Manual A.C Parte 3
Manual A.C Parte 3
Reply
<Ambient>
<Name>Low CO₂</Name>
<Key>4467577170595717216</Key>
<Id>4467577170595717216</Id>
<Min>…</Min>
<Max>…</Max>
<Value>…</Value>
<MinNumber>…</MinNumber>
<MaxNumber>…</MaxNumber>
<ValueNumber>…</ValueNumber>
<Units>V</Units>
<InWarning>False</InWarning>
<Type>IRCell</Type>
</Ambient>
Reply
<Counter>
<Key>0000000000000013</Key>
<Name label="Name">Incoming Purifier</Name>
<Description label="Description">Replace when 1/3rd of
Copper Oxide turns reddish orange.</Description>
<ExpiresIn label="Expires In">Excluded</ExpiresIn>
<LastUsed label="Last Used">01/01/0001
05:00:00</LastUsed>
<LastModified label="Last Modified">03/11/2014
19:20:59</LastModified>
<Excluded label="Excluded">True</Excluded>
<Ignore label="Ignore">True</Ignore>
<CounterType label="Counter Type">Days</CounterType>
<CountBlanks label="Count Blanks">False</CountBlanks>
<UseInspect label="Inspect">True</UseInspect>
<InspectCount label="Current Count">0</InspectCount>
<NumInspectResets label="Number of
Resets">11</NumInspectResets>
<InspectLimit label="Inspect Every">8</InspectLimit>
<LastInspectReset label="Last Reset">02/06/2014
20:18:54</LastInspectReset>
Key—The unique key that identifies the set. Leading zeros may
be omitted.
SetKey—The unique key that identifies the set. Leading zeros
may be omitted.
Tag—The identifier of the replicate within the set.
Reply
<DeleteSamples>
<ErrorCode>0</ErrorCode>
<ErrorMessage>Success</ErrorMessage>
</DeleteSamples>
<DeleteSamples>
<ErrorCode>16</ErrorCode>
<ErrorMessage>Cannot delete samples that are not
excluded: SetKey:1234 Tag:1.</ErrorMessage>
</DeleteSamples>
<Disconnect/> Disconnect the client
application from
Cornerstone. This
Reply command does not
require a client
<OK/>
application to first
perform the Logon
command.
<ExcludeSamples> Mark the specified
sets and replicates as
<Set Key="1234"/>
excluded.
</ExcludeSamples>
<ExcludeSamples>
<Replicate SetKey="1234" Tag="1"/>
</ExcludeSamples>
Reply
<ExcludeSamples>
<ErrorCode>0</ErrorCode>
<ErrorMessage>Success</ErrorMessage>
</ExcludeSamples>
<Field Key="24"/> Return the current
state of the specified
user-defined field.
Key—The unique key that identifies the field. Leading zeroes
may be omitted.
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<Field>
<Key>0000000000000024</Key>
<Name label="Name">C[CO₂] Avg.</Name>
<FieldIdentifier>UDF: 36</FieldIdentifier>
<Description label="Description">C[CO₂] equivalency for
Carbon in Sets</Description>
<LastUsed label="Last Used">01/01/0001
00:00:00</LastUsed>
<LastModified label="Last Modified">08/05/2013
17:58:23</LastModified>
<Excluded label="Excluded">False</Excluded>
<Type label="Type">Numeric</Type>
<EntryMethod label="Entry
Method">Calculated</EntryMethod>
</Field>
<Error Cookie="Field">
<ErrorCode>11</ErrorCode>
</Error>
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<Filters>
<Filter key="00000000000019D8">Types: Standard;
Standards: 501-505</Filter>
</Filters>
<GasState/> Return the current gas
state of the
instrument.
Reply
<GasState>ON/OFF/CONSERVE</GasState>
Key—The unique key that identifies the set. Leading zeros may
be omitted.
SetKey—The unique key that identifies the set. Leading zeros
may be omitted.
Tag—The identifier of the replicate within the set.
Reply
<IncludeSamples>
<ErrorCode>0</ErrorCode>
<ErrorMessage>Success</ErrorMessage>
</IncludeSamples>
<InstrumentInfo/> Return information
about the instrument,
such as machine
Reply name, product, and
serial number. This
<InstrumentInfo>
command does not
<field label="MachineName" require a client
width="100">HAUCK3600</field> application to first
perform the Logon
<field label="Product" width="100">CS844</field>
command.
<field label="Serial" width="100">3198</field>
<field label="Version" width="100">2.0.2001.0</field>
<field label="Family" width="100">Inorganic44</field>
<field label="CommandVersion" width="100">3.0</field>
<field label="Options" width="100">HEFCI AC ACTR WL IPH
IS HFC BPC EFS CH CT HDF GD NQ RC RSL
RQ012015</field>
</InstrumentInfo>
<Logoff/> Log the user off.
Sending this command
will have no effect if
Reply there is not a
currently logged on
<OK/>
user.
Reply
<Method>
<Key>00000000000000D3</Key>
<Name label="Name">SWV</Name>
<Description label="Description"></Description>
<LastUsed label="Last Used">03/19/2014
15:28:29</LastUsed>
Reply
<Methods>
<Method>
<Key>00000000000000D3</Key>
<Name label="Name">SWV</Name>
<Description label="Description"></Description>
<LastUsed label="Last Used">03/19/2014
15:28:29</LastUsed>
<LastModified label="Last Modified">06/03/2013
11:36:00</LastModified>
<Excluded label="Excluded">False</Excluded>
</Method>
</Methods>
<ModifySamples> Modify the values of
fields in sets and in
<Set Key="1234"/>
replicates.
<Field Id="Description">My Description</Field>
</ModifySamples>
<ModifySamples>
<Replicate SetKey="1234" Tag="1"/>
<Field Id="Comments">My Comments</Field>
</ModifySamples>
Key—The unique key that identifies the set. Leading zeros may
be omitted.
SetKey—The unique key that identifies the set. Leading zeros
may be omitted.
Tag—The identifier of the replicate within the set.
Field Id—For Sets, Description is a valid value. For Replicates,
Comments is a valid value.
Reply
<ModifySamples>
<ErrorCode>0</ErrorCode>
<ErrorMessage>Success</ErrorMessage>
</ModifySamples>
Reply
<MostRecentMessageId>#</MostRecentMessageId>
<NextToAnalyze/> Return the replicate
tag and set key for the
replicate that is next
Reply to be analyzed.
<NextToAnalyze SetKey="00000000000019BB"
ReplicateTag="1"/>
<NotificationSettings/> Return the notification
settings for the
currently logged in
Reply user.
<NotificationSettings>
<Notification Id="#" Excluded="…" Frequency="…"
FrequencyUnits="…" Label="…" Description="…">
<MobileAppMailbox>T/F</MobileAppMailbox>
<Email>T/F</Email>
<TextMessage>T/F</TextMessage>
</Notification>
</NotificationSettings>
<PauseSamples> Modify the paused
state of the specified
<Replicate SetKey="1234" Tag="1"
replicates.
Paused="ManuallyPaused"/>
Reply
<PauseSamples>
<ErrorCode>0</ErrorCode>
<ErrorMessage>Success</ErrorMessage>
</PauseSamples>
<PerformInstrumentAction Action="Clean"/> Peform the specified
action on the
instrument.
Action—Indicates the action to perform on the instrument. If
this parameter is not provided or the value is blank, the list of
available actions is returned. Some of the valid actions are:
Clean, TogglePedestal, SystemLeakcheck,
SegmentedLeakcheck, PneumaticLeakcheck, SystemCheck, and
Vacuum.
Reply
<PerformInstrumentAction>
<ErrorCode>0</ErrorCode>
<ErrorMessage>Success</ErrorMessage>
<Actions>
<Action>Clean</Action>
<Action>TogglePedestal</Action>
<Action>SystemLeakcheck</Action>
<Action>SegmentedLeakcheck</Action>
<Action>PneumaticLeakcheck</Action>
<Action>SystemCheck</Action>
<Action>Vacuum</Action>
</Actions>
</PerformInstrumentAction>
<PerformInstrumentAction>
<ErrorCode>0</ErrorCode>
Reply
<Prerequisite name="Ready To Analyze" value="false"/>
<Error Cookie="Prerequisite">
<ErrorCode>11</ErrorCode>
</Error>
<Prerequisites/> Return the current
state of all
prerequisites.
Reply
<Prerequisites>
<Prerequisite name="Ready To Analyze" value="false" />
<Prerequisite name="Hardware In Use" value="false" />
<Prerequisite name="Analyzing" value="false" />
<Prerequisite name="Gas On" value="false" />
<Prerequisite name="Gas Off" value="false" />
<Prerequisite name="Gas Conservation" value="false" />
</Prerequisites>
<RecalcSamples>
<Replicate SetKey="1234" Tag="1"/>
</RecalcSamples>
Key—The unique key that identifies the set. Leading zeros may
be omitted.
SetKey—The unique key that identifies the set. Leading zeros
may be omitted.
Tag—The identifier of the replicate within the set.
Reply
<RecalcSamples>
<ErrorCode>0</ErrorCode>
<ErrorMessage>Success</ErrorMessage>
</RecalcSamples>
<RemoteControlState/> Return the flag
indicating if the
Cornerstone
Reply application is currently
in Remote Control
<RemoteControlState>True/False</RemoteControlState>
mode.
<RemoveMessages> Remove the specified
messages for the
<Message Id="1234">
logged in user.
</RemoveMessages>
Reply
<OK/>
Reply
<Replicate>
<SetKey>000000000000010A</SetKey>
<replicate>
<Tag>1</Tag>
<detailFields>
<field label="Carbon Mass" registryId="Carbon Mass"
units="g" rawValue="0.0016637569300525586"
id="102" width="100">0.00166 g</field>
<field label="Carbon Adjusted Area" registryId="Carbon
Adjusted Area" units="" rawValue="" id="113"
width="100">Low 0.00223</field>
<field label="Carbon Peak Height" registryId="Carbon
Peak Height" units="" rawValue="" id="114"
width="100">Low 608.96956</field>
</detailFields>
</replicate>
</Replicate>
<Report Key="19D5"/> Retrieve detail data
for the report
corresponding to the
Key—The unique key that identifies the specific report for specified key.
which detail data is to be retrieved. Leading zeros may be
omitted.
Reply
<Report>
<Key>00000000000019D5</Key>
<Name label="Name">Default</Name>
<Description label="Description">Built-in default
report</Description>
<LastUsed label="Last Used">01/01/0001
00:00:00</LastUsed>
<LastModified label="Last Modified">04/22/2014
<ReplicateFields>
<Field name="Indent" label="" />
<Field name="Colored Dot" label="Colored Dot" />
<Field name="Mass" label="Sample Mass" />
<Field name="Comments" label="Comments" />
<Field name="Carbon Concentration" label="Carbon
Concentration" />
<Field name="Sulfur Concentration" label="Sulfur
Concentration" />
<Field name="Analysis Date" label="Analysis Date" />
<Field name="CR/LF" label="" />
Reply
<RepPlot>
<Key>000000000000010A</Key>
<Plot>
<Replicate Tag="1" Index="1">
<Analyte Label="Carbon"
Value="0.176058934397096" Units="%">
<Trace>
<XMin>0</XMin>
<XMax>635023556952440000</XMax>
<YMin>0</YMin>
<YMax>608.96955624580892</YMax>
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<ResetCounter>
<ErrorCode>0</ErrorCode>
<ErrorMessage>Success</ErrorMessage>
</ResetCounter>
<ResetCounter>
<ErrorCode>10</ErrorCode>
<ErrorMessage>Missing attribute Key in element
ResetCounter.</ErrorMessage>
Reply
<ResetCounters>
<ErrorCode>0</ErrorCode>
<ErrorMessage>Success</ErrorMessage>
</ResetCounters>
<SaveNotificationSettings> Set the notifications
settings for the
<Notification Id="#">
current logged in user.
<MobileAppMailbox>T/F </MobileAppMailbox>
<Email>T/F</Email>
<TextMessage>T/F</TextMessage>
</Notification>
</SaveNotificationSettings>
Reply
<OK/>
<Set Key="10A"/> Retrieve the detail
data for the set
Key—The unique key that identifies the set. Leading zeros may
corresponding to the
be omitted.
specified key.
Reply
<Set>
<set>
<Key>000000000000010A</Key>
<headerFields>
<field label="Type" registryId="SampleType"
rawValue="Sample" id="1"
width="100">Sample</field>
<field label="Name" registryId="Set Name" id="2"
width="100">25355 P4</field>
Reply
<SetGasState>
<ErrorCode>0</ErrorCode>
<ErrorMessage>Success</ErrorMessage>
</SetGasState>
<SetGasState>
<ErrorCode>8</ErrorCode>
Reply
<OK/>
<SetReps Key="10A" IncludeDetailData="False"/> Retrieve general data
for each replicate in
Key—The unique key that identifies the set. Leading zeros may
the specified set.
be omitted.
IncludeDetailData—Indicates if the replicate data should
include the detail data in addition to the general data.
Reply
<SetReplicates>
<Key>000000000000010A</Key>
<replicates>
<replicate>
<Tag>1</Tag>
<headerFields>
<field label="Sample Mass" registryId="Sample Mass"
units="g" rawValue="0.945" id="11"
width="100">0.9450 g</field>
<field label="Comments" registryId="Comments"
id="12" width="100"></field>
<field label="Operator" registryId="Operator" id="13"
width="100"></field>
<field id="14" registryId="Rep Analysis Date"
label="Analysis Date" width="100">4/23/2013
7:13:44 PM</field>
<field label="Carbon" registryId="Carbon
Concentration" units="%"
rawValue="0.17605893439709616" id="100"
width="100">0.176 %</field>
<field label="Sulfur" registryId="Sulfur Concentration"
units="%" rawValue="0.033813161955929379"
id="101" width="100">0.0338 %</field>
Reply
<Sets>
<FirstIndex>2247</FirstIndex>
<LastIndex>2248</LastIndex>
<TotalSamplesAvailable>2249</TotalSamplesAvailable>
<sets>
<set>
<Key>000000000000198E</Key>
<headerFields>
<field label="Name" registryId="Set Name" id="2"
width="100">Evan</field>
</headerFields>
<SampleType>Sample</SampleType>
<NumRepsInSet>5</NumRepsInSet>
<AnalysisState>Analyzed</AnalysisState>
<IsPaused>false</IsPaused>
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<Switch>
<Name label="Name">Pedestal Up</Name>
<Key>4539633648093110272</Key>
<Label>sw5</Label>
<BitState>Ignore</BitState>
</Switch>
Optional Equipment CS744 3–49
Remote Sample Login & Remote Control Commands Description
& Return Messages
<Switches/> Retrieve general data
about each standard
on the instrument.
Reply
<Switches>
<Switch>
<Name label="Name">Pedestal Up</Name>
<Key>4539633648093110272</Key>
<Label>sw5</Label>
<BitState>Ignore</BitState>
</Switch>
<Switch>
<Name label="Name">Pedestal Down</Name>
<Key>4539633648093110273</Key>
<Label>sw6</Label>
<BitState>Ignore</BitState>
</Switch>
<Switches>
<SystemParameters/> Retrieve data about
each of the system
Reply
parameters.
<SystemParameters>
<field label="Gas Standby Mode"
rawValue="Disable">Disable Standby</field>
<field label="Dust Filter Temperature" units="°C"
rawValue="110">110 °C</field>
<field label="Back Pressure Control" units="mmHg"
rawValue="790">790 mmHg</field>
<field label="Weekday Wake Up"
rawValue="false">Disabled</field>
<field label="Saturday Wake Up"
rawValue="false">Disabled</field>
<field label="Sunday Wake Up"
rawValue="false">Disabled</field>
<field label="Gas Doser" rawValue="false">Enabled</field>
</SystemParameters>
<TransmitSamples Key="5678"> Transmit the specified
set and replicate data
<Set Key="1234"/>
using the specified
</TransmitSamples> transport.
Reply
<TransmitSamples>
<ErrorCode>0</ErrorCode>
<ErrorMessage>Success</ErrorMessage>
</TransmitSamples>
<TransmitSamples>
<ErrorCode>10</ErrorCode>
<ErrorMessage>Missing attribute Key in element
ResetCounter.</ErrorMessage>
</TransmitSamples>
<TransmitSamples>
<ErrorCode>11</ErrorCode>
<ErrorMessage>Requested Key 1234 not
found.</ErrorMessage>
</TransmitSamples>
<Transport Key="19D9"/> Retrieve the detail
data for the transport
corresponding to the
Key—The unique key that identifies the specific transport for specified key.
which detail data is to be retrieved. Leading zeros may be
omitted.
Reply
<Transport>
<Key>00000000000019D9</Key>
<Name label="Name">New Transport</Name>
<Description label="Description"></Description>
Autocleaner
1. Select Instrument, Automation, and then Autocleaner.
2. Select General Parameters to determine the parameters for the autocleaner
operation.
3. For Autocleaner State, select:
• Enabled.
• Disabled.
4. Enter the number of brush strokes to run each time the combustion tube is
cleaned.
5. For Analysis Clean Interval, enter the number of analyses to count before an
auto clean is performed. Enter a value between 1 and 200. For example,
entering 1 means the auto clean cycle will run after every analysis. It is
recommended to run auto clean after every analysis.
6. Analysis Count displays the number of analyses that have
been run.
The shuttle loader is controlled by motors. The SL10 has 3 motors, and the SL60 has 4
motors.
Running the shuttle loader requires Cornerstone brand software version 1.81 or
higher, as well as a copy protection key configured for a SL60 or SL10 shuttle
loader.
Carousel Motor—Moves the crucibles into a position for the gripper assembly to pick them
up.
Vertical Motor (SL60 only)—Moves the crucible carousel vertically to place the various
platters into position.
General Parameters
Shuttle Loader State—This setting indicates if the shuttle loader hardware is enabled
and should be used during analysis.
Motor Initialization—This function initializes the motors used by the shuttle loader.
This process includes powering On each motor, checking the version of firmware
installed on the motor (and upgrading if necessary), and finding the home position of
the motor.
This process will be performed automatically when Cornerstone is started but can be
initiated whenever necessary from this page.
Motor Status—This function provides status information on the state of each motor
used by the shuttle loader. It also verifies that the crucible bucket is correctly installed
and that all of the motors are homed.
The shuttle loader hardware cannot be used during an analysis if either of these features
displays a warning.
• If the motors are not homed, press the Initialize Shuttle Loader Motors button to
the left of the warning.
• If the bucket location is not found, install the bucket on the bucket/loader plate
and adjust the magnet until the software recognizes the switch.
Calibration
Each of the motors has a set of defined positions that need to be calibrated. This section
describes the steps for performing calibration of these positions using Cornerstone brand
software.
It does not address the various mechanical adjustments that are also available on the
shuttle loader hardware for properly placing the mechanism.
Calibration Prerequisites
In order for the shuttle loader to be calibrated, the motors must be powered On and
have had their home position set. This is indicated in the software location: Instrument
Automation Shuttle Loader General Parameters & Initialization.
Press Initialize Shuttle Loader Motors to power On or initiate the homing process. This
process may take several minutes depending upon the version of firmware present on
each of the motors.
Pedestal
Use the Pedestal subsection to calibrate the following:
Rotary Cold to Pedestal Position Offset—The position of the cold grippers over
the pedestal.
Horizontal Position Offset at Pedestal—The position of the horizontal motor
when at the pedestal.
Lift Position Offset When Raised—The height the lift motor will rise when lifting
crucibles off of the pedestal.
If the height of the pedestal is determined to be too low during the calibration
procedure, refer to the kit instructions for the proper procedure to adjust the
pedestal height.
It is recommended that this be the first calibration performed as the pedestal height is
fixed and all other shuttle loader calibrations will be affected by the value of the lift
motor offset set in this subsection.
The life cycle sequence in this sub-section will repeatedly grab a crucible that is placed
on the pedestal, lift it off, and place it back on the pedestal.
Figure 3-3
Horizontal Gripper and Carousel Assembly Offset
Disposal
The Disposal subsection provides for calibrating the following:
Rotary Hot To Dump Position Offset—The position of the hot grippers over the
dump position.
• A1, B1, C1, D1, E1, F1—this life cycle is similar to the previous one, with the
exception that the crucible will be placed in the number 1 position on all platters.
• All 60 positions—this life cycle is the most complete, as it will move the crucible
from the pedestal to all 60 available positions.
Post Calibration
Once the calibration has been performed, the calibration parameters must be saved in
order for them to be applied. Press Save in the application action bar to save the
calibration parameters from all subsections. Press Cancel to revert any calibration
parameter changes.
Reasons to Calibrate
Once the calibration process is completed, the calibration parameters should remain in
effect, even if the Cornerstone brand software is shut down and restarted. However, a
new calibration is required to ensure proper and accurate crucible retrieval, placement,
and disposal in the following circumstances:
• Maintenance is performed in which a motor is removed or replaced.
• The loader hardware position is physically adjusted.
When performing maintenance on any of the shuttle loader hardware, or when trying to
access the pneumatic manifold behind the bottom right casting, it is required that the
motors be placed into maintenance position. This is accomplished in the software location:
Instrument Automation Shuttle Loader Maintenance
In the Shuttle Loader Maintenance section of the Automation software page are controls for
placing the motors into a maintenance position and turning Off power to the motors. It is
important that motors are never removed while power is applied to them.
Clean and lubricate the o-rings on the crucible gripper and the shuttle loader once a week or
as required with silicone-based lubricant, such as with LECO 774-614 Molykote, or
equivalent.. Refer to Crucible Gripper Assembly, Figure 3-4, and Horizontal Shuttle Loader
Assembly, Figure 3-6.
Once maintenance has been completed, press the Execute button to return power to the
motors for normal use.
Figure 3-4
Crucible Gripper Assembly Part 1
For printer installation, refer to the manual supplied with the printer and Installing
the Computer, page 2–16.
After the Cornerstone® brand software has been started, the main window will
appear. The following section explains the items on the main window.
Depending on your configuration, the following software overview screen may not
appear exactly as the screen on your instrument. All items called out in the following
software overview screen are the same for all configurations.
Collapse
Collapses all expanded items.
All
Multi Select multi-select mode to choose more than one item at a time.
Select Next to change the order in which reps are analyzed from the
Next
designated sequence.
Selects all the fields on the current screen. On the Analysis page, all
Select All
sample sets are selected and plots are limited to 100 reps.
Alerts the user when a rep is complete. Refer to Using Set Notify,
Set Notify
page 3–15.
Exit
Exit the software and set the gas
Conserve
to a low flow conserve mode.
Gas
Logging In
This section only applies if User Permissions are enabled. For more information on
setting up user accounts, refer to Working with User Permissions, page 5–43.
1. If the desired user is already selected, then select Login and enter a
password if applicable.
2. To log in with a different user, click on the Username field
3. Select the desired user and select enter.
To configure a plot, select the Plot button . An option box to configure the plot
will appear. Clear the option box by reselecting the Plot button or pressing the screen
anywhere outside the box.
• Select the button to minimize the plot. To restore the plot, select the
analyte button.
Importing
Import allows the user to restore exported data to the Cornerstone brand software.
1. Select Import .
2. Select the file(s) you wish to import, and then select Import.
3. The software will display a message under the Import action button with the
name(s) of the file(s) being imported and the path name(s).
• The exported file(s) can be found in the following location:
C:\Users\UserName\Documents\LECO\XXXXX####\****.
• XXXXX is the model number, and #### is the serial number of the analyzer.
• **** is the name of the file type subfolder that the software created
automatically.
4. Press Save to complete the import process.
2. Select Export .
3. The software will display a message under the Export action button with the
name(s) of the file(s) being exported and the path name(s).
4. The file will export to an automatically created subfolder named after the type
of file exported (for example: Display, Methods, Reports, etc.).
• The exported file(s) can be found in the following location:
C:\Users\UserName\Documents\LECO\XXXXX####\****.
• XXXXX is the model number, and #### is the serial number of the analyzer.
• **** is the name of the file type subfolder that the software created
automatically.
Cloning
1. Select the information to be cloned.
2. Select Clone . The cloned item will appear in the list as “Name of Item
Copy.”
Using Help
Select Help from the Utility bar to open the instruction manual. The
onboard manual is updated with every software upgrade and may differ from the
hard copy received with the instrument.
• Use the outline to select a specific section of the manual. Select the arrows to
expand or collapse sections with subheadings.
• Select Increase Zoom and Decrease Zoom to change the magnification level.
• Use the Previous Page, Previous Chapter, Next Page, and Next Chapter buttons to
move between pages and chapters without scrolling.
To fields.
Select a desired section of the manual from the outline and the From and To fields
will automatically be populated with the correct page range for that section.
2. Select Print.
Select All is a feature available on the Action bar that will select all the fields
available on the current screen. When in use, if there are too many samples, plots
will not be functional in order to maintain quick processing. Using Select All in
conjunction with filters is convenient for selecting sets for reports and transports.
The following section explains tasks that should be done on a daily basis.
1. Check the air filter for excess dirt. Refer to Performing Air Filter Maintenance,
page 7–7.
2. Check the flow scrubber and replace when the Anhydrone® cakes. Refer to
Packing the Flow Scrubber Tube, page 7–15.
3. Check the particle filter and replace when the filter darkens significantly. Refer
to Replacing the Particle Filter, page 7–17.
Steps 4 and 5, following, do not apply to all instrument configurations.
4. Inspect the incoming scrubber and replace when the Anhydrone cakes or when
the LECOSORB® turns color. Refer to Packing the Incoming Scrubber Tube,
page 7–13.
5. Check the cellulose trap and replace when 1 inch of the cellulose turns black or
if the cellulose turns brown. Refer to Packing the Cellulose Trap Tube, page 7–
12.
6. Check Counters to ensure that no other maintenance items will expire during
the planned set of analyses. Refer to Counters, page 6–8.
7. Perform regular maintenance on the autocleaner or manual cleaner. Refer to
Maintaining the Autocleaner, page 7–26 or Maintaining the Manual Cleaner,
page 7–25.
8. Check the dust filter and replace when it is visibly dirty. Refer to Maintaining the
Dust Filter, page 7–29.
9. Check the combustion tube and replace when there is excessive buildup on the
walls or if cracks have developed. Grease all combustion tube o-rings. Refer to
Maintaining the Combustion Tube, page 7–21.
10. Check the vacuum filter and manifold. Replace filter when full and wipe manifold
to remove excess dust. Refer to Maintaining the Vacuum Cleaner, page 7–30.
11. Check to see if the crucible bucket needs to be emptied.
12. Perform and pass a leak check. Refer to Leak Check, page 9–13.
13. Turn On the gas and verify that “Ready to Analyze” appears in the status bar.
When analyzing low carbon (<0.1%) or low sulfur (<0.01%) samples, pre-baking
the crucibles is necessary to achieve the best results. The crucibles are “burned off”
by firing them at 1350°C (2500°F) for at least 20 minutes in a TF10 LECO Tube
Furnace. Loading and unloading the crucibles into the tube furnace is crucial to
ensuring they are sufficiently prepared for low-concentration analyses.
Prior to loading the crucibles, verify that the tube furnace is regulated at 1350°C.
The following steps describe how to prepare crucibles using one side of the TF10
Tube Furnace. The second tube of the TF10 can be used by repeating the same
procedure.
1. From the back of the tube furnace, feed 12 crucibles, positioned on their side,
into the furnace. After the 12th crucible has been loaded, push it further into the
furnace with a device such as the LECO Boat Puller until a gap of approximately
5 inches is left between the back of the 12th crucible and the end of the ceramic
tube. This gap will ensure that the first set of 6 crucibles are positioned in the
1350°C “hot zone” of the furnace.
2. After the crucibles have baked for at least 20 minutes, insert another 6 crucibles
into the back of the furnace. Again, leave approximately a 5 inch gap after the
last crucible is inserted. The new crucibles will push the first set of 6 crucibles
into a cooler portion of the furnace and the middle set of 6 crucibles into the
“hot zone” of the furnace. A total of 18 crucibles should now be loaded in the
furnace.
3. Wait at least another 20 minutes for the first set of 6 crucibles to cool and the
middle set of 6 to bake. Remove the first set of 6 crucibles from the furnace and
place them on a heat-resistant surface.
4. Transfer the crucibles to a desiccator for storage if they will not be immediately
used.
5. Repeat this process of loading and unloading sets of 6 crucibles as needed to
ensure the crucibles are sufficiently pre-baked and subsequently cooled.
Do not touch the crucibles with bare hands after they have been pre-
baked in the tube furnace, even when they are cool. Natural oils from
your hands will contaminate the clean crucibles.
If the pre-baked crucibles are not used within 4 hours of being removed from
the tube furnace, they must be pre-baked again.
Logging in a Blank
1. Enter the number of reps for the blank set by adjusting the + or – buttons
on the Login bar.
Logging in a Standard
1. Enter the number of reps for the sample adjusting the + or – buttons
on the Login bar.
2. Select Standard .
3. Select a standard from the list and then select Enter. The standard list only
displays included standards from the Settings/Standards screen. Refer to
Creating and Editing Standards, page 5–33.
4. For each Rep, enter the mass of the standard, select Default: 1.0000g, select
Read Mass from Balance, or press the Print button on the balance, and then
select Enter.
5. Select Method and then select a method name from the list.
A replicate with a Sample Mass outside 10% or 1 mg, whichever is greater, of the
average sample mass used at calibration cannot be used to drift a method.
1. Enter the number of reps for the sample adjusting the + or – buttons
on the Login bar.
2. Select Drift .
3. If the current Method has a drift standard selected in the calibration, select a
drift standard from the list and then select Enter. The drift standard list only
displays included drift standards.
If the current Method does not have a drift standard, choose the appropriate
method to drift. Then, select the drift standard.
4. For each Rep, enter the mass of the standard, select Read Mass from Balance,
or press the Print button on the balance, and then select Enter.
Logging in a Sample
1. Enter the number of Reps for the sample by adjusting the + or – buttons
on the Login bar.
2. Select Sample .
3. Enter a name for the sample or choose a sample template and then select
Enter. Refer to Creating and Editing Templates, page 5–34, for information on
creating templates.
4. For each Rep, enter the mass of the standard, select Default: 1.0000g, select
Read Mass from Balance, or press the Print button on the balance, and then
select Enter.
5. Select Method and then select a method name from the list.
1. Enter the number of Reps for the sample by adjusting the + or – buttons
on the Login bar.
Merging
To merge two or more sets into one, the Name and Method, must match. The
Description fields do not have to match.
1. Select the sets to be merged.
2. Select . Once a rep has been excluded, its results will not be used in the
set results or when setting a blank, drift, or calibration.
Blanks are used to calculate the system blank or baseline, sometimes called a blank
area. The system blank determines the system response without a sample present. A
blank correction compensates for the system blank when calculating the analysis
result. The system blank should be determined every day by performing a blank
correction before analyzing unknown samples.
1. Log in and perform at least three blank analyses. Refer to Logging in a Blank,
page 4–20.
2. Select the set of the blank replicates in the software.
select Edit .
5. To exclude results, select the tab for the analyte range and then select the set
of reps or a single rep.
6. Select Exclude .
7. Select Save to save changes.
select .
7. At this point, the user has the choice of selecting Save to set all calibrations
without further review.
8. To review individual calibrations, select the analyte range and then select
9. To view relative error, change the plot type. Refer to Configuring the Plot, page
4–14.