric Flow = 7200 NcM/Hr = 120 NcM/min
Qv Actual Vol. Flow = 0.3011957 cM/sec. = 1084.30 cM/Hr
Qm Mass Flow = 2.5860000 Kg/sec = 9309.6 Kg/hr
h Differential Press. = 24516.63 Pa = 2500 mm WC

SIZING CRITERIA
ReD Reynold's Number at 70% flow = 540724
k Isentropic Exponent = 1.4
e Expansibility Factor = 0.992436
E Velocity of Approach Factor = 1.021014
B d/D (Beta) Ratio = 0.449267
C Discharge Coefficient = 0.602250
Temp. corr. For Bore = 1.00189

ELEMENT DATA
ELEMENT TYPE : SQUARE EDGED CONCENTRIC ORIFICE PLATE
ELEMENT MOUNTING : FLANGED
ELEMENT MATERIAL : SS-316
ORIFICE BORE : 0.091017 M
ORIFICE BORE(Corr. for dh/vh) : 0.090980 = 90.98 mm
TOLERANCE AS PER ISA : +/- 0.06 mm
PLATE THICKNESS : 3.2 mm
THROAT THICKNESS(t) : 2 mm
DRAIN HOLE : 2.5 mm C to C = 100.1 mm

NOTES :
PERMANENT PRESSURE LOSS AT MAXIMUM FLOW VENDOR
: DRAWING
1948 mm REVIEW
WC STATUS
= 77.9 % of DP
1) Drawing approved as submitted. Proceed with manufacturing.
ERROR IN CALCULATION : 0.00005 %
Submit final document as per our spec.
FLOW CHECK = 2.5860 Kg/sec 2) Drawing approved subject to comments noted, proceed with
Manufacturing subject to comments. Resubmit the revised
Drawing in……….sets.
3) Not approved for manufacturing. Our comments noted on the drawing.
Resubmit the revise drawing in………sets.
R) Retain For Information.
This approval does not absolve the vendor, of his responsibility for
Component design, manufacture & performance guarantee.
Reviewed by:…… KBP/DGP…..…..Date:……………..….………C650037/JSPL
02/01/2012
IR REF: …………..……….…...............…………....………...........
d/Xcalc/misc/IRand-op-16 23122011
DOC NO.- 17442740 FLANGE. DIM. ORIFICE PLATE DIM.
PIPE PIPE N.B. O.D. P.C.D. R.F.Ø I.D. THK. R.F.(ht) P.C.D. HOLE O.D. THK. BORE
TAG NO QTY.
SERVICE O.D. I.D. SIZE A B F C T E HOLE DIA NOS O M±1 t d Vh. Dh. C to C
FE-52,54,56,58,60,62,64 AIR 273 254.46 250 7 406 362 324 276 38 1.6 25.4 12 337 3.2 2 111.10 ± 0.07 - 4 125.2
FE-51,53,55,57,59,61,63 AIR 219.1 202.74 200 7 343 299 270 222 38 1.6 22 8 277 3.2 2 90.98 ± 0.06 - 2.5 100.1
FE-68,69 AIR 406.4 381 400 2 597 540 470 411 38 1.6 28.6 16 511 5 3 166.69 ± 0.10 - 5 188.0
FE-67,70 AIR 273 254.46 250 2 406 362 324 276 38 1.6 25.4 12 337 3.2 2 123.40 ± 0.08 - 5 124.7
FE-65,66 AIR 323.8 303.18 300 2 483 432 381 327 38 1.6 25.4 12 406 3.2 2 135.8 ± 0.08 - 5 149.1
FE-81,82,83,84 WATER 323.8 303.18 300 4 483 432 381 327 38 1.6 25.4 12 406 3.2 2 170.96 ± 0.09 6 - 148.6

DOC NO.- 17442757

FE-51,52,53 AIR 219.1 202.74 200 3 343 299 270 222 38 1.6 22 8 277 3.2 2 86.18 ± 0.06 - 2.5 100.1

DOC NO.- 17442757

FE- WATER 219.1 202.74 200 7 343 299 270 222 38 1.6 22 8 277 3.2 2 113.02 ± 0.06 4 - 99.4

DOC NO.- 17442773

FE- WATER 168.3 154.08 150 3 279 241 216 171 38 1.6 22 8 219 3.2 2 68.33 ± 0.06 2.5 - 75.8