COMPANY

Laffan Refinery Company Limited 2

LR2 Refinery project
2

CALCULATION NOTES
(ACCELERATION LOSS)

CONTRACTOR COMPANY DOC. NO.: 256-F0049-1007

CONTRACTOR DOC. NO.: 256-F0049-1007
PURCHASE ORDER No.: 13P1336A-F0049
PO Description Controlled Volume Pump (API 675)
CHIYODA CTCI DOCUMENT CLASS: 2
Joint Venture
VENDOR VENDOR PROJECT NO.: 1100_13
VENDOR DOC. NO.: 1100_13-D13
VENDOR CONTACT Info.: Mr. Simone Spoldi
ITEM TAG NO. 82-P1905 /S ; 82-P1906 ; 90-P9203 A/B
Telephone No.:
SEKO S.p.A. Email : [email protected]

00 20/JUN/2014 Issued for Construction LGI GMA SSP

B1 24/APR/2014 Issued for Review LGI GMA SSP
REV. Rev. Date Revision Description Prepared Checked By Approved By
DD/MMM/YY By

1
Project: LR2 Refinery project
Document Title: Calculation Notes (Acceleration Loss)
Company Doc. No: 256-F0049-1007
Revision No: 00
Document Class: 2

Revision History

Rev Rev Date Section Revised Revision Description

No
B1 24/APR/2014 N/A First Issue
00 20/JUN/2014 Document Issued for Construction

2
Doc. No. : 256-F0049-1007
Rev.: 00 IFC

REFERRING DOCUMENTATION
Pump data sheet for pump item 82-P1905 S
256-82-19-PR-DR-PI-000001 (82-P1905S)
HYPOTESIS (also in deviation with API674)
Vapour pressure @ max T = 1,8 [bara] @ 55 [°C]
Pump item 82-P1905 S considered running
Approximation out of the H.I. limits, because of the length > 15 m
Calculated NPSHa of -8,251 [mlc] considering rated suction pressure 1,813 [bara] see Pump data sheet coment
and suction line HC82000459 (all line considered 2" sch. 40 STD)

RESULTS
H.I. recommended margin: 4 psi = 4,077mlc
Seko recommended margin: 1 mwc = 1,43 mlc

WITHOUT SUCTION PULSATION DAMPNERS

Calculated Hacc = 15,977 mlc
Margin without suction dampners = -15,394 mlc
Margin with suction dampners = -2,075 mlc
CONCLUSIONS
SEKO and H.I. margins are not satisfied

3 3
Doc. No. : 256-F0049-1007
Rev.: 00 IFC
U-82-P 1905 S

NPSH AVAILABLE CALCULATION

by Hydraulic Institute Standards ANSI/HI 6.1-6.5-1994 (pg.38)

PUMP DATA
Model 1YA0N32F**
Dpist [mm] 100
Stroke length [mm] 50
Piston Q.ty 1
Pump SPM 93 Qmed [m3/h] 2,00062118 2000,62118
Volumetric Eff. 0,913 Vasp [m/s] 0,29207155
NPSHr [mcH2O] 5
NPSHr [mcl] 7,143

FLUID DATA
T [°C] 55
Sp.Gravity [Kg/dm3] 0,7 Fuid specific gravity @ PT
Hp [bar-a] 1,813 Press. on Fluid Free Surface Hp [mcl] 26,401631
Hv [bar-a] 1,8 Fluid Vapour Press. Hv [mcl] 26,2123198

SUCTION LINE DATA

Hs [mcl] 5,83 Tank Fluid Free Surface Height from Pump Suction Flange (+ if positive pump head)
Lsuct [m] 12,257 Suction Line Lenght
Dsuct [mm] 49,22 Suction Line Internal Diameter 2" sch.80
90° Ellbow Q.ty 6
Ellbow Friction Coeff. 1 (see IIIB-5 HI)
Reducers Q.ty 1
Reducer Friction Coeff. 0,28 (see IIIB-7 HI)
Tee Q.ty 4
Tee Friction Coeff. 0,9 (see IIIB-5 HI)
Ball Valves Q.ty 2
Ball Valves Friction Coeff. 0,3 (see IIIB-5 HI)
Y Filter Q.ty 1
Y Filter Friction Coeff. 0,01 (from Y Filter Catalogue)

HYDRAULIC INSTITUTE DATA

C
C 0,628 simplex 1eff 0,628
simplex 2eff 0,2
duplex 1eff 0,2
duplex 2eff 0,115
triplex 1e2eff 0,066
quintuplex 1eff 0,04
septuplex 1eff 0,028
K
K 1,5 Deareated Warm Water 1,4
Warter, Amine, Glycol 1,5
Hydrocarbons 2
Warm Oil, Ethane 2,5

H.I. Recommended Margin 4 psi

0,28 bar
4,077 mcl

ACCELERATION HEAD CALCULATION

Hacc =( Lsuct X Vsuct X RPMpump X C ) / ( K X 9,81)

Hacc [mcl] 14,20874674

Tank Free Surface Fluid Head

Head = Hp + Hs

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Doc. No. : 256-F0049-1007
Rev.: 00 IFC
U-82-P 1905 S

Head [mcl] 32,23163099

KUTTER FORMULA FOR SUCTION PIPE CONTINUUS LOSSES

J=0,0012*Q^2/D^5,26

J cont [m/m] 0,002806992

J cont tot [mcl] 0,034405295

LOCALIZED LOSSES CALCULATION

J loc tot [mcl] = (n°curves*coef.curves+n°perd.1*co ef.1+n°perd.2*coef.2)*V^2/2g

J loc tot [mcl] 0,027348289

SUCTION LINE TOTAL LOSSES

J tot = J cont tot + J loc tot

J tot [mcl] 0,061753585

NPSHa CALCULATION
NPSHa = (Hp + Hs) - (J tot + Hacc + Hv)
mcl feet bar ata psi
Hp 26,402 86,620 1,813 1,789 25,900
Hs [mcl] 5,830 19,127 0,400 0,395 5,719
J tot [mcl] 0,062 0,203 0,004 0,004 0,061
Hacc [mcl] 14,209 46,617 0,976 0,963 13,939
Hv [mcl] 26,212 85,998 1,800 1,776 25,714

mcl feet bar ata psi

NPSHa -8,251 -27,071 -0,567 -0,559 -8,094
NPSHr 7,143 23,435 0,491 0,484 7,007
Raccomended Margin 4,077 13,378 0,280 0,276 4,000
Calculated Margin -15,394 -50,505 -1,057 -1,043 -15,102 no verified

5
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Doc. No. : 256-F0049-1007
Rev.: 00 IFC
U-82-P 1905 S with dampner

NPSH AVAILABLE CALCULATION

by Hydraulic Institute Standards ANSI/HI 6.1-6.5-1994 (pg.38)

PUMP DATA
Model 1YA0N32F**
Dpist [mm] 100
Stroke length [mm] 50
Piston Q.ty 1
Pump SPM 93 Qmed [m3/h] 2,00062118 2000,62118
Volumetric Eff. 0,913 Vasp [m/s] 0,29207155
NPSHr [mcH2O] 5
NPSHr [mcl] 7,143

FLUID DATA
T [°C] 55
Sp.Gravity [Kg/dm3] 0,7 Fuid specific gravity @ PT
Hp [bar-a] 1,813 Press. on Fluid Free Surface Hp [mcl] 26,401631
Hv [bar-a] 1,8 Fluid Vapour Press. Hv [mcl] 26,2123198

SUCTION LINE DATA

Hs [mcl] 5,83 Tank Fluid Free Surface Height from Pump Suction Flange (+ if positive pump head)
Lsuct [m] 12,257 Suction Line Lenght
Dsuct [mm] 49,22 Suction Line Internal Diameter 2" sch.80
90° Ellbow Q.ty 6
Ellbow Friction Coeff. 1 (see IIIB-5 HI)
Reducers Q.ty 1
Reducer Friction Coeff. 0,28 (see IIIB-7 HI)
Tee Q.ty 4
Tee Friction Coeff. 0,9 (see IIIB-5 HI)
Ball Valves Q.ty 2
Ball Valves Friction Coeff. 0,3 (see IIIB-5 HI)
Y Filter Q.ty 1
Y Filter Friction Coeff. 0,01 (from Y Filter Catalogue)

HYDRAULIC INSTITUTE DATA

C
C 0,628 simplex 1eff 0,628
simplex 2eff 0,2
duplex 1eff 0,2
duplex 2eff 0,115
triplex 1e2eff 0,066
quintuplex 1eff 0,04
septuplex 1eff 0,028
K
K 1,5 Deareated Warm Water 1,4
Warter, Amine, Glycol 1,5
Hydrocarbons 2
Warm Oil, Ethane 2,5

H.I. Recommended Margin 4 psi

0,28 bar
4,077 mcl

ACCELERATION HEAD CALCULATION

Hacc =( Lsuct X Vsuct X RPMpump X C ) / ( K X 9,81)

Hacc [mcl] 14,20874674

Tank Free Surface Fluid Head

Head = Hp + Hs

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Doc. No. : 256-F0049-1007
Rev.: 00 IFC
U-82-P 1905 S with dampner

Head [mcl] 32,23163099

KUTTER FORMULA FOR SUCTION PIPE CONTINUUS LOSSES

J=0,0012*Q^2/D^5,26

J cont [m/m] 0,002806992

J cont tot [mcl] 0,034405295

LOCALIZED LOSSES CALCULATION

J loc tot [mcl] = (n°curves*coef.curves+n°perd.1*co ef.1+n°perd.2*coef.2)*V^2/2g

J loc tot [mcl] 0,027348289

SUCTION LINE TOTAL LOSSES

J tot = J cont tot + J loc tot

J tot [mcl] 0,061753585

NPSHa CALCULATION
NPSHa = (Hp + Hs) - (J tot + Hacc + Hv)
mcl feet bar ata psi
Hp 26,402 86,620 1,813 1,789 25,900
Hs [mcl] 5,830 19,127 0,400 0,395 5,719
J tot [mcl] 0,062 0,203 0,004 0,004 0,061
Hacc [mcl] 0,890 2,920 0,061 0,060 0,873
Hv [mcl] 26,212 85,998 1,800 1,776 25,714

mcl feet bar ata psi

NPSHa 5,068 16,626 0,348 0,343 4,971
NPSHr 7,143 23,435 0,491 0,484 7,007
Raccomended Margin 4,077 13,378 0,280 0,276 4,000
Calculated Margin -2,075 -6,809 -0,143 -0,141 -2,036 no verified

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Doc. No. : 256-F0049-1007
Rev.: 00 IFC

REFERRING DOCUMENTATION
Pump data sheet for pump item 82-P1906
256-82-19-PR-DR-PI-000002 (82-P1906)
HYPOTESIS (also in deviation with API674)
Vapour pressure @ max T = 0,83 [bara] @ 55 [°C]
Pump item 82-P1906 considered running
Approximation out of the H.I. limits, because of the length > 15 m
Calculated NPSHa without dampner of -14,149 [mlc] considering rated suction pressure 0,11 [barg] see Pump data sheet Pump data sheet for pump item 82-P1906
and suction line HC82000459 (all line considered 2" sch. 80 STD)

RESULTS
H.I. recommended margin: 4 psi = 4,077mlc
Seko recommended margin: 1 mwc = 1,43 mlc

WITHOUT SUCTION PULSATION DAMPENER

Calculated Hacc = 18,163 mlc
Margin without suction dampners = -21,292 mlc
Margin with suction dampners = -4,019 mlc
CONCLUSIONS
SEKO and H.I. margins are not satisfied

8
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Doc. No. : 256-F0049-1007
Rev.: 00 IFC
U-82-P 1906

NPSH AVAILABLE CALCULATION

by Hydraulic Institute Standards ANSI/HI 6.1-6.5-1994 (pg.38)

PUMP DATA
Model 1YA0N32F**
Dpist [mm] 100
Stroke length [mm] 50
Piston Q.ty 1
Pump SPM 78 Qmed [m3/h] 1,67794034 1677,94034
Volumetric Eff. 0,913 Vasp [m/s] 0,24496324
NPSHr [mcH2O] 5
NPSHr [mcl] 7,143

FLUID DATA
T [°C] 55
Sp.Gravity [Kg/dm3] 0,7 Fuid specific gravity @ PT
Hp [bar-a] 1,11 Press. on Fluid Free Surface Hp [mcl] 16,1642639
Hv [bar-a] 0,83 Fluid Vapour Press. Hv [mcl] 12,0867919

SUCTION LINE DATA

Hs [mcl] 0 Tank Fluid Free Surface Height from Pump Suction Flange (+ if positive pump head)
Lsuct [m] 22,274 Suction Line Lenght
Dsuct [mm] 49,22 Suction Line Internal Diameter 2" sch.80
90° Ellbow Q.ty 6
Ellbow Friction Coeff. 1 (see IIIB-5 HI)
Reducers Q.ty 1
Reducer Friction Coeff. 0,28 (see IIIB-7 HI)
Tee Q.ty 4
Tee Friction Coeff. 0,9 (see IIIB-5 HI)
Ball Valves Q.ty 2
Ball Valves Friction Coeff. 0,3 (see IIIB-5 HI)
Y Filter Q.ty 1
Y Filter Friction Coeff. 0,01 (from Y Filter Catalogue)

HYDRAULIC INSTITUTE DATA

C
C 0,628 simplex 1eff 0,628
simplex 2eff 0,2
duplex 1eff 0,2
duplex 2eff 0,115
triplex 1e2eff 0,066
quintuplex 1eff 0,04
septuplex 1eff 0,028
K
K 1,5 Deareated Warm Water 1,4
Warter, Amine, Glycol 1,5
Hydrocarbons 2
Warm Oil, Ethane 2,5

H.I. Recommended Margin 4 psi

0,28 bar
4,077 mcl

ACCELERATION HEAD CALCULATION

Hacc =( Lsuct X Vsuct X RPMpump X C ) / ( K X 9,81)

Hacc [mcl] 18,16323119

Tank Free Surface Fluid Head

Head = Hp + Hs

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Doc. No. : 256-F0049-1007
Rev.: 00 IFC
U-82-P 1906

Head [mcl] 16,16426387

KUTTER FORMULA FOR SUCTION PIPE CONTINUUS LOSSES

J=0,0012*Q^2/D^5,26

J cont [m/m] 0,001974533

J cont tot [mcl] 0,04398075

LOCALIZED LOSSES CALCULATION

J loc tot [mcl] = (n°curves*coef.curves+n°perd.1*co ef.1+n°perd.2*coef.2)*V^2/2g

J loc tot [mcl] 0,019237714

SUCTION LINE TOTAL LOSSES

J tot = J cont tot + J loc tot

J tot [mcl] 0,063218464

NPSHa CALCULATION
NPSHa = (Hp + Hs) - (J tot + Hacc + Hv)
mcl feet bar ata psi
Hp 16,164 53,032 1,110 1,095 15,857
Hs [mcl] 0,000 0,000 0,000 0,000 0,000
J tot [mcl] 0,063 0,207 0,004 0,004 0,062
Hacc [mcl] 18,163 59,591 1,247 1,231 17,818
Hv [mcl] 12,087 39,655 0,830 0,819 11,857

mcl feet bar ata psi

NPSHa -14,149 -46,421 -0,972 -0,959 -13,880
NPSHr 7,143 23,435 0,491 0,484 7,007
Raccomended Margin 4,077 13,378 0,280 0,276 4,000
Calculated Margin -21,292 -69,855 -1,462 -1,443 -20,887 no verified

10
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Doc. No. : 256-F0049-1007
Rev.: 00 IFC
U-82-P 1906 with dampner

NPSH AVAILABLE CALCULATION

by Hydraulic Institute Standards ANSI/HI 6.1-6.5-1994 (pg.38)

PUMP DATA
Model 1YA0N32F**
Dpist [mm] 100
Stroke length [mm] 50
Piston Q.ty 1
Pump SPM 78 Qmed [m3/h] 1,67794034 1677,94034
Volumetric Eff. 0,913 Vasp [m/s] 0,24496324
NPSHr [mcH2O] 5
NPSHr [mcl] 7,143

FLUID DATA
T [°C] 55
Sp.Gravity [Kg/dm3] 0,7 Fuid specific gravity @ PT
Hp [bar-a] 1,11 Press. on Fluid Free Surface Hp [mcl] 16,1642639
Hv [bar-a] 0,83 Fluid Vapour Press. Hv [mcl] 12,0867919

SUCTION LINE DATA

Hs [mcl] 0 Tank Fluid Free Surface Height from Pump Suction Flange (+ if positive pump head)
Lsuct [m] 22,274 Suction Line Lenght
Dsuct [mm] 49,22 Suction Line Internal Diameter 2" sch.80
90° Ellbow Q.ty 6
Ellbow Friction Coeff. 1 (see IIIB-5 HI)
Reducers Q.ty 1
Reducer Friction Coeff. 0,28 (see IIIB-7 HI)
Tee Q.ty 4
Tee Friction Coeff. 0,9 (see IIIB-5 HI)
Ball Valves Q.ty 2
Ball Valves Friction Coeff. 0,3 (see IIIB-5 HI)
Y Filter Q.ty 1
Y Filter Friction Coeff. 0,01 (from Y Filter Catalogue)

HYDRAULIC INSTITUTE DATA

C
C 0,628 simplex 1eff 0,628
simplex 2eff 0,2
duplex 1eff 0,2
duplex 2eff 0,115
triplex 1e2eff 0,066
quintuplex 1eff 0,04
septuplex 1eff 0,028
K
K 1,5 Deareated Warm Water 1,4
Warter, Amine, Glycol 1,5
Hydrocarbons 2
Warm Oil, Ethane 2,5

H.I. Recommended Margin 4 psi

0,28 bar
4,077 mcl

ACCELERATION HEAD CALCULATION

Hacc =( Lsuct X Vsuct X RPMpump X C ) / ( K X 9,81)

Hacc [mcl] 18,16323119

Tank Free Surface Fluid Head

Head = Hp + Hs

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Doc. No. : 256-F0049-1007
Rev.: 00 IFC
U-82-P 1906 with dampner

Head [mcl] 16,16426387

KUTTER FORMULA FOR SUCTION PIPE CONTINUUS LOSSES

J=0,0012*Q^2/D^5,26

J cont [m/m] 0,001974533

J cont tot [mcl] 0,04398075

LOCALIZED LOSSES CALCULATION

J loc tot [mcl] = (n°curves*coef.curves+n°perd.1*co ef.1+n°perd.2*coef.2)*V^2/2g

J loc tot [mcl] 0,019237714

SUCTION LINE TOTAL LOSSES

J tot = J cont tot + J loc tot

J tot [mcl] 0,063218464

NPSHa CALCULATION
NPSHa = (Hp + Hs) - (J tot + Hacc + Hv)
mcl feet bar ata psi
Hp 16,164 53,032 1,110 1,095 15,857
Hs [mcl] 0,000 0,000 0,000 0,000 0,000
J tot [mcl] 0,063 0,207 0,004 0,004 0,062
Hacc [mcl] 0,890 2,920 0,061 0,060 0,873
Hv [mcl] 12,087 39,655 0,830 0,819 11,857

mcl feet bar ata psi

NPSHa 3,124 10,250 0,215 0,212 3,065
NPSHr 7,143 23,435 0,491 0,484 7,007
Raccomended Margin 4,077 13,378 0,280 0,276 4,000
Calculated Margin -4,019 -13,184 -0,276 -0,272 -3,942 no verified

12
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Doc. No. : 256-F0049-1007
Rev.: 00 IFC

REFERRING DOCUMENTATION
Pump data sheet for pump item 90-P9203 A/B
P&ID 256-90-92-PR-DR-PI-000007 (90-P9203AB)
HYPOTESIS (also in deviation with API674)
Vapour pressure @ max T = 0,123 [bara] @ 50 [°C] (Value to be confirmed by Client)
Pump item 90-P9203 B considered spare (not running).
Pump item 90-P9203 A considered running
Calculated NPSHa of 23,646 [mlc] considering rated suction pressure 2,6 [barg] see Pump data sheet Pump data sheet for pump item 90-P9203 A/B
and suction line SC90920702+SC90000021+SC90000022 (all line considered 1" sch. 80 STD)

RESULTS
H.I. recommended margin: 4 psi = 2,912mlc
Seko recommended margin: 1 mwc = 1,02 mlc

WITHOUT SUCTION PULSATION DAMPENER

Calculated Hacc = 12,766 mlc
Margin without suction dampener = 18,544 mlc
Margin with suction dampener =30,679 mlc
CONCLUSIONS
SEKO and H.I. margins are satisfied

13
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Doc. No. : 256-F0049-1007
Rev.: 00 IFC
90-P 9203 A-B

NPSH AVAILABLE CALCULATION

by Hydraulic Institute Standards ANSI/HI 6.1-6.5-1994 (pg.38)

PUMP DATA
Model 1P70N37Y**
Dpist [mm] 70
Stroke length [mm] 50
Piston Q.ty 1
Pump SPM 78 Qmed [m3/h] 0,85551066
Volumetric Eff. 0,95 Vasp [m/s] 0,51241342
NPSHr [mcH2O] 5
NPSHr [mcl] 5,102

FLUID DATA
T [°C] 50
Sp.Gravity [Kg/dm3] 0,98 Fuid specific gravity @ PT
Hp [bar-a] 3,6 Press. on Fluid Free Surface Hp [mcl] 37,4461711
Hv [bar-a] 0,123 Fluid Vapour Press. Hv [mcl] 1,27941085

SUCTION LINE DATA

Hs [mcl] 0,488 Tank Fluid Free Surface Height from Pump Suction Flange (+ if positive pump head)
Lsuct [m] 7,484 Suction Line Lenght
Dsuct [mm] 24,3 Suction Line Internal Diameter 1" sch.80
90° Ellbow Q.ty 4
Ellbow Friction Coeff. 1,5 (see IIIB-5 HI)
Reducers Q.ty 1
Reducer Friction Coeff. 0,43 (see IIIB-7 HI)
Tee Q.ty 10
Tee Friction Coeff. 0,9 (see IIIB-5 HI)
Ball Valves Q.ty 2
Ball Valves Friction Coeff. 1,5 (see IIIB-5 HI)
Y Filter Q.ty 0
Y Filter Friction Coeff. 0,01 (from Y Filter Catalogue)

HYDRAULIC INSTITUTE DATA

C
C 0,628 simplex 1eff 0,628
simplex 2eff 0,2
duplex 1eff 0,2
duplex 2eff 0,115
triplex 1e2eff 0,066
quintuplex 1eff 0,04
septuplex 1eff 0,028
K
K 1,5 Deareated Warm Water 1,4
Warter, Amine, Glycol 1,5
Hydrocarbons 2
Warm Oil, Ethane 2,5

H.I. Recommended Margin 4 psi

0,28 bar
2,912 mcl

ACCELERATION HEAD CALCULATION

Hacc =( Lsuct X Vsuct X RPMpump X C ) / ( K X 9,81)

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Doc. No. : 256-F0049-1007
Rev.: 00 IFC
90-P 9203 A-B

Hacc [mcl] 12,76580639

Tank Free Surface Fluid Head

Head = Hp + Hs

Head [mcl] 37,93417113

KUTTER FORMULA FOR SUCTION PIPE CONTINUUS LOSSES

J=0,0012*Q^2/D^5,26

J cont [m/m] 0,021025101

J cont tot [mcl] 0,157351857

LOCALIZED LOSSES CALCULATION

J loc tot [mcl] = (n°curves*coef.curves+n°perd.1*co ef.1+n°perd.2*coef.2)*V^2/2g

J loc tot [mcl] 0,086050413

SUCTION LINE TOTAL LOSSES

J tot = J cont tot + J loc tot

J tot [mcl] 0,24340227

NPSHa CALCULATION
NPSHa = (Hp + Hs) - (J tot + Hacc + Hv)
mcl feet bar ata psi
Hp 37,446 122,855 3,600 3,553 51,429
Hs [mcl] 0,488 1,601 0,047 0,046 0,670
J tot [mcl] 0,243 0,799 0,023 0,023 0,334
Hacc [mcl] 12,766 41,883 1,227 1,211 17,533
Hv [mcl] 1,279 4,198 0,123 0,121 1,757

mcl feet bar ata psi

NPSHa 23,646 77,577 2,273 2,244 32,475
NPSHr 5,102 16,739 0,491 0,484 7,007
Raccomended Margin 2,912 9,555 0,280 0,276 4,000
Calculated Margin 18,544 60,838 1,783 1,759 25,468

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Doc. No. : 256-F0049-1007
Rev.: 00 IFC
90-P 9203 A-B with dampner

NPSH AVAILABLE CALCULATION

by Hydraulic Institute Standards ANSI/HI 6.1-6.5-1994 (pg.38)

PUMP DATA
Model 1P70N37Y**
Dpist [mm] 70
Stroke length [mm] 50
Piston Q.ty 1
Pump SPM 78 Qmed [m3/h] 0,85551066
Volumetric Eff. 0,95 Vasp [m/s] 0,51241342
NPSHr [mcH2O] 5
NPSHr [mcl] 5,102

FLUID DATA
T [°C] 50
Sp.Gravity [Kg/dm3] 0,98 Fuid specific gravity @ PT
Hp [bar-a] 3,6 Press. on Fluid Free Surface Hp [mcl] 37,4461711
Hv [bar-a] 0,123 Fluid Vapour Press. Hv [mcl] 1,27941085

SUCTION LINE DATA

Hs [mcl] 0,488 Tank Fluid Free Surface Height from Pump Suction Flange (+ if positive pump head)
Lsuct [m] 7,484 Suction Line Lenght
Dsuct [mm] 24,3 Suction Line Internal Diameter 1" sch.80
90° Ellbow Q.ty 4
Ellbow Friction Coeff. 1,5 (see IIIB-5 HI)
Reducers Q.ty 1
Reducer Friction Coeff. 0,43 (see IIIB-7 HI)
Tee Q.ty 10
Tee Friction Coeff. 0,9 (see IIIB-5 HI)
Ball Valves Q.ty 2
Ball Valves Friction Coeff. 1,5 (see IIIB-5 HI)
Y Filter Q.ty 0
Y Filter Friction Coeff. 0,01 (from Y Filter Catalogue)

HYDRAULIC INSTITUTE DATA

C
C 0,628 simplex 1eff 0,628
simplex 2eff 0,2
duplex 1eff 0,2
duplex 2eff 0,115
triplex 1e2eff 0,066
quintuplex 1eff 0,04
septuplex 1eff 0,028
K
K 1,5 Deareated Warm Water 1,4
Warter, Amine, Glycol 1,5
Hydrocarbons 2
Warm Oil, Ethane 2,5

H.I. Recommended Margin 4 psi

0,28 bar
2,912 mcl

ACCELERATION HEAD CALCULATION

Hacc =( Lsuct X Vsuct X RPMpump X C ) / ( K X 9,81)

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Doc. No. : 256-F0049-1007
Rev.: 00 IFC
90-P 9203 A-B with dampner

Hacc [mcl] 12,76580639

Tank Free Surface Fluid Head

Head = Hp + Hs

Head [mcl] 37,93417113

KUTTER FORMULA FOR SUCTION PIPE CONTINUUS LOSSES

J=0,0012*Q^2/D^5,26

J cont [m/m] 0,021025101

J cont tot [mcl] 0,157351857

LOCALIZED LOSSES CALCULATION

J loc tot [mcl] = (n°curves*coef.curves+n°perd.1*co ef.1+n°perd.2*coef.2)*V^2/2g

J loc tot [mcl] 0,086050413

SUCTION LINE TOTAL LOSSES

J tot = J cont tot + J loc tot

J tot [mcl] 0,24340227

NPSHa CALCULATION
NPSHa = (Hp + Hs) - (J tot + Hacc + Hv)
mcl feet bar ata psi
Hp 37,446 122,855 3,600 3,553 51,429
Hs [mcl] 0,488 1,601 0,047 0,046 0,670
J tot [mcl] 0,243 0,799 0,023 0,023 0,334
Hacc [mcl] 0,630 2,067 0,061 0,060 0,865
Hv [mcl] 1,279 4,198 0,123 0,121 1,757

mcl feet bar ata psi

NPSHa 35,781 117,393 3,440 3,395 49,142
NPSHr 5,102 16,739 0,491 0,484 7,007
Raccomended Margin 2,912 9,555 0,280 0,276 4,000
Calculated Margin 30,679 100,654 2,949 2,911 42,135

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