Service Manual PRO5100

CDM™ and PRO SERIES™
Mobile Radios
Professional Radio
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A, Motorola, Professional Radio, CDM Series and CDM
Model numbers, PRO Series and PRO Series Model num-
bers are trademarks of Motorola.
© 1999 Motorola, Inc. All rights reserved. Printed in USA. Detailed
*6881091C63*
68P81091C63-O
Service Manual
Computer Software Copyrights
The Motorola products described in this manual may include copyrighted Motorola computer programs stored in
semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola cer-
tain exclusive rights for copyrighted computer programs, including the exclusive right to copy or reproduce in any
form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in
the Motorola products described in this manual may not be copied or reproduced in any manner without the
express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to
grant, either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent
applications of Motorola, except for the normal non-exclusive royalty-free license to use that arises by operation of
law in the sale of a product.
Safety-1
SAFETY INFORMATION
Important information on safe and efficient operation is included in this manual. Read this information before
using your radio.
SAFE AND EFFICIENT OPERATION OF MOTOROLA TWO-WAY RADIOS

This document provides information and instructions for the safe and efficient operation of Motorola Portable and
Mobile Two-Way Radios.
The information provided in this document supercedes the general safety information contained in user guides
published prior to 1st. January 1998.
For information regarding radio use in hazardous areas, please refer to the Factory Mutual (FM) approval manual
supplement or Instruction Card which is included with radio models that offer this capability.
EXPOSURE TO RADIO FREQUENCY ENERGY

Your Motorola Two-Way Radio, which generates and radiates radio frequency (RF) electromagnetic energy
(EME) is designed to comply with the following National and International Standards and Guidelines regarding
exposure of human beings to radio frequency electromagnetic energy:
l Federal Communications Commission Report and Order No. FCC 96-326 (August 1996)
l American National Standards Institute (C95.1 - 1992)
l National Council on Radiation Protection and Measurements (NCRP-1986)
l International Commission on Non-Ionizing Radiation Protection (ICNRP- 1986)
l European Committee for Electrotechnical Standardisation (CENELEC):
ENV 50166-1 1995 E Human exposure to electromagnetic fields Low

frequency (0 Hz to 10 kHz)
ENV 50166-2 1995 E Human exposure to electromagnetic fields High

frequency (10 kHz to 300 GHz)
Proceedings of SC211/B 1996 “Safety Considerations for Human Exposure to EMFs from
Mobile Telecommunication Equipment (MTE) in the Fre-
quency Range 30MHz - 6 GHz.” (EMF - Electro-Magnetic
Fields)
To assure optimal radio performance and to ensure that your exposure to radio frequency electromagnetic energy
is within the guidelines in the above standards, always adhere to the following procedures:
PORTABLE RADIO OPERATION AND EME EXPOSURE

l When transmitting with a portable radio, hold radio in a vertical position with the
microphone 2.5 to 5 centimeters (one or two inches) away from the mouth. Keep
antenna at least 2.5 centimeters (one inch) from your head or body when transmit-
ting.
l If you wear a portable Two-Way radio on your body, ensure that the antenna is at
MAN WITH RADIO
least 2.5 centimeters (one inch) from the body when transmitting.
ELECTROMAGNETIC INTERFERENCE/COMPATIBILITY
NOTE Nearly every electronic device is susceptible to electromagnetic interference (EMI) if inade-
quately shielded, designed or otherwise configured for electromagnetic compatibility
l To avoid electromagnetic interference and/or compatibility conflicts, turn off your radio in any facility where
posted notices instruct you to do so. Hospital or health facilities may be using equipment that is sensitive to
external RF energy.
l When instructed to do so, turn off your radio when on board an aircraft. Any use of a radio must be in accor-
dance with airline regulations or crew instructions.
Safety-2
OPERATIONAL WARNINGS
!
Vehicles with an air bag WARNING
l Do not place a portable radio in the area over an air bag or in the air bag deployment area. Air bags inflate with
great force. If a portable radio is placed in the air bag deployment area and the air bag inflates, the radio may
be propelled with great force and cause serious injury to occupants of vehicle.
Potentially explosive atmospheres

l Turn off your Two-Way radio when you are in any area with a potentially explosive atmosphere, unless it is a
radio type especially qualified for use in such areas (e.g. FM or Cenelec approved). Sparks in a potentially
explosive atmosphere can cause an explosion or fire resulting in bodily injury or even death.
Batteries
l Do not replace or recharge batteries in a potentially explosive atmosphere. Contact sparking may occur while
installing or removing batteries and cause an explosion.
Blasting caps and areas

l To avoid possible interference with blasting operations, turn off your radio when you are near electrical blasting
caps. In a “blasting area” or in areas posted “turn off two-way radio”, obey all signs and instructions.
NOTE The areas with potentially explosive atmospheres referred to above include fuelling areas
such as: below decks on boats; fuel or chemical transfer or storage facilities; areas where
the air contains chemicals or particles, such as grain, dust or metal powders; and any other
area where you would normally be advised to turn off your vehicle engine. Areas with poten-
tially explosive atmospheres are often but not always posted.
OPERATIONAL CAUTIONS
!
Caution
Damaged antennas
l Do not use any portable Two-Way radio that has a damaged antenna. If a damaged antenna comes into con-
tact with your skin, a minor burn can result.
Batteries
l All batteries can cause property damage and/or bodily injury such as burns if a conductive material such as
jewelery, keys or beaded chains touch exposed terminals. The conductive material may complete an electrical
circuit (short circuit) and become quite hot. Exercise care in handling any charged battery, particularly when
placing it inside a pocket, purse or other container with metal objects.
INTRINSICALLY SAFE RADIO INFORMATION

FMRC Approved Equipment
Anyone intending to use a radio in a location where hazardous concentrations of flammable material
exist (hazardous atmosphere) is advised to become familiar with the subject of intrinsic safety and
with the National Electric Code NFPA 70 (National Fire Protection Association) Article 500 (hazardous
[classified] locations).
An Approval Guide, issued by Factory Mutual Research Corporation (FMRC), lists manufacturers and
the products approved by FMRC for use in such locations. FMRC has also issued a voluntary
approval standard for repair service (“Class Number 3605”).
FMRC Approval labels are attached to the radio to identify the unit as being FM Approved for
specified hazardous atmospheres. This label specifies the hazardous Class/Division/Group along
with the part number of the battery that must be used. Depending on the design of the portable unit,
Safety-3
this FM label can be found on the back of the radio housing or the bottom of the radio housing.Their
Approval mark is shown below.
FM
APPROVED
WARNING: Do not operate radio communications equipment in a hazardous atmosphere

! unless it is a type especially qualified (e.g. FMRC Approved) for such use. An explosion or
WARNING fire may result.
WARNING: Do not operate the FMRC Approved Product in a hazardous atmosphere if it has
been physically damaged (e.g. cracked housing). An explosion or fire may result.
WARNING: Do not replace or charge batteries in a hazardous atmosphere. Contact sparking
may occur while installing or removing batteries and cause an explosion or fire.
WARNING: Do not replace or change accessories in a hazardous atmosphere. Contact
sparking may occur while installing or removing accessories and cause an explosion or fire.
WARNING: Do not operate the FMRC Approved Product unit in a hazardous location with the
accessory contacts exposed. Keep the connector cover in place when accessories are not
used.
WARNING: Turn radio off before removing or installing a battery or accessory.
WARNING: Do not disassemble the FMRC Approved Product unit in any way that exposes
the internal electrical circuits of the unit.
Radios must ship from the Motorola manufacturing facility with the hazardous atmosphere capability
and FM Approval labeling. Radios will not be “upgraded” to this capability and labeled in the field.
A modification changes the unit’s hardware from its original design configuration. Modifications can
only be done by the original product manufacturer at one of its FMRC audited manufacturing facilities.
WARNING: Failure to use an FMRC Approved Product unit with an FMRC Approved battery
! or FMRC Approved accessories specifically approved for that product may result in the dan-
gerously unsafe condition of an unapproved radio combination being used in a hazardous
WARNING
location.
Unauthorized or incorrect modification of an FMRC Approved Product unit will negate the Approval
rating of the product.
Repair of FMRC Approved Products
REPAIRS FOR MOTOROLA FMRC APPROVED PRODUCTS ARE THE RESPONSIBILITY OF THE
USER.
You should not repair or relabel any Motorola manufactured communication equipment bearing the
FMRC Approval label (“FMRC Approved Product”) unless you are familiar with the current FMRC
Approval standard for repairs and service (“Class Number 3605).
You may want to consider using a repair facility that operates under 3605 repair service approval.
WARNING: Incorrect repair or relabeling of any FMRC Approved Product unit could
! adversely affect the Approval rating of the unit.
WARNING
WARNING: Use of a radio that is not intrinsically safe in a hazardous atmosphere could
result in serious injury or death.
Safety-4
FMRC’s Approval Standard Class Number 3605 is subject to change at any time without notice to
you, so you may want to obtain a current copy of 3605 from FMRC. Per the December, 1994
publication of 3605, some key definitions and service requirements are as follows:
Repair
A repair constitutes something done internally to the unit that would bring it back to its original
condition Approved by FMRC. A repair should be done in an FMRC Approved facility.
Items not considered as repairs are those in which an action is performed on a unit which does not
require the outer casing of the unit to be opened in a manner which exposes the internal electrical
circuits of the unit. You do not have to be an FMRC Approved Repair Facility to perform these actions.
Relabeling
The repair facility shall have a method by which the replacement of FMRC Approval labels are
controlled to ensure that any relabeling is limited to units that were originally shipped from the
Manufacturer with an FM Approval label in place. FMRC Approval labels shall not be stocked by the
repair facility. An FMRC Approval label shall be ordered from the original manufacturer as needed to
repair a specific unit. Replacement labels may be obtained and applied by the repair facility providing
satisfactory evidence that the unit being relabeled was originally an FMRC Approved unit. Verification
may include, but is not limited to: a unit with a damaged Approval label, a unit with a defective housing
displaying an Approval label, or a customer invoice indicating the serial number of the unit and
purchase of an FMRC Approved model.
Do Not Substitute Options or Accessories
The Motorola communications equipment certified by Factory Mutual is tested as a system and
consists of the FM Approved portable, FM Approved battery, and FM Approved accessories or
options, or both. This Approved portable and battery combination must be strictly observed. There
must be no substitution of items, even if the substitute has been previously Approved with a different
Motorola communications equipment unit. Approved configurations are listed in the FM Approval
guide published by FMRC, or in the product FM Supplement. This FM Supplement is shipped with FM
Approved radio and battery combination from the manufacturer. The Approval guide, or the Approval
standard Class Number 3605 document for repairs and service, can be ordered directly through
Factory Mutual Research Corporation located in Norwood, Massachusetts.
i
TABLE OF CONTENTS
Chapter 1 Introduction
1.1 Scope of Manual ........................................................................................................................... 1-1

1.2 Warranty and Service Support ...................................................................................................... 1-1
1.2.1 Warranty Period ..................................................................................................................... 1-1
1.2.2 Return Instructions ................................................................................................................. 1-1
1.2.3 After Warranty Period ............................................................................................................ 1-1
1.3 Related Documents ...................................................................................................................... 1-2
1.4 Technical Support ......................................................................................................................... 1-2
1.5 Warranty and Repairs.................................................................................................................... 1-2
1.6 Radio Model Chart and Specifications .......................................................................................... 1-4
1.7 Radio Model Information ............................................................................................................... 1-4
Chapter 2 Theory of Operation
2.1 Overview....................................................................................................................................... 2-1

2.2 Controller Section ......................................................................................................................... 2-1
2.2.1 Radio Power Distribution ....................................................................................................... 2-2
2.2.2 Automatic On/Off ................................................................................................................... 2-3
2.2.3 Emergency............................................................................................................................. 2-4
2.2.4 Mechanical On/Off ................................................................................................................. 2-4
2.2.5 Ignition ................................................................................................................................... 2-4
2.2.6 Microprocessor Clock Synthesizer......................................................................................... 2-5
2.2.7 Serial Peripheral Interface (SPI) ............................................................................................ 2-5
2.2.8 SBEP Serial Interface ............................................................................................................ 2-6
2.2.9 General Purpose Input/Output ............................................................................................... 2-6
2.2.10 Normal Microprocessor Operation ......................................................................................... 2-7
2.2.11 Static Random Access Memory (SRAM) ............................................................................... 2-8
2.3 Controller Board Audio and Signalling Circuits ............................................................................. 2-8
2.3.1 Audio Signalling Filter IC with Compander (ASFIC CMP) ..................................................... 2-8
2.3.2 Transmit Audio Circuits.......................................................................................................... 2-9
2.3.3 Microphone Input Path ........................................................................................................... 2-9
2.3.3.1 PTT Sensing and TX Audio Processing ........................................................................ 2-10
2.3.3.2 TX Secure Audio (optional) ........................................................................................... 2-10
2.3.3.3 Option Board Transmit Audio ........................................................................................ 2-10
2.3.4 Transmit Signalling Circuits ................................................................................................. 2-11
2.3.4.1 Sub-Audible Data (PL/DPL) .......................................................................................... 2-11
2.3.4.2 High Speed Data ........................................................................................................... 2-12
2.3.4.3 Dual Tone Multiple Frequency (DTMF) Data ................................................................ 2-12
2.3.5 Receive Audio Circuits......................................................................................................... 2-13
2.3.5.1 Squelch Detect .............................................................................................................. 2-13
2.3.5.2 Audio Processing and Digital Volume Control ............................................................... 2-14
2.3.5.3 Audio Amplification Speaker (+) Speaker (-) ................................................................. 2-14
2.3.5.4 Handset Audio ............................................................................................................... 2-15
2.3.5.5 Filtered Audio and Flat Audio ........................................................................................ 2-15
2.3.5.6 RX Secure Audio (Optional) .......................................................................................... 2-15
ii
2.3.5.7 Option Board Receive Audio 2-15

2.3.6 Receive Signalling Circuits................................................................................................... 2-16
2.3.6.1 Sub-audible Data (PL/DPL) and High Speed Data Decoder ........................................ 2-16
2.3.6.2 Alert Tone Circuits ......................................................................................................... 2-16
2.3.6.3 Voice Storage (Optional) .............................................................................................. 2-17
2.4 UHF (403-470 MHz) Receiver Front-End ................................................................................... 2-17
2.4.1 Front-End Band-Pass Filters & Pre-Amplifier....................................................................... 2-19
2.4.2 First Mixer and 1st Intermediate Frequency (IF) ................................................................... 2-19
2.4.3 2nd Intermediate Frequency (IF) and Receiver Back-End................................................... 2-19
2.5 Transmitter Power Amplifier (PA) 40 W ...................................................................................... 2-20
2.5.1 Power Controlled Stage ....................................................................................................... 2-20
2.5.2 Pre-Driver Stage .................................................................................................................. 2-20
2.5.3 Driver Stage ......................................................................................................................... 2-21
2.5.4 Final Stage ........................................................................................................................... 2-21
2.5.5 Bi-Directional Coupler .......................................................................................................... 2-21
2.5.6 Antenna Switch .................................................................................................................... 2-21
2.5.7 Harmonic Filter...................................................................................................................... 2-21
2.5.8 Power Control ....................................................................................................................... 2-21
2.6 Frequency Synthesis .................................................................................................................. 2-22
2.6.1 Reference Oscillator............................................................................................................. 2-22
2.6.2 Fractional-N Synthesizer...................................................................................................... 2-22
2.6.3 Voltage Controlled Oscillator (VCO) .................................................................................... 2-23
2.6.4 Synthesizer Operation.......................................................................................................... 2-25
2.7 VHF (136-174MHz) Receiver Front-End ..................................................................................... 2-26
2.7.1 Front-End Band-Pass Filters and Pre-Amplifier ................................................................... 2-27
2.7.2 First Mixer and 1st Intermediate Frequency (IF) .................................................................. 2-27
2.7.3 2nd Intermediate Frequency (IF) and Receiver Back-End................................................... 2-27
2.8 Transmitter Power Amplifier (PA) 45 W ...................................................................................... 2-28
2.8.1 Power Controlled Stage ....................................................................................................... 2-28
2.8.2 Pre-Driver Stage .................................................................................................................. 2-28
2.8.3 Driver Stage ......................................................................................................................... 2-29
2.8.4 Final Stage ........................................................................................................................... 2-29
2.8.5 Directional Coupler............................................................................................................... 2-29
2.8.6 Antenna Switch .................................................................................................................... 2-29
2.8.7 Harmonic Filter..................................................................................................................... 2-29
2.8.8 Power Control ...................................................................................................................... 2-30
2.9 Frequency Synthesis .................................................................................................................. 2-30
2.9.1 Reference Oscillator............................................................................................................. 2-30
2.9.2 Fractional-N Synthesizer...................................................................................................... 2-30
2.9.3 Voltage Controlled Oscillator (VCO) .................................................................................... 2-32
2.9.4 Synthesizer Operation.......................................................................................................... 2-33
2.10 Control Head (PRO3100, CDM750) ........................................................................................... 2-34
2.10.1 Power Supplies .................................................................................................................... 2-34
2.10.2 Power On/Off ....................................................................................................................... 2-34
2.10.3 Microprocessor Circuit ......................................................................................................... 2-34
2.10.4 SBEP Serial Interface .......................................................................................................... 2-35
2.10.5 Keypad Keys ........................................................................................................................ 2-35
2.10.6 Status LED and Back Light Circuit ....................................................................................... 2-35
2.10.7 Microphone Connector Signals ............................................................................................ 2-36
2.10.8 Speaker................................................................................................................................. 2-36
2.10.9 Electrostatic Transient Protection ........................................................................................ 2-36
2.11 Control Head (PRO5100, PRO7100, CDM1250, CDM1550) ..................................................... 2-37
2.11.1 Power Supplies .................................................................................................................... 2-37
2.11.2 Power On / Off ..................................................................................................................... 2-37
iii
2.11.3 Microprocessor Circuit ......................................................................................................... 2-37

2.11.4 SBEP Serial Interface .......................................................................................................... 2-38
2.11.5 Keypad Keys........................................................................................................................ 2-38
2.11.6 Status LED and Back Light Circuit....................................................................................... 2-38
2.11.7 Liquid Crystal Display (LCD)................................................................................................ 2-39
2.11.8 Microphone Connector Signals............................................................................................ 2-39
2.11.9 Speaker................................................................................................................................ 2-40
2.11.10 Electrostatic Transient Protection ........................................................................................ 2-40
Chapter 3 Maintenance
3.1 Introduction ................................................................................................................................... 3-1

3.2 Preventive Maintenance ............................................................................................................... 3-1
3.2.1 Inspection............................................................................................................................... 3-1
3.2.2 Cleaning................................................................................................................................. 3-1
3.3 Safe Handling of CMOS and LDMOS ........................................................................................... 3-2
3.4 General Repair Procedures and Techniques ............................................................................... 3-2
3.5 Recommended Test Tools ............................................................................................................ 3-5
3.6 Transmitter Troubleshooting Chart ................................................................................................ 3-6
3.7 Receiver Troubleshooting Charts ................................................................................................. 3-7
3.8 Synthesizer Troubleshooting Charts ............................................................................................. 3-9
3.9 VCO Troubleshooting Charts....................................................................................................... 3-11
Chapter 4 Schematic Diagrams, Overlays, and Parts Lists
4.1 Introduction ................................................................................................................................... 4-1

4.1.1 Notes For All Schematics and Circuit Boards ........................................................................ 4-1
List of Figures
2-1 Controller Block Diagram............................................................................................................... 2-1

2-2 DC Power Distribution Block Diagram ........................................................................................... 2-3
2-3 Transmit Audio Paths .................................................................................................................... 2-9
2-4 Transmit Signalling Paths ............................................................................................................ 2-11
2-5 Receive Audio Paths ................................................................................................................... 2-13
2-6 Receive Signalling Paths ............................................................................................................. 2-16
2-7 UHF Receiver Block Diagram ...................................................................................................... 2-18
2-8 UHF Transmitter Block Diagram.................................................................................................. 2-20
2-9 UHF Synthesizer Block Diagram ................................................................................................. 2-23
2-10 UHF VCO Block Diagram ............................................................................................................ 2-24
2-11 VHF Receiver Block Diagram ...................................................................................................... 2-26
2-12 VHF Transmitter Block Diagram .................................................................................................. 2-28
2-13 VHF Synthesizer Block Diagram ................................................................................................. 2-31
2-14 VHF VCO Block Diagram ............................................................................................................ 2-32
4-1 PRO3100/CDM750 Control Head Top Overlay ............................................................................ 4-3

4-2 PRO3100/CDM750 Control Head Bottom Overlay ....................................................................... 4-4
4-3 PRO3100CDM750 Control Head Schematic Diagram, Sheet 1 ................................................... 4-5
4-4 PRO3100CDM750 Control Head Schematic Diagram, Sheet 2 ................................................... 4-6
iv
4-5 PRO5100/PRO7100/CDM1250/CDM1550 Control Head Top

Overlay .......................................................................................................................................... 4-9
4-6 PRO5100/PRO7100/CDM1250/CDM1550 Control Head Bottom
Overlay ........................................................................................................................................ 4-10
4-7 PRO5100/PRO7100/CDM1250/CDM1550 Control Head
Schematic Diagram ..................................................................................................................... 4-11
4-8 PRO5100/PRO7100/CDM1250/CDM1550 Control Head Keypad
Schematic Diagram..................................................................................................................... 4-12
4-9 PRO5100/PRO7100/CDM1250/CDM1550 Control Head LCD
Schematic ................................................................................................................................... 4-13
4-10 PRO5100/PRO7100/CDM1250/CDM1550 Control Head Display
Schematic ................................................................................................................................... 4-14
4-11 Complete Controller Schematic Diagram .................................................................................... 4-17
4-12 Controller Control Schematic Diagram ...................................................................................... 4-18
4-13 Controller I/O Schematic Diagram .............................................................................................. 4-19
4-14 Controller Audio Schematic Diagram .......................................................................................... 4-20
4-15 Controller Supply Voltage Schematic Diagram ........................................................................... 4-21
4-16 UHF (403-470MHz) Voltage Controlled Oscillator Schematic Diagram ...................................... 4-25
4-17 UHF (403-470MHz) Fractal-N Schematic Diagram .................................................................... 4-26
4-18 UHF (403-470MHz) Power Amplifier Schematic Diagram .......................................................... 4-27
4-19 VHF (136-174MHz) Main Board Top Side PCB .......................................................................... 4-33
4-20 VHF (136-174MHz) Receiver Front End Schematic Diagram .................................................... 4-34
4-21 VHF (136-174MHz) Receiver IF Schematic Diagram ................................................................. 4-35
4-22 VHF (136-174MHz) Fractal-N Schematic Diagram ..................................................................... 4-36
4-23 VHF (136-174MHz) Voltage Controlled Oscillator Schematic Diagram ...................................... 4-37
4-24 VHF (136-174MHz) Power Amplifier Schematic Diagram .......................................................... 4-38
List of Tables
1-1 Radio Model Number ..................................................................................................................... 1-3
3-1 Recommended Test tools .............................................................................................................. 3-5
4-1 PRO3100/CDM750 Control Head Parts List.................................................................................. 4-7

4-2 PRO5100/PRO7100/CDM1250/CDM1550 Control Head Parts List............................................ 4-15
4-3 Controller Parts List ..................................................................................................................... 4-22
4-4 UHF B1 Radio Parts List.............................................................................................................. 4-28
4-5 VHF (136-174MHz) Radio Parts List ........................................................................................... 4-39
1-1
Chapter 1
Introduction
1.1 Scope of Manual

This manual is intended for use by service technicians familiar with similar types of equipment. It
contains service information required for the equipment described and is current as of the printing
date. Changes that occur after the printing date are incorporated by a complete manual revision or
alternatively, as additions.
NOTE Before operating or testing these units, please read the Safety Information Section in
the front of this manual.
1.2 Warranty and Service Support

Motorola offers long term support for its products. This support includes full exchange and/or repair of
the product during the warranty period, and service/repair or spare parts support out of warranty. Any
“return for exchange” or “return for repair” by an authorized Motorola dealer must be accompanied by
a warranty claim form. Warranty claim forms are obtained by contacting customer service.
1.2.1 Warranty Period

The terms and conditions of warranty are defined fully in the Motorola dealer or distributor or reseller
contract. These conditions may change from time to time and the following notes are for guidance
purposes only.
1.2.2 Return Instructions

In instances where the product is covered under a “return for replacement” or “return for repair”
warranty, a check of the product should be performed prior to shipping the unit back to Motorola. This
is to ensure that the product has been correctly programmed or has not been subjected to damage
outside the terms of the warranty.
Prior to shipping any radio back to a Motorola warranty depot, please contact the appropriate
customer service for instructions. All returns must be accompanied by a warranty claim form,
available from your customer services representative. Products should be shipped back in the original
packaging, or correctly packaged to ensure no damage occurs in transit.
1.2.3 After Warranty Period

After the Warranty period, Motorola continues to support its products in two ways:
Firstly, Motorola's Accessories and Aftermarket Division (ADD) offers a repair service to both end
users and dealers at competitive prices.
Secondly, Motorola’s service department supplies individual parts and modules that can be
purchased by dealers who are technically capable of performing fault analysis and repair.
1-2 Related Documents
1.3 Related Documents

The following documents are directly related to the use and maintainability of this product.
Title Part Number

Service Manual, Basic, Engl 68P81091C62
Service Manual, Basic, Engl 68P81092C71
Service Manual, Basic, Port 68P81092C73
Service Manual, Basic,Span 68P81092C72
Service Manual, Detailed, Engl 68P81091C63
Service Manual, Detailed, Port 68P81092C76
Service Manual, Detailed, Span 68P81092C75
1.4 Technical Support

Technical support is available to assist the dealer/distributor and self-maintained customers in
resolving any malfunction which may be encountered. Initial contact should be by telephone to
customer resources wherever possible. When contacting Motorola technical support, be prepared to
provide the product model number and the unit’s serial number. The contact locations and telephone
numbers are listed below.
United States and Puerto Rico: 1-800-694-2161, Options 1, 3
Brasil: 000-811-682-0550
Colombia: 980-12-0451
Mexico: 001-800-694-2161
From other countries: (954)723-3008
1.5 Warranty and Repairs

For warranty and repairs, contact Motorola Technical Support as listed below. Be prepared to provide
the product model number and the unit’s serial number.
Some replacement parts, spare parts, and/or product information can be ordered directly. If a
complete Motorola part number is assigned to the part, and it is not identified as “Depot ONLY”, the
part is available from Motorola Accessories and Aftermarket Division (AAD). If no part number is
assigned, the part is not normally available from Motorola. If the part number is appended with an
asterisk, the part is serviceable by a Motorola depot only. If a parts list is not included, this generally
means that no user-serviceable parts are available for that kit or assembly.Technical Support the
product model number and the unit’s serial number.
Warranty and Repairs 1-3
Parts Order Entry To Order Parts in Latin America and the Car-
7:00 A. M. to 7:00 P. M. (Central Standard Time)ibbean:
Monday through Friday (Chicago, U. S. A.) 1-847-538-8023
Motorola Parts
To Order Parts in the United States of America: Accessories and Aftermarket Division
1-800-422-4210, or 847-538-8023 (United States and Canada)
1-800-826-1913, or 410-712-6200 (U. S. Federal Attention: Order Processing
Government) 1313 E. Algonquin Road
TELEX: 280127 Schaumburg, IL 60196
FAX: 1-847-538-8198 Accessories and Aftermarket Division
FAX: 1-410-712-4991 (U. S. Federal Government) Attention: Latin America and Caribbean
(U. S. A.) after hours or weekends:
1-800-925-4357 Order Processing
1313 E. Algonquin Road
Schaumburg, IL 60196
Parts Identification
1-847-538-0021 (Voice)
1-847-538-8194 (FAX)
Colombia Brazil
Motorola de Colombia Motorola Do Brasil
Diagonal 127A 17-64 Rua Bandeira Paulista, 580
Santa Fe de Bogota Phone: (11)821-9991
Columbia Fax: (11)828-0157
Telefono: 1-615-5759
Puerto Rico Mexico
Motorola de Puerto Rico Motorola De Mexico
A BE. Chardon, Edificio Telemundo 2 Blvd. Manuel Avila Camacho #32, Primer Piso
Hato Rey, PR 00918 COL. Lomas de Chapultepec
Telefono: (787)641-4100 Mexico D.F. 06700 CP 11000
Fax: (787)782-3685 Mexico
Phone: (5)387-0501
Fax: (5)387-0554
1-4 Radio Model Chart and Specifications
1.6 Radio Model Chart and Specifications

The radio model charts and specifications are located in the Basic Service Manual listed under the
Related Documents paragraph of this chapter.
1.7 Radio Model Information

The model number and serial number are located on a label attached to the back of your radio. You
can determine the RF output power, frequency band, protocols, and physical packages from these
numbers. The example below shows one portable radio model number and its specific characteristics.
Table 1-1. Radio Model Number

Example: AAM25RHC9AA1AN
Type of Model Freq. Power Physical Channel Feature Model Model
Protocol
Unit Series Band Level Packages Spacing Level Revision Package
AA M 25 K H A 9 AA 1 A N
or VHF 1-25W No Display, Program- Conventional 4F
LA (136- No Keypad mable
174MHz)
M = Mobile
Motorola Internal Use
R K C DU 2
UHF1 25-40W No Display LTR 64F
(403- Basic Key-
470MHz) pad
S D 5
UHF2 1-Line Dis- 128F
(450- play, Lim-
512MHz) ited Keypad
B F 8
Low 1-Line Dis- 160F
Band, R1 play, Stan-
(29.7- dard
36.0MHz) Keypad
C N
Low 4-Line Dis-
Band, R2 play,
(36.0- Enhanced
42.0MHz) Keypad
D
Low
Band, R3
(42.0-
50.0MHz)
2-1
Chapter 2
Theory of Operation
2.1 Overview
This chapter provides a detailed theory of operation for the radio and its components. The radio is
designed as a single board unit consisting of a transmitter, receiver, and controller circuits. The board
also accepts one additional option board that can provide functions such as secure voice/data, voice
storage, or a signalling decoder.
A control head mounted directly on the front of the radio or remotely connected by an extension
cable provides a user interface for controlling the various features of the radio.The control head
contains, LED indicators, microphone connector, and buttons depending on the radio type, display,
and speaker.
If a control head is not mounted directly on the front of the radio, an expansion board containing
circuits for special applications can be mounted in its place on the front of the radio. An additional
control head may be connected using an extension cable.
The rear of the radio provides connections for a power, antenna, and accessory cable. The
accessory cable provides connections for items such as an external speaker, emergency switch, foot
operated PTT, and ignition sensing, etc.
2.2 Controller
The radio controller, shown in Figure 2-1, is divided into three main functions:
n Digital control
n Audio processing
n Voltage regulation.
The digital control section of the radio consists of a microprocessor (µP), support memory, support
logic, signal MUX ICs, on/off circuit, and general purpose input/output circuits.
To Synthesizer External
Mod Out Microphone
16.8 MHz
Reference Clock
from Synthesizer External
Audio/Signalling
Speaker
Recovered Audio Audio
ASFIC_CMP
PA
5V
from Synthesizer Internal
Section (5V_RF) Speaker
SPI µP Clock
To RF Section
SCI to
Digital Accessory &
Control Head
RAM Connector
5V
Regulator EEPROM HC11FL0
(5VD)
FLASH
Figure 2-1. Controller Block Diagram

2-2 Theory of Operation
2.2.1 Radio Power Distribution

The dc power distribution throughout the radio board is shown in Figure 2-2. Voltage regulation for
the controller is provided by four separate devices:
n U0651 (MC78M05) +5 volts
n U0641 (LM2941) +9.3 volts
n U0611 (LM2941) +12 volts
n VSTBY 5V (a combination of R0621 and VR0621)
n Additional 5 volt regulator located in the RF section.
The dc voltage applied to connector J0601 supplies power directly to the following:
n Electronic on/off control
n RF power amplifier
n 12 volt regulator
n 9.3 volt regulator
n Audio PA
n 5.6 volt stabilization circuit
n 9.3 volt regulator (U0641) supplies power to the 5 volt regulator (U0651) and 6 volt voltage
divider Q0681
Regulator U0641 generates the 9.3 volts required by some audio circuits, the RF and power control
circuits. Input and output capacitors C0641 and C0644 / C0645 are used to reduce high frequency
noise. Resistors R0642 / R0643 set the output voltage of the regulator. If the voltage at pin 1 is
greater than 1.3 volts the regulator output decreases and if the voltage is less than 1.3 volts the
regulator output increases. This regulator output is enabled by a 0 volt signal on pin 2. Transistors
Q0661, Q0641, and R0641 are used to disable the regulator when the radio is turned off.
Voltage regulator U0651 provides 5 volts operating voltage for the digital circuits. Operating voltage
is from the regulated 9.3volts supply. Input and output capacitors (C0651 / C0652 and C0654 /
C0655) reduce high frequency noise and provide proper operation during battery transients. Voltage
sense device U0652 or alternatively U0653 provides a reset output that goes to 0 volts if the
regulator output goes below 4.5 volts. This resets the controller to prevent improper operation. Diode
D0651 prevents discharge of C0652 by negative spikes on the 9.3 volt supply.
Transistor Q0681 and resistors R0681 / R0682 divide the regulated 9.3 volts down to about 6 volts.
This voltage supplies the 5 volt regulator, located on the RF section. By reducing the supply voltage
of the regulator, the power dissipation is divided between the RF section and the controller section.
The VSTBY signal, derived directly from the supply voltage by components R0621 and VR0621,
buffers the internal RAM. Capacitor C0622 allows the battery voltage to be disconnected for several
seconds without losing RAM information. Dual diode D0621 prevents radio circuits from discharging
this capacitor. When the supply voltage is applied to the radio, C0622 is charged via R0621 and
D0621. When the radio is switched on, the µP enters the wrong mode if the voltage across C0622 is
still too low. The regulated 5 volts charges C0622 via diode D0621.
Theory of Operation 2-3
J0601 PA, Driver Accessories Control Head Option Board

13.2V Antenna Switch 20 Pin Connector 12 Pin Connector 40 Pin Connector
PASUPVLTG
12V SWB+
Regulator
FLT_A+
Ignition
ON / OFF Emergency 5VD
Control ON/OFF
FLT_A+
9.3V 9V3 6V 5V
Regulator Regulator Regulator
PCIC, 5V
Audio PA 5V_RF 5V/
TX Amp Regulator VDDA
Temp Sense
5VD
RX RF Amp MCU FRACTN

µP, RAM, ASFIC_CMP
5.6V IF Amp VCOBIC
FLASH & EEPROM
VSTBY
Figure 2-2. DC Power Distribution Block Diagram
The INT SW B+ voltage from switching transistor Q0661 provides power to the circuit controlling the
audio PA output. The voltage is monitored by the µP through voltage divider R0671/R0672 and the
line battery voltage. Diode VR0671 limits the divided voltage to 5.6 volts to protect the µP.
Regulator U0611 generates the voltage for the switched supply voltage output (SWB+) at accessory
connector J0501, pin 13. U0611 operates as a switch with voltage and current limit. Resistors
R0611/R0612 set the maximum output voltage to 16.5 volts. This limitation is only active at high
supply voltage levels. The regulator output is enabled by a 0 volt signal at Q0661, pin 2. Q0641 and
R0641 disable the regulator when the radio is turned off. Input and output capacitors C0603 and
C0611/C0612 reduce high frequency noise.
Diode VR0601 protects against transients and reverse polarity of the supply voltage.
2.2.2 Automatic On/Off

The radio software and/or external triggers turn the radio on or off without direct user action. For
example, automatic turn on when ignition is sensed and off when ignition is off.
Q0661 provides the INT SW B+ voltage to the various radio circuits and to enable the voltage
regulators via transistor Q0641 which contains a pnp and an npn transistor that provide an electronic
on/off switch. The switch is on when the collector of the npn transistor within Q0661 is low. When the
radio is off the collector is at supply voltage level. This effectively prevents current flow from emitter to
collector of the pnp transistor. When the radio is turned on the voltage at the base of the npn
transistor is pulled high and the pnp transistor switches on (saturation). With the INT SWB+ voltage
now at supply voltage level, transistor Q0641 pulls pin 2 of the voltage regulators U0611 and U 0641
to ground level, enabling their outputs.
The electronic on/off circuits are enabled by the µP through ASFIC CMP port GCB2, line DC
POWER ON, emergency switch (line EMERGENCY CONTROL), the mechanical On/Off/Volume
knob on the control head (line ON OFF CONTROL), or the ignition sense circuits (line IGNITION
CONTROL). If any of the four paths cause a low at the collector of the npn transistor within Q0661,
the electronic "ON" is engaged.
2.2.3 Emergency
The emergency switch (J0501, pin 9), when engaged, grounds the base of Q0662 via the
EMERGENCY CONTROL line. This switches Q0662 off and resistor R0662 pulls the collector of
Q0662 and the base of Q0663 to levels above two volts. Transistor Q0663 then switches on and pulls
the collector of the npn transistor within Q0661 to ground level This enables the voltage regulators
via Q0641. When the emergency switch is released, R0541 pulls the base of Q0662 up to 0.6 volts
causing the collector of transistor Q0662 to go low (0.2 volts), switching Q0663 off.
While the radio is on, the µP monitors the voltage at the emergency input on the accessory
connector via pin 60 and the GP5 IN ACC9 line. Three different conditions can exit: no emergency,
emergency, and open connection to the emergency switch. If no emergency switch is connected or
the connection to the emergency switch is broken, the resistive divider R0541/R0512 sets the
voltage to about 4.7 volts. If an emergency switch is connected, a resistor to ground within the
emergency switch reduces the voltage on line GP5 IN ACC9 to inform the µP that the emergency
switch is operational. An engaged emergency switch pulls line GP5 IN ACC9 to ground level. Diode
D0179 limits the voltage to protect the µP input.
While the EMERGENCY CONTROL signal is low and INT SW B+ is on, the µP starts execution,
reads that the emergency input is active through the voltage level of line GP5 IN ACC9, and sets the
DC POWER ON output of the ASFIC CMP, pin 13 to a logic high. This keeps Q0661 and Q0641
switched to allow a momentary press of the emergency switch to power up the radio. When the µP
has finished processing the emergency press, it sets the DC POWER ON line to a logic 0. This turns
off Q0661 and the radio turns off. Notice that the µP is alerted to the emergency condition via line
GP5 IN ACC9. If the radio is already on when the emergency is triggered, the DC POWER ON signal
is already high.
2.2.4 Mechanical On/Off

This refers to the on/off/volume knob located on the control head which is used to turn the radio on
and off and control the volume.
If the radio is turned off and the on/off/volume knob is pressed, line ON OFF CONTROL (J0401, pin
11) goes high and switches the radio’s voltage regulators on as long as the button is pressed. The µP
is alerted through line ON OFF SENSE (U0101, pin 6) which is pulled to low by Q0110 while the on/
off/volume knob is pressed. In addition, an interrupt is generated at µP, pin 96. The µP asserts line
DC POWER ON via ASFIC CMP, pin 13 high which keeps the radio switched on. The µP switches
the radio off by setting DC POWER ON to low via ASFIC CMP pin 13.
2.2.5 Ignition
Ignition sense prevents the radio from draining the vehicle’s battery because the engine is not
running.
When the IGNITION input (J0501, pin 10) goes above 5 volts, Q0661 is turned on via line IGNITION
CONTROL. Q0661 turns on INT SW B+ and the voltage regulators by turning on Q0641 and the µP
starts execution. The µP is alerted through line GP6 IN ACC10. While the on/off button is pressed, a
high signal turns Q0181 on, which pulls µP, pin 74 to low. If the software detects a low state it asserts
DC POWER ON via ASFIC, pin 13 high which keeps Q0661 and Q0641 and the radio switched on.
When the IGNITION input goes below 3 volts, Q0181 switches off and R0181 pulls µP, pin 74 to high.
This alerts the software to switch off the radio by setting DC POWER ON to low. The next time the
IGNITION input goes above 5 volts the above process is repeated.
2.2.6 Microprocessor Clock Synthesizer

The clock source for the µP system is generated by the ASFIC CMP (U0221). Upon power-up the
synthesizer IC (FRAC-N) generates a 16.8 MHz waveform that is routed from the RF section to the
ASFIC CMP, pin 34. For the main board controller the ASFIC CMP uses 16.8 MHz as a reference
input clock signal for its internal synthesizer. The ASFIC CMP, in addition to the audio circuit, has a
programmable synthesizer which can generate a synthesized signal ranging from 1200Hz to
32.769MHz in 1200Hz steps.
When power is first applied, the ASFIC CMP generates its default 3.6864MHz CMOS square wave
UP CLK (on U0221, pin 28) and this is routed to the µP (U0101, pin 90). After the µP starts
operation, it reprograms the ASFIC CMP clock synthesizer to a higher UP CLK frequency (usually
7.3728 or 14.7456 MHz) and continues operation.
The ASFIC CMP may be reprogrammed to change the clock synthesizer frequencies at various
times depending on the software features that are executing. In addition, the clock frequency of the
synthesizer is changed in small amounts if there is a possibility of harmonics of this clock source
interfering with the desired radio receive frequency.
The ASFIC CMP synthesizer loop uses C0245, C0246 and R0241 to set the switching time and jitter
of the clock output. If the synthesizer cannot generate the required clock frequency it switches back
to its default 3.6864MHz output.
Because the ASFIC CMP synthesizer and the µP do not operate without the 16.8 MHz reference
clock, the synthesizer and the voltage regulators should be checked first in debugging the system.
The µP uses crystal oscillator Y0131 and associated components to form a real time clock used to
display the time on control heads (with display) or as time stamp for incoming calls or messages. The
real time clock is powered from the voltage VSTBY to keep running while the radio is switched off. If
the radio is disconnected from the supply voltage, the time must be reset.
2.2.7 Serial Peripheral Interface (SPI)

The µP communicates to many of the IC’s through its SPI port. This port consists of SPI TRANSMIT
DATA (MOSI) (U0101, pin 100), SPI RECEIVE DATA (MISO) (U0101, pin 99), SPI CLK (U0101, pin
1) and chip select lines going to the various ICs. The BUS is a synchronous bus, in that the timing
clock signal CLK is sent while SPI data (SPI TRANSMIT or RECEIVE) is sent. Therefore, whenever
there is activity on either SPI TRANSMIT DATA or SPI RECEIVE DATA there should be a uniform
signal on CLK.
The SPI TRANSMIT DATA sends serial data from the µP to a device, and SPI RECEIVE DATA is
sends data from a device to the µP. On the controller there are two ICs on the SPI BUS: ASFIC CMP
(U0221, pin 22), and EEPROM (U0111, pin 5). In the RF section there are two ICs on the SPI BUS:
FRAC-N Synthesizer, and the Power Control IC (PCIC). The SPI TRANSMIT DATA and CLK lines
going to the RF section are filtered by L0481/R0481 and L0482/R0482 to minimize noise. The chip
select line CSX from U0101, pin 2 is shared by the ASFIC CMP, FRAC-N Synthesizer, and PCIC.
Each of these IC‘s check the SPI data and when the sent address information matches the IC’s
address, the data that follows is processed. The chip select lines for the EEPROM (EE CS), voice
storage (VS CS), expansion board (EXP1 CS, EXP2 CS) and option board (OPT CS) are decoded
by the address decoder U0141.
When the µP needs to program any of these IC’s it brings the chip select line CSX to a logic 0 and
then sends the proper data and clock signals. The amount of data sent varies, for example the
ASFIC CMP can receive up to 19 bytes (152 bits) while the PCIC can receive up to 6 bytes (48 bits).
After the data is sent, the chip select line is returned to logic 1.
The option board interfaces are different in that the µP can also read data back from devices
connected.The timing and operation of this interface is specific to the option connected, but the
general pattern is as follows:
n Option board generates a service request via J0551, pin 29, line RDY, and µP, pin 79
n The main board asserts a chip select for that option board via U0141,pin 14, line OPT CS,
J0551,pin 30
n The main board µP generates the CLK (J0551, pin 3)
n The main board µP writes serial data via J0551, pin 15 and reads serial data via J0551, pin 16
n When data transfer is complete the main board terminates the chip select and CLK activity
2.2.8 SBEP Serial Interface

The SBEP serial interface allows the radio to communicate with the Customer Programming
Software (CPS), or the universal tuner via the Radio Interface Box (RIB). This interface connects to
the microphone connector via control head connector (J0401, pin 8) or to the accessory connector
J0401, pin 17 and comprises BUS+. The line is bi-directional, meaning that either the radio or the
RIB can drive the line. The µP sends serial data via pin 98 and D0101 and it reads serial data via pin
97. Whenever the µP detects activity on the BUS+ line, it starts communication.
In addition, the SBEP serial interface is used to communicate with a connected control head. When a
control head key is pressed or the volume knob is rotated, the line ON OFF CONTROL goes high.
This turns on transistor Q0110 which pulls line ON OFF SENSE and µP, pin 6 to ground level. In
addition, an interrupt is generated via R0109 (for SELECT 5 / MDC models) or R0128, U0125, pins
17/26 (for MPT models) and µP, pin 96. This indicates that the control head wants to start SBEP
communication. The µP then reads the registers of the Universal Asynchronous Receiver Transmitter
(UART) U0125 to determine whether the interrupt source was the control head or the UART (MPT
models only). If the interrupt source was from the control head, the µP requests the data from the
control head. The control head starts sending and after all data has been sent, the ON OFF
CONTROL line goes low. The control head ignores any data on BUS+ during SBEP communication
with the CPS or universal tuner.
2.2.9 General Purpose Input/Output

The controller provides eight general purpose lines (DIG1 through DIG8) available on the accessory
connector J0501 to interface the external options. Lines DIG IN 1,3,5,6, are inputs, DIG OUT 2 is an
output and DIG IN OUT 4,7,8 are bidirectional. The software and the hardware of the radio model
define the function of each port.
DIG IN 1 can be used as external PTT input or others, set by the CPS. The µP reads this port via pin
77 and Q0171.
DIG OUT 2 can be used as normal output or external alarm output, set by the CPS. Transistor Q0173
is controlled by the µP via ASFIC CMP, pin 14.
DIG IN 3 is read by µP, pin 63 via resistor R0176
DIG IN 5 can be used as normal input or emergency input, set by the CPS. The µP reads this port via
R0179 and µP, pin 60. Diode D0179 limits the voltage to protect the µP input.
DIG IN 6 can be used as normal input, set by the CPS. The µP reads this port via, pin 74 and Q0181.
DIG IN OUT 4,7,8 are bidirectional and use the same circuit configuration. Each port uses an output
transistor Q0177, Q0183, Q0185 controlled by µP, pins 46, 47, 53. The ports are read by µP, pins 75,
54, 76. To use one of the ports as input the µP must turn off the corresponding output transistor.
In addition the signals from DIG IN 1, DIG IN OUT 4 are fed to the option board connector J0551 and
the expansion board connector J0451.
2.2.10 Normal Microprocessor Operation

The µP is configured to operate in one of two modes: expanded or bootstrap. In expanded mode, the
µP uses external memory devices to operate. In bootstrap mode, the µP uses only its internal
memory.
During normal operation of the radio, the µP is operating in expanded mode and the µP (U0101) has
access to three external memory devices: U0121 (EEPROM), U0122 (SRAM), and U0111
(EEPROM). Also, within the µP there are three KBs of internal RAM, as well as logic to select
external memory devices.
The external EEPROM (U0111) space contains the information in the radio which is customer
specific, referred to as the codeplug. This information consists of items such as:
n Band in which the radio operates
n What frequencies are assigned to what channel
n Tuning information.
The external SRAM (U0122) as well as the µP’s own internal RAM space are used for temporary
calculations required by the software during execution. All of the data stored in both of these
locations is lost when the radio powers off (See the particular device subsection for more details).
The µP provides an address bus of 16 address lines (ADDR 0 - ADDR 15), and a data bus of eight
data lines (DATA 0 - DATA 7). There are also three control lines: CSPROG (U0101, pin 38) to chip
select U0121, pin 30 (EEPROM), CSGP2 (U0101, pin 41) to chip select U0122, pin 20 (SRAM) and
PG7 R W (U0101, pin 4) to select whether to read or to write. The external EEPROM (U0111,pin 1),
the OPTION BOARD and EXPANSION BOARD are selected by three lines of the µP using address
decoder U0141. The chips ASFIC CMP / FRAC-N / PCIC are selected by line CSX (U0101, pin 2).
When the µP is functioning normally, the address and data lines are toggling at CMOS logic levels.
Specifically, the logic high levels should be between 4.8 to 5.0 volts, and the logic low levels should
be between 0 to 0.2 volts. No other intermediate levels should be observed, and the rise and fall
times should be <30ns.
The low-order address lines (ADDR 0 - ADDR 7) and the data lines (DATA 0-DATA 7) should be
toggling at a high rate, e. g., you should set your oscilloscope sweep to 1µs/div. or faster to observe
individual pulses. High speed CMOS transitions should also be observed on the µP control lines.On
the µP the lines XIRQ (U0101, pin 48), MODA LIR (U0101, pin 58), MODB VSTPY (U0101, pin 57)
and RESET (U0101, pin 94) should be high at all times during normal operation. Whenever a data or
address line becomes open or shorted to an adjacent line, a common symptom is that the RESET
line goes low periodically, with the period being in the order of 20msecs. In the case of shorted lines
you may also detect the line periodically at an intermediate level, i.e. around 2.5 volts when two
shorted lines attempt to drive to opposite rails.
The MODA LIR (U0101, pin 58) and MODB VSTPY (U0101, pin 57) inputs to the µP must be at a
logic 1 for it to start executing correctly. After the µP starts execution it periodically pulses these lines
to determine the desired operating mode. While the central processing unit (CPU) is running, MODA
LIR is an open-drain CMOS output which goes low whenever the µP begins a new instruction. One
instruction typically requires 2-4 external bus cycles, or memory fetches.
There are eight analog-to-digital converter ports (A/D) on U0101 labelled within the device block as
PE0-PE7. These lines sense the voltage level ranging from 0 to 5V of the input line and convert that
level to a number ranging from 0 to 255 which is read by the software to take appropriate action.
For example U0101, pin 67 is the battery voltage detect line. R0671 and R0672 form a resistor
divider on INT SWB+. With 30K and 10K and a voltage range of 11V to 17V, that A/D port is 2.74V to
4.24V which is then be converted to ~140 to 217 respectively.
U0101-69 is the high reference voltage for the A/D ports on the µP. Capacitor C0101 filters the +5
volt reference. If this voltage is lower than +5 volt, the A/D reading is incorrect. Likewise U0101, pin
68 is the low reference for the A/D ports. This line is normally tied to ground. If this line is not
connected to ground, the A/D readings could be incorrect.
2.2.11 Static Random Access Memory (SRAM)

The SRAM (U0121) contains temporary radio calculations or parameters that can change very
frequently, and which are generated and stored by the software during its normal operation. The
information is lost when the radio is turned off.
The device allows an unlimited number of write cycles. SRAM accesses are indicated by the CS
signal U0122, pin 20 which is the result of U0101-CSGP2 going low. U0122 is commonly referred to
as the external RAM as opposed to the internal RAM which is the 3 KBs of RAM (part of the
68HC11FL0). Both RAM spaces serve the purpose. However, the internal RAM is used for the
calculated values which are accessed most often.
Capacitor C0122 filters out any ac noise which may ride on +5V at U0122.
2.3 Controller Board Audio and Signalling Circuits

2.3.1 Audio Signalling Filter IC with Compander (ASFIC CMP)
The ASFIC CMP (U0221) used in the controller has the four following functions:
n RX/TX audio shaping, i.e. filtering, amplification, attenuation
n RX/TX signalling, PL/DPL/HST/MDC/MPT
n Squelch detection
n µP clock signal generation
The ASFIC CMP is programmable through the SPI BUS (U0221-20/21/22), normally receiving 19
bytes. This programming sets up various paths within the ASFIC CMP to route audio and/or
signalling signals through the appropriate filtering, gain, and attenuator blocks. The ASFIC CMP also
has six general control bits (GCB0-5) which are CMOS level outputs and used for NOISE BLANKER
(GCB0) in low band radios, EXTERNAL ALARM (GCB1), and DC POWER ON (GCB2) to switch the
voltage regulators (and the radio) on and off. GCB3 controls U0251, pin 11 to output either RX FLAT
AUDIO or RX FILTERED AUDIO on the accessory connector, pin 11. GCB4 controls U0251, pin 10
to use either the external microphone input or the voice storage playback signal. GCB5 switches the
audio PA on and off.
2.3.2 Transmit Audio Circuits

Refer to Figure 2-3 for the descriptions that follow.
J0451 J0551
FLAT 18 31
TX RTN IN
OPTION
39
OUT BOARD
EXPANSION BOARD 33
IN
OUT
32
J0401
44 36
TX SND TX RTN
9 TP0221
MIC
MIC
CONTROL HEAD INT
46 FILTERS AND
CONNECTOR
PREEMPHASIS
J0501 ASFIC_CMP
MIC
IN U0221 LIMITER
MIC
TP0222 EXT
2 48 HS SUMMER
EXT MIC
5 42 SPLATTER
FLAT TX
AUX FILTER
AUDIO
TX VCO MOD IN
ACCESSORY ATN TO
LS SUMMER 40
CONNECTOR RF
SECTION
ATTENUATOR (SYNTHESIZER)
Figure 2-3. Transmit Audio Paths
2.3.3 Microphone Input Path

The radio supports two microphone input paths. One from the control head external microphone
accessory connector J0501, pin 2, and one from the microphone auxiliary path (FLAT TX AUDIO) via
accessory connector J0501, pin 5. The microphones require a DC biasing voltage provided by a
resistive network.
The two microphone audio input paths enter the ASFIC CMP at U0221, pin 48 (external microphone)
and U0221, pin 46 (auxiliary microphone).
The microphone is plugged into the radio control head which is connected to the controller board via
J0401, pin 9. The signal is then routed via R0409 and line INT MIC to R0205. Resistors R0201 and
R0202 provide 9.3Vdc bias. Resistive divider R0205/R0207 divide the input signal by 5.5 and provide
input protection for the CMOS amplifier input. R0202 and C0201 provide a 560 ohm AC path to
ground that sets the input impedance for the microphone and determines the gain based on the
emitter resistor in the microphone’s amplifier circuit.
Capacitor C0204 provides dc blocking. The audio signal at U0221, pin 46 (TP0221) is approximately
14mV for 1.5kHz or 3kHz of deviation with 12.5kHz or 25kHz channel spacing.
The external microphone signal enters the radio on accessory connector J0501, pin 5, then it is
routed via line EXT MIC to resistor R0206. Resistors R0201 and R0204 provide a 9.3Vdc bias.
Resistive divider R0206 / R0208 divide the input signal by 5.5 and provide input protection for the
CMOS amplifier input. R0204 and C0201 provide a 560 ohm AC path to ground that sets the input
impedance for the microphone and determines the gain based on the emitter resistor in the
microphone’s amplifier circuit. Capacitor C0254 provides dc blocking.
Multi switch U0251 controlled by ASFIC CMP port GCB4 selects either the external microphone
input signal or the voice storage playback signal for entering the ASFIC CMP at pin 48. The audio
signal at U0221-48 (TP0222) is approximately 14mVrms for 1.5kHz or 3kHz of deviation with
12.5kHz or 25kHz channel spacing.
The FLAT TX AUDIO signal from accessory connector J0501-5 is fed to the ASFIC CMP (U0221, pin
42) through C0541 and line FLAT TX RTN.
The ASFIC has an internal AGC that controls the gain in the microphone audio path. The AGC can
be disabled/enabled by the µP. Another feature that can be enabled/disabled in the ASFIC is the
VOX. This circuit, along with the capacitor at U0221, pin 7, provides a dc voltage allows the µP to
detect microphone audio. The ASFIC can also be programmed to route the microphone audio to a
speaker for public address operation.
2.3.3.1 PTT Sensing and TX Audio Processing

The microphone PTT signal coming from the control head is sent via the SBEP bus to the µP. An
external PTT can be generated by grounding pin 3 on the accessory connector if this input is
programmed for PTT by the CPS. When microphone PTT is sensed, the µP always configures the
ASFIC CMP for the "internal" microphone audio path, and external PTT results in the external
microphone audio path being selected.
Inside the ASFIC CMP, the microphone audio is filtered to eliminate frequency components outside
the 300-3000Hz voice band, and pre-emphasized if pre-emphasis is enabled. The signal is then
limited to prevent the transmitter from over deviating. The limited microphone audio is then routed
through a summer, which is used to add in signalling data, and then to a splatter filter to eliminate
high frequency spectral components that could be generated by the limiter. The audio is then routed
to an attenuator, which is tuned in the factory or the field to set the proper amount of FM deviation.
The TX audio emerges from the ASFIC CMP at U0221-40 MOD IN, at which point it is routed to the
RF section.
2.3.3.2 TX Secure Audio (optional)

The audio follows the normal transmit audio processing until it emerges from the ASFIC CMP TX
SND pin (U0221-44), which is fed to the Secure board residing at option connector J0551-33. The
Secure board contains circuits to amplify, encrypt, and filter the audio. The encrypted signal is then
fed back from J0551-32 to the ASFIC CMP TX RTN input (U0221-36). The signal level at this pin
should be about 65mVrms. The signal is then routed through the TX path in the ASFIC CMP and
emerges at MOD IN pin 40.
2.3.3.3 Option Board Transmit Audio

The audio follows the normal transmit audio processing until it emerges from the ASFIC CMP TX
SND pin (U0221-44), which is fed to the option board residing at option connector J0551-33. The
option board contains circuits to process the audio. The processed signal is then fed back from
J0551-32 to the ASFIC CMP TX RTN input (U0221-36). The signal level at this pin is approximately
65mVrms. The signal is then routed through the TX path in the ASFIC CMP and out at MOD IN, pin
40.
2.3.4 Transmit Signalling Circuits

Figure 2-4. Transmit Signalling Paths
The three types of transmit signalling paths are as follows:

• Sub-audible data (PL/DPL/connect tone) summed with transmit voice or signalling
• DTMF data for telephone communication between trunked and conventional systems
• Audible signalling
NOTE All three types are supported by the hardware while the radio software determines which
signalling type is available.
2.3.4.1 Sub-Audible Data (PL/DPL)

Sub-audible data implies signalling whose frequency/data rate is below 300Hz. PL and DPL
waveforms are used for conventional operation and connect tones for trunked voice channel
operation. The trunking connect tone is simply a PL tone at a higher deviation level than PL in a
conventional system. Although it is referred to as "sub-audible data," the actual frequency spectrum
of these waveforms may be as high as 250 Hz, which is audible to the human ear. However, the radio
receiver filters out any audio below 300Hz, so these tones are never heard in the actual system.
Only one type of sub-audible data can be generated by U0221 (ASFIC CMP) at any one time. The
process is as follows, using the SPI BUS, the µP programs the ASFIC CMP to set up the proper low-
speed data deviation and select the PL or DPL filters. The µP then generates a square wave which
strobes the ASFIC PL / DPL encode input LSIO U0221-18 at twelve times the desired data rate. For
example, for a PL frequency of 103Hz, the frequency of the square wave is 1236Hz.
This drives a tone generator inside U0221 which generates a staircase approximation to a PL sine
wave or DPL data pattern. This internal waveform is then low-pass filtered and summed with voice or
data. The resulting summed waveform then appears on U0221-40 (MOD IN), where it is sent to the
RF board as previously described for transmit audio. A trunking connect tone would be generated in
the same manner as a PL tone.
2.3.4.2 High Speed Data

High speed data refers to the 3600 baud data waveforms, known as inbound signalling words (ISWs)
used in a trunking system for high speed communication between the central controller and the
radio. To generate an ISW, the µP first programs the ASFIC CMP (U0221) to the proper filter and
gain settings. It then begins strobing U0221-19 (HSIO) with a pulse when the data is supposed to
change states. U0221’s 5-3-2 state encoder, which is in a 2-state mode, is then fed to the post-limiter
summer block and then the splatter filter. From that point, it is routed through the modulation
attenuators and then out of the ASFIC CMP to the RF board. MPT 1327 and MDC are generated in
much the same way as trunking ISW. However, in some cases these signals may also pass through
a data pre-emphasis block in the ASFIC CMP. Also these signalling schemes are based on sending
a combination of 1200 Hz and 1800 Hz tones only. Microphone audio is muted during high speed
data signalling.
2.3.4.3 Dual Tone Multiple Frequency (DTMF) Data

DTMF data is a dual tone waveform used during phone interconnect operation. It is the same type of
tones which are heard when using a "Touch Tone" telephone.
There are seven frequencies, with four in the low group (697, 770, 852, 941Hz) and three in the high
group (1209, 1336, 1477Hz).
The high-group tone is generated by the µP (U0101-44) strobing U0221-19 at six times the tone
frequency for tones less than 1440Hz or twice the frequency for tones greater than 1440Hz. The low
group tone is generated by the ASFIC CMP, controlled by the µP via SPI bus. Inside U0221 the low-
group and high-group tones are summed (with the amplitude of the high group tone being
approximately 2 dB greater than that of the low group tone) and then pre-emphasized before being
routed to the summer and splatter filter. The DTMF waveform then follows the same path as
described for high-speed data
2.3.5 Receive Audio Circuits

ACCESSORY
CONNECTOR
11
FLT RX AUDIO
J0501
1
AUDIO 4 SPKR + 16
PA EXTERNAL
SPKR - 1
U0271 SPEAKER
9 6
INT INT
SPKR+ SPKR-
CONTROLHEAD
CONNECTOR
3
INTERNAL
2
SPEAKER
J0401
7 HANDSET
AUDIO
10 39 41
35 28 U IO URX OUT AUDIO
IN IN
34 43 AUX RX VOLUME
OPTION OUT ASFIC_CMP
ATTEN.
BOARD U0221
J0551 FILTER AND
IN DEEMPHASIS
7
DISC
FROM
AUDIO 2 DISC PL FILTER LS IO 18
RF
SECTION LIMITER
(IF IC)
LIMITER, RECTIFIER SQUELCH
FILTER, COMPARATOR CIRCUIT
17 CH ACT SQ DET
J0451
16 17
84 83
EXPANSION
BOARD MICRO
80
CONTROLLER
U0101 85
Figure 2-5. Receive Audio Paths
2.3.5.1 Squelch Detect

The squelch detect circuits are all contained within the ASFIC CMP as shown in Figure 2-5. The
radio’s RF circuits are constantly producing an output (DISC AUDIO) at the discriminator IF IC. The
output signal is applied to the ASFIC CMP’s squelch detect circuits DISC input (U0221, pin 2). The
squelch signal entering the ASFIC CMP is amplified, filtered, attenuated, and rectified. It is then sent
to a comparator to produce an active high signal (CH ACT). The squelch circuit produces the SQ
DET signal at U0221, pin 17 from the CH ACT input signal. The state of CH ACT and SQ DET go
from a low (logic 0) to a high (logic 1) when an RF carrier is detected. The CH ACT and SQ DET
signals from the squelch circuit are applied to the µP pins 84 and 83 respectively.
SQ DET is used to determine all audio mute/unmute decisions except for conventional scan. In this
case CH ACT is a pre-indicator as it occurs slightly faster than SQ DET.
2.3.5.2 Audio Processing and Digital Volume Control

The receiver audio signal (DISC AUDIO) enters the controller section from the IF IC where it is AC
coupled by C0227 before entering the ASFIC CMP via the DISC input at U0221, pin 2. The signal is
then applied to both the audio and the PL/DPL paths.
The signal on the audio path is applied to a programmable amplifier, whose setting is based on the
channel bandwidth being received, an LPF filter to remove any frequency components above
3000Hz, and HPF filter to strip off any sub-audible data below 300Hz. The recovered audio passes
through a de-emphasis filter, if it is enabled, to compensate for pre-emphasis which is used to reduce
the effects of FM noise. The audio then goes through the 8-bit programmable attenuator whose level
is set depending on the value of the volume control. The resulting filtered audio signal is passed
through an output buffer within the ASFIC CMP and exits the ASFIC CMP at the AUDIO output
(U0221, pin 41).
The µP programs the attenuator, using the SPI BUS, based on the volume setting. The minimum/
maximum settings of the attenuator are set by codeplug parameters.
Since sub-audible signalling is summed with voice information on transmit, it must be separated from
the voice information before processing. Any sub-audible signal enters the ASFIC CMP from the IF
IC at DISC U0221, pin 2, then through the PL/DPL path. The signal first passes through one of two
low pass filters, either PL low pass filter, or DPL/LST low pass filter. Either signal is then filtered, goes
through a limiter, and exits the ASFIC CMP at LSIO (U0221, pin 18). At this point the signal appears
as a square wave version of the sub-audible signal the radio received. The µP (U0101, pin 80)
decodes the signal directly to determine if it is the tone/code currently active on that mode.
2.3.5.3 Audio Amplification Speaker (+) Speaker (-)

The output of the ASFIC CMP’s digital volume pot (U0221, pin 41) is routed through dc blocking
capacitor C0256 to a buffer formed by U0211, pin 1. Resistors R0256 and R0268 set the correct
input level to the audio PA (U0271). This is necessary because the gain of the audio PA is 46 dB and
the ASFIC CMP output is capable of overdriving the PA unless the maximum volume is limited.
Resistor R0267 and capacitor C0267 increase frequency components below 350 Hz.
The audio then passes through R0269 and C0272 which provides AC coupling and low frequency
roll-off. C0273 provides high frequency roll-off as the audio signal is routed to audio power amplifier
U0271, pins 1 and 9 which are both tied to the received audio. The audio power amplifier has one
inverted and one non-inverted output that produces the differential audio output SPK+/SPK- (U0271,
pins 4 and 6).
The audio PA’s dc biases are not activated until the audio PA is enabled at pin 8. The audio PA is
enabled via the ASFIC CMP (U0221, pin 38). When the base of Q0271 is low, the transistor is off and
U0271-8 is high via pull-up resistor R0273, and the audio PA is ON. The voltage at U0273-8 must be
above 8.5Vdc to properly enable the device. If the voltage is between 3.3 and 6.4V, the device is
active, but has its input (U0273, pins 1 and 9) off. This is a mute condition used to prevent an audio
pop when the PA is enabled.
The SPK+ and SPK- outputs of the audio PA are dc biased and vary proportionately with FLT A+
(U0271, pin 7). FLT A+ of 11V yields a dc offset of 5V, and FLT A+ of 17V yields a dc offset of 8.5V. If
either of these lines is shorted to ground, it is possible that the audio PA could be damaged. SPK+
and SPK- are routed to the accessory connector (J0501, pins 1 and 16) and to the control head
connector (J0401, pins 2 and 3).
2.3.5.4 Handset Audio

Certain accessories have a self contained speaker which requires a different voltage level than that
provided by U0271. For those devices, HANDSET AUDIO is available at control head connector
J0401, pin 7.
The received audio from the output of the ASFIC CMP’s digital volume attenuator and buffered by
U0211, pin 1, is also routed to U0211, pin 9 where it is amplified by 20 dB. This is set by the 10k/
100k combination of R0261 and R0262. This signal is routed from the output of the op amp U0211 to
J0401-7. The control head sends this signal directly out to the microphone jack. The maximum value
of this output is 6.6Vp-p.
2.3.5.5 Filtered Audio and Flat Audio

The ASFIC CMP audio output at U0221, pin 39 is filtered and de-emphasized, but has not yet gone
through the digital volume attenuator. From ASFIC CMP U0221, pin 39 the signal is routed via
R0251 through gate U0251, pin 12 and AC coupled to U0211, pin 2. The gate controlled by ASFIC
CMP port GCB3 (U0221, pin 35) selects between the filtered audio signal from the ASFIC CMP at
pin 39 (URXOUT) or the unfiltered flat audio signal from the ASFIC CMP, U10, pin 10. Resistors
R0251 and R0253 determine the gain of op amp U0211, pin 2 for the filtered audio while R0252 and
R0253 determine the gain for the flat audio.The output of U0253, pin 7 is then routed to J0501, pin
11 via dc blocking capacitor C0542. Note that any volume adjustment of the signal on this path must
be done by the accessory.
2.3.5.6 RX Secure Audio Option

Discriminator audio, which is now encrypted audio, follows the normal receive audio processing until
it is output from the ASFIC CMP UIO (U0221, pin 10), which is fed to the secure audio board at
option connector J0551, pin 35. On the secure board, the encrypted signal is converted back to
normal audio format, then fed back through J0551, pin 34 to AUX RX of the ASFIC CMP (U0221, pin
43). The signal then follows a path identical to the conventional receive audio, where it is filtered (0.3
- 3kHz) and deemphasized. The signal URX SND from the ASFIC CMP (U0221-39) also routed to
option connector J0551, pin 28, is not used for the secure board, but for other option boards.
2.3.5.7 Option Board Receive Audio

Unfiltered audio from the ASFIC CMP (U0221, pin 10) enters the option board at connector J0551,
pin 35. Filtered audio from the ASFIC CMP URXOUT (U0221, pin 39) enters the option board at
connector J0551, pin 28. On the option board, the signal is processed, then fed back through (J0551,
pin 34) to AUX RX of the ASFIC CMP (U0221, pin 43). The signal then follows a path identical to
conventional receive audio, where it is filtered (0.3 - 3kHz) and de-emphasized.
2.3.6 Receive Signalling Circuits

DATA FILTER HSIO 19 82

LIMITER MICRO
AND DEEMPHASIS
44 CONTROLLER
2 DISC
DET AUDIO ASFIC_CMP
DISCRIMINATOR AUDIO U0101
U0221
FROM RF SECTION
LSIO 18 80
(IF IC) FILTER LIMITER
85
PLEAP PLCAP2
8 25
Figure 2-6. Receive Signalling Paths
2.3.6.1 Sub-Audible Data (PL/DPL) and High Speed Data Decoder

The ASFIC CMP (U0221) filters and limits all received data. The data enters the ASFIC CMP at input
DISC (U0221, pin 2). Inside U0221 the data is filtered according to data type (HS or LS), then it is
limited to a 0-5V digital level. The MDC and trunking high speed data appear at U0221, pin 19, where
it connects to the µP U0101, pin 82
The low speed limited data output (PL, DPL, and trunking LS) appears at U0221, pin 18, where it
connects to the µP U0101, pin 80.
The low speed data is read by the µP at twice the frequency of the sampling waveform; a latch
configuration in the ASFIC CMP stores one bit every clock cycle. The external capacitors C0236, and
C0244 set the low frequency pole for a zero crossings detector in the limiters for PL and HS data.
The hysteresis of these limiters is programmed based on the type of received data.
2.3.6.2 Alert Tone Circuits

When the software determines that it needs to give the operator an audible feedback for a good key
press, or for a bad key press, or radio status (trunked system busy, phone call, circuit failures), it
sends an alert tone to the speaker. It does so by sending SPI BUS data to U0221 which sets up the
audio path to the speaker for alert tones. The alert tone itself can be generated in one of two ways:
internally by the ASFIC CMP, or externally using the µP and the ASFIC CMP.
The allowable internal alert tones are 304, 608, 911, and 1823Hz. In this case a code contained
within the SPI BUS load to the ASFIC CMP sets up the path and determines the tone frequency, and
at what volume level to generate the tone. (It does not have to be related to the voice volume setting).
For external alert tones, the µP can generate any tone within the 100-3000Hz audio band. This is
accomplished by the µP generating a square wave which enters the ASFIC CMP at U0221-19. Inside
the ASFIC CMP this signal is routed to the alert tone generator
The output of the generator is summed into the audio chain just after the RX audio de-emphasis
block. Inside U0221 the tone is amplified and filtered, then passed through the 8-bit digital volume
attenuator, which is typically loaded with a special value for alert tone audio. The tone exits at U0221-
41 and is routed to the audio PA like receive audio.
2.3.6.3 Voice Storage Option

The Voice Storage (VS) option can be used to store audio signals coming from the receiver or from
the microphone. Any stored audio signal can be played back over the radio’s speaker or sent out via
the radio’s transmitter.
The Voice Storage option can by placed on the controller section or on an additional option board
which resides on option board connector J0551. Voice Storage IC U0301 provides all required
functionality and is powered from 3.3 volts regulator U0351 which is powered from the regulated 5
volts. Dual shottky diode D0301 reduces the supply voltage for U0301 to 3 volts. The µP controls
U0301 via SPI bus lines CLK (U0301-8), DATA (U0301-10) and MISO (U0301-11). To transfer data,
the µP first selects the U0301 via address decoder U0141, line VS CS and U0301 pin 9. Then the µP
sends data through line DATA and receives data through line MISO. Pin 2 (RAC) of U0301 indicates
the end of a message row by a low state for 12.5 ms and connects to µP pin 52. A low at pin 5 (INT),
which is connected to µP pin 55 indicates that the Voice Storage IC requires service from the µP.
Audio, either from the radio’s receiver or from one of the microphone inputs, emerges the ASFIC
CMP (U0221) at pin 43, is buffered by op-amp U0341-1, then enters the voice storage IC U0301 at
pin 25. During playback, the stored audio emerges U0301 at pin 20. To transmit the audio signal, it is
fed through resistive divider R0344 / R0345 and line VS MIC to input selector IC U0251. When this
path is selected by the µP via ASFIC CMP port GCB 4, the audio signal enters the ASFIC CMP at
pin 48 and is processed like normal transmit audio. To play the stored audio over the radio’s speaker,
the audio from U0301 pin 20 is buffered by op-amp U0341-2 and fed via switch U0342 and line FLAT
RX SND to ASFIC CMP pin 10 (UIO). In this case, this ASFIC CMP pin is programmed as input and
feeds the audio signal through the normal receiver audio path to the speaker or handset. Switch
U0342 is controlled by the µP via ASFIC CMP port GCB 4 and feeds the stored audio only to the
ASFIC CMP port UIO when it is programmed as input.
2.4 UHF (403-470 MHz) Receiver Front-End

The receiver is able to cover the UHF range from 403 to 470 MHz. It consists of four major blocks:
front-end bandpass filters and preamplifier,
• First mixer
• 1st IF
• 2nd IF
• Receiver back-end
Two varactor tuned bandpass filters perform antenna signal pre-selection. A cross over quad diode
mixer converts the signal to the 1st IF of 44.85 MHz. Low side first injection is used.
Pin Diode
Antenna Varactor RF Amp Varactor 1. Crystal
Tuned Filter Tuned Filter Mixer 1. IF Amp
RF Jack Switch Filter
Harmonic Control Voltage

Filter from PCIC First LO
from FGU
2. IF Amp 2. Crystal
Filter
Recovered Audio Demodulator Limiter
RSSI
Second LO
455kHz Filter 455kHz Filter
(25kHz) (25kHz)
Switch
Switch
Switch
Switch

(12.5kHz) (12.5kHz)
Filter Bank Selection

BWSELECT from Synthesizer IC
Figure 2-7. UHF Receiver Block Diagram
The 2-pole 44.85 MHz crystal filters in the 1st IF section and two pairs of 455 kHz ceramic filters in
the 2nd IF section provide the required adjacent channel selectivity. The correct pair of ceramic filters
for 12.5 or 25 kHz channel spacing is selected via control line BWSELECT. The 2nd IF at 455 kHz is
mixed, amplified, and demodulated in the IF IC. The processing of the demodulated audio signal is
performed by an audio processing IC located in the controller section.
2.4.1 Front-End Band-Pass Filters and Pre-Amplifier

The received signal from the radio’s antenna connector is first routed through the harmonic filter and
antenna switch, which are part of the RF power amplifier circuits, before being applied to the receiver
pre-selector filter (C4001, C4002, D4001 and associated components). The 2-pole pre-selector filter
tuned by the varactor diodes D4001 and D4002 pre-selects the incoming signal (RXIN) from the
antenna switch to reduce spurious effects to following stages. The tuning voltage (FECTRL_1)
ranging from 2 volts to 8 volts is controlled by pin 20 of PCIC (U4501) in the Transmitter section. A
dual hot carrier diode (D4003) limits any inband signal to 0 dBm to prevent damage to the pre-
amplifier.
The RF pre-amplifier is an SMD device (Q4003) with collector base feedback to stabilize gain,
impedance, and intermodulation. The collector current of approximately 11-16 mA is drawn from the
9.3 volt supply via L4003 and R4002. A 3dB pad (R4006,R4007,R4011 and R4008 - R4010)
stabilizes the output impedance and intermodulation performance.
A second 2-pole varactor tuned bandpass filter provides additional filtering of the amplified signal.
The varactor diodes D4004 and D4005 are controlled by the same signal FECTRL_1, which controls
the pre-selector filter. A following 1 dB pad (R4013 - R4015) stabilizes the output impedance and
intermodulation performance.
2.4.2 First Mixer and 1st Intermediate Frequency (IF)

The signal coming from the front-end is converted to the first IF (44.85 MHz) using a cross over quad
diode mixer (D4051). Its ports are matched for incoming RF signal conversion to the 44.85 MHz IF
using low side injection via matching transformers T4051 and T4052. The injection signal (RXINJ)
coming from the RX VCO buffer (Q4332) is filtered by the lowpass filter consisting of (L4053, L4054,
C4053 - C4055) followed by a matching transformer T4052 and has a level of approximately 15dBm.
The mixer IF output signal (IF) from transformer T4501pin 2 is fed to the first two pole crystal filter
FL3101. The filter output in turn is matched to the following IF amplifier.
The IF amplifier Q3101 is actively biased by a collector base feedback (R3101, R3106) to a current
drain of approximately 5 mA drawn from the 5 volt supply. Its output impedance is matched to the
second two pole crystal filter FL3102. The signal is further amplified by a preamplifier (Q3102) before
going into pin 1 of IFIC (U3101).
A dual hot carrier diode (D3101) limits the filter output voltage swing to reduce overdrive effects at
RF input levels above -27 dBm.
2.4.3 2nd Intermediate Frequency (IF) and Receiver Back-End

The 44.85 MHz 1st IF signal from the second IF amplifier feeds the IF IC (U3101) at pin1. Within the
IF IC the 44.85 MHz high IF signal mixes with the 44.395 MHz second local oscillator (2nd LO) to
produce the low IF signal at 455 kHz. The 2nd LO frequency is determined by crystal Y3101. The
2nd IF signal is amplified and filtered by an external pair of 455 kHz ceramic filters (FL3112, FL3114)
for 20/25 kHz channel spacing or FL3111 and FL3113/F3115 for 12.5 kHz channel spacing. These
pairs are selectable via BWSELECT. The filtered output from the ceramic filters is applied to the
limiter input pin of the IF IC (pin 14).
The IF IC contains a quadrature detector using a ceramic phase-shift element (Y3102) to provide
audio detection. Internal amplification provides an audio output level of 120 mV rms (at 60%
deviation) from U3103 pin 8 (DISCAUDIO) which is fed to the ASFIC_CMP (U0221) pin 2 (part of the
Controller circuits).
A received signal strength indicator (RSSI) signal is available at U3101 pin 5, having a dynamic
range of 70 dB. The RSSI signal is interpreted by the µP (U0101 pin 63) and is available at
accessory connector J0501-15.
2.5 Transmitter Power Amplifier (PA) 40 W

The radio’s 40W power amplifier (PA) is a four stage amplifier used to amplify the output from the
VCOBIC to the radio transmit level. It consists of the following four stages in the line-up. The first
stage is a LDMOS predriver (U4401) that is controlled by pin 4 of PCIC (U4501) via Q4473
(CNTLVLTG). It is followed by another LDMOS stage (Q4421), an LDMOS stage (Q4431), and a
bipolar final stage (Q4441).
Antenna
From VCO Pin Diode
Antenna Harmonic
Switch Filter RF Jack
Controlled PA PA-Final Power
Stage Driver Stage Sense
Bias 2
AS FI C _ C M P
PA
SPI BUS PWR
SET
Bias 1
PCIC Temperature
Vcontrol Sense
To Microprocessor
To Microprocessor
Figure 2-8. UHF Transmitter Block Diagram
Device Q4401 is surface mounted. Q4421, Q4431 and Q4441 are directly attached to the heat sink.
2.5.1 Power Controlled Stage

The first stage (U4401) amplifies the RF signal from the VCO (TXINJ) and controls the output power
of the PA. The output power of the transistor U4401 is controlled by a voltage control line feed from
the PCIC pin4(U4501). The control voltage simultaneously varies the bias of two FET stages within
U4401. This biasing point determines the overall gain of U4401 and therefore its output drive level to
Q4421, which in turn controls the output power of the PA.
In receive mode the voltage control line is at ground level and turns off Q4473 which in turn switches
off the biasing voltage to U4401.
2.5.2 Pre-Driver Stage

The next stage is a 13dB gain LDMOS device (Q4421) which requires a positive gate bias and a
quiescent current flow for proper operation. The voltage of the line PCIC_MOSBIAS_1 is set in
transmit mode by PCIC pin 24 and fed to the gate of Q4421 via the resistive network R4407, R4408,
R4416 and R4415. The bias voltage is tuned in the factory.
2.5.3 Driver Stage

The following stage is an enhancement-mode N-Channel MOSFET device (Q4431) providing a gain
of 10dB. This device also requires a positive gate bias and a quiescent current flow for proper
operation. The voltage of the line Bias_2_UHF_PA_1 is set in transmit mode by the ASFIC and fed to
the gate of Q4431 via the resistive network R4630, R4631, and R4632. This bias voltage is also
tuned in the factory. If the transistor is replaced, the bias voltage must be tuned using the Customer
Programming Software (CPS). Care must be taken not to damage the device by exceeding the
maximum allowed bias voltage. The device’s drain current is drawn directly from the radio’s dc supply
voltage input, A+, via L4421.
2.5.4 Final Stage

The final stage uses the bipolar device Q4441. The device’s collector current is also drawn from the
radio’s dc supply voltage input. To maintain class C operation, the base is dc-grounded by a series
inductor (L4441) and a bead (L4440). A matching network consisting of C5541-C5544 and two
striplines transform the impedance to 50 Ohms and feeds the directional coupler.
2.5.5 Bi-Directional Coupler

The Bi-directional coupler is a microstrip printed circuit, which couples a small amount of the forward
and reverse power of the RF power from Q4441. The coupled signal is rectified to an output power
proportional dc voltage by the diodes D4451 & D4452 and sent to the RFIN of the PCIC. The PCIC
controls the gain of stage U4401 as necessary to hold this voltage constant. This ensures the
forward power out of the radio is held to a constant value.
2.5.6 Antenna Switch

The antenna switch utilizes the existing dc feed (A+) to the last stage device (Q4441). Basic
operation is to have both PIN diodes D4471 and D4472 turns on during key-up by forward biasing
them. It is achieve by pulling down the voltage at the cathode end of D4472 to around 11.8V (0.7V
drop across each diode). The current through the diodes needs to be set around 80mA to fully open
the transmit path through resistor R4496. Q4472 is a current source controlled by Q4471 and is
eventually connected to pin ANO of PCIC. VR4471 ensures the voltage at the resistor R4511 never
exceeds 5.6V
2.5.7 Harmonic Filter

Inductors L4491, L4492, L4493 and capacitors C4448, C4493,C4494, C4496 and C4498 form a low-
pass filter to attenuate harmonic energy from the transmitter. R4491 is used to drain any electrostatic
charges that might otherwise build up on the antenna. The harmonic filter also prevents high level RF
signals above the receiver passband from reaching the receiver circuits, improving spurious
response rejection.
2.5.8 Power Control

The transmitter uses the Power Control IC (PCIC, U4501) to control the power output of the radio. A
portion of the forward RF power from the transmitter is sampled by the bi-directional coupler and
rectified, to provide a dc voltage to the RFIN port of the PCIC (pin 1) which is proportional to the
sampled RF power.
The PCIC has internal digital to analog converters (DACs) which provide the reference voltage of the
control loop. The reference voltage level is programmable through the SPI line of the PCIC. This
reference voltage is proportional to the desired power setting of the transmitter, and is factory
programmed at several points across the frequency range of the transmitter to offset frequency
response variations of the transmitter’s power detector circuits.
The PCIC provides a dc output voltage at pin 4 (INT) and applied as CNTLVLTG to the power-adjust
input pin of the first transmitter stage U4401. This adjusts the transmitter power output to the
intended value. Variations in forward or reflected transmitter power cause the dc voltage at pin 1 to
change, and the PCIC adjusts the control voltage above or below its nominal value to raise or lower
output power.
Capacitors C4502-4, in conjunction with resistors and integrators within the PCIC, control the
transmitter power-rise (key-up) and power-decay (de-key) characteristic to minimize splatter into
adjacent channels.
U4502 is a temperature-sensing device, which monitors the circuit board temperature in the vicinity
of the transmitter driver and final devices, and provides a dc voltage to the PCIC (TEMP, pin 29)
proportional to temperature. If the dc voltage produced exceeds the set threshold in the PCIC, the
transmitter output power is reduced so as to reduce the transmitter temperature.
2.6 Frequency Synthesis

The synthesizer subsystem consists of the reference oscillator (Y4261 or Y4262), the low voltage
fractional-N synthesizer (LVFRAC-N, U4201), and the Voltage Controlled Oscillator VCO.
2.6.1 Reference Oscillator

The reference oscillator (Y4262) contains a temperature compensated crystal oscillator with a
frequency of 16.8 MHz. An Analog-to-Digital (A/D) converter internal to U4201 (LVFRAC-N) and
controlled by the µP via serial interface (SRL) sets the voltage at the warp output of U4201, pin 25 to
set the frequency of the oscillator. The output of the oscillator (pin 3 of Y4262) is applied to pin 23
(XTAL1) of U4201 via an RC series combination.
In applications where less frequency stability is required the oscillator inside U4201 is used along
with an external crystal Y4261, varactor diode D4261, C4261, C4262 and R4262. In this case,
Y4262, R4263, C4235 and C4251 are not used. When Y4262 is used, Y4261, D4261, C4261,
C4262 and R4262 are not used, and C4263 is increased to 0.1 uF.
2.6.2 Fractional-N Synthesizer

The LVFRAC-N synthesizer IC (U4201) consists of a pre-scaler, a programmable loop divider, control
divider logic, a phase detector, a charge pump, an A/D converter for low frequency digital
modulation, a balanced attenuator to balance the high frequency analog modulation and low
frequency digital modulation, a 13V positive voltage multiplier, a serial interface for control, and
finally a super filter for the regulated 5 volts.
A voltage of 5V applied to the super filter input (U4201 pin 30) supplies an output voltage of 4.5 Vdc
(VSF) at pin 28. It supplies the VCO, VCO modulation bias circuit (via R4322) and the synthesizer
charge pump resistor network (R4251, R4252). The synthesizer supply voltage is provided by the 5V
regulator U4211.
In order to generate a high voltage to supply the phase detector (charge pump) output stage at pin
VCP (U5701-32), a voltage of 13 Vdc is being generated by the positive voltage multiplier circuitry
(D4201, C4202, C4203). This voltage multiplier is basically a diode capacitor network driven by two
signals (1.05MHz) 180 degrees out of phase (U4201-14 and -15).
7 LOCK 4
LOCK (U0101 PIN 56)
DATA (U0101 PIN 100) DATA
8 FREFOUT 19
CLK FREF (U0221 PIN 34)
CLOCK (U0101 PIN 1)
6, 22, 33, 44
9 GND
CSX (U0101 PIN 2) CEX
STEERING
10 LINE
MOD IN (U0221 PIN 40) MODIN IOUT 43 2-POLE
13, 30 IADAPT 45 LOOP
+5V (U4211 PIN 1) VCC, DC5V FILTER
5, 20, 34, 36 41
+5V (U4211 PIN 1) VDD, DC5V MODOUT
23 3 VCO Bias LO RF INJECTION
XTAL1 AUX4
U4201
REFERENCE AUX2 1 (NU)
OSCILLATOR 24 LOW VOLTAGE
XTAL2 FRACTIONAL-N 2 TRB
AUX3 VOLTAGE
25 WARP SYNTHESIZER
28 FILTERED 5V CONTROLLED
SFOUT
32 PREIN OSCILLATOR
47 BIAS1
VCP 40
VMULT2 VMULT1 AUX1 BIAS2 TX RF INJECTION
VOLTAGE 39 (1ST STAGE OF PA)
MULTIPLIER 14 15 48
BWSELECT To IF
Section
PRESCALER IN
Figure 2-9. UHF Synthesizer Block Diagram
Output LOCK (U4201-4) provides information about the lock status of the synthesizer loop. A high
level at this output indicates a stable loop. IC U4201 provides the 16.8 MHz reference frequency at
pin 19.
The serial interface (SRL) is connected to the µP via the data line DATA (U4201-7), clock line CLK
(U4201-8), and chip enable line CSX (U4201-9).
2.6.3 Voltage Controlled Oscillator (VCO)

The Voltage Controlled Oscillator (VCO) consists of the VCO buffer IC (VCOBIC, U4301), the TX and
RX tank circuits, the external RX buffer stages, and the modulation circuits.
The VCOBIC together with Fractional-N synthesizer (U4201) generates the required frequencies in
both transmit and receive modes. The TRB line (U4301 pin 19) determines which tank circuits and
internal buffers are to be enabled. A high level on TRB enables TX tank and TX output (pin 10), and
a low enables RX tank and RX output (pin 8). A sample of the signal from the enabled output is
routed from U4301 pin 12 (PRESC_OUT), via a low pass filter, to pin 32 of U4201 (PREIN).
A steering line voltage (VCTRL) between 3.0V and 10.0V at varactor diode CR4311 will tune the full
TX frequency range (TXINJ) from 403 MHz to 470 MHz, and at varactor diodes CR4301, CR4302
and CR4303 will tune the full RX frequency range (RXINJ) from 358 MHz to 425 MHz. The tank
circuits uses the Hartley configuration for wider bandwidth. For the RX tank circuit, an external
transistor Q4301 is used in conjunction with the internal transistor for better side-band noise.
AUX3 (U4201 Pin2)
U4201 Pin 32
TRB IN Prescaler Out
Pin 20 Pin 19 Pin 12
Rx-SW Pin7
TX/RX/BS
Tx-SW Pin13 Switching Network
LO RF INJECTION
Presc
(U4201 Pin28) Vcc-Superfilter Matching
U4301 Network Low Pass
Pin3 VCOBIC Q4332 Filter
Steer Line Collector/RF in

Voltage Pin4
(VCTRL) RX
RX Pin8
Rx
RX VCO Pin5 Active Bias
RX Tank Circuit (U4201 Pin28)
Q4301 Pin14 VCC Buffers
Pin6
TX Tx
Pin16 Active Bias TX TX RF Injection
TX Tank TX VCO Pin10
Circuit
Pin15 Attenuator
Vsens
Circuit
Pin18 Pin2 Pin1 Pins 9,11,17
Rx-I adjust Tx-I adjust
Vcc-Logic
(U4201 Pin28)
Figure 2-10. UHF VCO Block Diagram
The external RX buffers (Q4332) are enabled by a high at U4201 pin 3 (AUX4) via transistor switch
Q4333. In TX mode the modulation signal (VCOMOD) from the LVFRAC-N synthesizer IC (U4201
pin41) is applied to the modulation circuits CR4321, R4321, R4322 and C4324. These modulate the
TX VCO frequency via coupling capacitor C4321. Varactor CR4321 is biased for linearity from the
VSF.
2.6.4 Synthesizer Operation

The complete synthesizer subsystem comprises mainly of a low voltage FRAC-N (LVFRACN) IC,
Reference Oscillator (crystal oscillator with temperature compensation), charge pump circuits, loop
filter circuits, and dc supply. The output signal (PRESC_OUT) of the VCOBIC (U4301, pin12) is fed
to of U4201, pin 32 (PREIN) via a low pass filter (C4229,L4225,C4226) which attenuates harmonics
and provides correct level to close the synthesizer loop.
The pre-scaler in the synthesizer (U4201) is basically a dual modulus pre-scaler with selectable
divider ratios. The divider ratio of the pre-scaler is controlled by the loop divider, which in turn
receives its inputs via the SRL. The output of the pre-scaler is applied to the loop divider. The output
of the loop divider is connected to the phase detector, which compares the loop divider´s output
signal with the reference signal.The reference signal is generated by dividing down the signal of the
reference oscillator (Y4261 or Y4262).
The output signal of the phase detector is a pulsed dc signal which is routed to the charge pump. The
charge pump outputs a current at pin 43 of U4201 (IOUT). The loop filter (which consists of R4221-
R4223, C4221-C4225,L4221) transforms this current into a voltage that is applied to the varactor
diodes CR4311 for transmit, CR4301, CR4302 & CR4303 for receive and alters the output frequency
of the VCO.The current can be set to a value fixed in the LVFRAC-N IC or to a value determined by
the currents flowing into BIAS 1 (U4201-40) or BIAS 2 (U4201-39). The currents are set by the value
of R4251 or R4252 respectively. The selection of the three different bias sources is done by software
programming.
To reduce synthesizer lock time when new frequency data has been loaded into the synthesizer the
magnitude of the loop current is increased by enabling the IADAPT (U4201-45) for a certain software
programmable time (Adapt Mode). The adapt mode timer is started by a low to high transient of the
CSX line. When the synthesizer is within the lock range the current is determined only by the
resistors connected to BIAS 1, BIAS 2, or the internal current source. A settled synthesizer loop is
indicated by a high level of signal LOCK (U4201-4).
LOCK (U4201-4) signal is routed to one of the µP´s ADCs input U101-56. From the voltage the µP
determines whether LOCK is active.
In order to modulate the PLL the two spot modulation method is utilized Via pin 10 (MODIN) on
U4201. The audio signal is applied to both the A/D converter (low frequency path) as well as the
balanced attenuator (high frequency path). The A/D converter converts the low frequency analog
modulating signal into a digital code which is applied to the loop divider, thereby causing the carrier
to deviate. The balance attenuator is used to adjust the VCO’s deviation sensitivity to high frequency
modulating signals. The output of the balance attenuator is present at the MODOUT port (U4201-41)
and connected to the VCO modulation diode CR4321 via R4321, C4325.
2.7 VHF (136-174MHz) Receiver Front-End

The receiver is able to cover the VHF range from 136 to 174 MHz. It consists of four major blocks:
front-end bandpass filters and pre-amplifier, first mixer, 1st IF, 2nd IF, and receiver back-end. Two
varactor-tuned bandpass filters perform antenna signal pre-selection. A cross over quad diode mixer
converts the signal to the first IF of 44.85 MHz. High-side injection is used.
Pin Diode
Antenna Varactor RF Amp Varactor 1. Crystal
Tuned Filter Tuned Filter Mixer 1. IF Amp
RF Jack Switch Filter
Control Voltage
from PCIC First LO
from FGU
2. IF Amp 2. Crystal
Filter
Recovered Audio Demodulator Limiter
RSSI
IF
Second LO
(25kHz) (25kHz)
Switch
Switch
Switch
Switch

(12.5kHz) (12.5kHz)
Filter Bank Selection

from Synthesizer IC
Figure 2-11. VHF Receiver Block Diagram
There are two 2-pole 44.85 MHz crystal filters in the 1st IF section and 2 pairs of 455 kHz ceramic
filters in the 2nd IF section to provide the required adjacent channel selectivity. The correct pair of
ceramic filters for 12.5 or 25kHz channel spacing is selected via control line BWSELECT. The
second IF at 455 kHz is mixed, amplified and demodulated in the IF IC. The processing of the
demodulated audio signal is performed by an audio processing IC located in the controller section.
2.7.1 Front-End Band-Pass Filters and Pre-Amplifier

The received signal from the radio’s antenna connector is first routed through the harmonic filter and
antenna switch, which are part of the RF power amplifier circuits, before being applied to the receiver
pre-selector filter (C3001, C3002, D3001 and associated components). The 2-pole pre-selector filter
tuned by the dual varactor diode D3001 pre-selects the incoming signal (RXIN) from the antenna
switch to reduce spurious effects to following stages. The tuning voltage (FECTRL_1) ranging from 2
volts to 8 volts is controlled by pin 20 of PCIC (U3501) in the Transmitter section. A dual hot carrier
diode (D3003) limits any inband signal to 0 dBm to prevent damage to the pre-amplifier.
The RF pre-amplifier is a surface mount device (SMD) Q3001 with collector-base feedback to
stabilize gain, impedance, and intermodulation. Transistor Q3002 compares the voltage drop across
resistor R3002 with a fixed base voltage from divider R3011, R3000 and R3012, and adjusts the
base current of Q3001 as necessary to maintain its collector current constant at approximately 15-20
mA. Operating voltage is from the regulated 9.3V supply (9V3). During transmit, 9.1 volts (K9V1)
turns off both transistors Q3002 and Q3001. This protects the RF pre-amplifier from excessive
dissipation during transmit mode. A following 3dB pad (R3006 – R3008 and R3016 – R3018)
stabilizes the output impedance and intermodulation performance.
A second 2-pole varactor tuned bandpass filter provides additional filtering of the amplified signal.
The dual varactor diode D3004 is controlled by the same signal FECTRL_1, which controls the pre-
selector filter.
2.7.2 First Mixer and 1st Intermediate Frequency (IF)

The signal coming from the front-end is converted to the 1st IF frequency of 44.85 MHz using a cross
over quad diode mixer (D3031). Its ports are matched for incoming RF signal conversion to the 44.85
MHz IF using high side injection. The high-side injection signal (RXINJ) from the frequency
synthesizer circuit has a level of approximately +13 dBm and is injected via matching transformer
T3002.
The IF output signal (IF) from transformer T3001 pin 2 is fed to the first 2- pole crystal filter FL3101.
The filter output in turn is matched to IF amplifier Q3101 which is actively biased by a collector base
feedback (R3101, R3106) to a current drain of approximately 5 mA drawn from the 5 volt supply. Its
output impedance is matched to the second 2-pole crystal filter FL3102. The signal is further
amplified by a preamplifier (Q3102) before going into pin 1 of IFIC (U3101).
A dual hot carrier diode (D3101) limits the filter output voltage swing to reduce overdrive effects at
RF input levels above -27 dBm.
2.7.3 2nd Intermediate Frequency (IF) and Receiver Back-End

The 44.85 MHz 1st IF signal from the second IF amplifier feeds the IF IC (U3101) at pin1. Within the
IF IC, the 44.85 MHz high IF signal mixes with the 44.395 MHz second local oscillator (2nd LO) to
produce the 2nd IF signal at 455 kHz. The 2nd LO frequency is determined by crystal Y3101. The
2nd IF signal is amplified and filtered by an external pair of 455 kHz ceramic filters FL3112, FL3114
for 20/25 kHz channel spacing or FL3111, FL3113/F3115 for 12.5 kHz channel spacing. These pairs
are selectable via BWSELECT. The filtered output from the ceramic filters is applied to the limiter
input pin of the IF IC (pin 14).
The IF IC contains a quadrature detector using a ceramic phase-shift element (Y3102) to provide
audio detection. Internal amplification provides an audio output level of 120 mV rms (at 60%
deviation) from U3101 pin 8 (DISCAUDIO) which is fed to the ASFIC_CMP (U0221) pin 2 (part of the
Controller circuits).
A received signal strength indicator (RSSI) signal is available at U3101, pin 5, having a dynamic
range of 70 dB. The RSSI signal is interpreted by the µP (U0101, pin 63) and in addition is available
at accessory connector J0501-15.
2.8 Transmitter Power Amplifier (PA) 45 W

The radio’s 45 W PA is a four-stage amplifier used to amplify the output from the VCOBIC to the radio
transmit level. The line-up consists of three stages which utilize LDMOS and VMOS technology,
followed by a final stage using a bipolar device. The gain of the first stage (U3401) is adjustable,
controlled by pin 4 of PCIC (U3501) via Q3501 and Q3502 (VCONT). It is followed by an LDMOS
pre-driver stage (Q3421), a VMOS driver stage (Q3431) and a bipolar final stage (Q3441).
Antenna
From VCO Pin Diode
Antenna Harmonic
Switch Filter RF Jack
Controlled PA PA-Final Power
Stage Driver Stage Sense
Bias 2
AS FI C _ C M P
PA
SPI BUS PWR
SET
Bias 1
PCIC Temperature
Vcontrol Sense
To Microprocessor
To Microprocessor
Figure 2-12. VHF Transmitter Block Diagram
Devices U3401 and Q3421 are surface mounted. The remaining devices are directly attached to the
heat sink.
2.8.1 Power Controlled Stage

The first stage (U3401) is a 20 dB gain integrated circuit containing two LDMOS FET amplifier
stages. It amplifies the RF signal from the VCO (TXINJ). The output power of stage U3401 is
controlled by a dc voltage applied to pin 1 from the power control circuit (U3501 pin 4, with transistors
Q3501 and Q3502 providing current gain and level-shifting). The control voltage simultaneously
varies the bias of two FET stages within U3401. This biasing point determines the overall gain of
U3401 and therefore its output drive level to Q3421, which in turn controls the output power of the
PA.
In receive mode the voltage control line is at ground level and turns off Q3501-2, which in turn
switches off the biasing voltage to U3401.
2.8.2 Pre-Driver Stage

The next stage is an LDMOS device (Q3421) providing a gain of +13 dB. This device requires a
positive gate bias and a quiescent current flow for proper operation. The voltage of the line
PCIC_MOSBIAS_1 is set during transmit mode by the PCIC pin 24, and fed to the gate of Q3421 via
the resistive network R3410, R3415, and R3416. The bias voltage is factory tuned.
2.8.3 Driver Stage

The following stage is an enhancement-mode N-Channel MOSFET device (Q3431) providing a gain
of 10 dB. This device also requires a positive gate bias and a quiescent current flow for proper
operation. The voltage of the line MOSBIAS_2 is set in transmit mode by the ASFIC and fed to the
gate of Q3431 via the resistive network R3404, R3406, and R3431-5. This bias voltage is also tuned
in the factory. If the transistor is replaced, the bias voltage must be tuned using the Customer
Programming Software (CPS). Care must be taken not to damage the device by exceeding the
maximum allowed bias voltage. The device’s drain current is drawn directly from the radio’s dc supply
voltage input, PASUPVLTG, via L3431 and L3432.
2.8.4 Final Stage

The final stage uses bipolar device Q3441. The device’s collector current is also drawn from the
radio’s dc supply voltage input. To maintain class C operation, the base is dc-grounded by a series
inductor (L3441) and a bead (L3442). A matching network consisting of C3446-52, C3467, L3444-
5, and two striplines, transforms the impedance to approximately 50 ohms and feeds the directional
coupler.
2.8.5 Directional Coupler

The directional coupler is a microstrip printed circuit, which couples a small amount of the forward
and reflected power delivered by Q3441. The coupled signals are rectified by D3451-2 and
combined by R3463-4. The resulting dc voltage is proportional to RF output power and feeds the
RFIN port of the PCIC (U3501, pin 1). The PCIC controls the gain of stage U3401 as necessary to
hold this voltage constant, thus ensuring the forward power out of the radio to be held to a constant
value.
An abnormally high reflected power level, such as may be caused by a damaged antenna, also
causes the dc voltage applied to the PCIC to increase, and this will cause a reduction in the gain of
U3401, reducing transmitter output power to prevent damage to the final device due to an improper
load.
2.8.6 Antenna Switch

The antenna switch consists of two PIN diodes, D3471 and D3472. In the receive mode, both diodes
are off. Signals applied at the antenna jack J3401 are routed, via the harmonic filter, through network
L3472, C3474 and C3475, to the receiver input. In the transmit mode, the keyed 9 volts turns on
Q3471 which enables current sink Q3472, set to 96 mA by R3473 and VR3471. This completes a dc
path from PASUPVLTG, through L3473, D3471, L3477, L3472, D3472, L3471, R3474 and the
current sink, to ground. Both diodes are forward biased into conduction. The transmitter RF from the
directional coupler is routed via D3471 to the harmonic filter and antenna jack. D3472 also conducts,
shunting RF power and preventing it from reaching the receiver port (RXIN). L3472 is selected to
appear as a broadband guarter-wave transmission line, making the short circuit presented by D3472
appear as an open circuit at the junction of D3472 and the receiver path.
2.8.7 Harmonic Filter

Components L3491-L3494 and C3490-C3498 form a nine-pole Chebychev low-pass filter to
attenuate harmonic energy of the transmitter. R3490 is used to drain electrostatic charge that might
otherwise build up on the antenna. The harmonic filter also prevents high level RF signals above the
receiver passband from reaching the receiver circuits, improving spurious response rejection.
2.8.8 Power Control

The transmitter uses the power control IC (PCIC, U3501) to control the power output of the radio. A
portion of the forward and reflected RF power from the transmitter is sampled by the directional
coupler, rectified and summed, to provide a dc voltage to the RFIN port of the PCIC (pin 1) which is
proportional to the sampled RF power.
The ASFIC contains a digital to analog converter (DAC) which provides a reference voltage of the
control loop to the PCIC via R3517. The reference voltage level is programmable through the SPI
line of the PCIC. This reference voltage is proportional to the desired power setting of the transmitter,
and is factory programmed at several points across the frequency range of the transmitter to offset
frequency response variations of the transmitter’s power detector circuit.
The PCIC provides a dc output voltage at pin 4 (INT) which is amplified and shifted in dc level by
stages Q3501 and Q3502. The 0 to 4 Vdc range at U1503, pin 4 is translated to a 0 to 8.5 Vdc range
at the output of Q3501, and applied as VCONT to the power-adjust input pin of the first transmitter
stage U3401. This adjusts the transmitter power output to the intended value. Variations in forward or
reflected transmitter power cause the dc voltage at pin 1 to change, and the PCIC adjusts the control
voltage above or below its nominal value to raise or lower output power.
Capacitors C3502-4, in conjunction with resistors and integrators within the PCIC, control the
transmitter power-rise (key-up) and power-decay (de-key) characteristic to minimize splatter into
adjacent channels.
U3502 is a temperature-sensing device, which monitors the circuit board temperature in the vicinity
of the transmitter driver and final devices, and provides a dc voltage to the PCIC (TEMP, pin 29)
proportional to temperature. If the dc voltage produced exceeds the set threshold in the PCIC, the
transmitter output power is reduced so as to reduce the transmitter temperature.
2.9 Frequency Synthesis

The frequency synthesizer subsystem consists of the reference oscillator (Y3261 or Y3262), the Low
Voltage Fractional-N synthesizer (LVFRAC-N, U3201), and the voltage-controlled oscillators and
buffer amplifiers (U3301, Q3301-2 and associated circuits).
2.9.1 Reference Oscillator

The reference oscillator (Y3262) contains a temperature compensated crystal oscillator with a
frequency of 16.8 MHz. An analog-to-digital (A/D) converter internal to U3201 (LVFRAC-N) and
controlled by the µP via serial interface (SRL) sets the voltage at the warp output of U3201 (pin 25) to
set the frequency of the oscillator. The output of the oscillator (U3262 pin 3) is applied to pin 23
(XTAL1) of U3201 via R3263 and C3235.
In applications were less frequency stability is required, the oscillator inside U3201 is used along
with an external crystal Y3261, varactor diode D3261, C3261, C3262 and R3262. In this case,
Y3262, R3263, C3235 and C3251 are not used. When Y3262 is used, Y3261, D3261, C3261,
C3262 and R3262 are not used, and C3263 is increased to 0.1 uF.
2.9.2 Fractional-N Synthesizer

The LVFRAC-N synthesizer IC (U3201) consists of a pre-scaler, a programmable loop divider, control
divider logic, a phase detector, a charge pump, an A/D converter for low frequency digital
modulation, a balance attenuator to balance the high frequency analog modulation and low
frequency digital modulation, a 13 volt positive voltage multiplier, a serial interface for control, and
finally a super filter for the regulated 5 volts.
7 LOCK 4
LOCK (U0101 PIN 56)
DATA (U0101 PIN 100) DATA
8 FREFOUT 19
CLK FREF (U0221 PIN 34)
CLOCK (U0101 PIN 1)
6, 22, 33, 44
9 GND
CSX (U0101 PIN 2) CEX
STEERING
10 LINE
MOD IN (U0221 PIN 40) MODIN IOUT 43 2-POLE
13, 30 IADAPT 45 LOOP
+5V (U3211 PIN 1) VCC, DC5V FILTER
5, 20, 34, 36 41
+5V (U3211 PIN 1) VDD, DC5V MODOUT
23 AUX4 3 LO RF INJECTION
XTAL1 U3201
REFERENCE AUX2 1
OSCILLATOR 24 LOW VOLTAGE
XTAL2 FRACTIONAL-N AUX3 2
25 VOLTAGE
WARP SYNTHESIZER
SFOUT 28 FILTERED 5V CONTROLLED
32 PREIN OSCILLATOR
47 BIAS1
VCP 40
VMULT2 VMULT1 AUX1 BIAS2 TX RF INJECTION
VOLTAGE 39 (1ST STAGE OF PA)
MULTIPLIER 14 15 48
TRB
PRESCALER IN
Figure 2-13. VHF Synthesizer Block Diagram
A voltage of 5V applied to the super filter input (U3201 pin 30) supplies an output voltage of 4.5 Vdc
(VSF) at pin 28. It supplies the VCO, VCO modulation bias circuit (via R3363) and the synthesizer
charge pump resistor network (R3251, R3252). The synthesizer supply voltage is provided by the 5V
regulator U3211.
In order to generate a high voltage to supply the phase detector (charge pump) output stage at pin
VCP (U3201-47), a voltage of 13 Vdc is being generated by the positive voltage multiplier circuits
(D3201, C3202, C3203). This voltage multiplier is basically a diode capacitor network driven by two
signals (1.05MHz) 180 degrees out of phase signals (U3201-14 and -15).
Output LOCK (U3201-4) provides information about the lock status of the synthesizer loop. A high
level at this output indicates a stable loop. IC U3201 provides the 16.8 MHz reference frequency at
pin 19.
The serial interface (SRL) is connected to the µP via the data line DATA (U3201-7), clock line CLK
(U3201-8), and chip enable line CSX (U3201-9).
2.9.3 Voltage Controlled Oscillator (VCO)

The Voltage Controlled Oscillator (VCO) consists of the VCO/Buffer IC (VCOBIC, U3301), the TX
and RX tank circuits, the external RX buffer stages, and the modulation circuits.
AUX3 (U3201 Pin2)
U3201 Pin 32
TRB IN Prescaler Out
Pin 20 Pin 19 Pin 12
Rx-SW Pin7
TX/RX/BS
Tx-SW Pin13 Switching Network
LO RF INJECTION
Presc
(U3201 Pin28) Vcc-Superfilter U3301 Matching
Low Pass
Network
Pin3 VCOBIC Q3301 Filter
Steer Line Collector/RF in

Voltage Pin4
(VCTRL) RX
RX Pin8
Rx
RX VCO Active Bias
Circuit Pin5
RX Tank (U3211 Pin1)
Q3304 Pin14 VCC Buffers
Pin6
TX Tx
Pin16 Active Bias TX TX RF Injection
TX Tank TX VCO Pin10
Circuit
Pin15 Attenuator
Vsens
Circuit
Pin18 Pin2 Pin1 Pins 9,11,17
Rx-I adjust Tx-I adjust
Vcc-Logic
(U3211 Pin1)
Figure 2-14. VHF VCO Block Diagram
The VCOBIC together with the Fractional-N synthesizer (U3201) generates the required frequencies
in both the transmit and receive modes. The TRB line (U3301, pin 19) determines which tank circuits
and internal buffers are to be enabled. A high level on TRB enables the TX tank and TX output (pin
10), and a low enables the RX tank and RX output (pin 8). A sample of the signal from the enabled
RF output is routed from U3301, pin 12 (PRESC_OUT), via a low pass filter, to U3201, pin 32
(PREIN).
A steering line voltage (VCTRL) between 2.5 volts and 11 volts at varactor diode D3361 tune the full
TX frequency range (TXINJ) from 136 MHz to 174 MHz, and varactor diode D3341 tunes the full RX
frequency range (RXINJ) from 181 MHz to 219 MHz. The RX tank circuit uses a Hartley
configuration for wider bandwidth. For the RX tank circuit, an external transistor Q3304 is used for
better side-band noise.
The external RX buffers (Q3301 and Q3302) are enabled by a high at U3301, pin 7 (RX_SWITCH)
via transistor switch Q3303. In the TX mode, the modulation signal (VCOMOD) from the LVFRAC-N
synthesizer IC (U3201 pin 41) is applied to varactor diode D3362, which modulates the TX VCO
frequency via capacitor C3362. Varactor D3362 is biased for linearity from the VSF.
2.9.4 Synthesizer Operation

The complete synthesizer subsystem consists of the low voltage FRAC-N (LVFRACN), reference
oscillator (a crystal oscillator with temperature compensation), charge pump circuit, loop filter circuit
and a dc supply. The output signal PRESC from the VCOBIC (U3301 pin 12) is fed to U3201 pin 32
(PREIN) via a low pass filter (C3318, L3318 and C3226) which attenuates harmonics and provides
the correct level to close the synthesizer loop.
The pre-scaler in the synthesizer (U3201) is a dual modulus type with selectable divider ratios. The
divider ratio of the pre-scaler is controlled by the loop divider, which in turn receives its inputs via the
SRL. The output of the pre-scaler is applied to the loop divider. The output of the loop divider is
connected to the phase detector, which compares the loop divider´s output signal with the reference
signal. The reference signal is generated by dividing down the signal of reference oscillator Y3261 or
Y3262.
The output signal of the phase detector is a pulsed dc signal which is routed to the charge pump. The
charge pump outputs a current at U3201 pin 43 (IOUT). The loop filter (which consists of R3221-
R3223 and C3221-C3224) transforms this current into a voltage that is applied to the varactor diodes
(D3361 for transmit, D3341 for receive) to alter the output frequency of the appropriate VCO. The
current can be set to a value fixed within the LVFRAC-N IC, or to a value determined by the currents
flowing into BIAS 1 (U3201-40) or BIAS 2 (U3201-39). The currents are set by the value of R3251
and R3252 respectively. The selection of the three different bias sources is done by software
programming.
To reduce synthesizer lock time when new frequency data has been loaded into the synthesizer, the
magnitude of the loop current is increased by enabling the IADAPT pin (U3201-45) for a certain
software programmable time (adapt mode). The adapt mode timer is started by a low to high
transient of the CSX line. When the synthesizer is within the lock range, the current is determined
only by the resistors connected to BIAS 1 and BIAS 2, or by the internal current source. A settled
synthesizer loop is indicated by a high level signal at U3201-4 (LOCK).
The LOCK signal is routed to one of the µP´s ADC inputs (U0101-56). From the measured voltage,
the µP determines whether LOCK is active.
To modulate the PLL, the two spot modulation method is utilized. Via U3201, pin 10 (MODIN), the
audio signal is applied to both the A/D converter (low frequency path) as well as the balance
attenuator (high frequency path). The A/D converter changes the low frequency analog modulating
signal into a digital code that is applied to the loop divider, thereby causing the carrier to deviate. The
balance attenuator is used to adjust the VCO’s deviation sensitivity to high frequency modulating
signals. The output of the balance attenuator is present at the MODOUT port (U3201-41) and
connected to the VCO modulation diode D3362 via R3364.
2.10 Control Head (PRO3100, CDM750)

ThE Control Head Contains the internal speaker, the on/off/volume knob, the microphone connector,
several buttons to operate the radio and several indicator Light Emitting Diodes (LED) to inform the
user about the radio status. To control the LED’s and to communicate with the host radio the control
head uses the Motorola 68HC11E9 µP.
2.10.1 Power Supplies

The power supply to the control head is taken from the host radio’s FLT A+ voltage via connector
J0801, pin 3 and the regulated +5V via connector J0801 pin 7. The voltage FLT A+ is at battery level
and is used for the LED’s, the back light and to power up the radio via on / off / volume knob. The
stabilized +5 volt is used for µP and the keypad buttons. The voltage USW 5V derived from the FLT
A+ voltage and stabilized by the series combination of R0822, VR0822 is used to buffer the internal
RAM of the µP (U0831). C0822 allows the battery voltage to be disconnected for a couple of
seconds without losing RAM parameters. Dual diode D0822 prevents radio circuits from discharging
this capacitor. When the supply voltage is applied to the radio, C0822 is charged via R0822 and
D0822. To avoid the µP entering the wrong mode if the radio is switched on while the voltage across
C0822 is still too low, the regulated 5 volt supply charges C0822 via diode D0822.
2.10.2 Power On/Off

The on/off/Volume knob, when pressed, switches the radio’s voltage regulators on by connecting line
ON OFF CONTROL to line UNSW 5V via D0821. Additionally, 5 volts at the base of digital transistor
Q0822 informs the control head’s µP about the pressed knob. The µP asserts pin 62 and line CH
REQUEST low to hold the line ON OFF CONTROL at 5 volts via Q0823 and D0821. The high line
ON OFF CONTROL also informs the host radio that the control head’s µP wants to send data via the
SBEP bus. When the radio returns a data request message, the µP informs the radio about the
pressed knob. If the radio is switched off, the radio’s µP switches it on and vice versa. If the on/off/
volume knob is pressed while the radio is on, the software detects a low state on line ON OFF
SENSE, the radio is alerted via line ON OFF CONTROL and sends a data request message. The
control head µP informs the radio about the pressed knob and the radio’s µP switches the radio off.
2.10.3 Microprocessor Circuit

The control head uses the Motorola 68HC11E9 microprocessor (µP) (U0831) to control the LED’s
and to communicate with the host radio. RAM and ROM are contained within the µP.
The µP generates it’s clock using the oscillator inside the µP along with a 8 MHz ceramic resonator
(U0833) and R0920.
The µP’s RAM is always powered to maintain parameters such as the last operating mode. This is
achieved by maintaining 5V at uP, pin 25. Under normal conditions, when the radio is off, USW 5V is
formed by FLT A+ running to D0822. Capacitor C0822 allows the battery voltage to be disconnected
for a couple of seconds without losing RAM parameters. Diode D0822 prevents radio circuits from
discharging this capacitor.
There are eight analog-to-digital converter ports (A/D) on the uP. They are labeled within the device
block as PE0-PE7. These lines sense the voltage level ranging from 0 to 5 volts of the input line and
convert that level to a number ranging from 0 to 255 which can be read by the software to take
appropriate action.
The Pin VRH Pin is the high reference voltage for the A/D ports on the uP. If this voltage is lower than
+5V the A/D reading is incorrect. The VRL signal is the low reference for the A/D ports. This line is
normally tied to ground. If this line is not connected to ground, the A/D readings could be incorrect.
The µP determines the used keypad type and the control head ID by reading the levels at ports PC0
– PC7. Connections JU0852/3/4 are provided by the individual keypads.
The MODB / MODA input of the µP must be at a logic 1 to start executing correctly. The XIRQ and
the IRQ pins should also be at a logic 1.
Voltage sense device U0832 provides a reset output that goes to 0 volts if the regulated 5 volts goes
below 4.5 volts. This is used to reset the controller to prevent improper operation.

The host radio (master) communicates to the control head µP (slave) through its SBEP bus. This bus
uses only line BUS+ for data transfer. The line is bi-directional meaning that either the radio or the
control head µP can drive the line. The µP sends serial data via pin 50 and D0831 and it reads serial
data via pin 47. Whenever the µP detects activity on the BUS+ line, it starts communication.
When the host radio needs to communicate to the control head uP, it sends data via line BUS+. Any
transition on this line generates an interrupt and the µP starts communication. The host radio may
send data like LED and back light status or it may request the control head ID or the keypad ID.
When the control head µP wants to communicate to the host radio, the uP brings the request line CH
REQUEST to a logic 0 via µP pin 62. This switches on Q0823, which pulls line ON OFF CONTROL
high through diode D0821. A low to high transition on this line informs the radio, that the control head
requires service. The host radio then sends a data request message via BUS+ and the control head
uP replies with the data it wanted to send. This data can be information like which key has been
pressed or that the volume knob has been rotated.
The control head uP monitors all messages sent via BUS+, but ignores any data communication
between the host radio and CPS or universal tuner.
2.10.5 Keypad Keys

The control head keypad is a 6-key design. All keys are configured as two analog lines read by µP
pins 13 and 15. The voltage on the analog lines varies between 0 volts and +5 volts depending on
which key has been pressed. If no key is pressed, the voltage at both lines is 5 volts. The key
configuration can be thought of as a matrix, where the two lines represent one row and one column.
Each line is connected to a resistive divider powered by +5 volts. If a button is pressed, it will connect
one specific resistor of each divider line to ground level and thereby reduce the voltages on the
analog lines The voltages of the lines are A/D converted inside the µP (ports PE 0 - 1) and specify
the pressed button. To determine which key is pressed, the voltage of both lines must be considered.
An additional pair of analog lines and A/D µP ports (PE 3 – 2) are available to support a keypad
microphone, connected to the microphone connector J0811. Any microphone key press is processed
the same way as a key press on a control head.
2.10.6 Status LED and Back Light Circuit

All indicator LED’s (red, yellow, green) are driven by current sources. To change the LED status the
host radio sends a data message via SBEP bus to the control head µP. The control head µP
determines the LED status from the received message and switches the LED’s on or off via port PB
7 – 0 and port PA4. The LED status is stored in the µP’s memory. The LED current is determined by
the resistor at the emitter of the respective current source transistor.
The back light for the keypad is controlled by the host radio the same way as the indicator LED’s
using uP port PA 5. The µP can switch the back light on and off under software control. The keypad
back light current is drawn from the FLT A+ source and controlled by 2 current sources. The LED
current is determined by the resistor at the emitter of the respective current source transistor.
2.10.7 Microphone Connector Signals

Signals BUS+, PTT IRDEC, HOOK, MIC, HANDSET AUDIO, FLT A+, +5V, and two A/D converter
inputs are available at the microphone connector J0811. Signal BUS+ (J0811-7) connects to the
SBEP bus for communication with the CPS or the Universal Tuner. Line MIC (J0811-5) feeds the
audio from the microphone to the radio’s controller via connector J0801-4. The Line HANDSET
AUDIO (J0811-8) feeds the receiver audio from the controller (J0801-6) to a connected handset. FLT
A+, which is at supply voltage level, and +5V are used to supply any connected accessory like a
microphone or a handset.
The two A/D converter inputs (J0811-9/10) are used for a microphone with keypad. A pressed key
changes the dc voltage on both lines. The voltages depend on which key is pressed. The µP
determines from the voltage on these lines which key is pressed and sends the information to the
host radio.
Line PTT IRDEC (J0811-6) is used to key µP the radio’s transmitter. While the PTT button on a
connected microphone is released, line PTT IRDEC is pulled to +5 volts level by R0843. Transistor
Q0843 is switched on and causes a low at µP port PA2. When the PTT button is pressed, signal PTT
IRDEC is pulled to ground level. This switches off Q0843 and the resulting high level at µP port PA2
informs the µP about the pressed PTT button. The µP informs the host radio about any status
change on the PTT IRDEC line via SBEP bus.
When line PTT IRDEC is connected to FLT A+ level, transistor Q0821 is switched on through diode
VR0821 and thereby pulls the level on line ON OFF CONTROL to FLT A+ level. This switches on the
radio and puts the radio’s µP in bootstrap mode. Bootstrap mode loads the firmware into the radio’s
flash memory.
The HOOK input (J0811-3) informs the µP when the microphone´s hang-up switch is engaged.
Depending on the CPS programming, the µP may take actions like turning the audio PA on or off.
While the hang µp switch is open, the line HOOK is pulled to +5 volts level by R0841. Transistor
Q0841 is switched on and causes a low at µp port PA1. When the HOOK switch is closed, the HOOK
signal is pulled to ground level. This switches off R0841and the resulting high level at µp port PA1
informs the µp about the closed hang µp switch. The µp informs the host radio about any status
change on the HOOK line via SBEP bus.
2.10.8 Speaker
The control head contains a speaker for the receiver audio. The receiver audio signal from the
differential audio output of the audio amplifier located on the radio’s controller, is fed via connector
J0801-10, 11 to the speaker connector P0801, pins 1 and 2. The speaker is connected to the
speaker connector P0801. The control head speaker can be disconnected only if an external
speaker, connected on the accessory connector, is used.
2.10.9 Electrostatic Transient Protection

Electrostatic transient protection is provided for the sensitive components in the control head by
diodes VR0811 VR00812 VR0816 - VR0817. The diodes limit any transient voltages. The associated
capacitors provide radio frequency interference (RFI) protection.
2.11 Control Head (PRO5100, PRO7100, CDM1250, CDM1550)

The control head contains the internal speaker, the on/off/volume knob, the microphone connector,
several buttons to operate the radio, several indicator light emitting diodes (LEDs) to inform the user
about the radio status, and a 14 character liquid crystal display (LCD) for alpha - numerical
information, e.g. channel number or call address name. To control the LED’s and the LCD, and to
communicate with the host radio the control head uses the Motorola 68HC11E9 µP.
2.11.1 Power Supplies

The power supply to the control head is taken from the host radio’s FLT A+ voltage via connector
J0801 pin 3 and the regulated +5V via connector J0801 pin 7. The voltage FLT A+ is at battery level
and is used for the LED’s, the back light and to power up the radio via on / off / volume knob. The
stabilized +5 volt is used for the µP, display, display driver, and keypad buttons. The voltage USW 5V
derived from the FLT A+ voltage and stabilized by the series combination of R0822, VR0822 is used
to buffer the internal RAM of the µP (U0831). C0822 allows the battery voltage to be disconnected
for a couple of seconds without losing RAM parameters. Dual diode D0822 prevents radio circuits
from discharging this capacitor. When the supply voltage is applied to the radio, C0822 is charged
via R0822 and D0822. To avoid that the µp enters the wrong mode when the radio is switched on
while the voltage across C0822 is still too low, the regulated 5V charge C0822 via diode D0822.
2.11.2 Power On / Off

The on/off/volume knob when pressed switches the radio’s voltage regulators on by connecting line
ON OFF CONTROL to line UNSW 5V via D0821. Additionally, 5 volts at the base of digital transistor
Q0822 informs the control head’s µP about the pressed knob. The µP asserts pin 62 and line CH
REQUEST low to hold line ON OFF CONTROL at 5 volts via Q0823 and D0821. The high line ON
OFF CONTROL also informs the host radio, that the control head’s µP wants to send data via SBEP
bus. When the radio returns a data request message, the µP informs the radio about the pressed
knob. If the radio was switched off, the radio’s µp switches it on and vice versa. If the on/off/volume
knob is pressed while the radio is on, the software detects a low state on line ON OFF SENSE, the
radio is alerted via line ON OFF CONTROL and sends a data request message. The control head µp
will inform the radio about the pressed knob and the radio’s µp switches the radio off.
2.11.3 Microprocessor Circuit

The control head uses the Motorola 68HC11E9 microprocessor (µp) (U0831) to control the LED’s
and the LCD and to communicate with the host radio. RAM and ROM are contained within the µP
itself.
The µP generates it’s clock using the oscillator inside the µP along with a 8 MHz ceramic resonator
(U0833) and R0920.
The µP’s RAM is always powered to maintain parameters such as the last operating mode. This is
achieved by maintaining 5 volts at µp, pin 25. Under normal conditions, when the radio is off, USW
5V is formed by FLT A+ running to D0822. C0822 allows the battery voltage to be disconnected for a
couple of seconds without losing RAM parameters. Diode D0822 prevents radio circuits from
discharging this capacitor.
There are eight analog-to-digital converter ports (A/D) on the µp. They are labeled within the device
block as PE0-PE7. These lines sense the voltage level ranging from 0 to 5V of the input line and
convert that level to a number ranging from 0 to 255 which can be read by the software to take
appropriate action.
Pin VRH is the high reference voltage for the A/D ports on the µP. If this voltage is lower than +5V the
A/D reading is incorrect. Likewise pin VRL is the low reference for the A/D ports. This line is normally
tied to ground. If this line is not connected to ground, the A/D readings could be incorrect.
The µP determines the used keypad type and the control head ID by reading the levels at ports PC0
– PC7. Connections JU0852/3/4 are provided by the individual keypads.
The MODB / MODA input of the µP must be at a logic 1 for it to start executing correctly. The XIRQ
and the IRQ pins should also be at a logic 1.
Voltage sense device U0832 provides a reset output that goes to 0 volts if the regulated 5 volts goes
below 4.5 volts. This is used to reset the controller to prevent improper operation.

The host radio (master) communicates to the control head µP (slave) through its SBEP bus. This bus
uses only line BUS+ for data transfer. The line is bi-directional, meaning that either the radio or the
control head µP can drive the line. The µP sends serial data via pin 50 and D0831 and it reads serial
data via pin 47. Whenever the µP detects activity on the BUS+ line, it starts communication.
When the host radio needs to communicate to the control head µP, it sends data via line BUS+. Any
transition on this line generates an interrupt and the µP starts communication. The host radio may
send data like display information, LED and back light status or it may request the control head ID or
the keypad ID.
When the control head µP wants to communicate to the host radio, the µP brings request line CH
REQUEST to a logic 0 via µP, pin 62. This switches on Q0823, which pulls line ON OFF CONTROL
high through diode D0821. A low to high transition on this line informs the radio, that the control head
requires service. The host radio then sends a data request message via BUS+ and the control head
µP replies with the data it wanted to send. This data can be information such as a key is pressed or
the volume knob rotated.
The control head µP monitors all messages sent via BUS+, but ignores any data communication
between host radio and CPS or Universal Tuner.
2.11.5 Keypad Keys

The control head keypad is a 6-key keypad (Model B) or a 10- key keypad (model C). All keys are
configured as two analog lines read by µP, pins 13 and 15. The voltage on the analog lines varies
between 0 volts and +5 volts depending on which key has been pressed. If no key is pressed, the
voltage at both lines is 5 volts. The key configuration can be thought of as a matrix, where the two
lines represent one row and one column. Each line is connected to a resistive divider powered by +5
volts. If a button is pressed, it will connect one specific resistor of each divider line to ground level
and thereby reduce the voltages on the analog lines The voltages of the lines are A/D converted
inside the µP (ports PE 0 - 1) and specify the pressed button. To determine which key is pressed, the
voltage of both lines must be considered.
An additional pair of analog lines and A/D µP ports (PE 3 – 2) is available to support a keypad
microphone, connected to the microphone connector J0811. Any microphone key press is processed
the same way as a key press on the control head.
2.11.6 Status LED and Back Light Circuit

All the indicator LED’s (red, yellow, green) are driven by current sources. To change the LED status
the host radio sends a data message via SBEP bus to the control head µP. The control head µP
determines the LED status from the received message and switches the LED’s on or off via port PB
7 – 0 and port PA4. The LED status is stored in the µP’s memory. The LED current is determined by
the resistor at the emitter of the respective current source transistor.
The back light for the LCD and the keypad is controlled by the host radio the same way as the
indicator LED’s using µP port PA 5. This port is a Pulse Width Modulator (PWM) output. The output
signal charges capacitor C0843 through R0847. By changing the pulse width under software control,
the dc voltage of C0843 and thereby, the brightness of the back light can be changed in four steps.
The keypad back light current is drawn from the FLT A+ source and controlled by transistor Q0933.
The current flowing through the LED’s cause a proportional voltage drop across the parallel resistors
R0947, R0948. This voltage drop is amplified by the op-amp U0931-2. U0931-2 and Q0934 form a
differential amplifier. The voltage difference between the base of Q0934 and the output of U0931-2
determines the current from the base of the LED control transistor Q0933 and in turn the brightness
of the LED’s. The µP controls the LED’s by changing the dc level at the base of Q0934. If the base of
Q0934 is at ground level, Q0934 is switched off and no current flows through Q0933 and the LED’s.
If the base voltage of Q0934 rises a current flows through Q0934 and in turn through Q0933 causing
the LED’s to turn on and a rising voltage drop across R0947, R0948. The rising voltage causes the
output of the op-amp to rise and to reduce the base to emitter voltage of Q0934. This decreases the
current of Q0933 until the loop has settled.
2.11.7 Liquid Crystal Display (LCD)

The LCD H0971 uses the display driver U0971. The display is a single-layer super-twist pneumatic
(STN) LCD display. It has 14 characters with a 5*8 dot matrix for displaying alpha - numerical
information and a line with 21 pre - defined icons above the dot matrix
The driver contains a data interface to the µP, an LCD segment driver, an LCD power circuit, an
oscillator, data RAM and control logic. At power up the driver’s control logic is reset by a logic 0 at
input SR2 (U0971-15). The driver’s internal oscillator is set to about 20 kHz and can be measured at
pin 22. The driver’s µP interface is configured to accept 8 bit parallel data input (U0971-D0-D7) from
the control head µP (U0831 port PC0-PC7).
To write data to the driver’s RAM the µP sets chip select (U0971-20) to logic 0 via U0831-11, RD
(U0971-18) to logic 1 via (U0831-10) and WR (U0971-17) to logic 0 via U0831-9. With input A0
(U0971-21) set to logic 0 via U0831-12 the µP writes control data to the driver. Control data includes
the RAM start address for the following display data. With input A0 set to logic 1 the µP then writes
the display data to the display RAM. When data transfer is complete the µP terminates the chip
select, RD, and WD activities.
The display driver’s power circuit provides the voltage supply for the display. This circuit consists of a
voltage multiplier, voltage regulator and a voltage follower. The external capacitors C0971 - C0973
configure the multiplier to double the supply voltage. In this configuration the multiplier output VOUT
(U0971-8) supplies a voltage of -5V (2* -5V below VDD). The multiplied voltage VOUT is sent to the
internal voltage regulator. To set the voltage level of the regulator output V5 (U0971-5) this voltage is
divided by the resistors R0973 and R0974 and fed back to the reference input VR (U0971-6). In
addition the regulator output voltage V5 can be controlled electronically by a control command sent
to the driver. With the used configuration the voltage V5 is about –2V. The voltage V5 is resistively
divided by the driver’s voltage follower to provide the voltages V1 - V4. These voltages are needed
for driving the liquid crystals. The level of V5 can be measured by one of the µP’s analog-to-digital
converters (U0831-20) via resistive divider R0975, R0976. To stabilize the display brightness over a
large temperature range the µP measures the temperature via analog-to-digital converter (U0831-
18) using temperature sensor U0834. Dependent on the measured temperature the µP adjusts the
driver output voltage V5, and in turn the display brightness, via parallel interface.
2.11.8 Microphone Connector Signals

Signals BUS+, PTT IRDEC, HOOK, MIC, HANDSET AUDIO, FLT A+, +5V and 2 A/D converter
inputs are available at the microphone connector J0811. Signal BUS+ (J0811-7) connects to the
SBEP bus for communication with the CPS or the Universal Tuner. Line MIC (J0811-5) feeds the
audio from the microphone to the radio’s controller via connector J0801-4. Line HANDSET AUDIO
(J0811-8) feeds the receiver audio from the controller (J0801-6) to a connected handset. FLT A+,
which is at supply voltage level, and +5V are used to supply any connected accessory like a
microphone or a handset.
The two A/D converter inputs (J0811-9/10) are used as a microphone with keypad. A pressed key
changes the dc voltage on both lines. The voltages depend on which key is pressed. The µP
determines, from the voltage on these lines, which key is pressed and sends this information to the
host radio.
Line PTT IRDEC (J0811-6) is used to key up the radio’s transmitter. While the PTT button on a
connected microphone is released, line PTT IRDEC line is pulled to a +5 volts level by R0843.
Transistor Q0843 is then switched on causing a low at µP port PA2. When the PTT button is pressed,
signal PTT IRDEC is pulled to ground level. This switches off Q0843 and the resulting high level at
µP port PA2 informs the µP about the pressed PTT button. The µP informs the host radio about any
status change on the PTT IRDEC line via the SBEP bus.
When line PTT IRDEC is connected to FLT A+ level, transistor Q0821 is switched on through diode
VR0821 pulling the level on the line ON OFF CONTROL to FLT A+ level. This switches on the radio
and puts the radio’s µP in bootstrap mode. Bootstrap mode is used to load the firmware into the
radio’s flash memory.
The HOOK input (J0811-3) is used to inform the µP when the microphone´s hang-up switch is
engaged. Dependent on the CPS programming the µP may take actions like turning the audio PA on
or off. While the hang up switch is open, line HOOK is pulled to +5 volts level by R0841. Transistor
Q0841 is switched on causing a low at µP port PA1. When the HOOK switch is closed, signal HOOK
is pulled to ground level. This switches off R0841 and the resulting high level at µP port PA1 informs
the µP about the closed hang up switch. The µP informs the host radio about any status change on
the HOOK line via SBEP bus.
2.11.9 Speaker
The control head contains a speaker for the receiver audio. The receiver audio signal from the
differential audio output of the audio amplifier located on the radio’s controller is fed via connector
J0801-10, -11 to the speaker connector P0801, pins 1 and 2. The speaker is connected to the
speaker connector P0801. The control head speaker can only be disconnected if an external
speaker, connected on the accessory connector, is used.
2.11.10Electrostatic Transient Protection

Electrostatic transient protection is provided for the sensitive components in the control head by
diodes VR0811 VR00812 and VR0816 - VR0817. The diodes limit any transient voltages. The
associated capacitors provide radio frequency interference (RFI) protection.
3-1
Chapter 3
Maintenance
3.1 Introduction
This chapter of the manual describes:
n Preventive maintenance
n Safe handling of CMOS and LDMOS devices
n Repair procedures and techniques
3.2 Preventive Maintenance

The radios do not require a scheduled preventive maintenance program; however, periodic visual
inspection and cleaning is recommended.
3.2.1 Inspection
Check that the external surfaces of the radio are clean, and that all external controls and switches
are functional. It is not recommended to inspect the interior electronic circuitry.
3.2.2 Cleaning
The following procedures describe the recommended cleaning agents and the methods to be used
when cleaning the external and internal surfaces of the radio. External surfaces include the front
cover, housing assembly, and battery case. These surfaces should be cleaned whenever a periodic
visual inspection reveals the presence of smudges, grease, and/or grime.
NOTE Internal surfaces should be cleaned only when the radio is disassembled for
servicing or repair.
The only recommended agent for cleaning the external radio surfaces is a 0.5% solution of a mild
dishwashing detergent in water. The only factory recommended liquid for cleaning the printed circuit
boards and their components is isopropyl alcohol (70% by volume).
CAUTION: The effects of certain chemicals and their vapors can have harmful results on certain plas-
! tics. Aerosol sprays, tuner cleaners, and other chemicals should be avoided.
WARNING
Cleaning External Plastic Surfaces

The detergent-water solution should be applied sparingly with a stiff, non-metallic, short-bristled
brush to work all loose dirt away from the radio. A soft, absorbent, lintless cloth or tissue should be
used to remove the solution and dry the radio. Make sure that no water remains entrapped near the
connectors, cracks, or crevices.
Cleaning Internal Circuit Boards and Components
Isopropyl alcohol may be applied with a stiff, non-metallic, short-bristled brush to dislodge embedded
or caked materials located in hard-to-reach areas. The brush stroke should direct the dislodged
material out and away from the inside of the radio. Make sure that controls or tunable components
are
3-2 Maintenance
not soaked with alcohol. Do not use high-pressure air to hasten the drying process since this could
cause the liquid to collect in unwanted places. Upon completion of the cleaning process, use a soft,
absorbent, lintless cloth to dry the area. Do not brush or apply any isopropyl alcohol to the frame,
front cover, or back cover.
NOTE Always use a fresh supply of alcohol and a clean container to prevent contamination
by dissolved material (from previous usage).
3.3 Safe Handling of CMOS and LDMOS

Complementary metal-oxide semiconductor (CMOS) devices are used in this family of radios. CMOS
characteristics make them susceptible to damage by electrostatic or high voltage charges. Damage
can be latent, resulting in failures occurring weeks or months later. Therefore, special precautions
must be taken to prevent device damage during disassembly, troubleshooting, and repair.
Handling precautions are mandatory for CMOS circuits and are especially important in low humidity
conditions. DO NOT attempt to disassemble the radio without first referring to the CMOS CAUTION
paragraph in the Disassembly and Reassembly section of the manual.
CAUTION: This radio contains static-sensitive devices. Do not open the radio unless you are properly
! grounded. Take the following precautions when working on this unit:
WARNING n Store and transport all CMOS devices in conductive material so that all exposed leads are
shorted together. Do not insert CMOS devices into conventional plastic “snow” trays used for
storage and transportation of other semiconductor devices.
n Ground the working surface of the service bench to protect the CMOS device. We recom-
mend using the Motorola Static Protection Assembly (part number 0180386A82), which
includes a wrist strap, two ground cords, a table mat, and a floor mat.
n Wear a conductive wrist strap in series with a 100k resistor to ground. (Replacement wrist
straps that connect to the bench top covering are Motorola part number RSX-4015.)
n Do not wear nylon clothing while handling CMOS devices.
n Do not insert or remove CMOS devices with power applied. Check all power supplies used for
testing CMOS devices to be certain that there are no voltage transients present.
n When straightening CMOS pins, provide ground straps for the apparatus used.
n When soldering, use a grounded soldering iron.
n If at all possible, handle CMOS devices by the package and not by the leads. Prior to touching
the unit, touch an electrical ground to remove any static charge that you may have accumu-
lated. The package and substrate may be electrically common. If so, the reaction of a dis-
charge to the case would cause the same damage as touching the leads.
3.4 General Repair Procedures and Techniques

Parts Replacement and Substitution
When damaged parts are replaced, identical parts should be used. If the identical replacement
component is not locally available, check the parts list for the proper Motorola part number and order
the component from the nearest Motorola Communications parts center listed in the Piece Parts
Availability section of this manual (See Chapter 1). You also need to review Motorola’s Rework and
Repair Technical Reference manual, P/N 6880309G53, which can be ordered from AAD at 1-800-
422-4210.
Rigid Circuit Boards
The family of radios uses bonded, multi-layer, printed circuit boards. Since the inner layers are not
accessible, some special considerations are required when soldering and unsoldering components.
Maintenance 3-3
The printed-through holes may interconnect multiple layers of the printed circuit. Therefore, care
should be exercised to avoid pulling the plated circuit out of the hole.
When soldering near the 20-pin and 40-pin connectors:
n Avoid accidentally getting solder in the connector.
n Be careful not to form solder bridges between the connector pins.
n Closely examine your work for shorts due to solder bridges.
n Do not exceed 210 degrees C when reworking boards.
n Do not exceed 5 degrees temperature ramp rate.
Flexible Circuits
The flexible circuits are made from a different material than the rigid boards and different techniques
must be used when soldering. Excessive prolonged heat on the flexible circuit can damage the
material. Avoid excessive heat and excessive bending.
For parts replacement, use the ST-1087 R1319A Temperature-Controlled Solder Station with a 600-
700 degree tip for OMPAC (BGA) CSP, micro BGA and connectors. Use digital tweezers for all other
component. Use small diameter solder such as ST-633. The smaller size solder will melt faster and
require less heat to be applied to the circuit.
To replace a component on a flexible circuit:
1. Grasp the edge of the flexible circuit with seizers (hemostats) near the part to be removed.
2. Pull gently.
3. Apply the tip of the soldering iron to the component connections while pulling with the seizers.
NOTE Do not attempt to puddle out components. Prolonged application of heat may dam-
age the flexible circuit.
Chip Components
Use either the RLN-4062 R1319A Chipmaster Hot-Air Repair Station or the Motorola 0180381B45
Repair Station R1364a digital heated tweezer system for chip component replacement. When using
the 0180381B45 Repair Station, select the TJ-65 mini-thermojet hand piece. On either unit, adjust
the temperature control to 700 degrees F. (370 degrees C), and adjust the airflow to a minimum
setting. Airflow can vary due to component density.
To remove a chip component:
1. Use a hot-air hand piece and position the nozzle of hand piece R1319A approximately 1/8" (0.3
cm) above the component to be removed.
2. Begin applying the hot air. Once the solder reflows, remove the component using the pair of twee-
zers contained in the SMD tool kit shipped with the R1319A.
3. Using a solder wick (Motorola P/N 6680334B25) and a soldering iron or a power desoldering sta-
tion, remove the excess solder from the pads.
To replace a chip component using a soldering iron:
1. Select the appropriate micro-tipped soldering iron and apply fresh solder paste (Motorola P/N
6680333E72) to one of the solder pads.
2. Using a pair of tweezers, position the new chip component in place while heating the fresh solder.
3. Once solder wicks onto the new component, remove the heat from the solder.
4. Heat the remaining pad with the soldering iron and apply solder until it wicks to the component. If
necessary, touch up the first side. All solder joints should be smooth and shiny.
3-4 Maintenance
To replace a chip component using hot air:

1. Use the hot-air hand piece and reflow the solder on the solder pads to smooth it. For components
having two or three solder connections, apply a dot of NO-CLEAN solder paste to the lead joints
before removal.
2. Apply a drop of solder paste flux to each pad. For dual leaded devices such as SOICs, TSOPs,
and quad leaded devices less than 20 leads, such as PLCCs and QFPs, apply a bead of solder
paste.
3. Using a pair of tweezers, position the new component in place. As component is removed, it will
carry away excess solder, leaving the ideal amount on the pads for their surface area.
4. Position the hot-air hand piece approximately 1/8” (0.3 cm) above the component and begin
applying heat. For an extensive discussion of chip component rework and other technical proce-
dures, order manual 6880309G53 from Motorola AAD.
5. Once the solder wicks to the component, remove the heat and inspect the repair. All joints should
be smooth and shiny.
Shields
Removing and replacing shields will be done with the R-1070 R1319A station with the temperature
control set to approximately 415°F (215°C) [445°F (230°C) maximum].
To remove the shield:
1. Place the circuit board in the R-1070’s holder.
2. Select the proper heat focus head and attach it to the heater chimney.
3. Add paste flux (Motorola P/N 6680333E71) around the base of the shield.
4. Position the shield under the heat-focus head.
5. Lower the vacuum tip and attach it to the shield by turning on the vacuum pump.
6. Lower the focus head until it is approximately 1/8” (0.3 cm) above the shield.
7. Turn on the heater and wait until the shield lifts off the circuit board.
8. Once the shield is off, turn off the heat, grab the part with a pair of tweezers, and turn off the vac-
uum pump.
9. Remove the circuit board from the R-1070’s circuit board holder.
To replace the shield:
1. Add solder to the shield if necessary, using a micro-tipped soldering iron.
2. Rub the soldering iron tip along the edge of the shield to smooth out any excess solder. Use sol-
der wick and a soldering iron to remove excess solder from the solder pads on the circuit board.
3. Place the circuit board back in the R1070’s R1319A circuit board holder.
4. Place the shield on the circuit board using a pair of tweezers.
5. Place a small bead of no-clean flux (Motorola P/N 6680333E71) around the tinned surface.
6. Position the heat-focus head over the shield and lower it to approximately 1/8” (0.3 cm) above the
shield.
7. Turn on the heater and wait for the solder to reflow. The R1319A will record removal time, add 30
to 40 seconds for replacement.
8. Once complete, turn off the heat, raise the heat-focus head and wait approximately one minute for
the part to cool.
9. Remove the circuit board and inspect the repair. No cleaning should be necessary.
Maintenance 3-5
3.5 Recommended Test Tools

Table 3-1 lists the recommended tools used for maintaining this family of radios. These tools are also
available from Motorola.
Table 3-1. Recommended Test Tools
Motorola Part
Description Application
Number
RSX4043 Torx Driver Tighten and remove chassis screws
6680387A70 T-6 Torx Bit Removable Torx driver bit
WADN4055A Portable soldering station Digitally controlled soldering Iron

6604008K01 0.4mm replacement tip For WADN4055A soldering Iron
6604008K02 0.8mm replacement tip
0180386A78 Illuminated magnifying glass with

lens attachment.
0180302E51 Illuminated Magnification System Illuminated and magnification of components
0180386A82 Anti-static grounding kit Used during all radio assembly and disassembly
procedures
6684253C72 Straight prober
6680384A98 Brush
1010041A86 Solder (RMA type), 63/37, 0.5mm
diameter
1 lb. spool
0180303E45 SMD tool kit (Include with R1319A)
R-1321A R1319A Shields and Removal and assembly of surface-mounted

surface-mounted integrated circuits and shields. Includes five noz-
component and IC zles
removal/rework station
(order all heat-focus heads
separately)
6680334B49 0.410” x 0.410” Heat-focus heads for R-1319A work station

6680334B50 0.430” x 0.430”
6680334B51 0.492” x 0.492”
6680334B52 0.572” x 0.572”
6680334B53 0.670” x 0.790”
6680370B51 0.475” x 0.475”
6680370B54 0.710” x 0.710”
6680370B57 0.245” x 0.245”
6680370B58 0.340” x 0.340”
6680371B15 0.460” x 0.560”
6680371B74 0.470” x 0.570”
6680332E45 0.591” x 0.315”
6680332E46 0.862” x 0.350”
R1364A Digital Heated Tweezer System Chip component removal
R1427A Board Preheater Reduces heatsink on multi-level boards
6680309B53 Rework Procedures Manual Contains Application notes, procedures, and tech-
nical references regarding rework equipment
3-6 Maintenance
3.6 Transmitter Troubleshooting Chart
START
No power
Yes
No No
No No
Is Q4573 Is Vctrl Check Check
OK? there? MOSBIAS_2 ASFIC
Change
Yes
Q4573 Yes
Yes
Check voltage
No Check
on pin 4 U4501 Check
PCIC_MOSBIAS_1 PCIC
Check R4422-5
and go back to top No
Yes
No Check voltage No
on pin 5 U4501 Are D4471 & Change
D4472 OK? D4471 &
Change Q4431 D4472
Troubleshoot
ASFIC Yes
Yes
No
No
Check voltage
on TP4531 Yes No
Check Q4431 gate(open) Check Q4421 gate(open) Change Q4421
and drain resistances and drain resistances
Change Yes (11kohm) (11kohm)
PCIC Yes
Check R4409 &

R4473 and go back Is Q4441 OK ? Troubleshoot
to top VCO
No
No
Yes Yes
Do visual check
Is drive from VCO
Is voltage drop across on all components
>+4dBm?
R4497 >4.5V ?
Change Q4441
No
Change U4401
Maintenance 3-7
3.7 Receiver Troubleshooting Chart

START
Bad SINAD
Bad 20dB Quieting
No Recovered Audio
Audio at pin 8 Yes Check Controller (in the case of no audio).

of U3101? Or else go to “B”
No
Spray or inject 44.85MHz

into XTAL Filter FL3101.
A
Check Q3102 bias

Yes for faults.
B Audio heard?
No
Biasing OK?
Check 2nd LO
(44.395MHz) at C3135. No
Replace Q3102.
Yes
B LO present? Yes
Go to B
No
Check cir-
cuitry around No Check volt-
U3101. ages on
Replace U3101. OK?
U3101 if
defect.
Yes
Check circuitry around Y3101.

Replace Y3101 if defect.
Troubleshooting Flow Chart for Receiver (Sheet 1 of 2)

3-8 Maintenance
Inject RF into J4401
Trace IF signal
Yes from C3101 to IF signal at
IF Signal at Q3102 collec- Yes
C3101? Q3101. Check for
bad XTAL filter. tor?
No Before replacing
U3101, check
Yes No U3101 voltages.
1st LO level No
RF Signal at OK? Check FGU
T4051? Locked?
Check T4051, T4052,
No D4051, R4052, L4008.
Yes
Yes
RF Signal at Check filter between Yes
C4015 & T4051. Check for A
C4015?
5VDC
No
No
Yes
RF Signal at Check RF amp (Q4003)
C4009? Stage.
No or Is 9V3 Yes
A
weak RF present?
Check filter between
Yes C4025 & C4009. Check
RF Signal at tuning voltage at R4060.
C4025? No
Check Supply Voltage cir-
No cuitry. Check U0611 and
U0641.
Check harmonic filters L4491-L4493, C4492
and ant.switch D4471,D4472,L4472. Is tuning volt- Yes
age OK? Check varactor filter.
No
Check U4501.
Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)

Maintenance 3-9
3.8 Synthesizer Troubleshooting Chart
5V at U4201 NO Check 5V
Start Regulator
pins 5, 20, 34 &
36 U4211
Visual YES
Check D4201, C4202, Correct NO
check of the
C4203, & C4206 Problem Board OK?
YES
YES
Is
5V NO Is U4201 Pin 47 Is 16.8MHz NO 16.8MHz
at pin 6 of Replace
at = 13VDC Signal at signal at
D4201 U4201
U4201 Pin 19? U4201 pin YES
YES
+5V at U4201 23?
NO NO Pin’s
YES 13 & 30? NO
Check
R4201
Check C4381 YES
Check 5V Check Y4261, C4261,
R e g ul a t or C4262, C4263, D4261
U4211 & R4261
Is U4301 Pin 19 Are signals NO

NO
<40 mVDC in RX & at Pin’s 14 & Are Waveforms NO
>4.5 VDC in TX? 15 of U4201? at Pins 14 & 15
(at VCO section) triangular?
YES
YES
YES
YES
Is U4201 pin 2 Do Pins 7,8 & 9
>4.5 VDC in Rx & NO
of U4201 toggle
<40 mVDC in Rx when channel is
changed?
Check programming
NO lines between U0101
Is there a short YES
Replace NO and U4201 Pins 7,8 & 9
between Pin 47 and
U4201 Pins 14 & 15 of
U4201?
YES NO
Is information
from µP U0101
Remove
correct?
Shorts
Check uP U0101
Troubleshooting
Chart YES
NO If L4225, C4229 & C4227

Is RF level at
are OK, then see VCO
U4201 Pin 32
troubleshooting chart Replace
-12 < x <-25
dBm? U4201
YES
Replace or
Are R4221,R4222, NO resolder
R4223,C4221,C4222, necessary
& C4223 OK? components
YES
Troubleshooting Flow Chart for UHF
Replace
U4201
Mobile Synthesizer Section
3-10 Maintenance
This page intentionally left blank

Maintenance 3-11
3.9 VCO Troubleshooting Chart

l
RX VCO TX VCO
LOW OR NO RF SIGNAL LOW OR NO RF SIGNAL POWER OK BUT
AT TP4003 AT INPUT TO PA NO MODULATION
VISUAL CHECK NO CORRECT NO VISUAL CHECK AUDIO = 180 mVRMS NO

OF BOARD REPLACE C4325
OF BOARD PROBLEM AT “-” SIDE OF
OK? OK? C4325
YES YES YES
MAKE SURE SYNTHESIZER IS

4.5V DC AT NO WORKING CORRECTLY AND NO 4.5V DC AT 4.5VDC NO REPLACE
U4301 PIN 14&18 RUNNER BETWEEN U4201 PIN U251 PIN 14&18 AT CR4321 R4322
28 AND U4301 PIN 14&18 IS OK.
YES YES YES
IF C4321 AND R4321

CHECK RUNNER ARE OK, THEN
35mV DC AT NO NO REPLACE CR4321
U4301 PIN 19 BETWEEN U4201 PIN 2 4.8V DC AT
AND U4301 PIN 19 U4301 PIN 19
YES YES
ARE Q4301 ARE U251 PINS

BASE AT 2.4V IF ALL PARTS ASSOCIATED
NO 13 AT 4.4V NO
COLLECTOR AT 4.5V REPLACE Q4301 15 AT 1.1V WITH THOSE PINS ARE
EMITTER AT 1.7V 10 AT 4.5V OK, REPLACE U4301
16 AT 1.9V
YES YES
IF ALL PARTS FROM U4301 IF R4361 AND L4361 ARE

IS RF AVAILABLE NO IS RF AVAILABLE NO OK, REPLACE U4301
PIN 8 TO BASE OF Q4332 ARE
AT BASE OF Q4332 AT TP4534
OK, REPLACE U4301
YES
YES
IF ALL PARTS FROM TP4534

ARE Q4332 TO U4401 PIN 16 ARE OK,
BASE AT 0.7V IF ALL PARTS ASSOCIATED REPLACE U4301
NO
COLLECTOR AT 4.5V WITH THE PINS ARE
EMITTER AT 110mV OK, REPLACE Q4332
YES
IF ALL PARTS FROM COLLECTOR

OF Q4332 TO TP4003 ARE
OK, REPLACE Q4332
3-12 Maintenance

4-1
Chapter 4
Schematic Diagrams, Overlays, and Parts Lists
4.1 Introduction
This chapter provides schematic diagrams, overlays, and parts lists for the radio circuit boards and
interface connections.
4.1.1 Notes For All Schematics and Circuit Boards

* Component is frequency sensitive. Refer to the Electrical Parts List for value and usage.
1. Unless otherwise stated, resistances are in Ohms (k = 1000), and capacitances are in picofarads
(pF) or microfarads (µF).
2. DC voltages are measured from point indicated to chassis ground using a Motorola DC multime-
ter or equivalent. Transmitter measurements should be made with a 1.2 µH choke in series with
the voltage probe to prevent circuit loading.
3. Reference Designators are assigned in the following manner:
800-900 = Control Heads
100/200/400/500/600 Series = Controller
100/200/400/500/600/3000/4000 Series = UHF Transmitter
3000 Series = VHF Transmitter
4. Interconnect Tie Point Legend:
UNSWB+ = Unswitched Battery Voltage (12V)
SWB+ = Switched Battery Voltage (12V)
R5 = Receiver Five Volts
CLK = Clock
Vdda = Regulated 5 Volts (for analog)
Vddd = Regulated 5 Volts (for digital)
CSX = Chip Select Line (not for LVZIF)
SYN = Synthesizer
DACRX = Digital to Analog Voltage (For Receiver Front End Filter)
VSF = Voltage Super Filtered (5 volts)
VR = Voltage Regulator
4-2 Introduction
SIDE 1
LAYER 1 (L1)
6-LAYER CIRCUIT
LAYER 2 (L2) BOARD DETAIL VIEWING
LAYER 3 (L3)
INNER LAYERS COPPER STEPS IN PROPER
LAYER 4 (L4)
LAYER SEQUENCE
LAYER 5 (L5)
LAYER 6 (L6)
SIDE 2
4-3
D0877 D0878 D0879
D0873 D0872
4 R0823 5 S0866 S0865

D0886 D0884
JU0853
1 3
2
JU0852
JU0854 D0874 D0871

D0875 D0876
9 7 5 3 1
8 6 4 2 10
J0811
S0864 S0861
S0863 S0862
D0887 D0881
D0888 D0885
ZWG0130114
Figure 4-1. PRO3100/CDM750 Control Head Top Overlay

4-4
Q0872
Q0878 Q0877 Q0873
Q0823 R0825 D0821 R0821
R0872 C0824
Q0879 Q0822
D0822
R0878 R0877 VR0822
R0873 C0821
R0879 U0833 R0822
C0823
1
R0831 Q0821
C0802 TP0838
3
TP0835 C0822
C0803 32 17
R0881 33 16
C0804 5 4 R0854
J0801 R0824
C0805 Q0871 R0871
Q0881 U0832 R0853
R0812
C0813
C0815
R0813
R0814
R0816
R0815
C0806 R0852
8 1 R0874
C0833
C0808 R0832 Q0874
TP0833 U0831
C0811
TP0834
VR0811
C0809 R0835
TP0836
12
TP0831 R0875 C0810

R0876 R0833 R0810
Q0876 48 1
Q0875 R0811
49 64 C0843 C0816 C0817
R0834 Q0841
R0841 R0847 C0818
VR0817
R0837 TP0837 R0838 Q0843
R0843 VR0816
0 R0864 R0836
R0842 R0844
TP0832 D0831 VR0823
Q0885
R0861 R0862 R0880 R0866 R0867
1 R0849
R0839 C0832
P0801 R0885 VR0821
R0845 C0819
2
C0831
ZWG0130113
Figure 4-2. PRO3100/CDM750 Control Head Bottom Overlay

4-5
Microphone Interface
Radio Interface
J0801
CONTROLHEAD
VR0811 CONNECTOR
5V 33V VR0823
C0813 5.6V
R0811 470pF NU
51K C0810 C0811 C0843 J0801-14
470pF 470pF 470pF
R0810 NU J0801-13
EXT_KP_COL J0811-10 EXT_KP_COL
WARIS 13K R0812 J0801-12 SCI_TX
FLT_A+ J0811-1 FLT_A+ C0809
GM300 22 J0801-11 P0801-1
R0847 82pF
9 8 7 6 5 4 3 2 1 10 5V J0811-2 5V NU
22 J0801-10 P0801-2
HOOK J0811-3 HOOK
J0801-9
J0811 GROUND J0811-4 R0813
10 J0801-8
MICROPHONE MIC J0811-5 MIC
CONNECTOR J0801-7 5V
PTT_IRDECODER J0811-6 PTT_IRDEC
R0814 J0801-6 HANDSET_AUDIO
BUS+ J0811-7 BUS+
270 J0801-5 BUS+
HANDSET_AUDIO J0811-8 HANDSET_AUDIO
R0815 J0801-4 MIC
EXT_KP_ROW J0811-9 EXT_KP_ROW
13K C0815 C0816 C0817 C0818 C0819 J0801-3 FLT_A+
470pF 470pF 82pF 470pF 470pF
R0816 NU
51K NU J0801-2 ON_OFF_CONTROL
5V J0801-1 C0806 C0805 C0804 C0803

VR0817 VR0816 470pF 82pF 470pF 470pF
20V 20V C0808 C0802
470pF 470pF
NU NU
ON/OFF Section Controller Section

5V
Q0821 C0832 5V 5V
C0831 0.1uF R0841 R0843
FLT_A+ 10K Q0841 10K Q0843
VR0821 U0833 3.3uF
5.6V CSTCC8.00MG
PTT_IRDEC 5V HOOK PTT_IRDEC
VRL 21
VDD 55
VRH 22
35
44
48
60
61
C0823 C1 1 R0842
NC6
NC7
NC8
NC9
NC10
.01uF TP0834 1 GND 47K R0845
BOOT_VPP 5V 2 4.7K
29 R0844
CLK_E STRA_AS 28
R0835 R0833 3 R0831 31 EXTAL U0831 STRB_RW* 30 10K
5V 100 1MEG
47K C2 33 XTAL MC68HC711E9 PA0_IC3 1 ON_OFF_SENSE
Q0823 D0821 64
U0832 R0832 CONTROLLER PA1_IC2
R0825 2.2K 5V 46 IRQ PA2_IC1 63
MC33064 NU 45 XIRQ 62
ON_OFF_CONTROL 2 PA3_OC5_OC1 CH_REQUEST
1K 5V INPUT RESET 1 43 RESET PA4_OC4_OC1 59
BOOT_MODE 1 PA5_OC3_OC1 58 BL_GREEN
1
3 NC3 6 C0833 TP0833 TP0835 27 MODA_LIR* PA6_OC2_OC1 57
CH_REQUEST 5V NC1 NC4 7 0.1uF RESET USW_5V 25 MODB_VSTBY PA7_PA1_OC1 56
5 NC2 8
GND NC5 13 34 0
1 INT_KP_COL PE0_AN0 PC0_AD0 1
R0821
4
TP0831 FLT_A+ INT_KP_ROW 15 PE1_AN1 PC1_AD1 36

10K 1 17 37 2
5V R0823 Q0822 TP0832 1 5V EXT_KP_COL PE2_AN2 PC2_AD2
19 38 3
50K TP0838 EXT_KP_ROW PE3_AN3 PC3_AD3 4 R0849
ON_OFF_SENSE VOLUME 14 PE4_AN4 PC4_AD4 39
NEG 16 40 5 47K
TAB1 PE5_AN5 PC5_AD5 6
C0824 18 PE6_AN6 PC6_AD6 41 5V
.01uF 20 42 7
5V PE7_AN7 PC7_AD7
NU 1 8
VAR
TP0836 47 12 0 R0852 R0853 R0854

POS TAB SCI_RX PD0_RXD PB0_A8
5V 50 PD1_TXD PB1_A9 11 1 100K 100K 100K
51 PD2_MISO PB2_A10 10 2
R0836 52
0
R0837 PD3_MOSI PB3_A11 9 3 CH_KP_ID(0:7)
FLT_A+ VOLUME 10K 33K 53 PD4_SCK PB4_A12 8 4
54 PD5_SS* PB5_A13 7 5
R0822 6 6
7
6
5
4
0
24K D0822 BUS+ PB6_A14
2
PB7_A15 5 7
23 VSS1
24 VSS2
49 VSS3
R0824 R0839 5V JU0852 JU0853 JU0854
2 NC1
3 NC2
4 NC3
26 NC4
32 NC5
USW_5V 0 D0831
CONTROL HEAD ID
1
4.7K R0834 R0838
NU 10K
C0821 C0822 270
VR0822 470pF 2.2uF SCI_TX
5.6V NU 1
TP0837 LED_CNTRL(0:8)
SCI_TX KEYPAD ID
ZWG0130239
Figure 4-3. PRO3100/CDM750 Control Head Schematic Diagram, Sheet 1

4-6
Backlight
Keypad
FLT_A+
D0886 D0885
INT_KP_COL 5V green green
D0884 D0888
R0866 R0867 R0861 green green
5V 51K
51K 13K
D0881 D0887
green green
INT_KP_ROW
1 P1 1 P1 Q0881 Q0885
5 P5 5 P5
4 P4 4 P4
8 F4 8 P2 R0862
P8 P8
Keypad 2 2 13K
P2 0V/0V P2 1V/0V
6 P6 6 P6
Layout 3 P3 3 P3 R0881 R0885
7 P7 7 P7 270 270
S0861 S0865 BL_GREEN

red yellow green
1 1
5
P1
5
P1 Status LED
P5 P5
4 P4 4 P4
8 F3 8 FLT_A+
LED6 LED5 P8 P8 P1
2 2 R0880
P2 0V/1V P2 1V/1V
6 6 22K D0877 D0878 D0879
P6 P6 red yellow green
3 P3 3 P3
P1 P2 7 P7 7 P7
S0866 S0865 Q0877 Q0878 Q0879
S0862 S0866
LED1 LED2 LED3 LED4

1 P1 R0877 R0878 R0879
5 LED_CNTRL(0:8) 270 270
P5 270
F1 F2 F3 F4 4 P4
S0864 S0863 S0862 S0861 8 P8 F2 R0864 5
2 P2 43K 6
6 0V/2V
P6 7
3 P3
7 P7
S0863
Sunction LED
1 FLT_A+
P1 LED1 LED2 LED3 LED4 LED5 LED6
5 P5
4 P4 D0874 D0875 D0876 D0871 D0872 D0873
8 P8 F1 red red red red red red
2 P2
6 P6 0V/3V
Q0874 Q0875 Q0876 Q0871 Q0872 Q0873
3 P3
7 P7
S0864
R0874 R0875 R0876 R0871 R0872 R0873

270 270 270 270 270 270
4 3 2 1 0 8
LED_CNTRL(0:8)
ZWG0130240
Figure 4-4. PRO3100/CDM750 Control Head Schematic Diagram, Sheet 2

4-7
Table 4-1. PRO3100/CDM750 Control Head Parts List

Reference Motorola Reference Motorola
Description Description
Reference Motorola Designator Part No. Designator Part No.
Description
Designator Part No. Q0885 4813824A10 Transistor, NPN VR0817 4805656W09 Diode, Zener
C0803 2113741F17 470pF R0810 0662057A76 13K VR0821 4813830A15 Diode, 5.6V
C0804 2113741F17 470pF R0811 0662057A90 51K VR0822 4813830A15 Diode, 5.6V
C0805 2113740F49 100pF R0812 0662057A09 22 VR0823 4813830A15 Diode, 5.6V
C0808 2113741F17 470pF R0813 0662057A01 10
C0811 2113741F17 470pF R0814 0662057A35 270
C0813 2113741F17 470pF R0815 0662057A76 13K
C0815 2113741F17 470pF R0816 0662057A90 51K
C0816 2113741F17 470pF R0821 0662057A73 10K
C0817 2113740F49 82pF R0822 0662057A82 24K
C0822 2311049A40 2.2uF R0823 1805911V01 Volume Pot
C0823 2113741F49 10nF R0824 0662057A65 4K
C0831 2311049A42 3.3uF R0825 0662057A49 1K
C0832 2113743E20 100nF R0831 0662057B22 1M
C0833 2113743E20 100nF R0832 0662057A57 2K
C0843 2113741F17 470pF R0833 0662057A89 47K
D0821 4813833C02 Dual Schottky R0834 0662057A35 270
D0822 4813833C02 Dual Schottky R0835 0662057A25 100
D0831 4880236E05 Schottky R0836 0662057A73 10K
D0871 4886171B01 LED, Red R0837 0662057A85 33K
D0872 4886171B01 LED, Red R0838 0662057A73 10K
D0873 4880479B01 LED, Red R0841 0662057A73 10K
D0874 4886171B01 LED, Red R0842 0662057A89 47K
D0875 4886171B01 LED, Red R0843 0662057A73 10K
D0876 4886171B01 LED, Red R0844 0662057A73 10K
D0877 4886171B01 LED, Red R0845 0662057A65 4K
D0878 4886171B03 LED, Yellow R0847 0662057A09 22
D0879 4886171B04 LED, Green R0849 0662057A89 47K
D0881 4886171B04 LED, Green R0852 0662057A97 100K
D0884 4886171B04 LED, Green R0853 0662057A97 100K
D0885 4886171B04 LED, Green R0854 0662057A97 100K
D0886 4886171B04 LED, Green R0861 0662057A90 51K
D0887 4886171B04 LED, Green R0862 0662057A76 13K
D0888 4886171B04 LED, Green R0864 0662057A88 43K
J801 0902636Y02 12-Pin Connector R0866 0662057A90 51K
J811 2864287B01 10-Pin Jack R0867 0662057A76 13K
Q0821 4805921T02 Transistor, Dual R0871 0660076A35 270
Q0822 4880048M01 Transistor, NPN R0872 0660076A35 270
Q0823 4805921T02 Transistor, Dual R0873 0660076A35 270
Q0871 4813824A10 Transistor, NPN R0876 0660076A35 270
Q0875 4813824A10 Transistor, NPN R0880 0662057A81 22K
Q0878 4813824A10 Transistor, NPN U0831 5113802A24 IC
Q0879 4813824A10 Transistor, NPN U0833 4886061B01 8 MHz
Q0881 4813824A10 Transistor, NPN VR0816 4805656W09 Diode, Zener
4-8

4-9
D0879
D0880
D0877
1 10 20 30 40
H0971
D0935 D0965 D0939 D0969 D0943 D0973 D0947 D0977 D0955 D0985 D0958 D0988 D0941 D0971
D0961 D0931 D0933 D0963

S0854
U0834
R0823 D0936 D0966 D0940 D0970 D0944 D0974 D0948 D0978 D0956 D0986 D0937 D0967 D0945 D0975
4 5 S0853
D0962 D0934
1 3
2
S0852
D0932 D0964 41 50 60 70 80
S0906 S0904 S0902 S0909 S0910

9 7 5 3 1
D0949 D0952 D0957 D0953 D0946

8 6 4 2 10
J0811 D0976
D0979 D0982 D0987 D0983
S0903 S0901 S0905 S0907 S0908
D0950 D0951 D0954 D0942

D0938
D0980 D0981 D0984 D0972

D0968
ZWG0130136
DWG. NO.
WARIS Controlhead B/C
8486155B04-P4 TOP SIDE ZWG0130136
ILLUSTRATOR DATE ENGINEER DATE PROGRAM DISK CHECK
ONE
RK 30/March/99 Illustrator
O.K. AS IS ( )
EDITOR DATE CHECKER DATE CORRECTED
AS O.K. AS MARKED ( )
MARKED
ISS. REVISION RLSE. RLSE.
LETTERING SIZE:
REQUIRES:
P4
Figure 4-5. PRO5100/PRO7100/CDM1250/CDM1550 Control Head Top Overlay

4-10
Q0879
R0855
Q0823
Q0878
Q0877
64 39 R0857
65 38 R0879 R0877
R0856 R0851 R0878
R0850
D0821
Q0821
VR0821
C0832
R0852 TP0831
Q0822
R0853 U0833 C0823
3 R0825 R0822
R0854 C0831
C0802 1 R0821
R0860 R0831
C0803 R0863
VR0822
U0971 R0824
C0804 TP0832
R0864 R0861R0865
C0805 D0822
17 TP0835
C0806 33
C0822
J0801 TP0972
C0807 R0862
R0973 C0821
TP0838 C0815 C0817
R0859
TP0973
102 R0858 C0811 C0813
1
103 128 U0831
R0813 R0814
R0975 C0833 R0812
C0983
R0834 12 R0832 R0810
C0808
C0985 C0975 C0974 TP0974 R0833 R0815
TP0975 C0810
R0811
R0816
R0817
C0812
C0971
C0976 C0977 R0835 1
C0984 R0977 TP0834 49 64
C0978 C0979 C0816 C0818
C0972 TP0836 C0819
Q0841
R0938 R0937 C0980 C0981 R0978
3 R0974 R0842
R0972 R0844
C0982 R0976 R0838 R0848 R0849 R0841
VR0812
TP0837
VR0816
VR0817
R0944 R0945 R0845
TP0971 TP0833
4 Q0933 2 Q0934
R0942 C0973 C0842 R0847
R0941
R0843
1
VR0811
R0905 R0903 R0902 C0843
Q0843
R0943 4
3 C0931 R0904 1
R0936 C0933 R0901 D0831 R0837 U0832
P0801 R0931 8 5
R0907 5 8
4 Q0931 2 Q0932 U0931 R0906 R0836
R0947 2 1 R0932 1 R0946
4 R0910
R0948 C0932
1
R0933 R0935 R0934 R0908 R0909
ZWG0130137
Figure 4-6. PRO5100/PRO7100/CDM1250/CDM1550 Control Head Bottom Overlay

4-11
J0801 Transceiver Interface

WARIS
Microphone Interface CONTROLHEAD
GM300
CONNECTOR
9 8 7 6 5 4 3 2 1 10
J0801-14
J0801-13
J0811
MICROPHONE J0801-12 SCI_TX
CONNECTOR C0808
J0801-11 P0801-1 Status LED
5V C0810 C0811 C0812 C0813 82pF
J0801-10 P0801-2 NU
R0811 470pF 470pF 470pF 470pF VR0811 VR0812
R0810 51K NU 33V 33V
5.6V J0801-9
13K AN(0:4) FLT_A+
5.6V
NU
ANALOG_INPUT_2 J0811-10 2 J0801-8
R0812 22
FLT_A+ J0811-1 FLT_A+ J0801-7 5V
R0817 D0877 D0880 D0879
22
5V J0811-2 5V J0801-6 HANDSET_AUDIO red yellow green
HOOK J0811-3 HOOK J0801-5 BUS+
GROUND J0811-4 R0813 J0801-4 MIC Q0877 Q0878 Q0879

10
MIC J0811-5 MIC J0801-3 FLT_A+
PTT_IRDECODER J0811-6 PTT_IRDEC J0801-2 ON_OFF_CONTROL

R0814 R0877 R0878 R0879
BUS+ J0811-7 BUS+ J0801-1 270 270 270
270 LED_CNTRL(0:8)
HANDSET_AUDIO J0811-8 HANDSET_AUDIO
R0815 5
ANALOG_INPUT_3 J0811-9 3 6
13K AN(0:4) 7
C0807 C0806 C0805 C0804 C0803 C0802
R0816 470pF 470pF 82pF 470pF 470pF 470pF
51K NU NU
5V
VR0817 VR0816 5V
C0815 C0816 C0817 C0818 C0819 20V 20V
470pF 470pF 82pF 470pF 470pF C0831
C0832 Controller Section
0.1uF 5V 5V
NU NU 3.3uF
U0833 R0841 Q0843 R0843
CSTCC8.00MG 10K Q0841
VRL 21
10K
22
VDD 55
NC6 35
NC7 44
NC8 48
NC9 60
NC10 61
CSTCC8.00MG
?X R0831
RESET RESET 5V
C1 1 1MEG
VRH
ON/OFF Section TP0833 R0842 R0844 R0845 HOOK PTT_IRDEC
Q0821
2 GND 29 28 47K 10K 4.7K
FLT_A+ 5V CLK_E STRA_AS
STRB_RW* 30
VR0821 10V
R0832 R0833 3 31 U0831
2.2K 47K 33 EXTAL MC68HC711E9 1
MC68HC711E9
C2 XTAL PA0_IC3 ON_OFF_SENSE

PTT_IRDEC CONTROLLER 64
U0832 PA1_IC2
46 IRQ PA2_IC1 63
10V C0823 MC33064 62
45 XIRQ
MC33064
2 PA3_OC5_OC1 CH_REQUEST
.01uF 5V INPUT RESET 1 43 RESET PA4_OC4_OC1 59 R0847
58 68K
C0833 27 PA5_OC3_OC1 BL_GREEN
NC3 6 USW_5V 57
3 25 MODA_LIR* PA6_OC2_OC1
56
BL_RED
NC4 7 0.1uF R0835
4 GND
NC1 MODB_VSTBY PA7_PA1_OC1 R0848
Q0823 D0821 5 NC2 NC5 8 NU 100 AN(0:4) 68K
R0825 0 13 PE0_AN0 34 0 NU C0843
1K PC0_AD0 1
5V 1 15 PE1_AN1 PC1_AD1 36
C0842 2.2uF
ON_OFF_CONTROL U0834 2 17 PE2_AN2 37 2
1 PC2_AD2 3 2.2uF
VPP
TP0834 LM50
LM50
3 19 PE3_AN3 PC3_AD3 38
4 NU R0851 R0852
BOOT_MODETP0835 POS 4 14 PE4_AN4 PC4_AD4 39
CH_REQUEST 16 PE5_AN5 40 5 R0849 47K 47K
5V FLT_A+
TP0831 FLT_A+ TEMP_SENSE 2 PC5_AD5 6 47K NU
TP0832
5V VOUT 18 PE6_AN6 PC6_AD6 41 5V
5V 20 PE7_AN7 42 7
GNDTP0838 PC7_AD7
R0821 8 R0850 R0853 R0854
10K GND 47 12 47K R0860 R0861 R0862
PD0_RXD PB0_A8 47K 47K
5V R0823 Q0822 3 50 11 0 NU NU 100K 100K 100K
50K PD1_TXD PB1_A9 10 NU
51 PD2_MISO PB2_A10 1
ON_OFF_SENSE 9
7
6
0
VOLTAGE_SENSE 52 PD3_MOSI PB3_A11 2 CH_KP_ID(0:7)
NEG TAB1 53 8
1 PD4_SCK PB4_A12 3
SCI_RX 54 7 4
5V TP0836 PD5_SS* PB5_A13 6
7
6
0
PB6_A14 5
R0836 5 R0859 R0863 R0864 R0865
VAR
10K R0837 PB7_A15 6 R0855 R0858 47K

TAB 4.7K 4.7K 4.7K
VSS1
24 VSS2
49 VSS3
POS 33K 7
3 NC1
NC2
4 NC3
26 NC4
32 NC5
5V 47K 47K
BUS+
23
2
4
FLT_A+
1
1
1
D0831 R0856 R0857 S0852 S0853
SWITCH
S0854
AN(0:4) R0838 47K 47K
R0834 10K
R0822 D0822 270 LED_CNTRL(0:8) NU
2
2
22K SCI_TX
R0824 CONTROL HEAD ID
USW_5V
4.7K SCI_TX 1
C0821 C0822 TP0837 KEYPAD ID
VR0822 470pF 2.2uF
5.6V
5.6V
NU
R0850 R0851 R0852 R0853 R0855 R0856 R0857 R0858

CONTROLHEAD
PRO5100/CDM1250 NU NU NU USED USED USED USED NU
ZWG0130241
CONTROLHEAD
PRO7100/CDM1550 NU NU USED NU USED USED NU USED
Figure 4-7. PRO5100/PRO7100/CDM1250/CDM1550 Control Head Schematic Diagram

4-12
Keypad B
Layout
ROW1
P1 P3 S0901 S0902 S0903
SW0906 SW0910 1 1 1
SW0902 P1 5 P1 5 P1
5 P5 P5 P5
4 4 4
SW0905 P4 8 P4 8 P4
P2 P4 8 P8 P8 P8
SW0903 SW0908 2 2 2
P2 6 P2 6 P2
6 P6 P6 P6
3 3 3
P3 7 P3 7 P3
7 P7 P7 P7
ROW2
S0904 S0905 S0906
1 1 1
5 P1 5 P1 5 P1
Keypad C 4 P5 4 P5 4 P5
Layout 8 P4 8 P4 8 P4
2 P8 2 P8 2 P8
5V 6 P2 6 P2 6 P2
3 P6 3 P6 3 P6
R0901 P3 P3 P3
51K R0906 7 7 7
AN(0:4) 51K P7 P7 P7
P1 P3 0
SW0906 SW0904 SW0902 SW0909 SW0910 ROW3
1 S0907 S0908
SW0905 1 1
ROW1 COL1 5 P1 P1
P2 P4 5
4 P5 P5
SW0903 SW0901 SW0907 SW0908 4
R0902 R0907 8 P4 P4
P8 8 P8
13K 13K 2 2
P2 P2
6 P6 6 P6
ROW2 COL2 3 P3 3 P3
7 P7 7 P7
R0903 R0908
22K 22K
ROW4
S0909 S0910
ROW3 COL3 1 1
P1 5 P1
5 P5 P5
R0904 R0909 4 4
43K P4 8 P4
43K 8 P8 P8
2 2
P2 6 P2
ROW4 COL4 6 P6 P6
R0909 3 3
P3 7 P3
7 P7 P7
CONTROLHEAD R0905 R0910
PRO5100/CDM1250 NU 130K 130K
NU NU
CONTROLHEAD ROW5 COL5
COL4 COL3 COL2
PRO7100/CDM1550 USED
ZWG0130242
Figure 4-8. PRO5100/PRO7100/CDM1250/CDM1550 Control Head Keypad Schematic

4-13
BACKLIGHT GREEN
Q0933 Q0931
NU
FLT_A+ FLT_A+
D0961 D0965 D0969 D0973 D0977 D0981 D0931 D0935 D0939 D0943 D0947 D0951 D0955
HSMG-H690
NU NU NU NU NU NU NU NU
R0941 D0985 R0931
10K 10K
D0962 D0966 D0970 D0974 D0978 D0982 NU D0932 D0936 D0940 D0944 D0948 D0952 D0956
D0986
D0963 D0967 D0971 D0975 D0979 D0983 D0933 D0937 D0941 D0945 D0949 D0953 D0957
R0942 NU R0932 NU NU NU NU NU NU NU
33K D0987 33K
NU
D0964 D0968 D0972 D0976 D0980 D0984 D0934 D0938 D0942 D0946 D0950 D0954 D0958
D0988 Q0932
R0943 Q0934 R0933 NU
BL_GREEN BL_RED
4.7K R0944 4.7K R0934
100K NU 100K NU
MC33072 R0945 MC33072 R0935

U0931-2 10K U0931-1 10K
FLT_A+ 6 FLT_A+ 8
8 2
7 R0946 1 R0936
5 10K C0931 3 10K
4 0.1uF
4
MC33072
C0932 R0938
C0933 R0947 R0948 MC33072
0.1uF R0937
0.1uF 10 10 10 10
NU NU
D0981 D982 D0983 D0984

CONTROL HEAD
PRO5100/CDM1250 NU NU NU NU
CONTROL HEAD
PRO7100/CDM1550 USED USED USED USED
ZWG0130243
Figure 4-9. PRO5100/PRO7100/CDM1250/CDM1550 Control Head LCD Schematic

4-14
LED_CNTRL(0:8)
RESET
TP0972
TP0971
15 SR2 COMS 48 COMS
16 SR1
17 WR COM0 32 COM0_R1
3 18 RD COM1 33 COM1_R2
2 19 CS2 COM2 34 COM2_R3
20 CS1 COM3 35 COM3_R4
5V
1 21 A0 COM4 36 COM4_R5
0 COM5 37 COM5_R6
COM6 38 COM6_R7
COM7 39 COM7_NC
22 FR
23 CL SEG0 49 SEG0_C1
1uF
14
C0971
M_S SEG1 50 SEG1_C2
12 CAP1_POS SEG2 51
11 SEG2_C3
52
1uF
CAP1_NEG SEG3 SEG3_C4
C0973
10
0
53
R0972
CAP2_POS SEG4 SEG4_C5
9 CAP2_NEG SEG5 54 SEG5_C6
6 VR SEG6 55 SEG6_C7
NU
5V
1uF
8 VOUT SEG7 56 SEG7_C8
C0972
SEG8 57 SEG8_C9
SEG9 58 SEG9_C10
R0973
SEG10 59 SEG10_C11
1.2MEG
1 60
2 V1 SEG11 SEG11_C12
V2 SEG12 61 SEG12_C13
3 62
Figure 4-10. PRO5100/PRO7100/CDM1250/CDM1550 Control Head Display Schematic

R0974
0.1uF
V3 SEG13 SEG13_C14
C0974
1.8MEG
4 63
5 V4 SEG14 SEG14_C15
V5 SEG15 64 SEG15_C16
SEG16 65 SEG16_C17
NU
C0977
0.1uF
66
0.1uF
SEG17 SEG17_C18
C0975
SEG18 67 SEG18_C19
0 24 68
1 D0 SEG19 SEG19_C20
25 D1 SEG20 69 SEG20_C21
2 26 70
0.1uF
D2 SEG21 SEG21_C22
C0976
3 27 71
4 28 D3 SEG22 SEG22_C23
D4 SEG23 72 SEG23_C24
NU
5 29 73
D5 SEG24 SEG24_C25
0.1uF
6
C0979
30 74
0.1uF
D6 SEG25 SEG25_C26
C0978
7 31 75
D7 SEG26 SEG26_C27
SEG27 76 SEG27_C28
NU
SEG28 77 SEG28_C29
0.1uF
C0981
78
0.1uF
SEG29 SEG29_C30
C0980
SEG30 79 SEG30_C31
SEG31 80 SEG31_C32
DISPLAY
81
NU
SEG32 SEG32_C33
SEG33 82 SEG33_C34
0.1uF
C0983
C0982
2.2uF
SEG34 83 SEG34_C35
SEG35 84 SEG35_C36
SEG36 85 SEG36_C37
SEG37 86 SEG37_C38
SEG38 87 SEG38_C39
88
U0971
SEG39 SEG39_C40
100K
200K
89
R0975
R0976
SEG40 SEG40_C41
SEG41 90 SEG41_C42
SEG42 91 SEG42_C43
92
NU
NU
SEG43 SEG43_C44
THE LCD IS OF HARDWAREKITS GLN7358A (EUR) and GLN7359A (US)
200K
93
100K
R0977
SEG44 SEG44_C45
R0978
SEG45 94 SEG45_C46
SEG46 95 SEG46_C47
SEG47 96 SEG47_C48
SEG48 97 SEG48_C49
SEG49 98 SEG49_C50
SEG50 99 SEG50_C51
Display Driver
TP0974
TP0973
TP0975
SEG51 100 SEG51_C52

SEG52 101 SEG52_C53
SEG53 102 SEG53_C54
103
CH_KP_ID(0:7)
SEG54 SEG54_C55
SEG55 104 SEG55_C56
SEG56 105 SEG56_C57
VOLTAGE_SENSE
SEG57 106 SEG57_C58

SEG58 107 SEG58_C59
SEG59 108 SEG59_C60
SEG60 109 SEG60_C61
SEG61 110 SEG61_C62
SEG62 111 SEG62_C63
SEG63 112 SEG63_C64
SEG64 113 SEG64_C65
SEG65 114 SEG65_C66
SEG66 115 SEG66_C67
SEG67 116 SEG67_C68
SEG68 117 SEG68_C69
SEG69 118 SEG69_C70
SEG70 119 NC
SEG71 120
04B01
SEG72 121
SEG73 122
NU
SEG74 123
04B01
124
H0971
SEG75
SEG76 125
5V
SEG77 126
SEG78 127
SEG79 128
.01uF
C0984
COM8 40
COM9 41
COM10 42
COM11 43
COM12 44
7 VDD
COM13 45
46
SED1526F0A
COM14
2.2uF
C0985
13 VSS COM15 47
ZWG0130244
SED1526F0A
4-15
Table 4-2: PRO5100/PRO7100/CDM1250/CDM1550 Con-

Reference Motorola Reference Motorola Reference Motorola
trol Head Parts List Description Description Description
Designator Part No. Designator Part No. Designator Part No.
Reference Motorola D0977 4886171B04 LED, Green R0847 0662057A93 22 VR0817 4805656W09 Diode, Zener
Description
Designator Part No. D0978 4886171B04 LED, Green R0849 0662057A89 47K VR0821 4813830A23 Diode, 5.6V
C0803 2113741F17 470pF D0979 4886171B04 LED, Green R0852* 0662057A89 47K VR0822 4813830A15 Diode, 5.6V
C0804 2113741F17 470pF D0980 4886171B04 LED, Green R0853** 0662057A89 47K * Models PRO7100/CDM1550 Only
C0805 2113740F49 100pF D0981* 4886171B04 LED, Green R0855 0662057A89 47K ** Models PRO5100/CDM1250 Only
C0807 2113741F17 470pF D0982* 4886171B04 LED, Green R0856 0662057A89 47K
C0811 2113741F17 470pF D0983* 4886171B04 LED, Green R0857** 0662057A89 47K
C0812 2113741F17 470pF D0984* 4886171B04 LED, Green R0858* 0662057A89 47K
C0813 2113741F17 470pF D0985 4886171B04 LED, Green R0859 0662057A89 47K
C0822 2311049A40 2.2uF J801 0902636Y02 12-pin connector R0863 0662057A65 4K
C0823 2113741F49 10nF J811 2864287B01 10-pin connector R0864 0662057A65 4K
C0831 2311049A42 3.3uF P0801 2809926G01 2-pin connector R0865 0662057A65 4K
C0832 2113743E20 100nF Q0821 4805921T02 Transistor, dual R0877 0660076A35 270
C0843 2311049A40 470pF Q0822 4880048M01 Transistor, NPN R0878 0660076A35 270
C0931 2113743E20 100nF Q0823 4805921T02 Transistor, dual R0879 0660076A35 270
C0933 2113743E20 100nF Q0841 4880048M01 Transistor, NPN R0901 0662057A90 51K
C0971 2311049A07 1uF Q0843 4880048M01 Transistor, NPN R0902 0662057A76 13K
C0973 2311049A07 1uF Q0877 4813824A10 Transistor, NPN R0903 0662057A81 22K
C0974 2113743E20 100nF Q0878 4813824A10 Transistor, NPN R0904 0662057A88 43K
C0976 2113743E20 100nF Q0933 4813824A08 Transistor, PNP R0907 0662057A76 13K
C0980 2113743E20 100nF R0810 0662057A76 13K R0909* 0662057A88 43K
C0983 2311049A09 2.2uF R0811 0662057A90 51K R0935 0662057A73 10K
C0984 2113741F49 10nF R0812 0662057A09 22 R0936 0662057A73 10K
C0985 2311049A40 2.2 uF R0813 0662057A01 10 R0937 0660076A01 10
D0821 4813833C02 Dual Schottky R0814 0662057A35 270 R0941 0662057A73 10K
D0822 4813833C02 Dual Schottky R0815 0662057A76 13K R0942 0662057A85 33K
D0831 4880236E05 Schottky R0816 0662057A90 51K R0943 0662057A65 4K
D0877 4886171B01 LED, Red R0817 0662057A09 22 R0944 0662057A97 100K
D0879 4886171B04 LED, Green R0821 0662057A73 10K R0945 0662057A73 10K
D0880 4886171B03 LED, Yellow R0822 0662057A82 24K R0946 0662057A73 10K
D0951* 4886171B02 LED, Orange R0823 1805911V01 Volume Pot R0947 0660076A01 10
D0952* 4886171B02 LED, Orange R0824 0662057A65 4K R0948 0660076A01 10
D0953* 4886171B02 LED, Orange R0825 0662057A49 1K R0972 0662057B47 0
D0954* 4886171B02 LED, Orange R0831 0662057B22 1M R0973 0662057B24 1.2M
D0965 4886171B04 LED, Green R0832 0662057A57 2K R0974 0662057B28 1.8M
D0966 4886171B04 LED, Green R0833 0662057A89 47K R0975 0662057G29 200K
D0967 4886171B04 LED, Green R0834 0662057A35 270 R0976 0662057G13 100K
D0968 4886171B04 LED, Green R0835 0662057A25 100 U0831 5113802A24 IC
D0969 4886171B04 LED, Green R0836 0662057A73 10K U0832 5113815A02 Voltage Sensor
D0970 4886171B04 LED, Green R0837 0662057A85 33K U0833 4886061B01 8 MHz
D0971 4886171B04 LED, Green R0838 0662057A73 10K U0834 5185963A15 Temperature Sen-
D0972 4886171B04 LED, Green R0841 0662057A73 10K sor
D0973 4886171B04 LED, Green R0842 0662057A89 47K U0931 5113818A03 IC
D0974 4886171B04 LED, Green R0843 0662057A73 10K U0971 5186158B01 LCD Driver
D0975 4886171B04 LED, Green R0844 0662057A73 10K VR0812 4813830A15
D0976 4886171B04 LED, Green R0845 0662057A65 4K VR0816 4805656W09 Diode, Zener
4-16

4-17
OPT_PTT OPT_PTT
GP1 GP1
GP2 GP2
GP3 GP3
GP4 GP4
GP5 GP5
GP6 GP6
GP7 GP7
GP8 GP8
BUS+ BUS+
RESET RESET
CNTRL_AUDIO(0:7) CNTRL_AUDIO(0:7)
GPIO(0:13) GPIO(0:13)
SPI(0:10) SPI(0:10)
GP3_IN_ACC6
GP5_IN_ACC9
GP2_OUT_ACC4
GP4_IN_OUT_ACC8
GP6_IN_ACC10
GP7_IN_OUT_ACC12
OPT_PTT
SPI(0:10)
RESET
BUS+
GP1_IN_ACC3
GP8_IN_OUT_ACC14
IN_5V_RF_REG
VS_MIC
FLT_A+
GP8_IN_OUT_ACC14
RESET
BUS+
GP6_IN_ACC10
GP5_IN_ACC9
GP3_IN_ACC6
GP7_IN_OUT_ACC12
OPT_PTT
GP1_IN_ACC3
GP2_OUT_ACC4
GP4_IN_OUT_ACC8
GPIO(0:13)
CNTLR_AUDIO(0:7)
SPI(0:10)
PASUPVLTG
GPIO(0:13)
INT_SWB+ RDY
CNTLR_AUDIO(0:7)
SPI(0:10)
EXT_SWB+ EXP_BD_REQ
9V3 BOOT_CNTRL
5VD 5V_RF
SPI(0:10)
SCI_TX EMERGENCY_CONTROL
RESET
IGNITION_CONTROL
FLT_A+
UART_TX ON_OFF_CONTROL
5VD
SUPPLY_VOLTAGE FLT_A+ CH_ACT RX_ADAPT TEMPSENSE
VSTBY CONTROLLER
INT_SWB+ DC_POWER_ON NOISE_BLNKR
FLT_A+ CNTLVLTG
VS_AUDSEL IO BOOT_CNTRL
9V3 PA_PWR_SET UART_RX
PASUPVLTG BATTERY_VOLTAGE VOICE_STORAGE
5VD NOISE_BLNKR MOSBIAS_2
EXT_SWB+ ON_OFF_CONTROL
5V_RF PA_PWR_SET MOSBIAS_3 VS_RAC
INT_SWB+ UART_RX
MOSBIAS_2 VS_GAINSEL VS_INT 5VD
9V3 AUDIO MOSBIAS_3 VS_AUDSEL 16_8MHZ VS_GAINSEL
5VD RDY
INT_MIC MODIN CH_ACT RSSI
VSTBY VS_RAC SCI_TX
EXT_MIC URX_SND MODIN LOCK RX_AUD_RTN
VS_INT UART_TX
DISCAUDIO TX_AUD_SND URX_SND
BATTERY_VOLTAGE EXT_BD_REQ
RX_AUD_RTN FLAT_RX_SND TX_AUD_SND INT_MIC VS_RAC
IN_5V_RF_REG
TX_AUD_RTN FLAT_RX_SND EXT_MIC VS_MIC
RSSI VS_INT
RX_FLAT_FILTERED_AUDIO RX_ADAPT
EMERGENCY_CONTROL RX_FLAT_FILTERED_AUDIO DISCAUDIO VS_AUDSEL
FLAT_TX_RTN LOCK
IGNITION_CONTROL HANDSET_AUDIO RX_AUD_RTN
HANDSET_AUDIO TEMPSENSE FLAT_RX_SND
DC_POWER_ON VS_MIC SPKR- TX_AUD_RTN
SPKR+ CNTLVLTG
ON_OFF_CONTROL 16_8MHZ SPKR+ FLAT_TX_RTN
SPKR-
FLT_A+ FLT_A+
PASUPVLTG PASUPVLTG
EXT_SWB+ EXT_SWB+
INT_SWB+ INT_SWB+
9V3 9V3
5VD 5VD
VSTBY VSTBY
5V_RF 5V_RF
BATTERY_VOLTAGE BATTERY_VOLTAGE
IN_5V_RF_REG IN_5V_RF_REG
ON_OFF_CONTROL ON_OFF_CONTROL
DC_POWER_ON DC_POWER_ON
IGNITION_CONTROL IGNITION_CONTROL
EMERGENCY_CONTROL EMERGENCY_CONTROL
BOOT_CNTRL BOOT_CNTRL
INT_MIC INT_MIC
EXT_MIC EXT_MIC
DISCAUDIO DISCAUDIO
RX_AUD_RTN RX_AUD_RTN
TX_AUD_RTN TX_AUD_RTN
FLAT_TX_RTN FLAT_TX_RTN
FLAT_RX_SND FLAT_RX_SND
TX_AUD_SND TX_AUD_SND
URX_SND URX_SND
MODIN MODIN
SPKR- SPKR-
SPKR+ SPKR+
HANDSET_AUDIO HANDSET_AUDIO
RX_FLAT_FILTERED_AUDIO RX_FLAT_FILTERED_AUDIO
MOSBIAS_3 MOSBIAS_3
MOSBIAS_2 MOSBIAS_2
PA_PWR_SET PA_PWR_SET
NOISE_BLNKR NOISE_BLNKR
CNTLVLTG CNTLVLTG
TEMPSENSE TEMPSENSE
RX_ADAPT RX_ADAPT
16_8MHZ 16_8MHZ
LOCK LOCK
RSSI RSSI
CH_ACT CH_ACT
VS_RAC VS_RAC
VS_INT VS_INT
VS_AUDSEL VS_AUDSEL
VS_GAINSEL VS_GAINSEL
VS_MIC VS_MIC
EXP_BD_REQ EXP_BD_REQ
UART_RX UART_RX
UART_TX UART_TX
SCI_TX SCI_TX
RDY RDY
ZWG0130228
Figure 4-11. Complete Controller Schematic Diagram

4-18
5VD
5VD 5VD R0101 R0102 TP0151
5VDC (0VDC during boot mode) R0151
10K 4.7K D0151
FLT_A+ FLT_A+ 24K
1 5VD
BUS+ BOOT_CNTRL
D0101 VR0151 Q0151 VSTBY
R0115 R0152
R0116 10K 5.6V
0 24K GPIO(0:13)
NU ON_OFF_CONTROL R0172
5VD
R0171
SCI_TX C0151 10K 5VD
.01uF 4.7K
TP0101 TP0102
6 GP1_IN
1 1
GP1_IN_ACC3
CNTLR_AUDIO(0:7) CNTLR_AUDIO(0:7) CNTLR_AUDIO(0:7) Q0171
CNTLR_AUDIO(0:7)
3 2 6 5 4 3 6 1 7
VOX
F1200
LSIO
CHACT
SQ_DET
HSIO
LSIO
SYN
HSIO
R0173
SPI(0:10) SPI(0:10) SPI(0:10) SPI(0:10) 4.7K
SPI(0:10) FLT_A+ GP2_OUT_ACC4
10 8 9 0 U0141 C0141
5VD 7 8 910 MC74HC138A 0.1uF
CLK
DATA
EE_CS
CSX
CLK
DATA
MISO
MISO
5VD R0174
11 GP2_OUT Q0173
16
C0111 C0112 EE_CS 15 10K
NU 0 Y0 VCC
R0175
EN_CS1 6
1 OPT_CS 14
100pF 0.1uF Y1 5VD
EN_CS2 4
2 VS_CS 13
Y2 GPIO(0:13) 10K
EN_CS3 5
3 EXP1_CS12
R0111 EXP2_CS11
Y3
0 5VD 4 Y4 R0176
8 5 REF_CS 10 1HC138_A0 7 GP3_IN
6 Y5 A0 HC138_A1 GP3_IN_ACC6
A1 2HC138_A2
6 LVZIF_CS 9 PE6
VCC CLK Y6 0 30K
CS 1 R0112 7 Y7 3
2 3 GND A2 1
R0170
SO WP 2
HOLD 7 0 8 10K
5 NU C0101 C0102 C0103 C0104 C0105
XTAL 91NC_XTAL
VSS SI RDY 100pF 100pF 100pF 100pF 100pF
4
EEPROM FLASH_OE NU NU NU NU 5VD 5VD R0177
U0111 16Kx8bit RX_ADAPT C0106
4.7K
R0108 5VD
100
X25128_2.7V R0104 100pF
99
98
97
86
85
84
83
82
81
80
79
EXTAL 90
VRL 68
VRH 69
VDDSYN 92
XFC 93
LVOUT 95
VDD 12
VDDR 88
VDDL 39
AVDD 59
5VD
2
10K 2.2K
1
NU RESET R0178
PD6_LVIN
PD5_SS
PD4_SCK
PD3_MOSI
PD2_MISO
PD1_TXD
PD0_RXD
PA7_PA1_OC1
PA6_OC2_OC1
PA5_OC3_OC1
PA4_OC4_OC1
PA3_IC4_OC5_OC1
PA2_IC1
PA1_IC2
PA0_IC3
R0110 ECLK 89 4 47K
GP4_IN
10K ECLK
Q0110 NU 5VDC (0VDC during On/Off pressed IRQ 96 IRQ RESET GP4_IN_OUT_ACC8
and during head request) ON_OFF_SENSE XIRQ 48 12
GP4_OUT
6 PG0_XA13 RESET 94
C0107 Q0177
ON_OFF_CONTROL 16 PG1_XA14 PG7_R_W 4 R_W
20 1000pF D0179
5VD PG2_XA15 MODA_LIR 58
R0107 19 PG3_XA16 MODB_VSTBY 57
47K 17 PG4_XA17 5VD
NU 18 PG5_XA18 0
5 71 HC138_A0 1
OPT_PTT PG6_AS PJ0_CSGP3
See NOTE R0128 0 R0109 0 72 HC138_A1 2 8
PJ1_CSGP4 R0179 GP5_IN_ACC9
IRQ GP7_OUT 47 73 HC138_A2 3 GP5_IN
C0125 See NOTE FROM_U0101_47 GP4_OUT
PH0_PW1 PJ2 GP6_IN
46 74 4
5VD 0.1uF FROM_U0101_46
45
PH1_PW2 U0101 PJ3
75 GP4_IN 5 47K
NU PH2_PW3 PJ4 GP8_IN
5VD 5VD 44 PH3_PW4 MC68HC11FL0 PJ5 76 6
R0125 43 77 (EXT_BD_PTT & DATA_PTT) GP1_IN R0181
27K 15 UART_CS
NC_PH5_CSGP1 42
PH4_CSIO MICROPROCESSOR PJ6
78
5VD 4.7K
VDD R0126 PH5_CSGP1 PJ7 5VD
NU 16 26 RAM_CS 41 PH6_CSGP2 EXT_BD_REQ Q0181
DCD 27K DATA_BUS(0:7) 38 67 R0105 3
NU FLASH_CE PH7_CSPROG PE0_AN0 BATTERY_VOLTAGE 100K R0182
RD U0125
12 66 GP6_IN
UART_RX PE1_AN1 CNTLVLTG See GP6_IN_ACC10
TD 10 UART_TX 0 30 65
17 PC0_DATA0 PE2_AN2 TEMPSENSE NOTE 47K
DSR XTL0 7 1 31 PC1_DATA1 PE3_AN3 64
9 32 63 R0117 R0183
NC_PB7_ADDR15 7 PB7_ADDR15
NC_PB6_ADDR14 8 PB6_ADDR14
15 PB5_ADDR13
21 PB4_ADDR12
9 PB3_ADDR11
11 PB2_ADDR10
CTS DTR 11 2 PC2_DATA2
14 PBO_ADDR8
PE4_AN4
PFO_ADDR0
10 PB1_ADDR9
PF7_ADDR7 R0106
PF6_ADDR6
PF5_ADDR5
PF4_ADDR4
PF3_ADDR3
PF2_ADDR2
PF1_ADDR1
13 RTS 8 7 5VD 3 33 PC3_DATA3 PE5_AN5 62 7 5VD
0 RS0 4 34 61 3.9K GP3_IN 8 0 4.7K
14 D7 25 6 PC4_DATA4 PE6_AN6
RS1 24 5 5 35 60 GP5_IN See 9 R0184 47K
D6 5VD PC5_DATA5 PE7_AN7
87 VSSR
70 AVSS
40 VSSL
28 6 36 NOTE GP7_IN
1 23 4 C0123 PC6_DATA6 5VD
13 VSS
R_W R_W* D5 C0121 C0122
PI7
PI6
PI5
PI4
PI3
PI2
PI1
PI0
22 3 100pF 7 37 PC7_DATA7 GP7_IN_OUT_ACC12
UART
5VD 2 CS0 D4 0.1uF 0.1uF R0113 R0114 H/W-Version & Memory size 13
R0124 3 D3 21 2 NU 1 10K 10K GP7_OUT
22
23
24
25
26
27
28
29
49
50
51
52
53
54
55
56
0 UART_CS CS1 D2 20 1 TP0103 Q0183
NU 12 D1 19 0
XTL1 18 8 28 R0185
27 D0 RSSI
ECLK CLK 5 FLASH_CE VCC VCC 18 LOCK 5VD
30 20 4.7K
RC RAM_CS 17
R0127
VSS 32 EN_CE EN_CS 22
16
VS_INT
5 R0186
1 FLASH_OE EN_OE EN_OE VS_RAC 47K
0 R_W 7 EN_WE EN_WE 27 R_W 15 VS_GAINSEL
GP8_IN
0 14 9 GP8_IN_OUT_ACC14
NU 20 21 1 0 11 GP7_IN 10
R0121 A0 IO0 2 1 IO1 A0 10 13 10
GP8_OUT
19 22 12 A1 9 12 GP8_OUT
FLASH ROM
100K 0 A1 IO1 2 IO2 0 Q0185

18 23 3 13 11 12
1 A2 IO2 4 3 IO3 A2 8 1 GP4_OUT
2 17 A3 IO3 25 15 IO4 A3 7 2 10 FROM_U0101_46 13
16 26 5 4 16 9 GP7_OUT
3 A4 IO4 6 5 IO5 A4 6 3 FROM_U0101_47
4 15 A5 IO5 27 17 IO6 A5 5 4 8
14 28 7 6 18 7
5 A6 IO6 7 IO7 A6 4 5
6 13 A7 IO7 29 19 IO8 A7 3 6 6 R0131
7 3 A8 A8 25 7 5 NOTE
2 A9 A9 24 4 10MEG
8 31 U0122 A10 8
9 A10 21 9 3 R0105 R0106 R0128 R0109 U0125
1 2 R0132
10
12
A11 RAM A11 232 10
1 330K MDC/Sel5 Used NU NU Used NU
11 A12 U0121 32kx8bit A12 11
4 A13 26 0
12
5
A13
1
12 Y0131 MPT NU Used Used NU Used
13 A14 512kx8bit A14 13
14 11 A15
GND
14 XTAL
10 14 4 OUT 1
15 6 A16 IN
16 A17 38.40KHz
17 9 A18 GND NC1 NC
18
24 3 2
C0131 C0132
22pF 22pF
ADDR_BUS(0:18)
ZWG0130229-A
Figure 4-12. Controller Control Schematic Diagram

4-19
C0449
C0446
C0441
470pF
C0448
C0447
C0457
C0456
C0455
C0454
C0453
C0452
C0451
C0427
470pF
470pF
470pF
C0445
C0444
C0442
470pF
470pF
470pF
470pF
470pF
470pF
NU 470pF
C0459
C0458
NU 470pF
C0426
470pF
470pF
470pF
470pF
470pF
470pF
C0443
470pF
470pF
470pF
C0421
C0422
470pF
470pF
470pF
NU 470pF
NU 470pF
C0423
NU 82pF
82pF
C0402
J0451
C0407
C0406
C0403
C0401
J0401 EXPANSION BOARD
CONTROL HEAD 18-PIN CONNECTOR NU NU NU NU NU NU NU NU NU NU NU NU NU
R0401
12-PIN CONNECTOR 220 UART_RX J0451-1 1 UART_RX
SCI_TX J0401-1 1 SCI_TX UART_TX J0451-2 2 UART_TX
SPEAKER+ J0401-2 2 SPKR+ NC J0451-3 3 NC
SPEAKER- J0401-3 3 SPKR- NC J0451-4 4 NC
GROUND J0401-4 4 GROUND OPT_PTT J0451-5 5 OPT_PTT
EXP_BD_PTT J0401-5 5 EXP_BD_PTT RDY J0451-6 6 RDY
5VD J0401-6 R0407
6 5VD OPT_CS J0451-7 7 OPT_CS RSSI RSSI
HANSET_AUDIO J0401-7 10
7 HANDSET_AUDIO GPIO J0451-8 8 GP4_IN_OUT_ACC8 CH_ACT CH_ACT
R0408
BUS+ J0401-8 R0409
8 BUS+ EXP1_CS J0451-9 9 EXP1_CS 5VD 5VD
10 100
INT_MIC J0401-9 9 INT_MIC EXP_BD_REQ J0451-10 10 EXP_BD_REQ FLT_A+ FLT_A+
FLT_A+ J0401-10 Note
10 FLT_A+ CLK J0451-11 11 SPI_CLK SPKR- SPKR-
ON_OFF_CONTROL J0401-11 11 ON_OFF_CONTROL MISO J0451-12 12 SPI_MISO SPKR+ SPKR+
NC J0401-12 R0410 12 NC DATA J0451-13 13 SPI_DATA DISCAUDIO DISCAUDIO
EXP_BD_PTT J0451-14 14 EXP_BD_PTT HANDSET_AUDIO HANDSET_AUDIO
C0408 C0409 C0410 C0411 C0428 C0429 C0430 C0431 0 GND J0451-15 15 GND UART_TX UART_TX
NU NU NU NU NU FAST_SQ J0451-16 16 CH_ACT
Note: Fuse is part of PCB R0467 10
82pF 470pF 470pF 470pF 82pF 470pF 470pF 470pF DISCAUDIO J0451-17 17 DISCAUDIO UART_RX UART_RX
In case fuse is blowen, replace FLAT_TX_RTN J0451-18 18 FLAT_TX_RTN VS_MIC VS_MIC
C0472
C0476
470pF
470pF
470pF
C0474
C0473
C0471
it with R0410 P/N 0662057B47
470pF
470pF
470pF
C0467
C0466
C0464
C0462
C0461
C0460
C0477
C0470
470pF
470pF
470pF
C0478
470pF
R0468
C0468
C0463
470pF
470pF
470pF
470pF
470pF
470pF
INT_MIC INT_MIC
10 EXT_MIC EXT_MIC
ON_OFF_CONTROL ON_OFF_CONTROL
FLAT_TX_RTN FLAT_TX_RTN
NU NU NU NU NU NU NU NU EXP_BD_REQ EXP_BD_REQ
EXP_BD_PTT EXP_BD_PTT
RDY RDY
J0551
C0560 C0559 C0558 C0554 INTERNAL OPTION BOARD
RESET RESET
470pF 0.1uF 40-PINS CONNECTOR
BUS+ BUS+
470pF NU
R0591 NU NU 470pF GP4_IN_OUT_ACC8 GP4_IN_OUT_ACC8
NU J0551-41 OPT_PTT OPT_PTT
24K
VS_MIC 40 J0551-40 VS_MIC
J0551-39 TO/FROM RF
VS_CS 39
R0592
VS_CS
9V3 38
10 J0551-38 9V3 L0481
5VD 37 J0551-37 Vddd
9 DATA 390nHNU DATA_CNTLR_1
VS_AUDSEL 36 J0551-36 VS_AUDSEL SPI(0:10) DATA TO/FROM RF
FLAT_RX_SND 35 J0551-35 Det_Aud_Snd
9 DATA R0481 0 DATA_CNTLR_2
RX_AUD_RTN 34
C0591 J0551-34 Rx_Aud_Rtn DATA
TX_AUD_SND 33
C0592 0.1uF J0551-33 Tx_Aud_Snd
8 CLK R0482 0 CLK_CNTLR_1
TX_AUD_RTN 32
0.1uF J0551-32 Tx_Aud_Rtn DATA 9 CLK
FLAT_TX_RTN C0593 J0551-31 SPI_DATA CLK_CNTLR_2
31
0.1uF Flat_Tx_Rtn
8 CLK L0482
OPT_CS 30 J0551-30 Opt_Bd_En CLK 8 CLK 5V_CNTLR_1
J0551-29 390nH NU CSX_CNTLR_2 5V
RDY 29 Rdy/Req SPI_CLK CSX 5V_RF
URX_SND 28 J0551-28 Rx_Aud_Snd MISO 10 CSX DISCAUDIO_CNTLR_1
NC 27 J0551-27 ON SPI_MISO 7 CSX_CNTLR_1 DISCAUDIO DISCAUDIO
NC 26 J0551-26 INT_EXT_Vdd EXP1_CS 3 CSX PA_PWR_SET_1_CNTLR_1
NC 25 J0551-25 Key_Row EXP1_CS C0482 PA_PWR_SET PA_PWR_SET
470pF
NC 24 J0551-24 Key_Col VS_CS 2 MOSBIAS_2_CNTLR_1
OPT_PTT 23 J0551-23 PTT VS_CS MOSBIAS_2 MOSBIAS_2
NC 22 J0551-22 Key_Intrp OPT_CS 1 MOSBIAS_3_CNTLR_1
VS_INT 21 J0551-21 VS_INT OPT_CS MOSBIAS_3 MOSBIAS_3
RESET 20 J0551-20 RST* TP0481 NOISE_BLNKR_CNTLR_1
1
5VD 19 J0551-19 LED_EN RX_ADAPT RX_ADAPT NOISE_BLNKR NOISE_BLNKR
NC 18 J0551-18 OFF_BATT_DATA_OUT RESET_CNTLR_1 MODIN_CNTLR_1
VS_GAINSEL 17 J0551-17 VS_GAINSEL RESET RESET MODIN MODIN
SPI_MISO 16 J0551-16 SrD_Rtn CNTLVLTG_CNTLR_1 16_8MHZ_CNTLR_1
SPI_DATA 15 J0551-15 SrD_Snd CNTLVLTG CNTLVLTG 16_8MHZ 16_8MHZ
UART_RX 14 J0551-14 R/W* TEMPSENSE_CNTLR_1 INT_SWB_CNTLR_1
UART_TX 13 J0551-13 CS* TEMPSENSE TEMPSENSE INT_SWB+ INT_SWB
GP4_IN_OUT_ACC8 12 J0551-12 DB0 RSSI_CNTLR_1
EXP1_CS 11 J0551-11 DB1 RSSI RSSI
C0491
C0497
470pF
470pF
470pF
C0492
C0493
C0494
C0495
470pF
C0498
470pF
470pF
470pF
470pF
C0496
C0499
470pF
EXP_BD_REQ 10 J0551-10 DB2 LOCK_CNTLR_1
EXP_BD_PTT 9 J0551-9 DB3 LOCK LOCK
CH_ACT 8 J0551-8 DB4 PASUPVLTG_CNTRL_1
DISCAUDIO 7 J0551-7 DB5 PASUPVLTG PASUPVLTG NU
NC 6 J0551-6 DB6 9V3_CNTLR_1
FLT_A+ 5 J0551-5 DB7 9V3 9V3
C0485
C0484
470pF
470pF
C0486
C0487
470pF
C0483
C0488
470pF
470pF
NC 4 J0551-4 A0 9V3_CNTLR_2
470pF
SPI_CLK 3 J0551-3 SCK_Snd 9V3
VS_RAC 2 J0551-2 VS_RAC
GND 1 J0551-1 Gnd
C0575 C0576 J0551-42

470pF 470pF
NU NU
J0501
ACCESSORY
R0521 R0522 20-PIN CONNECTOR
220 NU 220 NU
UART_RX J0501-1 19 N.C.
PCB
UART_TX J0501-20 20 N.C.
SPKR- J0501-2 1 SPEAKER-
EXT_MIC J0501-19 2 EXT_MIC_AUDIO
20 2 4 6 8 10 12 14 16 18
GP1_IN_ACC3 J0501-3 3 DIG_IN1
GP2_OUT_ACC4 J0501-18 4 DIG_OUT2 (EXTERNAL_ALARM)
19 1 3 5 7 9 11 13 15 17
FLAT_TX_RTN J0501-4 5 FLAT_TX_AUDIO
R0523
C0520
C0519
C0521
C0522
C0526
470pF
470pF
C0502
C0501
C0503
C0504
C0505
470pF
C0523
C0524
C0525
C0527
470pF
470pF
470pF
470pF
470pF
470pF
470pF
J0501-17 6 DIG_IN_3 = Sel5/MDC UART_RX = MPT
470pF
470pF
470pF
VR0521 220 VR0522 C0541 .01uF
VR0504 J0501-5 7 GROUND
5.6V See NOTE 5.6V R0524 VR0501 0.47uF 33V J0501-16 8 DIG_IN_OUT_4 = Sel5/MDC UART_TX = MPT
See NOTE See NOTE 220 20V REAR VIEW
See NOTE J0501-6 9 DIG_IN_5 WITH WAKEUP (EMERGENCY)
R0525 NU NU NU NU NU NU NU NU NU J0501-15 10 DIG_IN_6 WITH WAKEUP (IGNITION) Pin 1 to 16 used for standard accessories
100K J0501-7 11 FLAT/FILTERED_RX_AUDIO Pin 17 to 20 for special use
R0527 J0501-14 12 DIG_IN_OUT_7
See NOTE 0 R0528 0
GP3_IN_ACC6 See NOTE J0501-8 13 SWB+
GP4_IN_OUT_ACC8 J0501-13 14 DIG_IN_OUT_8
27K R0541 J0501-9 15 RSSI
FLT_A+ J0501-12 16 SPEAKER+
GP5_IN_ACC9 J0501-10 17 BUS+
EMERGENCY_CONTROL R0542 NU J0501-11 18 BOOT_CNTRL
FLT_A+ R0529
47K
GP6_IN_ACC10 47K
IGNITION_CONTROL
R0530 0 C0542 R0531
RX_FLAT_FILTERED_AUDIO
47uF 560
GP7_IN_OUT_ACC12
470pF
470pF
470pF
C0528
C0508
C0509
C0511
C0531
C0532
C0533
C0534
470pF
470pF
470pF
C0506
C0510
C0512
470pF
C0530
470pF
470pF
470pF
470pF
470pF
VR0509 VR0510
VR0541 R0511 33V 33V R0510
R0512 VR0503
14V 100K 15K 4.7K
20V
NU NU NU NU NU NU
R0533 0
EXT_SWB+
GP8_IN_OUT_ACC14 R0535
RSSI 1K
SPKR+
R0537 220
BUS+
BOOT_CNTRL
R0538
220
C0515
VR0505
C0513
C0537
C0516
C0514
C0517
C0518
470pF
C0535
C0538
470pF
470pF
470pF
470pF
C0540
C0539
470pF
470pF
470pF
.01uF
C0536
470pF
82pF
82pF
NOTE 20V VR0537 R0539

5.6V 5VD
VR0521 R0523 R0527 VR0522 R0524 R0528 4.7K
NU NU NU NU NU NU
MDC/Sel5 NU NU Used NU NU Used
MPT Used Used NU Used Used NU
ZWG0130230 A
Figure 4-13. Controller I/O Schematic Diagram

4-20
9V3 9V3 9V3

R0201 U0211-4
100 R0211 C0211 13
0.1uF 4 MC3403
7.5K 14
NU
R0202 R0204 12
11
4.6VDC
560 560 VAG
C0201 C0212
10uF R0212
TP0221 7.5K 10uF
80mV RMS
R0205
C0204 1
10K
INT_MIC
R0207 0.1uF
C0203 2.2K VS_MIC
80mV RMS 2200pF
NU
R0206
EXT_MIC
10K R0208
C0205
2200pF 2.2K
MODIN
NU
VS_AUDSEL
TX_AUD_RTN 16_8MHZ
TX_AUD_SND C0243 C0251 0 VDC

C0221 100pF 0.1uF C0253
RX_AUD_RTN NU
R0221 TP0222 5VD
0.1uF
5V_RF NU 100pF
24K R0222 R0223
1
R0224 R0224 R0253
300mV RMS 24K 30K U0251
8.2K 8.2K MC14053B
C0222 NU R0251 100K
0.1uF 47K VCC EN 6 C0252
12 1uF 9V3
URX_SND X0 6 630mV RX Filtered
C0223 R0252 X 14 4
200mV RMS 13 11 7 330mV Flat
FLAT_RX_SND C0254 2 X1 A 5 RX_FLAT_FILTERED_AUDIO
0.1uF 56K 0.1uF Y0 VAG 11 U0211-2
FLAT_TX_RTN Y 15
1 10 MC3403
145mV RMS @25kHz 5V_RF 5 Y1 B
C0225 5V_RF C0255 Z0
72mV RMS @12.5kHz C0224 C0226 0.1uF 4
R0226 Z
48
47
46
45
44
43
42
41
40
39
38
37
100pF 0.1uF 0.1uF 5VDC RX Filtered C0262
1M 3 9
C0227 URXOUT R0242 Z1 C Audio (0V DC Flat) NU
MOD
GCB5
GCB4
AUDIO
AUXTX
TXSND
MICINT
AUXRX
VDDRC
GNDRC
MICEXT
DISCAUDIO 0 GND VEE

82pF
0.1uF R0227 1 VDDA TXRTN 36 8 7
1M 2 DISC GCB3 35 R0262
3 GNDA CLK168 34 C0242
PA_PWR_SET 4 DACU VDDD 33 0.1uF C0266 100K
5 32 C0265
MOSBIAS_3 DACR U0221 VDDCP 0.1uF 0.1uF 9V3
6 31 C0261 R0261
MOSBIAS_2 DACG 63A53 GNDD NU NU 9
7 VOX GNDD0 30 4
8 29 10K 8 HANDSET_AUDIO
9
PLCAP ASFIC CMP F1200
28 R0265 R0266 0.1uF
SQIN SYN 24K VAG 11 U0211-3
10 UIO VDDSYN 27 5V_RF 24K C0267 R0267 10
11 26 NU .01uF 47K MC3403
C0233 C0231 VDDDAC NC
C0237 C0232 C0236 12 25
GNDSYN
PLCAP2
0.22uF AGCCAP
2.2uF 4.7uF C0241
CHACT
SQDET
0.1uF .033uF
NU
GCB2
GCB1
GCB0
DATA
LCAP
R0268
CLK
0.1uF
HSIO
LSIO
NU
CSX
FLT_A+
10K
C0271
9V3 .01uF
13
14
15
16
17
18
19
20
21
22
23
24
5V_RF C0244 C0272

0.1uF 2 4 R0269
470 0.1uF
C0234 C0235 1
5V_RF 5V_RF .022uF 3 U0271
D0201 0.1uF VAG
C0245 11 U0211-1
NU 0.1uF MC3403 C0273 PA 7 E0271
3300pF VCC C0276 57R01
9 1000pF
C0246 INV 4
.01uF 1 OUT1 SPKR+
R0273 13VDC unmuted NINV
R0241 3
24K 5VDC muted RR
47K 8 6
5VD 5VD INT_SWB+ M_SS OUT2 SPKR-
R0276 C0277 E0272
5VD R0274 GND1 GND2
15K 1000pF 57R01
10K 2 5
5VDC (0VDC during radio off) NU
DC_POWER_ON Q0271
R0275
NOISE_BLNKR C0275
10K 47uF
CH_ACT
C0274
GP2_OUT
0.1uF
DATA
CSX
CLK
NU
7 8 9
11
SPI(0:10)
GPIO(0:13)
CH_ACT
SQ_DET
F1200
HSIO
LSIO
VOX
SYN
7 5 4 6 3 1 2
CNTLR_AUDIO(0:7)
ZWG0130231-A
Figure 4-14. Controller Audio Schematic Diagram

4-21
J0601-1 PASUPVLTG
J0601-2
J0601-3 VR0601 C0601 U0611
24V 470pF LM2941
4 5
VIN VOUT EXT_SWB+
2 ON_OFF 1
C0603 ADJ R0611 C0611 C0612
10uF GND1 GND2 56K 22uF 0.1uF
3 6
R0612
4.7K
E0631
57R01
FLT_A+
D0621
R0621
5VDC
24K VSTBY
C0621 C0622
VR0621 470pF 47uF
5.6V NU
U0641
LM2941
4 5
VIN VOUT 9V3
2 ON_OFF 1
R0641 ADJ R0642
C0641 C0644 C0645
10K GND1 GND2 7.5K 33uF 0.1uF
470pF
3 6
R0643 U0653
1.2K R0651 NU
D0651 U0651
10 MC78M05
1 3 5VDC
R0652 IN OUT 5VD
C0651 GND C0654
0V (13,8VDC when radio off) C0652 C0655
10 NU 10uF 0.1uF U0652
0.1uF 33uF 2 MC33064
2 RESET 1 RESET
INPUT 6
Q0641 3 NC3
7
NC1 NC4
GND
5 8
NC2 NC5 5VDC (0VDC during reset)
4
Q0681
6VDC IN_5V_RF_REG
R0671
18K
D0660 C0681 R0682

0.1uF 68K
ON_OFF_CONTROL Q0661
D0661 INT_SWB+
DC_POWER_ON R0661 C0662
.01uF R0671
IGNITION_CONTROL 1K 30K
C0661
47uF BATTERY_VOLTAGE
R0672 C0671 VR0671

10K 0.1uF 5.6V
R0662 NU
150K Q0663
Q0662
EMERGENCY_CONTROL
C0663
0.1uF
ZWG0130232-A
DWG NO
Figure 4-15. Controller Supply Voltage Schematic Diagram

4-22
Table 4-3. Controller Parts List

Circuit Motorola Circuit Motorola Circuit Motorola
Description Description Description
Ref Part No. Ref Part No. Ref Part No.
Circuit Motorola C0430 2113741F17 470pF C0592 2113743E20 100nF R0108 0662057A57 2K
Description C0431 2113741F17 470pF C0593 2113743E20 100nF R0109 0662057B47 0
Ref Part No.
C0101 2113740F51 100pF C0445 2113743L09 470pF C0601 2113741F17 470pF R0111 0662057B47 0
C0107 2113741F25 1nF C0446 2113743L09 470pF C0603 2380090M24 10uF R0113 0662057A73 10K
C0112 2113743E20 100nF C0447 2113743L09 470pF C0611 2311049C06 22uF R0114 0662057A73 10K
C0121 2113743E20 100nF C0448 2113743L09 470pF C0612 2113743E20 100nF R0115 0662057A73 10K
C0122 2113743E20 100nF C0449 2113743L09 470pF C0622 2311049A99 47uF R0117 0662057A63 3K
C0131 2113740F35 22pF C0470 2113743L09 470pF C0641 2113741F17 470pF R0121 0662057A97 100K
C0132 2113740F35 22pF C0471 2113743L09 470pF C0644 2311049A97 33uF R0131 0662057B46 10M
C0141 2113743E20 100nF C0472 2113743L09 470pF C0645 2113743E20 100nF R0132 0662057B10 330K
C0151 2113741F49 10nF C0473 2113743L09 470pF C0652 2311049A97 33uF R0151 0662057A82 24K
C0201 2311049A57 10uF C0474 2113743L09 470pF C0654 2311049A57 10uF R0152 0662057A82 24K
C0212 2311049A57 10uF C0477 2113743L09 470pF C0661 2311049C05 47uF R0171 0662057A65 4K
C0221 2113743E20 100nF C0478 2113743L09 470pF C0662 2113741F49 10nF R0172 0662057A73 10K
C0224 2113740F51 100pF C0484 2113741F17 470pF C0681 2113743E20 100nF R0175 0662057A73 10K
C0225 2113743E20 100nF C0485 2113743L09 470pF D0101 4880236E05 Diode, Schottky R0176 0662057A84 30K
C0226 2113743E20 100nF C0486 2113743L09 470pF D0151 4813833C02 Diode, Dual R0177 0662057A65 4K
C0231 2113743B29 1UF C0488 2113743L09 470pF D0621 4813833C02 Diode, Dual R0179 0662057A89 47K
C0236 2113743E10 33nF C0493 2113743L09 470pF E0271 2484657R01 Ferrite Bead R0184 0662057A89 47K
C0241 2113743E20 100nF C0494 2113743L09 470pF E0272 2484657R01 Ferrite Bead R0185 0662057A65 4K
C0243 2113740F51 100pF C0495 2113743L09 470pF E0631 2484657R01 Ferrite Bead R0186 0662057A89 47K
C0244 2113743E20 100nF C0496 2113743L09 470pF J0401 0902636Y02 Connector, Flex, 12-pin R0201 0662057A25 100
C0245 2113743E20 100nF C0497 2113743L09 470pF J0451 0902636Y01 Connector, Flex, Side Entry R0202 0662057A43 560
C0246 2113741F49 10nF C0499 2113743L09 470pF J0501 0986105B01 Connector, SMD, 20-Pin R0204 0662057A43 560
C0252 2311049A07 1uF C0501 2113741F49 10nF J0551 0905505Y04 Connector, Zif, Horizontal R0205 0662057A73 10K
C0254 2113743E20 100nF C0502 2113743L09 470pF J0601 0986165B01 DC Power Connector R0206 0662057A73 10K
C0255 2113743E20 100nF C0503 2113743L09 470pF Q0110 4880048M01 NPN R0207 0662057A57 2K
C0261 2113743E20 100nF C0504 2113743L09 470pF Q0151 4880048M01 NPN R0208 0662057A57 2K
C0262 2113740F49 82pF C0505 2113743L09 470pF Q0171 4880048M01 NPN R0211 0660076E70 7.5K
C0265 2113743E20 100nF C0506 2113743L09 470pF Q0173 4880052M01 NPN, Dalington R0212 0660076E70 7.5K
C0267 2113741F49 10nF C0508 2113743L09 470pF Q0177 4880048M01 NPN R0221 0662057A82 24K
C0271 2113741F49 10nF C0509 2113743L09 470pF Q0181 4880048M01 NPN R0222 0662057A82 24K
C0272 2113743E20 100nF C0510 2113741F17 470pF Q0183 4880048M01 NPN R0223 0662057A84 30K
C0273 2113741F37 3.3nF C0511 2113743L09 470pF Q0185 4880048M01 NPN R0224 0662057A71 8K
C0275 2311049A99 47uF C0512 2113743L09 470pF Q0271 4813824A10 NPN R0226 0662057B22 1M
C0276 2113741F25 1nF C0513 2113741F17 470pF Q0641 4880048M01 NPN R0227 0662057B22 1M
C0277 2113741F25 1nF C0514 2113743L09 470pF Q0661 4805921T02 Dual R0241 0662057A89 47K
C0421 2113743N48 82.0pF C0515 2113743L09 470pF Q0662 4813824A10 NPN R0242 0662057B47 0
C0422 2113741F17 470pF C0516 2113741F49 10nF Q0663 4880048M01 NPN R0251 0662057A89 47K
C0423 2113741F17 470pF C0517 2113743N48 82pF Q0681 4880052M01 NPN, Dalington R0252 0662057A91 56K
C0426 2113743L09 470pF C0518 2113743L09 470pF R0101 0662057A73 10k 1/16W 5% R0253 0662057A97 100K
C0427 2113743L09 470pF C0541 2311049A05 470nF R0102 0662057A65 4k7 1/16W 5% R0261 0662057A73 10K
C0428 2113743N48 82pF C0542 2311049A99 47uF R0104 0662057A73 10K R0262 0662057A97 100K
C0429 2113743L09 470pF C0591 2113743E20 100nF R0105 0662057A97 100K R0265 0662057A82 24K
4-23
Circuit Motorola Circuit Motorola

Ref Part No. Ref Part No.
R0267 0662057A89 47K U0221 5185963A53 ASFIC
R0268 0662057A73 10K U0251 5113806A20 Mux/Demux
R0269 0662057A41 470 U0271 5109699X01 Audio Power Amplifier
R0273 0662057A82 24K U0611 5183308X01 Adjustable Voltage Regulator
R0275 0662057A73 10K U0641 5183308X01 Adjustable Voltage Regulator
R0276 0662057A77 15K U0651 5113816A07 Regulator, +5V
R0401 0662057A33 220 U0652 5113815A02 Under Voltage Sensor
R0407 0662057M26 10 VR0151 4813830A15 Diode, 5.6V
R0408 0662057A25 100 VR0501 4805656W09 Zener Quad
R0409 0662057M26 10 VR0503 4805656W09 Zener Quad
R0467 0662057M26 10 VR0504 4813830A40 Auto Shutdown
R0468 0662057M26 10 VR0505 4805656W09 Diode Zener Quad
R0481 0662057B47 0 VR0509 4813830A40 Auto Shutdown
R0482 0662057B47 0 VR0510 4813830A40 Auto Shutdown
R0510 0662057A65 4K VR0537 4813830A15 Diode, 5.6V
R0511 0662057A97 100K VR0541 4813830A27 Diode, 14V
R0512 0662057A77 15K VR0601 4813832C77 Transient Supressor
R0525 0662057A97 100K VR0621 4813830A15 Diode, 5.6V
R0527 0662057B47 0 Y0131 4880113R19 Crystal 38.4KHz
R0528 0662057B47 0
R0529 0662057A89 47K
R0530 0662057B47 0 * Motorola Depot Servicing only
R0531 0662057A43 560 Reference designators with an asterisk indicate
R0533 0662057B47 0 components which are not field replaceable
R0535 0662057A49 1K because they need to be calibrated with
R0537 0662057A33 220 specialized factory equipment after installation.
R0538 0662057A33 220 Radios in which these parts have been replaced in
R0539 0662057A65 4K the field will be off-frequency at temperature
R0541 0662057A83 27K extremes.
R0591 0662057A82 24K
R0592 0662057A01 10
R0611 0662057A91 56K
R0612 0662057A65 4k
R0621 0662057A82 24K
R0641 0662057A73 10k
R0642 0660076E70 7.5K
R0643 0660076E51 1.2K
R0651 0662057A01 10
R0652 0662057A01 10
R0661 0662057A49 1K
R0662 0662057B02 150K
R0671 0662057A84 30K
R0672 0662057A73 10K
R0681 0662057A79 18K
R0682 0662057A93 68K
U0101 5102226J56 Microprocessor
* U0111 5102463J64 EEPROM
* U0121 5186137B01 512KX8 ROM
U0122 5185963A21 32KX8 SRAM
U0141 5113805A30 Remux
U0211 5183222M49 Quad Opamp
4-24

4-25
Q4333
0 VDC (Tx) 1 6
VCOBIAS_2_UHF_VCO 2.43 VDC (Rx)
R4346
VCOBIAS_2
2 0 VDC (Tx)
10K
VSF 5V 4.7 VDC (Rx)
C4375
0.1uF 5V
3 4
R4301 VSF_UHF_VC0 R4341
4.58 VDC 5V_UHF_VCO
RXSW VSF
5.6K 0
C4308
C4355 C4352 C4351 C4354 R4361 C4353 C4336
L4305 2.2uF 0.1uF R4337
100pF 2.2uF 180 0.1uF .022uF
0.1uF 390nH
C4372 Vac
C4371 R4302 L4304 L4331 R4342 L4333
C4309 390nH
0.22uF 10K 390nH R4305 33nH 2.2K
Vac 10 C4361 C4362 C4332 R4332 L4332
100pF R4336 C4337
100pF
L4361 13.5 to 16 dBm RXINJ_UHF_VCO
390nH Vac RXINJ
Vac Vac Vac Vac
51pF
14
18
C4305 C4306 C4333 C4335 R4345
Vac 2pF Q4301 VCC_BUFFERS VCC_LOGIC Vac Vac R4339 C4339
4.54 VDC TXINJ_UHF_VCO Q4332
2.35 VDC TXINJ
1 10 (Tx) C4331 100pF Vac
TX_IADJ TX_OUT L4371 R4331 Vac
1 P1 L4303 2 8 4 to 6 dBm Vac R4338
RX_IADJ RX_OUT
RESONATOR 3 4.54 VDC 68nH R4343
SUPER_FLTR 6.8pF 22 Q4331
0 VDC (Tx) 4 12 (Rx) Vac 1K
COLL_RFIN PRESC_OUT C4363
2.45 VDC (Rx) 5 C4373
C4302 C4303 C4304 RX_BASE R4344
6 7 Vac C4338
8.2pF 8.2pF 3.9pF 2 RX_EMITTER RX_SWITCH 10
P2 16 13 51pF
R4303 C4307 TX_BASE TX_SWITCH Vac R4347
GND_BUFFERS
1.91 VDC (Tx) 15
TX_EMITTER
GND_LOGIC
0 VDC (Rx) 20
GND_FLAG
30 100pF FLIP_IN C4374 0
3 P3 119 TRB_IN U4301
Vac R4340
R4304 50U54
L4302 R4333
390nH CR4303 CR4302
TXSW R4334 Vac
180
11
17
9
Vac
PRESC_UHF_VCO Vac
-18 to -16 dBm (Rx)
PRESC
CR4301 R4311 -16 to -11 dBm (Tx)
L4301 7.5K
390nH TRB_UHF_VCO
L4313 TRB R4335 C4334
390nH 0 VDC (Rx)

Vac Vac
C4318 4.97 VDC (Tx)
SH4301 SH4302
C4301 C4317 0.22uF C4381 4.42 VDC (Rx) SHIELD SHIELD
R4312
100pF 0.1uF 0 VDC (Tx)
5.6K TXSW RXSW
Vac 4.54 VDC (Tx)
C4314 0 VDC (Rx)
1.5pF R4314 C4382 C4383
C4315 GND
VCTRL_UHF_VCO 270 100pF
L4311 C4312
R4315
VCTRL Vac Vac
390nH P1
2.5 - 11 VDC 0 12pF 1 RESONATOR
C4316 C4311
0.1uF CR4311
100pF C4313 L4312
R4313
30
Vac 2
P2
3 P3
C4321
1pF
2.6 VDC (Tx)
VCOMOD_UHF_VCO C4325 3.1 VDC (Rx) R4321 R4322 4.58 VDC ZWG0130272
VCOMOD VSF
4.7uF 56K 10K
C4323 C4322 C4324 R4323

CR4321 2.4pF 100K
Vac Vac
GROUND
Figure 4-16. UHF (403-470MHz) Voltage Controlled Oscillator Schematic Diagram

4-26
C4212
.018uF
U4211
LP2951
5V_UHF_FN_1 5V_UHF_FN_2 IN_5V_RF_REG_UHF_FN_1
4.97 VDC 1 8
5V OUTPUT INPUT IN_5V_RF_REG
5 7
6.68 VDC ERROR FEEDBACK
2 SENSE 3
C4213 C4216 SHUTDOWN
10.87 VDC 6 C4211 C4215
2.2uF 5V_TAP 0.1uF
C4203 L4201 2.2uF
390nH GND
12.7 VDC 4
.01uF
D4201
C4202 3 4
K3 A3
2 5
K2 A2 R4201
1 6
.01uF K1 A1
150 R4211 VDDA_UHF_FN_1
VDDA
0
C4204
R4206 C4214
C4210 2.2uF
100pF 2.2uF
33K
C4208
C4287 C4205 C4206
100pF .01uF 10uF U4507
0.1uF
VCOBIAS_2
C4207 C4228
Vac C4209 0.1uF
VCTRL_UHF_FN_1 0.1uF
2.5 to 11 VDC R4221
VCTRL 3.43 VDC
150 1
TP4202
44
33
22
R4203 R4204 C4246
6
47 100pF
PRE_GND
47 R4228
DGND
AGND
PD_GND
C4221 R4222 C4222 25 WARP NC3
.01uF 510 0.1uF 47K 16 31
INDMULT NC2
28 29
SFOUT NC1 -18 to -16 dBm (Rx)
LOCK_UHF_FN_1 1 46 17 C4227 U4506
TP4201 ADAPTSW -16 to -11 dBm (Tx)
5 VDC (Locked) 4
LOCK LOCK CCOMP PRESC
0 VDC (Unlocked) 45 42 3.79 VDC
R4223 IADAPT REFSEL 100pF
43 18 C4226
IOUT
68 U4201 PREIN C4230
38 TEST2 32 2.2uF
SFBASE
C4223 C4224 C4225 37 TEST1 27
SFCAP
1uF 26
4.97 VDC (25KHZ Chan. Spacing) 3 AUX4 1.76 VDC (Tx) R4252
BIAS2 VSF_UHF_FN_1
510pF 2 AUX3 39 30K 4.58 VDC
0 VDC (12.5KHZ Chan. Spacing) BIAS1 VSF
BWSELECT_UHF_FN_1 1 AUX2 40 R4251
48 AUX1 39K C4253
BWSELECT VBPASS 4.7uF C4252 C4254
63A27 21 0.1uF
PVREF 1.78 VDC (Rx) C4255 1000pF
11 VMULT4 35 100pF DATA_UHF_FN_1
2.48 VDC 12 VMULT3 SFIN 4.97 VDC DATA
3.05 VDC (RX) 2.48 VDC 14 VMULT2 30
VCOMOD_UHF_FN_1 DATA MODIN_UHF_FN_1
2.63 VDC (TX) 15 7 2.52 VDC
VCOMOD VMULT1 MODIN MODIN
10
4.97 VDC CSX_UHF_FN_1
16_8MHz_UHF_FN_1 41 MODOUT CEX CSX
R4241 9 0 VDC
16_8MHz 19 FREFOUT CLK CLK_UHF_FN_1
PRE_VDD
8
PD_VDD
220 CLK
TRB_UHF_FN_1 1.28 VDC 24 XTAL2 C4244 C4242 C4243
DVDD
AVDD
100pF 100pF
VRO
C4288 100pF
VCP
C4241 23
TRB 3.48 XTAL1
0 VDC (RX) VDC
47
13
36
20
34
5
4.97 VDC (TX) R4261
150K
L4231
2.2uH
C4231 C4232 C4233
2 1 .01uF .01uF 2.2uF
C4234
C4289 .01uF
0.1uF 16.8MHz C4263
C4261 C4235 1.5pF
62pF D4261
Y4262
16.8MHz TTS05V
1
R4262 R4263 VCNTL
C4262
220pF VCC
2 4
GND
C4251
OUT ZWG0130270
3
Figure 4-17. UHF (403-470MHz) Fractal-N Schematic Diagram

4-27
PASUPVLTG
L4402
PASUPVLTG
A+
PASUPVLTG_UHF_PA_1
C4485 C4632 57R01 C4489 C4490 C4436 C4493 C4478 C4482 C4438
C4602 C4481 C4484 C4421 C4495
30pF .033uF 30pF .033uF 1000pF C4497 10uF 1000pF 30pF 0.1uF
3000pF
1000pF
Vac Vac Vac
R4633
VR4472 L4541
5.6V L4421 L4436
57R01
Vac 57R01 57R01
Vac
ALT
9V3
L4474
Vac
9V3 9V3_UHF_PA_1
9V3 C4423 C4422 C4439
L4403 1uF 100pF 100pF L4437
17nH R4471 1 J4401-1
390nH R4497 R4495 2 J4401-2
C4418 C4486 C4404 51 51 Vac
0.1uF 30pF L4401 3 J4401-3
C4488
100pF 11.03nH
100pF
L4543 D4471 C4492 L4493 L4491 L4492
C4403 C4483
13.85nH Q4441
3.9pF 100pF MRF650 2 17nH 17nH 17nH
R4600 C4435 Vac Vac
27pF C4441 C4443 C4444 C4466 100pF
30pF 6.8pF C4465
L4411 C4487 C4412 C4409 Q4431 4 C4491
30pF 0.1uF Load 4.7 C4469
390nH 100pF MRF5015 3 10pF R4457 C4498 C4494 C4448 C4496 R4491
R4601 C4442 120 100pF 10pF 12pF 5.6pF 11K
TXINJ C4407 C4424 D 7 C4432 C4450 C4449 39pF Vac C4459 6.8pF
0.1uF R4405 G1 30pF 16pF 33pF
Vac 8 C4460 1 100pF
4.7 G2 L4441
C4431 9 39pF
200 R4602 G3 13.85nH
4 to 6 dBm 10 D4452 C4463
R4414 G G4 R4409
R4433 C4462 4.7 9V3
S1
S2
S3
S4
TX_INJ_UHF_PA_1 Vac Vac 6 Q4421 30pF D4451
C4453 C4434 C4420 100K
Vac R4473 C4452 Vac
39pF 43pF 4.3K
C4417 Vac L4440 R4421
16 6 2 Vac Vac 57R01 10 Vac VR4473 RX_IN_VHF_PA_1
RFIN RFOUT1 C4437 5.6V L4472 C4474
1 7 Vac
VCNTRL RFOUT2 D4453 RXIN
14 2
1
3
4
5
7
8
100pF Vac R4506 17nH
VD1 VG1 C4461 C4447 C4419
C4410 C4401 11 3 12pF
100pF G2 U4401 VG2 36pF C4455
100pF C4475
09Z67 R4474 10K R4472 C4480
8 Vac 2pF
NC1 D4403 D4472
FE_CNTL_1_VHF_PA_1
9 Vac
R4402 NC2 100K
10 R4415 R4416 C4464
GND1
GND2
GND3
GND4
NC3 100 C4470

15 100 Vac C4499
15 NC4 R4607 R4513 R4496 L4473
R4486 R4631 100pF
FECTRL_1
R4485 Vac C4507 A+
120 1K
12
13
FECTRL_2
4
5
D4402 120 100pF Vac 43.67nH
FE_CNTL_2_VHF_PA_1
10K 82 C4472
RESET
R4401 R4403 R4459 Vac R4511 36pF C4510
300 300 VR4471 C4473
RESET_VHF_PA_1
Load Vac 51 36pF
TP4536 R4507 5.6V 100pF
Vac 10K
3.7 to 3.9 VDC C4479
Vac R4481 100pF
R4487 R4476 R4512
100K Vac
R4427 Q4451 Q4471 Q4472
C4426 R4408 C4457 C4456 470
C4425 100pF
10K C4416 .022uF Vac C4446 C4630 R4632 R4630 C4476 C4520
.022uF R4412 9V3
Vac Vac 100pF 0.1uF 24K 9.2 VDC
5.6K TP4530 PCIC_MOSBIAS_1
R4488 Vac Vac Vac
24
23
22
21
20
19
18
17
3K TP4531 R4475
V5EXT
VAR3
VAR1
VAR2
VLIM
RX
NA
RS
0
3.11 VDC (44W) R4504
TP4537 2.2 VDC (28W)
2.4 to 2.6 VDC 10K CLK_VHF_PA_1 GND2 V45
25 16
R4480 R4455 C4451 K9V1_UHF_PA_1 CLK CLK VG C4505
26 15 1uF
PCIC_MOSBIAS_1 MOSBIAS_2 K9V1 DATA_VHF_PA_1R4492 9V3 BPOS V10
27 U4501 14
R4411 10K BIAS_2_UHF_PA_1 DATA DATA CQX
Vac Vac Vac 28 H99S-4 13
CSX CEX CQ
10K 29 12
R4431 TEMPSENSE_UHF_PA CSX_VHF_PA_1 TEMP Q
30 11
TEMPSENSE RSET QX
C4414 R4428 31 10
1000pF ANO F168
4.7K 32 9
GND1
R4422 Vac 9V3
RFIN
PA_PWR_SET_1_UHF_PA_1
INT
R4482 C4506
CL
CJ
VL
CI
U4502
T1
2200pF
1
620 PA_PWR_SET PA_PWR_SET 0.75 VDC 9V3 200K
POS
2
1
3
4
5
6
7
8
TP4532
9V3
R4423 R4501 R4484
2 3.1 VDC (44W)
VOUT
620 5.6K 68K C4502 C4504 2.2 VDC (28W)
GND
.015uF .02uF PA_PWR_SET
R4502 C4521 R4503 R4483
R4424 200K 100pF 3.9K 100K
4.5 VDC (44W)
3
4.4 VDC (28W) Q4473 6.5 VDC (44W) LM50 C4522
620
TP4533 6.2 VDC (28W) 1000pF C4503
CNTLVLTG_UHF_PA_1R4514 R4425 2200pF ALT
R4523
CNTLVLTG Vac
3.3K 620
ZWG0130271
Figure 4-18. UHF (403-470MHz) Power Amplifier Schematic Diagram

4-28
Table 4-4. UHF B1 Radio Parts List

Circuit Motorola Ref Part No. Ref Part No. Ref Part No.
Description C0429 2113743L09 470pF C0542 2311049A99 47uF C3152 2113741F49 10nF
Ref Part No.
C0430 2113741F17 470pF C0591 2113743E20 100nF C3155 2113741F49 10nF
C0101 2113740F51 100pF C0431 2113741F17 470pF C0592 2113743E20 100nF C4001 2113740F09 1.8pF
C0107 2113741F25 1nF C0445 2113743L09 470pF C0593 2113743E20 100nF C4002 2113740F39 33pF
C0112 2113743E20 100nF C0446 2113743L09 470pF C0601 2113741F17 470pF C4003 2113740F41 39pF
C0121 2113743E20 100nF C0447 2113743L09 470pF C0603 2380090M24 10uF C4004 2113740F42 43pF
C0122 2113743E20 100nF C0448 2113743L09 470pF C0611 2311049C06 22uF C4005 2113740F42 43pF
C0131 2113740F35 22pF C0449 2113743L09 470pF C0612 2113743E20 100nF C4006 2113740F42 43pF
C0132 2113740F35 22pF C0470 2113743L09 470pF C0622 2311049A99 47uF C4007 2113740F41 39pF
C0141 2113743E20 100nF C0471 2113743L09 470pF C0641 2113741F17 470pF C4008 2113741F25 1nF
C0151 2113741F49 10nF C0472 2113743L09 470pF C0644 2311049A97 33 UF C4009 2113740F51 100pF
C0201 2311049A57 10uF C0473 2113743L09 470pF C0645 2113743E20 100nF C4010 2113741F13 330pF
C0204 2113743E20 100nF C0474 2113743L09 470pF C0652 2311049A97 33 UF C4011 2113741F37 3.3nF
C0212 2311049A57 10uF C0476 2113743L09 470pF C0654 2311049A57 10uF C4012 2113741F13 330pF
C0221 2113743E20 100nF C0477 2113743L09 470pF C0655 2113743E20 100nF C4013 2113741F37 3.3nF
C0222 2113743E20 100nF C0478 2113743L09 470pF C0661 2311049C05 47uF C4014 2113740F51 100pF
C0223 2113743E20 100nF C0482 2113743L09 470pF C0662 2113741F49 10nF C4015 2113740F51 100pF
C0224 2113740F51 100pF C0483 2113743L09 470pF C0663 2113743E20 100nF C4017 2113740F09 1.8pF
C0225 2113743E20 100nF C0484 2113741F17 470pF C0671 2113743E20 100nF C4018 2113740F29 12pF
C0226 2113743E20 100nF C0485 2113743L09 470pF C0681 2113743E20 100nF C4019 2113740F35 22pF
C0227 2113743E20 100nF C0486 2113743L09 470pF C3100 2113741F25 1nF C4020 2113740F40 36pF
C0231 2113743B29 1uF C0487 2113743L09 470pF C3102 2113740F31 15pF C4021 2113740F40 36pF
C0236 2113743E10 33nF C0492 2113743L09 470pF C3111 2113743E20 100nF C4024 2113741F25 1nF
C0241 2113743E20 100nF C0493 2113743L09 470pF C3112 2113740F49 82pF C4025 2113740F11 2.2pF
C0243 2113740F51 100pF C0494 2113743L09 470pF C3114 2113740F33 18pF C4026 2113740F09 1.8pF
C0244 2113743E20 100nF C0495 2113743L09 470pF C3115 2113740F35 22pF C4027 2113740F09 1.8pF
C0245 2113743E20 100nF C0496 2113743L09 470pF C3116 2113743E20 100nF C4029 2113740F09 1.8pF
C0246 2113741F49 10nF C0497 2113743L09 470pF C3121 2113743E20 100nF C4030 2113740F09 1.8pF
C0252 2311049A07 1uF C0499 2113743L09 470pF C3122 2113743E11 39nF C4031 2113740F30 13pF
C0254 2113743E20 100nF C0501 2113741F49 10nF C3123 2113743E11 39nF C4051 2113740F27 10pF
C0261 2113743E20 100nF C0503 2113743L09 470pF C3133 2311049A57 10uF C4053 2113740F32 16pF
C0262 2113740F49 82pF C0504 2113743L09 470pF C3134 2113743E20 100nF C4054 2113740F32 16pF
C0265 2113743E20 100nF C0505 2113743L09 470pF C3135 2113740L30 33pF C4202 2113741F49 10 nF
C0267 2113741F49 10nF C0506 2113743L09 470pF C3136 2113740L29 30pF C4203 2113741F49 10 nF
C0271 2113741F49 10nF C0508 2113743L09 470pF C3137 2113743E11 39nF C4204 2113740F51 100pF
C0272 2113743E20 100nF C0509 2113743L09 470pF C3138 2311049A40 2.2uF C4205 2113741F49 10nF
C0273 2113741F37 3.3nF C0510 2113741F17 470pF C3139 2113743E20 100nF C4206 2311049J25 10uF
C0275 2311049A99 47uF C0511 2113743L09 470 PF C3140 2113743E20 100nF C4208 2113743E20 100nF
C0276 2113741F25 1nF C0512 2113743L09 470 PF C3141 2113743E20 100nF C4209 2113743E20 100nF
C0277 2113741F25 1nF C0513 2113741F17 470pF C3142 2113743E20 100nF C4210 2104993J02 2.2uF
C0421 2113743N48 82.0pF C0514 2113743L09 470 PF C3143 2113740F53 120pF C4211 2113743E20 100nF
C0422 2113741F17 470pF C0515 2113743L09 470pF C3144 2113743E20 100nF C4212 2113743E05 1.8nF
C0423 2113741F17 470pF C0516 2113741F49 10nF C3145 2113743E20 100nF C4213 2311049A09 2.2uF
C0426 2113743L09 470pF C0517 2113743N48 82pF C3146 2113741F41 4.7nF C4214 2311049A09 2.2uF
C0427 2113743L09 470pF C0518 2113743L09 470pF C3147 2113743E20 100nF C4215 2311049A09 2.2uF
C0428 2113743N48 82.0pF C0541 2311049A05 470nF C3151 2113741F49 10nF C4221 2109720D01 100nF
4-29
Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola

Description Description Description Description
Ref Part No. Ref Part No. Ref Part No. Ref Part No.
C4222 2109720D14 100nF C4335 2113740F51 100pF C4450 2111078B19 16pF D4051 4886143B01 Diode Mixer
C4224 0882422W23 1.0uF C4336 2113743E07 22nF C4459 2113740A55 100pF D4201 4802233J09 Diode Tripple
C4225 2113741F18 510pF C4337 2113740F44 51pF C4460 2111078B32 39pF D4261 4802245J22 Diode, Varactor
C4227 2113740F51 100pF C4338 2113740F44 51pF C4472 2111078B31 36pF D4451 4880236E05 Diode Schottky
C4228 2113743E20 100nF C4339 2113740F03 1pF C4473 2113740F51 100pF D4452 4880236E05 Diode Schottky
C4230 2104993J02 2.2uF C4351 2113740F51 100pF C4474 2113740F23 6.8pF D4453 4880236E05 Diode Schottky
C4231 2113741F49 10nF C4352 2113743E20 100nF C4475 2113740F10 2.0pF D4471 4802482J02 Diode
C4232 2113741F49 10nF C4353 2113743E20 100nF C4479 2113740F51 100pF D4472 4802482J02 Diode
C4233 2104993J02 2.2uF C4354 2104993J02 2.2uF C4482 2113740F38 30pF E0271 2484657R01 Ferrite Bead
C4234 2113741F49 10nF C4355 2104993J02 2.2uF C4483 2113740A55 100pF E0272 2484657R01 Ferrite Bead
C4242 2113740F51 100pF C4361 2113740F51 100pF C4484 2113740F38 30pF E0631 2484657R01 Ferrite Bead
C4243 2113740F51 100pF C4362 2113743K16 220nF C4485 2113740F38 30pF FL3101 9180112R16 2-Pole Crystal Filter,
C4244 2113740F51 100pF C4363 2113740F03 1pF C4486 2113740F38 30pF 44.85MHz
C4245 2113740F51 100pF C4371 2113743K16 220nF C4487 2113740F38 30pF FL3102 9180112R16 2-Pole Crystal Filter,
C4246 2113740F51 100pF C4372 2113740F51 100pF C4488 2113740F51 100pF 44.85MHz
C4252 2113741F25 1nF C4373 2113740F03 1pF C4491 2111078B13 10pF FL3111 9180469V04 Filter, 455kHz
C4253 2311049A56 4.7uF C4374 2113740F03 1pF C4492 2111078B42 100pF FL3112 9180469V06 Filter, 455kHz
C4254 2113743E20 100nF C4375 2113743E20 100nF C4494 2180464E63 10pF FL3114 9180468V06 Filter, 455kHz
C4255 2113740F51 100pF C4381 2113743E20 100nF C4496 2111078B07 5.6pF FL3115 9180469V03 Filter, 455kHz
C4261 2113740L37 62pF C4382 2113740F51 100pF C4498 2111078B09 6.8pF J0401 0902636Y02 12-Pin Flexible Connector
C4262 2113740F59 220pF C4383 2113740F51 100pF C4499 2113740F51 100 pF J0451 0902636Y01 Flexible Connector, Side
C4263 2113740F07 1.5pF C4401 2113740F51 100pF C4502 2113743E03 15nF Entry
C4287 2113740F51 100pF C4403 2113740F17 3.9pF C4503 2113741F33 2.2nF J0501 0986105B01 20-Pin Connector
C4289 2113743E20 100nF C4404 2113740F51 100pF C4504 2113743E06 22nF J0551 0905505Y04 Connector, Zif Horizontal
C4301 2113740F51 100pF C4407 2113743E20 100nF C4505 2311049A07 1uF J0601 0986165B01 DC Power Connector
C4302 2113740L16 8.2pF C4409 2113743E20 100nF C4506 2113741F33 2.2nF J4401 0986166B02 Mini-UHF RF Connector
C4303 2113740L16 8.2pF C4410 2113740F51 100pF C4507 2113740F51 100pF L3101 2462587T25 620nH
C4304 2113740L08 3.9pF C4412 2113740F51 100pF C4510 2111078B31 36pF L3111 2462587T25 620nH
C4305 2113740F03 1pF C4414 2113741F25 1nF C4521 2113740F51 100pF L3112 2462587T25 620nH
C4306 2113740L01 2pF C4416 2113743E07 22nF C4602 2113741A57 33nF L4003 2462587T23 470nH
C4307 2113740F51 100pF C4417 2113740F51 100pF C4630 2113743E20 100nF L4008 2462587T23 470nH
C4308 2113743E20 100nF C4418 2113743E20 100nF C4632 2113741F25 1.0nF L4051 2462587T17 150nH
C4309 2113740F51 100pF C4419 2113740F40 36pF CR4301 4805649Q13 Diode, Varactor L4053 2462587X46 27nH
C4311 2113740F51 100pF C4421 2113741A57 33nF CR4302 4862824C01 Diode, Varactor L4054 2462587X43 15nH
C4312 2113740F29 12pF C4422 2113740A55 100pF CR4303 4862824C01 Diode, Varactor L4201 2462587Q42 390nH
C4313 2113740F03 1pF C4423 2311049A08 1uF CR4311 4802245J22 Diode, Varactor L4221 2462587P25 12uH
C4314 2113740F07 1.5pF C4425 2113743E07 22nF CR4321 4862824C01 Diode, Varactor L4225 2462587T40 33nH
C4315 2113740F51 100pF C4426 2113740F51 100pF D0101 4880236E05 Diode Schottky L4231 2462587Q20 2.2uH
C4316 2109720D14 100nF C4431 2113740A40 30pF D0151 4813833C02 Diode Dual L4301 2462587T22 390nH
C4317 2113740F51 100pF C4432 2111078B27 30pF D0179 4813833C02 Diode Dual L4302 2462587T22 390nH
C4318 2113743K16 220nF C4435 2111078B25 27pF D0621 4813833C02 Diode Dual L4303 2460593C01 Teflon Resonator
C4321 2113740F03 1pF C4436 2311049A45 10uF D0651 4813833C02 Diode Dual L4304 2462587T22 390nH
C4322 2113740F51 100pF C4438 2113743E20 100nF D0660 4813833C02 Diode Dual L4305 2462587T22 390nH
C4323 2113741F25 1.0nF C4439 2111078B42 100pF D0661 4813833C02 Diode Dual L4311 2462587T22 390nH
C4324 2113740L05 3pF C4441 2180464E40 30pF D3101 4880154K03 Diode Schottky L4312 2460593C01 Teflon Resonator
C4325 2311049A56 4.7uF C4442 2180464E34 39pF D4001 4862824C01 Diode, Varactor L4313 2462587T22 390nH
C4331 2113740L14 6.8pF C4443 2111078B09 6.8pF D4002 4862824C01 Diode, Varactor L4331 2462587T09 33nH
C4332 2113743E20 100nF C4446 2113740F51 100pF D4003 4880154K03 Dual Schottky L4332 2462587T36 15nH
C4333 2113740F44 51pF C4448 2180464E65 12pF D4004 4862824C01 Diode, Varactor L4333 2462587T22 390nH
C4334 2113740F44 51pF C4449 2111078B23 24pF D4005 4862824C01 Diode, Varactor L4361 2462587T22 390nH
4-30

L4371 2462587T13 68nH R0109 0662057B47 0 R0267 0662057A89 47K R3108 0662057A44 620
L4401 2460591B04 Airwound Coil, 4-turns R0111 0662057B47 0 R0268 0662057A73 10K R3111 0662057A75 12K
L4402 2484657R01 Ferrite Bead R0113 0662057A73 10K R0269 0662057A41 470 R3112 0662057A01 10
L4403 2462587T22 390nH R0114 0662057A73 10K R0273 0662057A82 24K R3115 0662057A39 390
L4411 2462587T22 390nH R0115 0662057A73 10K R0275 0662057A73 10K R3116 0662057A37 330
L4421 2484657R01 Ferrite Bead R0117 0662057A63 3k9 R0276 0662057A77 15K R3117 0662057A83 27K
L4436 2484657R01 Ferrite Bead R0121 0662057A97 100K R0401 0662057A33 220 R3118 0662057A69 6.8K
L4437 2460592A01 Airwound Coil, 3-turns R0131 0662057B46 10M R0407 0662057M26 10 R3130 0662057A18 51
L4440 2484657R01 Ferrite Bead R0132 0662057B10 330k R0408 0662057A25 100 R3132 0662057A77 15K
L4441 2460591C23 Airwound Coil, 5-turns R0151 0662057A82 24K R0409 0662057M26 10 R3133 0662057A71 8.2K
L4472 2460592A01 Airwound Coil, 3-turns R0152 0662057A82 24K R0467 0662057M26 10 R3134 0662057A73 10K
L4473 2460591N36 Airwound Coil, 5-turns R0170 0662057A73 10K R0468 0662057M26 10 R3135 0662057A51 1.2K
L4491 2460592A01 Airwound Coil, 3-turns R0171 0662057A65 4K R0481 0662057B47 0 R3144 0662057A58 2.4K
L4492 2460592A01 Airwound Coil, 3-turns R0172 0662057A73 10k R0482 0662057B47 0 R3145 0662057A61 3.3K
L4493 2460592A01 Airwound Coil, 3-turns R0173 0662057A65 4K R0510 0662057A65 4K R3146 0662057A45 680
L4543 2460591C23 Airwound Coil, 5-turns R0174 0662057A73 10K R0511 0662057A97 100K R3147 0662057A75 12K
Q0110 4880048M01 NPN R0175 0662057A73 10K R0512 0662057A77 15K R3151 0662057A73 10K
Q0151 4880048M01 NPN R0176 0662057A84 30K R0525 0662057A97 100K R3152 0662057A73 10K
Q0171 4880048M01 NPN R0177 0662057A65 4K R0527 0662057B47 0 R3153 0662057A73 10K
Q0173 4880052M01 NPN Darlington R0178 0662057A89 47K R0528 0662057B47 0 R3154 0662057A73 10K
Q0177 4880048M01 NPN R0179 0662057A89 47K R0529 0662057A89 47K R4001 0662057A97 100K
Q0181 4880048M01 NPN R0181 0662057A65 4k R0530 0662057B47 0 R4002 0662057A37 330
Q0183 4880048M01 NPN R0182 0662057A89 47K R0531 0662057A43 560 R4003 0662057A63 3.9K
Q0185 4880048M01 NPN R0183 0662057A65 4k R0533 0662057B47 0 R4004 0662057A59 2.7K
Q0271 4813824A10 NPN R0184 0662057A89 47K R0535 0662057A49 1K R4005 0662057A73 10K
Q0641 4880048M01 NPN R0185 0662057A65 4k R0537 0662057A33 220 R4006 0662057A35 270
Q0661 4805921T02 DUAL R0186 0662057A89 47K R0538 0662057A33 220 R4007 0662057A21 68
Q0662 4813824A10 NPN R0201 0662057A25 100 R0539 0662057A65 4K R4008 0662057A13 33
Q0663 4880048M01 NPN R0202 0662057A43 560 R0541 0662057A83 27K R4009 0662057A29 150
Q0681 4880052M01 NPN Darlington R0204 0662057A43 560 R0591 0662057A82 24K R4010 0662057A29 150
Q3101 4813827A07 NPN R0205 0662057A73 10K R0592 0662057A01 10 R4011 0662057A35 270
Q3102 4813827A07 NPN R0206 0662057A73 10K R0611 0662057A91 56K R4012 0662057A97 100K
Q3151 4880048M01 NPN DIG R0207 0662057A57 2K R0612 0662057A65 4K R4013 0662057A35 270
Q3152 4880048M01 NPN DIG R0208 0662057A57 2K R0621 0662057A82 24K R4014 0662057A01 10
Q4003 4813827A07 NPN R0211 0660076E70 7.5K R0641 0662057A73 10K R4022 0662057B47 0
Q4301 4805218N63 Diode Dual Schottky R0212 0660076E70 7.5K R0642 0660076E70 7.5K R4051 0662057A18 51
Q4331 4813827A07 NPN R0221 0662057A82 24K R0643 0660076E51 1.2K R4052 0662057B47 0
Q4332 4813827A07 NPN R0222 0662057A82 24K R0651 0662057A01 10 R4060 0662057B10 330K
Q4333 4802245J50 NPN R0223 0662057A84 30K R0652 0662057A01 10 R4201 0662057A29 150
Q4421 5105385Y91 LDMOS Power Amplifier R0224 0662057A71 8K R0661 0662057A49 1K R4203 0662057A17 47
Q4431 4805537W01 Bipolar Power Amplifier R0226 0662057B22 1M R0662 0662057B02 150K R4204 0662057A17 47
Q4441 4880225C30 Bipolar Power Amplifier R0227 0662057B22 1M R0671 0662057A84 30K R4206 0662057A85 33K
Q4471 4880048M01 NPN R0241 0662057A89 47K R0672 0662057A73 10K R4211 0662057B47 0
Q4472 4805128M27 PNP R0242 0662057B47 0 R0681 0662057A79 18K R4221 0662057A29 150
Q4473 4813824A10 MMBT3904 R0251 0662057A89 47K R0682 0662057A93 68K R4222 0662057A42 510
R0101 0662057A73 10K R0252 0662057A91 56K R3101 0662057A75 12K R4223 0662057A21 68
R0102 0662057A65 4K R0253 0662057A97 100K R3102 0662057A01 10 R4228 0662057A89 47K
R0104 0662057A73 10K R0261 0662057A73 10K R3105 0662057A25 100 R4241 0662057A33 220
R0105 0662057A97 100K R0262 0662057A97 100K R3106 0662057A83 27K R4251 0662057A87 39K
R0108 0662057A57 2K R0265 0662057A82 24K R3107 0662057A69 6.8K R4252 0662057A84 30K
4-31

R4261 0662057B02 150K R4475 0662057B47 0 U4401 5105109Z67 LDMOS
R4301 0662057A67 5.6K R4480 0662057A73 100K U4501 5185765B01 PC
R4302 0662057A73 10K R4482 0662057B05 200K U4502 5185963A15 Temperature Sensor
R4303 0662057A12 30 R4483 0662057A97 100K VR0151 4813830A15 Diode
R4304 0662057A31 180 R4484 0662057A93 68K VR0501 4805656W09 Zener Quad
R4305 0662057A01 10 R4485 0662057C53 120 VR0503 4805656W09 Zener Quad
R4311 0662057A70 7.5K R4486 0662057C53 120 VR0504 4813830A40 Diode
R4312 0662057A67 5.6K R4491 0662057A74 11K VR0505 4805656W09 Zener Quad
R4313 0662057A12 30 R4492 0662057A73 10K VR0509 4813830A40 Diode
R4314 0662057A35 270 R4495 0680195M18 51 VR0510 4813830A40 Diode
R4315 0662057B47 0 R4496 0680194M23 82 VR0537 4813830A15 Diode
R4321 0662057A91 56K R4497 0680195M18 51 VR0541 4813830A27 Diode
R4322 0662057A73 10K R4501 0662057A67 5.6K VR0601 4813832C77 Transient Suppressor
R4323 0662057A73 10K R4502 0662057B65 200K VR0621 4813830A15 Diode
R4331 0662057A09 22 R4503 0662057A63 3.9K VR4471 4813830a15 Zener Diode
R4332 0662057A81 22K R4504 0662057A73 10K Y0131 4880113R19 Crystal Oscillator, 38.4 kHz
R4333 0662057A73 10K R4506 0662057A73 10K Y3101 4880606B09 Crystal Oscillator
R4334 0662057B47 0 R4507 0662057A73 10K Y3102 9186145B02 455 kHz Discriminator
R4335 0662057A01 10 R4511 0680194M18 51 Y4261 4880114R04 Crystal Oscillator, 16.8 MHz
R4336 0662057A49 1K R4512 0662057A41 470
R4337 0662057B47 0 R4513 0662057A73 10K
* Motorola Depot Servicing only
R4338 0662057A33 220 R4514 0662057A61 3.3K
R4339 0662057A09 22 R4600 0662057C19 4.7 Reference designators with an asterisk indicate
R4340 0662057A33 220 R4601 0662057C19 4.7 components which are not field replaceable
R4341 0662057B47 0 R4602 0662057C19 4.7 because they need to be calibrated with
R4342 0662057A57 2.2K R4631 0662057A49 1K specialized factory equipment after installation.
R4343 0662057A49 1K R4632 0662057A82 24K Radios in which these parts have been replaced in
R4344 0662057A01 10 SH4301 2605782V03 VCO Shield the field will be off-frequency at temperature
R4345 0662057B47 0 SH4302 2605782V03 VCO Shield extremes.
R4346 0662057A73 10K T4051 2505515V03 Mixer 4:1
R4347 0662057B47 0 T4052 2505515V04 Mixer 5:1
R4361 0662057A31 180 U0101 5102226J56 Microprocessor
R4401 0662057A36 300 * U0111 5102463J64 EEPROM
R4402 0662057A05 15 * U0121 5186137B01 ROM
R4403 0662057A36 300 U0122 5185963A21 SRAM
R4405 0662057A32 200 U0141 5113805A30 REMUX
R4409 0662057A97 100K U0211 5183222M49 Quad Opamp
R4412 0662057A67 5.6K U0221 5185963A53 ASFIC
R4415 0662057A25 100 U0251 5113806A20 MUX/DEMUX
R4416 0662057A25 100 U0271 5109699X01 AUDIO PA
R4421 0680194M01 10 U0611 5183308X01 Adjustable Voltage Regulator
R4422 0611079A69 620 U0641 5183308X01 Adjustable Voltage Regulator
R4423 0611079A69 620 U0651 5113816A07 5V Regulator
R4424 0611079A69 620 U0652 5113815A02 Under-Voltage Sensor
R4425 0611079A69 620 U3101 5186144B01 IF IC
R4427 0662057A73 10K U3111 5113805A86 CMOS Switch
R4428 0662057A65 4.7K U3115 5113805A86 CMOS Switch
R4457 0683962T51 120 U4201 5185963A27 Fract-N
R4473 0662057A64 4K U4211 5185963A33 Voltage Regulator
R4474 0662057A97 100K U4301 5105750U54 VCO
4-32
This page is intentionally left blank.

4-33
C3209 R3242
C0251 J0451 R3221
C0267 C3222 C3221
C3210
16
1
7
C0255 C0211 R3222
14
1
R0267 L3201 L3232
C3231 C3226
R0252 C0212 C3213 R3223 FL3114 R3145 C3145 Y3102
1 18 C3255 C3227
U0211
R0211 C3242 U3115
U0251 R0268 2
4
C0105 R0251 R0212 R3227
C0121 U3211 C3253 R3144
C3245 C3143 C3144 C3132
8
C3233
14
C0261
1
R0253 C3243 C3139
C0451
C0452
C0453
C0454
C0455
C0456
C0457
C0458
C0459
C0460
C0461
C0462
C0463
C0464
C0421
C0466
C0467
C0468
R0269 C3223 C3224 C3134
8
C0252 C3211 R3211
9
C0253 C3235
C3244 C3133
11
8
10
R3130
2
R0128 C0262 C3140
R0262 C3215 C3214
1 R0261 C3246 R3263
16 C3141
C0441
C0442
C0447
C0470
C0471
C0472
C0473
C0474
C0476
C0477
C0478
Q0110
C0443
C0444
C0445
C0446
C0448
C0449
U3101
C3252
FL3112
R3251
C3254
R3252
C3234
C3232
U3111 C3135
R0102
C3136
R0224
20
C3131
1
26 R0221
4
1 R0110 C0221 C0222
R0115 C0225 C3142 R3117
14
R0101
1
U0101 R0109 C0243 R3132
U0121 R0108
R0222 R0223 R3106 C3137
R0104 C3115 R3111
C0224 C0226 C3365
C0241
D3361
R3364 C3103
R0116 C0227 1 37 C0242 2
L3364 R3101
C0106 C0495 L3362 3
R3363
C3364 C3357 FL3102 C3114
C0107 C0232 R0242 L3034 6 4 C3101
R3361 2 4 6
C0233 U0221 3 5
C0246 C3361 T3002
L3101
L3363 FL3101
C3362 1
C0104 C0236 R0241 2 3 4 6 C3102
25 D3362 5
76 C0231 13 L3361
51 C0223 C0244
C3363 R3362
C0132
C0245 C3032 C3020
17 32 C0234 C0496 C3007 C3019
C0235 C3016 C3006 C3004
C0102
SH3301
L3341
R0131 C0101 C3035 C3015
C3324 D3031 R3001
R0106 R3009
R3342 C3010
R0132 C3341
R0105 Q3304 C3017 R3002 C3005
1 D0201 L3333 R3031
1 4 C0131 R0114 C0652 R3008 R3006
R3341 R3015
R0170 C3345 R3335
L3002
U0651 2 C3336 C3011
3 2
C3344 1 D3004 D3001
Q3001
Y0131 R0651
L3346 T3001 L3032 R3014
D3341 R3007
D0651 3 C3337 C3009
C0651 4 6
R0652 L0481 L3343 L3344 C3034
2 3 R3005
C0655 C3014 R3003 C3002
C0654 C3012
C3342 R3336 C3347 C3013 R3013 C3008
C3346
U0271 C0483 C0494 C3018
L0482 C0493 C3021
C0486 R3004
D3003
C0488 C0482
C0487
C3426
R3408
C3425
R3401
R3403
C3401
R3400
C3400
C3408
C3404
C3403
9
5 C3510 C3475
1 R3507 C3501
C3411 R3410 R3402
U0641 L3401 L3471
C3412 D3471
R3407
C3506 C3509 R3516 C3414
R3411 R3405 R3471 Q3471 L3472 C3474
C3413
C3402 L3403 16 9 L3477 C3473
6 Q3501 C3410 R3458
R0182 R3514
R3413 C3409 U3401
R0186
D3472
Q3502 R3461
R3515 C3428 1 8 C3407 C3491 C3492 C3472
R3508 R3419 R3418
R0185 R3513 R3416
Q0181 C3508 R3424
Q0177 C3417 L3474
Q0185 U3502
R3409
L3413
R0181 L3414 L3411
R0522 R3512 R3505 C3420 L3412
R0535 R3415 R3425
R0539 C0542 C3478
R0524 VR0501 3 2 1 C3507
C3418
R0528 R3506
R0510
VR0505 4 Q3421 8
R0538 VR0503
VR0510
C0516 C0513 C0510 C0501
5 6 7
R3404
C0518
C0509
C0508
C0506
C0505
C0504
C0503
C0502
C0520
C0519
C0517
C0515
C0514
C0511
C0512
R3406 C3435
C3446
L3422 C3434
C3422
R0533 C0612
C0539
C0540
C0537
C0538
C0535
C0536
C0533
C0534
C0531
C0532
C0530
C0528
C0527
C0526
C0525
C0524
C0523
C0522
C0521
C3443
5
C0601
R3431
C3455
6 U0611
R3432
R0612 R0611 C3444
1
C3458 L3432
C3447
C3423 L3433
C0484
C0603
10 1
C3440 C3438
C3445
C3439 J3401
J0501
C3436
C3441
C3456
C3437 L3444
11 20 L3421 L3443
L3431
2 3
J0601
ZWG0130227P
Figure 4-19. VHF (136-174MHz) Main Board Top Side PCB

4-34
Note1: In case of interference caused by

R3010 strong offchannel inband carriers,
680
remove R3018 . This will improve
intermodulation performance, but will
decrease specified RX sensitivity.
9V3_VHF_FE_1 R3002 For critical basestation applications L3031 IF_VHF_FE_1
9V3 remove R3018, R3016, R3017. This IF
560 560nH
9V3_VHF_FE_2 will further improve intermodulation
C3000 R3011 C3007 C3010 C3011 performance but will further decrease C3035
.0033uF 4.7K .0033uF 330pF .0033uF specified RX sensitivity. R3031 20pF
D3000 51
1 R3000 R3032 R3030 R3033 L3032 C3034
NC_D3000_1 3 1.5K R3006 R3008 820 10 0 150nH 82pF
K9V1__VHF_FE_1 L3002
2 470nH 390 390 NU NU
K9V1 Q3002
R3012
C3003 SP_1_2 C3002 SP_2_2 1K
.0033uF SP_3_2 C3014
R3016 SP_4_2 C3013 C3021
C3009
9.1pF R3013 100 56pF 120pF
C3022 3.3K R3017 7.5pF
SP_2_1 .01uF 330pF 100
RXIN_VHF_FE_1 SP_1_1 XFMR
RXIN D3001 R3005 R3007 C3012 SP_3_1 D3031 T3002
2 1 D3004 2 1 4 3 3 4
C3001 10K 30 .001uF SP_4_1 IO4
C3008 NU C3025
4.7pF 3,6VDC C3018 R3021 2 2
.001uF R3018 2.7pF
SP_1_3 SP_2_3 R3003 4.7pF 560 NU IO1 IO2
3 1K NU 6 1 1 6
12 SP_3_3 3 SP_4_3 XFMR
Q3001
T3001 IO3
R3004 R3034
R3001 C3005 C3006 D3003 1.5K L3025
C3004 150nH 820
100K 56pF 100pF 56pF R3014 R3015 R3009 C3015 C3016 C3017 R3035
51 10 NU NU
100K 56pF 100pF 43pF 0
NU
FECNTL_1_VHF_FE_1VLTG R3019
47K
FECNTL_1
C3023 C3024 C3019 C3020
330pF 3300pF .001uF 3,0 -7,5VDC .001uF
NU NU
L3034
RXINJ
33nH
RXINJ_VHF_FE_1 NU
C3031 C3032 C3033 R3036
18pF 13pF 5.1pF 1K
NU NU NU
Figure 4-20. VHF (136-174MHz) Receiver Front End Schematic Diagram

4-35
FL3115
CFWC455F
1 IN OUT 2
GND1
GND2
9V3 3 4 9V3
MC74HC4066 FL3113
14 FL3111 14 14 CFUCJ455F 14
CFWC455G NU
9V3
2 VDD 1 1 IN OUT 2 11 VDD 10 2 VDD 1 1 IN OUT 2 11 VDD 10
VSS VSS VSS VSS
9V3_VHF_IF_1 CNTL CNTL CNTL CNTL
7 7 7 7 R3153
9V3 9V3
GND1
GND2
13 12 13 12 10K
9V3_VHF_IF_2 GND
9V3 U3111-1 U3111-4 U3115-1 U3115-4
3 4 3 Q3151
MC74HC4066 MC74HC4066 MC74HC4066 MC74HC4066 R3151
9V3 BWSELECT_VHF_IF_1
R3114 10K BWSELECT
R3104
100 100 FL3114
NU 14 FL3112 14 14 14 C3151
NU CFUCJ455D
CFWC455D .01uF
5V_VHF_IF_1 R3105 R3115 12.5kHz 0VDC
3.9VDC 3 VDD 4 1 IN OUT 2 8 VDD 9 3 VDD
4 1 IN OUT
2 8 VDD 9 9V3
5V 5V 20/25kHz 5VDC
VSS VSS VSS VSS
100 R3108 390 R3116 CNTL CNTL CNTL CNTL
620 C3111 330 C3121 7 7 7 7
0.1uF 0.1uF 6
GND1
GND2
R3117 6
5
R3106 R3154
5V 27K 27K 3VDC GND 10K
4 U3111-3 U3115-2 U3115-3
U3111-2 3 3
MC74HC4066 MC74HC4066 MC74HC4066 R3152
C3104 C3110 C3116 C3122 MC74HC4066
R3107 3VDC R3118
10K
6.8K R3145
0.1uF 6.8K 27pF 0.1uF .039uF
C3112
82pF 3.3K C3145 C3152
FL3101 FL3102 C3123 R3144 .01uF
IFIN_VHF_IF_1 12R16 Q3101 12R17 .039uF 0.1uF Q3152
C3100 C3103 C3115 2.4K
3 6 0.75VDC 3 6 0.75VDC Q3102
IF IN OUT IN OUT
D3101 7 14 18 10 19 R3135
GND1
GND2
GND3
GND4
1 GND1
2 GND2
4 GND3
5 GND4
1000pF L3101 33pF L3112 22pF C3137 1 24 9

.039uF 1.2K 1
AUDIOOUT AUDIO_FEED
IFAMPOUT IFAMP_DEC1
RFIN
OSCIN
620nH
RSSI_FEED
5V Y3102
RFIN_DEC
QUADIN
IFAMPIN
LIMIN
620nH C3113
C3101 C3102 R3101 R3111 45B01
R3102 9.1pF C3114 C3142 455KHz
2.2pF 15pF 12K 12K R3112
1
2
4
5
NU L3111 0.1uF 2
NU L3100 10 18pF 10
620nH 620nH R3130 6 15
VCC
IFIC
GND
IFAMP_DEC2
NU U3101
C3134
0.1uF
51
LIM_DEC1
LIM_DEC2
C3143 C3144
RSSIOUT
C3133
OSCOUT
MIXOUT
LIMOUT
C3132 10uF 120pF 0.1uF
0.1uF
44.395MHz C3135 3 20 5 8 11 13 12 17 16
1 IN 3
OUT
33pF
GND GND1 C3131
1pF R3132
2 4 Y3101 C3136 NU 15K Q3155
12R17 30pF NU
R3155 C3155
1.2K .01uF
R3134 NU
C3139
0.1uF C3141
10K 0.1uF
R3133
8.2K C3140
0.1uF
C3146 C3147
4700pF 0.1uF
C3138
2.2uF R3146 DISCAUDIO_VHF_IF_1
DISCAUDIO
680 R3147
RSSI
12K RSSI_VHF_IF_1
Figure 4-21. VHF (136-174MHz)Receiver IF Schematic Diagram

4-36
C3212
.018uF
1
OUTPUT
U3211 INPUT 8
5 FEEDBACK 7
ERROR
2 3
SENSE SHUTDOWN
5V_VHF_FN_1 5V_VHF_FN_2 6
4.97VDC 5V_TAP 5V Reg 9V3_VHF_FN_1
(SOURCE) 5V GND 9V3
13.30VDC
6.83VDC C3213 4
2.2uF
11.28VDC L3201 C3211 C3215
C3202 390nH 5V 0.1uF 2.2uF
.01uF 3 4
2 K3 A3 5
K2 A2 6 R3201
1 K1 A1 R3211 VDDA_VHF_FN_1
C3203 VDDA
47
D3201 0
.01uF C3210 C3214
2.2uF
2.2uF
VDDA
R3206 VCOBIAS_1_VHF_FN_1
33K NU VCOBIAS_1
C3205 C3206
.01uF 10uF R3226
47K C3225
C3208 0.1uF
NU
VCOBIAS_2_VHF_FN_1
0.1uF
VCOBIAS_2
C3228
C3209 0.1uF 1.1 - 4.1VDC
C3207 0.1uF
VCTRL_VHF_FN_1 2.5 - 11VDC R3221
PD_GND 44
AGND 22
VCTRL
PRE_GND 33
22pF 1
DGND 6
1.8K C3246 TP3202
NU R3204 220pF
C3221 R3222 C3222 47 25 31 - 2 to +7dBm
.022uF R3203 R3228 WARP 16 NC3 29
1K 0.1uF 47 47K INDMULT NC2 R3227
NU 28 17 C3226
LOCK_VHF_FN_1 1 SFOUT 46 NC1 100K
5VDC (Locked) TP3201 ADAPTSW NU 8.2pF
4 42
LOCK LOCK 45CCOMP 18
0VDC (Unlocked) R3223 IADAPT REFSEL 3.63
43 C3227 PRESC_VHF_FN_1
IOUT U3201 32 VDC
100 38 PREIN PRESC
27 C3255
C3223 37 TEST2 SFBASE 26 100pF
1uF C3224 TEST1 SFCAP
1uF FRACN R3252 2.2uF
NU 3 39
2 AUX4
AUX3
BIAS2 40 330K
VSF_VHF_FN_1
4,95VDC (R) 1 BIAS1 VSF
BWSELECT_VHF_FN_1 0VDC (T) 48 AUX2 21 R3251
BWSELECT AUX1 VBPASS 200k C3253 C3252 C3254 DATA_VHF_FN_1
35 5VDC 4.7uF
11 PVREF 1000pF 0.1uF
12 VMULT4 SFIN 30 DATA
4.52VDC (R) 14 VMULT3 7 5VDC MODIN_VHF_FN_1
VCOMOD_VHF_FN_1 2.62VDC (T) VMULT2
15 VMULT1 DATA MODIN
VCOMOD MODIN 10 2.5VDC
R3242 R3241 41
0 100 MODOUT 9 5VDC
16_8MHz_VHF_FN_1 +1dBm 19 FREFOUT CEX CSX_VHF_FN_1
16_8MHz 8 0VDC CSX
2.90VDC CLK
PRE_VDD
0VDC (R) 24 XTAL2
PD_VDD
TRB_VHF_FN_1 L3232 3.42 23 CLK_VHF_FN_1
4.91VDC (T)
DVDD
AVDD
TRB C3241 VDC XTAL1 C3244 C3242 C3245 C3243 CLK
VRO
VCP
2.2uH 56pF 220pF 220pF 220pF 220pF
NU NU VDDA
47
20
34
13
36
5
R3261
150K L3231
2 1 2.2uH
Y3261 D3261 C3231 C3232 C3233 C3234
C3235 XTAL C3263 .01uF .01uF 2.2uF .01uF
C3261 1.5pF
62pF .01uF 16.8MHz
NU
Y3262
NU 2 OSC_16.8MHZ
R3262 R3263 FADJ
6.2K 100
C3262 NU
NU 220pF 4
GND VDD 1 5V
OUT C3251
0.1uF
3 NU
Figure 4-22. VHF (136-174MHz) Fractal-N Schematic Diagram

4-37
Q3303
9.14VDC (R) UMC5N
0VDC (T) 4 9V3_VHF_VCO_3 9V3_VHF_VCO_2 9V3_VHF_VCO_1
3 9.12VDC
9V3
2 3.83VDC (R) 4.97VDC VDDA_VHF_VCO_1

0VDC (T) VDDA
5 1 4.54VDC VSF_VHF_VCO_1
VSF VSF
7.44VDC (R) L3333
0VDC (T) R3311 C3335 1uH
.01uF
100 R3331 R3335 C3337
C3336 C3324
R3312 33 .01uF 0.1uF .01uF
C3311 100 L3331 47
.022uF NU 68nH 4.40VDC
C3332 C3333
0.1uF 0.1uF 1.53VDC (R)
C3331 C3348 0VDC (T)
C3312 10pF L3332 .01uF
R3319 100nH
0.1uF 47K NU Q3304
L3302 NU NU BFQ67W
100nH R3313 C3344
R3303 1K 4.78VDC (R) C3334 C3341 1.8pF D3341 VCTRL_VHF_VCO_1
2.2K NU 4.22VDC (T) .022uF 1000pF
L3311 R3321 0.92VDC (R) L3346 L3344 2.5 - 11VDC R3343
10K 18 14 0VDC (T) R3342 35.5nH C3345 VCTRL
100nH
RXINJ_VHF_VCO_1 2.18VDC (R) NU 1uH 100
L3301 C3302 R3316 0 VCC_LOGIC VCC_BUFFERS R3341 39
0VDC (T) 4.78VDC (R) 20pF
4.27VDC (T) U3301 220 C3342 R3336
18nH 6.8pF Q3301 L3341 15K L3343 C3346
RXINJ C3304 C3305 3pF 180nH .01uF
R3306 VCO IC 8nH
C3306 C3301 R3301
15pF 330pF 22 5.6pF TX_IADJ
1
5.1pF 75 NU C3314 10 2
NU NU NU Q3302 R3318 8 TX_OUT RX_IADJ L3345
R3308 RX_OUT SUPER_FLTR 3 1uH
0 R3304 R3305 NU 22 4
1K 220 R3307 6.8pF 12 PRESC_OUT
COLL_RFIN
7 RX_BASE 5
NU 220 RX_SW 6
13 RX_EMITTER C3347
1.49VDC (R) NU R3314 R3317 TX_SW 16
TX_BASE .01uF
10 10K C3316 15
0VDC (T)
GND_BUFFERS
NU NU TX_EMITTER
3.3pF
20
GND_LOGIC
GND_FLAG
FLIP_IN
R3302 C3303 19
100 TRB_IN
.01uF
C3315 R3351 VCOBIAS_1_VHF_VCO_1
C3313 15pF 20K
330pF R3315 R3353
NU 220 17 11 9 VCOBIAS_1
NU 100K
2.56VDC (R) C3351
2.66VDC (T) 4.52VDC (R) VCOBIAS_2_VHF_VCO_1
TXINJ_VHF_VCO_1 0 - 5dBm (T)
TXINJ 0VDC (T) .01uF R3352
R3354
C3352 VCOBIAS_2
12K .022uF 150K
C3317 L3317 R3355
33pF 33nH
0VDC (R) 20K 0VDC (R)
4.52VDC (T) C3355 1.92VDC (T) L3351
1uH
PRESC_VHF_VCO_1 - 2 to 7dBm (T) L3318 R3323 .01uF R3356 C3356
PRESC VSF .022uF C3357
100nH 12K
1K 7.5pF D3361
C3361
C3318 L3364
R3362 C3364
5.6pF 1000pF 1uH
R3361 47 18pF
C3363 L3362 L3363 C3365
0VDC (R) 220 C3362 68pF L3361
5.6pF 56nH 68nH 56nH 1000pF
TRB_VHF_VCO_1 4.91VDC (T)
TRB
C3319 4.52VDC (R)
1000pF R3363 R3364
2.62VDC (T)
VSF VCOMOD
39K 2.2K VCOMOD_VHF_VCO_1
D3362
Figure 4-23. VHF (136-174MHz)Voltage Controlled Oscillator Schematic Diagram

4-38
A+
L3402
57R01
PASUPVLTG_VHF_PA_1
PASUPVLTG
C3406 C3421 C3457
C3405 C3437 1000pF
1000pF 1000pF .01uF C3436 C3456
L3421 10uF 0.1uF 1000pF
57R01 L3431 L3443
57R01 57R01 L3473
9V3_VHF_PA_1 1.2uH Spacing: 0.254
Center: 1.905x29.03
9V3 9V3 Reverse: 0.254x23.91
VCONT Forward: 0.254x22.674
C3402 C3411 C3412 R3461
C3445 R3443 62 C3492
.022uF .022uF 2200pF R3458
C3409 R3424 R3425 C3441 C3439 1000pF 1MEG 0
2200pF 68 C3440 1000pF C3438 1uF C3468 470pF
C3403 68 C3467 18pF NU
L3403 0.1uF L3432 0.1uF L3444 L3474 C3488 C3489
33pF 36.54nH NU 33nH 82pF 12nH D3471 L3477
NU 68nH R3444 150pF 130pF
1MEG C3452 1.2uH NU
C3404 L3445 68pF
L3401 R3437 C3458 4.953x8.763 1.905x15.685 18nH C3491
L3411 C3407 .01uF
2200pF 120 1.524x20.696 16pF
39nH 68nH L3494
2200pF Q3441 C3446 NU
Q3431 C3442 MRF247 56pF C3449 C3450
C3451 C3465 51nH
R3490
R3436 MRF5015 390pF 36pF 18pF L3476 R3460 1000pF L3491 47K
C3400 R3400 C3455 68pF C3490 C3494
C3408 120 L3475 120nH 0
D
56pF G1 R3459 36pF 47pF 51nH
470 18pF 0 150nH NU
2200pF G2 D3452 J3401
L3433 G3 R3441 C3447 C3459 C3448 NU L3492 L3493
TP3401 U3401
C3417
L3412 L3414 G G4 51 L3441 56pF 100pF 36pF
TXINJ_VHF_PA_1 R3402 C3401 16 12.77nH 51nH 51nH
S1
S2
S3
S4
1 2200pF 33nH 4.22nH C3443 C3444 D3451
6 220pF 220pF 30nH 9V3 R3457
TXINJ RFIN RFOUT1 C3453 L3472
14 VD1 RFOUT2 7
1.524x8.751
43 2200pF C3433 10pF 43 C3464 48nH C3496
1 VCNTRL VG1 2 11pF C3498
10pF NU 47pF 43pF
11
VG2 3 C3497
2200pF
G2 C3418 C3460
C3414
L3413
C3413
.022uF
R3401 R3403 L3442 R3453 0.1uF 20pF

0 to 5dBm 5105109Z67: 24pF 27nH R3464
130 130 9 57R01 820K
10 NC1 R3411 0
NC2 6.8K R3442
R3405 15
4 GND1
5 GND2
12 GND3
13 GND4
NC3 NU 10
100 8 TP3403 R3463
NC4 15K C3466
R3433 R3434 R3435 R3462 1000pF
56 56 56 C3432 39K
82pF R3455
C3410 R3417 C3461 68K
5.6K 2200pF R3475 R3474 L3471 D3472 C3474 RXIN_VHF_PA_1
.022uF R3412 VR3471
NU 5.6K A+ RXIN
C3415 C3416 C3423 10K 51 1.2uH
C3422 1uF 3 1000pF
.022uF 2200pF 1000pF R3431
NU 2.75 - 2.90VDC C3471 2 C3475
R3418 L3422 C3431 51 R3432 R3473 C3472 C3473
.022uF 51 18pF
16.96nH 180pF 51 TP3407 150pF 150pF
5.6K MOSBIAS_2_VHF_PA_1 1
NU R3404 TP3404
C3424 C3430 MOSBIAS_2 Q3471
10K R3471 Q3472 8.87VDC K9V1_VHF_PA_1
Q3421 C3434 1 K9V1
0.1uF 33pF 1uF
R3419 5105385Y70: C3435 R3406 470 RESET_VHF_PA_1
20 R3414 C3429 150K
820 2200pF RESET
C3428 20pF L3423 FECNTL_1_VHF_PA_1
NU 9V3 PCIC_MOSBIAS_1
PCIC_MOSBIAS_1 12.77nH FECNTL_1
2200pF FECNTL_2_VHF_PA_1
C3420 FECNTL_2
24
23
22
21
20
19
18
17
R3410 82pF RT3471
V5EXT
R3416
VAR3
RX
NA
RS
VAR1
VLIM
VAR2
68K C3505
TP3406 R3415 100 50K 1uF
100 NU 9V3
CLK_VHF_PA_1 25 GND2 V45
1 3.70 - 3.90VDC 26 16
CLK CLK VG 15
DATA_VHF_PA_1 27 BPOS V10 9V3
C3509 R3509 10K U3501 14
DATA 28 DATA CQX
C3425 C3426 C3477 29 H99S-4 13
1uF 2200pF 2200pF CSX_VHF_PA_1 30 CEX CQ 12 C3506
R3408 2200pF NU CSX TEMP Q
150K R3409 31 11 2200pF
4.7K D3455 RSET QX 10
32 ANO F168
R3507 NU
8 GND1
9
1 RFIN
NU C3510 9V3 9V3 1 0.75VDC
R3513
4 INT
R3511
7 CL
5 CJ
6 VL
C3502 2200pF 3 T1
680
CI
POS TP3501 100K
TP3402 620 Q3501
2
5.45VDC (50W) 0.1uF R3504 R3501 9V3 R3510
CNTLVLTG_VHF_PA_1 2 1
R3413 5.20VDC (28W) R3514 1K VOUT 20K
CNTLVLTG Q3502 6.8K 3.77VDC (50W)
3.3K 620 R3508 C3504 2.68VDC (28W)
C3501 GND R3502 R3503 2200pF
C3508 R3512 Q3473 2200pF R3517
R3515 680 2200pF 3 U3502 C3507 39K 1K 100K PA_PWR_SET_VHF_1
100K NU 100pF
VCONT LM50 PA_PWR_SET
620 R3506 R3505 C3478
680 R3518
680 2200pF R3477 R3476 10K
R3516 C3503
43 220 NU
NU
2.77VDC (50W) 2200pF
620 NU 2.65VDC (28W)
TEMPSENSE_CNTLR_1
TEMPSENSE
Figure 4-24. VHF (136-174MHz) Power Amplifier Schematic Diagram

4-39
Table 4-5. VHF (136-174MHz) Radio Parts List Circuit Motorola Circuit Motorola Circuit Motorola
Circuit Motorola C3143 2113740F53 120pF C3317 2113740F39 33pF C3428 2113741F33 2.2nF
Description
Ref Part No. C3144 2113743E20 100nF C3318 2113740F21 5.6pF C3430 2113740A41 33pF
C3000 2113741F37 3.3nF C3145 2113743E20 100nF C3319 2113741F25 1nF C3431 2113740A61 82pF
C3001 2113740F19 4.7pF C3146 2113741F41 4.7uF C3324 2113741F49 10nF C3432 2113740A53 220pF
C3002 2113740F26 9.1pF C3147 2113743E20 100nF C3332 2113743E20 100nF C3433 2113740A29 10pF
C3003 2113741F37 3.3nF C3151 2113741F49 10nF C3333 2113743E20 100nF C3434 2113741A45 10nF
C3004 2113740F45 56pF C3152 2113741F49 10nF C3334 2113743E07 22nF C3435 2113741F33 2.2nF
C3005 2113740F51 100pF C3155 2113741F49 10nF C3335 2113741F49 10nF C3436 2113741A45 10uF
C3006 2113740F45 56pF C3202 2113741F49 10nF C3336 2311041F49 10nF C3437 2113741M69 0.1uF
C3007 2113741F37 3.3nF C3203 2113741F49 10nF C3337 2113743E20 100nF C3439 2113741W01 .01uF
C3008 2313741F25 10pF C3205 2113741F49 10nF C3341 2113741F25 1nF C3440 2113741M69 1uF
C3009 2313741F13 330pF C3206 2311049A57 10uF C3342 2113740L05 3.0pF C3441 2113740A79 1nF
C3010 2313741F13 330pF C3207 2113740F35 22pF C3344 2113740F09 1.8pF C3442 2111078B57 390F
C3011 2113741F37 3.3nF C3208 2113743E20 100nF C3345 2113740L25 20pF C3443 2111078B51
C3012 2313741F25 10pF C3209 2113743E20 100nF C3346 2311041F49 10nF C3444 2111078B51
C3013 2313740F45 56pF C3210 2311049A40 2.2uF C3347 2311041F49 10nF C3445 2113740A79 1nF
C3014 2313740F24 7.5pF C3211 2113743E20 100nF C3348 2311041F49 10nF C3446 2180464E50 56pF
C3015 2313740F45 56pF C3212 2113743E05 18nF C3351 2311041F49 10nF C3447 2180464E50 56pF
C3016 2313740F51 100pF C3213 2311049A40 2.2uF C3352 2113743E07 22nF C3448 2111078B36 56pF
C3017 2313740F42 43pF C3214 2311049A09 2.2uF C3355 2311041F49 10nF C3449 2111078B36 56pF
C3019 2313741F25 10pF C3214 2311049A09 2.2uF C3356 2113743E07 22nF C3450 2111078B38 68pF
C3020 2313741F25 10pF C3221 2113743E07 22nF C3357 2113740F24 7.5pF C3451 2111078B31 36pF
C3021 2313740F53 82pF C3222 2113743E20 100nF C3361 2113741F25 1nF C3452 2111078B38 68pF
C3022 2313740F49 10nF C3224 0882422W33 1uF C3362 2113740F21 5.6pF C3455 2111078B36 56pF
C3033 2313740F20 5.1pF C3225 2113743E20 100nF C3363 2113740F47 68pF C3456 2113740A79 1nF
C3034 2113740F49 10nF C3226 2313740F25 8.2pF C3364 2113740F33 18pF C3457 2113740A79 1nF
C3035 2113740F31 15pF C3227 2313740F51 100pF C3365 2113741F25 1nF C3458 2113741A45 10nF
C3101 2113740F32 16pF C3228 2113743E20 100nF C3400 2113741F33 2.2nF C3459 2180464E20 82pF
C3102 2113740F31 15pF C3231 2113741F49 10nF C3401 2113741F33 2.2nF C3460 2113743E20 100nF
C3103 2113740F39 33pF C3232 2113741F49 10nF C3402 2113743E07 22nF C3461 2113741F33 2.2nF
C3104 2113743E20 100nF C3233 2311049A40 2.2uF C3404 2113741F33 2.2nF C3464 2113740F28 11pF
C3110 2113740F37 27pF C3234 2113741F49 10nF C3405 2113740A79 1nF C3465 2113740A79 1nF
C3111 2113743E20 100nF C3242 2113740F59 220pF C3406 2113740A79 1nF C3466 2113740A79 1nF
C3112 2113740F49 82pF C3243 2113740F59 220pF C3407 2113741F33 2.2nF C3467 2111078B37 62pF
C3114 2113740F33 18pF C3244 2113740F59 220pF C3408 2113740F33 18pF C3471 2113743E07 22nF
C3115 2113740F35 22pF C3245 2113740F59 220pF C3409 2113741F33 2.2nF C3472 2111078B47 150pF
C3116 2113743E20 100nF C3246 2113740F59 220pF C3410 2113743E07 22nF C3473 2111078B47 150pF
C3121 2113743E20 100nF C3252 2313741F25 1nF C3411 2113743E07 22nF C3474 2113740A79 1nF
C3122 2113743E11 0.1uF C3253 2311049A56 4.7uF C3412 2113741F33 2.2nF C3475 2113741F33 18pF
C3123 2113743E11 39nF C3254 2113743E20 100nF C3413 2113743E07 22nF C3478 2113741F33 18pF
C3132 2113743E20 39nF C3255 2311049A40 2.2uF C3414 2113741F33 2.2nF C3489 2111078B45 130pF
C3133 2311049A57 10uF C3261 2313740L38 68pF C3415 2113743E07 22nF C3490 2111078B31 36pF
C3134 2113743E20 100nF C3262 2313740F61 270pF C3416 2113741F33 2.2nF C3492 2111078B59 470pF
C3135 2113740L30 33pF C3263 2313740F07 1.5pF C3417 2113741F33 2.2nF C3494 2111078B34 47pF
C3136 2113740L29 30pF C3302 2113740F23 6.8pF C3418 2113740F36 24pF C3496 2111078B33 43pF
C3137 2113743E11 39nF C3303 2113741F49 10nF C3420 2113740F49 82pF C3497 2111078B21 20pF
C3138 2311049A40 2.2uF C3306 2113740F20 5.1pF C3421 2113741A45 10nF C3498 2111078B34 47pF
C3139 2113743E20 100nF C3311 2113743E07 22nF C3422 2113740A79 1nF C3501 2113741F33 2.2nF
C3140 2113743E20 100nF C3314 2113740F23 6.8pF C3424 2113741A45 68pF C3502 2113741F33 2.2nF
C3141 2113743E20 100nF C3315 2113740F31 15pF C3425 2113928E01 1uF C3503 2113741F33 2.2nF
C3142 2113743E20 100nF C3316 2113740F15 3.3pF C3426 2113741F33 2.2nF C3504 2113741F33 2.2nF
4-40

C3505 2311049A07 1uF L3332 2462587V15 100nH Q3441 4884411L04 RF Power R3154 0662057A73 10K
C3506 2113741F33 2.2nF L3333 2462587Q47 1uH Q3471 480048M01 NPN R3201 0662057A17 47
C3507 2113740F51 100pF L3341 2484562T13 8nH Q3472 4805128M27 PNP R3203 0662057A17 47
C3508 2113741F33 2.2nF L3343 2462587N56 180nH Q3501 4813824A17 PNP R3204 0662057A17 47
C3509 2113741F33 2.2nF L3344 2462587N68 1uH Q3502 4813824A10 NPN R3211 0662057B47 0
C3510 2113743E20 100nF L3345 2460591N68 1uH R3000 0662057A53 1K R3221 0662057A55 1K
CR3301 4802245J42 Ring Quad Diode L3346 2484562T18 35.5nH R3001 0662057A97 100K R3222 0662057A49 1K
CR3302 4805129M96 SMBV1032 L3351 2462587N68 1uH R3002 0662057A43 560 R3223 0662057A25 100
CR3303 4880154K03 Dual Common Anode Cath- L3361 2462587N50 56nH R3003 0662057A49 1K R3227 0662057A97 100K
ode L3362 2462587N51 68nH R3004 0662057A53 1K R3241 0680539A25 100
CR411 4802245J47 Schottky Diode L3363 2462587N50 56nH R3006 0662057A39 390K R3242 0662057B47 0
CR412 4802245J47 Schottky Diode L3364 2462587N68 1uH R3007 0662057A12 30 R3251 0662057B05 200K
CR413 4802245J47 Schottky Diode L3401 2462587X48 39nH R3008 0662057A37 390 R3252 0662057B10 330K
CR440 4813833C02 Dual Diode Common Cathode L3402 2484657R01 Ferrite Bead R3009 0662057A97 100K R3261 0662057B02 150K
CR501 4880107R01 Rectifier L3403 2462587T13 68nH R3010 0662057A45 680 R3301 0662057A22 75
CR503 4805729G49 LED Red/Yel L3411 2462587T13 68nH R3011 0662057A65 4K R3302 0662057A25 100
D3000 4813833C02 Diode Dual L3412 2462587X47 33nH R3012 0662057A49 1K R3303 0662057A57 2K
D3001 4805649Q13 Varactor L3413 2462587X46 27nH R3013 0662057A61 3K R3304 0662057A49 1K
D3003 4880154K03 Diode Dual L3414 2460591A01 4.22nH R3014 0662057A18 51 R3308 0662057B47 0
D3004 4805649Q13 Varactor L3421 2462587R01 Ferrite Bead R3015 0662057A01 10 R3311 0662057A25 100
D3031 4886143B01 Diode Mixer L3422 2460591C73 100nH R3016 0662057A29 150 R3316 0662057B47 0
D3101 4880154K03 Triple Diode L3423 2460591B73 100nH R3017 0662057A29 150 R3318 0662057A09 22
D3201 4802233J09 Triple Diode L3431 2462587R01 Ferrite Bead R3018 0662057A09 22 R3321 0662057A73 10K
D3261 4802245J22 Varactor L3432 2460591F77 35.5nH R3019 0662057A89 47K R3323 0662057A49 1K
D3341 4805649Q13 Dual Varactor L3433 2460591B73 12.77nH R3021 0662057A43 560 R3331 0662057A17 47
D3361 4805649Q13 Dual Varactor L3441 2460591E77 30nH R3031 0662057A18 51 R3335 0662057A13 33
D3362 4862824C01 Varactor L3442 2462587R01 Ferrite Bead R3033 0662057B47 0 R3336 0662057A77 15K
D3451 4882290T02 Diode, Hot Carrier L3443 2462587R01 Ferrite Bead R3101 0662057A75 12K R3341 0662057A33 220
D3452 4882290T02 Diode, Hot Carrier L3444 2460591X03 nH R3102 0662057A01 10 R3342 0662057A15 39
D3471 4802482J02 Diode, Pin L3445 2460591X01 nH R3105 0662057A25 100 R3343 0662057A25 100
D3472 4802482J02 Diode, Pin L3471 2462587X69 1.2uH R3106 0662057A83 27K R3351 0662057A80 20K
FL3101 9180112R16 Crystal Filter, 44.85MHz L3472 2460591X05 48nH R3107 0662057A69 6K R3352 0662057A75 12K
FL3102 9180112R16 Crystal Filter, 44.85MHz L3473 2462587X69 1.2uH R3108 0662057A44 620 R3353 0662057A97 100K
FL3111 9180469V04 Filter, 455kHz L3474 2462587N42 12nH R3111 0662057A75 12K R3354 0662057B02 150
FL3112 9180469V06 Filter, 455kHz L3475 2462587N55 150nH R3112 0662057A01 10 R3355 0662057A80 20K
FL3114 9180469V06 Filter, 455kHz L3477 2462587X69 1.2uH R3115 0662057A39 390 R3356 0662057A75 12K
FL3115 9180469V03 Filter, 455kHz L3491 2460591B01 51nH R3116 0662057A37 330 R3361 0662057A33 220
L3002 2462587T23 470nH L3492 2460591B01 51nH R3117 0662057A83 27K R3362 0662057A17 47
L3025 2462587T17 150uH L3493 2460591B01 51nH R3118 0662057A69 6K R3363 0662057A87 39K
L3032 2462587T17 150uH L3494 2460591B01 51nH R3130 0662057A18 51 R3364 0662057A57 2K
L3100 2462587T22 390nH Q3001 4813827A07 NPN R3132 0662057A77 15K R3400 0662057A41 470
L3101 2462587T25 620uH Q3002 4813824A17 PNP R3133 0662057A71 8K R3401 0662057A28 130
L3111 2462587T25 620nH Q3101 4813827A07 NPN R3134 0662057A73 10K R3402 0662057A16 43
L3112 2462587T25 620nH Q3102 4813827A07 NPN R3135 0662057A51 1K R3403 0662057A28 130
L3201 2462587T23 390nH Q3151 4880048M01 NPN R3144 0662057A58 2K R3404 0662057A73 10K
L3231 2462587Q42 2.2uH Q3152 4880048M01 NPN R3145 0662057A61 3K R3405 0662057A25 100
L3301 2462587N44 18nH Q3301 4813827A07 NPN R3146 0662057A45 680 R3406 0662057B02 150K
L3302 2462587N53 100nH Q3303 4802245J50 Dual NPN/PNP R3147 0662057A75 12K R3408 0662057B02 150K
L3317 2462587V28 33nH Q3304 4805218N63 RF R3151 0662057A73 10K R3410 0662057A73 10K
L3318 2462587V34 100nH Q3421 5105385Y70 LDMOS R3152 0662057A73 10K R3412 0662057A67 5K
L3331 2462587H32 68nH Q3431 4805537W01 MOS R3153 0662057A73 10K R3413 0662057A61 3K
4-41
Circuit Motorola Circuit Motorola

Ref Part No. Ref Part No.
R3414 0662057T71 820 U3115 5113805A86 Quad Analog Mux/Demux
R3415 0662057A25 100 U3201 5185963A27 Ground Fault Protection
R3416 0662057A25 100 U3211 5185963A33 Voltage Regulator
R3419 0662057C34 20 U3301 5105750U54 VCO Buffer
R3424 0662057K21 68 U3401 5105109Z67 LDMOS UHF/VHF Driver
R3425 0662057K21 68 U3501 5105750U54 Power Control
R3431 0662057M18 51 U3502 5185963A15 Temperature Sensor
R3432 0662057M18 51 VR3471 4813830A15 Diode, 5.6V
R3433 0662057C45 56 T3001 2508396X02 Transformer
R3434 0662057C45 56 T3002 2508396X02 Transformer
R3435 0662057C45 56 Y3101 4880606B09 Crystal Oscillator, 44.395MHz
R3436 0662057T51 120 Y3102 9186145B02 Crystal Filter, 45.85MHz
R3437 0662057T51 120 Y3261 4880114R04 Crystal Oscillator, 16.8MHz
R3441 0662057M18 51 * Motorola Depot Servicing only
R3442 0662057C27 10
R3443 0662057D48 1M
R3444 0662057D48 1M
R3453 0662057B20 820K
R3455 0662057A93 68K
R3457 0662057M16
R3460 0662057C01 0
R3461 0662057M20 62
R3462 0662057A87 39K
R3463 0662057D04 15K
R3464 0662057C01 0
R3471 0662057A41 470
R3473 0662057M18 51
R3474 0662057M18 51
R3475 0662057A73 10K
R3490 0662057A89 47K
R3501 0662057A69 6K
R3502 0662057A87 39K
R3503 0662057A49 1K
R3504 0662057A49 1K
R3505 0662057C71 680
R3506 0662057C71 680
R3507 0662057C71 680
R3508 0662057C71 680
R3509 0662057A73 10K
R3510 0662057A80 20K
R3511 0662057A97 100K
R3512 0662057A97 100K
R3513 0662057A69 6K
R3514 0662057A69 6K
R3515 0662057A69 6K
R3516 0662057A69 6K
R3517 0662057A97 100K
T3001 2508396X02 Transformer
T3002 2508397X02 Transformer
U3101 5186144B01 SA616
U3111 5113805A86 Quad Analog Mux/Demux
4-42

Mobile Radios
Professional Radio
As Dedicated As You Are
Mobile Radios
contact
contact
PRO7100
control
control
C
A, Motorola, Professional Radio, CDM Series and CDM
Model numbers, PRO Series and PRO Series Model num-
bers are trademarks of Motorola.
© 1999 Motorola, Inc. All rights reserved. Printed in USA. Detailed
*6881091C63*
68P81091C63-O
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CDM™ and PRO SERIES™

SAFE AND EFFICIENT OPERATION OF MOTOROLA TWO-WAY RADIOS

EXPOSURE TO RADIO FREQUENCY ENERGY

ENV 50166-1 1995 E Human exposure to electromagnetic fields Low

ENV 50166-2 1995 E Human exposure to electromagnetic fields High

PORTABLE RADIO OPERATION AND EME EXPOSURE

Potentially explosive atmospheres

Blasting caps and areas

INTRINSICALLY SAFE RADIO INFORMATION

WARNING: Do not operate radio communications equipment in a hazardous atmosphere

1.1 Scope of Manual ........................................................................................................................... 1-1

Chapter 2 Theory of Operation

2.1 Overview....................................................................................................................................... 2-1

2.3.5.7 Option Board Receive Audio 2-15

2.11.3 Microprocessor Circuit ......................................................................................................... 2-37

3.1 Introduction ................................................................................................................................... 3-1

Chapter 4 Schematic Diagrams, Overlays, and Parts Lists

4.1 Introduction ................................................................................................................................... 4-1

2-1 Controller Block Diagram............................................................................................................... 2-1

4-1 PRO3100/CDM750 Control Head Top Overlay ............................................................................ 4-3

4-5 PRO5100/PRO7100/CDM1250/CDM1550 Control Head Top

1-1 Radio Model Number ..................................................................................................................... 1-3

3-1 Recommended Test tools .............................................................................................................. 3-5

4-1 PRO3100/CDM750 Control Head Parts List.................................................................................. 4-7

1.1 Scope of Manual

1.2 Warranty and Service Support

1.2.1 Warranty Period

1.2.2 Return Instructions

1.2.3 After Warranty Period

1.3 Related Documents

Title Part Number

1.4 Technical Support

1.5 Warranty and Repairs

1.6 Radio Model Chart and Specifications

1.7 Radio Model Information

Table 1-1. Radio Model Number

Figure 2-1. Controller Block Diagram

2.2.1 Radio Power Distribution

J0601 PA, Driver Accessories Control Head Option Board

RX RF Amp MCU FRACTN

Figure 2-2. DC Power Distribution Block Diagram

2.2.2 Automatic On/Off

2.2.4 Mechanical On/Off

2.2.6 Microprocessor Clock Synthesizer

2.2.7 Serial Peripheral Interface (SPI)

2.2.8 SBEP Serial Interface

2.2.9 General Purpose Input/Output

2.2.10 Normal Microprocessor Operation

2.2.11 Static Random Access Memory (SRAM)

2.3 Controller Board Audio and Signalling Circuits

2.3.2 Transmit Audio Circuits

Figure 2-3. Transmit Audio Paths

2.3.3 Microphone Input Path

2.3.3.1 PTT Sensing and TX Audio Processing

2.3.3.2 TX Secure Audio (optional)

2.3.3.3 Option Board Transmit Audio

2.3.4 Transmit Signalling Circuits

Figure 2-4. Transmit Signalling Paths

The three types of transmit signalling paths are as follows:

2.3.4.1 Sub-Audible Data (PL/DPL)