Operations Manual

for the AC15-3L, AC15-3H, AC18-3L, & AC18-3H

Yacht Convenience Power Converters

P/N 603051
Revised 1/7/08
 AC15-3 and AC18-3 Operations Manual....2

CERTIFICATION

ASEA Power Systems certifies that this product was thoroughly tested and inspected and found to
meet or exceed its published specifications when shipped from the factory.

WARRANTY

ASEA Power Systems warrants each unit to be free from defects in material and workmanship. For
a period of 18 months after purchase or 12 months after installation (whichever is shorter), ASEA
Power Systems will repair or replace any defective module provided the unit has been installed and
operated in a manner according to this manual. A thorough inventory of spare parts & modules is
maintained at our factory. Our world-wide sales/support facilities also inventory a complement of
spare parts and modules.

ASEA Power Systems is not responsible for consequential damage arising from the use of its
equipment. It does not apply to extensively modified or non-standard systems. Debit memos for
returned units are not accepted, and will cause return of the system without repair.

LIFE SUPPORT POLICY

ASEA Power Systems does not authorize the use of any of its products or systems for use an AC
voltage supply (source) for life support systems. Life support systems are devices which support or
sustain life, and whose failure to perform, when properly used in accordance with this Operations
Manual, can be reasonably expected to result in significant injury to the user.
 AC15-3 and AC18-3 Operations Manual....3

1 USING THIS MANUAL

This manual has been written as an Operations Manual. Installation, operations, and preventative
maintenance are covered in detail. This manual will cover the following models:

AC15-3L, AC15-3H 15kVA Yacht Convenience Power Converter

AC18-3L, AC18-3H 18kVA Yacht Convenience Power Converter

It is important that the operator reads this manual prior to installing and operating the AC15-3 or
AC18-3. A thorough understanding of the information covered in this manual is required for proper
installation and operation.

If any questions arise while reading this manual, the user is encouraged to call ASEA Power
Systems. ASEA Power Systems is located at:

ASEA Power Systems

15602 Commerce Lane
Huntington Beach, CA 92649
Phone (714) 896-9695
FAX (714) 896-9679
www.aseapower.com
 AC15-3 and AC18-3 Operations Manual....4

TABLE OF CONTENTS

CERTIFICATION........................................................................................................................... 2

WARRANTY.................................................................................................................................. 2

LIFE SUPPORT POLICY .............................................................................................................. 2

1 USING THIS MANUAL .................................................................................................... 3

2 SAFETY NOTICES............................................................................................................ 6

3 INTRODUCTION TO THE AC15-3 AND AC18-3 .......................................................... 8

4 SPECIFICATIONS ........................................................................................................... 10
4.1 ELECTRICAL SPECIFICATIONS...................................................................... 10
4.1.1 Input Service ............................................................................................. 10
4.1.2 Output Service........................................................................................... 10
4.1.3 Control, Metering, and Status ................................................................... 11
4.2 PHYSICAL SPECIFICATIONS........................................................................... 11
4.2.1 Mechanical ........................................................................................... 11
4.2.2 Environmental ........................................................................................... 11

5 INSTALLATION.............................................................................................................. 12
5.1 MECHANICAL INSTALLATION ...................................................................... 13
5.2 ELECTRICAL INSTALLATION ........................................................................ 16
5.2.1 Input Power Connections .......................................................................... 17
5.2.2 Output Power Connections ....................................................................... 18
5.2.3 Grounding and isolation considerations in IT electrical installations....... 19
 AC15-3 and AC18-3 Operations Manual....5

6 OPERATION .................................................................................................................... 20
6.1 POWER TURN-ON PROCEDURE ..................................................................... 20
6.2 AUTO-RESTART FEATURE.............................................................................. 23
6.2.1 Operation................................................................................................... 24
6.3 TURN-OFF PROCEDURE................................................................................... 24
6.5 REMOTE COMMUNICATIONS ........................................................................ 25

7 DIAGNOSTICS ................................................................................................................ 32
7.1 STATUS WORD BIT DEFINITION.................................................................... 33

8 MAINTENANCE.............................................................................................................. 35

9 INTERNATIONAL POWER FORM REFERENCE ....................................................... 36

FIGURES
1 SYSTEM BLOCK DIAGRAM .......................................................................................... 8

2 CONTROLS........................................................................................................................ 9

3 MECHANICAL OUTLINE .............................................................................................. 14

4 INPUT AND OUTPUT CONNECTIONS........................................................................ 17

5 CONTROLS AND INDICATORS ................................................................................... 20

6 RS-232C PINOUT ............................................................................................................ 26

7 STATUS WORD BIT DEFINITIONS ............................................................................. 33

 AC15-3 and AC18-3 Operations Manual....6

2 SAFETY NOTICES
The AC15-3 and AC18-3 are capable of transferring very large amounts of electrical energy very
quickly. This quality is fundamental to a high performance power converter. International symbols
are used throughout this manual to stress important information. Read the text below each symbol
carefully and use professional skills and prudent care when performing the actions described by the
text.

THE CAUTION SYMBOL (TRIANGLE ENCLOSING AN EXCLAMATION POINT)

INDICATES A CONDITION THAT COULD SERIOUSLY DAMAGE EQUIPMENT AND
POSSIBLY INJURE PERSONNEL. CAUTIONS WILL BE PRESENTED IN THIS FORM.
ALL CAUTIONS SHOULD BE RIGOROUSLY OBSERVED.

THE WARNING SYMBOL (TRIANGLE WITH A LIGHTNING BOLT) IS USED TO

SIGNAL THE PRESENCE OF A POSSIBLE SERIOUS, LIFE THREATENING
CONDITION. A CONDITION THAT IS HAZARDOUS TO BOTH PERSONNEL AND
EQUIPMENT WILL BE ISSUED AS A WARNING. ALL WARNINGS WILL BE
PRESENTED IN THIS FORM.
 AC15-3 and AC18-3 Operations Manual....7

THIS EQUIPMENT CONTAINS HIGH ENERGY, LOW IMPEDANCE CIRCUITS!

LETHAL POTENTIALS ARE CONTAINED WITHIN THE SYSTEM EVEN WHEN
IT IS APPARENTLY NOT OPERATING.
CARE MUST BE EXERCISED WHEN SERVICING THIS EQUIPMENT IN ORDER
TO PREVENT SERIOUS OPERATOR INJURY OR EQUIPMENT DAMAGE.
DO NOT WORK ON OR OPERATE THIS EQUIPMENT UNLESS YOU ARE
FULLY QUALIFIED TO DO SO. NEVER WORK ALONE.
THE EQUIPMENT IS NOT IGNITION RATED, IT MUST NOT BE OPERATED IN
AREAS WHERE COMBUSTIBLE GASES MAY ACCUMULATE.
OBSERVE THE FOLLOWING WHEN SERVICE AND MAINTENANCE ARE
REQUIRED:
REMOVE ALL JEWELRY FROM ARMS AND NECK WHEN SERVICING THIS
EQUIPMENT. THIS PREVENTS THE POSSIBILITY OF SHORTING
THROUGH THE JEWELRY TO OR ELECTROCUTION OF THE OPERATOR.
WEAR SAFETY GLASSES WHEN SERVICING THIS EQUIPMENT TO
PREVENT EYE INJURY DUE TO FLYING PARTICLES CAUSED BY
ACCIDENTAL SHORT CIRCUIT CONDITIONS.
DO NOT REMOVE ANY PANELS OR COVERS WITHOUT FIRST OPENING
ALL CIRCUIT BREAKERS AND THEN REMOVING THE INPUT SERVICE.
SERVICE OTHER THAN CLEANING AIR FILTER ELEMENTS SHOULD BE
REFERRED TO PERSONNEL AUTHORIZED BY THE FACTORY TO SERVICE
THIS EQUIPMENT.
 AC15-3 and AC18-3 Operations Manual....8

3 INTRODUCTION TO THE AC15-3 AND AC18-3

The AC15-3 and AC18-3 are high performance Yacht Convenience Power Converters utilizing dual-
conversion technology. These systems will accept either 170-270VAC (-3L, low range) or 330-
520VAC (-3H, high range) three phase input service with a frequency between 40-70 Hertz. The
output power form has been programmed at the factory for the power form, voltage, and frequency
required by your yacht.

Dual-conversion technology is the preferred technique for AC power conversion, and was chosen for
the AC15-3 and AC18-3. In this technology, the three-phase input service is isolated by
transformers then converted to DC power by a Power Factor Correction (PFC) power supply. The
output inverters then convert the DC power back to the required AC form (both voltage and
frequency) required by the yacht.

FIGURE 1 SYSTEM BLOCK DIAGRAM

 AC15-3 and AC18-3 Operations Manual....9

Being a unit designed from the ground up specifically for the yachting industry, all efforts have been
made to produce a system capable of sustaining the marine environment. All system components are
packaged in one drip-proof, dust-resistant stainless steel enclosure. Major components are internally
modular, allowing a simple exchange in the unlikely event of failure. Complete maintenance and
service can be provided with only front access to the system.

System operation is managed through three basic operators. A safety disconnect at the bottom of the
enclosure is used for securing input service during maintenance and service. Two membrane switch
groups in the control console, SHORE POWER and SHIPS POWER, provide normal operation of
the system. Each switch group contains an ON and OFF switch with associated LED indicators.

In addition to the basic function of power conversion, the AC15-3 and AC18-3 provide the user with
a sophisticated power analysis and monitoring capacity. All parameters for input and output power,
along with operations and status information, are available on the front panel display console.
Various displays are selected through a long life, sealed membrane switch panel. All front panel
information is available through the serial port for remote display, status and diagnostics.

FIGURE 2 CONTROLS
 AC15-3 and AC18-3 Operations Manual....10

4 SPECIFICATIONS
4.1 ELECTRICAL SPECIFICATIONS

Parameter AC15-3L -3H AC18-3L -3H

4.1.1 Input Service
Input Power Form Three Phase Three Phase
Input Voltage Range 170-270 VAC 330-520 VAC 170-270 VAC 330-520 VAC
Input Frequency Range 40-70 Hertz 40-70 Hertz
Input Current, Max. 41.6 ARMS 21 ARMS 50 ARMS 25 ARMS
Input Current, Soft Start, Max. 20 ARMS 20 ARMS
Input Current Distortion <10% @ rated load <10% @ rated load
Input Power Factor 0.95 @ rated load 0.95 @ rated load

4.1.2 Output Service

Output Power Rating 15kVA @ 0.85 p.f. 18kVA @ 0.85 p.f.
Output Power Form Single Phase 220 VRMS, 230 VRMS, 240 VRMS
or Split Phase, 110/220 VRMS, 115/230 VRMS, 120/240 VRMS
Output Frequency 50 or 60 Hertz 50 or 60 Hertz
Output Frequency Accuracy 0.01% 0.01%
Output Voltage Distortion < 1% THD < 1% THD
Output Voltage Line Regulation 0.50% 0.50%
Output Voltage Load Regulation 1.0% 1.0%
Output Voltage Response Time 0.20 msec. 0.20 msec.
Output Current, Continuous 63 ARMS @ 0.85 p.f. 75 ARMS @ 0.85 p.f.
Output Current, Peak 420% of continuous rating 420% of continuous rating
Output Current, Surge 300% of continuous rating 300% of continuous rating
Conversion Efficiency 88% @ rated load 89% @ rated load
 AC15-3 and AC18-3 Operations Manual....11

4.1 ELECTRICAL SPECIFICATIONS, cont.

4.1.3 Control, Metering, and Status

Input Power Control Input Service Disconnect Switch, 2 pos.

Membrane Switch, Input ON/OFF Control
Ship’s Power Control Membrane Switch, Output ON/OFF Control
Input Power Metering Voltage, Current, Frequency, kVA
Ship’s Power Metering Voltage, Current, Frequency, kVA, kW, %Load
System Status Operational status, Diagnostics, Software Calibration

4.2 PHYSICAL SPECIFICATIONS

Parameter AC15-3L, -3H AC18-3L, 3H

4.2.1 Mechanical
Height 22.4”/56.9cm 22.4”/56.9cm
Width, Enclosure 29.13”/74.0cm 29.13”/74.0cm
Width, Mtg. Brackets 31.13”/79.0cm 31.13”/79.0cm
Depth 12”/30.5cm 12”/30.5cm
Weight 300lbs/136kg 300lbs/136kg

4.2.2 Environmental
Ambient Temperature Range 0-45 C non-condensing 0-45 C non-condensing
Air Exchange Rate 400CFM 400CFM
 AC15-3 and AC18-3 Operations Manual....12

5 INSTALLATION
The installation section will be divided into two parts. The first will cover mechanical installation,
the second, electrical installation.

Read this manual thoroughly prior to attempting the installation. Improper installation is the most
significant cause of system start-up problems and service issues over the products life. Upon receipt
of the equipment, perform an external visual inspection. Verify that nameplate information is
consistent with the ship’s power requirements (required form, voltage, and frequency).

Proper planning will speed up installation, location, and connection of the equipment. Follow the
suggested minimum clearances provided in Table 1. Ensure the room/compartment has adequate
ventilation and cooling. The thermal load presented by the AC15-3 will be substantial,
approximately 5,936BTU/Hr at maximum continuous load. The thermal load presented by the
AC18-3 will be substantial, approximately 6,456BTU/Hr at maximum continuous load.

THE AC15-3 AND AC18-3 ARE HEAVY, WEIGHING UP TO 300lbs

DEPENDING UPON MODEL AND INSTALLED OPTIONS. EXTREME
CAUTION MUST BE EXERCISED IN HANDLING AND INSTALLATION
TO AVOID EQUIPMENT DAMAGE OR INJURY TO PERSONNEL. AN
ADEQUATE MATERIAL HANDLING DEVICE SHOULD BE USED FOR
UNLOADING, MOVING, AND POSITIONING THE SYSTEM.
 AC15-3 and AC18-3 Operations Manual....13

5.1 MECHANICAL INSTALLATION

The AC15-3 and AC18-3 were designed for vertical bulkhead installations and as such are provided
with six mounting ears, three per side. Mounting holes have been provided with 1/2” (12mm)
diameters, stainless steel hardware in the range of 7/16" to 1/2” (11-12mm) diameter is required.

The mounting surface should be flat and dimensionally stable to within 1/16" (1.5mm) to prevent
torsional stresses being applied to the structure of the AC15-3 or AC18-3. Spacers (shim stock) may
be added between the mounting surface and the converter mounting ears to adjust the mounting
plane. Resilient mounts must not be used directly between the converter and the mounting surface.
If the converter is to be mounted in a high vibration/shock environment, then the factory must be
consulted concerning the application. Drawings for approved shock mounting panels will be
supplied.

The AC15-3 or AC18-3 may be mounted horizontally with the correct preparations to the mounting
surface. The factory must be contacted concerning the application prior to order/delivery of the
system to allow the required internal modifications to be included, and for concurrence on the
application and installation.

The following recommended clearances must be considered during installation:

TABLE 1

FOR PROPER
Operation Service
Front 6” (Airflow) 24” min
Bottom 12” (Airflow) N/A
Sides 8” (Airflow) 6”
Top 0” 6”
 AC15-3 and AC18-3 Operations Manual....14

5.1 MECHANICAL INSTALLATION, cont.

FIGURE 3 MECHANICAL OUTLINE

 AC15-3 and AC18-3 Operations Manual....15

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 AC15-3 and AC18-3 Operations Manual....16

5.2 ELECTRICAL INSTALLATION

This procedure assumes the physical installation of the AC15-3 or AC18-3 has been completed. It is
the user’s responsibility to provide input service over-current protection and disconnect means.
Maximum continuous input current for the 15kVA AC15-3 is 41.6 Amps, and 50 Amps for the
18kVA AC18-3. A circuit breaker with a 50 Amp or 63Amp rating, respectively, is recommended.

All power wiring requires the removal of the lower front cover. This cover is secured with 18 ea. 6-
32 x 1/4” stainless steel screws. Do not remove the upper front cover, or the disconnect
switch/bracket assembly. Place the disconnect switch in the OFF position.

Remove the input service panel from the bottom of the system. This panel is secured with 10 ea 10-
32 x ½” stainless steel screws. The input service panel is supplied with two pilot holes for power
wiring strain reliefs. Drill or punch the appropriate holes for the selected strain reliefs. Re-install
the input service panel using the removed hardware.

INPUT WIRING MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN

FAMILIAR WITH STANDARD SAFEGUARDS AND PROCEDURES REQUIRED
BY THE INSTALLATION OF THIS TYPE OF EQUIPMENT. POWER MUST BE
REMOVED FROM THE INPUT DISTRIBUTION SYSTEMS SUPPLYING
POWER TO THE AC15-3 OR AC18-3 PRIOR TO THE START OF THE
FOLLOWING STEPS. INPUT POWER MUST BE SECURED (LOCKED) IN THE
OFF (DE-ENERGIZED) STATE UNTIL INSTRUCTED OTHERWISE BY THIS
DOCUMENT.

FAILURE TO FOLLOW THESE PROCEDURES CAN RESULT IN DAMAGE TO

THE EQUIPMENT, AND CAN PRESENT THE RISK OF INJURY OR DEATH TO
THE INSTALLER OR THE OPERATOR.
 AC15-3 and AC18-3 Operations Manual....17

5.2.1 Input Power Connections

The AC15-3 and AC18-3 are supplied with compression type terminal blocks for input power
connections. These terminal blocks accept wires in the range of 6-2/0 AWG. Refer to the applicable
standard for selection of required wire gauge and type.

Prepare the power cable by removing the outer cable insulation approximately 6”. Strip the
insulation back exposing 1/2” of bare conductor on all three wires. Insert the prepared cable and
strain relief assembly into the rearmost hole in the input service panel. Follow the wire table in the
illustration below for correct termination.

FIGURE 4 INPUT AND OUTPUT CONNECTIONS

The input to the AC15-3 or AC18-3 is fully isolated with no phase orientation requirements to the
input power service.
 AC15-3 and AC18-3 Operations Manual....18

5.2.2 Output Power Connections

The AC15-3 and AC18-3 are supplied with compression type terminal blocks for output power
connections. These terminal blocks accept wires in the range of 6-2/0AWG. Refer to the applicable
standard for selection of the required wire gauge and type. Please refer to the diagram on the
previous page for additional detail.

THE AC15-3 AND AC18-3 ISOLATE THE OUTPUT POWER FROM THE
INPUT POWER AND EQUIPMENT (SAFETY) GROUND SIMILAR TO AN
ISOLATION TRANSFORMER. THE INSTALLER MUST RE-ESTABLISH
THE GROUND REFERENCE FOR THE EQUIPMENT AT TIME OF
INSTALLATION. NEUTRAL AND EQUIPMENT (SAFETY) GROUND TO
BE CONNECTED PER ABYC OR APPLICABLE STANDARD. (NOTE
THAT THE INPUT TRANSFORMERS HAVE FAULT SHIELDS, AND THAT
THESE GROUNDS ARE CONNECTED TO THE EQUIPMENT SAFTEY
GROUND.)

Prepare the power cable by removing the outer cable insulation approximately 6”. Strip the
insulation back exposing 1/2” of bare conductor on all three conductors. Insert the prepared cable
and strain relief assembly into the forward hole in the input service panel. Insert the wire ends into
the output terminal block and tighten.

Replace the lower front panel using the removed hardware.

 AC15-3 and AC18-3 Operations Manual....19

5.2.3 Grounding and isolation considerations in IT electrical installations

The AC15-3 and AC18-3 convenience converters have a common reference input and output
metering circuit whose reference is by default grounded to the converter frame. Additionally,
assuming the converter output to be properly grounded, the input to converter frame impedance will
be approximately 150k Ohms when the converter input switch is in the ON position. Installation in
an electrical system where there is no neutral, or where the existent neutral is ungrounded, will result
in low-insulation measurements/alarms if phase-to-ground impedances are actively monitored for a
level greater than 150k Ohms. Contact the factory sales and request option 604854 to raise the
impedance to >1M Ohm.
 AC15-3 and AC18-3 Operations Manual....20

6 OPERATION
6.1 POWER TURN-ON PROCEDURE
Close the input (shore power) circuit breaker to the AC15-3/AC18-3. Turn the disconnect switch
(10) to the ON position. After 1-3 seconds the fans will be heard and the display will illuminate and
become active. Allow the opening message to complete.

FIGURE 5 CONTROLS AND INDICATORS

 AC15-3 and AC18-3 Operations Manual....21

6.1 POWER TURN-ON PROCEDURE, cont.

The display will sequence to the SUMMARY DISPLAY indicating the system’s operational state.
Both INPUT and CONVERTER output power should indicate OFFLINE at this time. Return to this
screen at any time by pressing the SYSTEM STATUS (7) button.

SUMMARY DISPLAY ACXX LOAD:XXX.X %

INPUT#1:OFFLINE STATUS: OK
SYS:XXXXXXXXXXXXXXXX CONVERTER: OFFLINE
AUTO-RESTART: OFF XX:XX:XX

At this time both of the red LED indicators next to the OFF buttons (3 & 4) should be illuminated.

Press the SHORE POWER (5) display button. The display will indicate basic input power
information; voltage, current, and kVA. Verify the displayed voltage indicates that which is
expected. If not, do not proceed until contacting factory personnel.

INPUT #1 PHASE A-B PHASE B-C PHASE C-A

VOLTAGE: XXX V XXX V XXX V
CURRENT: XX A XX A XX A
LOAD: XX.X kVA XX.X kVA XX.X kVA

Press the CONVERTER POWER (6) button and the screen will now change. Output voltage(s) and
current(s) should indicate zero.

CONVERTER OUTPUT#1 OUTPUT#2 60.0Hz

VOLTAGE: 0 V 0 V
CURRENT: 0 A 0 A
LOAD: 0.0 kVA 0.0 kVA
 AC15-3 and AC18-3 Operations Manual....22

To start the system, press the SHORE POWER - ON (1) button. The system will begin a soft-start
procedure which requires approximately 2 seconds to complete. At the conclusion of this process
the indicator LED in the SHORE POWER control area of the display should change from red to
green. View the display information for CONVERTER POWER (6) and verify the displayed
voltage is at the desired potential, frequency, and form.

CONVERTER OUTPUT#1 OUTPUT#2 60.0Hz

VOLTAGE: 120 V 120 V
CURRENT: 2 A 2 A
LOAD: 0.2 kVA 0.2 kVA

NOTE: It is normal under no load conditions for the currents to indicate 2-4 Amps flowing. This
level of current is due to the internal filters and will not degrade the system’s power rating.

When ready to place the yacht’s convenience distribution bus load on the AC15-3/AC18-3, press the
CONVERTER POWER ON (2) button on the control panel. This will place voltage at the output
terminals of the AC15-3/AC18-3. The green ON indicator LED should now be lighted.

When load has been applied to the AC15-3/AC18-3, monitor the load currents and voltages. Ensure
the load is within the system ratings. Monitor the input power voltage and current levels with load
applied. Refer to published rating curves for maximum current, kVA, and kW levels.
 AC15-3 and AC18-3 Operations Manual....23

6.2 AUTO-RESTART FEATURE

The Auto-Restart feature will safely and automatically bring the converter back on-line following a
input power failure and recovery event. Highlights include:
Automatically routes power from the dock to the ships power buss.
Front panel controls allow auto-restart to be enabled or disabled.
Auto-Restart status displayed on the LCD STATUS screen.
Fault tolerant to guarantee safe operation.
Valid input power verified prior to restart
Handles repeated power failures without operator intervention.

LETHAL VOLTAGES ARE AUTOMATICALLY ROUTED WITHIN THE

CONVERTER WHEN (1) INPUT POWER IS PRESENT, (2)THE DISCONNECT
SWITCH IS IN THE “ON” POSITION, AND (3) AUTO-RESTART IS ENABLED.
LETHAL VOLTAGES WILL BE AUTOMATICALLY ROUTED TO THE
CONVERTER OUTPUT AND THE OUTPUT CONTACTOR WILL
AUTOMATICALLY CLOSE WHEN (1) INPUT POWER IS PRESENT, (2) THE
DISCONNECT SWITCH IS IN THE “ON” POSITION, AND (3) AUTO-RESTART IS
ENABLED.
NEVER REMOVE ANY PANELS OR COVERS WITHOUT SECURING
(REMOVING) SHORE POWER WHEN AUTO-RESTART IS ENABLED.
NEVER PERFORM MAINTENANCE OR SERVICE WHILE AUTO-RESTART IS
ENABLED.
NEVER ASSUME AUTO-RESTART IS DISABLED.
NEVER USER THE DISCONNECT SWITCH TO TURN THE CONVERTER OFF
WITH AUTO-RESTART ENABLED. THE CONVERTER CANNOT DISTINGUISH
BETWEEN A VALID POWER FAILURE AND IMPROPER USE OF THE
DISCONNECT SWITCH.
 AC15-3 and AC18-3 Operations Manual....24

6.2 AUTO-RESTART FEATURE, cont.

6.2.1 Operation
Auto-Restart is enabled in the Auto-Restart Control panel accessed by simultaneously pressing two
buttons. Anytime the Systems Status is “FAILURE,” the converter will disable the Auto-Restart
feature. Every time the Shore Power OFF button is pressed the converter will disable the Auto-
Restart feature. The converter must be ON and ONLINE before Auto-Restart may be enabled.
Pressing the “SYSTEM STATUS” button(7) will display the “SUMMARY DISPLAY” which will
indicate the Auto-Restart status.

CONVERTER ACTION FRONT PANEL OPERATION

Enter Auto-Restart Control panel SHORE POWER(5) & CONVERTER POWER(6)
Follow the on-screen instructions to enable or disable the feature.

6.3 TURN-OFF PROCEDURE

Press the CONVERTER POWER OFF (4) button. The indicator LED should change to red. If the
SUMMARY DISPLAY is active, it should indicate CONVERTER:OFFLINE. Power has now been
removed from the output, but the system remains active. This is the system’s “standby” state.

Next press the SHORE POWER OFF (3) button. This will initiate the inverter shutdown process.
The system will complete the shutdown process within 10 seconds.

Turn the disconnect switch (10) to the OFF position.

Open the input circuit breaker to the AC15-3/AC18-3.

The AC15-3/AC18-3 is now shut down.

 AC15-3 and AC18-3 Operations Manual....25

6.5 REMOTE COMMUNICATIONS

The converter can be controlled remotely through the use of its RS-232C (Recommended Standard-
232C) interface. The serial port settings can be viewed in the REMOTE INTERFACE
CONFIGURATION DISPLAY (as depicted below) by pressing the CONVERTER POWER (6) and
SYSTEM STATUS (5) buttons simultaneously, and selecting the appropriate menu item (the F1 (8)
button under COMM).

REMOTE INTERFACE CONFIGURATION

BAUD: 19.2K 8-DATA BITS,1 START,1 STOP
PARITY: NONE EOS: CR/LF DEVICE: DCE
HANDSHAKING: NONE HALF-DUP

The baud rate can be increased by pressing the F1 (8) button, and decreased by pressing the F2 (9)
button. Pressing SYSTEM STATUS (7) saves the setting. Standard baud rates are 1200, 2400,
4800, 9600, 19200, and 38400 where 19200 is the default and standard for communication with all
ASEA Power Systems Touch Screens. No other parameters are user selectable.

The RS-232C serial port is a DE9S (female, 9-pin D-subminiature connector). The pin-out the
connector is standard for an RS-232C DCE (Data Communication Device). Figure 8 on page 35
demonstrates connection from a DCE to a DTE (Data Terminal Device as standard PC’s are
configured) or from a DCE to a DCE. Use of a shielded, jacketed, four-wire (two twisted pairs),
color-coded cable for each converter in the system is required.

The RS-232C serial port is located in the upper right-hand corner of the converter’s right side.

The TxD signal originating in the converter is approximately +15V when “High” and -15V when
“Low.”
 AC15-3 and AC18-3 Operations Manual....26

6.5 REMOTE COMMUNICATIONS, cont.

FIGURE 6 RS-232C PINOUT

The GND (ground) wire is connected to the chassis-ground of the converter.

 AC15-3 and AC18-3 Operations Manual....27

6.5 REMOTE COMMUNICATIONS, cont.

Remote control can be accomplished with the use of an ASEA Power Systems defined Remote
Communication Command Set, or through visual touch screen software that is described elsewhere.
Many standard serial communication programs have been tested with the RS-232C Command Set
and were found to function adequately.

What follows is a listing of the available commands through standard serial protocol. The
commands are given in the form that they should be sent: the colons and upper-case characters are
mandatory, the question marks and lower-case letters are optional. The commands may be sent in
either lower-case or upper-case characters with a carriage return [Enter] following each command
(except for the “Immediate Commands” which execute instantly after the two characters have been
typed). Contact the factory for questions regarding the use of commands listed herein.
 AC15-3 and AC18-3 Operations Manual....28

6.5 REMOTE COMMUNICATIONS, cont.

Command Description Comment

*CLS Comm Port Reinitialize
*IDN System Identification
!~ Immediate command, Shore Off
!# Immediate command, :STATus:SW0
:AGC:GAIN? Automatic Gain Control response gain. Gain setting
:AGC:GAIN <g> Set Automatic Gain Control response gain. 0.10 g 0.90
:AGC:STATE? Automatic Gain Control Enable state 1 = Enabled, 0 = Disabled
:AGC:OFF Disable Automatic Gain Control command
:AGC:ON Enable Automatic Gain Control command
:AUTOSTART:ON Enable AutoRestart function
:AUTOSTART:OFF Disable AutoRestart function
:AUTOSTART:STATe? State query 1=Enabled, 0=Disabled
:CONVerter:ON Converter Power ON Same as pressing the
Converter Power ON button
on the panel.
:CONVerter:OFF Converter Power OFF Same as pressing the
Converter Power OFF button
on the panel.
:CORD:LEV? Shore Cord Alarm Level (%) Alarm Trigger Level
:CORD:LEV <d> Set Shore Cord Alarm Level
:CORD:RATe? SP Cord Rating in Amperes Standard Cord Rating in
Amps
:CORD:RATe <d> Set SP Cord Rating in Amperes 30 g 250
:CORD:STATe? Shore Cord Alarm Enable state 1 = Enabled, 0 = Disabled
:CORD:STATe <b> Set Shore Cord Alarm Enable state 50 g 100
:CORD:TEST? Test if Cord Alarm is being asserted. 1 = Alarm, 0 = No alarm
:CORD:TEST <b> 1 = Turn Alarm On, 0 = Turn Alarm Off
:DROOP:RATe? Percentage of Vout to Droop
:DROOP:RATe <d> Set Droop percentage 1% d 5%
:DROOP:STATe? Droop Enable state. 1 = Enabled, 0 = Disabled
:DROOP:STATe <b> Set Droop Enable state.
:DROOP:DELAY? Recovery Delay period minutes
:DROOP:DELAY <d> Set Droop Recovery Delay period1 d 60
:KWH:CLEAR Resets the kW-Hour Meter readings.
:LOG:CLEAR Clear all Event Log entries
:LOG:COUNT Number of events in Event Log 1 to 1000
:LOG:TOP Query first item in Event Log String <= 40 chars
:LOG:NEXT Query next item in Event Log String <= 40 chars
:LOG: PREVIOUS Query previous item in Event Log String <= 40 chars
 AC15-3 and AC18-3 Operations Manual....29

6.5 REMOTE COMMUNICATIONS, cont.

Command Description Return Value Range

:MAX:CLEAR Command to clear/refresh all maximum measurements
:MEAS:CONV:ALL VOLT1, VOLT2, CURR1, CURR2, See above, expressed ink
kW1, kW2, FREQ 3.2 precision
:MEAS:CONV:CURR1 Converter Output #1 RMS Current Real number, 0 to 1000
:MEAS:CONV:CURR2 Converter Output #2 Current Real number, 0 to 1000
:MEAS:CONV:FREQ Converter Output Frequency Real number, 0 to 100
:MEAS:CONV:KVA1 Converter Output #1 kVA Real number, 0 to 1000
:MEAS:CONV:POW1 Converter Output #1 kW Real number, 0 to 1000
:MEAS:CONV:VOLT2 Converter Output #2 Voltage Real number, 0 to 1000
:MEAS:CONV:KVA2 Converter Output #2 kVA Real number, 0 to 1000
:MEAS:CONV:MAXRAT Maximum output percent of rated Percentage
:MEAS:CONV:MAXPOW Maximum output power usage. kW
:MEAS:CONV:MAXAMP Maximum output current usage. Amps RMS
:MEAS:CONV:MAXRAT1 Maximum output#1 percent of rated Percentage
:MEAS:CONV:MAXPOW1 Maximum output#1 power usage. kW
:MEAS:CONV:MAXAMP1 Maximum output#1 current usage. Amps RMS
:MEAS:CONV:MAXRAT2 Maximum output#2 percent of rated Percentage
:MEAS:CONV:MAXPOW2 Maximum output#2 power usage. kW
:MEAS:CONV:MAXAMP2 Maximum output#2 current usage. Amps RMS
:MEAS:CONV:MAXFREQ Maximum output frequency. Hertz
:MEAS:CONV:MINFREQ Minimum output frequency. Hertz
:MEAS:CONV:PF1 Converter Output #1 Power Factor Real number, 0 to 1.00
:MEAS:CONV:PF2 Converter Output #2 Power Factor Real number, 0 to 1.00
:MEAS:CONV:POW2 Converter Output #2 kW Real number, 0 to 1000
:MEAS:CONV:VOLT1 Converter Output #1 Voltage Real number, 0 to 1000
:MEAS:CONV:WF:VLL Output voltage waveform Phase A to B Comma separated voltages
:MEAS:CONV:WF:CURR1 Output current waveform Phase A Comma separated currents
:MEAS:CONV:WF:CURR2 Output current waveform Phase B Comma separated currents
:MEAS:CONV:WF:SPC Output waveform sample count Typical: 64spc @50Hz,
54spc
@ 60Hz (samples-per-cycle)
:MEAS:CONV:WF:VOLT1 Output voltage waveform Phase A to N Comma separated voltages
:MEAS:CONV:WF:VOLT2 Output voltage waveform Phase B to N Comma separated voltages
 AC15-3 and AC18-3 Operations Manual....30

6.5 REMOTE COMMUNICATIONS, cont.

Command Description Return Value Range

:MEAS:MAXAMP Maximum system current usage Amps RMS
:MEAS:MAXRATE Maximum system percent of rated Percentage
:MEAS:RATE Active percent of rated power usage Percentage
:MEAS:SP:ALL VLL1,CURR1, kVA, FREQ Real numbers, comma
delimited, 3.2 precision
:MEAS:SP:CURR1 Shore Power A RMS Current Real number, 0 to 1000
:MEAS:SP:FREQ Shore Power Frequency Real number, 0 to 100
:MEAS:SP:KVA1 Shore Power Phase A kVA Real number, 0 to 1000
:MEAS:SP:PF1 Shore Power Phase A Power Factor Real number, 0 to 1.00
:MEAS:SP:MAXAMP Maximum input#1 current usage. Amps RMS
:MEAS:SP:MAXFREQ Maximum input frequency. Units: Hertz
:MEAS:SP:MAXRAT Maximum input#1 percent of rated Percentage
:MEAS:SP:MINFREQ Minimum input frequency. Units: Hertz
:MEAS:SP:VLL1 Shore Power A-B Voltage Real number, 0 to 1000
:MEAS:SP:WF:SPC Input waveform sample count Typical:64spc@50Hz
54spc,
@ 60Hz (samples-per-cycle)
:MEAS:SP:WF:VOLT1 SP1 input voltage waveform L1-L2 Comma separated voltages
:MEAS:SP:WF:CURR1 SP1 input current waveform L1-L2 Comma separated currents
 AC15-3 and AC18-3 Operations Manual....31

6.5 REMOTE COMMUNICATIONS, cont.

Command Description Comment

:SHORe:ON Shore Power ON Same as pressing the Shore
Power ON button on the
panel.
:SHORe:OFF Shore Power OFF Same as pressing the Shore
Power OFF button on the
panel.
:STAT:SW1 Status Word #1 Integer, 0-65535
:STAT:SP1 Shore Power Contactor State 1 = Closed, 0 = Open
:SYST:CONF System Configuration Integer, 0-65535
:SYST:ERR 0=Successful Communiqué
-100=Command Error (includes: parity,
framing, and overrun errors)
-200=Execution Error
-300=Device Specific Error
-400=Query Error
 AC15-3 and AC18-3 Operations Manual....32

7 DIAGNOSTICS
As an aid to system diagnostics, a Status Word has been provided at the bottom of the SUMMARY
DISPLAY screen. This Status Word is comprised of 16 digits, each indicating a separate internal logic term.
It can also be found along with other useful system data on the STATUS DISPLAY screen accessed by
pressing the SYSTEM STATUS (7) and F2 (9) buttons simultaneously.

STATUS DISPLAY CONFIG: XXXX

BIT: FEDCBA9876543210 CONTROL: 0000
SW1: XXXXXXXXXXXXXXXX STATUS1: XXXX

If a problem has been encountered by the system, carefully record the Status Word before removing power to
the system (Diagnostic data may be deleted or reset with power cycling). When calling the factory for
assistance, please have the Status Word handy along with the system model, serial number, and software
version number.

Pressing the SYSTEM STATUS (7) and F1 (8) buttons simultaneously opens a system data screen containing
the converter software version as well as run-hours.

ASEA MARINE CONVERTER SYSTEM STATUS: OK

AC MARINE POWER CONVERTER Version X.XX
(c)200X ASEA POWER SYSTEMS
HOURS OF OPERATION: XX:XX:XX

This screen will alternatively contain plain-language failure data if the SUMMARY DISPLAY or STATUS
DISPLAY is currently flashing WARNING or FAILURE. The example below is displayed when internal
converter temperatures exceed sensor limits. After a WARNING or FAILURE condition subsides, the
message can be cleared by pressing the F1 (8) and F2 (9) buttons simultaneously.

DIAGNOSTIC:XXX_X_OT * * FAILURE * *
OVER-TEMPERATURE CONDITION.
CHECK INTAKE AND AMBIENT TEMPERATURE.
CONVERTER SHUTDOWN.
 AC15-3 and AC18-3 Operations Manual....33

7.1 STATUS WORD BIT DEFINITION

FIGURE 7 STATUS WORD BIT DEFINITIONS

LVDC OK All low voltage (housekeeping) supplies are valid. Should always be “1.”

HVDC >120 Both high voltage supplies (+/- 185VDC) are above the minimum threshold
for PFC operation. Should be a “0” when the inverter is off, a “1” when the
inverter has been started and the Shore Power LED is green.

HVDC>210 One or both of the high voltage power supplies has failed in an over-voltage
state. Should always be a “0.”

INV ENABLE The inverter is enabled. A “0” when the system is off, turns to a “1” when
the inverter is on.

INV TST OK Inverter tests OK. Proper switching action taking place in power stages.
Does not mean output voltage is correct yet. A “1” when operating.
 AC15-3 and AC18-3 Operations Manual....34

PFC ENABLE The PFC stages have been enabled by the logic. Is a “0” when the system is
off, turns to “1” at the end of the “walk-in” stage.

PFC TST OK The PFC tests OK when a “1” is indicated. The PFC ENABLE bit (see
above) must be set to “1” first.

SP1_OK Input power is acceptable for use by the system when a “1” is indicated.
Voltage only is checked, not frequency.

V OUT OK Hardware has determined that the output voltages are acceptable for use
when a “1” is indicated. Frequency is not checked.

INV OT Inverter or Power Supply (PFC) has over-temped and has caused a shutdown.
Should normally be a “0.”

PFC OT Incorporated into the INV OT bit (see above).

XFMR OT One or both of the input transformers has over-temped and has/have caused a
shutdown. Should normally be a “0.”

SPARE Spare

SP1 LOW The logic has determined the input power is in the low range, 170-270VAC
when a “1” is indicated.

K1 ENABLED Should indicate a “1” when the system is in the walk-in state, for
approximately 1 second after the start of the inverter start sequence.

K3 ENABLED The output contactor has been commanded to close when a “1” is indicated.
The inverter voltage must be in an acceptable range and the ships power
button is pressed.
 AC15-3 and AC18-3 Operations Manual....35

8 MAINTENANCE
Due to the design and construction of the AC15-3/AC18-3, preventative maintenance is held to a
modest level. The following table lists minimum recommended tasks and frequency.

TASK FREQUENCY COMMENTS

Tighten electrical connections Every 6 months Must be adjusted by the user based upon
experience in the environment.
Frequency will vary due to wire gauge,
wire type, and applied vibration.

Refer to licensed electrician or factory

authorized technician.
CPU Battery replacement Every 3 years May require greater frequency with
elevated ambient temperature, or
extended periods of non-operation.

Refer to factory authorized technician.

Calibration Every year May require additional calibration after
battery replacement. Lack of calibration
may result in a 3% increase in metering
and voltage programming accuracy.

Refer to factory authorized technician.

 AC15-3 and AC18-3 Operations Manual....36

9 INTERNATIONAL POWER FORM REFERENCE

Country Frequency Nominal Comments

Voltage

American Samoa 60Hz 120/240

277/480
Antigua 60Hz 230/400
Argentina 50Hz 220/380
Aruba 60Hz 127/220
115/230
Australia 50Hz 240/415
250/435
Azores 50Hz 110/190
220/380
Bahamas 60Hz 120/240
120/208
Bahrain 50Hz 230/400
60Hz 110/220
Balearic Islands 50Hz 127/220
220/380
Barbados 50Hz 115/230
115/200
Belgium 50Hz 220/380
Belize 60Hz 110/220
250/440
Benin 50Hz 220/380
Bermuda 60Hz 120/240
120/208
Brazil 60Hz 115/230
127/220
 AC15-3 and AC18-3 Operations Manual....37

220/380
Brunei 50Hz 240/415
Bulgaria 50Hz 220/380
Burma 50Hz 230/400
Canada 60Hz 120/240
120/208
277/480
Canary Islands 50Hz 127/220
220/380
Cape Verde 50Hz 220/380
Cayman Islands 60Hz 120/240
120/208
Chile 50Hz 220/380
China (PRC) 50Hz 220/380
Columbia 60Hz 110/220
120/208
150/260
Costa Rica 60Hz 120/240
120/208
Cyprus 50Hz 240/415
Denmark 50Hz 220/380
Dominica 50Hz 230/400
Dominican Republic 60Hz 120/240
120/208
Ecuador 60Hz 120/240
120/208
Fiji 50Hz 240/415
Finland 50Hz 220/380
France 50Hz 115/230
115/200
 AC15-3 and AC18-3 Operations Manual....38

220/380
Gibraltar 50Hz 240/415
Greece 50Hz 220/380
Greenland 50Hz 220/380
Grenada 50Hz 230/400
Guadeloupe 50Hz 220/380
Guam 60Hz 110/220
120/208
Guatemala 60Hz 120/240
120/208
Haiti 60Hz 110/220
120/208
Honduras 60Hz 110/220
120/208
Hong Kong 50Hz 220/380
Ireland 50Hz 220/380
Israel 50Hz 230/400
Italy 50Hz 127/220
220/380
Jamaica 50Hz 110/220
Japan 50Hz 100/200
60Hz 100/200
Korea 60Hz 110/220
220/380
Kuwait 50Hz 240/415
Madagascar 50Hz 127/220
220/380
Malaysia 50hz 240/415
Maldives 50Hz 230/400
 AC15-3 and AC18-3 Operations Manual....39

Malta 50Hz 240/415

Martinique 50Hz 220/380
Mauritius 50Hz 230/400
Mexico 60Hz 127/220
Monaco 50Hz 127/220
220/380
Montserrat 60Hz 230/400
Morocco 50Hz 127/220
220/380
Netherlands 50Hz 220/380
Netherlands Antilles 50Hz 127/220
220/380
60Hz 120/240
New Caledonia 50Hz 220/380
New Zealand 50Hz 230/400
Norway 50Hz 230/400
Panama 60Hz 110/220
120/208
Philippines 60Hz 115/230
Portugal 50Hz 220/380
Puerto Rico 60Hz 120/240
120/208
St. Kitts 60Hz 230/400
St. Lucia 50Hz 240/415
St. Vincent 50Hz 230/400
Saudi Arabia 60Hz 127/220
Seychelles 50Hz 240/415
Sierra Leone 50Hz 230/400
 AC15-3 and AC18-3 Operations Manual....40

Singapore 50Hz 230/400

South Africa 50Hz 220/380
Spain 50Hz 127/220
220/380
Sweden 50Hz 220/380
Tahiti 60Hz 127/220
Taiwan 60Hz 110/220
120/208
Thailand 50Hz 220/380
Togo 50Hz 127/220
220/380
Trinidad 60Hz 115/230
230/400
Tunisia 50Hz 127/220
220/380
United Arab Emirates 50Hz 230/400
United Kingdom 50Hz 240/415
Uruguay 50Hz 220/380
Venezuela 60Hz 120/240
120/208
Amer. Virgin Islands 60Hz 120/240
120/208