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003 SOP - Roll Form Machine

The document provides safety procedures for operating a roll forming machine. It details required personal protective equipment like safety glasses and protective clothing. It also describes the basic setup of the decoiler and assembly process where individual frame pieces are roll formed, placed on stands, and riveted together until complete. Frequent quality checks are made on dimensions.

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Augusto Oliveira
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290 views2 pages

003 SOP - Roll Form Machine

The document provides safety procedures for operating a roll forming machine. It details required personal protective equipment like safety glasses and protective clothing. It also describes the basic setup of the decoiler and assembly process where individual frame pieces are roll formed, placed on stands, and riveted together until complete. Frequent quality checks are made on dimensions.

Uploaded by

Augusto Oliveira
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SAFETY OPERATING PROCEDURE

ROLL FORM MACHINE


DO NOT use this machine unless a Supervisor/Manager has instructed
you in its safe use and operation and has given permission.
Safety glasses must be worn at all Long and loose hair must be contained.
times in work areas.

Sturdy footwear must be worn at all Close fitting/protective clothing must be


times in work areas. worn.

Rings and jewelry must not be worn.

Gloves must be worn when using this


machine.

HEARING PROTECTION MUST BE WORN

Decoiler
Basic Decoiler Set-up

Adjust the feed roller pressure to be only enough to feed the coil on demand by the
micro-switch.

Take care not to have fingers close to feed rollers

Excessive pressure can result in motor overload and cut-


out activation. The micro-switch position should be
adjusted to provide feed once the coil approaches the
horizontal, but not so close that it comes tight during the
feed process.

Assembly

OHS-SOPS-003 SOPS-003 – Version 1 – Revision 1 – 10/07/2014 Page | 1


1. Each roll former has a team made up of a roll form
operator and two or three riveters.

2. The roll form operator sets up the roll former control


system, which produces each piece of the frame in a
predetermined order via a programme delivered by USB or
sent via the internal network.

3. Each piece is then taken from the roll former and the
longer pieces placed on stands. Each shorter intermediate
piece being riveted to the longer pieces until the frame is
complete.

4. Frequent quality checks made on the profile and other


dimensions of the frame.

Danger !!!!

When completed frames are required to be carried manually between areas make
sure there is a suitable number of people to carry the frame.

See manual handling document.

At the end of the each shift, Clean surrounding area – complete housekeeping.

Rivet stems on the floor can become a slip hazard.

OHS-SOPS-003 SOPS-003 – Version 1 – Revision 1 – 10/07/2014 Page | 2

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