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C1583 1751769-1

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This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles

for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

Designation: C1583/C1583M − 20

Standard Test Method for


Tensile Strength of Concrete Surfaces and the Bond
Strength or Tensile Strength of Concrete Repair and Overlay
Materials by Direct Tension (Pull-off Method)1
This standard is issued under the fixed designation C1583/C1583M; the number immediately following the designation indicates the
year of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last
reapproval. A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.

1. Scope* 2. Referenced Documents


1.1 This test method is suitable for both field and laboratory 2.1 ASTM Standards:2
use to determine one or more of the following: C125 Terminology Relating to Concrete and Concrete Ag-
1.1.1 The near-surface tensile strength of the substrate as an gregates
indicator of the adequacy of surface preparation before appli- C881/C881M Specification for Epoxy-Resin-Base Bonding
cation of a repair or overlay material. Systems for Concrete
1.1.2 The bond strength of a repair or an overlay material to C900 Test Method for Pullout Strength of Hardened Con-
the substrate. crete
1.1.3 The tensile strength of a repair or overlay material, or 3. Terminology
an adhesive used in repairs, after the material has been applied
3.1 Definitions—For definitions of terms used in this test
to a surface.
method refer to Terminology C125 and ACI 503R3.
1.2 The values stated in either SI units or inch-pound units
are to be regarded separately as standard. The values stated in 4. Summary of Test Method
each system may not be exact equivalents; therefore, each 4.1 This test is performed on the surface of a prepared
system shall be used independently of the other. Combining concrete base before application of a concrete repair or overlay
values from the two systems may result in non-conformance material, or on the surface of a concrete repair or overlay
with the standard. material after the material has been applied to the prepared
1.3 The text of this standard refers to notes and footnotes concrete surface.
that provide explanatory material. These notes and footnotes 4.2 The test specimen is formed by drilling a shallow core
(excluding those in tables and figures) shall not be considered into and perpendicular to the surface of the substrate, and
as requirements of this standard. leaving the intact core attached to the concrete. A steel disk is
1.4 This standard does not purport to address all of the bonded to the top surface of the test specimen.
safety concerns, if any, associated with its use. It is the 4.3 A tensile load is applied to the steel disk until failure
responsibility of the user of this standard to establish appro- occurs. The failure load and the failure mode are recorded and
priate safety, health, and environmental practices and deter- the nominal tensile stress at failure is calculated.
mine the applicability of regulatory limitations prior to use.
5. Significance and Use
1.5 This international standard was developed in accor-
dance with internationally recognized principles on standard- 5.1 This test method determines the tensile strength of
ization established in the Decision on Principles for the concrete near to the prepared surface, which can be used as an
Development of International Standards, Guides and Recom- indicator of the adequacy of surface preparation before apply-
mendations issued by the World Trade Organization Technical ing a repair or an overlay material.
Barriers to Trade (TBT) Committee. 5.2 When the test is performed on the surface of a repair or
an overlay material, it determines the bond strength to the

1 2
This test method is under the jurisdiction of ASTM Committee C09 on For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Concrete and Concrete Aggregates and is the direct responsibility of Subcommittee contact ASTM Customer Service at [email protected]. For Annual Book of ASTM
C09.25 on Organic Materials for Bonding. Standards volume information, refer to the standard’s Document Summary page on
Current edition approved April 1, 2020. Published May 2020. Originally the ASTM website.
3
approved in 2004. Last previous edition approved in 2013 as C1583/C1583M – 13. ACI 503R-93 (Reapproved 1998), “Use of Epoxy Compounds with Concrete,”
DOI: 10.1520/C1583_C1583M-20. American Concrete Institute (ACI), P.O. Box 9094, Farmington Hills, MI 48333.

*A Summary of Changes section appears at the end of this standard


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C1583/C1583M − 20
substrate or the tensile strength of either the overlay or 8.4 The center-to-center distance of adjacent test specimens
substrate, whichever is weaker. shall be at least two disk diameters. The distance from the
5.3 The method may also be used to evaluate the adhesive center of a test specimen and a free edge of the test object shall
strength of bonding agents. be at least one disk diameter.
5.4 When the test is performed on the surface of a material 9. Preparation of Surface
applied to the substrate, the measured strength is controlled by 9.1 Preparation to Determine Tensile Strength of Substrate:
the failure mechanism requiring the least stress. Thus it is not 9.1.1 Remove all surface contaminants and loose or dete-
possible to know beforehand which strength will be measured riorated concrete to obtain a clean, undamaged surface.
by the test. For this reason, the failure mode has to be reported 9.1.2 Prepare the surface using the same method to be used
for each individual test result, and tests results are averaged in the full-scale repair or overlay.
only if the same failure mode occurs. 9.1.3 The surface must be in the same condition regarding
6. Apparatus dryness and cleanliness as specified for the actual work.
6.1 Core Drill, for preparing test specimen. 9.2 Preparation to Determine Bond or Tensile Strength of
the Repair or Overlay Material:
6.2 Core Barrel, with diamond impregnated bits - nominally 9.2.1 Prepare the surface in accordance with 9.1.
50 mm [2.0 in.] inside diameter. 9.2.2 Apply and cure the repair or overlay material in
6.3 Steel Disk, nominally 50 mm [2.0 in.] diameter and at accordance with specifications for the repair or overlay opera-
least 25 mm [1.0 in.] thick. tion.
6.4 Tensile Loading Device, with a load-indicating system 10. Preparation of Test Specimen
and nominal capacity of 22 k N (5,000 lbf) and capable of
applying load at the specified rate. The loading device includes 10.1 Using the coring equipment, drill a circular cut per-
a tripod or bearing ring for distributing the force to the pendicular to the surface. For tests of substrate concrete, drill
supporting surface. to a depth of at least 10 mm [0.5 in.]. For tests of repair or
6.4.1 Within the operating range, the indicated tensile force overlay materials, drill to at least 10 mm [0.5 in.] below the
shall be within 6 2 % of the force measured by a calibrated concrete-overlay interface. The test specimen is left intact,
testing machine or load cell. Verify the tensile loading device attached to the substrate. Measure the diameter of the test
at least once a year and after repairs and adjustments. specimen in two directions at right angles to each other. Record
the average diameter to the nearest 0.2 mm [0.01 in.].
NOTE 1—See Test Method C900 for suitable verification schemes.
10.2 Remove any standing water; clean the surface of any
6.4.2 A coupling device shall be used to connect the steel debris from the drilling operation and allow to dry.
disk to the tensile loading device. The coupling device shall be
designed to withstand the tensile load capacity without 10.3 Attach the steel disk to the top of the test specimen
yielding, and to transmit the tensile force parallel to and in line using the epoxy adhesive. Ensure that the disk is centered with
with the axis of the cylindrical test specimen without imparting the test specimen and that the axis of the disk is parallel to the
torsion or bending to the test specimen. axis of the test specimen. Cure the epoxy adhesive following
manufacturer’s instructions (see Note 4). Do not allow the
7. Materials adhesive to run down the side of the test specimen into the
7.1 Epoxy adhesive material for bonding the steel disk to annular cut; if this occurs, the specimen is not tested and
the test specimen. It shall be a fast-curing paste or gel meeting another is prepared. At temperatures below 20°C [70°F], it is
the requirements of Specification C881/C881M for Type IV, permitted to gently heat the steel disk to no more than 50°C
Grade 3, except that a shorter gel time is permitted. [120°F] to facilitate spreading of the adhesive and to accelerate
curing. The test specimen shall not be heated with a direct
8. Sampling flame.
NOTE 3—Figs. 1 and 2 are schematics of the tests for determining
8.1 Three individual test results with similar failure modes tensile strength of the substrate and bond or tensile strength of the repair
shall be obtained for each test site. or overlay material, respectively. These schematics are not intended to
indicate specific equipment designs.
8.2 The field test site shall be large enough so that all NOTE 4—Guidance on applying and curing the epoxy adhesive may be
methods to be used in the full-scale repair or overlay operation, found in ACI 503R.
including surface preparation, are used for preparing test
specimens. The test site shall be at least 1 by 1 m [3 by 3 ft]. 11. Test Procedure
It shall be selected to be representative of actual field condi- 11.1 Attach the tensile loading device to the steel disk using
tions. the coupling device.
8.3 If concrete cover is less than 20 mm [3⁄4 in.], do not 11.2 Apply the tensile load to the test specimen so that the
locate test specimens directly over bars in the layer of force is parallel to and coincident with the axis of the
reinforcement nearest to the surface. specimen.
NOTE 2—The location of reinforcement may be established using
reinforcement locators or metal detectors. Follow the manufacturer’s 11.3 Apply the tensile load at a constant rate so that the
recommendations for proper operation of such devices. tensile stress increases at a rate of 35 6 15 kPa/s [5 6 2 psi/s].

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C1583/C1583M − 20

FIG. 1 Schematic of Setup to Test Substrate

FIG. 2 Schematic of Setup to Test Material Applied to Substrate

11.4 Record the failure load and the failure mode. Record occurs in the substrate or the repair or overlay material.
the failure mode as (a) in the substrate, (b) at the bond line Calculate the bond strength or tensile strength by dividing the
between the substrate and the repair or overlay material, (c) in tensile load at failure by the area of the test specimen:
the repair or overlay material, or (d) at the bond line between
Bond or Tensile Strength ~ MPa @ psi# ! 5 (1)
the repair or overlay material and the epoxy adhesive used to
bond the steel disk. If failure occurs at the bond line between Tensile load ~ N @ lbf# !
the steel disk and the epoxy adhesive, discard the test result and Area of test specimen ~ mm2 @ in. 2 # !
perform another test. Refer to Fig. 3 for schematics of the
different failure modes. 11.6 Record the individual strengths to the nearest 0.01 MPa
[1 psi].
11.5 Report results as bond strength when failure occurs in
the bond line between the substrate and the repair or overlay 11.7 Record ambient weather conditions and surface tem-
material. Report results as tensile strength when the failure peratures during testing.

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C1583/C1583M − 20

FIG. 3 Schematic of Failure Modes

12. Report estimate of within-test repeatability. The referenced study


12.1 The test report shall contain the following: involved pull-off tests of repair materials applied to concrete
12.1.1 Purpose of the test: substrates. Three replicate tests were conducted for each
12.1.1.1 To assess the substrate before application of repair condition, and the mean pull-off strength ranged from 0.41 to
or overlay material with regards to the adequacy of surface 3.44 MPa [60 to 500 psi]. Two instruments were used with disk
preparation and the strength of the near-surface region of the diameters of 75 mm [3 in.] and 50 mm [2 in.]. Replicate tests
substrate; with the same failure modes were used to determine the
12.1.1.2 To determine the controlling failure mode and within-test standard deviations for each condition. There was
corresponding strength when a repair or an overlay material is no statistically significant difference in repeatability for failures
bonded to the substrate; or in the substrate, the repair material, or at the interface. The
12.1.1.3 To determine the controlling failure mode and overall pooled standard deviation was found to be 0.29 MPa
corresponding strength when an adhesive is bonded to the [42 psi].
substrate.
12.1.2 Identification of all materials used in the test, 13.2 Bias—This method has no bias because pull-off tensile
12.1.3 Test conditions—location of test, weather conditions, strength or pull-off bond strength are defined only in terms of
and surface temperatures, and this method.
12.1.4 The failure mode and the tensile or bond strength for
each individual test reported to the nearest 0.01 MPa [1 psi]. 14. Keywords
14.1 adhesives; overlay materials; pull-off tensile strength;
13. Precision and Bias
pull-off test; repair materials; tensile bond strength
13.1 Precision—An interlaboratory testing program to de-
termine the precision of this test method has not yet been
carried out. There are, however, published data4 to provide an

4
Vaysburd, A. M., and McDonald, J. E., “An Evaluation of Equipment and
Procedures for Tensile Bond Testing of Concrete Repairs,” Technical Report
REMR-CS-61, U.S. Army Corps of Engineers, Waterways Experiment Station, June
1999, p. 84.

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C1583/C1583M − 20
SUMMARY OF CHANGES

Committee C09 has identified the location of selected changes to this standard since the last issue
(C1583/C1583M–13) that may impact the use of this standard. (Approved April 1, 2020.)

(1) Added 1.3.

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