EDS3-161c Snzuf0zdfg
EDS3-161c Snzuf0zdfg
EDS3-161c Snzuf0zdfg
OVERVIEW
This gas analyzer (ZPA) can measure the concentration of
NO, SO2, CO2, CO, CH4 and O2 in sample gas. NO, SO2,
CO2, CO and CH4 are measured by non-dispersion infrared
method (NDIR), while O2 is measured by a galvanic fuel cell,
paramagnetic sensor, or zirconia sensor.
Up to five components including O2 can be measured.
ZPA also features its compact design that enables downsiz-
ing of measurement system, and simple structure with single-
beam IR system that requires minimal maintenance.
ZPA is best suited to the measurement of exhaust gas from
refuse incinerators, boilers, and various industrial furnaces.
EDS3-161c
Date Jun. 3, 2022
ZPA
2
Average value after O2 correction and O2 average value Requirements for Sample Gas
calculation:
The analyzer can take measurement every 30 seconds, Flow rate:
and calculate the moving average of instantaneous con- 0.5 ±0.2L / min
centration after O2 correction or instantaneous O2 value Temperature:
per the period you set; in the range 1–59 min (in one 0 to 50˚C
minute increment) or 1–4 hour (in one hour increment). Pressure:
The analyzer transmits the moving average output every 10 kPa or less (Gas outlet side should be open to the
30 seconds. atmospheric air.)
Average value resetting: Dust:
The above-mentioned output of average value is started 100 µg/Nm3 or less in particle size of 0.3 µm or smaller
from the initial state by opening the average value resetting Mist:
input terminals after short circuiting for 1.5 sec or longer. Unallowable
Output is reset by input voltage and restarted by opening Moisture:
the terminal circuit. For sample gases NO, SO2, CO (0-200 ppm range): less
Communication function: than 2°C saturation point.
RS-485 (9pins D-sub connector) For most other sample gases: less than standard room
Half-duplex bit serial temperature saturation point.
Start-stop synchronization Corrosive component:
Modbus RTU™ protocol 1 ppm or less
Contents: Read/Write parameters Standard gas for calibration:
Read measurement concentration and instru- 1) For measurement with IR and/or built-in O2 sensor
ment status Zero gas; Dry N2
When connecting via RS-232C interface, an Span gas; Each sample gas having concentration of
RS-232C ↔ RS-485 converter should be used. 90 to 100% of its measuring range (recom-
Atmospheric pressure correction: mended).
Measure atmospheric pressure and calculate compen- 2) For measurement with external zirconia O2 sensor and
sation (for use, be sure to relieve the exhaust gas from when calibration is carried out on the same calibra-
analyzer to the atmosphere) tion gas line:
After atmospheric pressure correction; Zero gas; Dry air or atmospheric air (This is not al-
Zero point: No influenced lowed for CO2 measurement.)
Span point: The change is 0.5% measured value or less Span gas; For other than O 2 measurement, each
relating to the change of the atmospheric sample gas having concentration of 90 to
pressure 1%. 100% of its measuring range
Correction range: 700hPa-1050hPa * For O2 measurement, 1–2 vol% O2, balance N2
3) Reverse range O2 measurement
Zero gas; 100vol% O2
Performance Span gas; 95.0 to 95.5 vol% O2, balance N2
* If you use the reverse range O2 measurement, IR
Repeatability:
measurement is not available.
±0.5% of full scale
Linearity:
1% of full scale Installation Requirements
prior to atmospheric pressure correction (option)
Zero drift: • Indoor use. Select a place where the equipment does not
±2% of full scale/week receive direct sunlight, wind and rain, or radiation from hot
In the case of NO and/or SO2 measurement below 500 substances. If such a place cannot be found, a roof or
ppm range, with the auto zero calibration used. cover should be prepared for protection.
Span drift: • Avoid a place where unit receives heavy vibration
±2% of full scale/week • Select a place where atmospheric air is clean
Response time (for 90% FS response) :
1 to 15 sec electrical response. Within 10-30 seconds
EU Directive Compliance
including replacement time of sampling gas.
Gas replacement time depends on the number of measur- LVD (2014/35/EU)
ing components,and measuring range. EN 61010-1
Interference from other gases: EN 62311
Interference CO2 CO CH4 SO2 NO EMC (2014/30/EU)
component analyzer analyzer analyzer analyzer analyzer EN 61326-1(Table 2)
CO ≤ 1.0 % FS – ≤ 1.0 % FS ≤ 1.0 % FS ≤ 1.0 % FS
1000 ppm
EN 61000-3-2(Class A)
CO2 15% – ≤ 1.0 % FS*1 ≤ 1.0 % FS ≤ 1.0 % FS ≤ 1.0 % FS*2 EN 61000-3-3
H2O saturation ≤ 1.0 % FS ≤ 1.0 % FS*3 ≤ 1.0 % FS – – EN61326-2-3
at 20°C RoHS (2011/65/EU+(EU)2015/863)
H2O saturation – ≤ 2.0 % FS – ≤ 2.0 % FS ≤ 2.0 % FS
at 2°C
EN IEC63000
CH4 1000 ppm ≤ 1.0 % FS ≤ 1.0 % FS – ≤ 20 ppm –
*1: 0‒200 ppm range: ≤ 2.0% FS
*2: 0‒500 ppm range: ≤ 2.0% FS
*3: 0–500 ppm range: ≤ 2.0% FS
Interference for 0–200 ppm range may be greater than 2.0% FS de-
pending on conditions.
3
ZPA
PRINCIPLE
NDIR sensor (for CO2, CO, CH4, SO2, NO)
Front expansion chamber
Detector
Mass flow
Motor Measuring cell sensor
Chopper Preamplifier
Signal
Indication processing
and calculation
block
Output
Permanent
magnet
Gas outlet
Preamplifier
Permanent
magnet
LED
Photodiode
Signal processing
Indication
and calculation block
Output
Resistor Thermistor
Electrolyte
Negative electrode
4
SYSTEM CONFIGURATION EXAMPLES
CO, CO2, or CH4 with low-level moisture
9 Flow meter
1 Mist filter 3 Pump 10 Membrane
filter
Sample
gas inlet
7 Two-way
Solenoid
valve Gas
7 7 7 Solenoid analyzer
valve (ZPA)
5 Drain pot
11 Demister
O2 analyzer
6 Ball valve
(In the case of zirconia type)
6 Ball valve
Exhaust
(atmospheric pressure)
Drain Standard gas Standard gas for
for zero span calibration
calibration 8
NO, SO2, 0-200 ppm range CO, or other gases with high-level moisture
13 Three-way 9 Flow meter
solenoid valve
1 Mist filter 3 Pump 10 Membrane
filter
Sample
gas inlet
7 Two-way 12 NO2/NO converter
3 Pump (for NOX measurement)
Atmospheric Solenoid
(Air) valve 7 7 7 Solenoid
Electronic valve
*1) 4
cooler Gas
analyzer
(ZPA)
2 Safety
drain trap 5 Drain
pot
O2 analyzer
*1) For NO, SO2, or 0–200 ppm range CO measurement, be sure to use an electronic cooler
to keep the moisture content below the level saturated at 2°C.
CODE SYMBOLS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Digit
Digit Description note ZPA B 2
4 <Specification/Structure>
Horizontal type (Terminal block for power supply) A
Horizontal type (Power inlet, with lock) note1 D
5 <Mounting>
19inch rack mounting type EIA conformity B
6 <Measurable component (NDIR)>
1st component 2nd component 3rd component 4th component
None - - - note2 Y
NO - - - P
SO2 - - - A
CO2 - - - D
CO - - - B
CH4 - - - E
NO SO2 - - F
NO CO - - G
SO2 CO2 - - H
CO2 CO - - J
CH4 CO - - K
CO2 CH4 - - L
NO SO2 CO - N
CO2 CO CH4 - T
NO SO2 CO2 CO V
Others Z
7 <Measurable component (O2)>
None Y
External O2 analyzer note3 1
External zirconia O2 analyzer (ZFK7) 2
Built-in galvanic fuel cell O2 analyzer 3
Built-in paramagnetic O2 analyzer 4
8 <Revision code> 2
9 <Measuring range (NDIR)>1st component, 1st range note4
10 <Measuring range (NDIR)>1st component, 2nd range note4
11 <Measuring range (NDIR)>2nd component, 1st range note4
12 <Measuring range (NDIR)>2nd component, 2nd range note4
13 <Measuring range (NDIR)>3rd component, 1st range note4
14 <Measuring range (NDIR)>3rd component, 2nd range note4
15 <Measuring range (NDIR)>4th component, 1st range note4
16 <Measuring range (NDIR)>4th component, 2nd range note4
17 <Measuring range (O2)> note4
None Y
0-5/10vol% A
0-5/25vol% B
0-10/25vol% C
0-5vol% L
0-10vol% M
0-25vol% V
0-50vol% P
0-100vol% R
100-95vol% S
Others Z
18 <Gas connection>
Rc1/4 1
NPT1/4 2
19 <Output>
0–1V DC A
4–20mA DC B
0–1V DC + Communication C
4–20mA DC+ Communication D
20 <Indication/power supply cord> note5
Japanese, cord rated 125V (PSE) J
English, cord rated 125V (UL) E
English, cord rated 250V (CEE) U
Chinese, cord rated 250V (CCC) C
21 <O2 correction and O2 correction average output> note6
None Y
O2 correction A
O2 correction average B
O2 correction and O2 correction average C
22 <Optional function (DIO)>
FAULT A. Cal. H/L Alarm RangeID/Remote range
None Y
A
B
C
D
E
F
G
note7 H
6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 Digit
Digit Description note ZPA B 2
23 <Pressure compensation>
None Y
Pressure compensation 1
24 <Unit>
ppm, vol% A
mg/m3, g/m3 note8 B
25 <Adjustment> note9
For standard A
For heat treatment furnace note10 C
For converter D
Others Z
26 <Others>
Non-standard Z
note1) If you select "D" in the 4th code, the analyzer comes with the power cable. Specify the rating of the power cable in
the 20th code.
note2) If you use this analyzer only for oxygen measurement, select "Y" in the 6th code.
note3) If you use an external O2 sensor (7th code "1"), set 0–1 V DC linear signals from the external O2 analyzer so that
they corresponds to the full scale setting of the analyzer.
Note that the external O2 analyzer (7th code"1") and the external zirconia O2 sensor ZFK7 (7th code "2") need to
be ordered separately.
note4) Check the possible combination of measuring components and ranges in Table 1. Specify the range with the range
codes shown in the above tables.
note5) If you select "D" in the 4th code, select the appropriate cable specification for end user in the 20th code.
If you select "A" in the 4th code, the power cable is not supplied. If you need no power cable and want to order the
manual written in English, select "E" in the 20th code.
note6) O2 correction is provided only for NO, SO2, and CO measurement.
When "H" is specified for the 6th digit, "A, B, or C" cannot be selected for the 21st digit.
note7) The 22nd code "H" is not available for five-component measurement.
If you use four-component measurement and select "H" in the 22nd code, the maximum number of the H/L alarm
outputs is three.
note8) Even if you selected "B" in the 24th code, select the range in ppm that is shown in the above "NDIR range codes"
table. We will set the analyzer after converting the ppm ranges into mg/m3 ranges. For the converted ranges, see
the "ppm-mg/m3 conversion table" shown below.
note9) When A, C, or D is specified at 25th digit, the analyzer will be adjusted and delivered with the following balance
gasses.
Standard "A": balance gas N2
For heat treatment furnace "C": C O2 analyzer: 25% CO + 30% H2 + residue N2
CO analyzer: 5% CO2 + 30% H2 + residue N2
CH4 analyzer: 25% CO + 30% H2 + residue N2
For converter "D": balance gas CO, CO
When other adjustment is required, please select "Z". In that case, please provide a list of gas composition of the
process gas.
note10) When the 25th code is "C", the range codes "X" and "R" are not available.
note11) NDIR range codes "V", "W", "P", "X", and "R" are not available.
ppm–mg/m3 conversion table
Range in mg/m3
Range code ppm
NO SO2 CO
C 0–200 — — 0–250 mg/m3
D 0–250 — — 0–300 mg/m3
S 0–300 — — 0–375 mg/m3
E 0–500 0–650 mg/m3 0–1400 mg/m3 0–600 mg/m3
F 0–1000 0–1300 mg/m3 0–2800 mg/m3 0–1250 mg/m3
G 0–2000 0–2600 mg/m3 0–5600 mg/m3 0–2500 mg/m3 Conversion formula
U 0–2500 0–3300 mg/m3 0–7100 mg/m3 0–3000 mg/m3 NO (mg/m3) = 1.34 × NO (ppm)
T 0–3000 0–4000 mg/m3 0–8500 mg/m3 0–3750 mg/m3 SO2 (mg/m3) = 2.86 × SO2 (ppm)
H 0–5000 0–6600 mg/m3 0–14.00 g/m3 0–6250 mg/m3 CO (mg/m3) = 1.25 × CO (ppm)
7
ZPA
8
2-component analyzer : NO/SO2 2-component analyzer : NO/CO
1-component : NO 2-component : SO2 1-component : NO 2-component : CO
1st range 2nd range (max.) 1st range 2nd range (max.) 1st range 2nd range (max.) 1st range 2nd range (max.)
0 - 200ppm 0 - 2000ppm 0 - 200ppm 0 - 2000ppm 0 - 200ppm 0 - 2000ppm 0 - 200ppm 0 - 2000ppm
0 - 250ppm 0 - 2500ppm 0 - 250ppm 0 - 2500ppm 0 - 250ppm 0 - 2500ppm 0 - 250ppm 0 - 2500ppm
0 - 300ppm 0 - 2500ppm Select the second
component from
0 - 300ppm 0 - 2500ppm 0 - 300ppm 0 - 2500ppm Select the second
component from
0 - 300ppm 0 - 2500ppm
0 - 500ppm 0 - 5000ppm the table on the
right.
0 - 500ppm 0 - 5000ppm 0 - 500ppm 0 - 5000ppm the table on the
right.
0 - 500ppm 0 - 5000ppm
0 - 1000ppm 0 - 5000ppm 0 - 1000ppm 0 - 5000ppm 0 - 1000ppm 0 - 5000ppm 0 - 1000ppm 0 - 5000ppm
0 - 2000ppm 0 - 5000ppm 0 - 2000ppm 0 - 5000ppm 0 - 2000ppm 0 - 5000ppm 0 - 2000ppm 0 - 5000ppm
0 - 2500ppm 0 - 5000ppm 0 - 2500ppm 0 - 5000ppm 0 - 2500ppm 0 - 5000ppm 0 - 2500ppm 0 - 5000ppm
0 - 3000ppm 0 - 5000ppm 0 - 3000ppm 0 - 5000ppm 0 - 3000ppm 0 - 5000ppm 0 - 3000ppm 0 - 5000ppm
0 - 5000ppm None 0 - 5000ppm None 0 - 5000ppm None 0 - 5000ppm None
9
ZPA
10
3-component analyzer: NO/SO2/CO >>> Combination of 1st component NO and 2nd component SO2 / 3rd component CO
1-component: NO 2-component: SO2 3-component: CO
1st range 2nd range (max.) 1st range 2nd range (max.) 1st range/2nd range (max.)
0-200ppm 0-2000ppm 0-200ppm 0-2000ppm 0-200/2000ppm, 0-250/2500ppm, 0-300/2500ppm, 0-500/2500ppm, 0-1000/2500ppm,
0-250ppm 0-2500ppm 0-250ppm 0-2500ppm 0-2000/2500ppm, 0-2500ppm
0-300ppm 0-2500ppm 0-300ppm
0-500ppm 0-5000ppm 0-500ppm 0-2500ppm 0-200/2000ppm, 0-250/2500ppm, 0-300/2500ppm, 0-500/5000ppm, 0-1000/5000ppm,
0-1000ppm 0-5000ppm 0-1000ppm 0-2000/5000ppm, 0-5000ppm
0-2000ppm 0-5000ppm 0-2500ppm None
0-2500ppm 0-5000ppm 0-1000ppm 0-5000ppm 0-500/5000ppm, 0-1000/5000ppm, 0-2000/5000ppm, 0-2500/5000ppm, 0-3000/5000ppm,
0-3000ppm 0-5000ppm 0-2000ppm 0-5000ppm
0-5000ppm None 0-2500ppm
0-3000ppm
0-5000ppm None
3-component analyzer: CO2/CO/CH4 >>> Combination of 1st component CO2 / 2nd component CO and 3rd component CH4
1-component: CO2 2-component: CO 3-component: CH4
1st range 2nd range (max.) 1st range/2nd range (max.) 1st range 2nd range (max.) Availability of product
0-5000ppm 0-3% 0-500/5000ppm, 0-1000ppm/1%, 0-2000ppm/2%, 0-2500ppm/2%, 0-5000ppm 0-5% Product available only
0-1% 0-5% 0-3000ppm/2%, 0-5000ppm/5%, 0-1/10%, 0-2/20%, 0-3/25%, 0-5/50%, when CO analyzer max.
0-2% 0-5% 0-10/100%, 0-20/100%, 0-25/100%, 0-40/100%, 0-50/100%, 0-70/100%, 0-100% measuring range is
0-5000ppm 0-5% 0-500/5000ppm, 0-1000ppm/1%, 0-2000ppm/2%, 0-2500ppm/2%, 50% or less
0-3000ppm/2%, 0-5000ppm/5%, 0-1/10%, 0-2/20%, 0-3/25%, 0-5/50%, 0-1% 0-10% Product available
0-10/50%, 0-20/100%, 0-25/100%, 0-40/100%, 0-50/100%, 0-70/100%, 0-100% 0-2% 0-20%
0-1% 0-10% 0-500/5000ppm, 0-1000ppm/1%, 0-2000ppm/1%, 0-2500ppm/1%, 0-3% 0-25% Product available only
0-3000ppm/2%, 0-5000ppm/5%, 0-1/10%, 0-2/20%, 0-3/25%, 0-5/25%, when CO analyzer
0-5% 0-10%
0-10/100%, 0-20/100%, 0-25/100%, 0-40/100%, 0-50/100%, 0-70/100%, 0-100% measuring range is 0 to
0-2% 0-20% 0-500/5000ppm, 0-1000ppm/1%, 0-2000ppm/1%, 0-2500ppm/1%, 0-10% 0-20% 1000ppm or more.
0-3000ppm/2%, 0-5000ppm/5%, 0-1/10%, 0-2/20%, 0-3/25%, 0-5/50%, 0-20% 0-25% Product available only
0-10/50%, 0-20/100%, 0-25/100%, 0-40/100%, 0-50/100%, 0-70/100%, 0-100% when CO analyzer
0-25% 0-40%
0-2% 0-10% 0-500/5000ppm, 0-1000ppm/1%, 0-2000ppm/1%, 0-2500ppm/1%, measuring range is 0 to
0-3% 0-25% 0-3000ppm/2%, 0-5000ppm/5%, 0-1/10%, 0-2/20%,0-3/25%, 0-5/50%, 0-40% 0-50% 5000ppm or more.
0-5% 0-50% 0-10/100%, 0-20/100%, 0-25/100%, 0-40/100%, 0-50/100%, 0-70/100%, 0-100% Available only when
0-10% 0-100% 0-1000ppm/1%, 0-2000ppm/1%, 0-2500ppm/1%, 0-3000ppm/2%, 0-50% 0-70%
the CO analyzer range
0-20% 0-5000ppm/5%, 0-1/10%, 0-2/20%, 0-3/25%, 0-5/50%, 0-10/100%, is 0–5000 ppm or more,
0-70% 0-100%
0-25% 0-20/100%, 0-25/100%, 0-40/100%, 0-50/100%, 0-70/100%, 0-100% and the CO2 analyzer
0-40% range is 0–2% or more
0-100% None
0-50%
0-70%
0-100% None
4-component analyzer: NO/SO2/CO2/CO >>> Combination of 1st component NO /4th component CO and component 2nd component SO2/3rd component CO2
1-component: NO 4-component: CO
1st range 2nd range (max.) 1st range/2nd range (max.)
0-200ppm 0-2000ppm
0-250ppm 0-2500ppm
0-300ppm 0-2500ppm
0-200/2000ppm, 0-250/2500ppm, 0-300/2500ppm, 0-500/2500ppm, 0-1000/2500ppm, 0-2000/2500ppm, 0-2500ppm, None
0-500ppm 0-2000ppm
0-1000ppm 0-2000ppm
0-2000ppm None
0-500ppm 0-5000ppm
0-1000ppm 0-5000ppm
0-2000ppm 0-5000ppm
0-500/2500ppm, 0-1000/2500ppm, 0-2000/2500ppm, 0-2500ppm, None
0-2500ppm 0-5000ppm
0-3000ppm 0-5000ppm
0-5000ppm None
11
ZPA
12
DIMENSIONS (Unit : mm)
429
<TOP VIEW>
7
132.5
<FRONT VIEW>
57.2
415
<SIDE VIEW>
25
2
24 380 16 (M4 Terminal Block Type)
396
(AC Power Inlet Type)
13
ZPA
ORDERING INFORMATION
57.2
1. Code symbols
450 or more 2. Application and composition of sample gas
465
Mounting diagram
Guide rails
Guide rails
EXTERNAL CONNECTION
<Analog output> A/O connector <RS485 communication signal>
13 1 1 AO1+ 5 1 1 (GND)
14 AO1- 6
2 AO2+ 2 RT×D+
25 14 15 AO2- 9 6 7
3 AO3+ 3 RT×D-
D-sub 25pins female 16 AO3- D-sub 9pins female 8
4 AO4+ 4
* In standard, displayed Channel No. 17 AO4- 9
and Analog Output No. are same. 5 AO5+ 5
18 AO5-
6 AO6+
<Screw terminal (M4)> 19 AO6-
7 AO7+
P N L
20 AO7-
8 AO8+ <Analog input> A/I connector (O2 signal input)
21 AO8-
100 to 240V AC 9 AO9+
22 AO9- AI-
10 AO10+
<Power inlet> 23 AO10-
11 AO11+
24 AO11-
12 AO12+
POWER INLET AI+
100-240V AC
25 AO12-
13 NC
14
<Digital I/O> DIO 1 to 3 connector (option)
DIO1 DIO2 DIO3
13 1 connector connector connector
1 DI1+ DI4+ DI7+
14 DI1- DI4- DI7-
Digital input
25 14 2 DI2+ DI5+ DI8+
OFF : 0V
15 DI2- DI5- DI8-
ON : 12 to 24V DC
D-sub 25pins female 3 DI3+ DI6+ DI9+
16 DI3- DI6- DI9-
* DIO 1 to 3 are all same type of connector. 4 NC
17 com DO1 DO6 DO11
5 NO
Contents of digital input signal 18 NC
DI1 Remote hold
6 com DO2 DO7 DO12
19 NO
DI2 Average value reset Contact capacity
7 NC
DI3 A. cal. start 24V DC/1A
20 com DO3 DO8 DO13
DI4 A. zero. cal. start 8 NO
DI5 Remote range Ch1 21 NC
DI6 Remote range Ch2 9 com DO4 DO9 DO14
DI7 Remote range Ch3 22 NO
DI8 Remote range Ch4 10 NC
DI9 Remote range Ch5
23 com DO5 DO10 DO15
11 NO
24
Allocation table of digital input signal 12
22th digit A B C D E F G H Y 25
DI1 13
DI2
DI3
DI4
DI5
DI6
DI7
DI8
DI9
sign shows the function is valid.
: The function might be invalid depending on the number of measurable components.
For example: DI5 corresponds to 1st component, DI6 corresponds to 2nd components.
15
ZPA
170
152 172.5
4
OXYGEN ANALYZER
TEMP.
131
141
110
AC250V 1 2 3 4 5 6 7
T3.15A
US
F
E
L AC N OUT ALM
INPUT
9TH DIGIT
1: RC1/4
8: NPT1/4
ø5 37 23
1 2 3 4 5 6 7
+ -
Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, Japan
Phone: +81-3-5435-7111
www.fujielectric.com
www.fujielectric.com/products/instruments/
Printed in Japan