Dear Client

Thank you for Purchasing our HT-802 Protection Relay Test Set. Please

read the manual in detail prior to first use, which will help you use the equipment

skillfully.

Our aim is to improve and perfect the company's products

continually, so there may be slight differences between your

purchase equipment and its instruction manual. You can find the

changes in the appendix. Sorry for the inconvenience. If you

have further questions, welcome to contact with our service department.

The input/output terminals and the test column may bring

voltage, when you plug/draw the test wire or power outlet, they will

cause electric spark. PLEASE CAUTION RISK OF ELECTRICAL

SHOCK!

Company Address:
 T4，No. 41, High-tech 2 Road，East Lake High-tech Development Zone， Wuhan
 Sales Hotline: 86-27- 87457960
 After Service Hotline: 86-27- 87459656
 Fax: 86-27- 87803129
 E-mail: [email protected]
 Website: www.hvtest.cc

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 SERIOUS COMMITMENT

All products of our company carry one year limited warranty from the date

of shipment. If any such product proves defective during this warranty period we

will maintain it for free. Meanwhile we implement lifetime service. Except

otherwise agreed by contract.

 SAFETY REQUIREMENTS

Please read the following safety precautions carefully to avoid body injury

and prevent the product or other relevant subassembly to damage. In order to

avoid possible danger, this product can only be used within the prescribed

scope.

Only qualified technician can carry out maintenance or repair work.

--To avoid fire and personal injury:

Use Proper Power Cord

Only use the power wire supplied by the product or meet the specification of

this produce.

Connect and Disconnect Correctly

When the test wire is connected to the live terminal, please do not connect

or disconnect the test wire.

Grounding

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 The product is grounded through the power wire; besides, the ground pole

of the shell must be grounded. To prevent electric shock, the grounding

conductor must be connected to the ground.

Make sure the product has been grounded correctly before connecting with

the input/output port.

Pay Attention to the Ratings of All Terminals

To prevent the fire hazard or electric shock, please be care of all ratings

and labels/marks of this product. Before connecting, please read the instruction

manual to acquire information about the ratings.

Do Not Operate without Covers

Do not operate this product when covers or panels removed.

Use Proper Fuse

Only use the fuse with type and rating specified for the product.

Avoid Touching Bare Circuit and Charged Metal

Do not touch the bare connection points and parts of energized equipment.

Do Not Operate with Suspicious Failures

If you encounter operating failure, do not continue. Please contact with our

maintenance staff.

Do Not Operate in Wet/Damp Conditions.

Do Not Operate in Explosive Atmospheres.

Ensure Product Surfaces Clean and Dry.

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 －Security Terms

Warning: indicates that death or severe personal injury may result if proper

precautions are not taken

Caution: indicates that property damage may result if proper precautions are

not taken.

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 Contents
CHAPTER 1 INSTRUMENT CHARACTERISTICS AND TECHNIQUE PARAMETERS.................................. 6
Section 1 Main characteristics..................................................................................................... 6
Section 2 Technique parameters.................................................................................................7
CHAPTER 2 HARDWARE STRUCTURE..................................................................................................9
Section 1 hardware components................................................................................................. 9
Section 2 Instruction of panel.....................................................................................................11
CHAPTER 3 USE THE TESTER........................................................................................................... 13
Section 1 General Rules for Use............................................................................................... 13
Section 2 Procedures of starting up/shutdown........................................................................14
Section 3 relay protection test item........................................................................................... 15
CHAPTER 4 INTRODUCTION OF SOFTWARE OPERATION.................................................................18
Section 1 Software and driver installation................................................................................18
Section 2 AC Test........................................................................................................................ 19
Section 3 DC Test........................................................................................................................25
Section 4 Frequency Test...........................................................................................................27
Section 5 Synchronous Test...................................................................................................... 29
Section 6 Current&Voltage Test................................................................................................ 32
Section 7 Differential Test...........................................................................................................33
Section 8 Impedance Characteristic......................................................................................... 41
Section 9 Harmonic Test.............................................................................................................43
Section 10 Power Direction Test............................................................................................... 44
Section 11 Impedance Test........................................................................................................45
Section 12 Zero Sequence Protection......................................................................................48
Section 13 Group Test................................................................................................................ 50
Section 14 State Sequence Test............................................................................................... 54
Section 15 Inverse Time Overcurrent Relay Test...................................................................56
Section 16 Differential Relay Test............................................................................................. 57
Section 17 Intermediate relay.................................................................................................... 59
Section 18 Frequency Variation Test........................................................................................61
Section 19 Failure Recurrence.................................................................................................. 62
Section 20 System Vibration...................................................................................................... 63
Section 21 Measuring Instruments............................................................................................65
Section 22 BZT Test....................................................................................................................66
BEGINNER’S GUIDE......................................................................................................................... 74
APPENDIX A DRIVER INSTALLATION INSTRUCTIONS.......................................................... 74
APPENDIX B COMMON FAILURE EXCLUSION OF USB COMMUNICATION......................76
APPENDIX C PACKING LIST.......................................................................................................... 77

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 Chapter 1 Instrument characteristics and
technique parameters

Section 1 Main characteristics

1. Meets all the requirement of field tests. This tester with standard 4 phase voltage, 3
phase current output, voltage 125V/phase, current 40A/phase, 3 phases in parallel can up to
120A. Digital Signal Processor Microcomputer. Not only test the traditional relays and
protectors, but also test the modern micro computer replays, special for transformer
differential protection and transfer equipments
2. All technical indicators fully meet the standard DL/T624-1997: Technical condition of
the relay computer test device.
3. Classic Windows XP operating interface, friendly man-machine interface, easy and
fast to operate; High-performance embedded industrial control computer and 8.4 inch 8.4 -
inch resolution of 800 × 600 TFT true color display which provides rich visual information,
includes the current working condition and all kinds of help information.
4. The Windows XP system comes with the restore function; avoid system crashes
caused due to illegal shutdown, or malfunction, etc.
5. Equipped with ultra-thin industrial keyboard and optical mouse, complete a variety of
operations using keyboard or mouse the same as ordinary PC.
6. The main control board is DSP + FPGA architecture, 16 bit DAC output, generates
high - density sine wave 2000 points each circle to fundamental wave, which greatly improve
the wave quality and the accuracy of the test instrument.
7. Using high-fidelity linear amplifier. Both to ensure the accuracy of a low current, but
also guarantee the stability of the high current.
8. USB directly connect with PC, without any adapter cable, easy to use.
9. Can be connected to a laptop computer (optional).Laptop computers and industrial
machines use the same software, no need to re-learn the methods of operation.

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 10. With GPS synchronization test function. The device can be built-in GPS
synchronization card (optional) connects with PC by RS232; people can do remote
synchronization swap test for the two testers.
11. With a separate DC auxiliary voltage source, output voltage 110V(1A)，220V(0.6A),
provides relays or protective devices which require DC power.
12. The software with self calibrating function, which avoid to calibrate accuracy by
adjusting relays after open the case, greatly improve the stability of the accuracy.

Section 2 Technique parameters

1. AC current source
Phase current output (effective value): 0~40A/phase, accuracy 0.5%.
3 phase parallel current output (effective value): 0~120A/3 phase parallel output in same
phase
Phase current working value for allowed long time (effective value): 10A
Maximum output power of each Phase: 420VA
Maximum output power of 3 parallel current: 900VA
Maximum permitted work time of 3 parallel current: 10S
Frequency range: 0~1000Hz; accuracy: 0.001Hz
Harmonic time: 2~20; phase: 0--360°; accuracy: 0.1°
2. DC current source
Current output: 0～±30A / phase, accuracy:0.5%
3. AC voltage source
Phase voltage output (effective value): 0~125V/phase, accuracy: 0.5%
Line voltage output (effective value): 0~250V
Phase voltage / Line voltage output power: 75VA / 100VA
Frequency range: 0~1000Hz accuracy: 0.001Hz
Harmonic time: 2~20; phase: 0--360°; accuracy: 0.1°
4. DC voltage source

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Phase voltage output range: 0～±150V accuracy: 0.5%
Line voltage output range: 0～±300V
Phase voltage / Line voltage output power: 970VA / 180VA
5. Switch terminal
Switch input terminals: 8 pairs
Dead contact: 1-20mA, 24V active output inside the device.
Potential flip: 0--6V DC low level
15-250V DC high level
Switch output terminals: 4 pairs, dead contact, rupturing capacity: 110V/2A, 220V/1A
6. Time measurement range
Range: 1ms-9999s; accuracy: 1ms
7. Dimension & weight
Dimension: 455 (mm)×530 (mm)×220 (mm)
Weight: 30kg.
8. Power
AC220V±10% 50Hz 15A

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 Chapter 2 Hardware structure

Section 1 hardware components

1. Built-in high-performance industrial control computer

This device uses high - performance IPC control computer, with self- restore the CF card,
8.4 " 800 × 600 resolution TFT color LCD. This machine with special high-performance
industrial keyboard and mouse can directly use no need connect other instruments, software
running under Windows XP operating system, easy to operate. There are 3 USB interface on
the panel, convenient to save and review data, data communicate and software update.
2. DSP digital signal processing system
Take 6000 Series DSP controller as the core, EPGA programmable logic devices output
waveform, as a result of the technology of DDS hardware output waveform, the waveform
frequency and phase in high accuracy, meanwhile, the system and IPC communication with
USB2.0 interface, making data communication stable and reliable.
3. D/A and A/D conversion
Uses high precision D/A converter, adopts active low-pass filter, to sooth the output
waveform, good amplitude-frequency characteristics. The control system also retains the 12
circuit and 12 bits A / D converter, can real time sample the output waveform of 12 circuit
analog and display the real output waveform, amplitude and phase on the LCD by software.
4. High precision liner voltage and current amplifier
For phase current and voltage, we persist in adopting high performance linear amplifier
output mode in order to make the current and voltage source to directly output DC and AC
waveform, and calculate the square wave, combined waveform of all the harmonics, fault
transient waveform, etc, can simulate current, voltage characteristics of short-circuit fault. For
power amplifier circuit, we adopt imported power parts with high-power and high-fidelity
module style as power output, combining with heat dissipation structure; it has enough power
redundancy and thermal capacity. The power amplifier circuit has overheat, overflow,

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overvoltage and short circuit protection functions. Current loop allows open circuit, will not
damage the device. There is current open circuit indicator on the panel for users to check if
wiring corrected. The panel also with over-voltage or short circuit indicators, when there was
short circuit on voltage circuit (if with output), the indicator will be on and start the buzzer
alarm. The high current limits use a unique hardware, limit circuit, overcome the shortcomings
of traditional software, and make it more safe and reliable.
5. Switch input and output
This tester with 8 pairs input terminals and 4 pairs output terminals.
Both switch input and output are composed by optoelectronic isolator and 24V DC relays,
its working power is independent 24V working power, so there is 24V DC voltage between
COM and switch input.
The followings are wiring diagram for common switch input:
(1) Charged dead contact

(2) Potential flip

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 (3) Dead contact

6. Independent DC power output

This device with 2 circuits 110V DC power output, end to end compose to +110V、0V、
-110V three terminals output, only can be the power of the protection device, not be the DC
operating power. +110V, -110V can output 220V DC voltage.

Section 2 Instruction of panel

1. Switch input: 8 pairs, compatible dead contact and (0-250V DC) potential contact;
2. Current output: IA, IB, IC, IN;
3. Voltage output: UA, UB, UC, UN; UX, Un
4. Switch output: 4 pairs;

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5. Fixed output: +110V, 0V, -110V;
6. Amplifier switch: open this when the device need output current, voltage;
7. Reset
8. Grounding terminal: well grounded during test;
9. Fuse : fixed output +110V, -110V;
10. LCD: 8.4”;11.0 Host switch: power of the IPC;
12. PC interface: connect with PC;
13. USB: standard USB interface can connect with keyboard, mouse or USB flash disk.

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 Chapter 3 Use the tester

Section 1 General Rules for Use

1. This tester with IPC and Windows operating system, please do not power on/off
frequently.
2. There are USB interfaces on the panel or backboard, which allow hot-swap USB
equipment (such as flash disk, etc), but this must be done after the data transmission
completed.
3. In order to avoid operating system corrupted caused by illegal shutdown, deleting,
altering the words of the disk or icon on the desktop, this tester equipped with special self –
restore CF card. If need store to this tester, please keep it in D drive. When using the USB to
copy data, please do ensure that the flash disk is clear without virus; please do not use the
flash disk to install other software programs in this system.
4. When connecting keyboard or mouse, please do not connect wrong terminal;
otherwise the Windows operating system won’t be started up normally.
5. Please do not power off directly during outputting condition so as to avoid the wrong
protection action due to wrong output.
6. Switch input compatible dead contact and electric potential （0～DC250V）, when
using charged contact, its positive electrode should connect with COM terminal.
7. During the test make sure that the air slots are not unobstructed, the instrument should
be laid uprightly, or unfold the bracket for slightly tilted.
8. Do not lead external AC/DC power into the voltage and current output sockets of tester.
Or else, the tester will be damaged.
9. If the disturbance is stronger or high safety is required of the field test, before doing the
test, please well grounded the power cord or ground hole of the tester.

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 10. If there were data error, can not connect the device or other problems during use , it
can be solved: exit back to the main menu and re-run the program , then all the data are
restored to default values.

Section 2 Procedures of starting up/shutdown

1. Starting up
(1) Connect the tester power cord with 220V outlet, start main power, after IPC start the
Windows XP system, the tester auto enter software main interface.
(2) Turn on the power amplifier, connect the current, voltage circuit, connect switch input
if necessary, and choose the appropriate software module to test.
Note:
① When connecting the current loop, sparking phenomenon may occur, this is normal.
There is 20V DC voltage on the current loop. It will disappear when the loop short circuit. If
power on the amplifier power switch after connects the circuit loop wire, there will not be
sparking phenomenon.
② Check the wiring is correct. If the current open circuit indicator lights on, it means the
corresponding current loop wrong wiring. If the voltage short circuit indicator lights on, it
means the corresponding voltage loop wrong wiring. The voltage short circuit indicator cannot
return to normal condition itself. After the voltage circuit failure settled, turn off the power
amplifier for 20 seconds, then re-start it, there will not be red indicator on voltage loop, wiring
correctly.
2. Turn off
(1) Turn off the power amplifier switch first.
(2) Close the test software menu. At the “start” column press “shutdown”, when the
Window system indicates “safe to shutdown”, turn off the main power, disconnect the test
wires, and put the tester into the case.

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 Section 3 relay protection test item

1. Relay test
Relay type Test item Test module Note

Signal relay If the relay with AC/DC input, please

choose “AC/DC test”.
Time relay AC test
For the signal relay with small rated
Relative test item Intermediate relay
Intermediate relay current, please choose voltage loop test
DC test
of the device.
Reclosing relay

Current relay
Over (less) voltage
relay AC test Test sequence component relay at
Sequence component Current voltage sequence component module of “AC
relay Relative test item extremely inverse test”.
Synchronism-check（or current relay Test the extremely inverse current relay
phase comparison） DC test at “extremely inverse current”.
relay
Extremely inverse
current relay
DC magnetic
properties Differential relay
Differential test
Differential relay Harmonic brake Harmonic test Please wire correctly according the
characteristics method of “differential test”.
Differential test
Proportional brake
Differential relay
characteristics
AC test
Power ( direction )
Please choose wiring method and
Relay Power direction
Relative test item protect the approximate action boundary
AC test
Impedance relay before test.

During the test, UA as the system side

and UB as test side at “synchronous
Synchronous test test” module, can test operating
Synchronous relay Relative test item
AC test frequency, operating voltage, operating
phase, and automatically make pene-
contemporaneous test.

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 2. Microprocessor-based protection device
Types of relay protection Test item Test module Note
Multi-stage over-current Can do most of the relay and
Over (less ) voltage micro computer test at “AC test”
AC Test
Sequence components module.
Frequency Test
voltage and current Relative test item
Power direction
Frequency devices
Power directional
protection
Group test Required synchronous and no
Reclosing and
Relative test item State series voltage test, Ux as shunt side
conversion failure
voltage output
Distance and Stepped “Stepped impedance” and “zero
zero sequence impedance sequence protection” can
set value Zero-sequence one-time automatic test
Distance and zero
Line protection

calibration protection multi-stage , various fault

sequence
Impedance Impedance types , distance and zero
characteristics phase sequence value of various
characteristics phase
Power The fault current should be set
Power frequency variation Set value frequency enough, for example 10~15A.
distance calibration variation
distance
Over-current, low Some of the “low voltage” and
voltage, negative “negative sequence voltage”
Composite voltage
sequence AC test injected by different terminal,
Locking (direction)current
voltage,latching you should change it during the
over-current. test.
If other conditions meet the
Synchronous low
requirements, the device did
Low cycle, low voltage load cycle
Relative test item not operate, check if the device
shedding device Frequency Test
need input current and switch
AC Test
contacts.
Differential relay Generator differential
Generator transformer

Proportional Differential protection, “differential

braking protection protection” when tested, it can
protection

Differential protection characteristics AC test be regarded as the wiring Y / Y,

high and low voltage side
Harmonic brake Differential test balance coefficients (=1) are a
characteristics Differential transformer protection.
protection The " differential test " focus on

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 Harmonic test curve characteristics search,
includes Proportion of braking
border search , proportion of
braking designated test,
harmonic brake border search
and harmonic restraint
sentinel test , comprehensive
test differential protection .
Field loss protection Please note the angle
Relative test item AC test between output current and
Excitation protection voltage.
Composite voltage locking
( direction) over-current Relative test item AC test
(Reserve)
Automatic synchronizing Synchronous Wiring correctly according the
Relative test item
device test instruction manual.
Action logic and
Protection device action time for State series Wiring correctly is important.
each switch
Please see Appendix 6 "Nari
Others

part protection" on BP - 2B and

Bus bar differential RCS - 915 show
protection Before the test, make sure that
Relative test item AC test
Fiber-optic lines differential the device forms a “self-loop”, if
protection yes, the protection action value
should be equal to half the
setting value.

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 Chapter 4 Introduction of Software Operation

Section 1 Software and driver installation

1. Software installation
Each tester is equipped with a software U-disk which includes 3 files: SETUP.EXE, driver,
instruction manual. IPC and PC are installed application software and USB driver before
delivery, double click SETUP.EXE to re-install, follow the prompts, the program will
automatically complete the installation.
2. Driver Installation
Insert the USB, the computer automatically detect the new USB device, select the
specified directory to install, enter into the browser, find the location of the driver, click OK you
can automatically install, after the installation is complete, the bottom right of the screen will
pop up like U disk mark, then move the mouse to view detailed information, the screen will
show the words USB FOR DSP, driver installation is successful, you can use the device. If
industrial control confidential need re – install，the program files on the disc can be copied to
the U disk which connects the USB1 port of the IPC to finish installation. (Detailed operation,
see Appendix A)
3. Main menu

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4. Report management

Can choose from a variety of test report to preview, print arrange, delete, and copy.

Section 2 AC Test

1. Interface Instruction

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 [AC test] module is a general, integrated test modules, it consists of a separate 3 -phase
current and 4 phase voltage (this instrument). By setting the corresponding voltage or current
as a variable, assigned a certain change to the variable step length, and selects the
appropriate test methods ( e.g. , manual, automatic, operation stop , operation return ) , easily
test the action value of various voltage, current protection, return value and action time ,
automatically calculate the return coefficient .
(1) Variable selection
Select a single variable or multiple variables simultaneously variable, marking [variable]
column with "√” is OK.
(2) The step length of the variable
The step length can be selected in accordance with the requirements of accuracy. Such
as: voltage step length, such as the current step length.
(3) [each step time]
It is the time interval of each step length for automatic test. Manual test do need to set
this parameter.
(4) [Automatic test ( stop action ) ]
During the output procedures the involved variable change according the set step length
and time, other fixed value not change. Until the relays act, record the action value and action
time. Stop the output, the program automatically returns.
(5) [ Automatic test (action returns ) ]
During the output procedures the involved variable change according the set step length
and time, other fixed value not change. Until the relays act, record the action value and action
time, this moment the device also maintain the output state, and then make the step length
and time interval changes in the opposite direction, until the relay contacts return, the device
terminate the output, recorded return value , the program automatically returns .
(6) [Manual test ( action to stop ) ]
The program continuous output current value, click【 ▲ 】 button the variable amount
that increments a step, click [ ▼ ] button the variable amount that is descending a step . If the

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relay action can record the action value and action time, then terminate the tester output, the
program automatically returns.
(7) [Manual test ( the action returns ) ]
The program continuous output current value, click【 ▲ 】 button the variable amount
that increments a step, click [ ▼ ] button the variable amount that is descending a step . If the
relay action can record the action value and action time, now the tester also keep the output
state, the user can manually step changes in the opposite direction as the original tester, until
the relay contacts return the test stop output, and record return value, the program
automatically returns.
(8) [ Open parameters ]
Select the appropriate folder, open the previously saved parameters.
(9) [ Save parameters ]
Save the current parameters to the user-specified folder.
(10) [Default parameters]
Interface will restore to the default parameters, generally: voltage initial 57.73V, current
1A, the phase difference each 120 °, frequency 50Hz and positive sequence.
(11) [Save report forms]
Test results saved to the specified folder, default: DATA / REPORT.
(12) [ View report forms]
View or print the test results from file DATA / REPORT.
(13) [ Positive sequence][ negative sequence ] switch
Program automatically interchanges B, C phase.
(14) [ Sequence component switch]
The program will automatically convert parameter to sequence component model as
follows: U +, U - , U0, I +, I - and I0. The voltage and current are in positive sequence,
negative sequence and zero-sequence, must be access to a three-phase current and
three-phase voltage, can be directly sequential component changes to facilitate component
relay.

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 (1) [action input value]
Input value is 1 - 8 optional, which access to the normally open contact or normally
closed contact of the relay.
(2) [action output value]
When the contacts of the relay operate, and give one output value, usually open- close,
maintaining time is 1 second, which used to start the waveform recorder or milliseconds.
(3) Record variable
Some tests are simple and few variables required users can select the desired variables
as test result to record; it will make the test report concise.
(4) Contact[vibrating delay ]
Some relay such as electromagnetic relays, speed saturated, converters, when the
electrical parameters close to the action setting, its contact will produce jitter, the tester may
produce false positives, so the internal procedures necessary to set a time when after the
contacts of the relay flip maintain a certain time, the program identify the relay is reliable
action, so that escape of the jitter of the relay, to avoid the action values are not accurate.
General microcomputer protection delay 10-20ms, electromagnetic relay, saturation speed
converter and others the delay time may be extended.

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2. Test functions introduction
(1) Voltage, current tests
Select a phase voltage or a phase current as variable, select automatic or manual test
changes until the relay actions. When the voltage is more than 125V, current is more than
30A, the voltage can be line voltage output, such as UAB, UBC, and UCA. The current can
output by two phases or three-phase in parallel, note the current phase should be the same
phase. The current output time is as shortest as possible; the initial value can be set to 90%
of the fixed value, in order to shorten the test time. Do multi-stage over-current protection, can
be directly output 1.2 times the setting current, so as measure action time accurately.
(2) Frequency test
The default value of the initial frequency: 50Hz, the user can modify this value. Select
variable frequency input frequency step, click [start test], all current, voltage, frequency
changes.
(3) Power direction test
Protection devices generally use 90 degree wiring, low voltage set 60V, UA = 60V, phase
is 0 degree; UB = 0V, the phase is 0 degrees; Thus, the line voltage UAB = 60V, the phase is
0 degree, and then fix voltage , IC amplitude constant ( generally take it as 5A ) , change the
phase of the IC to measure the boundary angle. 90 degree Wiring takes "UAB, IC", "UBC, IA"
and "UCA, IB" mode as output. 0 degree Wiring takes "UAB, IA", "UBC, IB" and the UCA, IC
“manner as output. The sensitivity angle = (boundary angle + boundary angle 2) / 2.
(3) Transformer composite voltage lockout ( direction) over-current protection
Composite voltage lockout (direction) over-current protection is generally used for
back-up protection of the transformer which can be used [AC test] module to simulate the
operation as follows:
① Low voltage lockout (direction) over-current protection
Assumptions: low voltage lockout value to be 60V (refers to the line voltage),
over-current setting value 5A. UA , UB , UC , UN ; IA , IB , IC and IN are access to the AC
input terminal of the transformer backup protection , at the same time protect export trip

23
contact access the tester switch input terminal 1 , set IA = 6A, IB = IC = 0 , UA = UB = UC =
57V , the phase difference is 120 degree . Select UA, UB and UC variable, 60/1.732 = 34.64,
[Manual test] way diminishing the three-phase voltage, UA = UB = UC = 34.64V protection
action.

② Negative sequence voltage lockout over-current protection

Assumptions: The negative sequence voltage lockout value is 7V (phase voltage), over
current fixed value is 5A. UA , UB , UC , UN ; IA , IB , IC and IN are access to the AC input
terminal of the transformer backup protection , at the same time protect export trip contact
access the tester switch input terminal 1 , set IA = 6A, IB = IC = 0 , UA = UB = UC = 0V , the
phase difference are 0, 120, 240 degree (actual negative sequence ). Select UA, UB and UC
simultaneously variable, [Manual test] way magnitude of the three-phase voltage increments,
when UA = UB = UC = 7V, protection action.

24
 ③ Wiring - as shown :

Section 3 DC Test

This test module provides specialized DC voltage and DC current output, mainly to meet
the test requirements for DC voltage relay, time relay, and intermediate relay. The main
interface as shown in the figure, its operation methods are basically the same with [AC test].

25
 1. Test functions introduction
(1) time relay
① Action time test
Applied rated DC voltage (typically 220V) to the coil of the, the action contacts of delay
access tester open intake, set UA = 110V, UB = -110V, UAB line voltage access relay voltage
coil, use [manual test ( stop action ) ] output can measure action time of the time relay .
② Operation voltage and return voltage test
Use single-phase voltage can finish the test. Set UA = 50V, select the UA variable ,
voltage step 1V, the instantaneous action contacts of the relay access tester binary inputs,
[ automatic test action returns ] mode test , program automatic test action voltage and return
voltage , and calculate the return coefficient . Normal operation voltage is 110V, the return
voltage about 30V.
(2) Intermediate relay
Select a phase voltage or current to be variable according the relay type, manually or
automatic test. The device has a special test program for intermediate relay; refer to the
[intermediate relay] module.
(3) Signal relay
Due to the small operating current of signal relay, only a few dozen mA, the inherent DC
offset may cause relay action, it cannot measure the operating current of the relay. We
usually use the method of applying a DC voltage, the operating current calculated: the
measured voltage value divided by the DC resistance of the relay coil. Such as : the voltage
UA manually incremental from 0V by step 0.2V , until reached 4V, the relay acts , set the relay
coil DC resistance to be 150 ohms ( can read out from the relay coil or measured by multi
meter) , the relay operating current = 4/150 = 26.67mA.
(4) Wiring - as shown :

26
 Signal relay wiring Time relay wiring

Section 4 Frequency Test

The module is mainly used testing low cycle load shedding and circumferential resection
protection features.

1. [Action frequency ( return frequency ) test]

If start frequency was greater than the stop frequency, low-frequency test is needed;
Start frequency was less than the stop frequency, high-frequency test is needed, the program
automatically discriminating the direction of change of the frequency. The test can be
automatic or manual, the program automatic record the operation frequency and return
frequency. The start frequency output hold-up time is generally 3-5 seconds, so that
protection into the normal operating state.

27
2. [Action time (Slip lock) test ]
Different with operating frequency (return frequency) it changes frequency accord rate,
only a heuristic approach to test. For example : a protection known slip lock value is 3.00Hz /
s, we first set [ slip value ] 3.10Hz / s to test , if the protection does not act, we again set [ slip
value ] to be 2.90Hz / s to test, if the protection acts, then 3.00Hz / S slip lock value is correct.
In short, the principle is the setting slip value greater than the slip lock value the protection
does not act; less than slip lock value, protection should be reliable.
3. Precautions
Some protection only need add three-phase voltage can test, however, some protection
with current locking function because it without loading current, protection do not think the low
cycle load rejection is necessary.
So also need to add the three-phase current. Voltage is about 58V, current is about 1A.
4. Wiring diagram- as shown:

28
Section 5 Synchronous Test

This module is used to test the operation voltage, operating frequency, the action angle
of the synchronization device as well as automatically adjusting test quasi-synchronization
test.
1. Interface Instruction
(1) Use this procedure; the tester only output voltage, no output current. General system
side elect UA, the shunt side elect UB, input terminal choose from 1-8. [Manual test] or
[automatic test] 2 methods. Automatic synchronizing adjusted only [ automatic test ] way
(2) Basic conditions of the synchronization device action
When the shunt side and the system side of the frequency is substantially equal, the
voltage amplitude is substantially equal, and the angle deviation is less than a certain value
while satisfying these three conditions, the synchronizing device is issued immediately closed
signal.
(3) Test item
3.1 Test operation voltage

29
 System side voltage UA = 100V, phase 0 degree, frequency 50Hz. System side
parameter is constant value. Set the shunt side voltage UB = 90V, 0 ° phase, frequency 50Hz.
It can be seen that only amplitude is not a constant, the other two meet the conditions ,
manually or automatically increments UB, when it closes to UA phase amplitude ,
synchronization device acts, the program records the UB amplitude to be the action voltage
value.
3.2 Test operation frequency
System side voltage UA = 100V, phase 0 degree, frequency 50Hz. System side
parameter is constant value. Set the shunt side voltage UB = 100V, 0 ° phase, frequency
49Hz. It can be seen that only frequency is not a constant, the other two meet the conditions ,
manually or automatically increments UB, when it closes to UA phase frequency ,
synchronization device acts, the program records the UB frequency to be the action
frequency value.
3.3 Test action phase
System side voltage UA = 100V, phase 0 degree, frequency 50Hz. System side
parameter is constant value. Set the shunt side voltage UB = 100V, 340° phase, frequency
50Hz. It can be seen that only phase is not a constant, the other two meet the conditions ,
manually or automatically increments UB, when it
closes to UA phase value , synchronization device acts,
the program records the UB frequency to be the action
phase value.
3.4 Automatic synchronizing adjustment
As shown in the following picture, both sides only
phase equal to each other, the other conditions are not
satisfied the synchronizing conditions , the difference
is that the variation frequency and the variation
amplitude of the command is not controlled by the
program , but by the output value of the

30
synchronization device. It connects to input value to change the frequency and the amplitude.
Program defined input terminal 5 is increasing frequency, input terminal 6 is less frequency,
input terminal 7 is pressurized, 8 is decompression. Action contacts Optional from 1-4 input
terminals, if the synchronizing conditions are met, the tester records the operation frequency
and operation voltage.
2. Wiring-as shown

3. Notes
For this test, the synchronization device enters the waiting for the synchronizing state
after start the start button at the beginning. Before the test, please find the synchronizing start
signal input terminals of the device, to the two lines and first they shorted to start
synchronizing device, and then start to test.
In addition, some synchronization device can set the synchronizing time, if the
synchronizing process was more than this synchronizing time during test, the device will
lockout the synchronizing closing the alarm works at the same time. If you want to continue
the test, you should re-press the synchronizing start button, or shorting the two lines to start
synchronizing device again.

31
Section 6 Current & Voltage Test

This test module is designed for testing current relays and voltage relays. Given the
value of the start and end of the current, voltage value and changeable step parameters, the
program will automatically test the relay action and return values, and automatically
calculates the return coefficient. The current output can be single-phase, two-phase or
three-phase in parallel; voltage output single-phase or line voltage output. For
electromagnetic relay the appropriate contacts jitter delay time should be set to improve the
accuracy of the test.
1. Test Guide
(1) Current relay
The output current of the tester connects to the current coil of the relay, the input terminal
1 is connected to the relay action contacts, when the starting current is less than the
termination current, the program will automatically test the current in increment; When
starting current is greater than the termination current, the program automatically test the
current in descending and automatic measure the return current and calculate return current
coefficient.
(2) Voltage relay

32
 The output voltage of the tester connects to the voltage coil of the relay, the input
terminal 1 is connected to the relay action contacts, when the starting voltage is less than the
termination voltage, the program will automatically test the voltage in increment; When
starting voltage is greater than the termination voltage, the program automatically test the
voltage in descending and automatic measure the return voltage and calculate return voltage
coefficient.

Section 7 Differential Test

This procedure is used for testing ratio control and harmonic control characteristics of
microprocessor-based differential protection devices. This instrument is a three-phase current
differential test.
1. Three-phase differential (six-phase differential) test
(1) Definition of current
IA is connected with the current input end on the high voltage side; IB with current input
end on the low voltage side; IC will be used for compensating current. When the phase of
high voltage side is adjusted, IC is used for the compensating current on high voltage side; IC
is also used for low voltage side compensating current when the phase of low voltage side is

33
adjusted. For details, please see the connecting mode. The phase difference of IA and IB is 0
degrees or 180 degrees. When ‘Six Phases Differential’ is selected, IA, IB, IC and IN should
be connected with current input ends A, B, C and N on the high voltage side and connecting
Ia, Ib, Ic and In with current input ends a, b, c and N on the low voltage side.

(2) Test parameters

1 Threshold value of differential current：Input value according to the setting value of
protection, generally 1A-2A.
2 Quick break value of differential current：Input value according to the setting value of
protection, generally 8A-10A.
3 Proportional control factor：Input value according to the setting value of protection,
generally 0.2-0.9.
4 Harmonic restraint coefficients ： Input value according to the setting value of
protection, generally 0.1-0.9.
5 Knee points rated value ： Input value according to the setting value of protection,
generally 2A-6A.
6 Slope：For the Proportional control factor, input value according to the setting value of
protection.
7 The longest output time ： For the time of current output, generally 0.5 seconds -1
second.
8 The interval time of output：For the time of on current output, generally 0.5 seconds -1
second. Because the microcomputer protection calibrator uses break variable starting

34
principle, the current output adopts intermittent output.
9 Calculating formula
Choose the calculating formula that the
manufacturer provided, in which I1 (IA) for the high side
current, I2 (IB) for the low (middle) side current, K1 for
the balance coefficient of the high side, K2 for the
balance coefficient of low (middle) side. K3 is a constant.

(3) Testing equipment

1 Number of transformer turns: two windings or three windings.
2 Connecting mode
【Y/Y-12】： The program automatically set the phase difference of I1 and I2 to 180
degrees.
【Y/Δ-1】：The program automatically set the phase difference of I1 and I2 to 150
degrees.
【Y/Δ-11】：The program automatically set the phase difference of I1 and I2 to 210
degrees.
For this relay tester, you must manually adjust the phase difference of I1 and I2 to 0
degrees or 180 degrees. Otherwise, an error will occur in the experimental results.
3 Setting equilibrium factor
Three kinds of setting modes are available for selection.
a) Setting balance coefficient directly: According to the setting value of protection，set
equilibrium factor directly.
b) Calculating by rated voltage and CT variable ratio:
Take connection of transformer Y/Y/△-11 as example, calculating mode of each side’s
equilibrium factor is as follows:
K1=1/1.732=0.577
K2=U2n*CT2/(1.732*U1n*CT1)
K3=U3n*CT3/(U1n*CT1)

35
 If setting equilibrium factor on high voltage side to be 1, and convert other sides to high
voltage side, its calculation formula is as follows:
K1=1
K2=U2n*CT2/(*U1n*CT1)
K3=1.732*U3n*CT3/(U1n*CT1)
c) Calculating equilibrium factor in terms of rated current is as following:
K1=1
K2=Ie1/Ie2
K3=Ie1/Ie3
In which：
K1、K2、K3 — equilibrium factor on Transformer I、II、III side
Ie1、Ie2、Ie3 — secondary rated current on Transformer I、II、III side
U1n、U2n、U3n — primary rated voltage on Transformer I、II、III side
CT1、CT2、CT3 — CT transformation ratio on Transformer I、II、III side
Note ：
Equilibrium factor of differential protection are not all the same, the calculating mode of
some protections may not be the same as the above-mentioned one. Please refer to
corresponding instruction when doing the test.
4 The current phase of two sides

the connection type of the transformer I1 phase I2 phase

Y/Y-12 0° 180°or 0°
Y/Δ-11 0° 180°or 0°

Y/Δ-1 0° 180°or 0°
(4) The switch quantity
Let the output terminal of the protection contact to the No.1 channel of the switch quantity.
Generally is normally open contact. Contact jitter delay is 10ms.
(5) Connecting mode
1 Connecting mode of six-phase ratio control

36
 Let the first group of three-phase current connect to high voltage side; let the second
group of three-phase current connect to low voltage side. The connecting mode is very
simple.

2 Connecting mode of three-phase ratio control

There are six different connecting modes, including current compensation.
1 、Y（Y0）/ Y（Y0）Connecting mode
○

2 、Y（Y0）/ △-11Connecting mode

○

37
 3 、Y（Y0）/ △-1 Connecting mode
○

3 Connecting mode of harmonic restraint

Connecting mode of six-phase current Connecting mode of three-phase current

(6) Test item

When all the parameters are well set, we can conduct various test
1 Ratio Control Boundary Search

38
 Select ‘Add Sequence’ button, then pop-up dialog to
select a set of brake current: ‘original value’ and ‘final
value’; step size is generally 2.00A. After completing the
set of parameters, click ‘Add’ for putting the data in the
testing data list, then select ‘start’.

2 Ratio Restraint Setting Point Search

Move the mouse to the coordinate system of the characteristic curve, click the left mouse
button, then select ‘Add setting point’ button for putting this point in the testing data list, repeat
the above operation to add multiple test points, as shown in the figure. The test points should
be selected in the action area and non-operating area, in order to verify whether the curve is
correct. Click the ‘start test’ button to start.
3 Harmonic Restraint Boundary Search
Select ‘Add Sequence’ button, then pop-up dialog to select a set of differential current:
‘original value’ is threshold value of differential current; ‘final value’ is quick break value of
differential current; step size is generally 1.00A. After completing the set of parameters, click
‘Add’ for putting the data in the testing data list, then click ‘start’.

39
 4 Harmonic Restraint Setting Point Search
Move the mouse to the coordinate system of the characteristic curve, click the left mouse
button, then select ‘Add setting point’ button for putting this point in the testing data list, repeat
the above operation to add multiple test points, as shown in the figure. The test points should
be selected in the action area and non-operating area, in order to verify whether the curve is
correct. Click the ‘start test’ button to start the test.
2. Differential test notices
(1) Setting equilibrium factor: Wrong equilibrium factor may lead to a large deviation
between the curve tested and setting curve. So please select the right equilibrium factor
according to the setting value of protection.
(2) Selection of computing formula: Wrong selection of differential current and braking
current formula results in the testing curve deviating from the setting value of protection, even
completely wrong. So should correctly select the formula.
(3) Selection of current phase on both sides: Wrong selection of current phase, the test
results will be totally wrong. If the differential current equals to the sum of the current from two
sides, both sides of the current phase difference is 180 degrees; if the differential

40
current equals to the difference of the current from two sides, both sides of the current phase
difference is 0 degree.
(4) When doing the test by three-phase current, if compensating current does not be
included, test results will also be incorrect. Since the three-phase current can only do
split-phase differential test, and the connecting mode of the transformer is different, both
sides of the current will produce a certain phase difference, thereby the protective device
must be done phase compensation in the software. So when we do a phase differential test,
the differential of the other phase will early act to plus a compensating current in order to let
this phase do not act. The test results will be correct.

Section 8 Impedance Characteristic

This procedure is used to test the phase characteristic of impedance relay. Applicable to
the boundary search test for the circle features, polygon, up throwing circle, under throwing
circle characteristic impedance relay.
1. [Scan center]

41
 In the coordinate system moving the mouse, click the left button, can change the
scanning center, users estimate the position of the scanning center based on the impedance
characteristics.
2. [Scanning radius]
Full 360 -degree scan, scanning radius determine the scanning range, the scanning
radius should be larger than the impedance tuning value.
3. [Scanning step]
Expressed with impedance, is the step of scanning center from the top of the scanning
radius
4. [Scanning range]
100% means that from the top of the scanning radius to the scan center, 50% indicates
half the radius to scanning from the top of the scanning radius, thus reducing test time.
5. [Fault type]: AN,BN,CN；AB, BC and CA 6 options.
6. [Short circuit current]: generally 5A.
7. [Normal state time]: generally 2 seconds.
8. [Fault time]: 1 second.
9. [Zero sequence coefficient]: 0.67.
10. [Switching value]: contact 1, normal open.
11. Wring:

42
Section 9 Harmonic Test

The program outputs three-phase current and three-phase voltage, each phase current
and voltage can superimpose 2nd-20th harmonic on the first harmonic, the amplitude and
phase of each harmonic can be arbitrarily changed, and can be used to test various devices
of reflecting the harmonic components.
1. Selection of the switch quantity:
1-8 the input terminals, choose one. Input mode: normally open or normally close
2. Test method: manual or automatic.
3. Jitter delay: 10-20ms
4. Voltage step: generally 1.00V.
5. Current step: generally 0.50A.
6. Time of each step: generally 2.00s
7. Variable parameter: amplitude or phase.
8. Phase: UA, UB, UC; IA, IB, IC, choose one.
9. Harmonics: the first harmonic or 2nd-20th harmonic.

43
Section 10 Power Direction Test

This module is special for power direction relay test, which divided into two trials
according to the power direction relay wiring, the first 0 degrees wiring, second is 90 degrees
wiring. User-selectable any way wiring, the program automatically dichotomy test boundary
corner, and automatically calculates the power direction relay sensitive angle.

1. Current, voltage selection

(1) If 0 degrees wiring, choose [UA、IA],[UB、IB]or [UC、IC].
(2) If 90 degrees wiring, choose [UAB、IC],[UBC、IA]or [UCA、IB].
2. The rated voltage: 57.735V, rated current: 5.000A.
3. [Reset time] is the time of no current, voltage output, generally 1 second.
4. [Output time] is the time with output current and voltage, generally 1 second.
5. [Sensitive angle] is the angle
voltage leading current. ( Boundary angle
boundary angle 2 ) / 2.
6. Wiring-as shown:

44
Section 11 Impedance Test

This program is used for the impedance setting calibration of the three-stage or
four-stage distance protection. Generally the substations which more than of 110KV voltage
levels equip with distance protection device.
1. [ Inter-phase setting ]
Inter-phase impedance short - circuit setting, the program set to four stages, i.e., Z1, Z2,
Z3 and Z4. According to the Z / φ to input, or R, X – mode, the protect value is generally
represented by a net resistance, the resistance component can be negligible, so the
impedance angle （ sensitivity angle ） is generally 90 degrees or 80 degrees . Two ways
optional, the program automatically translated. Generally protection only has three sections,
enter the setting values to a fixed value of the column during the test. If without the fourth
setting , do set it , at the same time in the [ Test Project ] column do not select Ⅳ.
2. [ Grounding setting ]
Single phase impedance short - circuit setting, the program set to four stages, i.e., Z1, Z2,
Z3 and Z4. According to the Z / φ to input, or R, X – mode, the protect value is generally
represented by a net resistance, the resistance component can be negligible, so the

45
impedance angle （ sensitivity angle ） is generally 90 degrees or 80 degrees . Two ways
optional, the program automatically translated. Generally protection only has three sections,
enter the setting values to a fixed value of the column during the test. If without the fourth
setting , do set it , at the same time in the [ Test Project ] column do not select Ⅳ.
3. [ Fault type ]
The type of fault can be divided to: AN, BN, CN, AB, BC, CA and ABC. Users can single
choice, multiple choices or select all. If you want measured all the projects all at once, the
type of fault can be all selected, input value is elected to the triple jump contacts of protect.
4. [ Fault set ]
[Time before fault]: should be more than the reset time of the device, generally 20
seconds.
[Fault time]: should be more than the action time of the fourth stage impedance,
generally 4-5 seconds.
[Zero sequence compensation factor]: single phase ground, only enter imaginary part,
generally 0.67.
[Segment I short-circuit current]: generally I segment impedance is relatively low, in order
to elevate the short-circuit voltage, should set the short-circuit current larger, typically 10A.
[Segment II short circuit current]: segment II impedance is moderate, so the short-circuit
current is set to a medium value, generally 5A.
[Segment Ⅲ short circuit current ]
[segment Ⅳ short circuit current]: Ⅲ and Ⅳ
segment Impedance generally relatively large,
in order to reduce the short-circuit voltage ,
short-circuit current should be set lower ,
generally 2A or 3A.
For the distance protection of 500KV
voltage level, due to the secondary rated
current of the current transformer is 1A, the

46
short-circuit current is generally set to be lower, which can be selected according to the
specific circumstances.

5. [Test item]
This test project contains 0.7 times, 0.95
times, 1.05 times, 1.1 times of four kinds of
multiples of 1-4 section impedance given value,
and generally takes the value of 0.7 times, 0.95
times, 1.05 times to test. Also can be segment
tested (do not choose the segment which you
do not want to test). Protection rules order: the 0.95 times must be reliable action , 1.05 times
must be the impedance action of next segment, segment 1 is instantaneous impedance
action , Section 2, and 3are with delay action , the operating time is determined by protection
setting value. Usually, the greater the resistance, the longer the operation time, therefore, the
operation time is increased stepwise with the impedance rise, it is also known that stepped
impedance test.
6. [switching value]
Protect switching export contacts; access the input terminal contact channel 1 of the
tester.
7. Protection on/off
Only distance protection platen is on, main protection and zero sequence protection
platen is off.
8. Wiring-as shown

47
Section 12 Zero Sequence Protection

This program is designed to test zero-sequence over-current project of distance

protection and zero sequence over-current generally divided into four sections, section 1 is
generally quick break, Section 2, 3 and 4 general are exports with a delay, action time and
current in inversely proportional.
1. [Parameter setting]

48
 Respectively enter the current setting of section 1, 2, 3 and 4 according to the protection
setting. Normal state time should be more than the protection entire group of reversion time,
typically 20 seconds; fault state time should be more
than zero sequence four sections time, usually 4
seconds. Faulted phase voltage is less than 58V,
general 20V.
2. [Test item]
Fault types: AN, BN and CN single or multiple
options. [Positive direction] is the fault voltage ahead
of the fault current 75 degrees; [reverse direction] is
the fault voltage ahead of the fault current 225
degrees.
Take two values for each zero-sequence current experiment, respectively, 1.05 and 0.95
times of fixed value, rules order: this paragraph action: 1.05 times is action for this section;
0.95 times is action of next section. When the current is greater than 30A, the output can be
two-phase in parallel. At this time, the fault type can only be one, such as AN or BN.

3. [Fault type]
[Closing angle]: 0 degrees; [line impedance angle]: 75 degrees; [zero sequence
compensation coefficient KX]: 0.67.

49
 4. [Switching value]
Contact 1 select the triple jump, and others closing
5. Protection on/off
Only zero sequence on, others off.
6. Wring-as shown

Section 13 Group Test

50
 The program can simulate transient, permanent and transitional fault for the reclosing
test of the circuit protection, after accelerated and whole drive test with switch.
1. [Parameters setting]
[Fault nature]: transient faults, permanent faults and conversion failure optional.
[PT installation]: bus side or line side. If bus side, when the switch is tripped, the voltage
loop revert to the normal state voltage, current 0A. If line-side, when the switch is tripped, the
voltage is 0V, the current 0A.
[Closing angle]: it is the initial phase of the A - phase when fault begins. UA phase as a
benchmark reference phase
[Load current]: the amplitude of the three-phase current at normal state, and generally
0.5A, can also be set to 0A.
[Load power angle]: the angle of each phase current and voltage at normal state.
Generally 30 degrees
[Normal state time]: generally takes 20s, to escape the reversionary and reclosing
charging time of the entire group.
[The fault state time]: more than the action time of the protection, generally takes 3- 4s.
[Time after tripping]: should be greater than the protection reclosing action time,
generally takes 1-2s
[Time after reclosing]: it is normal state after reclose, generally takes 2s.
2. [Fault 1]
The first fault, the fault impedance setting based on
distance protection. For less 110KV line protection, only
need over-current protection. Only set the short-circuit
current greater than the over-current setting value.
Impedance setting: enter impedance setting of a
certain segment, sensitive angle 75 degrees, the
short-circuit point to be the0.9 times of setting
impedance, to make the protection reliable action.

51
 [Fault type]: AN,BN,CN；AB,BC,CA；ABN,BCN,CAN and ABC。
[Short circuit current]: the current value of the fault phase should be greater than the
protection operating current, and generally 5A. (Fault model is valid when the current is
constant).
[Short circuit voltage]: the voltage value of the fault phase should be less than normal
voltage of 57V, and generally 25V. (Fault model is valid when the voltage is constant).
3. [Fault 2]
The second fault generally is transitional fault, which divided into coincidence before
conversion and coincidence after conversion. Coincidence before conversion is generally
defined as 0.1 seconds the failure 1 convert to failure 2; coincidence after conversion is
generally defined as convert to failure 2 as soon as the reclosing action.
Impedance setting: enter impedance setting of a certain segment, sensitive angle 75
degrees, the short-circuit point to be less than setting impedance, to make the protection
reliable action.
[Fault type]: AN,BN,CN；AB,BC,CA；ABN, BCN, CAN and ABC. It should be different with
fault 1.
[Short circuit current]: the current value of the fault
phase should be greater than the protection operating
current, and generally 5A. (Fault model is valid when
the current is constant).
[Short circuit voltage]: the voltage value of the
fault phase should be less than normal voltage of 57V,
and generally 25V. (Fault model is valid when the
voltage is constant).
4. [Switching value]
The switching input terminals 1, 2,3,5,6 and 7 can access to the protection switching
contacts or split-phase contacts, terminals 4 and 8 is defined as reclosing operation contacts.
Switch type can be [normally open] or [normally closed]. Fault 1 start, switching output

52
terminal 1 close. The failure 2 trip switching output
terminal 2 is closed. Switching output terminal 3 is closed
when the reclose of the protection operates. Protection
Wing trip (second trip), switching output terminal 4 closed.
5. [Calculation model ]
(1) The current is constant: to calculate the short -
circuit voltage according the short circuit current, observe
it by the current, voltage amplitude of each states and vectors.
(2) The voltage is constant: to calculate the short - circuit current according the short
circuit voltage, observe it by the current, voltage amplitude of each states and vectors.
Coefficient of zero sequence: enter it based on protection value. KX is generally 0.67.UX be
defined 3U0 or synchronous voltage.
Some of the reclosing of the protection need
synchronous voltage that the reclosing action, the UX as
the synchronous voltage protective device. Enter the
amplitude and phase of the voltage in accordance with
the protection setting, generally 57.73V or 100V.
6. [Test result]
Automatically record the operating time of the
protective device and reclosing action time.
7. The contacts control / time control
This test uses the principle of time control, contacts priority, according to time, in the case
of the scene contacts cannot find, according to the time control to the output of each state.
Note: The fault state time should be set slightly larger than the protected action time; the
trip state time should be set slightly larger than the protection reclosing action time. The
output process of each state is as follows:
Normal state-------Fault sate---------State after trip--------State after reclose--------Wing
jump

53
 8. Wiring-as shown

Section 14 State Sequence Test

This procedure continuous output for plurality states at a given time, starting from the
initial state until the end state, 20 states the most. State types can be divided into : no-load ,
any ; AN , BN, CN ; AB, BC , CA ; ABN , BCN , CAN and ABC . The initial state and the end
state are fixed to be no - load state or any state, if choose any state, can set each phase
current value, voltage value and phase in the status bar on the right.
1. [State insert]

54
 Program default 2 states, the initial state and end state. The middle can be inserted
various fault states, the best insert a no-load state as a transitional state between two fault
state , the time of the state to be elected more than 10 seconds , so that the protection of the
entire group of reversion or reclosing charging is completed . Fault type of Fault state, fault
impedance, short circuit current to maintenance time and switch parameters of all fault types
can be freely chosen, two adjacent states cannot share the same channel, must be staggered,
so that the program accurately record the operating time.
2. State edit
Delete one state or all the inserted state, and edit the inserted state.
3. [Computing model]
There is constant current or constant voltage, generally constant current mode.
4. [Zero sequence coefficient]: generally KX=0.67.
5. Contact [jitter delay]: generally 10-20ms.
6. Review the state parameters
On the right-hand column displayed the selected state current, voltage parameters. Any
state, user can modify all of the parameters and other state parameters calculated
automatically by the program, user can not modify.
7. Wiring-as shown

55
Section 15 Inverse Time Overcurrent Relay Test

Set a group of current, the program automatically test the operating time of each current
relay, and draw the relation curve between operating current and the action time. Single
phase inverse time tests and three phase inverse time tests are available.
1. Interface instruction
(1) [current phase]

56
 Generally are single-phase current, when the current is relatively large, can choose
parallel two-phase or three-phase in parallel output. The program automatic set the current
phase to be same phase, meanwhile automatically assigned the current average to each
phase current output, the users need not recalculate. The three phase inverse time test,
three-phase current output debug current, and phase difference between each 120 degrees.
(2) [Measurement points] 10 points.
(3) [Output time] is the time with output current, must be more than the rated current
operating time.
(4) [Reset time] is the time of no current output, generally 1-2 seconds.
(5) Test current (debugging current)
For a given set of the current data, the user can modify it, fixed to 10 points.
2. Wiring- as shown

Single phase inverse time test wiring three phase inverse time test wiring

Section 16 Differential Relay Test

The test module makes proportional braking test for BCH -type differential relay, DC
Assistant magnetic test for the DCD -type differential relay. The program uses the dichotomy
to automatically find the action boundary.

57
 1. Interface introduction
(1) [Test project selection]
[Proportional braking], [DC Assistant magnetic] 2 alternative projects.
(2) [ Test current ] select
IA is operating current (ID).
IB is breaking current or assistant magnetic DC (IZ).
(3) [ Starting current ]
The minimum operating current in the
case of no braking.
(4) [Measurement points] are generally
fixed for 10 points.
(5 )[Output time] is the maintenance
time with output current.
(6) [Reset time] is the time of no
current output.
(7) [Input value] 1-8 optional.
The braking current selection and
modify, see bellowing picture, there are one

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group data of braking in the test results column, users can directly modify.
2. Test Principle
The program automatic test the operating current corresponding to each braking current,
and draw action curve in the coordinate system. Users select two points in the braking current
to calculate the braking coefficient.
3. Wiring-as shown

Section 17 Intermediate relay

The process is special designed for the intermediate relay test.
1. Type of intermediate relays
(1) Voltage operation, the voltage return.
(2) Voltage operation, the current holding.
(3) Voltage operation, the current holding.
(4) Current action, the current return.
2. Current, voltage output
In this procedure the output voltage and current are DC, wherein the voltage output is
taken UAB line voltage, current output is IA.

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 3. Parameter selection
(1) [The starting voltage] is generally 50.00V; [termination voltage] is generally 220.00V.
(2) [The starting current] usually is 1.00A; [termination current] is generally 10.00A.(3)
[Maintain voltage] usually is 110V or 220V.
(4) [Maintain current] is usually 2.00A.
(5) [Voltage step] is usually 0.5V or 1.00V.
(6) [Current step] usually 0.2A or 0.1A.
(7) [Step time] for 0.5 seconds.
(8) [Jitter delay] generally take 50 milliseconds.

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Section 18 Frequency Variation Test

The program respectively simulates U-phase, V-phase, W-phase single-phase ground

transient fault and uv, vw, wu phase to phase transient failure. Simulated fault current is a
fixed current; simulated pre-fault voltage is rated voltage 57.73V; simulated failure time is
generally 100-150ms. When single-phase ground fault occurs, short-circuit voltage V = (1 + K)
I × ZD + (1-1.05m) × Un. When phase-to-phase short circuits, fault voltage U = 2 × I × ZD +

(1-1.05m) × 3 Un, in which m is the coefficient, its value are 0.9 and 1.2. For the

microcomputer protection, when m = 0.9, D + + outgate (direction element outgate); when m

= 1.2, DZ, D + + should export. DZ is variation distance export, when DZ first act, put into the
main protection and zero-sequence protection, and other protection should exit.
1. ZD - power frequency variation distance protection setting value

Power frequency variation distance protection, the protection should be act reliably when
M=1.2 times; the protection does not act reliably when M=0.9 times.
3. The connecting mode, as shown in the following illustration.

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 Tester
Protector

Input Output

Section 19 Failure Recurrence

This program can read out the Comrades format recorded wave file, and display
substation name, the number of analog channels, the number of switching value channels,
the sampling frequency of the data in each segment, the sampling points and the total
sampling points in the interface. The user can define the corresponding channel in recorded
wave file for voltage and current channels of the tester, then compute waveform and display
on the screen. Click “output” button will display waveform output.
Voltage, current output of the procedure: UA、UB、UC；IA、IB、IC.

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Section 20 System Vibration

This program can simulate the oscillation process of single-machine infinite bus system,
and can put fault into oscillation to test whether the protection device can correctly operate.
User input “oscillation period” usually 0.2s, “oscillation duration” usually 3 seconds, the output
voltage and current in the first row: UA, UB, UC; IA, IB and IC.
1. Oscillation, no failure
The testing process is: normal state → oscillation state → Back
2. Oscillation, with failure

The testing process is: normal state → oscillation states → failure state → Back.
The test results can test action time of oscillation state, and the action time of the
protection in failure state.
3. Oscillation model
M N
EM EN
ZM ZL ZN
Protection installation site

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 EM=57.735∠0º EN=57.735∠δ

Oscillation start angle=δ1=θ1*π/180

Oscillation end angle=δ2=θ2*π/180

Z11=ZM+ZL+ZN ZM=|ZM|∠90º ZL=|ZL|∠90º ZN=|ZN|∠90º

Iz=2*57.735/Z11 K=ZM/Z11 f1=50.000Hz f2=1/Tz

ф1=240º=240*π/180=4*π/3 ф2=120º=120*π/180=2*π/3

(1) Rotation oscillation (calculate waveform by DSP)

oscillation period（S）=Tz f1=50.000Hz ， f2=1/Tz

UA=57.735*√2*Sin(2*π*f1*t)*√1-4*K*(1-K)*Sin²(π*f2*t+δ1/2)

UB=57.735*√2*Sin(2*π*f1*t+ф1)*√1-4*K*(1-K)*Sin²(π*f2*t+δ1/2)

UC=57.735*√2*Sin(2*π*f1*t+ф2)*√1-4*K*(1-K)*Sin²(π*f2*t+δ1/2)

IA=Iz*√2*Sin(π*f2*t+δ1/2)*Sin(2*π*f1*t+0)

IB=Iz*√2*Sin(π*f2*t+δ1/2)*Sin(2*π*f1*t+ф1)

IC=Iz*√2*Sin(π*f2*t+δ1/2)*Sin(2*π*f1*t+ф2)

(2) Swing oscillation (calculate waveform by DSP)

UA=57.735*√2*Sin(2*π*f1*t)

*√1-4*K*(1-K)*Sin²((δ2-δ1)/2*|Sin(π*f2*t)|+δ1/2)

UB=57.735*√2*Sin(2*π*f1*t+ф1)

*√1-4*K*(1-K)*Sin²((δ2-δ1)/2*|Sin(π*f2*t)|+δ1/2)

UC=57.735*√2*Sin(2*π*f1*t+ф2)

*√1-4*K*(1-K)*Sin²((δ2-δ1)/2*|Sin(π*f2*t)|+δ1/2)

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 IA=Iz*√2*Sin((δ2-δ1)/2*|Sin(π*f2*t)|+δ1/2)*Sin(2*π*f1*t+0)

IB=Iz*√2*Sin((δ2-δ1)/2*|Sin(π*f2*t)|+δ1/2)*Sin(2*π*f1*t+ф1)

IC=Iz*√2*Sin((δ2-δ1)/2*|Sin(π*f2*t)|+δ1/2)*Sin(2*π*f1*t+ф2)

Section 21 Measuring Instruments

This procedure is used to detect active power, reactive power and power factor of
single-phase or three-phase energy meter. The current parameters and voltage parameters
are added individually to the corresponding item in the table, then click on “start test”, and
compare whether the measured reading and interface display data is consistent.

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Section 22 BZT Test

Adopt “the state sequence” program to do automatic switch test of standby power supply.
There are voltage and current in the initial state; there are no current and voltage in the fault
state.
1. Connection type and standby mode of standby power supply automatic switch device
(BZT).
(1) Connection type 1

Bus Bus Bus Bus

Single standby mutual standby mode

(2) Connection type 2

Bus Bus Bus Bus

Single standby mutual standby mode

2. Fault type
(1) Line 1 power loss
(2) Line 2 power loss

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 (3) DL11 switchgear accident
(4) DL21 switchgear accident
(5) DL131 switchgear accident
(6) DL231 switchgear accident
(7) 1 # main transformer fault
(8) 2 # main transformer fault
(9) DL11 switch manually trip
(10) DL21 switch manually trip
(11) DL131 switch manually trip
(12) DL231 switch manually trip
Explanation: ①. if the main transformer malfunctions, sometimes standby power supply
automatic switch device is not allowed to operate, because it may cause an accident. At this
moment the tester can have an output to access standby power supply automatic switch
device, as block signal of standby power supply automatic switch device.
②. In overhauling and testing state, use manual switch to cut off the power, at this time
standby power supply automatic switch device is not allowed to operate, then the tester can
have an output to access standby power supply automatic switch device, as block signal of
standby power supply automatic switch device.
3. Connection type of current and voltage
Do automatic switch test of standby power supply, the connection type is very complex.
The following connection type only for reference, users can apply flexibly according to the
spot situation.
(1)Connection type of current (plus a current to the low side of two main transformers
respectively)
The function of current access:
1 Before operation, please first judge that the branch of the tripped transformer side is
no current, then you can close the standby switch.

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 2 In mutual standby mode, closed the standby switch will cause the carried load beyond
the allowable maximum load, so require load rejection. Generally if want to determine
whether the transformer is overload by judging the current automatically inputted exceed the
setting over-current value or not.
3 The switch closing into fault line results in a very large current after automatic input, to
simulate accelerated action.
Connection mood of current is very simple, as shown in the following illustration

Branch 1 current input

Branch 2 current input

Tester BZT

(2) Connection type of voltage

Connection mood of voltage is more complex, and required to access up to 8 voltages,
some voltage can be line voltage access, that can reduce the number of voltage channels of
tester. The number of voltage channel is 4-6.
Connection mood as shown in the following illustration
The output voltage of tester is set as follows: UA = 100V, 0 °; UB = 100V, 60 ° and then
UAB = 100V, -60 °. Since the output voltage UA and UB of the tester will respectively plus to
UA and UC of standby power supply automatic switch device (BZT), the voltage on standby
power supply automatic switch device side is:
UAB = 100V, 0 °
UBC =-UB = ​ ​ 100V, -120 °,
UCA =-UAB = 100V, 120 °.
Similarly, UC, UX and UN can access another group of bus voltage.

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 1# bus voltage

tester BZT

4. Parameter setting
(1)The main wiring 1:
1 Working principle:

Bus
Bus

Before failure: 1# bus and 2# bus with current and voltage.

In failure state: DL11 tripped, 1# bus without current and voltage, 2# bus with current and
voltage.
Standby power supply automatic switch (BZT) operation: When standby power supply
automatic switch judge that there are no current and voltage on 1# bus, standby power supply
will operate, DL131 disconnect, DL100 close.
After standby power supply automatic switch operation: 1# bus with current, 1# main
transformer without current, 2# bus with voltage, the current of 2# main transformer is
increased. State settings of current and voltage are as follows:

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Before failure In failure state BZT operated
2 Test connection- as shown in the following illustration

BZT
1# bus voltage
Tester

2# bus voltage

Input
100 switches closed
Common terminal of

(2)The main wiring 2:

1 Working principle:

Bus Bus

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 Before failure: 1# bus with current and voltage on. 2# bus with voltage, 2# main
transformer without current.
In failure state: DL11 tripped, 1 # bus and 2# bus without voltage, 1# main transformer
and 2# main transformer without current.
Standby power supply automatic switch (BZT) operation: When standby power supply
automatic switch judge that there are no current and voltage on 1# bus, standby power supply
will operate, DL131 disconnect, DL231 close.
After standby power supply automatic switch operation: 1# bus with voltage, 1# main
transformer without current, 2# bus with voltage, 2# main transformer with current. State
settings of current and voltage are as follows:

Before failure In failure state BZT operated

2 Test connection- please refers to item 4.1.2.
(3) The main wiring 3:
1 Working principle:

Bus Bus

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 Before failure: 1# bus and 2# bus with voltage. 1# main transformer and 2# main
transformer with current,
In failure state: DL11 tripped, 1# bus no voltage, 1# main transformer without current, 2#
main transformer with current, 2# bus with voltage.
Standby power supply automatic switch (BZT) operation: When standby power supply
automatic switch judge that there are no current and voltage on 1# bus, standby power supply
will operate, DL30 close.
After standby power supply automatic switch operation: revert back to the pre-failure
state. State settings of current and voltage are as follows:

Before failure In failure state BZT operated

2 Test connection- please refers to item 4.1.2.
(4)The main wiring 4:
1 Working principle:

Bus Bus

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 Before failure: 1# bus and 2 bus with voltage, 1# main transformer and 2# main
transformer with current.
In failure state: DL11 tripped, 1# bus and 2# bus without voltage, 1# main transformer
and 2# main transformer without current.
Standby power supply automatic switch (BZT) operation: When standby power supply
automatic switch judge that there are no current and voltage on 1# bus, standby power supply
will operate, DL21 close.
After standby power supply automatic switch operation: revert back to the pre-failure
state. State settings of current and voltage are as follows:

Before failure In failure state BZT operated

2 Test connection- please refers to item 4.1.2.
(5)Test summary
1 Confirm the main connection type of the system according to the drawings and site
conditions.
2 Understand the action logical relationship of standby power supply automatic device
according to the main connection type and instructions for standby power supply
automatic device, in order to do each state parameter settings.
3 Set each state parameter of current and voltage; select the corresponding input digital
and output digital. According to the operating time of standby power supply automatic
switch device, set the holding time of each state.
4 When standby power supply automatic switch device and each switch have been put into
operation, it is not allowed to access output terminal of the tester. If standby power
supply automatic switch device and each switch have not been put into operation, the

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 output terminal of the tester should access to the output terminal of standby power
supply automatic switch device, or artificially shorted circuit some input terminals of
standby power supply automatic switch device, in order to understand the breaking and
closing of standby power supply automatic switch device to let the device send out
operation order.

Beginner’s Guide

Appendix A Driver installation instructions

(1) Insert the hardware ， the system will automatically pop-up installation
wizard, select “No, Temporarily not” , click “Next”.
(2) Select “install from a list or specific location”, click “Next”.

(3) Select “Include this location in the search”, in “Browse” select the U-disk
“.. \ DRIVER” directory”, click “Next”.

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 (4) In the following dialog box that pops up, select “continue”.
(5) Installation is done automatically.

Note: The driver installation is completed; there will be a USB logo in the lower right

corner of the screen . Click on the USB logo will appear “Safely
Remove USB driver for the DSP” menu. Usually do not remove the device; otherwise, the
tester cannot communicate with the host computer. If no USB logo, you need to re-insert the
USB (press down USB switch on IPC, and then pull up) or restart the relay tester.

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Appendix B Common failure exclusion of USB communication

This tester uses a high-speed USB2.0 protocol to carry out test communication. Please
make sure that the USB connection is normal before test. If the status bar of test software
interface always displays “the device is not connected “, according to the following steps to
troubleshoot:
1. Correctly select the USB control switch on the instrument panel.
According to test method to select USB control switch. If choose “connect to built-in IPC
to do the test”, the USB control switch should select "IPC" end; If choose “connect to external
computer to do the test”, the USB control switch should select the "PC" end.
Note: when connect to an external computer, please confirm whether the driver of the
IPC is installed, details please refer to Appendix A.
Then check the status bar of test software, if still display “the device is not connected”,
please enter the next step.
2. Press “Reset” button on the instrument interface.
Wait for five seconds, check the status bar of test software interface, if still display “the
device is not connected”, please enter the next step.
3. Normally shut down the system and turn off the power, wait for a few minutes and then
boot.
If the above methods are also failed to resolve the problem, please contact our after-sale
service department; our technicians will guide you through a detailed operating. Thanks for
your support!

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Appendix C Packing List

No. Name QTY

1 host 1

High strength aluminum alloy host package

2 1
case

3 Test line package 1

4 Current test line 1

5 Power cord 1

6 USB connection cable 1

7 Program U-disk 1

8 Ground wire 1

9 10 A fuse 2

10 2 A fuse 2

11 Certificate 1

12 Inspection report 1

13 The instruction manual 1

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