Captura de Tela 2024-04-22 À(s) 15.24.25
Captura de Tela 2024-04-22 À(s) 15.24.25
Captura de Tela 2024-04-22 À(s) 15.24.25
Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.
EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.
FUNCTION
Switch
KEYS
Switch Switch
or Motor Variability
Spring
CYLINDERS Fluid
(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position
CHECK
Control Line Restriction
ACCUMULATORS Unidirectional Bidirectional
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL Variable and Pressure
2-Section
RELEASED PRESSURE ROTATING SHAFTS Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
111-7898 3E-5179
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Part Number: for 1
Connector Plug
2
Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine. Receptacle
Plug
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
It is grounded by being fastened to the machine.
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. 325-AG135 PK-14
Harness identification code:
The electromagnet can open or close the switch part of the relay. Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
Solenoid: A solenoid is an electrical component that is activated by electricity. *Wire gauge is shown in AWG (American Wire Gauge)
It has a coil that makes an electromagnet when current flows through it. but could also be shown in metric denoted with mm
The electromagnet can open or close a valve or move a piece of metal that can do work. Deutsch connector: Typical representation
1
of a Deutsch connector. The plug contains all
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a 2 sockets and the receptacle contains all pins.
permanent magnet. It has two coils (latch and unlatch) that make electromagnet Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places 1
of a Sure-Seal connector. The plug and receptacle
the latch coil circuit open at the time the coil latches. 2 contain both pins and sockets.
UENR3860-07
October 2019
© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION
Schematic Machine
Description Location Location
Accumulator Gp - Hydraulic (Charged) B-4 1
Control Gp - Joystick (LH) A-8 2
Control Gp - Joystick (RH) A-7 3
Cylinder Gp - Boom F-4 24
Cylinder Gp - Bucket F-3 25
Cylinder Gp - Stick F-2 26
Filter and Valve Gp - Pilot (Hydraulic Oil) B-3 4
Filter Gp - Oil (Hydraulic, Case Drain) A-3 5
Filter Gp - Oil (Hydraulic, Main Return) A-4 6
Manifold Gp - Control (Pilot Oil) B-5 7
Motor Gp - Piston (Left) F-8 8
Motor Gp - Piston (Right) F-7 9
Motor Gp - Swing F-6 10
Pump Gp - Piston A-3 11
Radiator and Hydraulic Oil Cooler Gp C-2 12
Screen Gp - Hydraulic A-4 13
Sensor Gp - Pressure (Drive Pump) A-3 27
Sensor Gp - Pressure (Driven Pump) B-3 28
Switch As - Pressure (Implement, Swing) E-5 14
Switch As - Pressure (Implement, Travel) E-5 29
Swivel Gp E-7 15
Tank and Filter Gp - Hydraulic A-4 16
Valve Gp - Check (Cooler Bypass) C-12 17
Valve Gp - Main Control D-4 18
Valve Gp - Pilot B-8 19
Valve Gp - Pressure Reducing (Boom Priority) C-3 20
Valve Gp - Shuttle (B) C-6 21
Valve Gp - Travel Counterbalance (Left) E-8 22
Valve Gp - Travel Counterbalance (Right) E-7 23
TAP LOCATION
Tap Schematic
Description
Number Location
AA Driven Pump Delivery Pressure B-3
BB Drive Pump Delivery Pressure A-3
CC Power Shift Pressure A-2
DD Pump Case Pressure A-2
PG Pilot Pump Delivery Pressure B-3
SOS Oil Sampling Port B-3
8 7 6 5 4 3 2 1
(8) MOTOR GP (9) MOTOR GP
PISTON (LEFT) PISTON (RIGHT) SWING MOTOR
421-4382 421-4382 (24) CYLINDER GP - BOOM (25) CYLINDER GP - BUCKET (26) CYLINDER GP - STICK
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
PR 390-4188
390-4219 390-4202
DR
(10) MOTOR GP
SWING
F 313D2 : 422-9182 F
312D2 : 170-9893
Pp3 Pp3
T1 T1
T2 T2
BL4 AL4 AR3 BR3
BG AG
AL2 BL2
B MU A
A B B A
E E
(22) VALVE GP AR1 BL1 (23) VALVE GP bR2 BL1 bL2
TRAVEL TRAVEL AL1 AL2 BL2 bL4
COUNTERBALANCE BR1 AL1 BR2
COUNTERBALANCE BR3 AR3 bR3 BL4 AL4
(LEFT) (RIGHT) AR2 BR1 AR1 bR1 bL1
349-9520 (15) SWIVEL GP
349-9520 PA1 bR5 bR4 PSW PTA bL5 CP2 bL3 BL3 AL3 bL6 dB
162-4696
(OUT) (R) (FWD) (FWD) (UP) (UP) (OUT) (CLOSE)
(18) VALVE GP
BOOM(1)
MAIN CONTROL
420-2241
BUCKET
STICK(1)
ATCH
SWING
TRAVEL(L)
TRAVEL(R)
D D
R2
HL
STICK(R)
HR
BOOM(2)
STICK(2)
(17) VALVE GP
C R1 C
CHECK (COOLER BYPASS)
(IN) (L) (BACK) (BACK) (DOWN) (IN) (OPEN) T
171-0002
(19) VALVE GP dA1 CP1 aR5 dA dST1 (DOWN) aL5 pB1 dB1 aL3 aL6 E A
PR PL
PILOT PP aL1 D F
aR3 aR1 aL2
369-8503 aR2 aL4
B1 A1 B2 A2 C B (12) RADIATOR AND HYDRAULIC
(20) VALVE GP OIL COOLER GP
1 7 PRESSURE REDUCING 312D2 : 390-8828
(BOOM PRIORITY) 313D2 : 418-7950
(FWD) (FWD) 6
bR1 bL1 (21) VALVE GP 3 310-0210 T
T2 T4
SHUTTLE (B) P1 P2
PSA2 PSA1 5
P2 Pi1 P-IN DR1
164-6979
TRAVEL 2 4 Do not operate or work on this product unless you have
SPEED T-OUT2 DR2 read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
CHANGE SWING
T1 T3 SOL. BREAK (11) PUMP GP relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
aR1 aL1 SOL.
(28) SENSOR GP PISTON
death. Proper care is your responsibility.
(BACK) HYD
(BACK) LOCK (4) FILTER AND VALVE GP PRESSURE AA 391-9442
B B
SOL.
PILOT (HYDRAULIC OIL) (DRIVEN PUMP)
Pressure Line
TRAVEL(L) TRAVEL(R) 260-2180 M4 A3 PS
158-8987
TT 5 6 3 2 M2
Pilot / Load Sensing Pressure
5 6 3 2 CALLOUTS
DR3 DR4 Pi2 DR5 T-OUT1 DR6 T PR
(2) CONTROL GP YY Taps (Pressure, Sampling, Sensor - by letter)
SOS
CONTROL (PILOT OIL) HYDRAULIC (CHARGED) (5) FILTER GP M DD
STICK BOOM HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
SWING BUCKET 164-6981 OIL (HYDRAULIC,
bR2 215-5037 PILOT PUMP OUTPUT
JL4 JR2 aL4 CASE DRAIN) Dr DRIVE PUMP OUTPUT
8 7 6 5 4 3 2 1
CAB VIEW - TOP
2 19 3
MACHINE REAR TOP VIEW
26
24
14
25
12
10
15
16
22 13
6
9
23
MAIN CONTROL VALVE
18 29
21 20 17
MAIN PUMP
1 27 DD 28 4 5
7 BB 11 AA SOS PG CC