Ignition Coils

Bosch ignition coils

Bosch is the only global supplier providing its partners with a complete range of ignition components from a
single source. It’s no coincidence that Bosch stands for high quality, comprehensive expertise, state-of-the-
art technology and pioneering developments.

The cornerstone of Bosch competence Advantages:

In the early days of automobile history, ignition was ff Comprehensive product range
“the problem of problems,” as Carl Benz, who played a ff Original Equipment (OE) parts
key role in the development of the gasoline engine, ff 100% self-developed by Bosch
stated at that time. That is, until Bosch patented a ff Geared to vehicle manufacturers’ specifications for
groundbreaking ignition system, the Bosch high-voltage improved engine performance
magneto, in 1902. And with the simultaneous ff Ignition voltage as required
development of the Bosch spark plug, it paved the way ff Long spark duration
for over 116 years of ignition-system expertise – which ff High dielectric strength
Bosch continues to broaden and deepen today. ff High temperature and vibration resistance
ff Reduced fuel consumption and less harmful
emissions
ff Long service life

Bosch ignition coils offer improved driving dynamics

and environmental sustainability.

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Customer satisfaction
Innovative technology and OE quality

New sales potential: Simply efficient:

ff Comprehensive coverage: the right ff Supplies the spark plug electrodes with the required
ignition coil for any application ignition voltage
ff Availability guarantee: ignition coils for vehicles of ff Transforms the battery voltage (12 volts) to a voltage
different ages reaching from 15,000 to more than 30,000 volts
ff Superior performance, functionality and quality ff Keeps the spark until the air/fuel mixture ignites
ff High reliability and long service life
ff Good cold-start performance How coils work:
ff Corrosion-resistant connections ff Opening the ignition coil’s primary circuit, a high-
voltage pulse generates at the secondary circuit
ff Top-quality manufacturing
ff This high voltage transfers to the spark plug — either
ff Well-matched system components from a single
directly or by means of ignition leads
source: from ignition coils to ignition leads and spark
plugs – including ignition distributors for older ff A spark produces between the spark plug electrodes,
vehicles and ignition modules igniting the air/fuel mixture
ff This explosion moves down the piston and starts
the engine

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From classic to state-of-the-art
Ignition coils for any application
Direct and safe — Single-spark ignition coils:
ff One coil for each spark plug
ff Independent high-voltage source for each cylinder
ff No ignition leads required, since the ignition coil is mounted directly onto the spark plugs
ff Advantage: the lack of high-voltage cables (ignition leads) reduces the potential for engine misfire

There are two types of single-spark ignition coils:

ff Compact ignition coils — the high-voltage transformer is in the coil head

ff Pencil ignition coils — the high-voltage transformer is in the cylindrical coil body

Compact Coil Pencil Coil

Components Components

3 4 1 2 3 4
2
1

7 6 5
8 7 6 5

1 Spark plug cap (silicone rubber) 1 Primary coil body

2 Secondary winding 2 Primary winding
3 Primary winding 3 Silicone housing
4 Plug 4 Plug
5 Core 5 Secondary winding
6 Interference-suppression resistor 6 Secondary coil body
7 Spark plug contact (spring) 7 Core
8 Spark-plug contact

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Multi-spark Coil
Components
6
7

4 9

1
One for all — Multi-spark ignition coil:
1 Housing 6 High voltage pin
ff Supplies ignition voltage to multiple spark plugs
2 Inner core 7 Outer core
ff Voltage is distributed to the spark plugs through
3 Primary winding (wire) 8 Secondary wire
the ignition wires
4 Primary coil body 9 Secondary coil body
ff Robust and reliable design
5 High voltage out

Cassette Coil
All-inclusive — Cassette ignition coil:
ff One ignition coil for several spark plugs
ff Some models include integrated ignition
module
ff No ignition wires required; the ignition coil is
mounted directly onto the spark plugs
ff Advantages: reduced risk of failure or defects;
easy to replace, if required

Asphalt Coil
Still going strong — Asphalt ignition coil:
ff Contact-controlled single-spark ignition coil
ff Current flowing through the coil is switched on
and off by a contact in the distributor
ff The right spare part for classic vehicles with
well-known Bosch quality

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The right choice: Bosch original equipment
Counterfeits can be hazardous
High-quality Bosch ignition coils provide:
ff Ample ignition voltage at all times
ff Top-quality manufacturing
ff Good cold-start performance
ff High-quality insulation materials
ff High dielectric strength
ff Precise, corrosion-resistant connections
ff Long service life
ff Reliability and freedom from defects
ff Compliance with all legal requirements
and safety standards
ff Environmental compatibility

Counterfeits Technology Comparison — Seeing is believing

Pose dire consequences Interference-suppression

Unfortunately, pirates exist in today’s
The Bosch Ignition Coil
market. They threaten not only honest
(shown on the left)
companies, but also safety. Cheap copies
provides high quality
can have dire consequences. From the
interference-suppression
outside, they are often very hard to
winding on the coil
distinguish from originals, but a look
body. The counterfeit
inside will reveal serious defects.
coil (shown on the right)
displays contact problems.
Often include design flaws
Counterfeits can run hot and can even
catch fire. Cheap copies can also deliver Bosch Counterfeit
excessive voltage to the engine control
unit (ECU), ultimately destroying it.
Electrical contacts
Low-quality ignition coils can result in: The Bosch coil (shown on
ff Uneven or rough idle with misses the left) exhibits clean and
and misfires secure electrical contacts,
whereas the contacts
ff Considerable drop in performance
on the counterfeit coil
ff Increased fuel consumption (shown on the right)
ff Danger to the oxygen sensor and are poorly soldered and
catalytic converter dangerous.
ff Excessive exhaust emissions
ff Damage to the ECU Bosch Counterfeit

Workshop professionals – Beware of counterfeits

Only genuine Bosch parts work properly and ensure optimum
engine performance combined with low emission values –
without any secondary failures affecting the catalytic converter,
the oxygen sensor or the ECU.

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Full range of ignition components
From a single source

Innovative ignition coil technology Why Bosch:

Bosch state-of-the-art plastic ignition coils feature both high ff Only supplier offering full range of ignition components
dielectric strength and superior temperature and vibration ff Original equipment quality
resistance. Bosch continues to break new ground with ff Comprehensive coverage
ignition systems, including pencil ignition coils that feature
ff Leading innovator of original equipment technology
primary-current control and diagnostic function.

Bosch spark plugs — the driving force

The comprehensive range of Bosch spark plugs provides the
right fit for practically any application — from lawn mowers
to SUVs and even industrial applications.

Bosch diagnostics
for workshop professionals
The OTC Evolve, powered by Bosch, features more
than 30 million repairs, diagnostic coverage and
special tests for most OBD II and CAN vehicles. The
wireless VCI allows technicians to walk around the
vehicle cord-free to test, diagnose, confirm and
repair vehicles. A new user interface makes finding
information faster and easier, including full-system
full-color wiring diagrams, direct access to Identifix
and other repair databases.
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 What drives you, drives us.
The Automotive Aftermarket division
provides the aftermarket and repair
shops worldwide with a complete
range of diagnostic and repair shop
equipment and a wide range of spare
parts – from new and exchange parts to
repair solutions – for passenger cars and
commercial vehicles. Its product portfolio
includes products made as Bosch original
equipment, as well as aftermarket
products and services developed and
manufactured in-house.

Robert Bosch LLC

Broadview, Illinois 60155
Robert Bosch, Inc.
Mississauga, Ontario L5N 1R1
www.boschautoparts.com
www.boschautoparts.ca
1802016
©2018 Robert Bosch LLC, USA. All rights reserved. BOSCH is a registered
trademark of Robert Bosch GmbH and/or its affiliated entities.