Product Overview

Combustion Technology

smart solutions for combustion and environment

 DURAG combustion technology

Large-scale power plant

The DURAG GROUP’s products support all types

of industrial combustion processes throughout
the world. These include, for example, fossil fuel
power stations, plants in the chemical industry,
refineries, cement plants, waste incinerators,
steam generators, thermal power plants and gas
turbines.
We can also provide solutions for applications in
special environments, such as extreme climatic
zones or potentially explosive atmospheres.

Chemical process combustion Sulphur recovery plant

2 Waste gas heat treatment Rotary kiln Refinery

 Flame sensor
Flame monitor
Monitoring Compact flame monitor

Industrial combustion

Igniting Controlling

Ignition transformer Burner control

Igniters Display module
Ignition lances

Flame monitoring
The monitoring of the flame is a safety engi- Ionisation detection Ultra-violet detectors (UV)
neering element for industrial combustion tech-
nology – fuel may only enter the combustion Flame monitors with ionisation detectors use detect the flame radiation below 400 nm. Ultra-
chamber if safe combustion is guaranteed. the ionising property of flames. They are used violet detectors are well suited for monitoring
Therefore high demands are made on the avail- primarily on smaller gas burners and pilot burn- gas flames, but can also be used for oil flames.
ability and safety of the equipment used. For in- ers. Products with the codes UL, US, UH, UA, and
termittent operation it is sufficient when the UAF use these detectors.
flame monitoring hardware performs a self test Detection of the optical signal
during the startup procedure. Continuous oper- Detectors for visible radiation (VIS)
ation requires a permanent verification of error Large burners are monitored solely by optical
free operation, hence it is the more stringent re- flame monitors. Depending on the fuel and are suitable for the monitoring of oil and coal
quirement. combustion technology of the process optical flames between 400 and 800 nm. However,
The monitoring can be performed by the com- sensors with different spectral sensitivities or product guidelines in some countries stipulate
bination of a flame sensor (also flame scanner) combinations of them are used: that gas flames must not be monitored in this
that transforms characteristic properties of the spectral range. Products with the codes IS, ISE,
flame into an electrical signal, with a control and ISO use these detectors.
Infra-red detectors (IR)
unit that provides the flame signal and ensures
error free operation. Alternatively these two react to radiation having a wavelength of 800
parts are combined in one compact flame moni- nm or higher. It is only the flickering of the
tor. flame which is analysed. Constant radiation
sources, such as the glowing of the furnace
Besides the proper selection of the flame moni-
walls, are not detected as a flame.
tor also its correct placement and alignment are
important prerequisites for the successful moni- Flames radiating in the UV range, but whose UV
toring of the flame. The presence of a flame component is absorbed by dust, steam or other
must be correctly detected independently of substances, can often also be monitored using
the construction of the furnace or its opera- infra-red detectors. Products with the codes IG,
IGA, and ISF use these detectors.
tional mode. 3
 Flame monitor
Particularly cost-effective, fail-safe
flame monitors for the monitoring
of gas and oil burners as well as
combined gas/oil burners.

D-IO 55
D-IR 55
D-UV 55

Features Functional description Accessories

● monitoring of gas and oil burners of any load The flame monitor comprises of a control unit ● Cable for connecting the ionisation electrode
● suitable for intermittent operation and and flame sensor. to the ionisation flame monitor (kleZ912F0)
continuous operation (only D-IO 55-20) ● Optical flame sensors generate a signal from ● Ball valve for closing the sighting tube
● simple installation on TS 35 DIN-rail. the UV or IR range of the flame radiation (D-ZS 133 III)
● Flame sensors with an ionisation electrode ● Swivel mount for alignment of the flame
process a current flowing through the flame sensor to the flame to be monitored
(D-ZS 033 III)
Applications ● Test light source for D-UV 55/D-LE 55 for
Models
● Chemical industry functional test of the flame monitor, battery
● D-IO 55 operated (D-ZS 091).
● Refineries Ionisation flame monitor for intermittent or
● Test light source for D-IR 55/D-LE 55 ISF-CG
● Cement plants continuous operation.
for functional test of the flame monitor, volt-
● Waste incinerators Also suitable for single electrode operation in
age supply 115/230 VAC / 42-60Hz (D-ZS 093)
conjunction with DURAG ignition transform-
● Steam generators ers, model D-HG 55. ● Thermal isolator with electrical insulation for
● Heating plants. ● D-IR 55
D-LE 55 UL-CG and D-LE 55 ISF-CG flame sen-
sor (D-ZS 117 III).
Infra-red flame monitor for intermittent oper-
ation.
Certifications Analyses flame intensity (flickering) in con-
junction with the D-LE 55 ISF-CG flame sen-
● DVGW sor.
● APAVE (only D-IO 55) ● D-UV 55
● UL 372 UV flame monitor for intermittent operation.
Analyses the flame intensity in conjunction
● FM Class 7610 with the D-LE 55 UL-CG flame sensor.

Flame sensor

D-UV 55, D-IR 55 Ionisation electrode

D-IO 55

Flame monitor (control unit) Flame sensor

Operational mode Intermittent operation

Spectral D-LE 55 ISF-CG: 790 – 1050 nm
sensitivity D-LE 55 UL-CG: 190 – 270 nm
Supply voltage 115 / 230 VAC, 50 / 60 Hz
Perm. ambient -20...+60°C Perm. ambient -20...+60°C
temperature temperature
Safety time 1s, 3s or 5s Mounting G 1“ or G ½“

Display LED Protection class IP67

Protection class IP20 Dimensions Ø27 mm, length 116 mm

Flame relay 1 relay output 250 VDC / 2 A Weight 0.45 kg

Installation TS 35 DIN-rail
Dimensions 70 x 75 x 118 mm ( L x W x H)
4 Weight approx. 0.3 kg
Compact flame
monitor
Self-monitoring and fail-safe
compact flame monitor for the
monitoring of gas, oil and coal
flames with integrated UV, VIS or IR
flame sensor, primarily in single
burner furnaces.
D-LX 100

Features Functional description Accessories

● Suitable for continuous operation and 72- The D-LX 100 flame monitor analyses flame ra- ● Digital display for optimal adjustment of the
hour operation according to TRD 604 diation using the integrated flame sensor signal. flame sensors by measuring the pulse rate
● Compact design, flame sensor and control The flame intensity is present as a current at one and its extreme values (D-ZS 087 - 20)
unit in one enclosure, takes up no space in output 0/4...20mA for further analysis. ● Optical adjustment aid for the alignment of
control cabinet the Swivel mount on the sighting tube
● LED display for settings and operational (D-ZS 118)
Design
status ● UV-C test light source 230 V / 50 Hz
● Integrated compact device. (D-ZS 077-10)
● ATEX approved (D-LX 100 .../94 Ex for zone 1
and D-LX.../97 Ex for zone 2). ● UV-A, UV-B and IR test light source
230 V/50 Hz (D-ZS 093)
● Swivel mount for alignment of flame monitor
to the flame to be monitored (D-ZS 033 - I)
Applications
● Thermal isolator with electrical insulation
● Power stations (D-ZS 117 - I)
● Chemical industry ● Ball valve for closing sighting tube
● Refineries (D-ZS 133 - I)
● Cement plants ● Terminal box for connecting the flame moni-
tor (D-ZS 140 / 141)
● Waste incinerators D-LX 100 / 94 Ex
D-LX 100 / 95 Ex
● Power supply unit to supply two D-LX 100
● Steam generators
(D-NG 24/05).
● Heating plants.

Certifications Digital display

D-ZS 087-20 (optional)
● DVGW
● APAVE
● UL 372
● FM Class 7610
● AGA: AG 210
● GOST-R
● PTB (ATEX). Thermal
Flame monitor Purge air isolator with Ball valve
D-LX 100 flange electrical D-ZS 133 I Swivel mount
insulation (optional) D-ZS-033 I
D-ZS 117 I (optional)
(optional)

Intermittent operation, continuous

Operational mode operation, 72-hour operation Flame intensity 0/4...20mA
without permanent supervision
Perm. ambient -20...+60°C
Safety Self-monitoring and fail-safe temperature
Dimensions / 90 x 92 mm, length approx.
Auxiliary supply 24 VDC Weight 350 mm / approx. 1.8 kg
Sighting tube
Protection class IP67 G 1¼“
connection
Purge air
Flame relay 1x NO contact, 230 VAC, 2 A G ½“
connection
Status relay 1x NO contact, 230 VAC, 2 A D-LX 100 Ex

Safety time 1, 3, 5 s
Ex-protection II 2G Ex de IIC T5/T6
optional Class l, Div. 1, Group B, C & D
Spectral ranges UV, VIS, IR optional Class l, Div. 2, Group A, B, C & D
optional II 3G Ex nA nC T5/T6
Viewing angle 6°

Number of ranges 1 Dimensions Ø130 mm, length 313 mm

Weight approx. 4.3 kg
Switching 0...9 Sighting tube G 1“
threshold connection
Display LED display Protection class IP65
5
 Compact flame
monitor
Self-monitoring and fail-safe com-
pact flame monitor for the monitor-
ing of gas, oil, and coal flames with
integrated UV or IR flame sensor.

D-LX 200

Features Functional description Accessories

● Wide sensitivity range The D-LX 200 compact flame monitor analyses ● Optical adjustment aid for the alignment of
● For ambient temperatures from -40°C up to flame radiation using the integrated flame sen- the swivel mount on the sighting tube
+85°C sor signal. (D-ZS 118)
● Dual channel design throughout The flame intensity is available as current out- ● LED bar graph display for the flame intensity
put 0/4...20 mA for further analysis. (D-ZS 129)
● Measurement of flame flicker frequency
Flame properties and parameters of the flame ● UV-A, UV-B and IR-test light source
● Selective to individual burners and fuels. monitor can be transmitted to a PC or PDA via a 230 V/50 Hz (D-ZS 093)
RS485 and an IrDA interface. ● Swivel mount for the alignment of the flame
monitor (D-ZS 033 - I)
Applications Design ● Thermal isolator with electrical insulation
(D-ZS 117 - I)
● Power stations ● Integrated compact device.
● Ball valve for closing the sighting tube
● Chemical industry
(D-ZS 133 - I)
● Refineries
● Terminal box for connecting the flame moni-
● Cement plants tor (D-ZS 140-12)
● Waste incinerators ● Power supply unit for supply of up to two
● Steam generators D-LX 200 (D-NG 24/05).
● Heating plants.

Certifications
● DVGW
● SIL3. User interface of the flame monitor software

D-LX 200 Purge air Thermal/ Ball valve

flame monitor flange electrical D-ZS 133 I Swivel mount
isolator (optional) D-ZS-033 I
D-ZS 117 I (optional)
(optional)

Operational mode Intermittent operation and Communication LED display, Modbus RTU, IrDA
continuous operation

Safety Self-monitoring and fail-safe Flame intensity 0/4...20 mA

Ambient
Auxiliary supply 24 VDC temperature range -40...+85°C
Dimensions 85x85 mm,length approx. 250 mm

SIL 3
Protection class IP65 Weight approx. 1.25 kg
Sighting tube
Flame relay 1x NO contact, 24 VDC, 0,5 A connection G 1¼“ or 1¼” NPT(F)
Purge air
Status relay 1x NO contact, 24 VDC, 0,5 A connection G ½“ or ½” NPT(F)

Safety time 1, 2, 3, 5 s Spectral ranges UV, IR

Threshold switches Flame intensity and flicker

Viewing angle 6° frequency

Ranges 2
6
Flame sensor
Flame sensors for the monitoring of
gas, oil and coal flames, primarily in
single burner furnaces.

D-LE 103...

Features Functional description Accessories

● Self-monitoring and fail-safe in conjunction The photo element in the flame sensor gener- ● Optical adjustment aid for alignment of the
with a control unit/burner control ates a signal which is proportional to the flame swivel mount on the sighting tube (D-ZS 118)
● Flame sensors for every spectral range of radiation intensity. The output signal of the ● UV-C test light source 230 V / 50 Hz
flame monitoring from UV to IR flame sensor is used as an input signal to a con- (D-ZS 077-10)
trol unit or a burner control.
● Connection to D-UG 120 and D-UG 660 con- ● UV-A, UV-B und IR test light source
tol unit as well as D-GF 150 burner control The D-LE 103 flame sensor is available with dif- 230 V/50 Hz (D-ZS 093)
ferent photo elements for optimal selectivity
● Uniform output signal thus mutually inter- when using different fuels. ● Swivel Mount for alignment of flame sensor
changeable to the flame to be monitored
● Compliance to general safety regulations. (D-ZS 033 - I)
Models ● Thermal isolator with electrical insulation
● Cable gland (-CG) (D-ZS 117 - I)
● Axial plug (-P). ● Ball valve for closing sighting tube
Applications (D-ZS 133 - I)
● Power stations ● Terminal box for connecting flame sensor
● Chemical industry (D-ZS 140)
● Refineries
● Cement plants Flame sensor selection
● Waste incinerators Suitable for fuels
Flame sensor
● Steam generators Gas Oil Coal Wood
● Heating plants.
D-LE 103 UL ++ +
D-LE 103 UAF o ++
Certifications D-LE 103 UA + ++ o +
● DVGW D-LE 103 IS ! ++ ++ +
● APAVE D-LE 103 IG o ++ ++ ++
● UL 372
++ ideally suited + well suited o conditionally suited ! not permitted (from experience)
● FM Class 7610
● AGA: AG 210 Control unit/
Burner control
● GOST-R. D-UG 120,
D-UG 660,
D-GF 150

Flame sensor Purge air Thermal/ Ball valve Swivel mount

D-LE 103 flange electrical D-ZS 133 I D-ZS-033 I
isolator (optional) (optional)
D-ZS 117 I
(optional)

Operational Intermittent operation, continuous

mode operation and 72-hour operation Viewing angle 6°
without permanent supervision

self-monitoring and fail-safe in Perm. ambient -20…+60°C

Safety conjunction with a control temperature
unit/burner control

with cable gland Dimensions Ø80 mm,

Protection (D-LE 103…-CG) IP65, length approx. 350 mm
with axial plug Weight approx. 1 kg
(D-LE 103…-P) IP67
Sighting tube G 1¼“
Gain pre-set connection
Purge air
High-pass filter pre-set connection G ½“
Spectral ranges UV, VIS, IR
7
 Flame sensor
Flame sensor for the monitoring of
gas, oil and coal flames, primarily in
multi-burner furnces.

D-LE 603

Features Functional description Accessories

● Self-monitoring and fail-safe in conjunction The photo element in the flame sensor gener- ● Digital display for optimal alignment of
with a control unit/burner control ates a signal which is proportional to the flame flame sensors (D-ZS 087 - 20)
● Flame sensors for every spectral range from radiation intensity. The output signal of the ● Optical adjustment aid for alignment of the
UV to IR flame sensor is used as an input signal to a con- swivel mount on the sighting tube (D-ZS 118)
trol unit or a burner control.
● Connection to the D-UG 120 control unit, D- ● UV-C test light source 230 V / 50 Hz
UG 660 control unit as well as to the D-GF 150 The D-LE 603 flame sensor is available with dif- (D-ZS 077-10)
burner control ferent photo elements for maximum selectivity
when using various fuels. ● UV-A, UV-B and IR test light source
● Uniform output signal thus mutually inter- 230 V/50 Hz (D-ZS 093)
changeable ● Swivel mount for the alignment of the flame
● Adjustable to different combustion technolo- sensor (D-ZS 033-I)
gies such as exhaust gas recirculation ● Thermal isolator with electrical insulation
● Compliance to general safety regulations (D-ZS 117 - I)
● ATEX approved (D-LE 603 .../94 Ex for zone 1 D-LE 603 / 94 Ex ● Ball valve for closing the sighting tube
and D-LE 603.../97 Ex for zone 2). D-LE 603 / 95 Ex (D-ZS 133 - I)
● Terminal box for connecting flame sensor
Flame sensor selection (D-ZS 140).
Applications Suitable for fuels
Flame sensor Features
● Power stations Gas Oil Coal Wood

● Chemical industry D-LE 603 UH ++ o selective single burner monitoring in multiple-burner plants

● Refineries D-LE 603 US ++ + at low UV radiation

● Cement plants
D-LE 603 UAF o ++ with intensive ambient light (neighbouring burners), gain switchover

● Waste incinerators
D-LE 603 UA + ++ + o at low NOx component, gain switch-over

D-LE 603 UI ++ ++ + + remote changeover of spectral sensitivity

● Steam generators
D-LE 603 IS ! + ++ + selective single burner monitoring (coal, oil)
● Heating plants.
D-LE 603 IG o + ++ ++ selective single burner monitoring (coal, oil, wood)
D-LE 603 ISE ! ++ dual-channel flame sensor (LOG/LOG)
D-LE 603 ISO ! ++ dual-channel flame sensor (LIN/LOG)
Certifications
++ ideally suited + well suited o conditionally suited ! not permitted (from experience)
● DVGW Digital display D-ZS 087-20
(optional)
● APAVE
● UL 372 Control unit/
Burner control
● FM Class 7610 D-UG 120,
● AGA: AG 210 D-UG 660,
D-GF 150
● GOST-R
Purge air Thermal/ Ball valve
● PTB (ATEX). Flame sensor flange electrical D-ZS 133 I Swivel mount
D-LE 603 isolator (optional) D-ZS-033 I
D-ZS 117 I (optional)
(optional)

Intermittent operation, continuous Dimensions 90x92 mm, length approx. 350 mm

Operational mode operation and 72-hour operation
without permanent supervision Weight approx 1.8kg
Self-monitoring and fail-safe in Sighting tube G 1¼“
Safety conjunction with a control connection
unit/burner control
with cable gland Purge air
connection G ½“
Protection class (D-LE 603…-CG) IP65,
with axial plug
(D-LE 603…-P) IP67 D-LE 603 Ex

Gain four settings Ex-protection II 2G Ex de IIC T5/T6

optional Class l, Div. 1, Group B, C & D
optional Class l, Div. 2, Group A, B, C & D
High-pass filter three settings optional II 3G Ex nA nC T5/T6
Spectral ranges UV, VIS, IR Weight approx. 4.3 kg
Viewing angle 6° sighting tube G 1“
connection
Perm. ambient -20…+60°C Protection class IP65
8 temperature
Flame sensor with
fibre optic system
Systems for flame monitoring:
D-LE 701 flame sensor with
- flexible fibre optic system D-LL 701
- rigid fibre optic system D-LL 702
D-LE 703 flame sensor with
- flexible fibre optic system D-LL 703
D-LE 701 D-LE 703
- rigid fibre optic system D-LL 704.

Features of the flame sensor Functional description Accessories

● Self-monitoring and fail-safe flame sensor The fibre optic system may be integrated direct- ● Digital display for measuring the pulse rate
with a fibre-optic connection in conjunction ly into the hot area of the burner. It transfers the and its extreme values
with a control unit/burner control radiation from the flame over a fibre optic bun- (D-ZS 087-20)
● Monitoring of gas, oil and coal flames dle to the flame sensor installed outside the ● UV-A, UV-B and IR test light source
burner. It is available inj different lengths. 230 V/50 Hz (D-ZS 093)
● Connection to the D-UG 120, D-UG 660 con-
trol unit and the D-GF 150 burner control The photo element in the flame sensor gener- ● Terminal box for connecting flame sensor
ates a signal which is proportional to the flame (D-ZS 140)
● Spectral range from UV to IR radiation intensity. The output signal of the
● Uniform output signal thus mutually inter- flame sensor is used as an input signal to a con- ● Installation flange for D-LL 702 for fibre
changeable trol unit or a burner control. optic system (D-ZS 702)
● Adjustable to different combustion technolo- ● Welding flange for D-LL 702 for fibre optic
gies such as exhaust gas recirculation. system (D-ZS 704).

Applications
● Burners with difficult installation conditions
for conventional flame sensors or on those Flame sensor selection
whose environmental temperature near the Suitable for fuels
sighting tube is too high Flame sensor Features
Gas Oil Coal Wood
● Power stations
D-LE 701 / 703 UAF o ++ with intensive ambient light (neighbouring burners), gain switchover
● Chemical industry
D-LE 701 / 703 UA + ++ + with low NOx component, gain switchover
● Refineries
D-LE 701 / 703 IS ! + ++ + selective single burner monitoring (coal, oil)
● Cement plants
D-LE 701 IGA / 703 IG o + ++ ++ selective single burner monitoring (coal, oil, wood)
● Waste incinerators ++ ideally suited + well suited o conditionally suited ! not permitted (from experience)
● Steam generators
● Heating plants.

Certifications
● DVGW
● GOST-R.

Flame sensor Flame sensor

D-LE 701 D-LE 703

D-LE 701 flame sensor D-LE 703 flame sensor

Intermittent operation, continuous Intermittent operation, continuous

Operation mode operation and 72-hour operation Operation mode operation and 72-hour operation
without permanent supervision without permanant supervision

Self-monitoring and fail-safe in

Safety conjunction with a control Safety Self-monitoring and fail-safe
unit/burner control
with cable gland with cable gland
Protection (D-LE 701…-CG) IP65, Protection (D-LE 603…-CG) IP65,
with axial plug with axial plug
(D-LE 701…-P) IP67 (D-LE 603…-P) IP67
Gain four settings Gain four settings
High-pass filter three settings High-pass filter three settings
Spectral ranges UV, VIS, IR Spectral ranges UV, VIS, IR
Perm. ambient -20…+60°C Perm. ambient -20…+60°C
temperature temperature
Dimensions 160x185x100 mm (WxHxD) Dimensions 90x92 mm, length approx. 270 mm
Weight approx. 1.2 kg Weight approx 1.2 kg 9
 Compact flame
monitor with fibre
optic system
Application with
- flexible fibre optic system
(D-LL 703)
- or rigid fibre optic system
(D-LL 704)
D-LX 700

Features Functional description Accessories

● Suitable for continuous operation and 72- The D-LX 700 flame monitor analyses flame ra- ● Digital display for optimal adjustment of the
hour operation according to TRD 604 diation using the integrated flame sensor signal. flame sensors by measuring the pulse rate
● Compact design, flame sensor and control The flame intensity is present as a current at one and its extreme values (D-ZS 087 - 20)
unit in one enclosure, takes up no space in output 0/4...20mA for further analysis. ● UV-A, UV-B and IR test light source
control cabinet The D-LL 703 and D-LL 704 fibre optic system 230 V/50 Hz (D-ZS 093)
● LED display for settings and operational may be integrated directly into the hot area of ● Terminal box for connecting the flame moni-
status the burner. It transfers the radiation from the tor (D-ZS 140 / 141)
● Self-monitoring and fail-safe compact flame flame over a fibre optic bundle to the flame sen- ● Installation flange for D-LL 703 for fibre
monitor for the monitoring of gas, oil and sor installed outside the burner. optic system (D-ZS 703)
coal flames with integrated UV, VIS or IR flame ● Welding flange for D-LL 704 for fibre optic
sensor, primarily in single burner furnaces. Design system (D-ZS 704).
● Integrated compact device.

Applications
● Burners with difficult installation conditions
for conventional flame sensors or on those
whose environmental temperature near the
sighting tube is too high Flame monitor selection
● Power stations Suitable for fuels
● Chemical industry Flame sensor Features
Gas Oil Coal Wood
● Refineries D-LX 700 UAF o ++ with intensive ambient light (neighbouring burners), gain switchover
● Cement plants
D-LX 700 UA + ++ + with low NOx component, gain switchover
● Waste incinerators
● Steam generators D-LX 700 IS ! + ++ + selective single burner monitoring (coal, oil)

● Heating plants. D-LX 700 IG o + ++ ++ selective single burner monitoring (coal, oil, wood)

++ ideally suited + well suited o conditionally suited ! not permitted (from experience)

Flame sensor
D-LE 700

Intermittent operation, continuous

Operational mode operation, 72-hour operation Spectral ranges UV, VIS, IR
without permanent supervision

Safety Self-monitoring and fail-safe Viewing angle 6°

Auxiliary supply 24 VDC Number of ranges 1

Switching threshold 0...9

Protection class IP67
Display LED display

Flame relay 1x NO contact, 230 VAC, 2 A Flame intensity 0/4...20 mA

Status relay 1x NO contact, 230 VAC, 2 A Perm. ambient -20...+60°C

temperature
Safety time 1, 3, 5 s Dimensions / 90 x 92 mm, length approx.
10 Weight 350 mm / approx. 1.8 kg
Compact flame
monitor with fibre
optic system
Application with
- flexible fibre optic system
D-LL 703
- or rigid fibre optic system D-LX 720
D-LL 704.

Features Functional description Accessories

● Wide sensitivity range The D-LX 720 compact flame monitor analyses ● LED bar graph display for the flame intensity
● For ambient temperatures from -40°C up to flame radiation using the integrated flame sen- (D-ZS 129)
+85°C sor signal. ● Terminal box for connecting the flame moni-
● Dual channel design throughout The flame intensity is available as current out- tor (D-ZS 140-12)
put 0/4...20 mA for further analysis. ● Installation flange for D-LL 703 fibre optic
● Measurement of flame flicker frequency
Flame properties and parameters of the flame system (D-ZS 703)
● Selective to individual burners and fuels. monitor can be transmitted to a PC or PDA via a ● Welding flange for D-LL 704 fibre optic sys-
RS485 and an IrDA interface. tem (D-ZS 704)
● Power supply unit for supply of up to two
Applications Design D-LX 720 (D-NG 24/05).
● Burners with difficult installation conditions ● Integrated compact device.
for conventional flame sensors or on those
whose ambient temperature near the sight-
ing tube is too high
● Power stations
● Chemical industry
● Refineries
● Cement plants
● Waste incinerators
● Steam generators
● Heating plants.

User interface of the flame monitor software

Certifications
● DVGW
● SIL3.

D-LX 720

Intermittent operation and

Operational mode continuous operation Ranges 2

Safety Self-monitoring and fail-safe Communication LED display, Modbus RTU, IrDA

SIL 3
Auxiliary supply 24 VDC Flame intensity 0/4...20 mA

Ambient
Protection class IP65 temperature range -40...+85°C
Dimensions 85x85 mm, length approx. 175 mm
Flame relay 1x NO contact, 24 VDC, 0.5 A Weight approx. 1.25 kg

Status relay 1x NO contact, 24 VDC, 0.5 A Spectral ranges UV, IR

Threshold switches Flame intensity and flicker

Safety time 1, 2, 3, 5 s frequency

Viewing angle 6°
11
 Fibre optics system
The D-LL 701, 702, 703 and 704
fibre optic systems may be integrat-
ed directly into the hot area of the
burner. It transfers the radiation Protection hose Length of rigid intermediate pipe Length of flexible intermediate
from the flame over a fibre optic min. 0.5 m min 0.2 m, max. 15 m pipe, min 0.5 m, max. 3 m
bundle to the flame sensor installed
outside the burner.
Ø 40 mm
Length over everything max. 20m

D-LL 701 fibre optic system

D-LL 701: flexible fibre optic system for D-LE 701
● Flexible fibre optic system Purge air
Spectral ranges UV, IR
● Separate design, flame sensor and fibre optic connection G ½“
system are connected by a fibre optic bundle Intermediate pipe 1.4301
Viewing angle 6° material
protected by a conduit system Perm. ambient -40…+350°C (optical System) Weight approx. 1.6 kg/m + 1 kg/m
● Suitable for temperatures up to 350°C. temperature

D-LL 702 fibre optic system Protection hose

min. 0.5 m
Guide tubing
0.2 m
● Rigid fibre optic system
● Separate design, flame sensor and fibre optic
system are connected by a fibre optic bundle Ø 22mm
protected by a conduit system Length over everything max. 20m
●Suitable for temperatures up to 350°C.
D-LL 702: rigid fibre optic system for D-LE 701
Purge air
Spectral ranges UV, IR connection G ½“
Intermediate pipe 1.4301
Viewing angle 6° material
Perm. ambient -40…+350°C (optical System) Weight approx. 1.6 kg/m + 1 kg/m
temperature

D-LL 703 fibre optic system Length of rigid intermediate pipe Length of flexible intermediate
min 0.2 m, max. 15 m pipe, min 0.5 m, max. 3 m
● Flexible fibre optic system
● Combined design, fibre optic system and
flame sensor are directly connected
Ø 40 mm
Length over everything max. 20m
● Suitable for temperatures up to 350°C.
D-LL 703: flexible fibre optic system for D-LE 703 and D-LX 700
Cooling air
Spectral ranges UV, IR connection G ½“
Viewing angle 6° Guiding tube 1.4301
material
Perm. ambient -40…+350°C (optical System) Weight approx. 3 kg/m + 1 kg/m
temperature
Purge air
connection G ½“

Length of intermediate
D-LL 704 fibre optic system pipe, min 0.5 m, max. 20 m

● Rigid fibre optic system

● Suitable for temperatures up to 350°C.
Length over everything max. 20 Ø 22 mm

D-LL 704: rigid fibre optic system for D-LE 703 and D-LX 700
Cooling air
Spectral ranges UV, IR connection G ½“
Guiding tube
Viewing angle 6° material 1.4301
Perm. ambient -40…+350°C (optical System) Weight approx. 2 kg/m + 1 kg/m
temperature
Purge air
connection G ½“

Applications ● Cement plants

● Waste incinerators
● Tilting burner (flexible system)
● Steam generators, heating plants.
● Burners with difficult installation conditions
for conventional flame sensors or on those Certifications
whose environmental temperature near the
sighting tube is too high ● GOST-R.
● Power stations
12 ● Chemical industry, refineries
Flame sensor
Flame sensor for the monitoring of
gas and oil flames, primarily in gas
turbines or in particularly harsh
environments.

D-GT 800-P

Features Functional description Models

● Optionally available with air/water cooling With its combination of highly sensitive photo ● Cable connection (-Ex)
● Deployable with high combustion chamber element and sturdy design, the D-GT 800/810 ● Axial plug (-P).
overpressure flame sensor is ideal for use in harsh environ-
ments such as in gas turbines. The photodiode
● High vibrational stability. used can detect almost all blue burning flames, Accessories
D-GT 800 such as gas flames having only a low radiation
● UV-A, UV-B and IR test light source
● Conforms to general safety regulations component in the visible range.
230 V/50 Hz (D-ZS 093)
● Self-monitoring and fail-safe in conjunction The D-GT 800/810 is available with different
● Terminal box for connecting the flame
with a control unit/burner control photo element for optimal selectivity when us-
sensor (D-ZS 140, D-ZS 141).
ing different fuels.
● Connection to the D-UG 120, D-UG 660 con-
trol unit and the D-GF 150 burner control.
D-GT 810
Flame sensor selection
● Analysis of the d.c light component of the
Suitable for
flame radiation Flame sensor Features
Gas Oil
● Analysis with extremely fast reaction times
● Connection to any control unit with 2-wire D-GT 800/810 UAF o ++ with intensive ambient light (neighbouring burners)
transmitter 4...20mA.
D-GT 800/810 UA + ++ at low NOx component

Applications ++ ideally suited + well suited o conditional suited ! not permitted (from experience)

● Burners with difficult installation conditions

for conventional flame sensors or on those
whose environmental temperature near the D-GT 800 Ex
sighting tube is very high Control unit/
● Power stations Burner control
D-UG 120,
● Chemical industry D-UG 660,
D-GF 150
● Refineries
● Cement plants
● Waste incinerators
● Steam generators
D-GT 810 Ex
● Heating plants
Direct
● Gas turbines. current output
4...20 mA
(without
certification)
Certifications (only D-GT 800)
● DVGW
● GOST-R
● PTB (ATEX).

Operational mode Intermittent operation, continuous Perm. ambient Without cooling: 0…+120°C
D-GT 800 operation and 72-hour operation temperature Air cooling: -20…+200°C
without permanent supervision Water cooling: -20…+300°C

Operational mode 4...20 mA / 100 Ohm at 18 VDC Vibration 10 g

D-GT 810 700 Ohm at 30 VDC
Self-monitoring and fail-safe in
Safety conjunction with a control Dimensions Ø100 mm; length approx. 190 mm
unit/burner control
Mit Kabelverschraubung
Schutzart (D-GT 800/810-P) IP67, Weight Without cooling: approx. 1.5 kg,
in Ex-Ausführung with cooling: approx. 2.0 kg
(D-GT 800/810/Ex) IP66
Max. combustion
Ex-Schutz
(D-GT 800/810 Ex) II 2G Ex d T4/T5/T6 chamber 30 bar
overpressure
Spectral range UV Sighting tube ¾“ NPT (F)
connection
Viewing angle 6° Cooling connection ½“ NPT (F)
13
 Control unit
Self-monitoring and fail-safe con-
trol unit for the monitoring of gas,
oil and coal flames with DURAG UV,
UV+IR or IR flame sensors, primarily
in single burner furnaces.

D-UG 120

Features Functional description Accessories

● suitable for intermittent operation, continu- The D-UG 120 control unit analyses the flame ● Power supply unit for connecting the
ous operation and 72-hour operation accord- radiation via the signal of the flame sensor con- D-UG 120 to 230VAC (D-NG 24/05)
ing to TRD 604 nected. ● Digital display for optimal adjustment of the
● LED display The easy-to-read LED display shows the opera- flame sensors by measuring the pulse rate
● Installation on DIN-rail. tional status of the flame monitor. and its extreme values (D-ZS 087 - 20)
The flame intensity is present as a current at an ● Optical adjustment aid for the alignment of
output 0/4...20 mA for further analysis. the Swivel mount on the sighting tube
(D-ZS 118)
Applications ● UV-C test light source
Flame sensors
● Power stations 230 V / 50 Hz (D-ZS 077-10)
● D-LE 103 for standard applications
● Chemical industry ● UV-A, UV-B and IR test light source
● D-LE 603 for selective flame monitoring 230 V/50 Hz (D-ZS 093)
● Refineries
● D-LE 702/703 for special applications (fibre ● Swivel mount for alignment of flame monitor
● Cement plants optics) to the flame to be monitored (D-ZS 033 - I)
● Waste incinerators ● D-GT 800 for particularly harsh environments ● Thermal isolator with electrical insulation
● Steam generators ● sensors for Ex-applications are also available (D-ZS 117 - I)
● Heating plants. ● Ball valve for closing sighting tube
Design (D-ZS 133 - I)
● Terminal box for connecting flame monitor
● Enclosure for DIN-rail mounting. (D-ZS 140 / 141).
Certifications
● DVGW
● APAVE
● UL 372
● FM Class 7610
● GOST-R.
Flame sensor Purge air Thermal/ Swivel mount
Mains adapter Control unit e.g. D-LE 103 flange electrical D-ZS-033 I
D-NG 24/05 D-UG 120 isolator (optional)
(optional) D-ZS 117 I
(optional)

ball valve
D-ZS 133 I
(optional)
Digital display D-ZS
087-20 (optional)

Intermittent operation, continuous Configurable

Operation mode operation, 72-hour operation switching 1
without permanent supervision thresholds

Safety Self-monitoring and fail-safe Threshold setting 0...9

Power supply 24 VDC Flame sensor 1

Protection IP20 Display LED

Flame relay 1x NO contact, 230VAC, 2A Flame intensity 0/4...20 mA

Perm. ambient -20...+60°C

Status relay 1x NO contact, 230VAC, 2A temperature

Installation TS 35 DIN-rail Dimensions 100 x 75 x 118 mm (WxHxD)

Safety time 1s Weight approx. 0.45 kg

14
Control unit
Self-monitoring and fail-safe con-
trol unit for the monitoring of gas,
oil and coal flames with DURAG UV,
UV+IR or IR- flame sensors, primari-
ly in multiple-burner furnaces.

D-UG 660

Features Functional description Accessories

● Suitable for intermittent operation, continu- The D-UG 660 control unit analyses the flame ● Digital display for optimal adjustment of the
ous operation and 72-hour operation as per radiation via the pulse signal of the flame sen- flame sensors by measuring the pulse rate
TRD 604 sor connected. and its extreme values (D-ZS 087 - 20)
● Optional parallel operation of two flame sen- The easy-to-read LCD display continually shows ● Optical adjustment aid for the alignment of
sors in any combination: UV/UV, UV/IR or IR/IR information on the defined setting and opera- the Swivel mount on the sighting tube
● Three different settings supported for various tional status. (D-ZS 118)
modes (e.g. dependent on fuel or combus- The flame intensity and signal are present at ● UV-C test light source
tion technology), automatic activation by two current outputs 0/4...20 mA for further 230 V / 50 Hz (D-ZS 077-10)
burner management system analysis. ● UV-A, UV-B and IR test light source
● Plain text display. 230 V/50 Hz (D-ZS 093)
Flame sensors ● Swivel mount for alignment of flame moni-
tor to the flame to be monitored (D-ZS 033 - I)
● D-LE 103 for standard applications
Applications ● Thermal isolator with electrical isolation
● D-LE 603 for selective flame monitoring
(D-ZS 117 - I)
● Power stations ● D-LE 702/703 for special applications (fibre
● Ball valve for closing sighting tube
● Chemical industry optics)
(D-ZS 133 - I)
● ● D-GT 800 for particularly harsh environments
Refineries ● Terminal box for connecting flame monitor
● Cement plants ● sensors for Ex-applications are also available. (D-ZS 140 / 141)
● Waste incinerators ● Various enclosures and racks for 1 to 4 de-
● Steam generators Design vices.

● Heating plants. ● Plug-in module (21HP and 3RU) for 19“ racks
(IP00).

Certifications Digital display

D-ZS 087-20 (optional)
● DVGW Swivel mount
Control unit D-UG 660 D-ZS-033 I
● APAVE (optional)
● UL 372
● FM Class 7610
● AGA: AG 210
● GOST-R. Purge air Thermal/ Ball valve
Flame sensor flange electrical D-ZS 133 I
e.g. D-LE 603 isolator (optional)
D-ZS 117 I
(optional)
Second flame
sensor
(optional)

Pre-configurable
Intermittent operation, continuous combinations of
Operation mode operation, 72-hour operation switching 3
without continual supervision threshold and
safety time

Safety Self-monitoring and fail-safe Flame sensor 1 or 2 (parallel)

connection

Power supply 24 VDC, Display alpha-numeric LCD display

115/230 VAC
Protection IP00 Flame intensity 0/4...20 mA

Flame relay 1x switch-over contact, Flame signal 0/4...20 mA

230 VAC, 2A
Status relay 1x switch-over contact, Perm. ambient -20...+60°C
230 VAC, 2A temperature

Threshold setting 00...99 Dimensions 19” plug-in module, 3 RU, 21 HP

Safety time 1 ... 5,5s Weight approx. 1 kg

15
 Burner control
Self-monitoring and fail-safe burner
control for the control of gas and oil
burners as well as combined gas/oil
burners of any capacity.

D-GF 150

Features Functional description Additional equipment

● Controling and monitoring of gas and oil Generally used fuel types and burners require ● First out annunciator, plain text display,
burners of any capacity. certain synchronised program cycles and safety fieldbus communication (D-AM 150)
● Suitable for intermittent operation, continu- times for burner start-up ● Digital display for optimal adjustment of the
ous operation and 72-hour operation accord- which are controlled and monitored electroni- flame sensors by measuring the pulse rate
ing to TRD 604 cally with the burner control. and its extreme values
● Integrated gas valve monitoring system The following program cycles may be selected (D-ZS 087 - 20)
● Separate outputs for control of gas and oil fu- on the D-GF 150 automatic firing device: ● Optical adjustment aid for the alignment of
el valves ● Gas fuel with boiler pre-purge the Swivel mount on the sighting tube
(D-ZS 118)
● Quick fuel change “on the fly” without burner ● Gas fuel without boiler pre-purge
shut down ● UV-C test light source
● Oil fuel with boiler pre-purge 230 V / 50 Hz (D-ZS 077-10)
● Adjustable pre-purge timer ● Oil fuel without boiler pre-purge. ● UV-A, UV-B and IR test light source
● Integrated flame monitor 230 V/50 Hz (D-ZS 093)
● Input for external flame monitor Flame sensors ● Swivel Mount for alignment of flame moni-
● Data interface. tor to the flame to be monitored
● D-LE 103 for standard applications
(D-ZS 033 - I)
● D-LE 603 for selective flame monitoring
● Thermal isolator with electrical insulation
● D-LE 702/703 for special applications with fi- (D-ZS 117 - I)
Applications bre-optic systems
● Ball valve for closing sighting tube
● Chemical industry ● D-GT 800 for particularly harsh environments (D-ZS 133 - I)
● Refineries ● Flame sensor for use in potentially explosive ● Terminal box for connecting flame monitor
● Cement plants atmospheres are also available (D-ZS 140 / 141).
● Waste incinerators
● Steam generators Design
● Heating plants. ● Device installed on the TS 35 DIN-rail. Digital display
D-ZS 087-20 (optional)
Swivel mount
D-ZS-033 I
(optional)
Certifications
● DVGW
● UL 372
● FM Class 7610 Purge air Thermal/ Ball valve
Flame sensor flange electrical D-ZS 133 I
● AGA: AG 210. D-LE 603 isolator (optional)
D-ZS 117 I
(optional)
Burner control
D-GF 150
Second flame
sensor
(optional)

Intermittent operation, continuous

Operational mode operation, 72-hour operation Pre-purge 30 s…20 min
without permanent supervision

Safety Self-monitoring and fail-safe Flame sensor 1, 2 parallel or external flame

Mains voltage 115/230 VAC , 50 / 60 Hz Display LED

Protection IP20 Flame intensity 0/4…20 mA

Installation DIN-rail TS 35 Data output to D-AM 150 / D-ZS 087-20

Threshold setting 0…9 Dimensions 170 x 130 x 114 mm (LxWxH)

Weight approx. 1.5 kg
16
Display module
Extension module for the D-GF 150
automatic firing device with func-
tions ranging from first out annun-
ciator to plain text display up to
fieldbus communication.

D-AM 150

Features Functional description Design

● Plain text for the burner control D-GF 150 The D-AM 150 display module upgrades the Device for assembling onto TS 35 DIN-rail
● Initial value indicator with 24 inputs in three burner control D-GF 150 with
groups ● a plain text display (LCD) for showing the cur- Additional equipment
● Fault memory rent program cycle of the burner control as
well as the remaining run-time. ● Chip card for data storage
● Text editor for plain text display and parameterisation
The supported user displays include:
● Output relay for control via Fieldbus - Flame signal
(D-AM 150 CC).
● Operational hours counter - Error message
● Cycle counter - Operational hours of the burner
- Burner cycles
● Chip card for ease of programming - Date and time
● Fieldbus communication (MODBUS-RTU) for ● A first out annunciator for the continuous
up to 32 devices. monitoring of all connected limiters and
monitor chains. Should the system be shut
down, the position in which chain in which
Applications the shutdown is performed is stored.
(in conjunction with the D-GF 150 burner ● A MODBUS interface for outputting status
control) and process information for the burner and
● Chemical industry D-GF 150 burner control.
● Refineries
● Cement plants
● Waste incinerators
● Steam generators
● Heating plants.
Digital display
D-ZS 087-20

Certifications Display module D-AM 150 Burner control D-GF 150

● DVGW
● UL 372.

Flame sensor
D-LE 603

second
flame sensor

Intermittent operation, continuous

Operational mode operation, 72-hour operation Installation DIN- rail TS 35
without permananent supervision

Dimensions 170 x 130 x 114 mm (LxWxH))

Safety First our annunciator: fail-safe
Weight approx. 1.2 kg

Power supply 115/230 VAC , 50 / 60 Hz Display Alpha-numeric LCD display

Protection IP20 Data output Modbus RTU

17
 Burner control
Self-monitoring and fail-safe burner
control for the control of gas and oil
burners as well as combined gas/oil
burners of any capacity.

D-GF 55-10

Features Functional description Models

● Controlling and monitoring of gas and oil Generally used fuel types and burners require ● D-GF 55-10
burners of any capacity. certain synchronised program cycles and safety for intermittent operation
● Suitable for intermittent operation (D-GF 55- margins for burner start-up which are controlled - Deployable with the D-LE 55 UL-CG UV
10) and continuous operation (D-GF 55-20) and monitored electronically with the burner flame sensor or an ionisation electrode
control. - Connection for external flame monitors (for
● Integrated ionisation flame monitor
The burner control D-GF 55 controls continuous operation) e.g. DURAG D-LX 100
● Input for external flame monitor. compact flame monitor or the combination
● The ignition of the burner
of D-UG 120 with a D-LE 103 flame sensor.
● The fuel valves
● Flame monitoring.
Applications ● D-GF 55-20
After the release of the ignition sequence, by a for continuous operation
● Chemical industry thermostat for example, the device performs a
- Operation with ionisation electrode
● Refineries check of ambient light. If no flame is detected,
the ignition sequence starts. If no flame forms - Connection for external flame monitors (for
● Cement plants
during the ignition sequence, or if it goes out continuous operation) e.g. DURAG D-LX 100
● Waste incinerators whilst the burner is in operation, an interlock is compact flame monitor or the combination
● Steam generators activated. of D-UG 120 with a D-LE 103 flame sensor.
● Heating plants.
Design
● Enclosure for DIN-rail installation.
Certifications
● DVGW
● UL 372
Flame sensor
● FM Class 7610. D-LE 55 UL-CG
(only with D-GF 55-10)

Ionisation electrode
D-GF 55-10 Burner control (D-GF 55-10 and
D-GF 55-20)

D-GF 55-10: Operational safety 1 s, 3 s or 5 s

time
Operational mode Intermittent operation
D-GF 55-20: Intermittent operation
and continuous operation Flame intensity 0…50 μA

Safety Self-monitoring and fail-safe Display LED

Dimensions 100 x 75 x 118 mm (LxWxH)
Power supply 115 / 230 VAC, 50 / 60 Hz Weight approx. 0.7 kg
Protection IP20 Flame sensor D-LE 55 UL-CG
Perm. ambient -20…+60°C Spectral
temperature sensitivity 190 – 270 nm
- Ionisation electrode Protection IP67
Flame sensor - D-LE 55-UL-CG
- External flame monitor Perm. ambient -20…+60°C
temperature
Installation DIN-rail TS 35 Weight approx. 0.35 kg
Start-up safety 3 s, 5 s or 10 s Installation G 1“ or G ½“
18 time
Electronic ignition
transformer
The D-HG 55 electronic ignition
transformer is suitable for the igni-
tion of gases and liquid fuels in
small burners.

D-HG 55-10

Features Functional description Models

● Ignition of oil and gas A high-voltage Capacitor is charged up in the ● D-HG 55-10
● High-performance and reliable ignition electronic ignition transformer. Once the re- Electronic ignition transformer for connection
quired energy level has been reached, a non- to an external ignition electrode
● Simple to use and installation wearing electronic switch (thyristor) triggers a ● D-HG 55-11
● Robust enclosure for industrial use spark discharge at the ignition tip. Electronic ignition transformer for connection
● Maintenance-free because no wearing parts The D-HG 55-11 and -21 electronic ignition to an external ignition electrode with the op-
● 100 ignition sparks/second with a mains fre- transformers allow the use of the electrode as a tion of connecting the electrode to an ionisa-
quency of 50Hz, 120 ignition sparks/second common ignition and ionisation electrode for tion flame monitor
with a mains frequency of 60Hz flame monitoring. The electrode is automatically ● D-HG 55-20
switched over after powering off the ignition. Electronic ignition transformer with attached
● Suitable as “Ignitor Class 3 Special“ in accor- The ionisation current may be tapped off at a
dance with NFPA 8501 and NFPA 8502. ignition electrode
terminal. The DURAG D-IO 55 ionisation flame
monitor is suitable as a flame monitor. ● D-HG 55-21
Electronic ignition transformer with attached
ignition electrode with the option of connect-
Anwendungen ing to an ionisation flame monitor.
● Chemical industry
● Refineries
● Cement plants
● Waste incineration
● Steam generators
● Heating plants.
Electronic Electronic ignition transformer
ignition transformer with ignition electrode attached
D-HG 55-10 D-HG 55-20
D-HG 55-11 D-HG 55-21
Connection for
ionisation flame
monitor
(only D-HG 55-11)
Length 145 to 1104 mm
Ignition Power supply Ø 15mm
electrode connection

Connection for Power supply

ionisation flame connection
monitor
(only D-HG 55-21)

Perm. ambient -20 … +60°C

Power supply 115 / 230 VAC, 50 / 60 Hz temperature

Power
consumption 15 VA Protection IP55

100 x 100 x 80 mm ((LxWxD)

Ignition voltage 5000 V Dimensions (without ignition electrode)

Duty cycle 50% Weight approx. 0.7 kg

19
 High energy ignition
device
The D-HG 400 high energy ignition
device is suitable for the ignition of
gas or liquid fuels in industrial
burners of any capacity.
D-HG 400-51

Features Functional description ● D-HG 400-90

As D-HG 400-50, but with flexible ignition
● Ignition of liquid or gaseous fuels with large A high-voltage capacitor is charged up to an lance for tilting burners, only in conjunction
power ratings energy level of 4.5J in the ignition device. Once with exterior guide tubing (D-HG 400-91).
● Compact design: control unit and ignition the required energy level has been reached, a
lance form one unit non-wearing electronic switch (thyristor) trig-
gers a spark discharge at the ignition tip. Ignition lances
● Ignites even heavy oil no. 6
The device provides 20 ignition sparks per sec- The length of the ignition lance can be custom
● Special designs for potentially explosive at- ond for a duration of 1 min. for reliable ignition manufactured according to the requirements of
mospheres are available during the start phase. It then switches to 5 igni- the burner.
● Special design with battery operation tion sparks per second. D-ZL 411 Ex
● Special design for tilting burner Ignition lance with high-voltage cable for
● No wear because thyristor controlled D-HG 400-53 Ex and D-HG 400-72 Ex
● 20 ignition sparks with 4.5 J per second Models D-ZL 421
(i.e. 90 J total per second) Ignition lance with high-voltage cable for
● D-HG 400-50 D-HG 400-65
● Ignition feedback signal via integrated LED or Compact design, electronics unit and ignition
potential-free relay output D-ZL 422
lance form one unit
Ignition lance with high-voltage cable and
● Suitable as “Ignitor Class 3 Special“ in accor- ● D-HG 400-51 handles for D-HG 400-65 for manual opera-
dance with NFPA 8501 and NFPA 8502. As D-HG 400-50, with push-button for igni- tion
tion
D-ZL 423
Applications ● D-HG 400-53 Ex Ignition lance with high-voltage cable for
For potentially explosive atmospheres as per D-HG 400-65, with additional connector on
● Chemical industry II 2G Ex de IIC T5/T6 the ignition lance
● Refineries ● D-HG 400-65 D-ZL 430
● Cement plants Separate design, ignition lance and electron- Ignition lance with high-voltage cable for
● Waste incinerators ics unit are connected together via a high- Class I, Div. 1, Group A, B, C & D
voltage cable
● Steam generators D-ZL 431
● D-HG 400-72 Ex Ignition lance with high-voltage cable for
● Heating plants
For potentially explosive atmospheres as per Class I, Div. 2 Group A, B, C & D.
● claus plants. II 2G Ex d IIC T5/T6
● D-HG 400-80
Certifications As D-HG 400-50, but portable, with portable
battery and integrated charger (D-HG 400-81)
● GOST-R
● PTB (ATEX).

Ignition lance see page 19

D-HG 400-65
electronics unit

Mains voltage 115 / 230 VAC, 50 / 60 Hz Max. temperature 600°C permanent

or 24 / 48 VDC of ignition tip 800°C for short period (max. 2 min)
Switching Operational life of 6
performance 220 VA the ignition tip 10 ignition sparks
Ignition voltage / 1500 V / 4.5 J Ignition frequency 20 sparks/s for 1 min.
energy thereafter 5 sparks/s

Power-on time 300 s (Duty cycle 50%) Dimensions 108 x 188 x 237 mm (LxWxH)

Perm. ambient -20…+60°C Weight (approx.) D-HG 400-50

temperature with 3m lance: 9.0 kg
D-HG 400-65: 4.5 kg
Protection IP54 D-HG 400-53 Ex: 40.0 kg
D-HG 400-72 Ex: 13.0 kg
D-HG 400-80: 9.0k g
Switching capacity 250 VAC / 4A D-HG 400-81: 11.0 kg
D-HG 400-90
with 3m lance: 9.0 kg
Display LED D-ZL 4…: 1.6 kg/m
20
Ignition lances
Connection to ignition devices for
the ignition of gas or liquid fuels in
industrial burners of any capacity.
Reinforcement tube Ø 25 mm
(optional)

Features
● Ignition tip temperature-proof up to 600°C, Ignition lance for D-HG 400-50, -51
up to 800°C for a short period Lance length L1 min. 0.7 m, max. 15 m Weight 1.6 kg/m at Ø22 mm
● High-temperature model temperature-proof
up to 1000°C. Reinforcment tube max. L1-0.7 m
length L2

Applications
● Chemical industry
● Refineries Cable Lance
Reinforcement tube
● Cement plants Ø25 mm (optional)

● Waste incinerators
● Steam generators
● Heating plants
● Claus plants.

D-ZL 411 Ex: separated ignition lance for D-HG 400-53 Ex / -72 Ex
Reinforcement max. L2-0.7 m
Cable length L1 min. 1 m, max. 50 m tube length L3
Cable off-take
angle at the lance 0° or 90° Cable weight 0,5 kg + 0,5 kg/m

Lance length L2 min. 0.7 m, max. 15 m Lance weight 1.6 kg/m at Ø22 mm

Cable Lance
Reinforcement tube
Ø25 mm (optional)

D-ZL 421: separated ignition lance for D-HG 400-65

Cable off-take at 0° or 90° Reinforcement
the device cable length L3 max. L2-0.7 m

Cable length L1 min. 1 m, max. 50 m Cable weight 0.5 kg + 0.5 kg/m

Cable off-take at 0° or 90° Lance weight 1,6 kg/m at Ø22 mm

the lance

Lance length L2 min. 0,7 m, max. 15 m

Special designs
D-ZL 421
As D-ZL 421 but with handles for lance
D-ZL 423
As D-ZL 421 but with lance plug-in connector
D-ZL 430/431
As D-ZL 421 but with lance outlet box, for Ex-range Class I, Div. 1/2. 21
 Pneumatic retraction
unit

Pneumatic retraction unit for the in-

sertion and retraction of ignition D-VE 500
(with D-HG 400-50)
lances and ignition devices.

Features Functional description Accessories

● Automatic insertion and retraction of ignition Correct positioning of the ignition tip near the ● Terminal box
lances fuel/air mixture is a pre-requisite for reliable ig- for connecting solenoid valve and limit
● Compressed air drive nition of a burner with a high-energy ignition switch:
device. But temperatures in the optimal ignition - IP66 (normal environment)
● Direction change with solenoid valve zone are usually much too high during burner - IP65 (explosion protected model)
● Speed control operation, resulting in possible damage to the Ex-protected: II 2 G Ex e ia IIC T6
● Non-contact limit switch ignition tip. ● Weather protection hoods
● For use with ignition deviceses The pneumatic retraction mechanism assumes - for 300mm stroke
D-HG 400-50 and rigid ignition lances D-ZL... the task of positioning the ignition tip precisely - for 400mm stroke
into the ignition zone of the burner and retract- - for 500mm stroke
● Available stroke lengths: 300, 400, 500 and ing it again after successful ignition. - for 600mm stroke.
600mm
● Pressure-tight and/or explosion protected
models also available
● Operational overpressure up to 10 bar.

Applications
● Chemical industry
● Refineries
● Cement plants
● Waste incinerators
● Steam generators
● Heating plants
● Claus plants.

Spray angle
Spray cone

Certification Oil lance

● GOST-R
● PTB (ATEX).

Ignition tip

optimal
ignition position

Max perm.
operation 10 bar Electric control 24/48 VDC or 115/230 VAC
overpressure

Max. ambient -5…+50°C Protection IP65

temperature

Sheer force at 1870 N Display LED

6 bar

Retraction force at 1682 N

6 bar Ex- protection limit
switch NAMUR II 2 G Ex ia IIC T4…T6
(optional)
300 mm stroke: 9.0 kg
Weight (approx.) 400 mm stroke: 11.0 kg
500 mm stroke: 12.5 kg
600 mm stroke: 14.0 kg Ex-solenoid valve II 2 GD Ex m II T5
(optional)
22
Housings

D-BT 0...
19” rack for front panel mounting of
D-UG 660 control unit. D-BT 043

Models
● For switching cabinet mounting in the inner ● D-BT 013 ● D-BT 023 ● D-BT 043
area (IP00), e.g. hinged frame assembly Rack for one D-UG 660 control Rack for two D-UG 660 control Rack for four D-UG 660 control
● Cable connection via 48-pin screwed multi- unit, 3RU, 24HP units, 3RU, 42HP units, 3RU, 84HP
point socket connector ● Dimensions ● Dimensions ● Dimensions
● Terminal connec from rear. 178x132,5x213 mm (WxHxD) 269x132,5x213 mm (WxHxD) 482x132,5x213 mm (WxHxD)
Weight 0.9 kg Weight 1.45 kg Weight 2.3 kg

D-BT 660...
B19”-rack for rear panel mounting
of D-UG 660 control unit D-BT 660/2
Models
● For switching cabinet mounting in the inner ● D-BT 660 ● D-BT 660/2 ● D-BT 660/4
area (IP00), e.g. rear panel assembly Rack for one D-UG 660 control Rack for two D-UG 660 control Rack for four D-UG 660 control
● Cable connection via connection terminals unit, 3RU, 24HP units, 3RU, 42HP units, 3RU, 84HP
● Clamp connection from front. ● Dimensions ● Dimensions ● Dimensions
171x149,5x215mm (WxHxD) 263x149,5x215 mm (WxHxD) 476x149,5x215 mm (WxHxD)
Weight 0.8 kg Weight 1.25 kg Weight 2.1kg

D-UG 660 G66

19” field plastic housing,
for D-UG 660 control unit D-UG 660 G66/2

Models
● For wall mounting in the outdoor area ● D-UG 660 G66 ● D-UG 660 G66/2
● Cable connection via terminals in separate Enclosure for one D-UG 660 Enclosure for two D-UG 660
terminal box control unit control units
● Protection IP55. ● Dimensions ● Dimensions
135x149,5x250 mm (WxHxD) 340x236x275 mm (WxHxD)
Weight 1.5 kg Weight 3.65kg

D-BT 1...
19” metal field housing for
D-UG 660 control unit Models
● D-BT 142 ● D-BT 182
● For wall mounting in the outdoor area Enclosure for four D-UG 660 Enclosure for eight D-UG 660
● Cable connection via terminals in separate control units control units
terminal box ● Dimensions D-BT 142 ● Dimensions
● Protection IP55. 600x212x473 mm (WxHxD) 600x345x473 mm (WxHxD)

D-ZS 140 / 141

Terminal box for
D-LE... flame sensor and
D-LX... compact flame monitor
Models
● Protection IP65.
● D-ZS 140 ● D-ZS 140-12 ● D-ZS 141
for safe environments 12-pole version for for potentially explosive
● Dimensions D-LX 200/720 atmospheres
105x105x66 mm (WxHxD) II 2G Ex e II T5/T6
Weight 0.35 kg ● Dimensions
110x75x55 mm (WxHxD)
Weight 0.4 kg 23
 Accessories

D-ZS 087-20
Digital display for displaying the
flame signal
● For optimal alignment of flame sensor with
the ball flange and/or for displaying the
configuration of flame sensor and switching ● Dimensions
device 157x87x30 mm (WxHxD)
D-ZS 087-20

● Display of the flame signal (pulse rate) Weight 0.3 kg

● Storing of minimum and maximum pulse rate
values
● Voltage supply via the flame sensor.

D-ZS 129-30/-40 D-ZS 129-30

LED bar graph display for the flame

intensity Models
● Installation in 19“ frame ● D-ZS 129-30 ● D-ZS 129-40
● 3RU/3HP Power supply 24 VDC Power supply 230VAC
● Input 0/4...20 mA. ● Dimensions ● Dimensions
15.2x128.4x107.5 mm (WxHxD) 15.2x128.4x107.5 mm (WxHxD)
Weight 0.2 kg Weight 0.2 kg

D-ZS 077-10
UV-C test light source for the func-
tional test of flame sensors
● For the functional test of flame sensor models
D-LE 103 UL, D-LE 603 UH/US and compact ● Dimensions
flame monitor D-LX 100 UL, 120x80x81.7 mm (WxHxD) D-ZS 077-10
● Power Supply 230 VAC / 50 Hz. Weight 0.65 kg

D-ZS 093
Combined test light source for the
UV-A, UV-B and IR spectral range
● For the functional test of flame sensor models
D-LE 603 UA/UAF/IS/IG/ISE/ISO, D-LE 701
UA/UAF/IS/IGA, D-LE 703 UA/UAF/ IS/IG, D-GT ● Dimensions D-ZS 093
800 UA/UAF, as well as compact flame moni- 120x80x81.7mm (WxHxD)
tors D-LX 100 UA/UAF/IS/IG and D-LX 200 Weight 0.65 kg
UA/UAF/IG
● Power Supply 230 VAC / 50Hz.

D-ZS 118
Optical adjustment aid for align-
ment of the swivel mount on the
sighting tube D-ZS 118
● Dimensions L=200, Ø=87 mm
Weight 0.5 kg

D-ZS 130
Fail-safe relay card
● Installation in 19“ rack/enclosure
● 3RU/10HP
● Power supply 24VDC
● Dimensions D-ZS 130
● Protection IP00. 50.5x128x190.5 mm (WxHxD)
Weight 0.25kg
24
Accessories

D-NG 24/05
Power supply for D-UG 120 or
D-LX 100.

● To supply two D-UG 120 switching devices

or D-LX 100 and D-LX 200/720 compact flame ● Dimensions D-NG 24/05
monitors 70x75x118 mm (WxHxD)
● DIN-rail installation Weight 0.55 kg
● Input voltage 115/230VAC, output voltage
(unregulated) 24 VDC / 0.5 A
● Protection IP20.

D-ZS 033
Swivel mount for flexible alignment
of a flame sensor at the sighting
tube of a burner.
D-ZS 033 I
Models
● D-ZS 033 I ● D-ZS 033 III
for standard flame sensor, for Ex-flame sensor, G 1“ thread
G 1¼“ thread ● Dimensions L=160, Ø=115 mm
● Dimensions L=90, Ø=115 mm Weight 3.4 kg
Weight 1.6 kg ● other models on request.

D-ZS 114
Separable screw pipe connection
for the installation of a
D-LE 603…/94 Ex or a D-ZS 114

D-LE 603…/95 Ex
on a standard port of a D-LE 603… ● Dimensions ● Thread G 1“
flame sensor. L=86, Ø=46 mm
● Weight=400 g

D-ZS 117
Thermal isolator with electrical in-
D-ZS 117 I
sulation for the isolation of the heat Models
transfer and/or for electrical isola- ● D-ZS 117 I ● D-ZS 117 III
tion between sighting tube and for standard flame sensor, for Ex-flame sensor, G 1“ thread
flame sensor. G 1¼“ thread ● Dimensions L=56, Ø=51 mm
● Dimensions L=56, Ø=51mm Weight 0.05 kg
Weight 0.05 kg ● High-temperature model on request
Features
● other models on request.
● Rigid up to 120°C.

D-ZS 133
Ball valve for closing the sighting
tube.
D-ZS 133 I
Recommended when removing the flame Models
sensor at increased furnace pressure. ● D-ZS 133 I ● D-ZS 133 III
for standard flame sensor, for Ex-flame sensor, G 1“ thread
G 1¼“ thread ● Dimensions L=174, Ø=46 mm
● Dimensions L=216, Ø=58 mm Weight 0.9 kg
Weight 1.4 kg ● other models on request.
25
 Requirements and Certifications
The DURAG GROUP, synony- ● APAVE International (France) Combustion technology stipulates that fuel may
mous with a demand for ● Australian Gas Association (AGA) not enter the combustion chamber if safe com-
high quality standards, has bustion can not be guaranteed. If no flame is
been ISO 9001 certified for ● DIN-CERTCO (German Industrial Guideline) detected, the fuel supply must be closed, often
years and has fully imple- ● Deutsche Vereinigung des Gas- und Wasser- within 1s. European and international regula-
mented its requirements. faches e.V. (DVGW) tions therefore specify a high degree of fail safe-
DURAG products are manufactured and tested ● Factory Mutual Research Cooperation (FM) ty and reliability for equipment deployed.
in accordance with both European and interna- Monitoring of the flame must also be unaffect-
tional standards, such as: ● GOST-R / GOSGORTECHNADZOR
ed by the construction of the furnace and its
● Physikalisch Technische Bundesanstalt (PTB) operational mode.
● Underwriters Laboratories Inc. (UL).
● Underwriters Laboratories for Canada (C-UL)

Requirements for flame monitoring and burner control (selection)

Europe USA Canada

Steam Boilers EN 12952 Water Tube Boilers NFPA 85 Boiler and Combustion Systems
EN 12953 Shell Boilers Hazards Code

Firings EN 746 Industrial Thermoprocessing NFPA 86 Standard for Ovens and Furnaces
Equipment
90/396 EG EC Gas Appliance Directive

Burner UL 726 Oil-Fired Boiler Assemblies

UL 795 Commercial-Industrial Gas Heating
Equipment

Flame Monitors and EN 230 Automatic Burner Control Systems UL 372 Primary Safety Controls for Gas- and CSA 22.2. Combustion
Automatic Burner for Oil Fired Burners Oil-Fired Appliances No. 199- Safety Controls
Control Devices EN 298 Automatic Burner Control Systems FM Class Combustion Safeguards M89 and Solid-State Igniters for Gas-
for Gas Fired Burners and Gas 7610 and Flame Sensing Systems and Oil Burning Equipment
Burning Appliances with or
without Fans
EN 60730-2-5 Automatic Electrical
Controls for Household Use and
Similar Use

Functional safety IEC 61508

Certification of DURAG flame monitors and automatic burner controls

D-LX 200 D-UG 120 D-UG 660 D-GF 150
D-IO 55 D-IR 55 D-UV 55 D-LX 100 D-GF 55
D-LX 720 with D-LE... with D-LE... with D-LE...

DVGW registered ● ● ● ● ● ● ● ●

APAVE ● ● ● ●

UL 372 ● ● ● ● ● ● ● ●

FM Class 7610 ● ● ● ● ● ● ● ●

AGA AG 210 ● ● ●

GOST-R ● ● ● ●

PTB (ATEX) ● ●*2 ●*2 ●*2

SIL3 ●*1

26 *1 optional *2 flame sensor D-LE 603...

Checklist for flame monitors

Plant details

Plant type (e.g. power station, claus plant, Burner layout

cement plant, waste incinerator, etc.): …………………………………………. (wall, opposed, corner, ceiling, floor, etc.): ………………………………………………

Number of burners per plant: …………. pcs Load of individual burners: ………. MW

Number of burners, horizontal: …………. pcs Horizontal distance between burners: ………. m

Number of burners, vertical: ………… pcs Vertical distance between burners ………. m

Distance between flame and flame sensor: ………… m Sighting tube length: ………… m, sighting tube diameter: ……… mm

Expected flame length: ………… m furnace dimensions (LxWxH): ………. x ………. x ………. m

Burner type: ◻ Igniter ◻ Pilot burner Fuels: ◻ Natural gas ◻ Gas, which: ……………
◻ Main burner ◻ Start-up/heat-up burner ◻ Fluidised bed burner ◻ Light fuel oil ◻ Brown coal ◻ Anthracite
◻ Other………………………….. ◻ Heavy fuel oil ◻ Other ………………………………
Oil atomisation: ◻ Steam atomisation ◻ Air atomisation
◻ Pressure atomisation ◻ Other …………………

Operational mode: ◻ Intermittent operation ◻ Continuous operation Combustion: ◻ Low NOx operation ◻ Exhaust recirculation
Other …………………………………………

Ambient temperature: minimum: ……………°C maximum: ……………°C

Flame monitor details

Flame monitor design:

Flame monitor existing:
◻ Flame sensor with separate control unit ◻ Compact flame monitor
Type/Manufacturer …………………………… /……………………………
◻ with fibre optic (rigid), length: ……… m ◻ (flexible), length: …… m
Monitoring method: ◻ Burner selective ◻ Fuel selective Approvals: ◻ SIL... ◻ FM
◻ Furnace monitoring ◻ Pilot burner selective ◻ UL ◻ DVGW-Certification ◻ APAVE
◻ AGA ◻ GOST-R ◻ other ……………

Safety time (flame failure Analogue output: ◻ 0…20 mA, ◻ 4…20mA,

response time): ………… s Load: ……… Ohm

Supply voltage: ◻ 24 VDC ◻ 115 VAC, 42-60 Hz ◻ 230 VAC, 42-60 Hz IP-protection: Flame sensor: IP ……. Control unit: IP ……

Ex-protection compact flame monitor / Ex-protection flame sensor:

Flame sensor connection: ◻ Cable gland ◻ Plug (not available for all) ◻ II 2G Ex de IIC T5/T6 ◻ II 3G Ex nC IIC T5/T6
◻ Class I, Div. 1, Group B, C & D ◻ Class I, Div. 2, Group A, B, C & D

Ex-protection control unit: ◻ II 2G Ex de IIC T5/T6 ◻ II 2G Ex de IIB T5/T6

◻ Class I, Div. 1, Group B, C & D Installation/mounting: ◻ internal ◻ outdoor
Viewing window required ◻ yes

Cable length at flame sensor: ……… m Swivel mount required: ◻ yes

Cable length between flame sensor and control unit: ……… m Thermal/electrical isolator required: ◻ yes
Ball valve required: ◻ yes

Sighting tube connection: G ………. “ thread NPT ………. “ thread Rack: ◻ 19“-frame, ◻ Rear-wall mounting
Position/line of sight to flame: ……………………… Number of control units per rack: …… pcs

Wall enclosure: ◻ Metal ◻ Plastic Number of control units per enclosure: ……. pcs

Additional information:

Burner drawing/boiler drawing available: ◻ yes (please attach copy)

27
 DURAG UK
DURAG France DURAG GmbH
DURAG Inc.

DURAG
India

DURAG GmbH DURAG France S.a.r.l. Hegwein GmbH

Kollaustraße 105 Parc GIP Charles de Gaulle Am Boschwerk 7
22453 Hamburg · Germany 49, rue Léonard de Vinci · BP 70166 70469 Stuttgart · Germany
Tel.+49 (0)40 55 42 18-0 95691 GOUSSAINVILLE CEDEX · France Tel.+49 (0)711 135 788-0
Fax+49 (0)40 58 41 54 Tel.+33 (0)1 301 811 80 Fax+49 (0)711 135 788-5
E-Mail: [email protected] Fax+33 (0)1 393 383 60 E-Mail: [email protected]
E-Mail: [email protected]

DVN – DURAG Vertrieb/Service Nord DURAG UK Office

Kollaustraße 105 Honeysuckle Cottage · Ridding Bank
22453 Hamburg · Germany Stoke on Trent Smitsvonk Holland B.V.
Tel.+49 (0)40 55 42 18-0 Staffordshire ST4 8SB · Great Britain P.O. Box 180 · 2700 AD Zoetermeer
Fax+49 (0)40 58 41 54 Tel.+44 (0)1782 657666 Loodstraat 57 · 2718 RV Zoetermeer
E-Mail: [email protected] Fax+44 (0)1782 646020 The Netherlands
E-Mail: [email protected] Tel.+31 (0)79 361 35 33
Fax+31 (0)79 361 13 78
DVO – DURAG Vertrieb/Service Ost DURAG, Inc., USA E-mail: [email protected]
Meißner Ring 4 1355 Mendota Heights Road · Suite 200,
09599 Freiberg · Germany Mendota Heights ·
Tel.+49 (0)3731 30 04-0 MN 55120 · USA
Fax+49 (0)3731 30 04-22 Tel.+1 651 451-1710
E-Mail: [email protected] Fax+1 651 457-7684
VEREWA Umwelt- und Prozessmesstechnik
E-Mail: [email protected]
GmbH
Kollaustraße 105
DVS – DURAG Vertrieb/Service Süd DURAG India Instrumentation Ltd
22453 Hamburg · Germany
Weidenweg 16 #143/16, Ground Floor, 4th Main Road
Tel.+49 (0)40 55 42 18-0
73087 Bad Boll · Germany Industrial Town, Rajajinagar
Fax+49 (0)40 58 41 54
Tel.+49 (0)7164 912 25-0 Bengalooru 560 044 · India
E-Mail: [email protected]
Fax+49 (0)7164 912 25-50 Tel.+91 (0)80 23 14 56 26
E-Mail: [email protected] Fax+91 (0)80 23 14 56 26 Ext. 30
E-Mail: [email protected]

DVW – DURAG Vertrieb/Service West DURAG process & systems technology gmbh
An der Pönt 53a Kollaustraße 105
40885 Ratingen · Germany 22453 Hamburg · Germany
Tel.+49 (0)2102 74 00-0 Tel.+49 (0)40 55 42 18-0
Fax+49 (0)2102 74 00 28 Fax+49 (0)40 58 41 54
E-Mail: [email protected] www.durag.de E-Mail: [email protected]

©DURAG GROUP 06/2008 · Subject to change without notice

smart solutions for combustion and environment