DC900mk2 Mebay
DC900mk2 Mebay
DC900mk2 Mebay
GENSET CONTROLLER
USER MANUAL
DC90D MK2
DC92D MK2
DC9xD MK2 GENSET CONTROLLER USER MANUAL
Software Version
No. Version Date Note
1 V1.0 2020-09-30 Original release.
2 V1.1 2021-01-30 Name of unified input and output port.
3 V1.2 2021-12-29 Update the wiring diagram.
Add the option of whether to display ECU
page.
Add UI default color options;
Switching value input adding function;
4 V1.3 2022-04-01
Switching value output increase function;
Increase the system log function and the
number of alarm records;
Some details are adjusted.
Add Bluetooth monitoring function operation
5 V1.4 2022-12-31
instructions.
Symbol Description
Symbol Description
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
Warning
1. The installation of this equipment must be carried out by professionals.
2. When installing and operating the controller, please read the entire instruction
manual first.
3. Any maintenance and commissioning of the equipment must be familiar with all the
equipment.
4. t, safety standards and precautions in advance, otherwise it may cause personal
injury or damage to related equipment.
5. The engine must have an overspeed protection device independent of the
controller system to avoid casualties or other damage caused by engine out of
control.
6. After the installation of the controller is completed, please verify that all protection
functions are valid.
Be Care
1. Please keep the good connection of the power supply of the controller. Do not
share the connection lines of the positive and negative electrodes of the battery
with the floating charger.
2. During the operation of the engine, do not disconnect the battery, otherwise it may
cause damage to the controller.
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
Catalogue
1、 Summary ...........................................................................................................5
4、 Parameters ........................................................................................................8
Notes:
1. All rights reserved. No part of this duplication may be reproduced in any material
form (including photocopying or storing in any medium by electronic means or others)
without the written permission of the copyright holder.
2. MEBAY Technology reserves the rights to change the contents of this document
without prior notice.
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
1. Summary
This series controller is specialized for Diesel / Gasoline / Gas Genset Start,
Stop, Parameters monitoring, faults-checking as well as data setting.
4.3inch colorful LCD screen display with brand new UI design is adapted in this
controller that the relative failures can be displayed directly. All the parameters can
be displayed by simulated indicators and words. Besides, LCD screen can display
various faults in the same time that the genset will be stopped once it can’t work
smoothly.
There are Chinese/English interface options, more language can be set
according to user’s request. All the parameters can be configured through the front
face buttons or use programmable interface by RS485 or USB to adjust via PC. It can
be widely applied for all kinds of auto control system of gensets.
2. Main Features
There are four Models under DC9xD MK2 series.
DC90D MK2: used for single machine automation. Start/Stop through remote
start signal.
DC92D MK2: Based on DC90D MK2, it adds Mains monitoring and AMF
(Mains/Generator automatic switching control), especially suitable for the automation
system composed by mains and genset.
DC90DR MK2: Based on DC90D MK2, it adds RS485 port.
DC92DR MK2: Based on DC92D MK2, it adds RS485 port.
32bit high performance single chip microcomputer.
4.3inch TFT colorful big screen LCD, Available in 5 languages, user’s language
set if necessary.
Indicator and number display through UI surface.
Acrylic material is adapted to protect the screen.
Silicone panels;
USB Port: parameters can be set even without power through USB port to monitor
in real time.
With RS485 communication port, can achieve “Three Remote” functions via
MODBUS protocol.
Standard CAN communication port, built-in J1939 protocol, has matched more
than 40 kinds of engines;
Various kinds of parameters display.
Input/output function, status can be shown directly.
More categories of surface setting.
Real time clock inside: preset time operate and auto maintenance is available.
Genset working plan can be set as per week or month.
Three class protection countdown function, which can set the maintenance time or
date.
With event recording function, it can save 100 groups of alarm records, including
relevant parameters of the unit in case of fault alarm; 5000 system logs can be
saved to find the cause of failure;
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
3. Parameters Display
Engine RPM
Engine oil pressure
Engine water temperature
Engine fuel temperature
Engine cylinder temperature
Engine Tank temperature
Engine fuel level
Engine battery voltage
Charging voltage
Mains Frequency (only for DC92D MK2)
Mains phase voltage L-N (only for DC92D MK2)
Mains phase voltage L-L (only for DC92D MK2)
Generator 3 Phase voltage L-N
Generator 3 Phase voltage L-L
Generator 3 phase current A
Generator Frequency Hz
Generator Power Factor COS φ
Generator active power KW
Generator apparent power KVA
Generator reactive power KVar
Real-time load rate %
Current load rate %
Average loading rate %
Current consumption KWH
Total consumption KWH
Total Crank times
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
Protection
Over speed
Under speed
Low oil pressure
High water temperature
High Oil temperature
High Cylinder Temperature
High Tank temperature
Low fuel level
Low oil level
External instant unloading shutdown
External emergency alarm
RPM Lost
Sensor Open
Over Frequency
Under Frequency
Over voltage
Under voltage
Over current
Non-balance of current
Over power
Gen load failure
Gen unload failure
Mains Load failure
Mains unload failure
Primary maintenance expire
Secondary maintenance expire
Third maintenance expire
ECU alarm failure
ECU communication Failure
Low water level alarm
Louver opening exception
Emergency Stop
Crank failure
Stop Failure
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
4. Parameters
Options Parameters
Working voltage DC9V----36V Continuous
Standby:24V:MAX 1W
Power consumption
Working:24V:MAX 5W
1P2W 30VAC-360VAC (ph-N)
AC Voltage Input 2P3W 30VAC-360VAC (ph-N)
3P4W 30VAC-360VAC (ph-N)
Rotate speed sensor
200-10000Hz
Frequency
MAX Accumulating Time 99999.9Hours(Min Store time:6min)
Fuel Relay Output Max 16Amp DC+VE Supply voltage
Start Relay Output Max 16Amp DC+VE Supply voltage
AUX. Output 1 16AMP Non-contact normal close output
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
241
177
241
45
177
45
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
Cable
cross
No. Function Description
sectional
area
1 Battery Negative Input B- Controller power supply input B-. 2.5mm2
2 Battery Negative Input B+ Controller power supply input B+. 2.5mm2
B+ voltage input is active, and connected to
3 Emergency Stop Input 2.5mm2
emergency stop normal closed button.
4 Fuel Output Active output, Max 16Amp 1.5mm2
5 Crank Output Active output, Max 16Amp. 1.5mm2
6 Charging excitation output DC+VE supply voltage. 1.0mm2
7 Common GND Connect the battery negative or outer casing. 1.5mm2
8 Aux. Ouput 3 Active output, Max 5Amp. 1.5mm2
9 Aux. Ouput 4 Active output, Max 5Amp. 1.5mm2
10 Aux. Ouput 5 Active output, Max 5Amp. 1.5mm2
11 Aux. Ouput 6 Active output, Max 5Amp. 1.5mm2
12 Aux. Ouput 7 Active output, Max 5Amp. 1.5mm2
13 Aux. Ouput 8 Active output, Max 5Amp. 1.5mm2
14 Sensor common GND Connect the battery negative or outer. 1.5mm2
15 Aux. Sensor 1_OP 1.0mm2
16 Aux. Sensor 2_WT Sensor input types can be configured as: 1.0mm2
17 Aux. Sensor 3_FL disabled, oil pressure sensor, water 1.0mm2
18 Aux. Sensor 4 temperature sensor, oil temperature sensor, 1.0mm2
19 Aux. Sensor 5 cylinder temperature sensor, oil level sensor. 1.0mm2
20 Aux. Sensor 6 1.0mm2
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
TO LOAD SWITCHING
FROM GENERATOR
U P1 P2
S1 S2
V P1 P2
DEVICE
S1 S2
W P1 P2
S1 S2
N2
G
2A
FUSE 2A
H L SCR B A SCR +5V
OUTPUT
42 43 44 45 46 47 34 35 36 37 33 32 31 30 38 39 40 41 24 25 26 27 28 29 56
IA IB IC ICOM U V W N2 R S T N1
GEN CURRENT GEN VOLTS AUX. OUTPUT 2 AUX. OUTPUT 1 MAIN VOLTS CAN RS485
(AC0-5A) (AC30-360V) MAX 16A MAX 16A (AC30-360V)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 48 49 50 51 52 53 54 55 21 22 23
FUSE 10A
FUSE 20A
RU RU
SCR
HIGH COOLANT TEMP ALARM
AUX. S2 COOLANT TEMP
+ -
LOW OIL PRESSURE ALARM
AUX. S1 OIL PRESSURE
CRANK
EMERGENCY
FUEL
REMOTE START
AUX. INPUT 4
AUX. INPUT 5
AUX. INPUT 6
AUX. INPUT 7
AUX. INPUT 8
STOP
+
BATTERY
AUX. S4
AUX. S5
AUX. S6
ALT D+
AUX.
AUX.
AUX.
AUX.
AUX.
AUX.
GND
GND
Note: Please don’t move battery during running status or it may cause
the controller broken!
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
MECHANICAL INTERLOCK
TO LOAD SWITCHING
DEVICE
L1 L2 L3 N
CTs MUST BE 5 AMP SECONDARY
U P1 R
FROM GENERATOR
P2
S1 S2
FROM MAINS
V P1 P2 S
S1 S2
W P1 P2 T
S1 S2
N2 N1
ELECTRICAL
INTERLOCK
G M
2A
2A
FUSE 2A FUSE 2A
H L SCR B A SCR +5V
OUTPUT
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IA IB IC ICOM U V W N2 R S T N1
GEN CURRENT GEN VOLTS AUX. OUTPUT 2 AUX. OUTPUT 1 MAIN VOLTS CAN RS485
(AC0-5A) (AC30-360V) MAX 16A MAX 16A (AC30-360V)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 48 49 50 51 52 53 54 55 21 22 23
FUSE 10A
FUSE 20A
RU RU
SCR
HIGH COOLANT TEMP ALARM
+ -
AUX. S2 COOLANT TEMP
OUTPUT 3
OUTPUT 4
OUTPUT 5
OUTPUT 6
OUTPUT 7
OUTPUT 8
REMOTE START
AUX. INPUT 4
AUX. INPUT 5
AUX. INPUT 6
AUX. INPUT 7
AUX. INPUT 8
STOP
+
BATTERY
AUX. S4
AUX. S5
AUX. S6
ALT D+
AUX.
AUX.
AUX.
AUX.
AUX.
AUX.
GND
GND
Note: Please don’t move during running status or it may cause the
controller broken!
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
TO LOAD SWITCHING
U P1
FROM GENERATOR
P2
S1 S2
DEVICE
N2
G
2A
FUSE 2A
H L SCR B A SCR +5V
OUTPUT
42 43 44 45 46 47 34 35 36 37 33 32 31 30 38 39 40 41 24 25 26 27 28 29 56
IA IB IC ICOM U V W N2 R S T N1
GEN CURRENT GEN VOLTS AUX. OUTPUT 2 AUX. OUTPUT 1 MAIN VOLTS CAN RS485
(AC0-5A) (AC30-360V) MAX 16A MAX 16A (AC30-360V)
TO LOAD SWITCHING
U P1
FROM GENERATOR
P2
S1 S2
DEVICE
V P1 P2
S1 S2
N2
G
2A
FUSE 2A
H L SCR B A SCR +5V
OUTPUT
42 43 44 45 46 47 34 35 36 37 33 32 31 30 38 39 40 41 24 25 26 27 28 29 56
IA IB IC ICOM U V W N2 R S T N1
GEN CURRENT GEN VOLTS AUX. OUTPUT 2 AUX. OUTPUT 1 MAIN VOLTS CAN RS485
(AC0-5A) (AC30-360V) MAX 16A MAX 16A (AC30-360V)
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
TO LOAD SWITCHING
DEVICE
L1 N
CTs MUST BE 5 AMP SECONDARY
U P1 R
FROM GENERATOR
P2
S1 S2
FROM MAINS
N2 N1
ELECTRICAL
INTERLOCK
G M
2A
2A
FUSE 2A FUSE 2A
H L SCR B A SCR +5V
OUTPUT
42 43 44 45 46 47 34 35 36 37 33 32 31 30 38 39 40 41 24 25 26 27 28 29 56
IA IB IC ICOM U V W N2 R S T N1
GEN CURRENT GEN VOLTS AUX. OUTPUT 2 AUX. OUTPUT 1 MAIN VOLTS CAN RS485
(AC0-5A) (AC30-360V) MAX 16A MAX 16A (AC30-360V)
TO LOAD SWITCHING
DEVICE
L1 L2 N
CTs MUST BE 5 AMP SECONDARY
FROM GENERATOR
U P1 P2 R
S1 S2
FROM MAINS
V P1 P2 S
S1 S2
N2 N1
ELECTRICAL
INTERLOCK
2A
G M
2A
FUSE 2A FUSE 2A
H L SCR B A SCR +5V
OUTPUT
42 43 44 45 46 47 34 35 36 37 33 32 31 30 38 39 40 41 24 25 26 27 28 29 56
IA IB IC ICOM U V W N2 R S T N1
GEN CURRENT GEN VOLTS AUX. OUTPUT 2 AUX. OUTPUT 1 MAIN VOLTS CAN RS485
(AC0-5A) (AC30-360V) MAX 16A MAX 16A (AC30-360V)
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
6. Installation instruction
The controller is fixed by four special fixing members and screws, and the screws
of the metal fasteners cannot be too tight.
Panel Cutout: W220mm*H160mm.
220
160
Note: If the controller is installed directly in the genset shell or other fluctuated
equipment, the rubber pad must be installed.
Battery Voltage Input
DC9xD MK2 controller is suitable for 8-36V DC battery voltage. Battery negative
must be reliably connected to the enclosure of the engine. The controller power
supply B+ and B- must be connected to battery positive and negative, and the wire
size must not be less than 2.5mm2.
NOTE:
In case of floating charger connect charger output to battery positive and negative
directly, then, connect battery positive and negative poles to controller positive and
negative power supply.
Output and relay expansion
Note: All outputs of the controller are relay contacts. The maximum current
capacity is described in the "Parameters" in this manual. Please use it in the relay
current capacity. If an extended relay is needed, add a continuous current diode
(when the extended relay coil is DC) or a resistance-capacitance loop (when the
extended relay coil is AC) to both ends of the coil to prevent interference with the
controller or other equipment.
AC current input
Current transformer with rated secondary current 5A must be externally connected
to the controller current input.
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
If withstanding voltage test is conducted after the controller has already been
installed onto the control panel, please unplug all controller terminal connections in
order to prevent high voltage from damaging it.
7. Panel and display
DC90D MK2
LCD Left Up
OK/UI Change
Alarm Right
Warning Down
Running Manual
On load Manual Start
Gens status Stop
Load transfer Auto
On MAN mode
LCD Left Up
OK/UI Change
Alarm Right
Warning Down
Running
Manual
Gens on load Manual Start
Gens status Stop
Close/On Auto
Mains Status
Manual Pressing this key will set the module into manual mode.
Auto Pressing this key will set the module into auto mode.
DC90D MK2 Pressing this key to check the alarm records under stop
Records mode.
Pressing this key to come into manual testing mode.
DC92D MK2 Under testing mode, pressing MANUAL can start the
Test genset and transfer to normal loading after running which
is to test if the auto start is in normal status.
Test if all LED lights are ok, pressing this key to test if all
lighted, all off when loosen it.
Under warning, pressing this key can clear warning and
LED Test/
controller will re-check warning.
Warning clear
Under alarm, pressing this key can clear the buzzer call.
Pressing this key in 3 seconds can clear the buzzer call,
pressing it again in 3 seconds can recover the buzzer call.
Gens/ Mains Under manual mode, pressing this key can transfer load
Close/On to genset/mains.
Under display mode, pressing this key to turn left page.
Left
Under edition mode, pressing this key to move the digit.
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
DC92D MK2
Pressing STOP and RIGHT to check the records and
Alarm
any buttons pressed to exit from the page.
+ Records checking
1) Press the key for more than 3 seconds.Or press the stop key without
releasing, press the OK key again, and then release all the keys to enter the
setting menu page;
2) In the setting menu page, select "System logs" and press the OK key to
enter the password input page;
3) Enter the controller parameter setting password, and the default factory
password is "07623"; after entering the password, press the OK key once to
enter the system log page;
4) In the system log page, press the up key and down key to browse
the operation log, and the latest operation is recorded in the front; press the STOP
key to exit the system log page.
3. Remote monitoring
After the APP successfully connects to the controller, click the "Enter Details Page"
on the home page to view the detailed parameters of the controller, and control the
start, stop and load switching of the unit, as shown in the following figure:
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
4. Parameter setting
After the APP successfully connects to the controller, click "Detailed parameter" on
the home page to enter the controller parameter setting interface, where you can
read, view and modify the detailed setting parameters of the controller, as shown in
the following figure:
Press “ ” and the test file indicator is on. At this time, it is detected whether the
connection of each sensor is normal. If the sensor is open, the sensor opens an
alarm. If it is normal, the unit start process is executed in the following sequence after
pressing the " ". automatically switch to Generator provide the power when the
unit is running normally. Press “ ” The controller performs the parking process at
the following timing:
Longest
Longest Longest
voltage
speed temperature
built/ rated
increasing increasing warming Cooling
increasing up time runn-
time time running time
time ing
Start Stop
Rated speed idle
Safe idle
Crank time time time
test
time ETS
Long- solen-
est oid
Idle hold
Pre- pre-oil Start
heat supply Crank
Wait
delay delay delay Stop
Press “ ” and the test file indicator is on. At this time, it is detected whether the
connection of each sensor is normal. If the sensor is open, the sensor opens an
alarm. If it is normal, the unit start process is executed in the following sequence after
pressing the " ". automatically switch to Generator provide the power when the
unit is running normally. Press “ ” The controller performs the parking process at
the following timing:
Manual start and stop process:
Longest
Longest Longest
voltage
speed temperature
built/ rated
increasing increasing warming Cooling
increasing up time runn-
time time running time
time ing
Start Stop
Rated speed idle
Safe idle
Crank time time time
test
time ETS
Long- solen-
est oid
Idle hold
Pre- pre-oil Start
heat supply Crank
Wait
delay delay delay Stop
After the manual start is successful, pressing the "automatic key" can be
converted into an automatic file. The specific working time is as follows:
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
Longest
Longest Longest
voltage
speed temperature
built/
rated Transfer
increasing increasing warming Cooling
increasing up time runn- back to
time time running time
time ing mains delay
Start Stop
Rated speed idle
Safe idle
Crank time time time
test
time ETS
Long- solen-
est oid
Idle hold
Pre- pre-oil Start
heat supply Crank
Wait
delay delay delay Stop
Emergency Start
In the manual mode, press the "manual" button and the "start" button at the
same time to start the generator set in case of emergency.
At this time, the controller does not judge whether the engine has been started
successfully according to the successful starting conditions. The disengagement of
the starter must be controlled by the operator. When the operator observes that the
unit has been started successfully, release the key, the starter stops output, and the
controller enters the safety delay.
Press “ ” and the test file indicator is on. At this time, it is detected whether the
connection of each sensor is normal. If the sensor is open, the sensor opens an
alarm. If it is normal, wait for the remote start signal to be valid (DC92D MK2
detected the remote starting signal is valid or the mains provide the power is invalid).
The unit will perform the starting process in the following sequence. When the unit
enters the normal rated operation, it will automatically switch to the generator provide
the power. The controller will detect the remote start signal and the mains status in
real time (DC92D MK2 is available). When the remote start signal fails and the mains
provide the power returns to normal, the shutdown process after the "loop time delay"
is performed (DC92D MK2 is available).
Auto start and stop process:
Longest
Longest Longest
voltage
speed temperature
built/ rated Transfer
increasing increasing warming Cooling
increasing up time runn- back to
time time
time ing mains delay running time
Start Stop
Rated speed idle
Safe idle
Crank time time time
test
time ETS
Long- solen-
Crank oid
Idle est
Auto Pre- pre-oil Start test Crank hold
Start heat supply Crank time rest Wait
delay delay delay delay time Stop
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
Note 1: During the Cranking time, the controller automatically detects the speed
signal, frequency signal and oil pressure value or the charging voltage (according to
the parameter setting) to reach the judgment condition of successful start, then the
judgment is that the start is successful and the motor relay is closed.
Note 2: Within the safety delay, only respond to emergency stop, immediate
stop, over speed, over frequency, Over voltage, ECU communication Failure,shutter
open abnormal, other alarms are not responded to.
Note 8: After entering rated operation, the Gens load relay output.
Note 10: If the stop key is pressed again during idle time, the idle time will be
canceled and the stop operation will be executed directly.
Notes: Warning is a non-serious failure state, which will not harm the gensets
system for the time being. It only reminds operators to pay attention to the situation
that does not meet the requirements and solve it in time to ensure the continuous
operation of the system. When the warning occurs, the gensets does not stop. Once
the fault is removed, the warning is automatically canceled.
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
"WARNING" lights will light up, Generators will not stop, displays "Instant warn" on
the current fault screen.
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
voltage warning", Then start warning delay and the duration (Normal alarm delay)
have not returned to normal, the warning of Under battery voltage warning is reported.
"WARNING" lights will light up, Generators will not stop, displays "Under BATT volt"
on the current fault screen.
Starting fault
Fail to Start
If the number of cranks exceeds the predetermined number of cranks, the failure of
start-up will be reported if the start-up of the generating unit is still unsuccessful.
"ALARM" lights on, without stopping the engine, and displays " Crank failure " on
the current fault screen.
Shutdown Alarms
Warning: After the Shutdown Alarm occurs, the system will be locked
immediately and the generator set will be stopped. Only after troubleshooting, press
Notes:When the shutdown alarm failure occurs, the "ALARM" lights will light
up and the generator unit automatically stops.
Over Speed Alarm
When the controller detects that the engine speed is higher than “Over speed alarm”,
Then start alarm delay and the duration (Emergency delay) have not lower than”Over
speed revert”, the alarm of over speed is reported. "ALARM" lights will light up,
Generator stops running, and displays " Over speed " on the current fault screen.
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
reported. "ALARM" lights will light up, Generators will not stop, displays "Unload
switch" on the current fault screen.
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
fault screen.
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
the digit into right, press to turn the digit into left, press once done. Then
system comes into menu after confirmation of password setting. The screen will
display error if password is wrong. The correct password should be put after
pressing any button.
3) Press to turn the digit into upper position, press to turn the digit into
lower position, press to get into parameters setting page.
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
digit into right and press to turn the digit into left, press once done. If the
parameters setting is in the valid setting range, then it can be saved, if not, it can’t
be saved.
6) Press and to save the parameters and exit from edition page.
7) Press to revert back to last class if in any setting position.
Revert back to default: put password “97011” when coming into parameters
setting, then all the parameters can be set as defaults.
Note: the data can’t be saved if the user didn’t press OK and STOP to confirm
the setting.
Parameter list.
1)Basic setting
No Parameter Range (default) Notes
0-English
1-简体中文
2-繁体中文
1 Language 3-español Language option.
4-русский
5-Türk dili
6-Français
When the flywheel teeth are set as 0, the
RPM will be resulted by frequency.
Pole 2: 50Hz---3000RPM.
2 Gens poles 2/4/6/8(4)
Pole 4: 50Hz---1500RPM.
Pole 6: 50Hz---1000RPM.
Pole 8: 50Hz---750RPM
Disable
Gens phases:
1 phase 2 wire
No gens parameters can be displayed if
3 Gens AC system 2 phase 3 wire
setting as disable, which is applied to water
3 phase 3 wire
pump genset.
3 phase 4 wire
5-6000A/5A Used for setting genset CT primary current,
4 CT rate
(500A/5A) secondary rated current 5A.
Setting generator rated frequency to choose
40.0-80.0Hz
5 Rated frequency the meter range and calculate the alarm
(50.0Hz)
value.
Rated phase Setting generator phase voltage to choose the
6 80-360V(230V)
voltage meter range and calculate the alarm value.
Rated phase Setting generator phase current to choose the
7 5-6000A(500A)
current meter range and calculate the alarm value.
5-2000Kw Set total power of generator to choose the
8 Rated total power meter range and calculate the average
(276Kw)
loading rate and alarm value.
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
Action if cylinder
Disable
temperature Action if cylinder temperature sensor
23 Warning
sensor disconnected.
Alarm and stop
disconnected
Action if genset
box Disable
Action if genset box temperature sensor
24 temperature Warning
disconnected.
sensor Alarm and stop
disconnected
Action if fuel Level Disable
25 sensor Warning Action if Fuel level sensor disconnected.
disconnected Alarm and stop
℃/KPA
℃/BAR
Pressure/Temperat ℃/PSI
26 Unit display.
ure unit F/KPA
F/BAR
F/PSI
Disable
Gens breaker The according switch value input should be
27 Warning
checking set as input checking terminal.
Alarm and stop
Disable
Mains breaker The according switch value input should be
28 Warning
checking set as input checking terminal.
Alarm and stop
2)Basic Setting 2
No Parameter Range(defaults) Notes
STOP The primary modes on power, easy for
Manual user operation.
1 Primary Modes
Auto Note: auto record function can’t record
Auto save the mode with load.
2 Manual crank times 1-30 (1 time) Crank times under mode and test mode.
3 Auto start crank times 1-30 (3 times) Crank times under auto mode.
The max E.T.S. hold on power shall be
canceled once stop success under auto
4 E.T.S. hold times 1-10(2 times)
mode. the output interval time is " Fail to
stop ".
RPM 1.If there is no oil pressure sensor,
Hz please don’t choose the type.
Oil pressure(delay) 2.If there is no oil pressure sensor (only
D+ with low oil pressure switch), RPM,
RPM/Frequency voltage, the user can choose Charge D+
RPM/Oil Pressure as the crank condition, please choose
RPM/ D+ oil pressure + Charge D+ as conditions
5 Crank disconnect
Frequency/Oil in order to keep the engine running
Pressure safely.
Frequency / D+ Oil pressure switch input is not the crank
Oil pressure/ D+ condition
RPM/Frequency/Oil Please check if the running status, stop
press. condition are according with crank
Frequency/oil condition.
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
temperature (120℃) comes into high temperature warning delay but still
warning higher (normal warning delay), then high temperature
warns. If it is lower than the value then warning clears. If
the value is set as 200, then the high temperature
warning is disabled.
When the temperature is higher than the alarm value
High cylinder 20-200℃ and comes into high temperature delay but still higher
14 temperature (normal faults delay), then high temperature alarms. if
(150℃)
alarm the value is set as 200, then the high temperature alarm
is disabled.
When the temperature is higher than the value and
comes into high temperature warning delay but still
High genset box
20-200℃ higher (normal warning delay), then high temperature
15 temperature
(65 ℃ ) warns. If it is lower than the value then warning clears. If
warning
the value is set as 200, then the high temperature
warning is disabled.
When the temperature is higher than the alarm value
High genset box 20-200℃ and comes into high temperature delay but still higher
16 temperature (normal faults delay), then high temperature alarms. if
(85℃)
alarm the value is set as 200, then the high temperature alarm
is disabled.
When the fuel level is lower than the value and comes
into low fuel level warning delay but still lower (normal
Low fuel level 0-100%
17 warning delay), then low fuel level warns. If it is higher
warning (20%)
than the value then warning clears. If the value is set as
0, then the low fuel level warning is disabled.
When the fuel level is lower than the alarm value and
Low fuel level 0-100% comes into low fuel level delay but still lower (normal
18
alarm (0%) faults delay), then low fuel level alarms. if the value is
set as 0, then the under speed alarm is disabled.
Rated battery voltage multiplying by this value is
regarded as over battery voltage warning value. When
the battery input is higher than the warning value and
Over battery 0-200%
19 comes into over battery voltage delay but still higher
voltage warning (135%)
(normal faults delay), then over battery voltage warns. if
the value is set as 200, then the over battery voltage is
disabled.
Rated battery voltage multiplying by this value is
regarded as under battery voltage warn value. When the
battery input is lower than the warning value and comes
Under battery 0-200%
20 into under battery voltage delay but still lower (normal
voltage warning (67%)
faults delay), then under battery voltage warns. if the
value is set as 0, then the under battery voltage is
disabled.
When the gap between D+ and B+ is over than this
value, and there is charging failure but still high (normal
1.0-30.0V
21 Charger warning warning delay), then charge failure warns. Once the gap
(30.0V)
is lower than the value, warns clear. If the value is set as
300, then the charge failure is disabled.
5)Generator alarm parameters
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
PIN 20)
31 Oil pressure 1: User defined- Choose the usual oil pressure sensor, If the
sensor Resistance sensor used by the user is not the commonly
2: User defined-Voltage used type, it can be User-defined.
3: Volt In 1MPa-0-5V
4: Volt In 1MPa-0.5-4.5V
5: VDO 0-10Bar
6: MEBAY-003B
7: SGH
8: SGD
9: SGX
10: CURTIS
11:DATCON 10Bar
12: VOLVO-EC
13: 3015237
14: WEICHAI 0-0.6MPa
15: GENCON 0-10Bar
32 Coolant 1. User-defined Choose the usual water temperature sensor, If
temperature 2. VDO 40-120℃ the sensor used by the user is not the
sensor 3. MEBAY-001B commonly used type, it can be User-defined.
4. SGH
5. SGD
6. SGX
7. CURTIS
8. DATCON
9. VOLVO-EC
10. 3015238
11.PT100
12. MEBAY-Mier
13. WEICHAI 40-120℃
14. GENCON 40-120℃
33 Oil 1. User-defined Choose the usual oil temperature sensor, If
temperature 2. VDO 40-120℃ the sensor used by the user is not the
sensor 3. MEBAY-001B commonly used type, it can be User-defined.
4. SGH
5. SGD
6. SGX
7. CURTIS
8. DATCON
9. VOLVO-EC
10. 3015238
11.PT100
12. MEBAY-Mier
13. WEICHAI 40-120℃
14. GENCON 40-120℃
34 Cylinder 1. User-defined If the sensor used by the user is not the
temperature 2. MEBAY-Mier commonly used type, it can be User-defined.
sensor 3. PT100
4-15: Reserved
35 Genset box 1. User-defined If the sensor used by the user is not the
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
2 Mains under volt 55-330V(184V) When the mains voltage is lower than the
"low voltage crank threshold" and comes
into mains low voltage delay (normal failure
delay) but still lower, then mains becomes
3 Revert under volt 55-330V(207V)
invalid. If the voltage become higher than
"low voltage revert threshold" during normal
failure delay time, then it will not alarm.
4 Mains over volt 55-330V(276V) When the mains voltage is higher than the"
high voltage crank threshold" and comes
into mains high voltage delay (normal
failure delay) but still higher, then mains
5 Revert over volt 55-330V(253V) becomes invalid. If the voltage become
lower than "low voltage revert threshold"
during normal failure delay time, then it will
not alarm.
6 Mains normal delay 0.0-3600.0S(10.0s) The time from abnormal to normal, which is
7 Mains abnormal delay 0.0-3600.0S(5.0s) used for ATS transfer.
9)LCD setting
No Parameter Range(defaults) Notes
Start screen display
1 0-20.0s (5.0s) Start screen display time,0: No-display.
time
0-Disabled Whether to display the QR code for Bluetooth
2 QR code display
1-Enabled connection;
3 Back lightness 20-100% (100%) Back lightness adjustment.
LCD light will be closed automatically without
5.0-6000.0s
4 Saving mode any button pressed after delay. If setting as
(600.0s)
6000.0s, back light always lighted.
5.0-600.0s The time when the page reverts back to the
5 Homing display
(600.0s) home page. If setting as 600.0s:disabled.
Start screen will be opened without any
LOGO delay display 5.0-6000.0
6 button pressed after delay. If setting as
under standby (6000.0s)
6000.0s: disabled.
7 ECU page Disable/Enable Set whether the ECU page is displayed.
Dark mode Set the default display mode of the display
8 Display UI selection
Bright mode interface after the controller is powered on.
a) USB/485 PORT
No Parameter Range(default) Notes
1 Controller ID 1-255(16) The IP built by controller and PC.
0-4800
1-9600
2-19200
2 RS485 baud rate RS485 communication baud rate.
3-38400
4-57600
5-115200
b) CAN communication
No Parameter Range(default) Notes
1 CAN failure Warn/ Alarm/ Disable ECU communication failure.
2 CAN Protocol 0- Disabled CAN protocol Option: the Engine par
1: J1939 ameters like RPM, oil pressure, wate
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DC9xD MK2 GENSET CONTROLLER USER MANUAL
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