Mustard Processsing Unit DPR
Mustard Processsing Unit DPR
ESTABLISHMENT OF
MUSTARD OIL
PROCESSING UNIT
(WITH CAPITAL
SUBSIDY)
Submitted by
Submitted to
Knowledge Partner
NABARD Consultancy Services
Corporate Office: 24 Rajendra Place,
Department of Agriculture, 7th Floor, NABARD Building, New Delhi
Cooperation & Farmers Welfare Registered Office: Plot No. C-24, G Block,
3rd Floor, NABARD Building, Bandra Kurla Complex,
Bandra East, Mumbai
Model DPR for Establishment of Mustard Oil Processing Unit (with Capital Subsidy)
DISCLAIMER
The views expressed and the conclusions arrived at in this document, including
financial, are based on the data and information provided by various Government
Departments and agencies, overall policy and approach of the State Government,
discussions with the stakeholders at various levels as also the observations recorded
by NABCONS during the study. Being only advisory in nature, such views and
conclusions do not represent or reflect, in any way, the policy or views of NABARD.
CREDIT CITATION
Preparation of this document has been possible with broad-based support and co-
operation from various stakeholders. NABARD Consultancy Services hereby,
sincerely and gratefully acknowledges the support and valuable co-operation
extended by them.
Our sincere thanks are also due to all others who directly or indirectly helped
NABCONS in preparation of this document.
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Model DPR for Establishment of Mustard Oil Processing Unit (with Capital Subsidy)
1
To be filled by the applicant
1
This template is prepared keeping in mind the essential information required by the lending institutions to process the
loan application. Different formats of table/description can be used for preparation of the DPR but all the required
information in template should be included in the DPR.
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Model DPR for Establishment of Mustard Oil Processing Unit (with Capital Subsidy)
1
To be filled by the applicant
1
To be filled by the applicant
Cash
1
Credit
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Model DPR for Establishment of Mustard Oil Processing Unit (with Capital Subsidy)
Term
2 To be filled by the applicant
Loan
3 Others
*Information pertaining to credit rating (internal /external) may also be shared along with the
aforementioned information
7. Project Details
a. O
b
j
Primary Processing plant of Mustard oil.
e
c
tive of the proposed project:
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Model DPR for Establishment of Mustard Oil Processing Unit (with Capital Subsidy)
c. Type of Operating Model (Rental, PPP, captive, Lease, Franchise etc.) and details
8. Land Details:
Particulars Details
SN
1 Land Area
2 Status of Legal title & Possession
3 if leased, Period of lease
4 Coordinates of location
5 Details of CLU
Connectivity to roads
6 I. State Highway (in Km.)
II. National Highway (in Km.)
7 Availability of Water
8 Availability of Power
9. Proposed facilities:
I. Details of proposed facility
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Model DPR for Establishment of Mustard Oil Processing Unit (with Capital Subsidy)
11 Blast Freezing
12 Refrigerated Vehicles/ Reefer vans
13 Mobile Pre-coolers
Insulated/ non-insulated distribution
14
vehicle
15 Irradiation Facility
16 Organic input production
17 Bio Stimulant production units
20 MT per day,
18 Others (Specify) MUSTARD OIL 250 days
PRODUCTION
10. Detailed timeline for construction of proposed project and proposed date for
commencement of operation
a) Date of disbursement of 1st instalment of term loan
b) Date of start of construction of building
c) Date of completion of building
d) Date of placing order for plant & machinery
e) Date of installation/erection of P&M
f) Date of sanction of electricity connection (LT/HT)
g) Date of release of electricity connection (LT/HT)
h) Date of trial production/running
i) Date of commencement of production/running
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Model DPR for Establishment of Mustard Oil Processing Unit (with Capital Subsidy)
7 Pre-operative Expenses
8 Interest During Construction
9 Contingencies
10 Working Capital 20,00,000
Total Project Cost 82,00,000
b. Means of finance
*The source of the owned funds and also the capacity of the promoter to support the project in the
event of cost escalations due to time overruns should also be mentioned
*CMA data to be provided along with projected balance sheet, profit & loss statements, covering
entire period of repayment.
d. Financial Parameters
SN Particulars Details (Ratio/%) Ref Page No. in DPR*
Internal Rate of Return (IRR) [(a) With and (b)
1 89.92% -
without grant/ subsidy]
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Model DPR for Establishment of Mustard Oil Processing Unit (with Capital Subsidy)
f. Collateral Security proposed to be offered and its approximate value for the applicable
cases. (To be furnished only in case of loans above Rs.2 crore)
12. Availability of Raw Materials in the Catchment Area - provide details such as
Adequate Volume, Wider Mix of Raw Materials, Days of Operation in a Year along
with supporting data. Based on this information feasibility/viability of the
project should be justified.
Raw Material Availability: Xyz is famous for it’s indigenous rapeseed produce. So, there
will be abundance and quite good quality of produce will be available for further
processing.
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Model DPR for Establishment of Mustard Oil Processing Unit (with Capital Subsidy)
Labor/Staff : The Plant will require 3 skilled and 4 unskilled labor for plant, 1accountant
& 1 guard. The required labor (skilled/ unskilled) and staff are easily available
considering the market.
*DPR should comprised of detailed chapter on proposed catchment (production and supply
statistics).
14. Details of existing demand of the product and marketing arrangements (including
e-trading), possibility of for leasing with FCI/CWC/SWC/e-commerce players /
retailers for assured cash flows if any.
16. Details of renewable/ alternate energy sources including solar energy, if any,
proposed to be used for operating the project including inter alia, details of power
generation.
17. Details of pollution issues (if any) and adoption of modern technology for reducing
the carbon footprints and increasing operational efficiency:-
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Model DPR for Establishment of Mustard Oil Processing Unit (with Capital Subsidy)
I Certify that the information / contents as above furnished by me / us are true to the best
of my / our knowledge and belief and nothing material has been concealed. In case, any information
furnished in the application is found false, my / our application may be rejected out at any stage by the
Bank and not eligible under Agriculture Infrastructure Fund scheme.
Place: ______
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Model DPR for Establishment of Mustard Oil Processing Unit (with Capital Subsidy)
Annexures
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Contents Table
Contents Link
Annexure 1 - Estimated cost of the project Ann 1'!A1
Annexure 2 - Means of Finance Ann 2'!A1
Annexure 3 - Complete Estimate of Civil and Plant and Machinery Ann 3'!A1
Annexure 4 - Estimated Cost of Production Ann 4'!A1
Annexure 5- Projected balance sheet Ann 5'!A1
Annexure 8 - Details of Manpower Ann 8'!A1
Annexure 9 - Computation of Depreciation Ann 9'!A1
Annexure 10 - Calculation of Income tax Ann 10'!A1
Annexure 11- Break even analysis (At maximum capacity utilization) Ann 11'!A1
Annexure 13 - Repayment schedule Ann 13'!A1
Annexure 14 - Cash flow statement Ann 14'!A1
Assumptions Assumptions!A1
Sales Budget Budgets!A1
DPR with subsidy
3 Civil Work
(a) Civil Work -
Total -
7 Preliminary Expenses
(a) Security Deposit -
Total
8 Pre-Operative Expense
(for 6 months upto the date od commencement of
commercial production)
(a) Establisment and Travelling and Other Expenses -
(b) Legal and Misc Expense -
Total -
9 E mandi expense -
Purchase of raw material input 227,500,000 255,937,500 273,000,000 290,062,500 307,125,000 324,187,500 341,250,000 341,250,000 341,250,000
Electricity expense 11,800,000 12,340,000 12,907,000 13,502,350 14,127,468 14,783,841 15,473,033 15,473,033 15,473,033
Running and Manintenance expense @15% of procurement cost 34,125,000 38,390,625 40,950,000 43,509,375 46,068,750 48,628,125 51,187,500 51,187,500 51,187,500
Fixed running cost 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000
Cost of Production 274,625,000 307,868,125 328,057,000 348,274,225 368,521,218 388,799,466 409,110,533 409,110,533 409,110,533
Add: Opening stock - 2,630,250 5,448,375 8,454,375 11,648,250 8,266,500 4,696,875 939,375 -
Less: Closing stock 2,630,250 5,448,375 8,454,375 11,648,250 8,266,500 4,696,875 939,375 - -
Sub Total 271,994,750 305,050,000 325,051,000 345,080,350 371,902,968 392,369,091 412,868,033 410,049,908 409,110,533
Administrative salaries and wages 1,696,320 1,798,099 1,905,985 2,020,344 2,141,565 2,270,059 2,406,262 2,550,638 2,703,676
Packaging cost @ Rs. 2 per kg 6,300,000 6,750,000 7,200,000 7,650,000 8,100,000 8,550,000 9,000,000 9,000,000 9,000,000
Selling expenses @ Rs. 2.5 per kg 7,796,250 8,353,125 8,910,000 9,466,875 10,226,250 10,794,375 11,362,500 11,278,125 11,250,000
Total 15,792,570 16,901,224 18,015,985 19,137,219 20,467,815 21,614,434 22,768,762 22,828,763 22,953,676
Cost of Sales 287,787,320 321,951,224 343,066,985 364,217,569 392,370,782 413,983,525 435,636,795 432,878,671 432,064,209
Expected sales revenue 289,327,500 325,493,438 347,193,000 368,892,563 398,482,875 420,620,813 442,758,750 439,470,938 438,375,000
Gross Profit 1,540,180 3,542,213 4,126,015 4,674,993 6,112,093 6,637,288 7,121,955 6,592,267 6,310,791
Financial expense
Interest on Term Loan 319,696 279,346 229,685 180,023 130,362 46,558 - - -
Interest on WC Loan 200,000 200,000 200,000 200,000 200,000 200,000 200,000 200,000 200,000
total 519,696 479,346 429,685 380,023 330,362 246,558 200,000 200,000 200,000
Operating profits (PBT) 1,020,484 3,062,867 3,696,330 4,294,970 5,781,731 6,390,730 6,921,955 6,392,267 6,110,791
Preliminary Expense - - - - - - - - -
depreciation 850,000 730,500 628,125 540,386 465,160 400,635 345,264 297,726 256,893
Other income - Subsidy for repayment of loan - - - - - 1,250,000 - - -
Net Profit before Tax 170,484 2,332,367 3,068,205 3,754,584 5,316,571 7,240,095 6,576,691 6,094,541 5,853,897
Income Tax 51,145 699,710 920,462 1,126,375 1,594,971 1,797,029 1,973,007 1,828,362 1,756,169
Profits after Tax 119,339 1,632,657 2,147,744 2,628,209 3,721,600 5,443,067 4,603,684 4,266,179 4,097,728
Distribution of profits (50%) 59,669 816,329 1,073,872 1,314,104 1,860,800 2,721,533 2,301,842 2,133,089 2,048,864
Profit transfer to balance sheet 59,669 816,329 1,073,872 1,314,104 1,860,800 2,721,533 2,301,842 2,133,089 2,048,864
1. Electricity are semi-fixed cost. Rs. 10,00,000 pa is fixed, balance is variable at Rs. 12 per unit usage
2. Electricity usage in units is given below
Usage in units 900000 945000 992250 1041862.5 1093955.625 1148653.406 1206086.077 1206086.077 1206086.077
Variable cost 10800000 11340000 11907000 12502350 13127467.5 13783840.88 14473032.92 14473032.92 14473032.92
3. Closing stock is valued at Rs. 120 per kg
Annexure 5- Projected balance sheet
B Liabilities
1 Capital 820,000 879,669 1,695,998 2,769,870 4,083,974 5,944,774 8,666,307 10,968,149 13,101,238
Add- Profit 59,669 816,329 1,073,872 1,314,104 1,860,800 2,721,533 2,301,842 2,133,089 2,048,864
Less- Drawings - - - - - - - - -
Closing capital 879,669 1,695,998 2,769,870 4,083,974 5,944,774 8,666,307 10,968,149 13,101,238 15,150,102
2 term Loan 4,966,154 4,138,462 3,310,769 2,483,077 1,655,385 - - - -
3 Working capital 2,000,000 2,000,000 2,000,000 2,000,000 2,000,000 2,000,000 2,000,000 2,000,000 2,000,000
4 Creditors 45,500,000 42,656,250 45,500,000 48,343,750 51,187,500 54,031,250 56,875,000 56,875,000 56,875,000
Total liabilities 53,345,823 50,490,709 53,580,639 56,910,801 60,787,658 64,697,557 69,843,149 71,976,238 74,025,102
Current Ratio
Current Assets 45,365,573 40,422,834 41,134,889 41,811,562 49,535,330 57,415,489 66,663,844 70,034,034 72,339,792
Current Liabilities 45,500,000 42,656,250 45,500,000 48,343,750 51,187,500 54,031,250 56,875,000 56,875,000 56,875,000
Ratio 0.997045565 0.947641539 0.904063493 0.864880408 0.967723174 1.06263484 1.172111548 1.231367635 1.271908424
Average 1.046597403
Details of Manpower
S. No. Designation In no. Salary per person per month Annual cost
i. Machine operators 2 17,000 408,000
ii. Accountant 1 29,000 348,000
iii. Labour/ helper 3 12,000 432,000
iv. Security 2 9,400 225,600
Total 1,413,600
Computation of Depreciation
Sr. No. Particulars Building and civil work Plant and Machinery Misc Fixed Asset Amount in lakhs
i. Cost 1,600,000 4,600,000 - 62
ii. Pre operatives - - - -
iii. Contingencies - - - -
Total 62
Rates of Depreciation 10% 15% 10% Total depreciation for the year
Year 1 160,000.00 690,000.00 - 850,000.00
Year 2 144,000.00 586,500.00 - 730,500.00
Year 3 129,600.00 498,525.00 - 628,125.00
Year 4 116,640.00 423,746.25 - 540,386.25
Year 5 104,976.00 360,184.31 - 465,160.31
Year 6 94,478.40 306,156.67 - 400,635.07
Year 7 85,030.56 260,233.17 - 345,263.73
Year 8 76,527.50 221,198.19 - 297,725.69
Year 9 68,874.75 188,018.46 - 256,893.22
Annexure 10 - Calculation of Income tax
Sales 413,325,000
Variable cost
- Procurement cost of inputs 325,000,000
- Running and maintenance cost 4,875,000
- Interest on Working capital 200,000
- electricity expense 1,456,086 331,531,086
Contribution 81,793,914
Less: fixed cost
Wages and salaries 1,696,320
Depreciation 850,000
Electricity 1,000,000
Fixed running expense 1,200,000
Interest on TL 319,696
Fixed cost 5,066,016
BEP 32.13%
Break-even point is the condition when an entity generate sufficient revenue that it can meet its fixed
expense after deducting any variable expense, i.e., the point where contribution is equal to the fixed
expense.
For the first year of operation the break-even capacity comes at 32.13% capacity, it is because of the
fact that in the Initial year the fixed expense of consultancy for project is taken in to consideration for
calculation of BEP. considering our operational capacity in year 1 to be 75% which is more than the
BEP, hence we can conclude that the project is sound enough to cover its fixed expense.
Annexure 13 - Repayment schedule
Repayment schedule
Amount of Loan (in lakhs) 53.80
Amount of subsidy (in lakhs) 12.50
Rate of interest 6.00%
Moratorium period 6 months
Net cash inflow 2,000,000 16,432,823 13,298,381 12,202,139 11,070,515 16,328,424 22,363,754 29,767,282 33,411,456 35,808,542
Net Present value 2,000,000 15,502,663 11,835,512 10,245,151 8,768,885 12,201,548 15,765,564 19,796,943 20,962,761 21,195,021 138,274,048
Sales Budget
Production budget
Products Production at 100% sales prices for oil purchase prices sales prices for
capacity per kg in year I per kg in year I cake per kg in year
I
Output 5,000,000 160.0 65.0 39
Assumptions:
1. assumed that 99% of production is sold for first 5 years, thereafter demand is almost 101% of output but we are able to serve market according to the availablility of output
input output ratio is 50%, i.e., 1 kg of rapeseed would produce 0.5 kg/ litre of oil
Proportion
Wastage 10%
oil 40%
Cake 50%
S. no. Assumptions
1 Electricity are semi-fixed cost. Rs. 10,00,000 pa is fixed, balance is variable at Rs. 12 per unit usage
2 Electricity usage in units is given below
Usage in units 900000 945000 992250 1041862.5 1093955.625 1148653.406 1206086.077 1206086.077 1206086.077
Variable cost 10800000 11340000 11907000 12502350 13127467.5 13783840.88 14473032.92 14473032.92 14473032.92
3 Closing stock is valued at Rs. 120 per kg
4 Asssumed that 60 days of purchases are average creditors maintained
5 Assumed that 30 days of sales are average debtors maintained by the business
6 It is assumed that input output ratio of mustard oil production is 50%, i.e., to produce output of 1 litre of oil- 2 kg of rapeseed is required to be processed
7 The selling expense per kg is takes to be variable @ Rs. 2.5 per kg of output sold
8 Packing expense is variable at Rs 2 per kg
There are some miscellaneous expenses assumed for managing office and employees expense. This is semi fixed
cost, fixed to the extent of Rs 10 lakhs per annum and variable @ 1% of sales. The fixed expense would increase after
9 5 years by 20%
(Wholly – owned subsidiary of NABARD)
6 Studies / Baseline Baseline surveys are taken up for measuring impact of community
Surveys investment made by public and private sector Companies.
Studies are conduct on women, children, disadvantaged groups /
regions, etc.
7 Livelihood Mapping Livelihood mapping and analysis is done for identification of
potential activities to be taken up by SHGs
8 International Visitors’ Entails organizing study tours / exposure for the visiting foreign
Programme / delegates to their areas of interest such as watershed, micro-
International Exposure finance, fin-inclusion, cooperatives, projects appraisal, agro-
Visits processing, post-harvest technologies, farmers’ clubs, etc.
9 Consultancy on Banking Designing and execution of priority sector strategies, advisory
and Finance services on Treasury and Investment Management for Banks,
preparation of IT Policy, etc.
10 Transaction advisory Transaction Advisory for setting up of Agri-mall, Silos & Cold
Storages
11 Skills for Livelihood Skilling of rural BPL youth and placement in the formal sector,
monitoring skill initiatives of MORD, Govt. of India, facilitating
access to credit for trainees, etc.